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Welding
6.1
General
All welding for ODIM deliveries shall be in accordance with EN 729-2. Any deviation from this standard shall require prior
agreement with the purchaser.
Requirements in Section 5 Structural assembly must be fulfilled before welding starts.
Complex or difficult welding shall be planned in detail, and described in a welding plan.
All welding shall be performed by qualified welders in accordance to EN 287, EN1418 or equivalent standard. Holding valid
certification and in accordance with approved welding procedures. See section 6.3.
6.1.1
Welding of Extra High Strength (EHS) steel (EHS Re 500 Mpa)
Welding of Extra High Strengths steel , shall always be planned in detail. The ODIM representative shall have access to the
welding plan during inspection.
The welding plan shall contain;
!
!
!
!
6.2
Welding methods
In general the following welding methods are allowed on ODIM products:
! 135 MAG
(Metal Active Gas Welding)
! 131 MIG
(Metal Inert Gas Welding)
! 111 SMAW (Shield Metal Arc welding)
! 12 SAW
(Shield Arc Welding)
! 141 TIG
(Tungsten Inert Gas Welding)
! 136 FCAW
(Flux Cored Arc Welding, with gas)
! 114 FCAW
(Flux Cored Arc Welding, without gas)
! 115 PAW
(Plasma Arc Welding)
Other welding processes must be approved by ODIM prior to welding.
6.2.1
Welding methods on Extra High Strengths steel (EHS Re 500 Mpa)
ONLY the following welding methods are allowed on Odim Hitec products made of EHS:
! 111 SMAW (Shield Metal Arc welding)
! 12 SAW
(Shield Arc Welding)
! 141 TIG
(Tungsten Inert Gas Welding)
! 136 FCAW
(Flux Cored Arc Welding, with shield gas)
6.3 WPS Welding Procedure Specification
On request all WPS and WPARs (WPQ) shall be issued to ODIM for approval, and if required to the relevant classification
society (normally DnV).
The WPS must be qualified by a Welding Procedure Approval Record (WPAR) in accordance with EN288-3.
Waving width on the welding string is limited. Maximum string width, is 20mm measured after welding.
Except on welding method 12 (SAW), and where mechanised welding is used. Here the string width shall be equal to that
specified in the WPAR.
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12
B12
Re700
Fig. A.
Fig. B.
X
6.5.1.5 Weld symbol
X
(Partial penetration)
If numeric character is in front, the groove is to be as in fig. B
6.5.1.6
All single sided welds, shall be seal welded from the root side if possible to access.
6.5.2
Weld classification.
Weld classification at
ODIM
A
B
C
D
In accordance with
"NORSOK" standard
3
2
1
-
In accordance with
"DnV. Rules & Regulation"
Special (Critical) structure
Primary structure
Secondary structure
Non structural
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Extent of NDT
NDT shall be carried out in areas where the possibility of error is largest
Weld classification
VI (Visual Inspection)
MPI/DPI *
A
100 %
100 %
B
100 %
20 %
C
100 %
2-5%
D
100 %
2-5%
* MPI / DPI = MP / DP = Magnetic Particle / Dye Penetrant Inspection
**RT / UT = Radiographic / Ultrasonic Testing
RT/UT **
100 %
20 %
2-5%
NA
Although fillet and partial penetration welds generally have no requirement for RT / UT (Ref. 5.4.1.4) it can be required for
documentation of penetration depth. All detected errors in weld will then require repair. (ref. 5.4.1.5).
6.5.3.1
NDT requirements
NDT requirements shall be in accordance with this Handbook and any additional requirements.
General requirements are stated in this Handbook section 10.2.
If class approval from classification society is to be executed, the actual rules and regulations from the classification society
must be fulfilled.
6.6
Visual inspection
Inspection shall be carried out prior to welding, in order to confirm that all requirements are fulfilled.
Inspection shall be carried out during welding to confirm execution is in accordance with WPS.
Inspection shall be carried out after welding to inspect the results and order repair where necessary.
6.7
Acceptance criteria
6.7.1
6.7.2
"Under filling" of welds (Root and Face)
Extra high strength steel (Re 500MPa) (EHS)
Weld class A and B permitted "under fill" max. 0,0mm
Weld class C and D permitted "under fill" max. 0,2 mm
On Normal strength steel ( Re! 500MPa)
Weld class A and B permitted "under fill" max. 0,2 mm
Weld class C, and D permitted under fill max. 0,5 mm
C = Under filling
6.7.3
The strengthening bow ("overfilling") of the weld
The strengthening bow of the weld must not exceed the values of the following table:
Page 3
Plate thickness
T
(mm)
4 10
10 25
25 50
50 - and above
Max. Height
C
(mm)
2
3
4
5
6.7.4
Roughness of the surface
Extra high strength steel (Re 500MPa) (EHS)
The roughness of the surface of the weld must not exceed 1,0 mm.
On normal strength steel (Re! 500MPa)
The roughness of the surface of the weld must not exceed 2,0 mm
X=Roughness
6.8
Fillet welds
Throat thickness
of the weld
ae (mm)
48
8 15
15 25
25 - and above
Max. Face
Reinforcement
C (mm)
High Strength
Steel (EHS)
1
2
3
4
Max. Face
Reinforcement
C (mm)
Normal
Strength Steel
2
3
4
5
0,1x ae + 0,3mm
Page 4
6.9
2-6
6-13
13 and above
6.10
Accepted
deviation
b-h
in mm
EHS-Steel
1,7
3
5
Accepted
Deviation
bh
in mm
Normal steel
3
5
8
Repair
6.10.1 Definition
Weld discontinuities: Irregularities in the body of the weld or on the weld surface classified as either weld imperfection or as
weld defect.
Weld imperfection: Discontinuities that are within the acceptance criteria defined in this Handbook and are considered to have
no practical limitation on the intended use of the product. Weld imperfections may be left without remedial work. Cosmetic
grinding may be performed at the discretion of the fabricator.
Weld defect: Discontinuity with a size and / or density that exceeds the acceptance criteria defined in this Handbook or other
referenced specification.
Page 5
Documentation
The documentation of welding shall be completed on the relevant forms enclosed in Section 20 Attachments. See also
section 15, Documentation.
The following shall be included in the documentation:
Project /Element no.
Article no.
Drawing no.
Weld identification no.
Weld Class
Date
Welder identification
WPS
WPAR /WPQ
Welding consumables material certificate.
Visual inspection report
NDT report
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