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21162 Federal Register / Vol. 72, No.

82 / Monday, April 30, 2007 / Proposed Rules

(e)(1) Certain Media comments must be marked Docket No. ‘‘the 787’’) meet the applicable
(e)(1)(i) NM375. Comments may be inspected in provisions of 14 CFR part 25, as
the Rules Docket weekdays, except amended by Amendments 25–1 through
1. Internet advertisements. The exemption
for advertisements made through broadcast
Federal holidays, between 7:30 a.m. and 25–117, except §§ 25.809(a) and 25.812,
or electronic media does not extend to 4 p.m. which will remain at Amendment 25–
[advertisements made by electronic FOR FURTHER INFORMATION CONTACT: 115. If the Administrator finds that the
communication, such as] advertisements Nazih Khaouly, FAA, Airplane & Flight applicable airworthiness regulations do
posted on the Internet or sent by e-mail. Crew Interface Branch, ANM–111, not contain adequate or appropriate
* * * * * Transport Airplane Directorate, Aircraft safety standards for the 787 because of
By order of the Board of Governors of the Certification Service, 1601 Lind a novel or unusual design feature,
Federal Reserve System, April 20, 2007. Avenue, SW., Renton, Washington special conditions are prescribed under
Jennifer J. Johnson, 98057–3356; telephone (425) 227–2432; provisions of 14 CFR 21.16.
facsimile (425) 227–1149. In addition to the applicable
Secretary of the Board.
SUPPLEMENTARY INFORMATION: airworthiness regulations and special
[FR Doc. E7–7873 Filed 4–27–07; 8:45 am] conditions, the 787 must comply with
BILLING CODE 6210–01–P Comments Invited the fuel vent and exhaust emission
The FAA invites interested persons to requirements of 14 CFR part 34 and the
participate in this rulemaking by noise certification requirements of part
DEPARTMENT OF TRANSPORTATION submitting written comments, data, or 36. In addition, the FAA must issue a
views. The most helpful comments finding of regulatory adequacy pursuant
Federal Aviation Administration reference a specific portion of the to section 611 of Public Law 92–574, the
special conditions, explain the reason ‘‘Noise Control Act of 1972.’’
14 CFR Part 25 for any recommended change, and Special conditions, as defined in
[Docket No. NM375 Special Conditions No. include supporting data. We ask that § 11.19, are issued in accordance with
25–07–10–SC] you send us two copies of written § 11.38 and become part of the type
comments. certification basis in accordance with
Special Conditions: Boeing Model 787– We will file in the docket all § 21.17(a)(2).
8 Airplane; Lithium Ion Battery comments we receive as well as a report Special conditions are initially
Installation summarizing each substantive public applicable to the model for which they
AGENCY: Federal Aviation contact with FAA personnel concerning are issued. Should the type certificate
Administration (FAA), DOT. these proposed special conditions. The for that model be amended later to
docket is available for public inspection include any other model that
ACTION: Notice of proposed special
before and after the comment closing incorporates the same or similar novel
conditions. date. If you wish to review the docket or unusual design feature, the special
SUMMARY: This notice proposes special in person, go to the address in the conditions would also apply to the other
conditions for the Boeing Model 787–8 ADDRESSES section of this notice model under the provisions of § 21.101.
airplane. This airplane will have novel between 7:30 a.m. and 4 p.m., Monday
Novel or Unusual Design Features
or unusual design features when through Friday, except Federal holidays.
compared to the state of technology We will consider all comments we The 787 will incorporate a number of
envisioned in the airworthiness receive on or before the closing date for novel or unusual design features.
standards for transport category comments. We will consider comments Because of rapid improvements in
airplanes. The Boeing Model 787–8 filed late if it is possible to do so airplane technology, the applicable
airplanes will use high capacity lithium without incurring expense or delay. We airworthiness regulations do not contain
ion battery technology in on-board may change the proposed special adequate or appropriate safety standards
systems. For this design feature, the conditions based on comments we for these design features. These
applicable airworthiness regulations do receive. proposed special conditions for the 787
not contain adequate or appropriate If you want the FAA to acknowledge contain the additional safety standards
safety standards. These proposed receipt of your comments on this that the Administrator considers
special conditions contain the proposal, include with your comments necessary to establish a level of safety
additional safety standards that the a pre-addressed, stamped postcard on equivalent to that established by the
Administrator considers necessary to which the docket number appears. We existing airworthiness standards.
establish a level of safety equivalent to will stamp the date on the postcard and The 787 design includes planned use
that established by the existing mail it back to you. of lithium ion batteries for the following
airworthiness standards. Additional applications:
Background • Main and Auxiliary Power Unit
special conditions will be issued for On March 28, 2003, Boeing applied (APU) Battery/Battery Charger System
other novel or unusual design features for an FAA type certificate for its new • Flight Control Electronics
of the Boeing Model 787–8 airplanes. Boeing Model 787–8 passenger airplane. • Emergency Lighting System
DATES: Comments must be received on The Boeing Model 787–8 airplane will • Recorder Independent Power
or before June 14, 2007. be an all-new, two-engine jet transport Supply
ADDRESSES: Comments on this proposal airplane with a two-aisle cabin. The Large, high capacity, rechargeable
may be mailed in duplicate to: Federal maximum takeoff weight will be lithium ion batteries are a novel or
Aviation Administration, Transport 476,000 pounds, with a maximum unusual design feature in transport
Airplane Directorate, Attention: Rules category airplanes. This type of battery
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passenger count of 381 passengers.


Docket (ANM–113), Docket No. NM375, has certain failure, operational, and
1601 Lind Avenue, SW., Renton, Type Certification Basis maintenance characteristics that differ
Washington 98057–3356; or delivered in Under provisions of 14 CFR 21.17, significantly from those of the nickel-
duplicate to the Transport Airplane Boeing must show that Boeing Model cadmium and lead-acid rechargeable
Directorate at the above address. All 787–8 airplanes (hereafter referred to as batteries currently approved for

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Federal Register / Vol. 72, No. 82 / Monday, April 30, 2007 / Proposed Rules 21163

installation on large transport category highly unstable metallic lithium. The Applicability
airplanes. The FAA is proposing this metallic lithium can ignite, resulting in As discussed above, these proposed
special condition to require that (1) All a self-sustaining fire or explosion. special conditions are applicable to the
characteristics of the lithium ion battery Finally, the severity of thermal runaway 787. Should Boeing apply at a later date
and its installation that could affect safe from overcharging increases with for a change to the type certificate to
operation of the 787 are addressed, and increasing battery capacity, because of include another model incorporating the
(2) appropriate maintenance the higher amount of electrolytes in same novel or unusual design features,
requirements are established to ensure large batteries. these proposed special conditions
the availability of electrical power from
2. Over-Discharging would apply to that model as well
the batteries when needed.
under the provisions of § 21.101.
Background Discharge of some types of lithium
ion batteries beyond a certain voltage Conclusion
The current regulations governing (typically 2.4 volts) can cause corrosion
installation of batteries in large This action would affect only certain
of the electrodes of the cell, resulting in novel or unusual design features of the
transport category airplanes were loss of battery capacity that cannot be
derived from Civil Air Regulations 787. It is not a rule of general
reversed by recharging. This loss of applicability, and it would affect only
(CAR) part 4b.625(d) as part of the re- capacity may not be detected by the
codification of CAR 4b that established the applicant that applied to the FAA
simple voltage measurements for approval of these features on the
14 CFR part 25 in February, 1965. The commonly available to flightcrews as a
new battery requirements, 14 CFR airplane.
means of checking battery status. This is
25.1353(c)(1) through (c)(4), basically a problem shared with nickel-cadmium List of Subjects in 14 CFR Part 25
reworded the CAR requirements. batteries.
Increased use of nickel-cadmium Aircraft, Aviation safety, Reporting
batteries in small airplanes resulted in 3. Flammability of Cell Components and recordkeeping requirements.
increased incidents of battery fires and The authority citation for these
failures. This led to additional Unlike nickel-cadmium and lead-acid Special Conditions is as follows:
rulemaking affecting large transport batteries, some types of lithium ion
Authority: 49 U.S.C. 106(g), 40113, 44701,
category airplanes as well as small batteries use liquid electrolytes that are 44702, 44704.
airplanes. On September 1, 1977, and flammable. The electrolytes can serve as
a source of fuel for an external fire, if The Proposed Special Conditions
March 1, 1978, respectively the FAA
issued 14 CFR 25.1353c(5) and c(6), there is a breach of the battery Accordingly, the Administrator of the
governing nickel-cadmium battery container. Federal Aviation Administration (FAA)
installations on large transport category These problems experienced by users proposes the following special
airplanes. of lithium ion batteries raise concern conditions as part of the type
The proposed use of lithium ion about use of these batteries in certification basis for the Boeing Model
batteries for the emergency lighting commercial aviation. The intent of these 787–8 airplane.
system on the 787 has prompted the proposed special conditions is to In lieu of the requirements of 14 CFR
FAA to review the adequacy of these establish appropriate airworthiness 25.1353(c)(1) through (c)(4), the following
existing regulations. Our review standards for lithium ion battery special conditions apply. Lithium ion
indicates that existing regulations do installations in the 787 and to ensure, as batteries on the Boeing Model 787–8 airplane
not adequately address several failure, required by 14 CFR 25.601, that these must be designed and installed as follows:
operational, and maintenance battery installations are not hazardous (1) Safe cell temperatures and pressures
characteristics of lithium ion batteries or unreliable. To address these must be maintained during any foreseeable
concerns, these proposed special charging or discharging condition and during
that could affect the safety and any failure of the charging or battery
reliability of the 787’s lithium ion conditions adopt the following
monitoring system not shown to be extremely
battery installation. requirements: remote. The lithium ion battery installation
At present, there is limited experience • Those sections of 14 CFR 25.1353 must preclude explosion in the event of those
with use of rechargeable lithium ion that are applicable to lithium ion failures.
batteries in applications involving batteries. (2) Design of the lithium ion batteries must
commercial aviation. However, other • The flammable fluid fire protection preclude the occurrence of self-sustaining,
users of this technology, ranging from uncontrolled increases in temperature or
requirements of 14 CFR 25.863. In the pressure.
wireless telephone manufacturing to the past, this rule was not applied to
electric vehicle industry, have noted (3) No explosive or toxic gases emitted by
batteries of transport category airplanes, any lithium ion battery in normal operation,
safety problems with lithium ion since the electrolytes used in lead-acid or as the result of any failure of the battery
batteries. These problems include and nickel-cadmium batteries are not charging system, monitoring system, or
overcharging, over-discharging, and flammable. battery installation not shown to be
flammability of cell components. extremely remote, may accumulate in
• New requirements to address the
hazardous quantities within the airplane.
1. Overcharging hazards of overcharging and over- (4) Installations of lithium ion batteries
In general, lithium ion batteries are discharging that are unique to lithium must meet the requirements of 14 CFR
significantly more susceptible to ion batteries. 25.863(a) through (d).
internal failures that can result in self- • New maintenance requirements to (5) No corrosive fluids or gases that may
sustaining increases in temperature and ensure that batteries used as spares are escape from any lithium ion battery may
pressure (thermal runaway) than their maintained in an appropriate state of damage surrounding structure or any
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charge. adjacent systems, equipment, or electrical


nickel-cadmium or lead-acid wiring of the airplane in such a way as to
counterparts. This is especially true for These proposed special conditions are cause a major or more severe failure
overcharging, which causes heating and similar to special conditions adopted for condition, in accordance with 14 CFR
destabilization of the components of the the Airbus A380 (71 FR 74755); 25.1309(b) and applicable regulatory
cell, leading to formation (by plating) of December 13, 2006). guidance.

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21164 Federal Register / Vol. 72, No. 82 / Monday, April 30, 2007 / Proposed Rules

(6) Each lithium ion battery installation DEPARTMENT OF TRANSPORTATION 5227) is in the ADDRESSES section.
must have provisions to prevent any Comments will be available in the AD
hazardous effect on structure or essential Federal Aviation Administration docket shortly after receipt.
systems caused by the maximum amount of FOR FURTHER INFORMATION CONTACT: Tim
heat the battery can generate during a short 14 CFR Part 39 Backman, Aerospace Engineer, ANM–
circuit of the battery or of its individual cells. 116, International Branch, Transport
[Docket No. FAA–2007–28036; Directorate
(7) Lithium ion battery installations must Airplane Directorate, FAA, 1601 Lind
Identifier 2006–NM–278–AD]
have a system to control the charging rate of Avenue, SW., Renton, Washington
the battery automatically, so as to prevent RIN 2120–AA64 98057–3356; telephone (425) 227–2797;
battery overheating or overcharging, and, fax (425) 227–1149.
(i) A battery temperature sensing and over- Airworthiness Directives; Airbus Model
A330 and A340 Airplanes SUPPLEMENTARY INFORMATION:
temperature warning system with a means for
automatically disconnecting the battery from
AGENCY: Federal Aviation Streamlined Issuance of AD
its charging source in the event of an over- The FAA is implementing a new
Administration (FAA), Department of
temperature condition, or, process for streamlining the issuance of
Transportation (DOT).
(ii) A battery failure sensing and warning ADs related to MCAI. This streamlined
system with a means for automatically ACTION: Notice of proposed rulemaking
(NPRM). process will allow us to adopt MCAI
disconnecting the battery from its charging safety requirements in a more efficient
source in the event of battery failure. manner and will reduce safety risks to
SUMMARY: We propose to adopt a new
(8) Any lithium ion battery installation the public. This process continues to
airworthiness directive (AD) for the
whose function is required for safe operation follow all FAA AD issuance processes to
products listed above. This proposed
of the airplane must incorporate a monitoring meet legal, economic, Administrative
AD results from mandatory continuing
and warning feature that will provide an
airworthiness information (MCAI) Procedure Act, and Federal Register
indication to the appropriate flight
issued by an aviation authority of requirements. We also continue to meet
crewmembers whenever the state-of-charge of
another country to identify and correct our technical decision-making
the batteries has fallen below levels
an unsafe condition on an aviation responsibilities to identify and correct
considered acceptable for dispatch of the
product. The MCAI describes the unsafe unsafe conditions on U.S.-certificated
airplane.
condition as failure of an evacuation products.
(9) The Instructions for Continued This proposed AD references the
Airworthiness required by 14 CFR 25.1529 slide raft to inflate, which could delay
the evacuation of passengers in case of MCAI and related service information
must contain maintenance requirements for
an emergency. The proposed AD would that we considered in forming the
measurements of battery capacity at
require actions that are intended to engineering basis to correct the unsafe
appropriate intervals to ensure that batteries
address the unsafe condition described condition. The proposed AD contains
whose function is required for safe operation
in the MCAI. text copied from the MCAI and for this
of the airplane will perform their intended
reason might not follow our plain
function as long as the battery is installed in DATES: We must receive comments on
language principles.
the airplane. The Instructions for Continued this proposed AD by May 30, 2007.
Airworthiness must also contain procedures ADDRESSES: You may send comments by Comments Invited
for the maintenance of lithium ion batteries any of the following methods: We invite you to send any written
in spares storage to prevent the replacement • DOT Docket Web Site: Go to http:// relevant data, views, or arguments about
of batteries whose function is required for dms.dot.gov and follow the instructions this proposed AD. Send your comments
safe operation of the airplane with batteries for sending your comments to an address listed under the
that have experienced degraded charge electronically. ADDRESSES section. Include ‘‘Docket No.
retention ability or other damage due to • Fax: (202) 493–2251. FAA–2007–28036; Directorate Identifier
prolonged storage at a low state of charge. • Mail: Docket Management Facility, 2006–NM–278–AD’’ at the beginning of
Note: These special conditions are not U.S. Department of Transportation, 400 your comments. We specifically invite
intended to replace 14 CFR 25.1353(c) in the Seventh Street, SW., Nassif Building, comments on the overall regulatory,
certification basis of the Boeing 787–8 Room PL–401, Washington, DC 20590– economic, environmental, and energy
airplane. These special conditions apply only 0001. aspects of this proposed AD. We will
to lithium ion batteries and their • Hand Delivery: Room PL–401 on consider all comments received by the
installations. The requirements of 14 CFR the plaza level of the Nassif Building, closing date and may amend this
25.1353(c) remain in effect for batteries and 400 Seventh Street, SW., Washington, proposed AD because of those
battery installations of the Boeing 787–8 DC, between 9 a.m. and 5 p.m., Monday comments.
airplane that do not use lithium ion batteries. through Friday, except Federal holidays. We will post all comments we
• Federal Rulemaking Portal: http:// receive, without change, to http://
Issued in Renton, Washington, on April 23, www.regulations.gov. Follow the dms.dot.gov, including any personal
2007. instructions for submitting comments. information you provide. We will also
Stephen P. Boyd, post a report summarizing each
Examining the AD Docket
Acting Manager, Transport Airplane substantive verbal contact we receive
Directorate, Aircraft Certification Service. You may examine the AD docket on about this proposed AD.
[FR Doc. E7–8186 Filed 4–27–07; 8:45 am] the Internet at http://dms.dot.gov; or in
person at the Docket Management Discussion
BILLING CODE 4910–13–P
Facility between 9 a.m. and 5 p.m., The European Aviation Safety Agency
Monday through Friday, except Federal (EASA), which is the Technical Agent
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holidays. The AD docket contains this for the Member States of the European
proposed AD, the regulatory evaluation, Community, has issued EASA
any comments received, and other Airworthiness Directive 2006–0354,
information. The street address for the dated November 28, 2006 (referred to
Docket Office (telephone (800) 647– after this as ‘‘the MCAI’’), to correct an

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