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Inspection Techniques
"Online inspection is critically important to the safe operation of the pressure
vessels not only for the refinery but for the surrounding community," says A. J.
Warner, a senior engineer, who works for a refinery plant in Texas.
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interest of everyone that pressure vessel technology remains a key focus area
for the refining industry and beyond."
Operation Standards
Pressure vessels are designed to operate safely at a specific pressure and
temperature, technically referred to as the "design pressure" and "design
temperature." A vessel that is inadequately designed to handle a high
pressure constitutes a very significant safety hazard. Because of that, the
design and certification of pressure vessels is governed by design codes such
as the ASME BOILER and Pressure Vessel Code in North America, the
Pressure Equipment Directive of the EU (PED), Japanese Industrial Standard
(JIS), CSA B51 in Canada, Australian Standards in Australia and other
international standards like Lloyd's, Germanischer Lloyd, Det Norske Ventas,
Socit Gnrale de Surveillance (SGS S.A.).
Shape Matters
Pressure vessels can be almost any shape, but shapes made of sections of
spheres, cylinders, and cones are usually employed. A common design is a
cylinder with endcaps called heads. Head shapes are most
often round/circular or shaped like a dish. More complicated shapes have
been more difficult to analyze for safe operation and are usually far more
difficult to construct.
A spherical pressure vessel has approximately twice the strength of a
cylindrical pressure vessel. However, a spherical shape is difficult to
manufacture, and therefore more expensive, so most pressure vessels are
cylindrical with 2:1 semi-elliptical heads or end caps on each end. Smaller
pressure vessels are assembled from a pipe and two covers.
A disadvantage of these vessels is that greater breadths are more expensive,
so that, for example, the most economic shape of a 1,000-L (35-cu-ft), 250bar (3,600-psi) pressure vessel might be a breadth of 914.4 mm (36 in) and a
width of 1,701.8 mm (67 in) including the 2:1 semi-elliptical domed end caps.
Introduction to Spherical
&
Cylindrical
Pressure Vessels
What are Pressure Vessels?
According to the ASME Boiler and Pressure Vessel Code (BPVC), Code Section
VIII, pressure vessels are containers for the containment of pressure, either
internal or external. This pressure may be obtained from an external source or
by the application of heat from a direct or indirect source as a result of a
process, or any combination thereof.
The ASME Code is the construction code for pressure vessels and contains
mandatory requirements, specific prohibitions, and non-mandatory guidance for
pressure vessel materials, design, fabrication, examination, inspection, testing
and certification.
each end. Smaller pressure vessels are assembled from a pipe and two covers.
A disadvantage of these vessels is that greater breadths are more expensive.
Cylinders are widely used for storage due to their being less expensive to
produce than spheres. However, cylinders are not as strong as spheres due to
the weak point at each end.
This weakness is reduced by hemispherical or rounded ends being fitted. If the
whole cylinder is manufactured from thicker material than a comparable
spherical vessel of similar capacity, storage pressure can be similar to that of a
sphere.
Lifting and handling of a Pressure vessel
Ellipsoidal Head, Hemispherical Head and Torispherical Head are three types of
ASME Pressure Vessel Dished Heads.
Ellipsoidal head
This is also called a 2:1 elliptical head. The shape of this head is more
economical, because the height of the head is just a quarter of the diameter. Its
radius varies between the major and minor axis.
Hemispherical head
A sphere is the ideal shape for a head, because the pressure in the vessel is
divided equally across the surface of the head. The radius (R) of the head
equals the radius of the cylindrical part of the vessel.
Torispherical head
These heads have a dish with a fixed radius (CR), the size of which depends on
the type of torispherical head. The transition between the cylinder and the dish
is called the knuckle. The knuckle has a toroidal shape.
Video
Forming a industrial steel vessel head
Plaatijzerindustrie bodems - Forming industrial steel vessel heads
Klpper head
This is a torispherical head. The dish has a radius that equals the diameter of
the cylinder it is attached to. The knuckle has a radius that equals a tenth of the
diameter of the cylinder.
Korbbogen head
This is a torispherical head also named Semi ellipsoidal head (according to DIN
28013). The radius of the dish is 80% of the diameter of the cylinder (CR = 0.8
x D0.). The radius of the knuckle is (KR = 0.154 x D0).
The ASME Boiler & Pressure Vessel Code (BPVC) is an American Society of Mechanical
Engineers (ASME) standard that regulates the design and construction of boilers and pressure
vessels.[1] The document is written and maintained by volunteers chosen for their technical
expertise .[2] The American Society of Mechanical Engineers works as an Accreditation Body and
entitles independent third parties such as verification, testing and certification agencies to inspect
and ensure compliance to the BPVC.[3]
Contents
[hide]
1 History
2 Code Sections
7 See also
8 References
History
The BPVC was created in response to public outcry after several serious explosions in the state
of Massachusetts. A fire-tube boiler exploded at the Grover Shoe Factory in Brockton,
Massachusetts on March 20, 1905 which resulted in the deaths of 58 people and injured 150.
Then on December 6, 1906 a boiler in the factory of the P.J. Harney Shoe Company exploded in
Lynn, Massachusetts. As a result the state of Massachusetts enacted the first legal code based on
ASME's rules for the construction of steam boilers in 1907.[4][5]
ASME convened the Board of Boiler Rules before it became the ASME Boiler Code Committee
which was formed in 1911. This committee put in the form work for the first edition of the
ASME Boiler Code - Rules for the Construction of Stationary Boilers and for the Allowable
Working Pressures, which was issued in 1914 and published in 1915.[5]
The first edition of the Boiler and Pressure Vessel Code, known as the 1914 edition, was a single
114-page volume.[6][7] It developed over time into the ASME Boiler and Pressure Vessel code,
which today has over 92,000 copies in use, in over 100 countries around the world.[5] As of
March 2011 the document consisted of 16,000 pages in 28 volumes.[7]
After the first edition of the Code, the verifications that the manufacture was to the Code was
performed by independent inspectors, which resulted in a wide range of interpretations. Hence in
February 1919, the National Board of Boiler and Pressure Vessel Inspectors was formed.[5]
ASME BPVC TIMELINE[5][8]
Yea
r
Activity
188
The American Society of Mechanical Engineers is founded
0
188
First performance test code: Code for the Conduct of Trials of Steam Boilers
4
190 First revision of an ASME standard, Standard Method of Conducting Steam
0
Boiler Tests
Activity
191
Establishment of a committee to propose a Boiler Code
1
191
New Committee to revise the Boiler Code
3
191
Issuance of the first Boiler Code
4
191 Standards for Specifications and Construction of Boilers and Other Containing
5
Vessels in Which High Pressure is Contained
191
National Board of Boiler and Pressure Vessel Inspectors formed
9
192
Code for Unfired Pressure Vessels
4
193
Test Code of Complete Steam-Electric Power Plants
0
195
Committee established for ASME Pressure Vessel Code for Nuclear Age
6
196
Section III (Nuclear Power) of ASME Boiler and Pressure Vessel Code
3
196
ASME Nuclear Power Certificate of Authorization Program commences
8
197 ASME expands its certification program worldwide; first ASME manufacturer
2
certification issued outside of North America
197
First ASME publication of Boiler and Pressure Vessel Committee interpretations
8
198 ASME Boiler and Pressure Vessel Code published in both conventional and
3
metric units
Activity
198
Boiler and Pressure Vessel Code published on CD-ROM
9
199
First Authorized Inspection Agency accredited
2
199
Risk technology introduced into the Boiler and Pressure Vessel Code
6
199
High Pressure Vessel Code
7
200 C&S Connect (on-line balloting and tracking system) launched for Boiler
0
and_Pressure Vessel Committees
ISO TC11 Standard 16528Boilers and Pressure Vessels published,
200
establishing performance requirements for the construction of boilers and
7
pressure vessels and facilitating registration of BPV Codes to this standard
200 Polyethylene plastic pipe introduced into the Boiler and Pressure Vessel Code,
8
Section III
200 ASME Boiler and Pressure Vessel Committee reorganized from one consensus
9
body to ten consensus bodies
Code Sections
LIST OF SECTIONS[9]
ASME BPVC Section III - Rules for Construction of Nuclear Facility Components
Division 1
Subsection NF - Supports
Appendices
ASME BPVC Section VI - Recommended Rules for the Care and Operation of
Heating Boilers
ASME BPVC Section VII - Recommended Guidelines for the Care of Power
Boilers
Division 1
ASME BPVC Section XI - Rules for Inservice Inspection of Nuclear Power Plant
Components
ASME BPVC Section XII - Rules for the Construction & Continued Service of
Transport Tanks
ADDENDA
Addenda, which include additions and revisions to the individual Sections of the Code, are
issued accordingly for a particular edition of the code up until the next edition.[9]
INTERPRETATIONS
ASME's interpretations to submitted technical queries relevant to a particular Section of the
Code are issued accordingly. Interpretations are also available through the internet.[10]
CODES CASES
Code Cases provide rules that permit the use of materials and alternative methods of construction
that are not covered by existing BPVC rules.[11] For those Cases that have been adopted will
appear in the appropriate Code Cases book: "Boilers and Pressure Vessels" and "Nuclear
Components."[9]
Codes Cases are usually intended to be incorporated in the Code in a later edition. When it is
used, the Code Case specifies mandatory requirements which must be met as it would be with
the Code. There are some jurisdictions that do not automatically accept Code Cases.[9]
ASME BPVC Section II - Materials
Section III of the ASME Code Address the rules for construction of nuclear facility components
and supports. The components and supports covered by section III are intended to be installed in
a nuclear power system that serves the purpose of producing and controlling the output of
thermal energy from nuclear fuel and those associated systems essential to safety of nuclear
power system. Section III provides requirements for new construction of nuclear power system
considering mechanical and thermal stresses due to cyclic operation. Deterioration, which may
occur in service as result of radiation effects, corrosion, or instability of the material, is typically
not addressed.
NCA-9000 Glossary
Pressurizer Vessel
Steam Generators
Line Valves
Safety Valves
Containment Vessel
Subsection NF Supports
Linear Type
Standar Supports
Appendices[13]
The section of the ASME BPVC contains the requirements for nondestructive examinations
which are referred and required by other sections of the Code.[14]
The section also covers the suppliers examination responsibilities, requirements of the authorized
inspectors (AI) as well as the requirements for the qualification of personnel, inspection and
examinations.[14][15]
ASME BPVC Section VIII - Rules for Construction of Pressure Vessels
This division covers the mandatory requirements, specific prohibitions and nonmandatory
guidance for materials, design, fabrication, inspection and testing, markings and reports,
overpressure protection and certification of pressure vessels having an internal or external
pressure which exceeds 15 psi (100 kPa).[9]
The pressure vessel can be either fired or unfired.[16] The pressure may be from external sources,
or by the application of heating from an indirect or direct source, or any combination thereof.[9]
The Division is not numbered in the traditional method (Part 1, Part 2 etc.) but is structured with
Subsections and Parts which consist of letters followed by a number. The structure is as follows:
[9]
Materials: UW-5
General: UF-1
General: UCS-1
General: UHT-1
Materials: ULW-5
This division covers the mandatory requirements, specific prohibitions and nonmandatory
guidance for materials, design, fabrication, inspection and testing, markings and reports,
overpressure protection and certification of pressure vessels having an internal or external
pressure which exceeds 15 psi (103 kPa).[17]
The pressure vessel can be either fired or unfired.[16] The pressure may be from external sources,
or by the application of heating from an indirect or direct source as a result of a process, or any
combination of the two.[17]
The rules contained in this section can be used as an alternative to the minimum requirements
specified in Division 1. Generally the Division 2 rules are more onerous than in Division 1 with
respect to materials, design and nondestructive examinations but higher design stress intensity
values are allowed.[16] Division 2 has also provisions for the use of finite element analysis to
determine expected stress in pressure equipment, in addition to the traditional approach of design
by formula (Part 5: "Design by Analysis requirements").
Division 3 - Alternative Rules for Construction of High Pressure Vessels
This division covers the mandatory requirements, specific prohibitions and nonmandatory
guidance for materials, design, fabrication, inspection and testing, markings and reports,
overpressure protection and certification of pressure vessels having an internal or external
pressure which exceeds 10,000 psi (70,000 kPa).[18]
The pressure vessel can be either fired or unfired.[16] The pressure may be from external sources,
by the application of heating from an indirect or direct source, process reaction or any
combination thereof.[18]
See also
EN 13445
PD 5500
References
1.
2.
3.
4.
5.
^ Jump up to: a b c d e Varrasi, John (June 2009). "To Protect and Serve Celebrating 125 Years Of Asme Codes & Standards". MEMagazine.
6.
7.
^ Jump up to: a b "The History of ASME's Boiler and Pressure Vessel Code".
ASME. March 2011. Retrieved 24 July 2015.
8.
9.
10.
11.
Jump up ^ "Code Cases of the ASME Boiler and Pressure Vessel Code". ASME.
Retrieved 7 November 2011.
12.
^ Jump up to: a b c d e f g "II. Materials". Boiler and Pressure Vessel Code - 2010
Edition. ASME. Retrieved 9 November 2011.
13.
Jump up ^
14.
15.
16.
^ Jump up to: a b c d e "VIII. Pressure Vessels - Division 1". Boiler and Pressure
Vessel Code - 2010 Edition. ASME. Retrieved 9 November 2011.
17.
^ Jump up to: a b An International Code - 2010 ASME Boiler & Pressure Vessel
Code Section VIII Rules for Construction of Pressure Vessels - Division 2: Alternative
Rules. ASME. July 1, 2011.
18.
^ Jump up to: a b An International Code - 2010 ASME Boiler & Pressure Vessel
Code Section VIII Rules for Construction of Pressure Vessels - Division 3: Alternative
Rules for Construction of High Pressure Vessels. ASME. July 1, 2011.