Beruflich Dokumente
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Procedure 1:
1) Switch LIC/FIC11 to 1-element control or Position 1: LIC11, and manually adjust
the output (MV) of LIC 11 to 35%. Visually check the stem position of TCV11 is
about 35%.
2) Start the inflow pump P12 and quickly verify from its by-pass that it is pumping.
Shut the by-pass valve and note the rise of water in tank T11 from the sight glass.
3) Open the other demand valve and it should remain fully opened throughout the
experiment.
When the level in the tank T11 is about 50%, start the outflow pump P11. verify
P11 is pumping through the Heat Exchanger by visually checking its discharge
into tank T12.
4) Manually regulate both TCV11 and LCV11 from their controllers TIC11 and
LIC11 (in manual modes) so that the level at tank T11 is quite steady at about
500mm (50%).
5) Set the set-point (SV1) of LIC11 to 500mm (50%), with the controller still in
manual (M) mode. Observe the level (red pen) response at the recorder LFTR11.
use trial values below:
1-2-3 Selector switch osition x: FEEDBAC FEEDFORWARD
LICll: A mode PBl = 20%
TIl = 30 SECONDS TDl = 0 SEC
FICll : C mode PB2 = 150%
TI2 = 6 SECONDS TD2 = 0 SEC
6) Make sure the 1-2 position selector switch for TIC11/FIC12 is in position 1:
TIC11. With the controller TIC11 still in manual (M) mode, set proportional (P),
Integral (I) and Derivative (D) controls into TIC11 using the following
Firsts (1) set of PID trial values for TIC11 i.e.
First (1) PID trial Values: PID1 for TIC11
PB1 = 10%
TI1 = 50 seconds
TD1 = 12 seconds
Note that the controlled variable is the product temperature TIT14 and is best
observed at both controllers TIC11 (seePV1) and the recorder LFTR11 (see the
purple pen)
3) The initial flow of product will be overheated if the heat exchanger has been
running for some time without any product flow. Let the product run at maximum
flow rate for a while till it reaches steady state. Note that the igh heat capacity
stored in the heat exchanger takes time to be transferred to the product and is the
cause of process lag, resulting in a slow process with over/undershoot control
responses.
Observe patiently the temperature (TIT1) control response (purple pen) at the
recorder (LFTR11) until it shows consistent response for two cycles when the
response is steady and within 0.1 or 0.2 C of the temperature set-point SV1 at
TIC11.
RESULT
The recorder LFTR11 records the results of the experiment on PID temperature
control. At each set of PID values, the response of temperature control is different.
Study and compare the different responses for different PID values.
a. Look for an oscillation response that is closest to Quarter Amplitude Damping
(QAD).
b. Look for the response with minimum overshoot, minimum period of oscillation
and minimum offset.
c. Look for the response that gives the minimum total shaded area between its
oscillation around the set-point and the time exist. The total shaded area is the
Integrated Absolute Error (IAE).
d. If uniform oscillation is obtained using only proportional control, the oscillation
period is the natural period Tn* and the PB is the ultimate PB*. The PID values
can be estimated from PB* and Tn* using the Zieglar and Nichols formulae.
The period of oscillation or the dead time in seconds can be determined from the
recorder chart response using the following relationship.
The recorder chart speed is occasionally on the chart, for example at 500mm/Hr or 7.2
sec/mm.