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1

SUPPLEMENT FOR
OAT SETTINGS
Rotor: 850 RPM
Concave: 1.0
Fan: 1150 RPM
Fan Choke: 100%
Chaffer: 0.7
Sieve: 0.45
Pre-cleaner: Not Open

Table of Contents
Harvest Loss Guide
Crop Settings & Troubleshooting
Harvesting Components
Concave Adjustment
Grain Loss Sensitivity
Auto Header Height Control
FieldStar
Quick Reference Parts
Notes

2
4
22
30
32
34
36
38
40

Machine Harvest Loss Guide


NUMBER OF GRAMS/FT2 TO EQUAL 1 BUSHEL
CANOLA 0.52 GRAMS

LENTILS 0.62 GRAMS

FLAX 0.58 GRAMS

Header Size

SPREADING
DISCHARGE

DROPPING
WINDROW

SPREADING
DISCHARGE

DROPPING
WINDROW

SPREADING
DISCHARGE

DROPPING
WINDROW

25

0.52

2.83

0.62

3.38

0.58

3.16

30

0.52

3.41

0.62

4.06

0.58

3.80

35

0.52

3.97

0.62

4.74

0.58

4.43

40

0.52

4.54

0.62

5.41

0.58

5.06

50

0.65

5.67

0.78
2

6.76

0.73

6.33

Machine Harvest Loss Guide


NUMBER OF SEEDS/FT2 TO EQUAL 1 BUSHEL
WHEAT - 19

SOYBEANS - 4

CORN - 2

Header Size

SPREADING
DISCHARGE

DROPPING
WINDROW

SPREADING
DISCHARGE

DROPPING
WINDROW

SPREADING
DISCHARGE

DROPPING
WINDROW

20

19

83

17

25

19

104

22

11

30

19

124

26

13

35

19

145

31

15

40

19

166

35

17

NUMBER OF SEEDS/FT2 TO EQUAL 1 BUSHEL


Milo - 20

Barley - 17

Oats - 10

Header Size

SPREADING
DISCHARGE

DROPPING
WINDROW

SPREADING
DISCHARGE

DROPPING
WINDROW

SPREADING
DISCHARGE

DROPPING
WINDROW

20

20

87

17

74

10

44

25

20

109

17

93

10

55

30

20

131

17

111

10

66

35

20

153

17

130

10

76

40

20

175

17

148

10

87

Machine Settings
Dry Corn (<18%)
Rotor Speed

280 rpm

Concave Clearance

1.0 in.

Cleaning Fan Speed

1300 rpm

Fan Choke

100%

Pre-Cleaner

0.375 in.

Chaffer

0.65 in.

Sieve (1 5/8)

0.40 in.

Rotor Gearbox Speed

Low

Chopper Speed

Low

Chopper Door

Up

Step Finger
Grates

Round Bar Concaves

What is it?

What will it improve?

Perforated Front Panel

If equipped, the perforations in the front


panel allow early separation to reduce
rotor loss and increase capacity. This
can also reduce cracks and splits in
corn, and improve distribution on the
cleaning shoe. Covers for this panel are
also available if needed.

*Ref. page 26

Separator Perforation
Covers
*Ref. page 27

When installed, reduces the amount of


broken cob and stalk on the return grain
pan. Reducing the total MOG will reduce
shoe loss and improve grain sample.

Performance Troubleshooting
Dry Corn (<18%)
Excessive Rotor
Loss

1.
2.
3.

Reduce Concave clearance


Increase Rotor Speed
Install Perforated Front Panel
*Ref. page 26

Excessive Shoe
Loss

1.

Increase ground speed to optimize


machine capacity
If the shoe is overloaded on the right
side, install concave cover(s) over the
first and/or second concave(s) on the
right side to improve shoe distribution.
*Ref. page 27
Install Perforated Front Panel
*Ref. page 26

2.

3.

Excessive Tailings

1.
2.

Poor Grain Tank


Sample (MOG)

1.
2.
3.
4.

Poor Grain Tank


Sample (Cracks
and Splits)

Open the tailings elevator door to


determine tailings volume
If there is excessive clean grain in the
tailings, open the bottom sieve in small
increments
Make sure leaf screens are clean
Increase Cleaning Fan Speed to Max
rpm
Reduce Chaffer clearance in small
increments
Check for excessive shoe overloading

1.

Increase concave clearance in small


increments
2. Open sieve in small increments
3. Ensure that the concave is level with
the rotor
*Ref. pages 30-31 for instructions

Machine Settings
Mid Moisture Corn (18%-24%)
Rotor Speed

280 rpm

Concave Clearance

1.60 in.

Cleaning Fan Speed

1300 rpm

Fan Choke

100%

Pre-Cleaner

0.375 in.

Chaffer

0.70 in.

Sieve (1 5/8)

0.45 in.

Rotor Gearbox Speed

Low

Chopper Speed

Low

Chopper Door

Up

Step Finger
Grates

Round Bar Concaves

What will it improve?

What is it?
Perforated Front Panel
*Ref. page 26

Bar and Wire Separator


Grates
*Ref. page 23

If equipped, the perforations in the front


panel allow early separation to reduce
rotor loss and increase capacity. This
can also reduce cracks and splits in
corn, and improve distribution on the
cleaning shoe. Covers for this panel are
also available if needed.
When installed in the front separator
grate section on the left and right side,
these will reduce rotor loss by giving
the corn an exit point. In drier
conditions, these grates can contribute
to shoe loss, due to the addition of
MOG on to the shoe.

Performance Troubleshooting
Mid Moisture Corn (18%-24%)
Excessive
Rotor Loss

1.
2.

3.
4.

Excessive Shoe 1.
Loss
2.

3.

Excessive
Tailings

1.

Poor Grain
Tank Sample
(MOG)

1.
2.
3.

Poor Grain
Tank Sample
(Cracks and
Splits)

1.

2.

Soft (rubbery) corn cob - Increase Concave


clearance so that more crop is present in the
rotor cage for better crop-on-crop threshing
Hard corn cob - Decrease Concave clearance
to the diameter of the cob so that the crop is
threshed from the cob and separated early in
the processor.
Increase Rotor Speed
Install Perforated Front Panel
*Ref. page 26
Increase ground speed to optimize machine
capacity
If the shoe is overloaded on the right side,
install concave cover(s) over the first and/or
second concave(s) on the right side to
improve shoe distribution.
*Ref. page 27
Install Perforated Front Panel *Ref. page 26
Open the tailings elevator door to determine
tailings volume
If there is excessive clean grain in the tailings,
open the bottom sieve in small increments
Make sure leaf screens are clean
Increase Cleaning Fan Speed to Max rpm
Reduce Chaffer clearance in small
increments

Increase concave clearance in small


increments
2.
Open sieve in small increments
3.
Ensure that the concave is level with the rotor
*Ref. pages 30-31 for instructions

Machine Settings
High Moisture Corn (>24%)
Rotor Speed

280 rpm

Concave Clearance

1.60 in.

Cleaning Fan Speed

1300 rpm

Fan Choke

100%

Pre-Cleaner

0.375 in.

Chaffer

0.70 in.

Sieve (1 5/8)

0.45 in.

Rotor Gearbox Speed

Low

Chopper Speed

Low

Chopper Door

Up

Step Finger
Grates

Round Bar Concaves

What will it improve?

What is it?
Perforated Front Panel
*Ref. page 26

Bar and Wire Separator


Grates
*Ref. page 23

Skip Wire
Grates

If equipped, the perforations in the


front panel allow early separation to
reduce rotor loss and increase
capacity. This can also reduce cracks
and splits in corn, and improve
distribution on the cleaning shoe.
Covers for this panel are also
available if needed.
When additional Bar and Wire Grates
are installed, further reduction of rotor
loss is possible in the higher moisture
conditions.

Performance Troubleshooting
High Moisture Corn (>24%)
Excessive
Rotor Loss

1.

2.

3.

Soft (rubbery) corn cob - Increase Concave


clearance so that more crop is present in
the rotor cage for better crop-on-crop
threshing
Hard corn cob - Decrease Concave
clearance to the diameter of the cob so
that the crop is threshed from the cob and
separated early in the processor.
Install Perforated Front Panel
*Ref. page 26

Excessive Shoe 1.
Loss

Increase ground speed to optimize


machine capacity
If the shoe is overloaded on the right side,
install concave cover(s) over the first and/
or second concave(s) on the right side to
improve shoe distribution.
*Ref. page 27

3.

Install Perforated Front Panel *Ref. page 26

Excessive
Tailings

1.

Open the tailings elevator door to


determine tailings volume
If there is excessive clean grain in the
tailings, open the bottom sieve in small
increments

Poor Grain
Tank Sample
(MOG)

1.
2.
3.

Poor Grain
Tank Sample
(Cracks and
Splits)

1.

2.

2.

Make sure leaf screens are clean


Increase Cleaning Fan Speed to Max rpm
Reduce Chaffer clearance in small
increments

Increase concave clearance in small


increments
2. Open sieve in small increments
3. Ensure that the concave is level with the
rotor
*Ref. pages 30-31 for instructions

Machine Settings
Dry Soybeans
Rotor Speed

425 rpm

Concave Clearance

1.1 in.

Cleaning Fan Speed

1300 rpm

Fan Choke

100%

Pre-Cleaner

0.25 in.

Chaffer

0.60 in.

Sieve (1 5/8)

0.25 in.

Rotor Gearbox Speed

Low

Chopper Speed

High

Chopper Door

Down

Step Finger
Grates

Round Bar Concaves

What is it?
Perforated Front Panel
*Ref. page 26

Separator Perforation
Covers
*Ref. page 27

What will it improve?


When installed, early separation
reduces grain damage and improves shoe capacity. Covers for
this panel are also available if
needed.
Reduce MOG on the return grain
pan to improve sample and reduce
shoe loss

10

Performance Troubleshooting
Dry Soybeans
Excessive
Rotor Loss

1.
2.
3.

Reduce Concave Clearance


Increase Rotor Speed in small increments
Install Perforated Front Panel
*Ref. page 26

Excessive
Shoe Loss

1.

Increase ground speed to optimize machine


capacity
If the shoe is overloaded on the right side,
install concave cover(s) over the first and/or
second concave(s) on the right side to
improve shoe distribution.
*Ref. page 27
Install covers over the perforated cover in
the separator area
*Ref. page 27

2.

3.

Excessive
Tailings

1.

Poor Grain
Tank Sample
(MOG)

1.
2.
3.

Poor Grain
Tank Sample
(Cracks and
Splits)

1.
2.

2.

Open the tailings elevator door to determine


tailings volume
If there is excessive clean grain in the
tailings, open the bottom sieve in small
increments
Make sure leaf screens are clean
Increase Cleaning Fan Speed to Max rpm
Reduce Chaffer clearance in small
increments

Reduce rotor speed in small increments


Increase concave clearance in small
increments
3. Open sieve in small increments
4. Ensure that the concave is level with the
rotor
*Ref. pages 30-31 for instructions

11

Machine Settings
Tough Threshing Soybeans (Green Soybeans)
Rotor Speed

550 rpm

Concave Clearance

0.75 in.

Cleaning Fan Speed

1300 rpm

Fan Choke

100%

Pre-Cleaner

0.25 in.

Chaffer

0.60 in.

Sieve (1 5/8)

0.25 in.

Rotor Gearbox Speed

Low

Chopper Speed

High

Chopper Door

Down

Step Finger
Grates

Large Wire Concaves

What will it improve?

What is it?
Separator Perforation
Covers

Reduce MOG on the return grain pan


to improve sample and reduce shoe
loss.

*Ref. page 27
Large Wire Concaves
*Ref. page 22

1 1/8 Corn Sieve

The addition of large wire concaves will


improve threshing, reducing the
quantity of un-threshed pods in the
grain tank. Begin by ensuring the front
two on the right side are installed.
Tough conditions may require that all
12 concaves are large wire.
Replacing the 1 5/8 corn sieve with
the 1 1/8 corn sieve improves air flow
and increases tailings, which results in
a cleaner grain sample.

12

Performance Troubleshooting
Tough Threshing Soybeans (Green Soybeans)
Excessive
Rotor Loss

1.
2.
3.

Reduce Concave Clearance


Increase Rotor Speed in small increments
Remove Separator Perforation Covers
*Ref. page 27

Excessive
Shoe Loss

1.

Increase ground speed to optimize machine


capacity
If the shoe is overloaded on the right side,
install concave cover(s) over the first and/or
second concave(s) on the right side to
improve shoe distribution.
*Ref. page 27
Install covers over the perforated cover in
the separator area
*Ref. page 27

2.

3.

Excessive
Tailings

1.

Poor Grain
Tank Sample
(MOG)

1.
2.
3.

2.

4.

Poor Grain
Tank Sample
(Cracks and
Splits)

Open the tailings elevator door to determine


tailings volume
If there is excessive clean grain in the
tailings, open the bottom sieve in small
increments
Make sure leaf screens are clean
Increase Cleaning Fan Speed to Max rpm
Reduce Chaffer clearance in small
increments
Check for excessive shoe overloading

1.
2.

Reduce rotor speed in small increments


Increase concave clearance in small
increments
3. Open sieve in small increments
4. Ensure that the concave is level with the
rotor
*Ref. pages 30-31 for instructions

13

Machine Settings
Canola (Rapeseed)
Rotor Speed

720 rpm

Concave Clearance

2.0 in.

Cleaning Fan Speed

990 rpm

Fan Choke

65%

Pre-Cleaner

0.25 in.

Chaffer

0.60 in.

Sieve (1 5/8)

0.25 in.

Rotor Gearbox Speed

High

Chopper Speed

High

Chopper Door

Down

What is it?
Perforated Front
Panel
*Ref. page 26
Separator
Perforation Covers
*Ref. page 27

Smooth Rasp Bars


(10)
*Ref. page 24

Step Finger
Grates

Large Wire Concaves

What will it improve?


Increased separation area in the processor
reduces rotor loss, increases shoe capacity,
and improves grain quality. Covers for this
panel are also available if needed.
Installing the covers from the rear of the
processor forward reduces MOG on the
return grain pan to improve sample and
reduce shoe loss. The recommendation is
to start by covering the rear two sections.
Replacing the aggressive spike tooth rasp
bar with the smooth bar reduces overthreshing and the quantity of MOG on the
shoe, improving shoe performance and
grain quality.

14

Performance Troubleshooting
Canola (Rapeseed)
Excessive
Rotor Loss

1.
2.
3.
4.
5.

Reduce Concave Clearance


Increase Rotor Speed in small increments
Install Perforated Front Panel *Ref. page 26
Install Interrupter Plates *Ref. page 25
Remove Separator Perforation Covers
*Ref. page 27

Excessive
Shoe Loss

1.

Increase ground speed to optimize machine


capacity
Install covers over the perforated cover in the
separator area *Ref. page 27
If the shoe is overloaded on the right side,
install concave cover(s) over the first and/or
second concave(s) on the right side to improve
shoe distribution.
*Ref. page 27
Install Perforated Front Panel *Ref. page 26

2.
3.

4.

Excessive
Tailings

1.

Poor Grain
Tank Sample
(MOG)

1.
2.
3.
4.

Poor Grain
Tank Sample
(Cracks and
Splits)

1.
2.

2.

Open the tailings elevator door to determine


tailings volume
If there is excessive clean grain in the tailings,
open the bottom sieve in small increments
Make sure leaf screens are clean
Increase Cleaning Fan Speed to Max rpm
Reduce Chaffer clearance in small increments
Check for excessive shoe overloading

Reduce rotor speed in small increments


Increase concave clearance in small
increments
3.
Open sieve in small increments
4.
Ensure that the concave is level with the rotor
*Ref. pages 30-31 for instructions

15

Machine Settings
WheatEasy Threshing
Rotor Speed

1000 rpm

Concave Clearance

0.8 in.

Cleaning Fan Speed

1100rpm

Fan Choke

100%

Pre-Cleaner

0.25 in.

Chaffer

0.65 in.

Sieve (small grain)

0.4 in.

Rotor Gearbox Speed

High

Chopper Speed

High

Chopper Door

Down

Step Finger
Grates

Small Wire Concaves

What will it improve?

What is it?
Separator Perforation
Covers

Reduce MOG on the return grain pan


to improve sample and reduce shoe
loss

*Ref. page 27
Interrupter Bars
*Ref. page 25
Large Wire Concaves
*Ref. page 22

If needed, start with two interrupter


bars at the front. This will reduce rotor
loss and improve the grain sample by
eliminating white caps.
If needed, install 2 large wire
concaves at a time starting at the rear
to effectively reduce rotor loss by
moving separation farther forward in
the processor.

16

Performance Troubleshooting
WheatEasy Threshing
Excessive
Rotor Loss

1.
2.
3.

Reduce Concave Clearance


Increase Rotor Speed in small increments
Install 2 large wire concaves at the rear
*Ref. page 22

Excessive
Shoe Loss

1.

Increase ground speed to optimize machine


capacity
Install covers over the perforated cover in
the separator area *Ref. page 27
Install smooth rasp bars in place of standard
rasp bars (spike) towards the rear of the
processor. *Ref. page 24
If the shoe is overloaded on the right
side, install concave cover(s) over the first
and/or second concave(s) on the right side
to improve shoe distribution. *Ref. page 27

2.
3.

4.

Excessive
Tailings

1.

Poor Grain
Tank Sample
(MOG)

1.
2.
3.

2.

4.

Poor Grain
Tank Sample
(Cracks and
Splits)

Open the tailings elevator door to determine


tailings volume
If there is excessive clean grain in the
tailings, open the bottom sieve in small
increments
Make sure leaf screens are clean
Increase Cleaning Fan Speed to Max rpm
Reduce Chaffer clearance in small
increments
Check for excessive shoe overloading

1.
2.

Reduce rotor speed in small increments


Increase concave clearance in small
increments
3. Open sieve in small increments
4. Ensure the concave is level with the rotor
*Ref. pages 30-31 for instructions

17

Machine Settings
Wheat - Hard Threshing
Rotor Speed

1150 rpm

Concave Clearance

0.6 in.

Cleaning Fan Speed

1150 rpm

Fan Choke

100%

Pre-Cleaner

0.25 in.

Chaffer

0.6 in.

Sieve (1 5/8)

0.25 in.

Rotor Gearbox Speed

High

Chopper Speed

High

Chopper Door

Down

What is it?
Interrupter Bars
*Ref. page 25
Large Wire
Concaves
*Ref. page 22
Reverse Rasp Bars
*Ref. page 24
Separator
Perforation Covers
*Ref. page 27

Step Finger
Grates

Small Wire Concaves

What will it improve?


If needed, start with two interrupter bars at the
front. This will reduce rotor loss and improve
the grain sample by eliminating white caps.
If needed, install 2 large wire concaves at a
time starting at the rear to effectively reduce
rotor loss by moving separation farther forward
in the processor.
Install 2 reverse rasp bars, 180 degrees from
each other, between the second and third
concave to increase threshing and reduce
white caps.
Reduce MOG on the return grain pan to improve sample and reduce shoe loss

18

Performance Troubleshooting
Wheat - Hard Threshing
Excessive
Rotor Loss

1.
2.
3.

Reduce Concave Clearance


Increase Rotor Speed in small increments
Install 2 large wire concaves at the rear
*Ref. page 22

Excessive
Shoe Loss

1.

Increase ground speed to optimize machine


capacity
Install covers over the perforated cover in
the separator area *Ref. page 27
If the shoe is overloaded on the right
side, install concave cover(s) over the first
and/or second concave(s) on the right side
to improve shoe distribution.
*Ref. page 27

2.
3.

Excessive
Tailings

1.
2.

Poor Grain
Tank Sample
(MOG)

1.
2.
3.
4.
5.
6.
7.

Poor Grain
Tank Sample
(Cracks and
Splits)

1.
2.
3.
4.

Open the tailings elevator door to determine


tailings volume
If there is excessive clean grain in the
tailings, open the bottom sieve in small
increments
Make sure leaf screens are clean
Increase Cleaning Fan Speed to Max rpm
Increase rotor speed in small increments
Reduce concave clearance
Install Concave Covers to increase threshing to eliminate White Caps *Ref. page 27
Add 2 reverse bars at concaves 2 and 3.
Check for excessive shoe overloading
Reduce rotor speed in small increments
Increase concave clearance in small
increments
Open sieve in small increments
Ensure the concave is level with the rotor
*Ref. pages 30-31 for instructions

19

Machine Settings
Sorghum (Milo)
Rotor Speed

700 rpm

Concave Clearance

0.8 in.

Cleaning Fan Speed

1100 rpm

Fan Choke

100%

Pre-Cleaner

0.25 in.

Chaffer

0.60 in.

Sieve (small grain)

0.30 in.

Rotor Gearbox Speed

Low/High

Chopper Speed

High

Chopper Door

Down

What is it?
Interrupter Bars
*Ref. page 25
Large Wire
Concaves
*Ref. page 22
Reverse Rasp Bars
*Ref. page 24
Separator
Perforation Covers
*Ref. page 27

Step Finger
Grates

Small Wire Concaves

What will it improve?


If needed, start with two interrupter bars at the
front. This will reduce rotor loss and improve
the grain sample by eliminating white caps.
If needed, install 2 large wire concaves at a
time starting at the rear to effectively reduce
rotor loss by moving separation farther forward
in the processor.
Install 2 reverse rasp bars, 180 degrees from
each other, between the second and third
concave to increase threshing and reduce unthreshed heads.
Reduce MOG on the return grain pan to improve sample and reduce shoe loss

20

Performance Troubleshooting
Sorghum (Milo)
Excessive
Rotor Loss

1.
2.
4.

Reduce Concave Clearance


Increase Rotor Speed in small increments
Install 2 large wire concaves at the rear
*Ref. page 22

Excessive
Shoe Loss

1.

Increase ground speed to optimize machine


capacity
Install covers over the perforated cover in
the separator area *Ref. page 27
If the shoe is overloaded on the right
side, install concave cover(s) over the first
and/or second concave(s) on the right side
to improve shoe distribution.
*Ref. page 27

2.
3.

Excessive
Tailings

1.
2.

Poor Grain
Tank Sample
(MOG)

1.
2.
3.
4.

Poor Grain
Tank Sample
(Cracks and
Splits)

Open the tailings elevator door to determine


tailings volume
If there is excessive clean grain in the
tailings, open the bottom sieve in small
increments
Make sure leaf screens are clean
Increase Cleaning Fan Speed to Max rpm
Reduce Chaffer clearance in small
increments
Check for excessive shoe overloading

1.
2.

Reduce rotor speed in small increments


Increase concave clearance in small
increments
3. Open sieve in small increments
4. Ensure that the concave is level with the
rotor
*Ref. pages 30-31 for instructions

21

Combine Harvesting Components


Concaves
Round Bar Concave

Intended for wet and dry


corn and dry soybeans

Round bars are gentle on


the crop

Individual Part # 71426782


Kit (6) # 700960061

Large Wire Concave

Intended for use in cereal


grains

Half Set available for use in


hard threshing soybeans

Individual Part # 71457709


Kit (6) # 700960060

Small Wire Concave

Intended for Wheat and


Milo

Individual Part # 71451484

22

Kit (6) # 700960059

Combine Harvesting Components


Separator Grates
Step Finger Grate (Left)

Standard Equipment (3)


Individual Part # 71460285

Step Finger Grate (Right)

Standard Equipment (3)


Individual Part # 71461814

Bar and Wire Grate (Skip Wire


Grate)

Useful in reducing rotor


loss in higher moisture corn

Installation can increase


the volume of MOG on to
the grain pan, which could
overload the cleaning shoe.

Individual Part # 71456764

23

Kit (6) # 700960064

Combine Harvesting Components


Threshing Elements
Standard Rasp Bar (no
spike)

Standard Equipment (28)


Part # 71433839

Standard Rasp Bar (spike)

Standard Equipment (10)


Part # 71433841

Reverse Bar

Part # 71461776 (1)


Kit (2) # 700744451
Field Installed Option

Smooth Bar

24

Part # 71471964 (1)


Field Installed Option

Combine Harvesting Components


Rotor Separation Components
Separator Paddle

Part # 71450454
Kit (4) # 700959255
The addition of separator
paddles makes separation more aggressive,
and can reduce rotor loss

Separator Tine

Part # 71433852
The addition of the
separator tine makes
separation less
aggressive, improving
straw quality.

Interrupter Bar

Part # 71447173

Included from the factory


on the grain elevator

25

Kit (6) # 700960726


Only for use with bar and
wire concaves

Combine Harvesting Components


Processor Front Panel
Solid Panel - Left

Standard Equipment
Part # 71463970

Perforated Front Panel Left

Part # 71474579
Increase threshing and
separation in the concave
area to improve capacity,
even shoe distribution, reduce
rotor loss, and reduce grain
damage

Individual Solid Covers for


Perforated Front Panel

26

Part # 71475922 (3)


Included in Kit #
71475921

Combine Harvesting Components


Processor Rear Panel
Perforated Rear Panels

Standard Equipment
LH Part # 71441268
RH Part # 71441269

Individual Solid Covers for


Separator Panels

Part # 71475929 for Left (3)


Part # 71475930 for Right (3)
Included in Kit # 71472921

Concave Cover (Blank)

Part # 71451487

27

Threshing Rotor Speed and Components

Gearbox Selection

Speed Range

Low

264-709 RPM

High

460-1235 RPM
28

Callout #

Description

Part #

Quantity
(Standard)

Standard

71433839

28

Standard Spike

71433841

10

Separator Paddle 71450454

Separator Tine

71433852

14

NA

Reverse Bar

71461776

0 (OPT)

NA

Smooth Bar

71471964

0 (OPT)

29

Concave Leveling and Indexing Adjustment


1.

From inside the cab, adjust the concave clearance to the


smallest clearance achievable

2.

Put the Rotor Gearbox in Neutral

3.

Remove Concave sections #2 and #5 from the left hand


side of the cage, as shown in Fig. 1.

4.

Rotating the rotor, determine which rasp bar is closest to


the bottom of the concave frame at sections #2 and #5.

5.

Using a 1/2 Allen Wrench, or similar tool to gauge 1/2,


determine if the gap between the bottom of the concave
frame and the two rasp bars found in step #4 measure
1/2, as shown in Fig. 2, Measurement A.

6.

If one or both measurements are incorrect, loosen the


stop bolts along the top of the concave frame, as shown
in Fig. 1, A.

7.

Adjust the front and rear adjusting bolts inside the


springs (Fig. 3) accordingly until the rasp bars at concave #2 and #5 both measure 1/2. This will ensure that
the concave is level with the rotor, and that suggested
settings will be accurate.

8.

Tighten the stop bolts at the top of the concave frame,


shown in Fig. 1.

9.

Tension the front and rear springs to 5 5/16 in.(135mm),


as shown in Fig. 4, Measurement A.

10. In the cab, go to the Maintenance Menu, select


Calibrations and calibrate the concave.

30

Fig. 1

Fig. 2

Fig. 3

Fig. 4

31

Grain Loss Sensitivity


Nothing can replace the judgment of the producer when determining an acceptable amount of grain loss from the combine, however, the grain loss monitor in the combine can be
calibrated and adjusted to communicate to the operator
where grain loss is coming from and how significant it is. This
knowledge improves the efficiency of operation, and can
determine critical adjustments that must be made to improve
performance.
There are three loss sensors on the rear of the shoe and two
loss sensors on each side of the rotor, at the rear of the machine. The impact made by the grain lost and other crop debris is shown on the bar graph at the top of the next page.
There are multiple factors that impact the suggested sensitivity. See a couple of examples below.
Corn - Rotor and Shoe loss sensitivity should be initially set
between 80% and 90% each.
Soybeans - Chopper Door Down (to include shoe discharge),
Rotor loss sensitivity should be initially set at 80%-90%, but
the shoe sensitivity should be set at 30%-40% due to the
increased MOG at the rear of the shoe.
The important piece to remember about the grain loss system is that when the bar graphs move to show there is grain
loss, the operator understands how much loss is actually
exiting the combine, so that optimum ground speed and combine settings can be achieved.
See pages 2-3 for Grain Loss Charts.

32

33

Automatic Header Height Control


1.

Calibration - In order for Automatic Header Control to be


engaged, a successful calibration must be saved.
A. Navigate to the Maintenance Menu (Purple Hand)
and select Calibrations, then select Header.
B. Press
in Fig. 1, and press the
in Fig. 2 to
calibrate the header automatically, lowering
completely to the ground, raising all of the way up,
tilting left, tilting right, and centering itself. This
process takes a few minutes.
C. The minimum and maximum voltages for all of the
sensors on the combine and the header are saved
during the calibration sequence.

2.

If one or more of the Header Calibrations is not


successful (red X), complete the following process to
adjust sensor voltages.
A. Level the header and set it firmly on to the ground in
the working position.
B. Navigate to the VMM3 Analog Inputs Screen, Fig. 3
C. Adjust each sensor on the left side of the header and
each sensor on the right side of the header to 1 volt
using the VMM screen as a reference.
D. Adjust the lateral tilt sensor to 2.5 volts using the
VMM screen as a reference.
E. Adjust the sensor for feeder house height to 1 volt
using the VMM screen as a reference.

34

Fig. 1

Fig. 2

Fig. 3

35

Fieldstar
The C2100 shows Instantaneous and Average Yield

The yield shown is only valid after a proper calibration.

in the screen on the next


Press the Play button
page to begin counting pounds that will be measured on
a grain cart with a scale, or from a scale ticket. A Stop
button
will appear in its place

When the grain that will be weighed has been harvested,


press the Stop
button

Take the known weight in Pounds and insert it in to the


white box that appears next to Weighed grain.

Accept the new calibration factor

Moisture is also shown on the C2100

Like yield, the moisture must be calibrated properly with


a trusted source in order to be used.

Example If the moisture shown on the combine is


15%, but the Elevator records this grain at 18%, the user
must ADD 3 to the Moisture Offset shown on the next
page to complete calibration of the moisture sensor.

Alarms and Dry Yield Reference require an accurate


moisture calibration

36

37

Quick Reference Parts Guide


Part #

Description

71438533

Primary Air Filter

71438534

Secondary Air Filter

3907943M1

Fuel Element

71444190

Hydraulic Filter Element

71440172

Main Fuel Filter

71440173

Pre Fuel Filter

71438575

Oil Filter

71451711

DEF Module Inlet Filter

71451712

DEF Module Outlet Filter

71451713

DEF Module Backflow Filter

71451710

DEF Module Filter

71443169

DEF Filler Neck Filter

71459954

DEF Tank Breather Filter

71393893

Primary Cab Air Filter

71391153

HVAC Air Filter

71439968

Outboard Unloader Drive Chain (#80HS)

71439966

Cross Auger Unloader Drive Chain (#60)

700714416

Bin Loader Drive Chain (#50)

700708268

Unloader Shear Bolt 3/8-16 X 2 Grade 8

71420771

Unloader Shear Bolt M12 X 1.75

38

Part #

Description

71448150

Alternator Belt

71438552

Aspirator Fan Drive Belt

71457301

Air Conditioner Compressor Belt

V685040894

Coolant Pump Belt

71448515

Fixed Speed Header Drive Belt

71448509

Variable Speed Header Drive Belt

71448508

Beater to Feed House Drive Belt

71385801

Return Elevator Drive Belt

71429015

Variable Speed Fan Drive Belt

71450686

Feed Conveyor Belt

71390199

Pitman Drive Belt

71460655

Clean Grain Elevator Drive Belt

71427343

Beater Drive Belt

71432587

Straw Spreader Drive Belt

71440999

Primary Chopper Drive Belt

71448503

Secondary Chopper Drive Belt

71432619

Hydraulic Pump Drive Belt

71447360

Separator Drive Belt

71441902

Unloader Drive Belt

71426441

Rotor Drive Belt


39

Notes

40

Notes

41

Notes

42

Notes

43

AGCO 4205 River Green Parkway, Duluth, GA 30096 Fax 770.813.6038 AGCOcorp.com
AGCO may at any time, and from time to time, for technical or other necessary reasons,
modify any of the data, specifications or warranty of the products described herein. Some
equipment shown may be optional. Attention: Photographs in this publication may show
protective shields or guards open or removed for the purposes of illustration. Be certain all
shields and guards are in place during operation.
AGCO, Massey Ferguson, and Challenger are registered trademarks of AGCO Corporation
2014 AGCO CM14P001NA

44

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