WARNING

The controls and software that are supplied with this machine are an integral part of the safety devices
incorporated into the machine design.
Any changes, alterations, modifications or adjustments without the written authorization of
TRIDAN will VOID all warranties, specified or implied, and could make the machine unsafe to
operate!
DO NOT attempt any changes without first obtaining written permission from TRIDAN
International, Inc.
ELECTRICAL
Certain machine functions may remain electrically energized even though the stop or off button has been
depressed.
To provide proper safety while servicing, setting - up or maintaining the machine, SHUT OFF the
electrical power supply at the main disconnect or at the source if a disconnect is not provided.
PNEUMATIC
Many TRIDAN machines are equipped with compressed air line connections.
Prior to any service, set-up or maintenance, SHUT OFF the air supply and bleed off all air pressure
from the lines before proceeding.
HYDRAULIC
Hydraulic power supplies that are used in industrial applications operate at very high pressures.
DO NOT attempt to loosen or tighten any bolt, fitting or connection while the pump is operating.
Exercise caution when working around high-pressure hydraulic hoses, tubing and pipes. Bumping
or moving a line under pressure could cause a rupture in the line.

Introduction:
This manual is provided to expedite and facilitate receiving, installing, adjusting, and the safe operation of
your TRIDAN equipment. It is divided into sections to aid you in a step-by-step approach to initial
lubrication and adjustment, routine maintenance requirements and operator instruction. In addition we have
included a recommended maintenance schedule, spare parts and supplies inventory, and a checklist to
help you identify and eliminate problems.
A Message to Our Customers:
We wish to thank you for selecting TRIDAN equipment for your production requirements. It is our policy to
build equipment to the highest quality standards. With proper maintenance and operation, our equipment
will provide you with long lasting, trouble-free service. If you have questions about, or encounter problems
with our equipment, please contact us at the following address.
TRIDAN International, Inc.
130 North Jackson St
Danville, Illinois 61834-0537

TEL: (217)-443-3592
FAX: (217)-443-3894

A Word about Safety:

TRIDAN has incorporated safety features in the design and construction of their equipment that meet or
exceed the criteria of Occupational Safety and Health Administration (OSHA) standard 1910.243,
Guarding of Portable Powered Tools. Misuse of the equipment may result in damage to material or
equipment and injury to personnel. To insure safe operation and maximum utilization of the equipment,
provide adequate training and a safe working environment for your personnel.
Personnel trained specifically for those tasks should only make adjustment, repair and operation of this
equipment.
This Is The Service Manual For The Following Flexpander Models:
Model FE-3 & FE-4
Standard Flexpander with 3 HP hydraulic power unit.
Model FE-3S & FE-4S
Standard Flexpander with 5 HP hydraulic power unit.
Model FE-3PU & FE-4PU
Standard Flexpander without power unit.

About Your TRIDAN FE-3 / FE-4 Flexpander:

The Model FE-3 / FE-4 Flexpander provides low cost capability for mechanically expanding circulation
tubes in heat transfer coils. It is designed to expand two (2) tubes per cycle and may be used with straight
tube, U-bend or hairpin tube construction. The Flexpander may also be equipped with a tube-slitting tool for
the removal of damaged tubes from heat exchanger coils. This equipment is ideal for large custom coils,
experimental coils and limited production orders. Listed below are some of the features that make the
TRIDAN FE-3 Flexpander a popular choice for many heat exchanger coil manufacturers.
Versatility:
Simply by changing tool sets, the Flexpander will expand tubes of copper, aluminum and other thin walled
material, with outside diameters of 5/16 in. (7.94 mm) to 3/4 in. (19.1 mm). Tube centers may vary from 3/4
in. (19.1 mm) to 3 in. (76.2 mm). There are virtually no limitations on length of heat exchanger coil tubes
that can be expanded.
When standard Flexpander equipment cannot be tailored to meet your requirements, contact your
TRIDAN representative for technical assistance and price quotation on custom or specialized equipment
for your heat exchanger coil manufacturing applications.
Precision:
Flexpander tube expansion is a mechanical process that gives uniform and precise control to the amount of
fin to tube bond. Minimum lubrication is required for the expansion process, eliminating the drying and
cleaning problems experienced with hydraulically expanded coils. In addition, this process minimizes over
all coil shrinkage normal to an expansion process.
Productivity:
The Flexpander will expand tubing at a rate of forty (40) to fifty (50) feet per minute. Clamping and
unclamping of the tube ends is automatic with the cycling of the equipment. The operator is only required to
place the Flexpander clamp jaws over the tube ends and cycle the machine. A well-trained operator can do
tool change and set-up quickly.
The Flexpander may also be equipped with an AUTO-CYCLE function. This function will allow the operator
to place the Flexpander over the tube ends and press the switch, causing the unit to clamp the tube ends
and cycle through the forward and backward stroke automatically, minimizing wear on clutch discs.
Kits are available for connecting two Flexpanders to the same hydraulic power unit. Each Flexpander may
then be equipped with tool sets for use on coils with different tube sizes or spacing, making a significant
savings in tool change and setup times. Multiple Flexpanders attached to the same power unit should not
be operated at the same time.

SECTION ONE
Initial Inspection and Pre-Operation Instructions
5
Inventory and Inspection of Equipment
5
Removal of Packing Material and Protective Coating
Operation Site and Power Preparation
5
Electrical
5
Hydraulic Power Unit
5
Operator Space and Safety
SECTION TWO
Flexpander Assembly and Adjustment Setup
6
Lubrication
Assembly and Adjustment
7
Hydraulic Power Unit
8
Clamp Jaw Assembly Installation and Adjustment
8
Hand Guard Assembly Installation
9
Expander Rod Installation
9
Expander Rod Drive Gear Assembly Adjustment
10 Drive Gear Clutch Torque Adjustment (Single Nut Adjustment)
10 Drive Gear Clutch Torque Adjustment (Double Nut Installation and Adjustment)
10 Expander Rod Tips and Stops
SECTION THREE
Operation
11 Equipment Operation
11 Auto Cycle Operation
12 Tube Slitter Operation
SECTION FOUR
Maintenance
13 Maintenance
14 Problems and Resolutions
SECTION FIVE
Miscellaneous
16 Part List
16 Spare Parts Inventory
16 Supplies Inventory
17 How to Order Replacement Parts
18 EC10213-1 Electrical Schematic
19 EC10213-1 Hydraulic Schematic
20 EB10618 Electrical & Hydraulic Schematic for (2) Two Flexpander Hook-up

Section ONE
INITIAL INSPECTION AND PREOPERATION INSTRUCTIONS:
Inventory and Inspection of Equipment:
Upon receipt of your equipment, immediately check the items received against the bill of lading. Inspect
equipment, tools, parts and supplies for damage. If damage is found or items are missing, immediately
notify the carrier and TRIDAN International, Inc.
Removal of Packing Material and Protective Coating:
Your equipment was carefully packed at the factory to minimize damage and corrosion during shipment.
Carefully remove all packing material from the equipment. Remove all corrosion protective coatings, and
other foreign matter from the equipment, using an oil base naphtha solvent or other appropriate solvents
and cleaners. Use only in a well ventilated area.
DO NOT use solvents that are harmful to clutch surfaces or other equipment finishes.
All cleaner and solvent residues must be removed from the equipment. After cleaning, coat all surfaces that
are subject to corrosion with a light coat of #10 weight machine oil.
OPERATIONS SITE AND POWER PREPARATION:
Electrical:
Electrical components for your TRIDAN equipment are supplied to your specified power requirements.
Verify that electrical service voltage, phase and Hz match equipment requirements. Electrical services for
this equipment should be provided through a main disconnect switch. After electrical connections are
made, check the hydraulic power unit motor rotation for proper direction (clockwise CW at fan end of
motor). Change direction if required.
All electrical connections must be made in accordance with the National Electric Code (NEC) and
existing local codes.
Hydraulic Power Unit:
All hydraulic power units are shipped WITHOUT hydraulic fluid.
Securely mount the hydraulic power unit assembly in a well-ventilated area in the work site. Fill the
reservoir with good quality hydraulic oil. Use TRIDAN HYD-46-AW or equal (approximately 10 gal. NOT
INCLUDED). Insure the fluid registers on the sight gage.
DO NOT over fill.
Additional fluid may be required after equipment is cycled and all pumps, cylinders and hoses are filled.
DO NOT RUN THIS UNIT WITHOUT FLUID.
Operator Work Space And Safety:
Adequate space must be provided to accommodate the coil and coil fixture and the length of the expander
rods in the extended position. Expander rods should not extend into other work areas, personnel
passageways or other machine operations.
The Flexpander should be suspended by a TRIDAN Model TB-1 tool balancer to offset the weight of the
equipment (approximately 80 lb.). Mount the balancer at a convenient position and height for
maneuverability, adjustment and operator safety.

Section TWO
Flexpander Assembly and Adjustment Setup:
Your equipment has been assembled, lubricated, adjusted and tested at the factory, to insure proper
operation. However, due to shipping requirements and regulations and whether the equipment was ordered
with or without tools, it may be necessary to perform some or all of the following lubrication, assembly and
adjustment procedures.
Lubrication:
Remove clutch drive gear cover (see fig. 1). Lightly coat clutch drive gear (A) and clutch gears (B) with
Lubri-plate No 930-2 or equal. Insure that lubricant does not come in contact with clutch disk plates. Any
lubricant on clutch disk plates (C) will cause slippage and equipment malfunction.

Fig. 1
Remove housing cover assembly, not shown (see fig. 2). Lightly coat drive gear shafts (D) and expander
rod drive gears (E) with Lubri-plate No 930-2 or equal.
DO NOT over grease.
Insure that the drive groove on the expander rod drive gears is dry and free of lubricant. Replace housing
cover assembly.

Fig. 2

Lubricate drive gears and shafts (see Fig. 3), using Lubri-plate No 930-2, at the lubrication fittings provided
on the side of the housing assembly, four places (G). Also, lubricate the expander rod drive gear assembly
bearings using Lubri-plate No 930-2, at the lubrication fittings provided on top of the housing assembly,
four places (F).

Fig. 3
ASSEMBLY AND ADJUSTMENT:
Hydraulic Power Unit (see fig. 4):
Insure hydraulic fluid reservoir has been filled to proper
level. Fluid must show in sight gauge.
Insure hydraulic pump motor is turning in the right
direction, clockwise (CW) facing fan end of motor.
Attach hydraulic hoses (provided) to hydraulic power
unit.
Adjust hydraulic pressure relief valve to 1000 psi. To
adjust relief valve, turn on the hydraulic power unit.
Block the supply port. Loosen the valve lock nut. Turn
the adjustment screw clockwise (CW) to increase
pressure or counterclockwise (CCW) to decrease
pressure. When pressure is adjusted, tighten locknut.

Fig 4.

Clamp Jaw Assembly Installation and Adjustment (see fig. 5):

Attach the clamp jaw assembly to the housing assembly. Using a torque wrench (provided), tighten the
clamp jaw tension bolt to 8 to 10 ft-lb (Torque the clamp jaws with the ball out and no tube in jaws).
This setting may vary depending upon the hardness and thickness of tube material. Clamp jaws should
hold the tube without slipping or severely marking or deforming the tube.

Fig. 5
Hand Guard Assembly Installation (see fig. 6):
Attach the hand guard assembly to the housing assembly.

Fig. 6

Fig. 7
Expander Rods Installation (see fig. 7, side A):
Remove expander tips from expander rods. Loosen two (2) drive gear adjustment cap screws on top of the
housing assembly. Insert the end of the expander rods through the hand guard assembly. Align the
grooves in the expander rod drive gear assemblies with the expander rods. Push the expander rods
through the expander rod drive gear assemblies and through the clamp jaw assembly at the front of the
unit. Reinstall expander rod stops.
(See fig. 7, side B) If expander rod tips are not removable, remove expander rod stops and install
expander rods through the clamp jaw assembly, through the expander rod drive gear assembly, and
through the hand guard expander rod guide assembly (reverse order).
Expander Rod Drive Gear Assembly Adjustment (see fig. 7):
NOTE: EXPANDER RODS MUST BE IN PLACE. With a torque wrench (provided), tighten the two (2)
drive gear adjustment cap screws to approximately 24 ft. lb. Excessive pressure on the expander rod drive
gear assemblies will result in deformation, cracking and breakage of the expander rods. It will also cause
excessive wear on the expander rod drive gears. Attach hydraulic hoses to the hydraulic motor.

SINGLE NUT ADJUSTMENT

Drive Gear Clutch Torque
Adjustment (see fig 8).
Insert a 1/4-in. dia. steel rod
through the hole in the bottom of
the housing assembly and into
the hole in the clutch drive gear,
locking the drive gear assembly.
Loosen the #10-32 lock set screw
in the clutch adjustment nut.
EXPANDER RODS MUST BE IN
PLACE. With a torque wrench
(provided), torque the clutch
adjustment nut to approximate 22
to 24 ft. lbs1. Adjust both clutches
and retighten setscrews. With the
drive gear still locked, turn on the hydraulic power unit. Using the manual cycle switch, turn on the
Flexpander. The clutches should slip at a reading of 900 to 950 psi on the hydraulic power unit pressure
gage. Replace clutch drive gear cover assembly. Remove steel locking rod.
DOUBLE NUT
Installation of the Double Clutch Nuts: EXPANDER RODS MUST BE IN PLACE!
Insert a 1/4-in. steel rod through the hole in the bottom of the housing assembly and into the hole in the
clutch drive gear, locking the drive gear assembly (see Fig. 8). Put inner lock nut on first, (EB12066) with
the flat side towards the Belleville washer. The outer clutch nut goes on next (EB12067), it has the three
(3) #10-32 set screws. Thread the outer nut up to the inner nut, and then back it off until the torque wrench
will fit on both of them at the same time. Tighten the setscrews against the other nut with enough pressure
that they can both be turned by hand. Thread the nut assembly up to the Belleville washers, and then
tighten the assembly to approximate 22 to 24 ft. lbs1, and then tighten the setscrews.
Double Nut Torque Adjustment: EXPANDER RODS MUST BE IN PLACE!
Insert a 1/4-in. steel rod through the hole in the bottom of the housing assembly and into the hole in the
clutch drive gear, locking the drive gear assembly (see Fig. 8). Loosen the three (3) #10-32 x 1/4 set
screws enough to be able to turn both nuts at the same time. Adjust the nuts so they both can be turn at
the same time with the torque wrench. Torque nuts down to approximate 22 to 24 ft. lbs1, and then tighten
the setscrews back against the inner nut to take slack out of the clutch nuts.
Expander Rod Tips and Stops:
If the expander rods do not have premounted brazed on tips, mount expander tips on expander rods.
Mount expander rod stops on expander rods. Adjust stops to required length of stroke and then tighten.

Torque adjustment can be greater or less the 22 to 24 ft lbs list, varying on the type of rod, or tubing used.

10

Section THREE
EQUIPMENT OPERATION:
Load fins and secure in fixture (furnished by customer).
Insert tubes into fins to make the coil.
Lubricate inside ends of tubes with TRIDAN TL-4AEX Copper Tube Lubricant, light oil or other
lubricant.
Reverse toggle switch to retract expander rods into clamp jaws, against clamp jaw rod stops.
Position Flexpander so that clamp jaws are over two (2) adjacent tube ends. Normally, the tube ends will
extend into the clamp jaws a 1/2 inch, or by a distance equal to the diameter of the tubes, whichever is
greater.
NOTE: If hairpin or U-bend tubes are used, it will be necessary to expand both sides of the same tube
simultaneously.
Press the toggle switch to allow the expander rods to move forward. The clamp jaws will close and grip the
tubes. The expander rods will move through the tubes to the end of the pre-set stroke.
Reverse the toggle switch and the expander rods will retract through the tubes and into the clamp jaws,
against the rod stops, opening the clamp jaws and completing the cycle.
NOTE: Release the toggle switch as quickly as possible after the completion of the forward or reverse
stroke, to avoid excessive clutch slippage.
Repeat the cycle as required.
NOTE: Flexpanders equipped with AUTO-CYCLE switches will cycle through forward and reverse strokes
automatically.
For single tube expansion operations, the Flexpander will be operated with one expander rod.
FLEXPANDER AUTO-CYCLE
Equipment Operation Automatic
NOTE: Flexpanders may be equipped with limit switches that allow the machine to cycle through forward
and reverse strokes automatically. These switches are mounted on the clamp jaws and on the rear of the
hand guard.
The operator places the clamp jaws over the ends of the tubes and presses and releases the thumb toggle
switch. The expander rods will move forward through the tube to expand it. When the rod stops on the
expander rods make it to the limit switches mounted on the hand guard, the flexpander will automatically
reverse and retract the rods. At the end of the retraction stroke, the action of the clamp jaws opening will
make the limit switch mounted on the clamp jaw and stop the machine. The jaws will be open and ready
for the next cycle.
The direction of the stroke may be reversed at anytime by pressing the toggle switch. However, the stroke
cannot be stopped. It will only stop on completion of the stroke.

11

AUTO-FE: AUTO CONTROL CYCLE

On Flexpanders equipped with the AUTO-FE auto control cycle have a selector switch labeled MAN,
AUTO. The selector switch must be set to the operation mode desired. When placed in the MAN mode,
the operation is the same as for a Flexpander without limit switches. When placed in the AUTO mode, the
operation is the same as for a Flexpander with limit switches.
These Flexpanders are also equipped with an adjustable rod stop timer inside the control panel. This timer
may be set to insure that both expander rods have time to complete their travel. This is particularly helpful
on long expander rods.
DO NOT INCREASE THE TIME UNNECESSARILY.
The timer allows the clutches to slip for a set time and may shorten the wear life of the clutches.
For single tube expansion operations on all models, the Flexpander will be operated with one expander
rod.
TUBE SLITTER OPERATION:
A tube slitter tool kit is available for use with the Flexpander to facilitate removal of damaged or defective
tubes from heat exchanger coils.
Flexpander tube slitters are designed to be used with hardened rods. Rods are available from TRIDAN
International, Inc. and are normally included in the tube slitter tool kit.
Substitute rods may damage Flexpander rod drive gears and void machine warranty.
Remove expander rod stops from expander rods.
Loosen the clamp jaw assembly clamp cap screw and remove both rods from the Flexpander.
Remove the clamp jaw assembly from the Flexpander.
Install a tube slitter rod through the Flexpander expander rod drive gear assembly. If expander rods are
equipped with threaded tips, one of the expander rods may be used for the tube slitting operation.
Place the tube slitter backup sleeve over the end of the tube to be removed. Position the Flexpander to
place the slitter rod into the backup sleeve and into the tube to be removed. Using the toggle switch, cycle
the tube slitter rod through the defective tube.
NOTE: If damaged tube is in the outer row of the coil, insure that the tube slitter is rotated away
from the face of the coil.
Insure that the tube slitter cutter bar is adjusted to extend beyond the diameter of the tube slitter body by
.015 inch plus the thickness of the expanded tube material.
At the other end of the tube, attach the tube slitter tool to the rod. Reverse the switch and retract the tube
slitter tool through the tube.
Remove the strip cut from the defective tube. Remove the defective tube.

12

Section FOUR
MAINTENANCE SCHEDULE:
Daily:
Check hydraulic lines and connections for weak or leaking joints, splits, cuts and abrasions. Replace if
required.
Check tool balancer height and tension. Adjust as required.
Check expander tip installation for looseness.
Check expander rod stops for proper stroke setting.
Clean work area and maintain ventilation around hydraulic unit.
Check for expander rod slippage and faulty equipment cycling. Consult manual for problem resolution.
Weekly:
Remove Flexpander housing cover and clutch drive housing cover. Check rod drive gear assemblies and
clutch drive gear lubrication. Add lubricant (Lubri -plate No. 930-2 or equal) sparingly, as needed. Replace
housing covers.
Monthly:
At the four (4) lubrication fittings provided on top of housing cover (see fig. 3, page 7; items E), lubricate
rod drive gear assembly upper shafts and bearings (Lubri plate 930-2 or equal). Do not over lubricate.
At the four (4) lubrication fittings provided on the side of the clutch drive housing assembly (see fig. 3,
page 7; items D), lubricate the rod drive gear assembly lower shafts and bearings (Lubri plate 930-2 or
equal).
DO NOT over lubricate.
NOTE: The shafts for the forward rod drive gear assembly are designated and marked as "A" shafts. The
rear rod drive gear assembly shafts are marked as "B" shafts. To insure proper and adequate lubrication
for the rod drive gear assembly shafts and bearings, always assemble the "A" shafts to the front of the
Flexpander and the "B" shafts to the rear after any disassembly of the Flexpander.
Check breather fill cap on hydraulic reservoir. Clean as required.
Check hydraulic fluid level. Fill as required.
Yearly:
Clean reservoir, breather fill cap and suction strainer. Replace suction strainer if required.
Replace hydraulic fluid.
Lubricate hydraulic power unit motors that are equipped with lubrication fittings.
NOTE: Maintenance frequencies listed above are minimum requirements and are for planning purposes
only. Unclean work environments or intensive work schedules may require more frequent maintenance.

13

PROBLEMS / RESOLUTIONS:
Symptom:
No movement or slow erratic movement of expander rods when Flexpander is operating.
PROBLEM
Torque setting on drive gear clutch torque nuts
(see page 9).
Torque settings on expander rod drive gears
(see page 8).
Lubricant or foreign material on rod drive gear
grooves.
Lubricant or foreign material on clutch disk
plates.
Worn or damaged expander rods.
Worn or damaged rod drive gear grooves.
Misalignment of rod drive gears due to wear of
bearings.

SOLUTION
Retorque (22 ft lb.).
Retorque (24 ft lb.).
Clean rod drive gear grooves.
Clean or replace clutch disk plates
Inspect expander rods and replace as required
Inspect and replace expander rod drive gears as
required
Check rod drive gears for misalignment and
bearing wear. Replace bearings as required

Symptom:
Flexpander cycles in only one direction:
PROBLEM
Faulty cycle switch.
Faulty hydraulic directional control valve.

SOLUTION
Check switch and repair or replace.
Check and repair or replace.

Symptom:
Flexpander will not cycle or cycles erratically and hydraulic power unit motor is running
PROBLEM
Faulty cycle switch, circuit or hydraulic control
valve.
Low hydraulic fluid level.
Clogged hydraulic fluid intake.
Sheared drive shaft key.
Faulty hydraulic pump.
Faulty hydraulic motor.

SOLUTION
Repair or replace.
Fill reservoir.
Unclog strainer and intake pipe. Replace filters
and hydraulic fluid.
Replace key.
Repair or replace pump.
Repair or replace motor.

Symptom:
Tube clamp jaws slip off tubes or deforms tubes.
PROBLEM
Clamp jaws to loose or to tight (see page 7).
Dirt or foreign material in clamp jaws.

SOLUTION
Retorque clamp jaws (8-10 Lb.) Torque the
clamp jaws with the ball out and no tube in jaws
Inspect and clean clamp jaws.

14

Symptom:
Excessive heat at pump, motor, valve of hydraulic fluid.
For safety and efficiency, system should operate at no more the 140 Fahrenheit fluid temperature.
PROBLEM

SOLUTION

Faulty or worn mechanical components or

alignment.

Realign and repair or replace pump, valve and/or

motor

Air or dirt in hydraulic system.

Bleed air from system and tighten connections.

Clean / change filters, breather cap, strainers,
and intake pipe. Replace hydraulic fluid.

Symptom:
Hydraulic power unit motor does not operate
PROBLEM
No power
Loose or broken electrical connection.
Faulty starter switch.
Faulty starter switch heater.
Blown fuse.
Bad motor.

SOLUTION
Check and repair power source.
Repair circuit.
Repair or replace switch.
Locate and repair overload condition. Replace
heater
Check and repair fault. Replace fuse.
Repair or replace motor.

15

Section FIVE
PARTS AND SUPPLIES INVENTORY, TOOLS, KITS AND ACCESSORIES:
The following inventory items will not be included with the Flexpander, but may be order as required.
RECOMMENDED REPLACEMENT PARTS ON HAND INVENTORY:
Quantity
2
2
2
8
4
8
4 pair
1
1
2
2
2
4

Description
Clutch Pressure Adjustment Nuts
Clutch Drive Gear Bushings
Hose Assembly
Rod Drive Gears
Inner Bearing Race
Roller Bearing (Rod Drive Gears)
Clutch Disc
Coil for Solenoid
Clamp Jaw Assembly Die Spring
Spring Washer
Clutch Drive Gear Key
Starter Switch for 3 HP Motor
Starter Switch for 5 HP Motor

Part No.:
EB10337-1
EB10337-3
SB1121
SB1231
02530
02540
04700
08060
13065
14695
75005-402

For parts not listed above, see bill of materials and assembly drawings included with this manual.
RECOMMENDED SUPPLIES ON HAND INVENTORY:
Quantity
1
1
1
10 Gal.
55 Gal.

Description
TRIDAN Lubrication Kit
Hex Head Socket
Torque Wrench
TRIDAN HYD-46-AW Hydraulic Fluid
TRIDAN TL-4XEY Copper Tube Lube

Part No.
09565
12770
12775

TOOLS, ASSESSORY EQUIPMENT AND CONVERSION KITS:

The following tools, equipment and kits will not be furnished with the standard Flexpander. They may be
ordered as required. Specify Flexpander serial and model numbers.
TOOL BALANCER:
To order, specify TRIDAN MODEL TB-1.
DUAL Flexpander CONVERSION/CONNECTION KIT:
EC10811
To order, specify Flexpander Serial Nos. and Hydraulic Unit Size.
TUBE REMOVAL TOOL (Tube Slitter):
AC10449
To order, specify Flexpander Serial NO., Tube Material, Outside Diameter and Wall thickness.
3 HP HYDRALIC POWER UNIT:
Specify Electric Power Supply.

16

5 HP HYDRALIC POWER UNIT:

Specify Electric Power Supply.
EXPANDER RODS:
Specify length of tube to be expanded.
EXPANDER TIPS:
Specify Tube Material, Outside Diameter, Wall Thickness and Expanded outside Tube Diameter.
EXPANDER ROD STOPS:
Specify Tube Center-to-Center Distance.
Replacement parts and supplies are normally available from TRIDAN International Inc. In addition, a
large inventory of tool sets for the Model FE-3 / FE-4 Flexpander are maintained on hand for a number of
standard tube expansion requirements. TRIDAN will design and build tool sets for special requirements
or applications. Contact your TRIDAN sales representative for prices and availability.
TO ORDER SPARE PARTS, REPLACEMENT PARTS:
Specify Flexpander Serial and Model Nos.
TO ORDER NEW FLEXPANDERS:
Specify the following for each tube pattern.
A. Tube material, outside diameter, wall thickness and tube center-to-center distance.
B. Required expanded tube outside diameter.
C. Maximum coil and tube length.
D. Electrical power supply available.
Please contact your TRIDAN representative for price, delivery and availability.

17

18

19

20

WARNING
The controls and software that are supplied with this machine are an integral part of the safety devices
incorporated into the machine design.
Any changes, alterations, modifications or adjustments without the written authorization of
TRIDAN will VOID all warranties, specified or implied, and could make the machine unsafe to
operate!
DO NOT attempt any changes without first obtaining written permission from TRIDAN
International, Inc.
ELECTRICAL
Certain machine functions may remain electrically energized even though the stop or off button has been
depressed.
To provide proper safety while servicing, setting - up or maintaining the machine, SHUT OFF the
electrical power supply at the main disconnect or at the source if a disconnect is not provided.
PNEUMATIC
Many TRIDAN machines are equipped with compressed air line connections.
Prior to any service, set-up or maintenance, SHUT OFF the air supply and bleed off all air pressure
from the lines before proceeding.
HYDRAULIC
Hydraulic power supplies that are used in industrial applications operate at very high pressures.
DO NOT attempt to loosen or tighten any bolt, fitting or connection while the pump is operating.
Exercise caution when working around high-pressure hydraulic hoses, tubing and pipes. Bumping
or moving a line under pressure could cause a rupture in the line.

21