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CTI Sponsored Educational Program

Presented By:

Tim Facius
Baltimore Aircoil
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 1

CTI Mission Statement


To advocate and promote the use of
environmentally responsible Evaporative Heat
Transfer Systems (EHTS) for the benefit of the
public by encouraging:
Education
Research
Standards Development and Verification
Government Relations
Technical Information Exchange
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 2

CTI Objectives
Maintain and expand a broad base membership of
individuals and organizations interested in Evaporative
Heat Transfer Systems (EHTS).
Owner/Operators
Manufacturers
Suppliers
Identify and address emerging and evolving issues
concerning EHTS.
Encourage and support educational programs in various
formats to enhance the capabilities and competence of
the industry to realize the maximum benefit of EHTS.
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 3

CTI Objectives
Encourage and support cooperative research to improve
EHTS technology and efficiency for the long-term
benefit of the environment.
Assure acceptable minimum quality levels and
performance of EHTS and their components by
establishing standard specifications, guidelines, and
certification programs.
Establish standard testing and performance analysis
systems and procedures for EHTS.
Communicate with and influence governmental entities
regarding the environmentally responsible technologies,
benefits, and issues associated with EHTS.
Encourage and support forums and methods for
exchanging technical information on EHTS.
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 4

CTI Certification Program


STD-201
The standard sets forth a program whereby the Cooling
Technology Institute will certify that all models of a line
of evaporative heat rejection equipment offered for sale
by a specific Manufacturer will perform thermally in
accordance with the Manufacturers published ratings.
Applies to Mechanical Draft Evaporative Heat Rejection
Equipment such as Cooling Towers, Closed Circuit
Coolers (and Evaporative Refrigerant Condensers).

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 5

Please visit our website at


www.cti.org
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 6

Publication and Presentation Disclaimer 2011


The information contained in the following publication, paper or
presentation is intended for education by the author or
presenter, however information given is in no way an
endorsement of the Cooling Technology Institute. The
publication, paper or presentation has been reviewed by the
CTI staff and program committee for commercial content,
however there may be differing opinions regarding the
content of information. The Cooling Technology Institute
accepts no liability for its content.
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 7

Benefits of Water Cooled


vs Air Cooled Equipment
for Air-Conditioning
Applications

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 8

Overview
Climate Change Background
US Response
Climate Change and HVAC
Benefits of Water Cooled Equipment
Water Usage
Energy Savings Tips
EPA
Others

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 9

U.S. Government
commitment to reduce
greenhouse gas emissions
can have a significant
impact on HVAC system
design.
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 10

Definition Global Warming


Global warming is the average increase in the
temperature of the atmosphere near the Earth'
s surface
and in the troposphere, which can contribute to changes
in global climate patterns.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 11

Definition Global Warming


Global warming can occur from a variety of causes, both
natural and human induced. In common usage, "global
warming" often refers to the warming that can occur as a
result of increased emissions of greenhouse gases from
human activities.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 12

U.S. Commitment Reduce Global Warming


For decades it has been
clear that the way
Americans produce and
consume energy is not
sustainable. Our addiction
to foreign oil and fossil fuels
puts our economy, our
national security, and our
environment at risk.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 13

U.S. Commitment Reduce Global Warming


The Recovery Act was signed into law
on February 17, 2009 and has
invested $80M in the clean energy
economy.
Development of renewable energy and
clean technologies
Smart electric grid and energy efficient
homes, offices, and appliances
High speed rail and advanced car
batteries

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 14

U.S. Commitment Reduce Global Warming


Leadership in Sustainability
President Obama signed an Executive Order on
Federal Sustainability, committing the Federal
Government to lead by example and reduce
greenhouse gas emissions by 28% by 2020, increase
energy efficiency, and reduce fleet petroleum
consumption.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 15

U.S. Commitment Reduce Global Warming


Monitoring Emissions
For the first time, the U.S. will catalogue greenhouse
gas emissions from large emission sources an
important initial step toward measurable and
transparent reductions.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 16

Global Warming
Greenhouse gasses include:
Carbon Dioxide (CO2)
Methane (CH4)
Nitrous Acid (N20)
Hydrofluorocarbons (HFCs)
Perflurocarbons (PFCs)
Sulfur Hexafluorides (SF4)

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 17

U.S. Greenhouse Gas Emissions by


Component, 2001

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 18

U.S. Greenhouse Gas Emissions


Carbon Dioxide (CO2) emissions account for
approximately 85% of the U.S. greenhouse gas
emissions.
Transportation
Heavy Industry
Utilities

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 19

Major CO2 Emission Sources Utility Industry


Fossil Fuel Burning Power Plants
Produce 55% of U.S. electricity
Addition of exhaust gas scrubbers not economically
viable for most plants
Only 35% of Power Plants have exhaust scrubbers.

Rather than upgrade the power plants, decision


is to phase-out many of them.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 20

U.S. Government Plan to Reduce CO2


Emissions from Power Plants
Convert to less carbon
intensive fuels or noncarbon fuels
Taxation of carbon fuels
Regulation of emissions for
new plants
More research and funding
for renewable energy

Reduce energy demand


New energy-saving
technologies

Improve efficiency of
equipment and systems
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 21

Electricity and Air Conditioning


About one-sixth of all the electricity generated in
the U.S. is used to air-condition buildings.
Air-conditioning systems drive many power plant
peak loads and have been identified as an
energy reduction opportunity.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 22

Basic Air-Conditioning System


Large Buildings (> 300 tons)
Water cooled systems provide clear-cut economic and
environmental justification.

Mid-size Buildings (100-300 tons)


Air cooled systems may offer first cost incentive to
sacrifice energy efficiencies of water cooled systems.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 23

Cooling Tower

AHU - 1

AHU - 2

AHU - 3

Pump

Pump
Condenser
Evaporator
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 24

Benefits of Water Cooled Systems


Water-cooled systems
More energy-efficient than air-cooled systems
approximately 35%
Reduced plan area
Reduced sound
Independently certified performance
AHRI for chillers
CTI for cooling towers

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 25

Challenges of Water Cooled Systems


Water-cooled systems
Higher installation cost
Water use
Consider the water use at the cooling tower
Consider the water used at power plant to create energy

Water treatment

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 26

Water Usage
Water cooled systems recycle 95% of the total water.
The remaining 5% is lost to evaporation & bleed.
NO water is destroyed.
A small portion of the water is bled from the system to
control the build-up of impurities.
Bleed Rate =
Evaporation Rate
Cycles of Concentration -1
Water use is proportional to load and time of day.
Trend toward using grey water for make up.
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 27

Water Quality and Control Cost


Considerations
Water-cooled systems require treatment to
control scale/corrosion and biological growths.
Chemical or NCD

Water and chemical costs must be included in a


cost analysis of water-cooled and air-cooled
systems.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 28

Cooling Tower Industry Answer


Hybrid technology
Optimizes water use and
energy use based on load,
water availability

Materials of Construction
Increase cycles of
concentration
Use grey water

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 29

Optimize Energy and Water Costs


Market trends suggest that the demand for energy
resources will rise dramatically over the next 25
years:

Global demand for all energy sources is forecast to grow


by 57% over the next 25 years.
U.S. demand for all types of energy is expected to
increase by 31% within 25 years.
By 2030, 56% of the worlds energy use will be in Asia.
Electricity demand in the U.S. will grow by at least 40% by
2032.

Sources: Annual Energy Outlook (DOE/EIA-0383(2007)), International Energy


Outlook 2007 (DOE/EIA-0484(2007), Inventory of U.S. Greenhouse Gas
Emissions and Sinks: 1990-2005 (April 2007) (EPA 430-R-07-002)
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 30

U.S. Actions Impacting HVAC Systems and


Equipment

ASHRAE Standard 90.1 as basis for


energy efficiency for commercial buildings
New ASHRAE Standard 189
California Title 24

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 31

ASHRAE Standard 90.1


Basis of energy efficiency for commercial
buildings
Fan speed control on heat rejection equipment
Performance requirement
Axial fan towers = 38.2 gpm/hp*
Centrifugal fan towers = 20.0 gpm/hp*
Axial fan closed circuit cooling towers = 14.0 gpm/hp*
Centrifugal fan closed circuit cooling towers = 7.0
gpm/hp*
Air cooled condensers = 176,000 BTU/hhp
Based on 95/85/75 for towers, and 102/90/75 for closed circuit cooling
towers, and 125/190/15/95 for air cooled condensers
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 32

ASHRAE Standard 189


Performance requirement
Increased from 4-14% above ASHRAE 90.1
requirements
Air Cooled condenser requirement removed and is
dependent on tonnage

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 33

ASHRAE Standard 189


Once through cooling with potable water is
prohibited.
Cooling towers and evaporative condensers shall
be equipped with make-up and blow down
meters, conductivity controllers, and overflow
alarms.
Cooling towers shall be equipped with efficient
drift eliminators:
0.002% of recirculated water for counterflow
0.005% of recirculated water for crossflow
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 34

California Title 24
Basis for energy efficiency for commercial
buildings
Same as ASHRAE 90.1
Flow turndown up to 33%
Updated to make the flow turndown 50%

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 35

California Title 24
Limitations
Centrifugal Fan Towers
900 gpm or higher must meet efficiency requirements of
axial fans

Air Cooled Chillers


More than 300 tons of total capacity
Only 100 tons provided by air cooled

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 36

Energy Saving System Designs.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 37

EPA Climate Wise Program Wise Rules to


Energy Efficiency
Process Cooling Wise Rule 1. Installing energy efficient
chillers and refrigeration systems can save 1.2% of a
facilitys total energy use with an average simple
payback of 23 months.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 38

EPA Climate Wise Program Wise Rules to


Energy Efficiency
Process Cooling Wise Rule 2. Free cooling with cooling
tower water can reduce a facility'
s total energy use by
about 1% with an average simple pay back of 14
months.
Using cooling tower water in place of the chiller when the
outside temperature is low
Cooling tower is sized for winter capacity

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 39

EPA Climate Wise Program Wise Rules to


Energy Efficiency
Process Cooling Wise Rule 3. Free cooling can reduce
cooling system energy use by as much as 40%
depending on location and load profile.
Process Cooling Wise Rule 4. Increasing chilled water
temperature by 1F reduces chiller energy use by 0.6%
to 2.5%.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 40

EPA Climate Wise Program Wise Rules to


Energy Efficiency
Process Cooling Wise Rule 5. Reducing condenser
pressure by 10 psi can decrease refrigeration system
energy use per ton of refrigeration by about 6%.
Process Cooling Wise Rule 6. For each 1F degree
decrease in condenser cooling water temperature, until
optimal water temperature is reached, there is a
decrease in chiller energy use by up to 3.5%.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 41

Energy Saving Tip


Installing VFDs in place of
constant speed systems
can reduce cooling
system energy use by
30% to 50%, depending
on load profile.
Cooling tower fans
Chiller compressor

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 42

Single Speed BHP & VFD BHP Versus Wet Bulb


60

Single Speed Motor

50

30

BHP

40

20
VFD

10
0

80

75

70

65

60

55

50

45

40

35

Wet Bulb
Assumes constant load with varying wet bulb temperatures

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 43

Energy Saving Tip


Take advantage of
ambient wet bulb
temperatures

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 44

ASHRAE 0.4% Wet Bulb Temperatures


Location

Wet Bulb

Baltimore, MD

78F

New York, NY

76F

Boston, MA

75F

Los Angeles, CA

70F

Seattle, WA

66F

Denver, CO

65F

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 45

ASHRAE 0.4% Wet Bulb Temperatures


Location

Wet Bulb

CWT

Baltimore, MD

78F

85F

New York, NY

76F

83.5F

Boston, MA

75F

82.7F

Los Angeles, CA

70F

80.5F

Seattle, WA

66F

76.0F

Denver, CO

65F

75.0F

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 46

ASHRAE 0.4% Wet Bulb Temperatures


Location

Wet Bulb

CWT

Energy

Baltimore, MD

78F

85F

0.57 kW/TR

New York, NY

76F

83.5F

0.55 kW/TR

Boston, MA

75F

82.7F

0.54 kW/TR

Los Angeles, CA

70F

80.5F

0.53 kW/TR

Seattle, WA

66F

76.0F

0.49 kW/TR

Denver, CO

65F

75.0F

0.48 kW/TR

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 47

ASHRAE 0.4% Wet Bulb Temperatures


Energy

Savings

Location

Wet Bulb CWT

Baltimore, MD

78F

85F

0.57 kW/TR Base

New York, NY

76F

83.5F

0.55 kW/TR $2K

Boston, MA

75F

82.7F

0.54 kW/TR $3K

Los Angeles, CA

70F

80.5F

0.53 kW/TR $4K

Seattle, WA

66F

76.0F

0.49 kW/TR $6K

Denver, CO

65F

75.0F

0.48 kW/TR $9K

Savings are based on 500 ton cooling tower with 10F Range.
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 48

Energy Saving Tips


Tip #1 Install energy efficient equipment.
Tip #2 Evaluate additional free cooling hours.
Tip #3 Increase chilled water temperature.
Tip #4 Reduce condenser pressure.
Tip #5 Lower the design condenser water
temperature.
Tip #6 Install VFDs on constant speed fan
systems.
Tip #7 Take advantage of low ambient wet
bulb temperatures.
CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 49

Conclusion
Air-conditioning system evaluations should take
the pending impact of environmental issues into
consideration.
Water cooled systems provide the most energy
efficient systems and can help protect building
owners and operators from uncertainties in
electricity pricing.

CTI Sponsored Educational Program

Benefits of Water Cooled vs Air Cooled Equipment in Air Conditioning Applications

2011 AHR Expo Las Vegas

January 31, 2011


Slide No.: 50

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