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Table of Contents
Halo ODST Armor: Torso - Part 2 of 5 of ODST Armor Build . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Author:vv_767 ODST
I like making stuff when I have the time. But It is soooo hard to find TIME...
Image Notes
1. This is our reference picture
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Get used to this program.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Specialty items (nice to have but may be beyond us): Things I wish I had...
Vacuum forming rig.
Rotocast rig.
Metal mill and lathe <== I do have one of these to use,
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1. Taste and smells better that ketchup or mustard.
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1. Get something with a soft handle.
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1. You can color code the parts.
2. Card Stock
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. get the "Gold" stuff. It sands better. Get the largest tub you can afford.
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1. Yes, you will need this much glue
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. This is the Torso
2. This is the scale you will be changing on all the pieces. Your numbers will differ.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Pattern printed and ready for cutting.
2. Some parts cut and ready for folding and glueing.
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1. Quick progress on the back of the torso.
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1. Scale is 22.xxxxx. Scale is to my height and build.
2. Model credits.
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1. Torso Pep done.
2. Neck left open so my head would fit.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. My chest plate. ran out of white card stock. had to use my backup - pink.
2. extension to make the chest plate wider.
3. extension to make my chest plate wider.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Tap Plastics brand general use epoxy.
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1. Got this from Hobby Lobby.
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1. a fan would be a good idea. Wear a respirator.
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1. I like using cloth instead of mat.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Part B
2. Part A
3. Method 3 - casting resin.
Image Notes
1. My PVC and pillows dummy. Made of PVC, old pillows, lots of duct tape and
a garbage bag.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Helmet from part 1.
2. Bondo is very rough.
3. Collar is rough and not even. Rondo/mud will be used to make neck line level
and cleaner looking.
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1. First sanding pass done. Still lots of pits and holes.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Top of collar cleaned up using the rondo or "mud" method.
2. This will need a third layer of bondo to fill holes and pits.
Image Notes
1. A very light spray of black paint makes the rough parts and low areas stand
out. Now I know where to apply more bondo.
2. Collar looks a lot cleaner and more level after rondo/mud.
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1. The right tools for the job. L-R: Black and Decker Mouse Detail Sander,
sanding block, Sears rotary tool with sanding drum.
2. my foot
3. breast plate with Bondo curing (still malleable)
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. I tried using this one night before cutting it to bits. Does not work well for
camping. But what do you expect for $4.97...
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1. Cut into shoulder strap
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1. Front part of armor. Getting close to finishing...
Image Notes
1. two shoulder straps
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Black paint.
2. This shape is actually a complimentary shape to the large torso piece.
3. Fabric
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1. Fabric
2. Glue
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1. all dry now
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1. My PVC, duct tape and old pillows dummy.
Image Notes
1. I'll show how this is made on the next step.
2. looks good. Just need the nylon straps and the metal buckles.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Just need the metal fittings
2. Just need the details
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
The final and very important step is to debur and chamfer the edges. we are making buckles here, not knives, so removing sharp edges is always a good idea.
Image Notes
1. Scribe
2. Super accurate ruler
3. Scribe line to show me where to cut
4. I used black sharpie
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1. 4 buckles for the Shoulder Straps
2. Belt Buckle.
3. D Rings for the belt
4. The ODST Helmet that was too big
5. Some other engineering project
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
6. Scribe
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1. D rings for the belt
2. Belt buckle
3. Blue Sharpie
4. Scribe lines
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1. Rough cuts
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1. Rough cut
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1. Rough cut with the band saw.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Nice and smooth after facing with the mill
Image Notes
1. Cuts like butter.
2. I used a 2-flute cutter since I was cutting a channel
Image Notes
1. This is why it cut so easy. Also prevents the aluminum from welding onto my
cutting bit.
Image Notes
1. My deburring tool
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. Debur and chamfer the edges to remove sharpness.
Image Notes
1. I think this part can be thinner
2. I have to figure out how to make the chunky box on this side
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. modeling clay
2. fiberglass resin
3. Bondo
Image Notes
1. resin and bondo before being mixed into rondo
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1. My hardpoint where I will install really strong magnets to hold weapons
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1. full of rondo
Image Notes
1. Should always wear this when working with Bondo and fiberglass resin
2. Cured.
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
Image Notes
1. fully cured and shaped
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/
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Comments
6 comments
Add Comment
kiongson says:
Whats rondo?
vv_767 says:
fiberglass Resin and Bondo = Rondo. It pours like resin and thick like pancake batter. Great for filling out a large flat area.
kiongson says:
vv_767 says:
kiongson says:
kiongson says:
Oh, okay. Thanks
http://www.instructables.com/id/Halo-ODST-Armor-Torso-Part-2-of-5-of-ODST-Armor/