Beruflich Dokumente
Kultur Dokumente
Issue 2
en
Seat
Description of operation and work description
Fault diagnosis
1 586 692
108 404
108 450
Contents
Description of operation
Luxury A.....................................................................6
Medium A...................................................................7
Part numbers and serial numbers................................8
Air and electrics..........................................................9
The belt locks when the backrest is lowered ..............14
Fault diagnosis
Work description
Backrest..........................................................................................70
Backrest cushion ...................................................................70
Head restraint on Medium A ................................................71
Armrest .................................................................................71
Backrest casing on Luxury A................................................72
Backrest casing on Medium A..............................................72
Ratchet segment for tilting Medium A .................................73
Backrest upholstery on Luxury A.........................................74
Backrest upholstery on Medium A .......................................75
Heater pad in the backrest.....................................................76
Air cushions for the lumbar support .....................................76
Air cushions for the side supports in Luxury A....................77
Upper air valve in Luxury A .................................................78
Lower air valve in Luxury A.................................................78
Valve for setting the backrest in Luxury A ...........................79
Seat belt ..........................................................................................81
Seat belt for Luxury A ..........................................................81
Seat belt for Medium A ........................................................82
Seat belt and belt tightener for Luxury A .............................83
Seat belt and belt tightener for Medium A ...........................86
Buckle ...................................................................................88
Belt switch in Luxury A........................................................88
Seats for the US market ........................................................89
Shock absorber and cable...............................................................90
Shock absorber......................................................................90
Cable for setting the shock absorber.....................................91
Gas spring and cable ......................................................................92
Gas spring in Medium A.......................................................92
Cable for the gas spring in Medium A..................................93
Air spring........................................................................................94
Electronic parts...............................................................................95
Control unit ...........................................................................95
Solenoid valve.......................................................................97
Potentiometer ........................................................................98
Description of operation
The Description of operation contains the following:
1835f11b.mkr
Luxury A
Seat
Luxury A
Luxury A is equipped with air suspension and a
belt tightener (the latter is optional).
3
4
12
7
8
9
10
11
107 076
5
6
Luxury A
7
8
9
10
1835f11b.mkr
Medium A
Medium A
Medium A is available with or without air suspension, and with or without a belt tightener.
1
2
3
4
5
107 078
2
107 077
3
4
5
6
1835f11b.mkr
107 079
1835f11b.mkr
A
2
9
107 084
A Output (grey)
B Input (black)
1 30 Battery, 24 volts (red)
2 15 Ignition (black)
3 61 Engine running, heater pad in the seat
squab (red/white)
4 ISO-K Seat diagnostics system (white/yellow)
5 Empty
6 31 Earth (brown)
7 Warning lamp and safety belt (brown/blue)
8 Belt tightener (orange)
9 Belt tightener (black)
1835f11b.mkr
8
5
PU3
rd
PU3
bu
PU3
bl
PU3
bl
PU3
bn
10
PU3
bl
10
11
PU3
bl
PU3
bl
3
PU3
gy
PU3
bl
bl
bl/rd
bl/rd
12
bl/gn
PU4
gy
13
10
14
107 082
PU4
bl
1835f11b.mkr
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Air spring
Solenoid valve
Control valve
Control valve
Guide valve
Air cushions for the lumbar support
Air cushions for the side supports
Air valves for tilting the backrest
Air filter
Distribution device
Distribution device
Distribution device
Hose connection
Hose connection
1835f11b.mkr
11
PU3
bl
PU3
bn
6
1
PU3
bl
3
PU3
gy
PU3
bl
bl
bl/wh
PU4
gy
PU4
bl
12
107 083
1835f11b.mkr
1
2
3
4
5
6
7
8
9
Air spring
Solenoid valve
Control valve
Air cushion for the lumbar support
Air filter
Distribution device
Distribution device
Hose connection
Hose connection
1835f11b.mkr
13
107 080
2
6
108 712
107 081
14
1835f11b.mkr
Fault diagnosis
The section on fault diagnosis contains:
fault codes;
1835t10b.mkr
15
Seat, type A
Check this first
Check that there is nothing in the cab preventing the seat from being raised or
lowered.
16
1835t10b.mkr
fault codes;
fault codes;
Checking the control unit
a
5 seconds
4 seconds
108 456
fault codes;
The control unit displays the fault code and
repeats it every 16 seconds.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
1835t10b.mkr
108288
15
17
fault codes;
18
Fault code a
Fault code b
Fault
Fault
None.
None.
Cause
Cause
Remarks
Remarks
If the control unit is working normally, the yellow lamp will light up for five seconds when
the power in the vehicle is switched on.
If the control unit is working normally, the yellow lamp will light up for four seconds when
the power in the vehicle is switched off.
Remedial measure
Remedial measure
None.
None.
1835t10b.mkr
fault codes;
Fault code 1
Fault code 2
Fault
Fault
None.
Cause
Cause
Remarks
1835t10b.mkr
Look for a fault in the cable harness, the electrical connections for the seat and the control
unit.
19
fault codes;
Fault code 3
Fault code 4
Fault
Fault
Cause
Cause
Remedial measure
Remedial measure
Look for a fault in the cable harness, the potentiometer or solenoid valve.
Look for a fault in the cable harness, the electrical connections for the seat and the control
unit.
20
1835t10b.mkr
fault codes;
Fault code 5
Fault code 6
Fault
Fault
None.
Cause
Cause
The pressure of the air entering the solenoid
valve is too low, or there is a fault in the cable
harness.
Remedial measure
Look for a fault in the cable harness, the potentiometer or solenoid valve.
Remedial measure
Replace the control unit.
1835t10b.mkr
21
fault codes;
Fault code 7
Fault code 8
Fault
Fault
Cause
Cause
Remedial measure
Replace the control unit.
Remedial measure
Look for a fault in the cable harness, solenoid
valve or control unit.
22
1835t10b.mkr
fault codes;
Fault code 9
Fault code 10
Fault
Fault
Cause
Cause
Remedial measure
Look for a fault in the cable harness, solenoid
valve or control unit.
1835t10b.mkr
23
fault codes;
Fault code 11
Fault code 12
Fault
Fault
None.
Cause
Cause
Remedial measure
Look for a fault in the solenoid valve or control
unit.
Remarks
There are different versions of control unit.
Remedial measure
Replace the control unit.
24
1835t10b.mkr
fault codes;
Fault code 13
Fault code 14
Fault
Fault
None.
None.
Cause
Cause
Remarks
Remarks
Remedial measure
Remedial measure
1835t10b.mkr
25
fault codes;
Fault code 15
Fault code 16
Fault
Fault
None.
Cause
Reserved fault code. The seat has the old type
of control unit or a faulty control unit.
Cause
Fault in the potentiometer or wiring.
Remarks
There are different versions of control unit.
Remarks
The lamp flashes continuously.
Remedial measure
Replace the control unit.
Remedial measure
Look for a fault in the cable harness, potentiometer or control unit.
26
1835t10b.mkr
13
12
3
4
11
5
10
6
7
9
8
1835t10b.mkr
8
9
10
11
12
13
27
3
2
13
9
11
12
5
10
28
8
9
10
11
12
13
1835t10b.mkr
Locked
103 785
Radio
103 786
Drive
103 787
Start
103 788
The starter motor is connected in the start position. When the key is released, it returns by
spring-action to the drive position.
1835t10b.mkr
Designation
Colour
bk
black
bn
brown
rd
red
ye
yellow
gn
green
bu
blue
gy
grey
wh
white
29
Potentiometer
pin 1 bn/gn
pin 2 ye/rd
pin 3 ye
Pin 1: Earth
Pin 2: Signal to and from the potentiometer
Pin 3: Supply voltage
30
1835t10b.mkr
1835t10b.mkr
31
Solenoid valve
bu/gn
Pin1
rd/bu
Pin2
bu/wh
Pin3
Air connection
bk
1
gy
108 361
1 Output
2 Air spring
3 Input, 7-10 bar
32
1835t10b.mkr
gy
bn
bk
1835t10b.mkr
33
Control unit
1
2
3
4
5
6
7
8
9
10
11
34
12
13
14
15
16
17
18
19
20
21
22
1835t10b.mkr
24V
When the key is in the locking position, the multimeter should read 0 volts; when the key is in
the drive position, it should show 24 volts.
0V/24V
1835t10b.mkr
35
Switch
ye
1a
rd/Wh
2a
2
1b
2b
bn/gn
bu/bn
36
1835t10b.mkr
Supply voltage
0V/24V
1835t10b.mkr
Switch
37
Heater pad
Contacts for the heater pads
pin1 bn
pin2 bu
pin3 ye
Pin 1: Earth
Pin 2: Signal from the contact to the heater pad
in the backrest
Pin 3: Signal from the contact to the heater pads
in the seat squab and backrest
Parallel connection
24V
0V
0V
Series connection
0V
0V
24V
38
1835t10b.mkr
1835t10b.mkr
39
A Output (grey)
B Input (black)
1 30 Battery, 24 volts (red)
2 15 Ignition (black)
3 61 Engine running, heater pad in the seat
squab (red/white)
4 ISO-K Seat diagnostics system (white/yellow)
5 Empty
6 31 Earth (brown)
7 Warning lamp and safety belt (brown/blue)
8 Belt tightener (orange)
9 Belt tightener (black)
40
1835t10b.mkr
0V/24V
Contact for the cab wiring
0V/24V
Contact for the cab wiring
1835t10b.mkr
41
Belt switch
108 442
108 443
42
1835t10b.mkr
Pin 3: Earth
Pin 4: Button for rapid lowering
Pin 2: Button for adjusting height, raising
Pin 1: Button for adjusting height, lowering
1835t10b.mkr
43
44
1835t10b.mkr
1835t10b.mkr
45
Buckle
Pin 1: Earth
Pin 3: Signal to and from the buckle
46
1835t10b.mkr
Inertia reel
Pin 1: Earth
Pin 3: Signal to and from the belt switch
1835t10b.mkr
47
48
1835t10b.mkr
Work description
This section contains:
1835w01b.mkr
exploded views;
spot repairs;
49
exploded views;
Seat
exploded views;
Luxury A
29
28
30
5
6
16 7
9
10
8
15
11
14
12
13
12
27
17
26
18
25
22
23
20
24
21
50
107 553
19
1835w01b.mkr
exploded views;
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Seat squab
Heater pad in the seat squab
Backrest
Upper backrest casing
Lower backrest casing
Heater pad in the backrest cushion
Gear segment
Armrest
Lower rear casing
Side casing
Control valves for the side supports and
lumbar support
Buttons
Button for adjusting height
Switch for the heater pad
Front casing
Buckle
Slider
Potentiometer
Control unit
Solenoid valve
Shock absorber
Cable for the shock absorber
Switch
Air spring
Lower air valve
Air cushions for the side supports and lumbar support
Support
Upper air valve
Inertia reel
Inertia reel and belt tightener
1835w01b.mkr
51
exploded views;
Medium A
4
1
6
7
14
29
28
18
15
16
12
19
9
10
11
8 5
27
13 11
20
21
24
22
52
26
25 26
107 480
16
17 23
1835w01b.mkr
exploded views;
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Seat squab
Heater pad in the seat squab
Backrest
Head restraint
Armrest
Backrest casing
Heater pad in the backrest cushion
Lower rear casing
Side casing
Control valve for the side supports and
lumbar support
Buttons
Button for adjusting height
Switch for the heater pad
Buckle
Front casing
Gas spring
Cable for the gas spring
Slider
Potentiometer
Control unit
Solenoid valve
Shock absorber
Cable for the shock absorber
Switch
Air spring
Ratchet segment
Air cushion for the lumbar support
Inertia reel
Inertia reel and belt tightener
1835w01b.mkr
53
spot repairs;
spot repairs;
If the shock absorber becomes
rigid
If the seat is subjected to much excitation during
driving, it can suddenly become rigid.
1 Set the shock absorber at soft.
HARD
107 088
SOFT
54
107 087
1835w01b.mkr
spot repairs;
5
1
2
3
4
5
106227
Pin assembly
Potentiometer
Solenoid valve
Control unit
Serial number
1835w01b.mkr
55
spot repairs;
50
20
106228
1 Air filter
2 Clamps
3 Hose clamp
56
1835w01b.mkr
spot repairs;
107 272
107 265
1835w01b.mkr
57
spot repairs;
107 090
58
1835w01b.mkr
WARNING!
40 mm
101 791
150 mm
40 mm
101 628
1835w01b.mkr
59
WARNING!
If the seat has a belt tightener, disconnect all the power sources in the vehicle.
108 748
100 745
60
1835w01b.mkr
108 746
108 747
1835w01b.mkr
61
Seat squab
Seat squab
Seat squab with seat-depth setting
1 Push the seat squab to its forwardmost
position.
2 Undo the Velcro tape at the rear of the seat
squab.
3 Pull the handle 3 in the direction of the
arrow and hold it there firmly.
2
1
3
101 916
Slider
101 600
62
1835w01b.mkr
Seat squab
3
2
1
1835w01b.mkr
101 599
63
Seat squab
588 134
Pliers
1 411 488
Staple
Illustration
Tool board
None
102905
Number
None
Removal
1 Remove the seat squab.
2 Unfold the upholstery from the bottom
plate.
3 Remove the staples 1.
4 Remove the upholstery.
Note: Make sure that the staple points cant penetrate the upholstery.
64
101 606
1835w01b.mkr
Seat squab
101 611
1835w01b.mkr
65
Buttons
1 Press the button out of position from below
using a drift or similar tool.
101 601
66
1835w01b.mkr
101 617
1835w01b.mkr
101 612
67
3
5
101 608
68
1835w01b.mkr
Front casing
101 610
1835w01b.mkr
101 642
69
Backrest
Backrest
Backrest
1 Remove the seat.
2 Remove the seat squab.
3 Remove the strap 1 for the cables and air
hoses.
4
(30 Nm)
6
(42 Nm)
2
(42 Nm)
101 602
When fitting
1 Use locking fluid on the screws.
2 Tighten screws 4 to 30 Nm, and screws 2
and 6 to 42 Nm.
70
1835w01b.mkr
Backrest
1
1
101 615
Armrest
1 Remove the cover from the backrest casing.
107 504
1835w01b.mkr
71
Backrest
101 603
5
(42 Nm)
101 629
72
1835w01b.mkr
Backrest
3
6
2
(42 Nm)
101 621
106 459
1835w01b.mkr
73
Backrest
Designation
Illustration
Tool board
588 134
Pliers
1 411 488
Staple
None
1 411 487
Clip
None
102905
None
4
3
(42 Nm)
74
101 605
1835w01b.mkr
Backrest
588 134
Pliers
1 411 488
Staple
Illustration
Tool board
None
102905
Number
None
1
3
107 611
1835w01b.mkr
75
Backrest
101 929
101569
76
1835w01b.mkr
Backrest
107 433
3
1
107 264
1835w01b.mkr
77
Backrest
If the air cylinders in the seat are leaking, a hissing sound will be heard and the handle for
adjusting the backrest will no longer function.
If the air cylinders in the seat are leaking, a hissing sound will be heard and the buttons for
adjusting the backrest will no longer function.
1 Remove the seat squab.
101 620
78
1835w01b.mkr
Backrest
WARNING!
101 628
1835w01b.mkr
101 624
8
9
79
Backrest
Reinforced link
3
2
1
106 458
80
1835w01b.mkr
Seat belt
Seat belt
Seat belt for Luxury A
IMPORTANT! If the belt has been damaged in
a road accident, the buckle must be changed as
well.
4
(42 Nm)
2
7 Remove the side casing with the control buttons and remove the rear/lower casing.
5
(42 Nm)
101 613
1835w01b.mkr
81
Seat belt
2
(42 Nm)
1
(42 Nm)
101 646
82
1835w01b.mkr
Seat belt
WARNING!
1835w01b.mkr
105 928
Removal
83
Seat belt
101 603
10 Remove the side casing with the control buttons and remove the rear/lower casing.
4
(42 Nm)
106 394
84
1835w01b.mkr
Seat belt
Refitting
1 Refit the screw 4 using locking fluid and
tighten it to 42 Nm.
2 Refit the side casing with the control buttons, and the rear/lower casing.
3 Refit the inertia reel and firing pipe. Apply
locking fluid to the screws 3 and tighten
them to 42 Nm.
3
(42 Nm)
2
106 394
1835w01b.mkr
101 603
85
Seat belt
WARNING!
Removal
1 Make sure you have an empty box to put the
belt tightener in when you have removed it.
If you are going to fit a new belt tightener,
use its box for the old one.
86
1835w01b.mkr
Seat belt
2
(42 Nm)
1
(42 Nm)
101 646
108 809
1835w01b.mkr
87
Seat belt
Buckle
1 Remove the side casing without the control
buttons.
101 833
2
(42 Nm)
When refitting, use locking fluid on the screw 2
and tighten it to 42 Nm.
88
101 604
1835w01b.mkr
Seat belt
42 Nm
107 505
42 Nm
108 451
20 Nm
1835w01b.mkr
89
WARNING!
101 628
1
3
101 622
90
1835w01b.mkr
7
4
101 623
1835w01b.mkr
91
WARNING!
101 628
107 092
92
1835w01b.mkr
WARNING!
101 628
107 091
After fitting the new cable, test the height adjustment function. If it is not working or blocked,
adjust the length of the cable.
1835w01b.mkr
93
Air spring
Air spring
Air spring
WARNING!
101 628
101 625
94
1835w01b.mkr
Electronic parts
Electronic parts
Control unit
WARNING!
101 628
101 627
1835w01b.mkr
95
Electronic parts
1.5 Nm
101 649
101 751
96
1835w01b.mkr
Electronic parts
Solenoid valve
1 Remove the seat squab.
2 Detach the contact 1.
1
101 844
3
3 Pinch clip 2 and carefully remove the air
connection under the solenoid valve.
4 Pinch clip 4 and remove the solenoid
valve 3.
101 752
1835w01b.mkr
97
Electronic parts
Potentiometer
1
3
2
101 618
4
5
6
1
2
107 086
98
1835w01b.mkr