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TABLE OF CONTENTS

!*!8

Series

Series

Hot Water Boilers (125 psig / 250 F)


Atmospheric
20ppm Low NOx Premix
12ppm Low NOx Premix
Forced Draft & 30ppm Low NOx Forced Draft

2
6
10
14

High Temperature Water Boilers (150 psig / 365 F)


Atmospheric
20ppm Low NOx Premix
12ppm Low NOx Premix
Forced Draft

18
22
26
30

Low Pressure Steam Boilers (15 psig)


Atmospheric
20ppm Low NOx Premix
12ppm Low NOx Premix
Forced Draft

34
38
42
46

High Pressure Steam Boilers (150 psig)


Atmospheric
20ppm Low NOx Premix
12ppm Low NOx Premix
Forced Draft

50
54
58
62

Unfired Steam Boilers

66

Heat Exchangers & Tube Bundles

72

Tanks
Condensate Return & Boiler Feed Systems
Flash Tanks
Expansion Tanks
Blow Down Tanks

76

High Efficiency Condensing Boilers

80

Warranties & Legal Disclaimers

84

One Company... Three Great Brands


Ajax Boiler, Inc. designs and manufactures a comprehensive line of boiler and commercial water
heating products. With over eight decades of experience, the company offers high quality, heavy
duty products with reputations for reliability, serviceability, and cost effective operation.
The administrative offices and manufacturing facility of Ajax Boiler, Inc. are located in Santa Ana,
California. All products are designed and engineered by our in-house engineering department
whose expertise combine the disciplines of combustion and heat transfer technology, pressure
vessel design, control and systems engineering, and computer aided design. Our on-site R&D
facility has the capacity to test fire boilers up to 21,000,000 BTU/hour under load conditions
with calibrated test equipment that meet all UL certification testing requirements. Product lines
are distributed by more than 70 sales representatives located throughout the United States and
Canada.

Ajax Series (Space Heating and Process Steam & Hot Water)

Inclined water tube boilers


High & low pressure steam boilers
Unfired steam boilers
Heat exchangers
Tanks (Flash, Expansion, Blow Down, and Condensate Return Feedwater)

Ace Series (Plumbing and Domestic Hot Water)

Mini-Pack semi-instantaneous, indirect water heaters


Gas-fired conical copper fin water heaters
Indirect storage water heaters
Tanks (Storage)

Atlas Series
High-efficiency, condensing boilers and water heaters

Factory Assembly Line - Santa Ana, California


Ace Series Water Heaters (Model B15)

HOT WATER BOILERS


Inclined Water Tube
Atmospheric

Model WRN
The AJAX Series boilers perform dependably and quietly, providing commercial, institutional, and industrial buildings with space
heating and process hot water. Inclined tubes provide uniform heat transfer, resulting in high fuel economy and long boiler life.

Features
Capacities up to 21,000 MBTU/hr
ASME Boiler and Pressure Vessel Code Section IV stamped for
125 psig maximum allowable working pressure (MAWP).
Temperatures up to 250 F
Full access to combustion chamber and water sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
Models 150 to 14650 are E.T.L. listed to U.L. 795 and
CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers or draft hoods

Combustion System
Ajax cast iron ported burner heads and
orifices for use with natural gas
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Gas pressure regulator1
Electronic ignition
Manual gas shut-off valves and leakage test cock(s)
1

May be combined in one valve body.

Controls & Trim

Standard Equipment
Boiler
Operating temperature controls 130 to 210F
High temperature 2000 F cast refractory, 2 to 3 1/2 in. thick
18 gauge galvanized steel jacket with air wall for low jacket
temperatures
Water section, including tubesheets and removable headplates, is
made from pressure vessel quality steel, from 3/8 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face headplate gaskets
Front headplate hand holes on models 2100 to 21000
Boiler legs with bolt-down lugs
I-beam skids on boiler models 3770 to 21000

Standard controls are CSD-1 compliant


Models 150 to 2500 use a 24 VAC / 60 Hz electronic primary
safety control system with an intermittent pilot and on-off firing
Models 3000 to 9500 use a 120 VAC / 60 Hz electronic primary
safety control system with a microprocessor based flame
safeguard control, an interrupted pilot and high-low firing
Models 10500 to 21000 use a 120 VAC / 60 Hz electronic primary
safety control system with a microprocessor based flame
safeguard control, an interrupted pilot and three stage firing
Mechanical operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and test switch
High and low gas pressure switches on models 3000 to 21000
Main power and main flame indicators
Controls and gas train mounted on right side of the boiler

!*!8
Series

Photo may vary from actual model

Temperature-pressure gauge and 125 psig ASME approved


pressure relief valve

Optional Equipment
Boiler
Low temperature manual reset high limit control
ASME approved pressure relief valves are available with 30, 45,
50, 75, 100, and 125 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Gas train and controls may be mounted on the left side of boiler
Additional handholes, front headplate drain and headplate
couplings
I-beam skids on models 150 to 3350

Combustion System
Propane orifices and gas train

Copper Tubes
13 gauge SB-75 copper tubes are recommended for hot
water and applications where raw make-up water is anticipated.
Copper tube boilers are supplied with anode rods (minimum of
two in each header)

Heat Exchangers
Heat exchangers may be mounted sidearm style on WR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Outdoor Models
Outdoor models 150 to 5250 are available with E.T.L. listing
Outdoor models 6300 to 21000 are available without E.T.L. listing

Controls
120 VAC / 60 Hz electronic primary safety control system with
microprocessor based flame safeguard control and interrupted
pilot on models 150 to 2500
High-low firing on models 150 to 2500
Modulating firing on models 150 to 9500
Assured low-fire start, holds unit on low fire until flame proving
period is complete
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems and gas train
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID firing rate
controllers

Atmospheric
Burner Assembly
Photo may vary from actual model

Hot Water Boilers: Atmospheric - Indoor


Specifications
HEAT EXCHANGER
MODEL
WRN_150
WRN_250
WRN_350
WRN_420
WRN_525
WRN_630
WRN_735
WRN_840
WRN_940
WRN_1050
WRN_1250
WRN_1500
WRN_1750
WRN_2100
WRN_2500
WRN_3000
WRN_3350
WRN_3770
WRN_4200
WRN_5250
WRN_6300
WRN_7350
WRN_8400
WRN_9500
WRN_10500
WRN_11500
WRN_12600
WRN_14650
WRN_16750
WRN_19000
WRN_21000
1

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

150,000
250,000
350,000
420,000
525,000
630,000
735,000
840,000
940,000
1,050,000
1,250,000
1,500,000
1,750,000
2,100,000
2,500,000
3,000,000
3,350,000
3,770,000
4,200,000
5,250,000
6,300,000
7,350,000
8,400,000
9,500,000
10,500,000
11,500,000
12,600,000
14,650,000
16,750,000
19,000,000
21,000,000

121,500
202,500
283,500
340,200
425,250
510,300
595,350
680,400
761,400
850,500
1,012,500
1,215,000
1,417,500
1,701,000
2,025,000
2,430,000
2,713,500
3,053,700
3,402,000
4,252,500
5,103,000
5,953,500
6,804,000
7,695,000
8,505,000
9,315,000
10,206,000
11,866,500
13,567,500
15,390,000
17,010,000

B.H.P.
3.6
6.0
8.5
10.2
13.0
15.2
18.0
20.3
23.0
25.4
30.2
36.3
42.4
50.8
60.5
72.6
81.1
91.2
101.6
127.0
152.4
177.8
203.3
229.9
254.1
278.3
304.9
354.5
405.3
459.8
508.1

60F RISE
G.P.H.5

100F RISE
G.P.H.5

249
415
581
697
871
1,046
1,220
1,394
1,560
1,743
2,075
2,490
2,905
3,486
4,150
4,979
5,560
6,257
6,971
8,714
10,457
12,200
13,942
15,768
17,428
19,088
20,914
24,316
27,802
31,536
34,856

150
250
350
420
525
630
735
840
940
1,050
1,250
1,500
1,750
2,100
2,500
3,000
3,350
3,771
4,201
5,251
6,301
7,351
8,401
9,501
10,501
11,502
12,602
14,652
16,752
19,003
21,003

WATER
VOLUME

HEATING
SURFACE

APPROX.
WEIGHT

(GAL.)

(SQ.FT.)

(LBS.)6

13
16
19
33
36
40
44
47
63
66
73
81
87
121
135
149
163
230
243
277
309
344
478
515
545
580
612
826
889
960
1,019

21
33
45
55
67
83
97
111
121
135
161
192
215
270
325
381
436
458
507
640
765
905
1,049
1,197
1,312
1,449
1,575
1,768
2,015
2,292
2,523

900
1,100
1,300
1,500
1,600
1,700
1,900
2,000
2,500
2,600
2,900
3,200
3,400
4,200
4,600
5,100
5,500
7,100
7,500
8,600
9,700
10,800
10,000
10,600
11,200
11,700
12,300
15,600
16,600
17,900
18,900

Fuel Pressure Requirements


MODELS
ALL FIRING MODES

WRN_150 to 2500 UL CSD-1/FM, IRI


WRN_3000 to 4200 UL CSD-1/FM
WRN_3000 to 4200 IRI
WRN_5250 to 9500 UL CSD-1/FM, IRI
WRN_10500 to 21000 UL CSD-1/FM, IRI
1 Additional

Models shown are for natural gas or propane only.


Not for installation on combustible flooring. For proper
burner performance, a -0.02 to -0.04 in. W.C. stack draft
is required (as measured 4 to 6 in. above the top of the
boiler); the barometric damper (if provided) is to be set
to maintain this draft. No down draft stack conditions are
permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft.
elevation. Derates or burner modifications required for
other heating values or higher elevations. Derate heater
output by 4% for each 1000' above 2000 ft. elevation.
3 Based upon 81.0% efficiency per factory testing.
Actual efficiency can vary depending upon operating
conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 40 F exchanger domestic water inlet
temperature.
6 Estimated shipping weights. For weight-critical
applications, consult factory.

Electrical Requirements

NATURAL GAS1
7 to 14 in. W.C.
8 to 14 in. W.C.
8 to 28 in. W.C.
10 to 28 in. W.C.
18 to 28 in. W.C.

PROPANE GAS
11 to 14 in. W.C.
12 to 14 in. W.C.
12 to 28 in. W.C.
16 to 28 in. W.C.
24 to 28 in. W.C.

MODELS
WRN_150 to 2500
WRN_3000 to 4200
WRN_5250 to 9500
WRN_10500 to 21000

Lock-up regulator must be furnished if maximum supply pressure exceeds the maximum value.

Available Firing Modes


MODELS
WRN_150 to 2500
WRN_3000 to 9500
WRN_10500 to 21000
2 Models

FIRING MODES
ON-OFF2, HIGH-LOW, MODULATION
HIGH-LOW, MODULATION
THREE STAGE

150 to 300 available in ON-OFF only.

Rain Cap
Standard on Outdoor Models

Optional
Expansion Tank
Photo may vary from actual model

AMPS.
(120 VAC / 60Hz / 1 Phase)

1
4
6.5
8

!*!8
Series
Dimensions
MODEL
WRN_150
WRN_250
WRN_350
WRN_420
WRN_525
WRN_630
WRN_735
WRN_840
WRN_940
WRN_1050
WRN_1250
WRN_1500
WRN_1750
WRN_2100
WRN_2500
WRN_3000
WRN_3350
WRN_3770
WRN_4200
WRN_5250
WRN_6300
WRN_7350
WRN_8400
WRN_9500
WRN_10500
WRN_11500
WRN_12600
WRN_14650
WRN_16750
WRN_19000
WRN_21000

LENGTH

WIDTH1

24
34
44
341/4
391/4
461/4
521/4
581/4
473/4
513/4
593/4
683/4
753/4
603/4
703/4
803/4
903/4
851/4
921/4
1111/4
1291/4
1491/4
1251/2
1391/2
1501/2
1631/2
1751/2
146
162
180
195

29
29
29
34
34
34
34
34
371/2
371/2
371/2
371/2
371/2
461/2
461/2
461/2
461/2
57
57
57
57
57
69
69
69
69
69
85
85
85
85

HEIGHT
403/4
403/4
403/4
441/2
441/2
441/2
441/2
441/2
503/4
503/4
503/4
503/4
503/4
581/2
581/2
581/2
581/2
673/4
673/4
673/4
673/4
673/4
731/4
731/4
731/4
731/4
731/4

INLET /
OUTLET
SIZE2
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T

INLET /
OUTLET
LOC.

2
2
2
3
3
3
3
3
31/4
31/4
31/4
31/4
31/4
31/2
31/2
31/2
31/2
53/4
53/4
53/4
53/4
53/4
77/8
77/8
77/8
77/8
77/8
77/8
77/8
77/8
77/8

3F
3F
3F
3F
3F
3F
3F
3F
3F
6F
6F
6F
6F
6F
8F
8F
8F
8F
8F
10 F
10 F
10 F
10 F

80
80
80
80

G
INLET
HEIGHT
271/4
271/4
271/4

29
29
29
29
29
301/4
301/4
301/4
301/4
301/4
321/2
321/2
321/2
321/2
41
41
41
41
41
45
45
45
45
45
45
45
45
45

INDOOR
VENT DIA.3

OUTDOOR
VENT DIA.3

VENT
STUB
HEIGHT

5
7
8
9
10
10
12
12
12
14
16
16
18
18
20
(2)16
(2)16
(2)18
(2)18
(2)20
(2)24
(2)24
(2)24
(2)24
(2)26
(2)26
(2)28
(2)30
(2)34
(2)34
(2)36

9
11
12
13
14
14
16
16
16
18
20
20
22
22
24
(2)20
(2)20
(2)22
(2)22
(2)24
(2)26
(2)26
(2)26
(2)28
(2)30
(2)30
(2)32
(2)34
(2)38
(2)38
(2)40

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

VENT
LOC.
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL

DRAFT HOOD
CLEARANCE

BAROMETRIC
DAMPER CL
HEIGHT

RAIN
CAP
SIZE3

1
1
1
1
1
1
11/4
11/4
11/4
11/2
11/2
2
2
2
2
21/2
21/2
21/2
3
3
3
3
3
4
4
4
4

TUBE
LENGTH
173/8
273/8
373/8
243/8
293/8
363/8
423/8
483/8
361/2
401/2
481/2
571/2
641/2
491/2
591/2
691/2
791/2
661/4
731/4
921/4
1101/4
1301/4
1003/4
1143/4
1253/4
1383/4
1503/4
1161/4
1321/4
1501/4
1651/4

13
13
13
17
17
17
20
20
20
20
20
20
N/A
N/A
N/A
20
20
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
27
27
30
N/A
N/A
27
27
30
33
33
CF
CF
CF
CF
CF
CF
CF
CF
CF

14
17
181/2
20
211/2
211/2
24
24
24
27
291/2
291/2
321/2
321/2
351/2
291/2
291/2
321/2
321/2
351/2
38
38
38
41
44
44
461/2
491/2
55
55
58

GAS
LINE
SIZE4
3/4
3/4
3/4
3/4

171/2
171/2
171/2
171/2
171/2
40
42
53
53
53
53
53
68
80
85
92

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket. 3 in. and smaller inlets are removable.
3 Models 150 to 2500 use one vent, 3000 to 21000 use two vents. For indoor, atmospheric vents 18 in. or larger uses barometric dampers instead of draft hoods. For outdoor, use rain cap.
4 Gas line size is for standard gas train and firing mode.
CF - Consult factory for options and information, N/A - Not Applicable
SHIPPING DIMENSION: Length add 6 in. front and back,
A
Width add 12 in. right side and 6 in. left side of the boiler.

A.S.M.E.

TOP VIEW

TEMP. / PRESS. GAUGE


OPTIONAL
HEADPLATE
COVER

RELIEF VALVE
REAR LOW WATER
CUT-OFF WITH
AIR ELIMINATOR

FRONT LOW
WATER
CUT-OFF
B

Outlet
Size D

12 in. GAS TRAIN


CLEARANCE

E.T.L. Listed

E.T.L.
Canadian Listed

Inlet
Size D

L
TUBE
REMOVAL
CLEARANCE

C
1 in. Drain

FRONT VIEW

RIGHT SIDE VIEW

Gas Inlet
Size K

REAR VIEW

HOT WATER BOILERS


Inclined Water Tube
Low NOx 20ppm
Premix

Model WRPG
The AJAX Series premix water boilers boast the same advantages as other Ajax boilers: dependability, quiet operation and long life,
while adding the environmental benefits of low NOx operation. Ajax has been a market leader in premix combustion since 1989,
and is committed to meeting all clean-air requirements for today and into the future.

Features

20 ppm NOx (at 3% O2) based on factory high fire testing


Pre-certified to SCAQMD rule 1146.2 (models 525 to 2100)
Capacities up to 2,000 MBTU/hr
ASME Boiler and Pressure Vessel Code Section IV stamped for
125 psig maximum allowable working pressure (MAWP).
Temperatures up to 250 F.
Full access to combustion chamber and water sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers

Standard Equipment
Boiler
Operating temperature controls 130 to 210 F
High temperature 2000 F cast refractory, 2 to 3 in. thick
18 gauge galvanized steel jacket with air wall and
head plate covers for low jacket temperatures
Water section, including tubesheets and removable headplates, is
made from pressure vessel quality steel, from 3/8 to 3/4 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face headplate gaskets
Front headplate hand holes on models 2100
Boiler legs with bolt-down lugs

Combustion System
Ajax low NOx forced draft premix burners with Ajax fuel injectors,
and gasless plenum
Low pressure blower
Air control damper and air inlet filter
Gas pressure regulators1, safety shut-off valve1, main gas valve1,
pilot gas valve1, and auxiliary gas valve1
Electronic ignition
Manual gas shut off valves for each burner and leakage
test cock(s)
Premix boilers receive a full factory fire test
1

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
Model 525 uses a 120 VAC / 60 Hz electronic primary safety
control system with an interrupted pilot and on-off firing
Models 1050 to 2100 use a 120 VAC / 60 Hz electronic primary
safety control systems with an interrupted pilot and on-off firing
with low fire start
Mechanical operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and test switch
Combustion air switch
Main power, main flame and flame fail indicators
Electronic microprocessor based flame safeguard control
UV scanner for flame detection

!*!8
Series

Photo may vary from actual model

Proven low-fire start (models 1050 to 2100), prevents unit from


lighting off on high-fire
Standard blower motors are single phase 120/230 VAC to 1 HP,
three phase 230 or 460 VAC for 1-1/2 HP and above. Motor starter
provided with all three phase motors
Burner plenum, controls and gas train mounted on right side of
the boiler
Temperature-pressure gauge and 125 psig ASME approved
pressure relief valve

Copper Tubes

Optional Equipment

Heat Exchangers

Boiler

Heat exchangers may be mounted sidearm style on WR model


boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Low temperature manual reset high limit control


ASME approved pressure relief valves are available with 30, 45,
50, 75, 100, and 125 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Burner plenum, gas train and controls may be mounted on the left
side of boiler
Additional handholes, front headplate drain & headplate couplings
I-beam skids on models 525 to 2100
Indoor models is available with weather cover*
High and low gas pressure switch
* Models are ETL certified for indoor operation
Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems and gas train
Industrial control package for process heating

Multiple communications options, multi-stage controller


interfaces, advanced combustion controllers and PID firing rate
controllers

13 gauge SB-75 copper tubes are recommended for hot


water and applications where raw make-up water is anticipated.
Copper tube boilers are supplied with anode rods (minimum of
two in each header)

20ppm Low NOx Premix Burner


Photo and burner model may vary from actual model

Hot Water Boilers: 20ppm Low NOx Premix


Specifications
HEAT EXCHANGER
MODEL
WRPG-525
WRPG-1050
WRPG-1500
WRPG-2100
1

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

500,000
1,000,000
1,500,000
2,000,000

410,000
820,000
1,230,000
1,640,000

B.H.P.
12.2
24.5
36.7
49.0

60F RISE
G.P.H.5

820
1,640
2,460
3,280

100F RISE
G.P.H.5

494
988
1,482
1,976

WATER
VOLUME

HEATING
SURFACE

(GAL.)

(SQ.FT.)

(LBS.)6

36
66
81
121

67
135
192
271

1,600
2,600
3,200
4,200

APPROX.
WEIGHT

Models shown are for natural gas only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is
required (as measured 4 to 6 in. above the top of the boiler); the barometric damper Is to be set to maintain this draft. No down draft stack conditions are
permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations.
Derate heater output by 4% for each 1000' above 2000 ft. elevation.
3 Based upon 82% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 40 F exchanger domestic water inlet temperature.
6 Estimated shipping weights. For weight-critical applications, consult factory.

20ppm Low NOx Premix


Retro-Fit Kit
Photo may vary from actual model

Burners, blower, new front door, barometric


damper(s), gas train and operating controls only.
Installation will require welding mounting supports
and brackets plus job piping, new front door,
wiring and barometric damper(s) connections to be
furnished by installer per job requirements.
Available on all 20 ppm Low NOx Premix Boilers.

Tube Bundle Assembly


with Low NOx Premix Burners
A.S.M.E.

E.T.L. Listed

E.T.L.
Canadian Listed

Photo may vary from actual model

In 1989, Ajax Boiler contracted with AGA Research Laboratory


to evaluate advanced low NOx burner designs. Since that year
Ajax Boiler has provided low NOx boilers in California, Texas,
Nevada, Utah and Washington State in increasing numbers.
During the last several years, Ajax Boiler has developed
its advanced premix 12 and 20 ppm NOx burner designs
specifically for low NOx Ajax Series boilers and Ace Series
water heaters. These simple, yet effective, designs have
proven to be reliable over many years of service.

!*!8
Series
Dimensions
MODEL
WRPG-525
WRPG-1050
WRPG-1500
WRPG-2100

LENGTH
391/4
513/4
683/4
603/4

WIDTH1

HEIGHT
441/2
503/4
503/4
581/2

34
371/2
371/2
461/2

INLET /
OUTLET
SIZE2
11/2 T

3F
3F
3F

INLET /
OUTLET
LOC.

GAS
LINE
SIZE4

VENT3
DIA.

VENT
STUB
HEIGHT

INLET
HEIGHT

3
31/4
31/4
31/2

29
301/4
301/4
321/2

10
14
16
18

3
3
3
3

1
1
11/4
11/2

TUBE
LENGTH
293/8
401/2
571/2
491/2

VENT
LOC.
CL
CL
CL
CL

BAROMETRIC
DAMPER CL
HEIGHT

STANDARD
VOLTAGE5

14
21
24
27

120/1/60
120/1/60
120/1/60
120/1/60

(VAC/Ph/Hz)

BLOWER
MOTOR
H.P.
1/3
1/2
3/4

BLOWER
MOTOR
AMPS.

7.2
9.8
13.8
16.0

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train and plenum assembly, inlet or control assemblies.
2 T = Threaded; F = Flange. Flange connections extend approximately 3 in. from jacket. 3 in. and smaller inlets are removable.
3 Sizes 525 to 2100 use one vent.
4 Gas line size is for standard gas train and firing mode.
5 Other voltages available, consult factory for options.
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

Fuel Pressure Requirements


MODELS

1 Additional

NATURAL GAS1

ALL FIRING MODES

ON-OFF WRPG-525 UL CSD-1/FM


ON-OFF WRPG-525 IRI
LHO, LHL WRPG-1050 to 2100 UL CSD-1/FM
LHO,LHL WRPG-1050 to 2100 IRI

Lock-up regulator must be


furnished if maximum supply pressure
exceeds the maximum value.

8 to 14 in. W.C.
8 to 28 in. W.C.
9 to 14 in. W.C.
9 to 28 in. W.C.

A.S.M.E.

A
M

E.T.L. Listed

TOP VIEW
RELIEF VALVE

TEMP. / PRESS. GAUGE

REAR LOW WATER


CUT-OFF WITH
AIR ELIMINATOR

OPTIONAL
HEADPLATE
COVER
H

FRONT LOW
WATER
CUT-OFF
B

Outlet
Size D

E.T.L.
Canadian Listed

24 in. GAS TRAIN


CLEARANCE

Inlet
Size D

L
TUBE
REMOVAL
CLEARANCE

C
1 in. Drain

Gas Inlet
Size K
FRONT VIEW

RIGHT SIDE VIEW

REAR VIEW

HOT WATER BOILERS


Inclined Water Tube
Ultra Low NOx 12ppm
Premix

Model WRLG
The AJAX Series premix water boilers boast the same advantages as other Ajax boilers: dependability, quiet operation and long life,
while adding the environmental benefits of low NOx operation. Ajax has been a market leader in premix combustion since 1989,
and is committed to meeting all clean-air requirements for today and into the future.

Features

Combustion System

12 ppm NOx (at 3% O2) based on factory high fire testing


Capacities up to 7,000 MBTU/hr
ASME Boiler and Pressure Vessel Code Section IV stamped for
125 psig maximum allowable working pressure (MAWP).
Temperatures up to 250 F.
Full access to combustion chamber and water sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers

Knit metal fiber combustion surface for optimal


efficiency and durability
Fuel-air ratio valve for precise combustion control
Ajax fuel injectors and gasless plenum
Low pressure blower
Air control damper and air inlet filter
Gas pressure regulator1
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Electronic ignition
Manual gas shut off valves for each burner and leakage
test cock(s)
Premix boilers receive a full factory fire test

Standard Equipment
Boiler
Operatung temperature controls 130 to 210 F
High temperature 2000 F cast refractory, 3 in. thick
18 gauge galvanized steel jacket with air wall for low jacket
temperatures
Water section, including tubesheets and removable headplates, is
made from pressure vessel quality steel, from 3/8 to 3/4 in. thick.
2 in. O.D. SA-178 grade-A steel tubes
Full face headplate gaskets
Front headplate hand holes on all models
Boiler legs with bolt-down lugs
I-beam skids on boiler models 4200 to 7350

10

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
All models use a 120 VAC / 60 Hz electronic primary safety control
system with an interrupted pilot and high-low firing with
low fire start
Mechanical operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and test switch
Combustion air switch and high and low gas pressure switches
Main power, main flame and flame fail indicators
UV scanner for flame detection

!*!8
Series

Photo may vary from actual model

Standard blower motors are single phase 120/230 VAC to 1 HP,


three phase 230 or 460 VAC for 1-1/2 HP and above. Motor starter
provided with all three phase motors
Burner plenum, controls and gas train mounted on right side of
the boiler
Temperature-pressure gauge and 125 pisg ASME approved
pressure relief valve

Optional Equipment
Boiler
Low temperature manual reset high limit control
ASME approved pressure relief valves are available with 30, 45,
50, 75, 100 and 125 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Burner plenum, gas train and controls may be mounted on the
left side of boiler
Additional handholes, front headplate drain and headplate
couplings
I-beam skids on models 2100 to 3000
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

Multiple communications options, multi-stage controller


interfaces, advanced combustion controllers and PID firing rate
controllers

Copper Tubes
13 gauge SB-75 copper tubes are recommended for hot water
and applications where raw make-up water is anticipated.
Copper tube boilers are supplied with anode rods (minimum of
two in each header)

Heat Exchangers
Heat exchangers may be mounted sidearm style on WR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Controls & Trim


Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120VAC
Head plate covers
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems and gas train
Industrial control package for process heating

11

Hot Water Boilers: 12ppm Low NOx Premix


Specifications
HEAT EXCHANGER
MODEL
WRLG-2100
WRLG-3000
WRLG-4200
WRLG-5250
WRLG-6300
WRLG-7350
1

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000

1,640,000
2,460,000
3,280,000
4,100,000
4,920,000
5,740,000

B.H.P.
49.0
73.5
98.0
122.5
147.0
171.5

60F RISE
G.P.H.5

100F RISE
G.P.H.5

3,200
4,799
6,399
7,999
9,599
11,199

1,928
2,892
3,856
4,820
5,784
6,748

WATER
VOLUME

HEATING
SURFACE

(GAL.)

(SQ.FT.)

APPROX.
WEIGHT
(LBS.)6

121
149
243
277
309
344

271
382
509
642
767
907

3,800
4,600
6,800
7,800
8,700
9,800

Models shown are for natural gas only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is
required (as measured 4 to 6 in. above the top of the boiler); the barometric damper is to be set to maintain this draft. No down draft stack conditions are
permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations.
Derate heater output by 4% for each 1000' above 2000 ft. elevation.
3 Based upon 82.0% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 40 F exchanger domestic water inlet temperature.
6 Estimated shipping weights. For weight-critical applications, consult factory.

12ppm Low NOx Premix


Burner Assembly
Photo may vary from actual model

The Ajax Series premix system achieves NOx levels below


12ppm by using knit metal fiber combustion surface,
internal baffle plate, a gas injector and low temperature
gas-air mixing section incorporated into a low pressure
drop manifold design. By providing thorough mixing
and cool flame temperatures, low emissions levels are
achieved.
The Ajax Series premix system is able to offer true ultra low
NOx performance across the full range of firing via use of a
fuel-air ratio valve, giving precise control for all firing rates.
Since the combustion is precisely controlled, heat transfer
efficiencies increase as firing rate decreases, reducing the
cost of operation.

Tube Bundle Assembly


Photo may vary from actual model

Constructed and stamped in accordance with the ASME Boiler


and Pressure Vessel Code Section IV (heating boilers), the tube
bundle is supported by a rugged steel frame with expansion joints
at each corner. This simple yet effective design allows the entire
tube bundle to float freely as it expands and contracts preventing
thermal shock damage.

A.S.M.E.

E.T.L. Listed

Also inherent in the inclined tube bundle design is a key corrosion


preventing feature; by sloping the tubes upward 1/2" per linear
foot from the rear to the front, corrosion causing air bubbles are
carried to the built-in eliminator. No air bubbles means no pitting
and no corrosion.

12

E.T.L.
Canadian Listed

!*!8
Series
Dimensions
A
MODEL
WRLG-2100
WRLG-3000
WRLG-4200
WRLG-5250
WRLG-6300
WRLG-7350

LENGTH
603/4
803/4
921/4
1111/4
1291/4
1491/4

B
WIDTH1

45
45
54
54
54
54

HEIGHT
541/2
541/2
621/4
621/4
621/4
621/4

INLET /
OUTLET
SIZE2

3F
3F
6F
6F
6F
6F

INLET /
OUTLET
LOC.
31/2
31/2
53/4
53/4
53/4
53/4

INLET
HEIGHT
281/2
281/2
351/2
351/2
351/2
351/2

VENT3
DIA.

18
20
(2)18
(2)20
(2)20
(2)22

VENT
STUB
HEIGHT
81/2
81/2

GAS
LINE
SIZE4
11/2
11/2

M
VENT
LOC.
CL
CL

7
7
7
7

2
21/2
21/2
21/2

TUBE
LENGTH
491/2
691/2
731/4
921/4
1101/4
1301/4

246
286
34
42

BAROMETRIC
DAMPER CL
HEIGHT

MOTOR
VOLTAGE
(VAC/Ph/Hz)

BLOWER
MOTOR
H.P.

BLOWER
MOTOR
AMPS.

27
30
27
30
33
33

120/1/60
230/3/60
230/3/60
460/3/60
460/3/60
460/3/60

1
11/2
2
3
5
71/2

16.0
6.0
6.8
4.8
7.6
11.0

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train and plenum assembly, inlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket. 3 in. and smaller inlets are removable.
3 Models 2100 to 3000 use one vent, 4200 to 7350 use two vents.
4 Gas line size is for standard gas train and firing mode.
5 Other voltages available, consult factory for options.
6 Sizes 3000-5250 outdoor vent spacing 35 in.
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

Fuel Pressure Requirements


MODELS
ALL FIRING MODES

WRLG-2100 to 7350 UL CSD-1/FM


WRLG-2100 to 7350 IRI

NATURAL GAS1
8 to 14 in. W.C.
8 to 28 in. W.C.

Additional Lock-up regulator must be


furnished if maximum supply pressure
exceeds maximum values.

Available Firing Modes


MODELS
WRLG-2100 to 7350

FIRING MODES
LOW-HIGH-LOW/MODULATION

A.S.M.E.

A
M

E.T.L. Listed

TOP VIEW

TEMP. / PRESS. GAUGE


RELIEF VALVE

OPTIONAL
HEADPLATE
COVER

E.T.L.
Canadian Listed

FRONT LOW
WATER
CUT-OFF

Outlet
Size D

REAR LOW WATER


CUT-OFF WITH
AIR ELIMINATOR
24 in. GAS TRAIN
CLEARANCE

Inlet
Size D

L
TUBE
REMOVAL
CLEARANCE

C
1 in. Drain

Gas Inlet
Size K
FRONT VIEW

RIGHT SIDE VIEW

REAR VIEW

13

HOT WATER BOILERS


Inclined Water Tube
Forced Draft
Also available in 30ppm NOx Systems

Model WRF
The AJAX Series boilers perform dependably and quietly, providing commercial, institutional, and industrial building with space
heating and process hot water. Inclined tubes provide uniform heat transfer, resulting in high fuel economy and long boiler life.

Features
Capacities up to 21,000 MBTU/hr
ASME Boiler and Pressure Vessel Code Section IV stamped for
125 psig maximum allowable working pressure (MAWP).
Temperatures up to 250 F.
Full access to combustion chamber and water sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
Models 150 to 14650 are E.T.L. listed to U.L. 795, U.L. 726 and
CAN 1-3.1 standards for natural gas, #2 oil and combination
gas / #2 oil
Models 16750 to 21000 carry U.L. label on the burner only

Standard Equipment
Boiler
Operating temperature controls 130 to 210 F
High temperature 2750 F cast refractory, 2 1/2 to 4 in. thick
Refractory backed by minimum of 2 in. of insulating refractory and
3 in. of high temperature insulation
Hinged burner door on models 150 to 1750
Removable front door and manway on models 2100 to 21000
18 gauge galvanized steel jacket with air wall for low jacket
temperatures
Water section, including tubesheets and removable headplates, is
made from pressure vessel quality steel, from 3/8 to 1 in. thick.
2 in. O.D. SA-178 grade-A steel tubes

14

Full face headplate gaskets


Front headplate hand holes on models 2100 to 21000
Boiler legs with bolt-down lugs
I-beam skids on all models

Controls & Trim


Standard controls are CSD-1 compliant
E.T.L. / U.L. listed packaged assemblies with Power Flame,
Gordon Piatt, and Webster burners for natural gas, #2 oil
and combination gas / #2 oil
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Gas pressure regulator1
Electronic ignition
Manual gas shut off valves and leakage test cock(s)
Mechanical operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and test switch
High and low gas pressure switches on models 3000 to 21000
Main power and main flame indicators
Controls and gas train mounted on right side of the boiler
Temp-pressure gauge and 125 psig ASME approved pressure
relief valve
1

May be combined in one valve body.

!*!8
Series

Photo may vary from actual model

Optional Equipment

Copper Tubes

Boiler

13 gauge SB-75 copper tubes are recommended for hot


water and other applications where raw make-up water is
anticipated. Copper tube boilers are supplied with anode
rods (minimum of two in each header). Copper tubes are not
recommended for use with oil-fired burners

Low temperature manual reset high limit control


ASME approved pressure relief valves are available with 30, 45,
50, 75, 100 and 125 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Gas train and controls may be mounted on the left side of boiler
Additional handholes, front headplate drain & headplate couplings
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

Burners
Low NOx burners. Models 420 to 2100 pre-certified to
SCAQMD Rule 1146.2
LPG or methane (digester gas) burners

Heat Exchangers
Heat exchangers may be mounted sidearm style on WR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
Microprocessor based combustion controller
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
FM/IRI compliant safety control systems.
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID firing rate
controllers

Forced Draft Manway


Photo may vary from actual model

15

Hot Water Boilers: Forced Draft


Specifications
MODEL
WRF_3508
WRF_420
WRF_525
WRF_630
WRF_735
WRF_840
WRF_940
WRF_1050
WRF_1250
WRF_1500
WRF_1750
WRF_2100
WRF_2500
WRF_3000
WRF_3350
WRF_3770
WRF_4200
WRF_5250
WRF_6300
WRF_7350
WRF_8400
WRF_9500
WRF_10500
WRF_11500
WRF_12600
WRF_14650
WRF_16750
WRF_19000
WRF_21000
1

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

350,000
420,000
525,000
630,000
735,000
840,000
940,000
1,050,000
1,250,000
1,500,000
1,750,000
2,100,000
2,500,000
3,000,000
3,350,000
3,770,000
4,200,000
5,250,000
6,300,000
7,350,000
8,400,000
9,500,000
10,500,000
11,500,000
12,600,000
14,650,000
16,750,000
19,000,000
21,000,000

287,000
344,400
430,500
516,600
602,700
688,800
770,800
861,000
1,025,000
1,230,000
1,435,000
1,722,000
2,050,000
2,460,000
2,747,000
3,091,400
3,444,000
4,305,000
5,166,000
6,027,000
6,888,000
7,790,000
8,610,000
9,430,000
10,332,000
12,013,000
13,735,000
15,580,000
17,220,000

HEAT EXCHANGER
B.H.P.
8.6
10.3
12.9
15.4
18.0
20.6
23.0
25.7
30.6
36.7
42.9
51.4
61.2
73.5
82.0
92.3
102.9
128.6
154.3
180.0
205.8
232.7
257.2
281.7
308.6
358.9
410.3
465.4
514.4

60F RISE
G.P.H.5

100F RISE
G.P.H.5

595
714
892
1,071
1,249
1,428
1,598
1,785
2,125
2,550
2,975
3,570
4,250
5,099
5,694
6,408
7,139
8,924
10,709
12,494
14,278
16,148
17,848
19,548
21,418
24,902
28,472
32,296
35,696

358
430
538
645
753
860
963
1,075
1,280
1,536
1,792
2,151
2,561
3,073
3,431
3,861
4,302
5,377
6,453
7,528
8,604
9,730
10,755
11,779
12,905
15,005
17,156
19,461
21,509

WATER
VOLUME

HEATING
SURFACE

(GAL.)

(SQ.FT.)

(LBS.)6

19
33
36
40
44
47
63
66
73
81
87
121
135
149
163
230
243
277
309
344
478
515
545
580
612
826
889
960
1,019

45
55
67
83
97
111
121
135
161
192
215
270
325
381
436
458
507
640
765
905
1,049
1,197
1,312
1,449
1,575
1,768
2,015
2,292
2,523

1,900
2,300
2,500
2,800
3,000
3,300
4,000
4,300
4,900
5,500
6,000
6,500
7,300
8,000
8,900
10,300
11,000
12,700
14,400
16,300
19,700
21,200
22,600
24,100
25,600
29,200
31,800
33,200
35,400

APPROX.
WEIGHT

A.S.M.E.

E.T.L. Listed

E.T.L.
Canadian Listed
(Gas & LPG Only)

Models shown are for natural gas, propane, #2 Oil or combination Gas / #2 Oil. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is required
(as measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions are permitted.
Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate heater output by 4% for each 1000'
above 2000 ft. elevation.
3 Based upon 82% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 40 F exchanger domestic water inlet temperature.
6 Estimated shipping weights. For weight-critical applications, consult factory.
7 Nominal ratings. For precise gas pressure requirement contact factory. Natural gas fuel pressure required to the main gas cock. Based upon 1,000 BTU/ft natural gas.
8 WRF_350 model is not available in 30ppm Low NOx.
Other fuels or burners will have different pressure requirements.
2

Available Firing Modes


MODELS
WRF_150 to 2100
WRF_2500 to 6300
WRF_7350 to 21000

FIRING MODES
ON-OFF, LOW-HIGH-LOW, MOD
LOW-HIGH-OFF, LOW-HIGH-LOW, MOD
MODULATION

Forced Draft Low NOx Boiler


Induced Flue Gas Recirculation 30ppm NOx System
The AJAX flue gas recirculation system will burn natural gas or LPG at or less
than 30ppm NOx. On oil-fired units, NOx levels are reduced by 40%. The
burner combustion air fan is used to induce the proper flow of flue gas into
the combustion air within the burner housing. The result is a cooler flame
temperature and a reduction of NOx. A separate flue gas damper assembly is
mechanically linked to the burner flue/air control system in order to maintain
proper NOx control throughout the firing range.

WRF Meets SCAQMD NOx Levels


For appropriate dimensions of all Low Nox Boilers, please refer to
applicable tables of standard forced draft boilers. Slight variance for
IFGR piping - consult factory
Photo may vary from actual model

16

Standard Equipment (Forced Draft


Low NOx Boiler)

Full modulation combustion system (Optional)


Cam actuated fuel system
Premix tube
IFGR piping
Damper motor with time delay relay

!*!8
Series
Dimensions
MODEL
WRF_350
WRF_420
WRF_525
WRF_630
WRF_735
WRF_840
WRF_940
WRF_1050
WRF_1250
WRF_1500
WRF_1750
WRF_2100
WRF_2500
WRF_3000
WRF_3350
WRF_3770
WRF_4200
WRF_5250
WRF_6300
WRF_7350
WRF_8400
WRF_9500
WRF_10500
WRF_11500
WRF_12600
WRF_14650
WRF_16750
WRF_19000
WRF_21000

LENGTH

WIDTH1

44
341/4
391/4
461/4
521/4
581/4
473/4
513/4
593/4
683/4
753/4
603/4
703/4
803/4
903/4
851/4
921/4
1111/4
1291/4
1491/4
1251/2
1391/2
1501/2
1631/2
1751/2
146
162
180
195

32
37
37
37
37
37
401/2
401/2
401/2
401/2
401/2
491/2
491/2
491/2
491/2
611/2
611/2
611/2
611/2
611/2
73
73
73
73
73
89
89
89
89

HEIGHT
413/4
481/2
481/2
481/2
481/2
481/2
603/4
603/4
603/4
603/4
603/4

INLET /
OUTLET
SIZE2
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T

3F
3F
3F
3F
3F
3F
3F
3F
3F
6F
6F
6F
6F
6F
8F
8F
8F
8F
8F
10 F
10 F
10 F
10 F

71
71
71
71
693/4
693/4
693/4
693/4
693/4
811/2
811/2
811/2
811/2
811/2
93
93
93
93

INLET /
OUTLET
LOC.

OUTDOOR
VENT

GAS
LINE
SIZE3

INDOOR
VENT

VENT
STUB
HEIGHT

INLET
HEIGHT

VENT
LOC.

2
3
3
3
3
3
31/4
31/4
31/4
31/4
31/4
31/2
31/2
31/2
31/2
53/4
53/4
53/4
53/4
53/4
77/8
77/8
77/8
77/8
77/8
77/8
77/8
77/8
77/8

28
33
33
33
33
33
401/2
401/2
401/2
401/2
401/2
443/4
443/4
443/4
443/4
43
43
43
43
43
53
53
53
53
53
58
58
58
58

6
6
8
8
8
8
10
10
10
12
12
12
14
14
16
16
16
18
20
20
24
24
26
26
28
30
32
34
36

12
13
14
14
16
16
16
18
20
20
22
22
24
20
20
22
22
24
26
26
26
28
30
30
32
34
38
38
40

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

1
1
1
1
1
11/4
11/4
11/4
11/2
11/2
11/2
11/2
2
2
2
2
2
21/2
21/2
3
3
3
3
3
3
3
3
3
3

TUBE
LENGTH
373/8
243/8
293/8
363/8
423/8
483/8
361/2
401/2
481/2
571/2
641/2
491/2
591/2
691/2
791/2
661/4
731/4
921/4
1101/4
1301/4
1003/4
1143/4
1253/4
1383/4
1503/4
1161/4
1321/4
1501/4
1651/4

12
16
17
17
17
17
18
18
18
19
19
19
20
20
21
25
26
26
27
27
32
33
34
34
35
38
39
40
41

RAIN
CAP
SIZE
181/2

20
211/2
211/2
24
24
24
27
291/2
291/2
321/2
321/2
351/2
291/2
291/2
321/2
321/2
351/2
38
38
38
41
44
44
461/2
491/2
55
55
58

MOTOR
VOLTAGES4

MOTOR
H.P.
1/4
1/4
1/4
1/4
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
3/4

(VAC/Ph/Hz)

120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
230/3/60
230/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60

1
11/2
11/2
11/2
3
3
5
5
71/2
71/2
10
10
15
15
15
15

MOTOR
AMPS.

2.5
2.5
2.5
2.5
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
1.9
2.5
1.9
1.9
1.9
3.8
3.8
6.4
6.4
9.5
9.5
12.7
12.7
19.0
19.0
19.0
19.0

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket. 3 in. and smaller inlets are removable.
3 Gas line size is for standard burner, gas train and firing mode.
4 Other voltages available, consult factory for options.
SHIPPING DIMENSION: Length add 6 in. front (excluding burner length which varies on model and manufacturer) and back, Width add 12 in. right side and 6 in. left side of the boiler.

A.S.M.E.

F
TEMP. / PRESS. GAUGE
OPTIONAL
HEADPLATE
COVER
FRONT LOW
WATER
CUT-OFF

F
TOP VIEW
RELIEF VALVE
E.T.L. Listed

REAR LOW WATER


CUT-OFF WITH
AIR ELIMINATOR

E.T.L.
Canadian Listed

12 in. GAS TRAIN


CLEARANCE
B

Outlet
Size D

J
Inlet
Size D

L
TUBE
REMOVAL
CLEARANCE

C
1 in. Drain
G
Gas Inlet Size K

FRONT VIEW

FORCED
DRAFT
BURNER

RIGHT SIDE VIEW

REAR VIEW

17

HIGH TEMPERATURE
WATER BOILERS
Inclined Water Tube
Atmospheric

Model DRN
The AJAX Series boilers perform dependably and quietly, providing commercial, institutional, and industrial building with space
heating and process hot water. Inclined tubes provide uniform heat transfer, resulting in high fuel economy and long boiler life.

Features
Capacities up to 12,600 MBTU/hr
ASME Boiler and Pressure Vessel Code Section I stamped for
150 psig maximum allowable working pressure (MAWP).
Temperature up to 365 F*.
Full access to combustion chamber and water sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers or draft hoods

Combustion System
Ajax cast iron ported burner heads and orifices for use with
natural gas
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Gas pressure regulator1
Electronic ignition
Manual gas shut-off valves and leakage test cock(s)
1

May be combined in one valve body.

Optional Equipment must be specified for temperatures exceeding 250F.

Controls & Trim

Standard Equipment
Boiler
Operating temperature controls 130 to 250 F
High temperature 2000 F cast refractory, 2 to 3 1/2 in. thick
18 gauge galvanized steel jacket with air wall for low jacket
temperatures
Water section, including tubesheets and removable headplates, is
made from pressure vessel quality steel, from 1/2 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face rubber headplate gaskets
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs
I-beam skids on boiler models 90 to 300

18

Standard controls are CSD-1 compliant


Models 6 to 60 use a 24 VAC / 60 Hz electronic primary safety
control system with an intermittent pilot and on-off firing
Models 70 to 225 use a 120 VAC / 60 Hz electronic primary safety
control system with a microprocessor based flame safeguard
control, an interrupted pilot and high-low firing
Models 250 to 300 use a 120 VAC / 60 Hz electronic primary
safety control system with a microprocessor based flame
safeguard control, an interrupted pilot and three stage firing
Mechanical operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and test switch
High and low gas pressure switches on models 70 to 300
Main power and main flame indicators
Controls and gas train mounted on right side of the boiler

!*!8
Series

Photo may vary from actual model

Temperature-pressure gauge and 150 psig ASME approved


pressure relief valve

Optional Equipment
Boiler
ASME approved pressure relief valves are available with 55, 75,
100, 125 and 150 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Gas train and controls may be mounted on the left side of boiler
Front headplate drain and headplate couplings
I-beam skids on models 6 to 80

Heat Exchangers
Heat exchangers may be mounted sidearm style on DR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Outdoor Models
Outdoor models 6 to 125 are available with E.T.L. listing
Outdoor models 150 to 300 are available without E.T.L. listing

Combustion System
Propane orifices and gas train

Controls
120 VAC / 60 Hz electronic primary safety control system with
microprocessor based flame safeguard control and interrupted
pilot on models 6 to 60
High-low firing on models 6 to 60
Modulating firing on models 6 to 225
Assured low-fire start, holds unit on low-fire until flame proving
period is complete
Additional safety controls, indicators and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

Atmospheric
Burner Assembly
Photo may vary from actual model

The cast iron burner head has long been recognized as the simplest,
most trouble-free gas burner available. Each burner assembly is
comprised of multiple burner heads. Each burner head has its own
orifice and requires no adjustments.

19

High Temperature Hot Water Boilers: Atmospheric


Specifications
1

HEAT EXCHANGER
MODEL
DRN_6
DRN_8
DRN_10
DRN_12
DRN_15
DRN_17
DRN_20
DRN_22
DRN_25
DRN_30
DRN_35
DRN_40
DRN_50
DRN_60
DRN_70
DRN_80
DRN_90
DRN_100
DRN_125
DRN_150
DRN_175
DRN_200
DRN_225
DRN_250
DRN_275
DRN_300

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

250,000
350,000
420,000
525,000
630,000
735,000
840,000
940,000
1,050,000
1,250,000
1,500,000
1,750,000
2,100,000
2,500,000
3,000,000
3,350,000
3,770,000
4,200,000
5,250,000
6,300,000
7,350,000
8,400,000
9,500,000
10,500,000
11,500,000
12,600,000

206,250
288,750
346,500
433,125
519,750
606,375
693,000
775,500
866,250
1,031,250
1,237,500
1,433,750
1,732,500
2,062,500
2,475,000
2,763,750
3,110,250
3,465,000
4,331,250
5,197,500
6,063,750
6,930,000
7,837,500
8,662,500
9,487,500
10,395,000

B.H.P.
6.2
8.6
10.4
12.9
15.5
18.1
20.7
23.2
25.9
30.8
37.0
43.1
51.8
61.6
73.9
82.6
92.9
103.5
129.4
155.3
181.1
207.0
234.1
258.8
283.4
310.5

100F RISE
G.P.H.5

200F RISE
G.P.H.5

241
337
405
506
607
709
810
906
1,012
1,205
1,446
1,687
2,024
2,410
2,892
3,229
3,634
4,049
5,061
6,073
7,085
8,098
9,158
10,112
11,086
12,146

122
171
205
256
307
359
410
459
512
610
732
854
1,025
1,220
1,464
1,635
1,840
2,050
2,562
3,075
3,587
4,100
4,637
5,125
5,613
6,150

WATER
VOLUME

HEATING
SURFACE

APPROX.
WEIGHT

(GAL.)

(SQ.FT.)

(LBS.)6

44
48
52
56
62
68
72
100
104
113
123
131
199
217
235
254
360
377
422
464
511
739
795
839
891
939

38
51
62
75
94
109
125
139
154
184
218
244
304
366
427
489
549
607
765
915
1,082
1,220
1,390
1,524
1,683
1,829

1,800
2,000
2,100
2,400
2,600
2,800
3,000
3,300
3,400
3,600
4,000
4,300
5,500
5,800
6,100
6,400
10,200
10,400
11,100
11,700
12,400
17,900
18,800
19,500
20,400
21,200

Fuel Pressure Requirements


MODELS

NATURAL GAS

PROPANE GAS

7 to 14 in. W.C.
8 to 14 in. W.C.
8 to 28 in. W.C.
10 to 28 in. W.C.
18 to 28 in. W.C.

11 to 14 in. W.C.
12 to 14 in. W.C.
12 to 28 in. W.C.
16 to 28 in. W.C.
24 to 28 in. W.C.

ALL FIRING MODES

DRN_6 to 60 UL CSD-1/FM, IRI


DRN_70 to 100 UL CSD-1/FM
DRN_70 to 100 IRI
DRN_125 to 225 UL CSD-1/FM, IRI
DRN_250 to 300 UL CSD-1/FM, IRI

Available Firing Modes


MODELS
DRN_6 to 60
DRN_70 to 225
DRN_250 to 300

FIRING MODES
ON-OFF, HIGH-LOW, MODULATION
HIGH-LOW, MODULATION
THREE STAGE

Electrical Requirements
MODELS
DRN_6 to 60
DRN_70 to 100
DRN_125 to 225
DRN_250 to 300

20

AMPS.
(120 VAC / 60Hz / 1 Phase)

1
4
6.5
8

1 Additional lock-up regulator must be


furnished if maximum supply pressure
exceeds the maximum value.

Models shown are for natural gas or propane only. Not for installation on
combustible flooring. For proper burner performance, a -0.02 to -0.04 in.
W.C. stack draft is required (as measured 4 to 6 in. above the top of the
boiler); the barometric damper (if provided) is to be set to maintain this draft.
No down draft stack conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or
burner modifications required for other heating values or higher elevations.
Derate heater output by 4% for each 1000' above 2000 ft. elevation.
3 Based upon 82.5% efficiency per factory testing. Actual efficiency can vary
depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 40 F exchanger domestic water inlet temperature.
6 Estimated shipping weights. For weight-critical applications, consult
factory.

!*!8
Series
Dimensions
MODEL
DRN_6
DRN_8
DRN_10
DRN_12
DRN_15
DRN_17
DRN_20
DRN_22
DRN_25
DRN_30
DRN_35
DRN_40
DRN_50
DRN_60
DRN_70
DRN_80
DRN_90
DRN_100
DRN_125
DRN_150
DRN_175
DRN_200
DRN_225
DRN_250
DRN_275
DRN_300

LENGTH
261/4
311/4
351/4
401/4
471/4
531/4
591/4
513/4
553/4
633/4
723/4
793/4
683/4
783/4
883/4
983/4
911/4
981/4
1171/4
1351/4
1551/4
1291/2
1431/2
1541/2
1671/2
1791/2

WIDTH1

HEIGHT

34
34
34
34
34
34
34
371/2
371/2
371/2
371/2
371/2
461/2
461/2
461/2
461/2
57
57
57
57
57
69
69
69
69
69

54
54
54
54
54
54
54
62
62
62
62
62
681/4
681/4
681/4
681/4
811/2
811/2
811/2
811/2
811/2
881/2
881/2
881/2
881/2
881/2

INLET /
OUTLET
SIZE2
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T

3F
3F
3F
3F
3F
3F
3F
3F
3F
6F
6F
6F
6F
6F
8F
8F
8F
8F
8F

INLET /
OUTLET
LOC.
31/4
31/4
31/4
31/4
31/4
31/4
31/4
41/2
41/2
41/2
41/2
41/2
51/2
51/2
51/2
51/2
63/4
63/4
63/4
63/4
63/4
83/4
83/4
83/4
83/4
83/4

INLET
HEIGHT
281/2
281/2
281/2
281/2
281/2
281/2
281/2
333/4
333/4
333/4
333/4
333/4
411/2
411/2
411/2
411/2
511/4
511/4
511/4
511/4
511/4

53
53
53
53
53

INDOOR
VENT DIA.3

OUTDOOR
VENT DIA.3

VENT
STUB
HEIGHT

7
8
9
10
10
12
12
12
14
16
16
18
18
20
(2)16
(2)16
(2)18
(2)18
(2)20
(2)24
(2)24
(2)24
(2)24
(2)26
(2)26
(2)28

11
12
13
14
14
16
16
16
18
20
20
22
22
24
(2)20
(2)20
(2)22
(2)22
(2)24
(2)26
(2)26
(2)26
(2)28
(2)30
(2)30
(2)32

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

VENT
LOC.
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL

DRAFT HOOD
CLEARANCE

BAROMETRIC
DAMPER CL
HEIGHT

RAIN
CAP
SIZE

1
1
1
1
1
1
11/4
11/4
11/4
11/2
11/2
2
2
2
2
21/2
21/2
21/2
3
3
3
3
3

TUBE
LENGTH
141/2
191/2
231/2
281/2
351/2
411/2
471/2
363/4
403/4
483/4
573/4
643/4
493/4
593/4
693/4
793/4
661/4
731/4
921/4
1101/4
1301/4
1003/4
1143/4
1253/4
1383/4
1503/4

13
13
17
17
17
20
20
20
20
20
20
N/A
N/A
N/A
20
20
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
27
27
30
N/A
N/A
27
27
30
33
33
CF
CF
CF
CF
CF

17
181/2
20
211/2
211/2
24
24
24
27
291/2
291/2
321/2
321/2
351/2
291/2
291/2
321/2
321/2
351/2
38
38
38
41
44
44
461/2

GAS
LINE
SIZE4
3/4
3/4
3/4

171/2
171/2
171/2
171/2
171/2
40
42
53
59
59
59
59

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket. 3 in. and smaller inlets are removable.
3 Models 6 to 60 use one vent, 70 to 300 use two vents. For indoor, atmospheric vents 18 in. or larger uses barometric dampers instead of draft hoods. For outdoor, use rain cap.
4 Gas line size is for standard gas train and firing mode.
CF - Consult factory for options and information, N/A - Not Applicable
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

A.S.M.E.
A
M

TOP VIEW

E.T.L. Listed

TEMP. / PRESS. GAUGE


RELIEF VALVE

HEADPLATE
COVER

FRONT LOW
WATER
CUT-OFF

REAR LOW WATER


CUT-OFF WITH
AIR ELIMINATOR

E.T.L.
Canadian Listed

12 in. GAS TRAIN


CLEARANCE
B

Outlet
Size D

INSPECTION
OPENINGS

Inlet
Size D

L
TUBE
REMOVAL
CLEARANCE

C
G
1 in. Drain

FRONT VIEW

RIGHT SIDE VIEW

Gas Inlet
Size K

REAR VIEW

21

HIGH TEMPERATURE
WATER BOILERS
Inclined Water Tube
Low NOx 20ppm
Premix

Model DRPG
The AJAX Series premix water boilers boast the same advantages as other Ajax boilers: dependability, quiet operation and long life,
while adding the environmental benefits of low NOx operation. Ajax has been a market leader in premix combustion since 1989,
and is committed to meeting all clean-air requirements for today and into the future.

Features
20 ppm NOx (at 3% O2) based on factory high fire testing
Capacities up to 2,000 MBTU/hr
ASME Boiler and Pressure Vessel Code Section I stamped for
150 psig maximum allowable working pressure (MAWP).
Temperature up to 365 F*.
Full access to combustion chamber and water sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers
*

Optional Equipment must be specified for temperatures exceeding 250F.

Standard Equipment
Boiler
Operating temperature controls from 130 to 250 F
High temperature 2000 F cast refractory, 2 to 3 in. thick
18 gauge galvanized steel jacket with air wall and head plate
covers for low jacket temperatures
Water section, including tubesheets and removable headplates, is
made from pressure vessel quality steel, from 1/2 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face rubber headplate gaskets
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs

22

Combustion System
Ajax low NOx forced draft premix burners with
Ajax fuel injectors and gasless plenum
Low pressure blower
Air control damper and air inlet filter
Gas pressure regulators1
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Electronic ignition
Manual gas shut off valves for each burner and
leakage test cock(s)
Premix boilers receive a full factory fire test
1

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
Model 12 uses a 120 VAC / 60 Hz electronic primary safety control
system with an interrupted pilot and on-off firing
Models 25 to 50 use a 120 VAC / 60 Hz electronic primary safety
control systems with an interrupted pilot and on-off firing
with low-fire start
Digital operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and test switch
Combustion air switch
Main power, main flame and flame fail indicators

!*!8
Series

Photo may vary from actual model

Electronic microprocessor based flame safeguard control


UV scanner for flame detection
Proven low-fire start (models 25 to 50), prevents unit from
lighting off on high-fire
Standard blower motors are single phase 120/230 VAC to 1 HP,
three phase 230 or 460 VAC for 1-1/2 HP and above. Motor starter
provided with all three phase motors
Burner plenum, controls and gas train mounted on
right side of the boiler
Temperature-pressure gauge and 150 psig ASME approved
pressure relief valve

Optional Equipment
Boiler
ASME approved pressure relief valves are available with 55, 75,
100, 125 and 150 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Burner plenum, gas train and controls may be mounted
on the left side of boiler
Front headplate drain and headplate couplings
I-beam skids on models 12 to 50
Indoor models is available with weather cover*
High and low gas pressure switch
* Models are ETL certified for indoor operation

Auxiliary low water cut-off, float-type low water cut-offs,


pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

Heat Exchangers
Heat exchangers may be mounted sidearm style on DR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
High-low firing with proven low-fire start on models 25 to 50
Additional safety controls, indicators, and gauges

23

High Temperature Hot Water Boilers: 20ppm Low NOx Premix


Specifications
HEAT EXCHANGER
MODEL
DRPG-12
DRPG-25
DRPG-35
DRPG-50

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

500,000
1,000,000
1,500,000
2,000,000

417,500
835,000
1,252,500
1,670,000

B.H.P.
12.5
24.9
37.4
49.9

100F RISE
G.P.H.5

200F RISE
G.P.H.5

482
964
1,446
1,928

244
488
732
976

WATER
VOLUME

HEATING
SURFACE

(GAL.)

(SQ.FT.)

(LBS.)6

56
104
123
199

76
154
218
304

2,400
3,400
4,000
5,500

APPROX.
WEIGHT

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C.
stack draft is required (as measured 4 to 6 in. above the top of the boiler); the barometric damper is to be set to maintain this draft. No down draft stack
conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations.
Derate heater output by 4% for each 1000' above 2000 ft. elevation.
3 Based upon 83.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 40 F exchanger domestic water inlet temperature.
6 Estimated shipping weights. For weight-critical applications, consult factory.

20ppm Low NOx Premix Burner


Photo and burner model may vary from actual model

In 1989, Ajax Boiler contracted with AGA Research Laboratory to


evaluate advanced low NOx burner designs. Since that year Ajax
Boiler has provided low NOx in California, Texas, Nevada, Utah and
Washington State in increasing numbers. During the last several
years, Ajax Boiler has developed its advanced premix 12 and 20
ppm NOx burner designs specifically for low NOx Ajax Series and
Ace Series water heater. These simple, yet effective, designs have
proven to be reliable over many years of service.
The Ajax Series premix system achieves NOx levels below 20 ppm by using ceramic
combustion surface, internal baffle plate, a gas injector and low temperature gas-air
mixing section incorporated into a low pressure drop manifold design. By providing
thorough mixing and cool flame temperatures, low emissions levels are achieved.

Tube Bundle Assembly


Photo may vary from actual model
A.S.M.E.

Constructed and stamped in accordance with the ASME Boiler


and Pressure Vessel Code Section IV (heating boilers), the tube
bundle is supported by a rugged steel frame with expansion
joints at each corner. This simple yet effective design allows
the entire tube bundle to float freely as it expands and
contracts preventing thermal shock damage.

E.T.L. Listed

Also inherent in the inclined tube bundle design is a key


corrosion preventing feature; by sloping the tubes upward 1/2"
per linear foot from the rear to the front, corrosion causing air
bubbles are carried to the built-in eliminator. No air bubbles
means no pitting and no corrosion.

24

E.T.L.
Canadian Listed
(Gas & LPG Only)

!*!8
Series
Dimensions
MODEL
DRPG-12
DRPG-25
DRPG-35
DRPG-50

LENGTH
401/4
553/4
723/4
683/4

WIDTH1

HEIGHT

34
371/2
371/2
461/2

54
62
62
681/4

INLET /
OUTLET
SIZE2
11/2 T

3F
3F
3F

INLET /
OUTLET
LOC.
31/4
41/2
41/2
51/2

GAS
LINE
SIZE4

VENT3
DIA.

VENT
STUB
HEIGHT

INLET
HEIGHT
281/2
333/4
333/4
411/2

10
14
16
18

3
3
3
3

1
1
11/4
11/2

TUBE
LENGTH
281/2
403/4
573/4
493/4

VENT
LOC.
CL
CL
CL
CL

BAROMETRIC
DAMPER CL
HEIGHT

STANDARD
VOLTAGE5

14
21
24
27

120/1/60
120/1/60
120/1/60
120/1/60

BLOWER
MOTOR
H.P.
1/3
1/2
3/4

(VAC/Ph/Hz)

BLOWER
MOTOR
AMPS.

7.2
9.8
13.8
16.0

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet, plenum or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket. 3 in. and smaller inlets are removable.
3 Models 12 to 50 use one vent.
4 Gas line size is for standard gas train and firing mode.
5 Other voltages available, consult factory for options.
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

Fuel Pressure Requirements


MODELS

1 Additional

NATURAL GAS1

ALL FIRING MODES

ON-OFF DRPG-12 to 50 UL CSD-1/FM


ON-OFF DRPG-12 to 50 IRI ON-OFF
LHO, LHL DRPG-25 to 50 UL CSD-1/FM
LHO, LHL DRPG-25 to 50 IRI

Lock-up regulator must be


furnished if maximum supply pressure
exceeds the maximum value.

8 to 14 in. W.C.
8 to 28 in. W.C.
9 to 14 in. W.C.
9 to 28 in. W.C.

A.S.M.E.

A
F

TOP VIEW

E.T.L. Listed

RELIEF VALVE

TEMP. / PRESS. GAUGE


HEADPLATE
COVER
FRONT LOW
WATER
CUT-OFF

REAR LOW WATER


CUT-OFF WITH
AIR ELIMINATOR

E.T.L.
Canadian Listed

H
24 in. GAS TRAIN
CLEARANCE

Outlet
Size D

INSPECTION
OPENINGS

Inlet
Size D

L
TUBE
REMOVAL
CLEARANCE

C
G
1 in. Drain
Gas Inlet
Size K
FRONT VIEW

RIGHT SIDE VIEW

REAR VIEW

25

HIGH TEMPERATURE
WATER BOILERS
Inclined Water Tube
Ultra Low NOx 12ppm
Premix

Model DRLG
The AJAX Series premix water boilers boast the same advantages as other Ajax boilers: dependability, quiet operation and long life,
while adding the environmental benefits of low NOx operation. Ajax has been a market leader in premix combustion since 1989,
and is committed to meeting all clean-air requirements for today and into the future.

Features
12 ppm NOx (at 3% O2) based on factory high fire testing
Capacities up to 7,000 MBTU/hr
ASME Boiler and Pressure Vessel Code Section I stamped for
150 psig maximum allowable working pressure (MAWP).
Temperature up to 365 F*
Full access to combustion chamber and water sections
Floating head design eliminates thermal shock
Tubes are easily replaced using commom straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers
*

Optional Equipment must be specified for temperatures exceeding 250F.

Standard Equipment
Boiler
Operating temperature controls 130 to 250 F
High temperature 2000 F cast refractory, 3 in. thick
18 gauge galvanized steel jacket with air wall and
head plate covers for low jacket temperatures
Water section, including tubesheets and removable headplates, is
made from pressure vessel quality steel, from 1/2 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face rubber headplate gaskets
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs

26

I-beam skids on boiler models 90 to 175

Combustion System
Knit metal fiber combustion surface for optimal
efficiency and durability
Fuel-air ratio valve for precise combustion control
Ajax fuel injectors and gasless plenum
Low pressure blower
Air control damper and air inlet filter
Gas pressure regulator1
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Electronic ignition
Manual gas shut off valves for each burner and
leakage test cock(s)
Premix boilers receive a full factory fire test
1

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
All models use a 120 VAC / 60 Hz electronic primary safety control
system with interrupted pilot and high-low firing with
low-fire start
Mechanical operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and test switch
Combustion air switch and high and low gas pressure switches

!*!8
Series

Photo may vary from actual model

Main power, main flame and flame fail indicators


UV scanner for flame detection
Standard blower motors are single phase 120/230 VAC to 1 HP,
three phase 230 or 460 VAC for 1-1/2 HP and above. Motor starter
provided with all three phase motors
Burner plenum, controls and gas train mounted on
right side of the boiler
Temperature-pressure gauge and 150 psig ASME approved
pressure relief valve

Optional Equipment
Boiler
ASME approved pressure relief valves are available with 55, 75,
100, 125 and 150 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Burner plenum, gas train and controls may be mounted
on the left side of boiler
Front headplate drain and headplate couplings
I-beam skids on models 50 to 70
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

interfaces, advanced combustion controllers and PID


firing rate controllers
Assured low-fire start, holds unit on low-fire until flame proving
period is complete

Heat Exchangers
Heat exchangers may be mounted sidearm style on DR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and
many other applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Low NOx Premix


Air Control Damper
with Air Inlet Filter
Photo may vary from actual model

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, float-type low water cut-offs,
pump controls and feeders
IRI compliant safety control systems and gas train
Industrial control package for process heating
Multiple communications options, multi-stage controller

27

High Temperature Hot Water Boilers: 12ppm Low NOx Premix


Specifications
HEAT EXCHANGER
MODEL
DRLG-50
DRLG-70
DRLG-100
DRLG-125
DRLG-150
DRLG-175

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000

1,670,000
2,505,000
3,340,000
4,175,000
5,010,000
5,845,000

B.H.P.
49.9
74.8
99.8
124.7
149.7
174.6

100F RISE
G.P.H.5

200F RISE
G.P.H.5

1,928
2,892
3,856
4,820
5,784
6,748

976
1,464
1,952
2,440
2,928
3,416

WATER
VOLUME

HEATING
SURFACE

(GAL.)

(SQ.FT.)

APPROX.
WEIGHT
(LBS.)6

199
235
377
422
464
511

304
427
609
768
918
1,084

5,500
6,300
9,800
10,800
11,800
12,800

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C.
stack draft is required (as measured 4 to 6 in. above the top of the boiler); the barometric damper is to be set to maintain this draft. No down draft stack
conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations.
Derate heater output by 4% for each 1000' above 2000 ft. elevation.
3 Based upon 83.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 40 F exchanger domestic water inlet temperature.
6 Estimated shipping weights. For weight-critical applications, consult factory.

12ppm Low NOx Premix


Burner Assembly
Photo may vary from actual model

The Ajax Series premix system achieves NOx levels below


12 ppm by using knit metal fiber combustion surface,
internal baffle plate, a gas injector and low temperature
gas-air mixing section incorporated into a low pressure
drop manifold design. By providing thorough mixing
and cool flame temperatures, low emissions levels are
achieved.
The Ajax Series premix system is able to offer true ultra low
NOx performance across the full range of firing via use of a
fuel-air ratio valve, giving precise control for all firing rates.
Since the combustion is precisely controlled, heat transfer
efficiencies increase as firing rate decreases, reducing the
cost of operation.

28

!*!8
Series
Dimensions
A
MODEL
DRLG-50
DRLG-70
DRLG-100
DRLG-125
DRLG-150
DRLG-175

LENGTH
683/4
883/4
981/4
1171/4
1351/4
1551/4

B
WIDTH1

45
45
54
54
54
54

HEIGHT
641/4
641/4

76
76
76
76

INLET /
OUTLET
SIZE2

3F
3F
6F
6F
6F
6F

INLET /
OUTLET
LOC.
51/2
51/2
63/4
63/4
63/4
63/4

INLET
HEIGHT
371/2
371/2
453/4
453/4
453/4
453/4

VENT3
DIA.

18
20
(2)18
(2)20
(2)20
(2)22

VENT
STUB
HEIGHT
81/2
81/2

GAS
LINE
SIZE4
11/2
11/2

M
VENT
LOC.
CL
CL

7
7
7
7

2
21/2
21/2
21/2

TUBE
LENGTH
493/4
693/4
731/4
921/4
1101/4
1301/4

BAROMETRIC
DAMPER CL
HEIGHT

MOTOR
VOLTAGE
(VAC/Ph/Hz)

BLOWER
MOTOR
H.P.

BLOWER
MOTOR
AMPS.

27
30
27
30
33
33

120/1/60
230/3/60
230/3/60
460/3/60
460/3/60
460/3/60

1
11/2
2
3
5
71/2

16.0
6.0
6.8
4.8
7.6
11.0

24
28
34
42

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet, plenum or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket. 3 in. and smaller inlets are removable.
3 Models 50 to 70 use one vent, 100 to 175 use two vents.
4 Gas line size is for standard gas train and firing mode.
5 Other voltages available, consult factory for options.
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

Fuel Pressure Requirements


MODELS

NATURAL GAS1

ALL FIRING MODES

DRLG-50 to 175 UL CSD-1/FM


DRLG-50 to 175 IRI

8 to 14 in. W.C.
8 to 28 in. W.C.

Additional Lock-up regulator must be


furnished if maximum supply pressure
exceeds maximum values.

Available Firing Modes


MODELS
DRLG-50 to 175

FIRING MODES
LOW-HIGH-LOW, MODULATION

A.S.M.E.

A
F
F

TOP VIEW

E.T.L. Listed

TEMP. / PRESS. GAUGE


RELIEF VALVE
C

HEADPLATE
COVER
FRONT LOW
WATER
CUT-OFF

Outlet
Size D

E.T.L.
Canadian Listed

REAR LOW WATER


CUT-OFF WITH
AIR ELIMINATOR

24 in. GAS TRAIN


CLEARANCE

INSPECTION
OPENINGS

Inlet
Size D

L
TUBE
REMOVAL
CLEARANCE

1 in. Drain

Gas Inlet
Size K
FRONT VIEW

RIGHT SIDE VIEW

REAR VIEW

29

HIGH TEMPERATURE
WATER BOILERS
Inclined Water Tube
Forced Draft

Model DRF
The AJAX Series boilers perform dependably and quietly, providing commercial, institutional, and industrial building with space
heating and process hot water. Inclined tubes provide uniform heat transfer, resulting in high fuel economy and long boiler life.

Features
Capacities up to 12,600 MBTU/hr
ASME Boiler and Pressure Vessel Code Section I stamped for
150 psig maximum allowable working pressure (MAWP)
Temperature up to 365 F*.
Full access to combustion chamber and water sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795, U.L. 726 and CAN 1-3.1
standards for natural gas, #2 oil and combination gas / #2 oil
*

Optional Equipment must be specified for temperatures exceeding 250F.

Standard Equipment
Boiler
Operating temperature controls 130 to 250 F
High temperature 2750 F cast refractory, 2 1/2 to 4 in. thick
Refractory backed by minimum of 2 in. of insulating refractory and
3 in. of high temperature insulation
Hinged burner door on models 6 to 40
Removable front door and left-side manway on models 50 to 300
18 gauge galvanized steel jacket with air wall for
low jacket temperatures
Water section, including tubesheets and removable headplates, is
made from pressure vessel quality steel, from 1/2 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face rubber headplate gaskets

30

2 in. inspection ports in rear headplate


Boiler legs with bolt-down lugs
I-beam skids on all models

Controls & Trim


Standard controls are CSD-1 compliant
E.T.L. / U.L. listed packaged assemblies with Power Flame,
Gordon Piatt and Webster burners for natural gas, #2 oil and
combination gas / #2 oil
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Gas pressure regulator1
Electronic ignition
Manual gas shut off valves and leakage test cock(s)
Mechanical operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and test switch
High and low gas pressure switches on models 70 to 300
Main power and main flame indicators
Controls and gas train mounted on right side of the boiler
Temperature-pressure gauge and 150 psig ASME approved
pressure relief valve
1

May be combined in one valve body.

!*!8
Series

Photo may vary from actual model

Optional Equipment

Heat Exchangers

Boiler

Heat exchangers may be mounted sidearm style on DR model


boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many
other applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

ASME approved pressure relief valves are available with 55, 75,
100, 125 and 150 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Gas train and controls may be mounted on the left side of boiler
Front headplate drain and headplate couplings
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

Burners
Low NOx burners
LPG or methane (digester gas) burners

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC.
Microprocessor based combustion controller
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

Forced Draft Low NOx Boiler


with Induced Flue Gas Recirculation
30ppm NOx System
Photo may vary from actual model

31

High Temperature Hot Water Boilers: Forced Draft


Specifications
HEAT EXCHANGER
MODEL
DRF_68
DRF_88
DRF_10
DRF_12
DRF_15
DRF_17
DRF_20
DRF_22
DRF_25
DRF_30
DRF_35
DRF_40
DRF_50
DRF_60
DRF_70
DRF_80
DRF_90
DRF_100
DRF_125
DRF_150
DRF_175
DRF_200
DRF_225
DRF_250
DRF_275
DRF_300

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

250,000
350,000
420,000
525,000
630,000
735,000
840,000
940,000
1,050,000
1,250,000
1,500,000
1,750,000
2,100,000
2,500,000
3,000,000
3,350,000
3,770,000
4,200,000
5,250,000
6,300,000
7,350,000
8,400,000
9,500,000
10,500,000
11,500,000
12,600,000

208,750
292,250
350,700
438,375
526,050
613,725
701,400
784,900
876,750
1,043,750
1,252,500
1,461,250
1,753,500
2,087,500
2,505,000
2,797,250
3,147,950
3,507,000
4,383,750
5,260,500
6,137,250
7,014,000
7,932,500
8,767,500
9,602,500
10,521,000

B.H.P.
6.2
8.7
10.5
13.1
15.7
18.3
20.9
23.4
26.2
31.2
37.4
43.6
52.4
62.4
74.8
83.6
94.0
104.8
131.0
157.1
183.3
209.5
237.0
261.9
286.9
314.3

100F RISE
G.P.H.5

200F RISE
G.P.H.5

241
337
405
506
607
709
810
906
1,012
1,205
1,446
1,687
2,024
2,410
2,892
3,229
3,634
4,049
5,061
6,073
7,085
8,098
9,158
10,122
11,086
12,146

122
171
205
256
307
359
410
459
512
610
732
854
1,025
1,220
1,464
1,635
1,840
2,050
2,562
3,075
3,587
4,100
4,637
5,125
5,613
6,150

WATER
VOLUME

HEATING
SURFACE

(GAL.)

(SQ.FT.)

APPROX.
WEIGHT
(LBS.)6

44
48
52
56
62
68
72
100
104
113
123
131
199
217
235
254
360
377
422
464
511
739
795
839
891
939

38
51
62
75
94
109
125
139
154
184
218
244
304
366
427
489
549
607
765
915
1,082
1,220
1,390
1,524
1,683
1,829

3,000
3,200
3,300
3,700
4,100
4,400
4,700
5,200
5,300
5,600
6,200
6,600
8,400
9,000
9,500
10,000
15,600
16,000
17,100
18,100
19,300
27,500
28,900
30,000
31,400
32,600

A.S.M.E.

E.T.L. Listed

E.T.L.
Canadian Listed
(Gas & LPG Only)

1 Models shown are for natural gas, propane, #2 Oil or combination Gas / #2 Oil. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is required (as
measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate heater output by 4% for each 1000' above 2000 ft.
elevation.
3 Based upon 83.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 40 F exchanger domestic water inlet temperature.
6 Estimated shipping weights. For weight-critical applications, consult factory.
7 Nominal ratings. For precise gas pressure requirement contact factory. Natural gas fuel pressure required to the main gas cock. Based upon 1,000 BTU/ft natural gas.
8 DRF_6 & 8 model is not available in 30ppm Low NOx.
Other fuels or burners will have different pressure requirements.

Available Firing Modes


MODELS
DRF_6 to 50
DRF_60 to 150
DRF_175 to 300

FIRING MODES
ON-OFF, LOW-HIGH-LOW, MOD
LOW-HIGH-OFF, LOW-HIGH-LOW, MOD
MODULATION

Tube Bundle & Drum Assembly


Photo may vary from actual model

Constructed and stamped in accordance with the ASME Boiler and


Pressure Vessel Code Section IV (heating boilers), the tube bundle
is supported by a rugged steel frame with expansion joints at each
corner. This simple yet effective design allows the entire tube bundle
to float freely as it expands and contracts preventing thermal shock
damage.
Also inherent in the inclined tube bundle design is a key corrosion
preventing feature; by sloping the tubes upward 1/2" per linear foot
from the rear to the front, corrosion causing air bubbles are carried
to the built-in eliminator. No air bubbles means no pitting and no
corrosion.

32

!*!8
Series
Dimensions
MODEL
DRF_6
DRF_8
DRF_10
DRF_12
DRF_15
DRF_17
DRF_20
DRF_22
DRF_25
DRF_30
DRF_35
DRF_40
DRF_50
DRF_60
DRF_70
DRF_80
DRF_90
DRF_100
DRF_125
DRF_150
DRF_175
DRF_200
DRF_225
DRF_250
DRF_275
DRF_300

LENGTH
261/4
311/4
351/4
401/4
471/4
531/4
591/4
513/4
553/4
633/4
723/4
793/4
683/4
783/4
883/4
983/4
911/4
981/4
1171/4
1351/4
1551/4
1291/2
1431/2
1541/2
1671/2
1791/2

WIDTH1

HEIGHT
573/4
573/4
573/4
573/4
573/4
573/4
573/4
721/4
721/4
721/4
721/4
721/4
803/4
803/4
803/4
803/4
831/2
831/2
831/2
831/2
831/2
961/2
961/2
961/2
961/2
961/2

37
37
37
37
37
37
37
401/2
401/2
401/2
401/2
401/2
491/2
491/2
491/2
491/2
611/2
611/2
611/2
611/2
611/2
73
73
73
73
73

INLET /
OUTLET
SIZE2
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T

INLET /
OUTLET
LOC.
31/4
31/4
31/4
31/4
31/4
31/4
31/4
41/2
41/2
41/2
41/2
41/2
51/2
51/2
51/2
51/2
63/4
63/4
63/4
63/4
63/4
83/4
83/4
83/4
83/4
83/4

3F
3F
3F
3F
3F
3F
3F
3F
3F
6F
6F
6F
6F
6F
8F
8F
8F
8F
8F

GAS
LINE
SIZE3

OUTDOOR
VENT DIA.

VENT
STUB
HEIGHT

INDOOR
VENT DIA.

6
6
6
6
8
8
8
8
10
10
10
12
12
12
14
14
16
16
18
18
20
20
24
24
26
26

11
12
13
14
14
16
16
16
18
20
20
22
22
24
20
20
22
22
24
26
26
26
28
30
30
32

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

1
1
1
1
1
1
1
1
1
1
11/4
11/2
11/2
11/2
2
2
2
2
2
21/2
21/2
3
3
3
3
3

TUBE
LENGTH
141/2
191/2
231/2
281/2
351/2
411/2
471/2
363/4
403/4
483/4
573/4
643/4
493/4
593/4
693/4
793/4
661/4
731/4
921/4
1101/4
1301/4
1003/4
1143/4
1253/4
1383/4
1503/4

VENT
LOC.
CL
CL
CL

INLET
HEIGHT
321/2
321/2
321/2
321/2
321/2
321/2
321/2
433/4
433/4
433/4
433/4
433/4
533/4
533/4
533/4
533/4
533/4
533/4
533/4
533/4
533/4
611/4
611/4
611/4
611/4
611/4

171/2
171/2
181/2
181/2
201/2
201/2
201/2
211/2
211/2
241/2
241/2
251/2
251/2
30
30
31
31
32
35
36
37
38
38

MOTOR
VOLTAGES
(VAC/Ph/Hz)

120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
120/1/60
230/3/60
230/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60

MOTOR
H.P.
1/4
1/4
1/4
1/4
1/4
1/3
1/3
1/3
1/3
1/3
1/3
1/3
1/3
3/4

1
11/2
11/2
11/2
3
3
5
5
5
5
10
10

MOTOR
AMPS.

RAIN
CAP
SIZE

2.5
2.5
2.5
2.5
2.5
3.3
3.3
3.3
3.3
3.3
3.3
3.3
3.3
1.9
2.5
1.9
1.9
1.9
3.8
3.8
6.4
6.4
6.4
6.4
12.7
12.7

17
181/2
20
211/2
211/2
24
24
24
27
291/2
291/2
321/2
321/2
351/2
291/2
291/2
321/2
321/2
351/2
38
38
38
41
44
44
461/2

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket. 3 in. and smaller inlets are removable.
3 Gas line size is for standard burner, gas train and firing mode.
4 Other voltages available, consult factory for options.
SHIPPING DIMENSION: Length add 6 in. front (excluding burner length which varies on model and manufacturer) and back, Width add 12 in. right side and 6 in. left side of the boiler.

A.S.M.E.

A
F

E.T.L. Listed

TEMP. / PRESS. GAUGE

RELIEF VALVE

HEADPLATE
COVERS
FRONT LOW
WATER
CUT-OFF

TOP VIEW

REAR LOW WATER


CUT-OFF WITH
AIR ELIMINATOR

E.T.L.
Canadian Listed
(Gas & LPG Only)

H
12 in. GAS TRAIN
CLEARANCE

Outlet
Size D

INSPECTION
OPENINGS

Inlet
Size D

L
TUBE
REMOVAL
CLEARANCE

C
1 in. Drain

FORCED
DRAFT
BURNER
FRONT VIEW

Gas Inlet Size K

RIGHT SIDE VIEW

REAR VIEW

33

LOW PRESSURE
STEAM BOILERS
Inclined Water Tube With Steam Drum
Atmospheric

Model HRN
The AJAX Series boilers perform dependably and quietly, providing commercial, institutional, and industrial building
with space heating and process steam. Inclined tubes provide uniform heat transfer, resulting in high fuel economy and

Features
Capacities up to 12,600 MBTU/hr (301.1 B.H.P.)
ASME Boiler and Pressure Vessel Code Section IV stamped for
15 psig maximum allowable working pressure (MAWP).
Temperatures up to 250 F.
Full access to combustion chamber, water and steam sections
Floating head design eliminates thermal shock
Tubes are easily replaced using readily available straight
boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers or draft hoods

Standard Equipment
Boiler
High temperature 2000 F cast refractory, 2 to 3 in. thick
18 gauge galvanized steel jacket with air wall for
low jacket temperatures
Steam and water sections, including tubesheets and removable
headplates, are made from pressure vessel quality steel,
from 3/8 to 3/4 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face headplate gaskets
Front headplate hand holes on models 50 to 300
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs

34

I-beam skids on boiler models 90 to 300

Combustion System
Ajax cast iron ported burner heads and orifices for
use with natural gas
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Gas pressure regulator1
Electronic ignition
Manual gas shut-off valves and leakage test cock(s)
1

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
Models 6 to 60 use a 24 VAC / 60 Hz electronic primary safety
control system with an intermittent pilot and on-off firing
Models 70 to 225 use a 120 VAC / 60 Hz electronic primary safety
control system with a microprocessor based flame safeguard
control, an interrupted pilot and high-low firing
Models 250 to 300 use a 120 VAC / 60 Hz electronic primary
safety control system with a microprocessor based flame
safeguard control, an interrupted pilot and three stage firing
Mechanical operating control and manual reset high limit control
Probe type low water cut-off with manual reset and
water gauge glass
High and low gas pressure switches on models 70 to 300

!*!8
Series

Photo may vary from actual model

Main power and main flame indicators


Controls and gas train mounted on right side of the boiler
Temperature-pressure gauge and 15 psig ASME approved
pressure relief valve

Optional Equipment
Boiler
Mirror finish stainless steel jacket or painted jacket
Gas train and controls may be mounted on the left side of boiler
Additional handholes, front headplate drain and headplate
couplings
I-beam skids on models 6 to 80

Combustion System
Propane orifices and gas train

Controls
120 VAC / 60 Hz electronic primary safety control system with
microprocessor based flame safeguard control and interrupted
pilot on models 6 to 60
High-low firing on models 6 to 60
Modulating firing on models 6 to 225
Assured low-fire start, holds unit on low-fire until flame proving
period is complete
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

Copper Tubes
13 gauge SB-75 copper tubes are recommended for hot
water, and other applications where raw make-up water is
anticipated. Copper tube boilers are supplied with anode rods
(minimum of two in each header)

Heat Exchangers
Heat exchangers may be mounted sidearm style on HR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many
other applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Outdoor Models
Outdoor models 6 to 125 are available with E.T.L. listing
Outdoor models 150 to 300 are available without E.T.L. listing

Atmospheric
Burner Assembly
Photo may vary from actual model

35

Low Pressure Steam Boilers: Atmospheric


Specifications
MODEL
HRN_6
HRN_8
HRN_10
HRN_12
HRN_15
HRN_17
HRN_20
HRN_22
HRN_25
HRN_30
HRN_35
HRN_40
HRN_50
HRN_60
HRN_70
HRN_80
HRN_90
HRN_100
HRN_125
HRN_150
HRN_175
HRN_200
HRN_225
HRN_250
HRN_275
HRN_300

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

250,000
350,000
420,000
525,000
630,000
735,000
840,000
940,000
1,050,000
1,250,000
1,500,000
1,750,000
2,100,000
2,500,000
3,000,000
3,350,000
3,770,000
4,200,000
5,250,000
6,300,000
7,350,000
8,400,000
9,500,000
10,500,000
11,500,000
12,600,000

206,250
288,750
346,500
433,125
519,750
606,375
693,000
775,500
866,250
1,031,250
1,237,500
1,433,750
1,732,500
2,062,500
2,475,000
2,763,750
3,110,250
3,465,000
4,331,250
5,197,500
6,063,750
6,930,000
7,837,500
8,662,500
9,487,500
10,395,000

B.H.P.
6.2
8.6
10.3
12.9
15.5
18.1
20.7
23.2
25.9
30.8
37.0
43.1
51.8
61.6
73.9
82.6
92.9
103.5
129.4
155.3
181.1
207.0
234.1
258.8
283.4
310.5
4

WATER VOLUME

STEAM OUTPUT
(LBS./HR AT
MAWP)5

FEED WATER
CONSUMPTION
(GAL./HR)6

WORKING
(GAL.)

FLOODED
(GAL.)

203
285
341
427
512
597
683
764
854
1,016
1,219
1,423
1,707
2,032
2,439
2,683
3,065
3,414
4,268
5,121
5,975
6,828
7,722
8,535
9,348
10,242

25
36
43
53
64
75
85
96
107
127
152
178
213
254
305
335
383
427
534
640
747
854
966
1,067
1,169
1,281

25
28
30
32
36
39
42
62
65
71
78
83
141
153
166
179
261
273
307
339
375
506
545
575
610
643

44
48
52
56
62
68
72
100
104
113
123
131
201
219
238
256
363
379
424
467
514
739
795
839
891
939

HEATING
SURFACE

APPROX.
WEIGHT

(SQ.FT.)

(LBS.)7

38
51
62
75
94
109
125
139
154
184
218
244
304
366
427
489
549
607
766
916
1,082
1,220
1,390
1,524
1,683
1,829

1,700
1,900
2,000
2,200
2,500
2,700
2,900
3,100
3,300
3,500
3,700
3,900
5,400
5,700
6,000
6,300
9,300
9,900
10,900
11,600
11,800
17,100
17,900
18,600
19,400
20,200

BOTTOM
BLOWOFF
VALVE
SIZE

RAIN
CAP
SIZE

1
1
1
1
1
1
1
1
1
1
11/4
11/4
11/4
11/4
11/2
11/2
11/2
11/2
11/2
11/2
11/2
2
2
2
2
2

17
181/2
20
211/2
211/2
24
24
24
27
291/2
291/2
321/2
321/2
351/2
291/2
291/2
321/2
321/2
351/2
38
38
38
41
44
44
461/2

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft
is required (as measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions
are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate
heater output by 4% for each 1000' above 2000 ft. elevation.
3 Based upon 82.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 200 F feed water temperature.
6 Feeder pump should be sized to provide double the consumption rate.
7 Estimated shipping weights. For weight-critical applications, consult factory.

Fuel Pressure Requirements


MODELS

NATURAL GAS
7 to 14 in. W.C.
8 to 14 in. W.C.
8 to 28 in. W.C.
10 to 28 in. W.C.
18 to 28 in. W.C.

ALL FIRING MODES

HRN_6 to 60 UL CSD-1/FM, IRI


HRN_70 to 100 UL CSD-1/FM
HRN_70 to 100 IRI
HRN_125 to 225 UL CSD-1/FM, IRI
HRN_250 to 300 UL CSD-1/FM, IRI
1

Electrical Requirements
PROPANE GAS
11 to 14 in. W.C.
12 to 14 in. W.C.
12 to 28 in. W.C.
16 to 28 in. W.C.
24 to 28 in. W.C.

MODELS
HRN_6 to 60
HRN_70 to 100
HRN_125 to 225
HRN_250 to 300

AMPS.
(120 VAC / 60Hz / 1 Phase)

1
4
6.5
8

Additional lock-up regulator must be furnished if maximum supply pressure exceeds the maximum value.

Available Firing Models


MODELS
HRN_6 to 60
HRN_70 to 275
HRN_250 to 300

FIRING MODES
ON-OFF / HIGH-LOW / MODULATION
HIGH-LOW / MODULATION
THREE STAGE
A.S.M.E.

Tube Bundle & Drum Assemble with


Atmospheric Burner Assembly
Photo may vary from actual model

The Ajax Series H boiler is an adaptation of Ajax


Series W design providing drum construction
for additional steam or water storage capacity.
Constructed and Stamped to A.S.M.E. Code Section IV.

36

E.T.L. Listed

E.T.L.
Canadian Listed

!*!8
Series
Dimensions
MODEL
HRN_6
HRN_8
HRN_10
HRN_12
HRN_15
HRN_17
HRN_20
HRN_22
HRN_25
HRN_30
HRN_35
HRN_40
HRN_50
HRN_60
HRN_70
HRN_80
HRN_90
HRN_100
HRN_125
HRN_150
HRN_175
HRN_200
HRN_225
HRN_250
HRN_275
HRN_300

LENGTH
261/4
311/4
351/4
401/4
471/4
531/4
591/4
511/2
551/2
631/2
721/2
791/2
681/2
781/2
881/2
981/2
911/4
981/4
1171/4
1351/4
1551/4
1291/4
1431/4
1541/4
1671/4
1791/4

WIDTH1

HEIGHT
533/4
533/4
533/4
533/4
533/4
533/4
533/4
613/4
613/4
613/4
613/4
613/4

34
34
34
34
34
34
34
371/2
371/2
371/2
371/2
371/2
461/2
461/2
461/2
461/2
57
57
57
57
57
69
69
69
69
69

68
68
68
68
803/4
803/4
803/4
803/4
803/4
881/4
881/4
881/4
881/4
881/4

INLET2
SIZE

OUTLET
SIZE2

1T
1T
1T
1T
1T
1T
1T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
2T
2T
2T
2T
2T
2T
2T
2T
2T
2T

3F
3F
3F
3F
3F
3F
3F
4F
4F
4F
4F
4F
6F
6F
6F
6F
8F
8F
8F
8F
8F
10 F
10 F
12 F
12 F
12 F

INLET /
OUTLET
LOC.
31/4
31/4
31/4
31/4
31/4
31/4
31/4
41/4
41/4
41/4
41/4
41/4
51/4
51/4
51/4
51/4
63/4
63/4
63/4
63/4
63/4
83/4
83/4
83/4
83/4
83/4

G
INLET
HEIGHT
281/4
281/4
281/4
281/4
281/4
281/4
281/4
331/4
331/4
331/4
331/4
331/4
403/4
403/4
403/4
403/4
501/2
501/2
501/2
501/2
501/2

53
53
53
53
53

G
INDOOR
VENT DIA.3

OUTDOOR
VENT DIA.3

VENT
STUB
HEIGHT

7
8
9
10
10
12
12
12
14
16
16
18
18
20
(2)16
(2)16
(2)18
(2)18
(2)20
(2)24
(2)24
(2)24
(2)24
(2)26
(2)26
(2)28

11
12
13
14
14
16
16
16
18
20
20
22
22
24
(2)20
(2)20
(2)22
(2)22
(2)24
(2)26
(2)26
(2)26
(2)28
(2)30
(2)30
(2)32

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

1
1
1
1
1
1
11/4
11/4
11/4
11/2
11/2
2
2
2
2
21/2
21/2
21/2
3
3
3
3
3

TUBE
LENGTH
141/2
191/2
231/2
281/2
351/2
411/2
471/2
363/4
403/4
483/4
573/4
643/4
493/4
593/4
693/4
793/4
661/4
731/4
921/4
1101/4
1301/4
1003/4
1143/4
1253/4
1383/4
1503/4

VENT
LOC.
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL

GAS
LINE
SIZE4
3/4
3/4
3/4

DRAFT
HOOD
CLEARANCE

BAROMETRIC
DAMPER CL
HEIGHT

13
13
17
17
17
20
20
20
20
20
20
N/A
N/A
N/A
20
20
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
27
27
30
N/A
N/A
27
27
30
33
33
CF
CF
CF
CF
CF

171/2
171/2
171/2
171/2
171/2
40
42
53
53
53
53
53

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket.
3 Models 6 to 60 use one vent, 70 to 300 use two vents. For indoor, atmospheric vents 18 in. or larger uses barometric dampers instead of draft hoods. For outdoor, use rain cap.
4 Gas line size is for standard gas train and firing mode.
CF - Consult factory for options and information, N/A - Not Applicable
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

A.S.M.E.

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-

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37

LOW PRESSURE
STEAM BOILERS
Inclined Water Tube With Steam Drum
Low NOx 20ppm
Premix

Model HRPG
The AJAX Series premix steam boilers boast the same advantages as other Ajax boilers: dependability, quiet operation
and long life, while adding the environmental benefits of low NOx operation. Ajax has been a market leader in premix
combustion since 1989, and is committed to meeting all clean-air requirements for today and into the future.

Features

Combustion System

Ajax low NOx forced draft premix burners with Ajax


fuel injectors and gasless plenum
Low pressure blower
Air control damper and air inlet filter
Gas pressure regulators1 and safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Electronic ignition
Manual gas shut off valves for each burner and
leakage test cock(s)
Premix boilers receive a full factory fire test

20 ppm NOx (at 3% O2) based on factory high fire testing


Pre-certified to SCAQMD rule 1146.2 (models 12 to 50)
Capacities up to 2,000 MBTU/hr (47.8 B.H.P.)
ASME Boiler and Pressure Vessel Code Section IV stamped for
15 psig maximum allowable working pressure (MAWP).
Temperatures up to 250 F.
Full access to combustion chamber, water and steam sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers

Standard Equipment
Boiler
High temperature 2000 F cast refractory, 2 to 3 in. thick
18 gauge galvanized steel jacket with air wall and
head plate covers for low jacket temperatures
Steam and water sections, including tubesheets and removable
headplates, are made from pressure vessel quality steel,
from 3/8 to 3/4 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face headplate gaskets
Front headplate hand holes on models 50
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs

38

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
Model 12 uses a 120 VAC / 60 Hz electronic primary safety control
system with an interrupted pilot and on-off firing
Models 25 to 50 use a 120 VAC / 60 Hz electronic primary safety
control systems with an interrupted pilot and on-off firing with
low fire start
Mechanical operating control and manual reset high limit control
Dual probe-type low water cut-off / pump control with automatic
reset
Auxiliary low water cut-off with manual reset and
water gauge glass
Combustion air switch
Main power, main flame and flame fail indicators

!*!8
Series

Photo may vary from actual model

Electronic microprocessor based flame safeguard control


UV scanner for flame detection
Standard blower motors are single phase 120/230 VAC to 1 HP,
three phase 230 or 460 VAC for 1-1/2 HP and above. Motor starter
provided with all three phase motors
Burner plenum, gas train and controls may be mounted
on the left side of boiler
Pressure gauge and 15 psig ASME approved pressure relief valve

Optional Equipment
Boiler

Mirror finish stainless steel jacket or painted jacket


Gas train and controls may be mounted on the left side of boiler
Additional handholes, front headplate drain and couplings.
I-beam skids on models 12 to 50
High and low gas pressure switch
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

Copper Tubes
13 gauge SB-75 copper tubes are recommended for hot
water, and other applications where raw make-up water is
anticipated. Copper tube boilers are supplied with anode rods
(minimum of two in each header)

Heat Exchangers
Heat exchangers may be mounted sidearm style on HR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, float-type low water cut-offs,
pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

39

Low Pressure Steam Boilers: 20ppm Low NOx Premix


Specifications
MODEL
HRPG-12
HRPG-25
HRPG-35
HRPG-50

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

500,000
1,000,000
1,500,000
2,000,000

417,500
835,000
1,252,500
1,670,000

B.H.P.
12.5
24.9
37.4
49.9
4

STEAM OUTPUT
(LBS./HR AT
MAWP)5

FEED WATER
CONSUMPTION
(GAL./HR)6

406
813
1,219
1,626

51
102
152
203

WATER VOLUME
WORKING
(GAL.)

FLOODED
(GAL.)

32
65
78
141

56
104
123
201

HEATING
SURFACE

APPROX.
WEIGHT

(SQ.FT.)

(LBS.)4

76
151
215
300

2,200
3,300
3,700
5,400

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is required (as
measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate heater output by
4% for each 1000' above 2000 ft. elevation.
3 Based upon 83.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 200 F feed water temperature.
6 Feeder pump should be sized to provide double the consumption rate.
7 Estimated shipping weights. For weight-critical applications, consult factory.

Fuel Pressure Requirements


MODELS
ALL FIRING MODES

ON-OFF HRPG-12 to 50 UL CSD-1/FM


ON-OFF HRPG-12 to 50 IRI
LHO, LHL HRPG-25 to 50 UL CSD-1/FM
LHO, LHL HRPG-25 to 50 IRI

NATURAL GAS

8 to 14 in. W.C.
8 to 28 in. W.C.
9 to 14 in. W.C.
9 to 28 in. W.C.

1 Additional Lock-up regulator must be


furnished if maximum supply pressure
exceeds maximum value.

20ppm Low NOx Premix Burner


Photo and burner model may vary from actual model

In 1989, Ajax Boiler contracted with AGA Research Laboratory to


evaluate advanced low NOx burner designs. Since that year Ajax
Boiler has provided low NOx in California, Texas, Nevada, Utah and
Washington State in increasing numbers. During the last several
years, Ajax Boiler has developed its advanced premix 12 and 20
ppm NOx burner designs specifically for low NOx Ajax Series and
Ace Series water heater. These simple, yet effective, designs have
proven to be reliable over many years of service.
The Ajax Series premix system achieves NOx levels below 20 ppm by using ceramic
combustion surface, internal baffle plate, a gas injector and low temperature gas-air
mixing section incorporated into a low pressure drop manifold design. By providing
thorough mixing and cool flame temperatures, low emissions levels are achieved.

40

!*!8
Series
Dimensions
MODEL
HRPG-12
HRPG-25
HRPG-35
HRPG-50

LENGTH
401/4
551/2
721/2
681/2

WIDTH1

HEIGHT
533/4
613/4
613/4

34
371/2
371/2
461/2

INLET2
SIZE

OUTLET
SIZE2

1T
11/2 T
11/2 T
11/2 T

68

3
4
4
6

F
F
F
F

INLET /
OUTLET
LOC.
31/4
41/4
41/4
51/4

GAS
LINE
SIZE4

VENT3
DIA.

VENT
STUB
HEIGHT

INLET
HEIGHT
281/4
331/4
331/4
403/4

10
14
16
18

3
3
3
3

1
1
11/4
11/2

TUBE
LENGTH
281/2
403/4
573/4
493/4

VENT
LOC.
CL
CL
CL
CL

BOTTOM
BLOWOFF

BAROMETRIC
DAMPER CL
HEIGHT

VALVE SIZE

14
21
24
27

1
1
11/4
11/4

Dimensions are in inches and are subject to production tolerances.


Width does not include gas train, plenum or control assemblies.
T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket.
3 Models 12 to 50 use one vent.
4 Gas line size is for standard gas train and firing mode.
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.
1
2

MODEL
HRPG-12
HRPG-25
HRPG-35
HRPG-50
5

STANDARD5
VOLTAGES
(VAC/Ph/Hz)

120/1/60
120/1/60
120/1/60
120/1/60

BLOWER
MOTOR
H.P.
1/3
1/2
3/4

BLOWER
MOTOR
AMPS.

7.2
9.8
13.8
16.0

Other voltages available, consult factory for options.

A.S.M.E.

&

!
-

"

/UTLET
3IZE%

E.T.L. Listed

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(%!$0,!4%
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E.T.L.
Canadian Listed

IN'!342!).
#,%!2!.#%

).30%#4)/.
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352&!#%
",/7$/7.
)NLET
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#,%!2!.#%

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'

2%!26)%7

41

LOW PRESSURE
STEAM BOILERS
Inclined Water Tube With Steam Drum
Ultra Low NOx 12ppm
Premix

Model HRLG
The AJAX Series premix steam boilers boast the same advantages as other Ajax boilers: dependability, quiet operation
and long life, while adding the environmental benefits of low NOx operation. Ajax has been a market leader in premix
combustion since 1989, and is committed to meeting all clean-air requirements for today and into the future.

Features
12 ppm NOx (at 3% O2) based on factory high fire testing
Capacities up to 7,000 MBTU/hr (167.3 B.H.P.)
ASME Boiler and Pressure Vessel Code Section IV stamped for
15 psig maximum allowable working pressure (MAWP).
Temperatures up to 250 F.
Full access to combustion chamber, water and steam sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers

Standard Equipment
Boiler
High temperature 2000 F cast refractory, 3 in. thick
18 gauge galvanized steel jacket with air wall and head plate
covers for low jacket temperatures
Steam and water sections, including tubesheets and removable
headplates, are made from pressure vessel quality steel, from
3/8 to 3/4 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face headplate gasket
Front headplate hand holes on all models
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs

42

I-beam skids on boiler models 100 to 175

Combustion System
Knit metal fiber combustion surface for optimal
efficiency and durability
Fuel-air ratio valve for precise combustion control
Ajax fuel injectors and gasless plenum
Low pressure blower
Air control damper and air inlet filter
Gas pressure regulator1, safety shut-off valve1, main gas
valve1, pilot gas valve1, and auxiliary gas valve1
Electronic ignition
Manual gas shut off valves for each burner and
leakage test cock(s)
Premix boilers receive a full factory fire test
1

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
All models use a 120 VAC / 60 Hz electronic primary safety control
system with an interrupted pilot and high-low firing with
low fire start
Mechanical operating control and manual reset high limit control
Dual probe-type low water cut-off / pump control with automatic
reset
Auxiliary low water cut-off with manual reset, water gauge glass
Combustion air switch and high and low gas pressure switches
Main power, main flame and flame fail indicators

!*!8
Series

Photo may vary from actual model

Electronic microprocessor based flame safeguard control


UV scanner for flame detection
Proven low-fire start, prevents unit from lighting off on high-fire
Standard blower motors are single phase 120/230 VAC to 1 HP,
three phase 230 or 460 VAC for 1-1/2 HP and above. Motor starter
provided with all three phase motors
Burner plenum, controls and gas train mounted on right side of
the boiler
Pressure gauge and 15 psig ASME approved pressure relief valve

Optional Equipment
Boiler
Mirror finish stainless steel jacket or painted jacket
Burner plenum, gas train and controls may be mounted
on the left side of boiler
Additional handholes, front headplate drain and headplate
couplings
I-beam skids on models 50 to 70
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

Controls

Copper Tubes
13 gauge SB-75 copper tubes are recommended for hot
water, and other applications where raw make-up water is
anticipated. Copper tube boilers are supplied with anode rods
(minimum of two in each header)

Heat Exchangers
Heat exchangers may be mounted sidearm style on HR model
boilers for indirect heating of water for shower, swimming pool,
laundry, dishwashing, snow removal and other applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Low NOx Premix


Air Control Damper
with Air Inlet Filter
Photo may vary from actual model

Various motor voltages for foreign and domestic use


Control circuit transformer
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, float-type low water cut-offs,
pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

43

Low Pressure Steam Boilers: 12ppm Low NOx Premix


Specifications
MODEL
HRLG-50
HRLG-70
HRLG-100
HRLG-125
HRLG-150
HRLG-175

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000

1,670,000
2,505,000
3,340,000
4,175,000
5,010,000
5,845,000

B.H.P.
49.9
74.8
99.8
124.7
149.7
174.6
4

STEAM OUTPUT
(LBS./HR AT
MAWP)5

FEED WATER
CONSUMPTION
(GAL./HR.)6

1,626
2,439
3,252
4,064
4,877
5,690

203
305
407
508
610
711

WATER VOLUME
WORKING
(GAL.)

FLOODED
(GAL.)

141
166
273
307
339
375

201
238
379
424
467
514

HEATING
SURFACE

APPROX.
WEIGHT

(SQ.FT.)

(LBS.)7

300
423
609
768
918
1,084

4,800
5,500
8,000
9,000
10,000
11,000

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is required (as
measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate heater output by
4% for each 1000' above 2000 ft. elevation.
3 Based upon 83.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 200 F feed water temperature.
6 Feeder pump should be sized to provide double the consumption rate.
7 Estimated shipping weights. For weight-critical applications, consult factory.

Fuel Pressure Requirements


MODELS

NATURAL GAS

ALL FIRING MODES

HRLG-50 to 175 UL CSD-1/FM


HRLG-50 to 175 IRI

8 to 14 in. W.C.
8 to 28 in. W.C.

1 Additional

Lock-up regulator must be


furnished if maximum supply pressure
exceeds maximum value.

Available Firing Modes


MODELS
HRLG-50 to 175

FIRING MODES
LOW-HIGH-LOW, MODULATION

12ppm Low NOx Premix


Burner Assembly
Photo may vary from actual model

The Ajax Series premix system achieves NOx levels below


12ppm by using knit metal fiber combustion surface,
internal baffle plate, a gas injector and low temperature
gas-air mixing section incorporated into a low pressure
drop manifold design. By providing thorough mixing
and cool flame temperatures, low emissions levels are
achieved.
The Ajax Series premix system is able to offer true ultra low
NOx performance across the full range of firing via use of a
fuel-air ratio valve, giving precise control for all firing rates.
Since the combustion is precisely controlled, heat transfer
efficiencies increase as firing rate decreases, reducing the
cost of operation.

44

!*!8
Series
Dimensions
MODEL
HRLG-50
HRLG-70
HRLG-100
HRLG-125
HRLG-150
HRLG-175

LENGTH
681/2
881/2
981/4
1171/4
1351/4
1551/4

WIDTH1

HEIGHT
685/8
685/8
817/8
817/8
817/8
817/8

46
46
55
55
55
55

INLET2
SIZE
11/2 T
11/2 T

OUTLET
SIZE2

2T
2T
2T
2T

6F
6F
8F
8F
8F
8F

INLET /
OUTLET
LOC.
51/4
51/4
63/4
63/4
63/4
63/4

INLET
HEIGHT
363/4
363/4

VENT3
DIA.

45
45
45
45

18
20
(2)18
(2)20
(2)20
(2)22

VENT
STUB
HEIGHT
81/2
81/2

GAS
LINE
SIZE4
11/2
11/2

M
VENT
LOC.
CL
CL

7
7
7
7

2
21/2
21/2
21/2

TUBE
LENGTH
493/4
693/4
731/4
921/4
1101/4
1301/4

24
28
34
42

BOTTOM
BLOWOFF

BAROMETRIC
DAMPER CL
HEIGHT

VALVE SIZE
11/4
11/2
11/2
11/2
11/2
11/2

27
30
27
30
33
33

Dimensions are in inches and are subject to production tolerances.


Width does not include gas train, plenum or control assemblies.
T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket.
3 Models 50 to 70 use one vent, 100 to 175 use two vents.
4 Gas line size is for standard gas train and firing mode.
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.
1
2

MODEL
HRLG-50
HRLG-70
HRLG-100
HRLG-125
HRLG-150
HRLG-175
5

(VAC/Ph/Hz)

BLOWER
MOTOR
H.P.

BLOWER
MOTOR
AMPS.

120/1/60
230/3/60
230/3/60
460/3/60
460/3/60
460/3/60

1
11/2
2
3
5
71/2

16
6.0
6.8
4.8
7.6
11.0

STANDARD5
VOLTAGES

Other voltages available, consult factory for options.

A.S.M.E.

&

!
-

4/06)%7

&

(%!$0,!4%
#/6%2

E.T.L. Listed

2%,)%&6!,6%
C

&2/.4,/7
7!4%2
#54 /&&

2%!2,/7
7!4%2#54 /&&

E.T.L.
Canadian Listed

(
IN'!342!).
#,%!2!.#%

"

/UTLET
3IZE%

).30%#4)/.
/0%.).'3

352&!#%
",/7$/7.
,

)NLET
3IZE$

45"%
2%-/6!,
#,%!2!.#%

'
'AS)NLET
3IZE+
&2/.46)%7

2)'(43)$%6)%7

"/44/",/7$/7.
2%!26)%7

45

LOW PRESSURE
STEAM BOILERS
Inclined Water Tube With Steam Drum
Forced Draft

Model HRF
The AJAX Series boilers perform dependably and quietly, providing commercial, institutional, and industrial building
with space heating and process steam. Inclined tubes provide uniform heat transfer, resulting in high fuel economy and

Features
Capacities up to 12,600 MBTU/hr (301.1 B.H.P)
ASME Boiler and Pressure Vessel Code Section IV stamped for
15 psig maximum allowable working pressure (MAWP).
Temperatures up to 250 F.
Full access to combustion chamber, water and steam sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795, U.L. 726 and CAN 1-3.1
standards for natural gas, #2 oil and combination gas / #2 oil

Standard Equipment
Boiler
High temperature 2750 F cast refractory, 2 1/2 to 4 in. thick
Refractory backed by minimum of 2 in. of insulating refractory and
3 in. of high temperature insulation
Hinged burner door on models 6 to 40
Removable front door and left-side manway on models 50 to 300
18 gauge galvanized steel jacket with air wall for
low jacket temperatures
Steam and water sections, including tubesheets and removable
headplates, are made from pressure vessel quality steel, from
3/8 to 3/4 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face headplate gasket

46

2 in. inspection ports in rear headplate


Front headplate hand holes on models 50 to 300
Boiler legs with bolt-down lugs
I-beam skids on all models

Controls & Trim


Standard controls are CSD-1 compliant
E.T.L. / U.L. listed packaged assemblies with Power Flame,
Gordon Piatt and Webster burners for natural gas, #2 oil and
combination gas / #2 oil
All forced draft burners receive a factory fire test
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Gas pressure regulator1
Electronic ignition
Manual gas shut off valves and leakage test cock(s)
Mechanical operating control and manual reset high limit control
Probe type low water cut-off with manual reset and
water gauge glass
High and low gas pressure switches on models 70 to 300.
Main power and main flame indicators
Controls and gas train mounted on right side of the boiler
Temperature-pressure gauge and 15 psig ASME approved
pressure relief valve
1

May be combined in one valve body.

!*!8
Series

Photo may vary from actual model

Optional Equipment

Copper Tubes

Boiler

13 gauge SB-75 copper tubes are recommended for hot


water, and other applications where raw make-up water is
anticipated. Copper tube boilers are supplied with anode rods
(minimum of two in each header)

Mirror finish stainless steel jacket or painted jacket


Gas train and controls may be mounted on the left side of boiler
Additional handholes, front headplate drain and headplate
couplings
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

Burners
Low NOx burners. Models 10 to 50 pre-certified to
SCAQMD Rule 1146.2
LPG or methane (digester gas) burners

Heat Exchangers
Heat exchangers may be mounted sidearm style on HR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many
other applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
Microprocessor based combustion controller
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
FM/IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

O.E.M. Power Flame Type C Burner


Photo may vary from actual model

47

Low Pressure Steam Boilers: Forced Draft


Specifications
MODEL
HRF_68
HRF_88
HRF_10
HRF_12
HRF_15
HRF_17
HRF_20
HRF_22
HRF_25
HRF_30
HRF_35
HRF_40
HRF_50
HRF_60
HRF_70
HRF_80
HRF_90
HRF_100
HRF_125
HRF_150
HRF_175
HRF_200
HRF_225
HRF_250
HRF_275
HRF_300

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

250,000
350,000
420,000
525,000
630,000
735,000
840,000
940,000
1,050,000
1,250,000
1,500,000
1,750,000
2,100,000
2,500,000
3,000,000
3,350,000
3,770,000
4,200,000
5,250,000
6,300,000
7,350,000
8,400,000
9,500,000
10,500,000
11,500,000
12,600,000

208,750
292,250
350,700
438,375
526,050
613,725
701,400
784,900
876,750
1,043,750
1,252,500
1,461,250
1,753,500
2,087,500
2,505,000
2,797,250
3,147,950
3,507,000
4,383,750
5,260,500
6,137,250
7,014,000
7,932,500
8,767,500
9,602,500
10,521,000

B.H.P.
6.2
8.7
10.5
13.1
15.7
18.3
21.0
23.4
26.2
31.2
37.4
43.6
52.4
62.4
74.8
83.6
94.0
104.8
131.0
157.1
183.3
209.5
237.0
261.9
286.9
314.3

WATER VOLUME

STEAM OUPUT
(LBS./HR. AT
MAWP)5

FEED WATER
CONSUMPTION
(GAL./HR)6

WOKRING
(GAL.)

FLOODED
(GAL.)

203
285
341
427
512
597
683
764
854
1,016
1,219
1,423
1,707
2,032
2,439
2,683
3,065
3,414
4,268
5,121
5,975
6,828
7,722
8,535
9,348
10,242

25
36
43
53
64
75
85
96
107
127
152
178
213
254
305
335
383
427
534
640
747
854
966
1,067
1,169
1,281

25
28
30
32
36
39
42
62
65
71
78
83
141
153
166
179
261
273
307
339
375
506
545
575
610
643

44
48
52
56
62
68
72
100
104
113
123
131
201
219
238
256
363
379
424
467
514
739
795
839
891
939

HEATING
SURFACE

APPROX.
WEIGHT

(SQ.FT.)

(LBS.)7

38
51
62
75
94
109
125
139
154
184
218
244
304
366
427
489
549
607
766
916
1,082
1,220
1,390
1,524
1,683
1,829

2,700
3,000
3,300
3,700
4,100
4,400
4,700
5,100
5,300
5,600
6,100
6,600
8,400
9,000
9,500
10,000
14,900
16,000
17,100
18,100
19,500
27,000
28,400
29,400
30,800
32,000

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is required
(as measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate heater output by
4% for each 1000' above 2000 ft. elevation.
3 Based upon 83.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 200 F feed water temperature.
6 Feeder pump should be sized to provide double the consumption rate.
7 Estimated shipping weights. For weight-critical applications, consult factory.
8 HRF_6 & 8 model is not available in 30ppm Low NOx.

A.S.M.E.

Tube Bundle & Drum Assembly


Photo may vary from actual model

E.T.L. Listed

E.T.L.
Canadian Listed
(Gas & LPG Only)

48

The Ajax Series H boiler is an adaptation of Ajax Series


W design providing drum construction for additional
steam or water storage capacity.
Boilers are mounted on a rugged steel frame designed
with expansion joints to resist thermal shock.
Constructed and Stamped to A.S.M.E. Code Section IV.

!*!8
Series
Dimensions
MODEL
HRF_6
HRF_8
HRF_10
HRF_12
HRF_15
HRF_17
HRF_20
HRF_22
HRF_25
HRF_30
HRF_35
HRF_40
HRF_50
HRF_60
HRF_70
HRF_80
HRF_90
HRF_100
HRF_125
HRF_150
HRF_175
HRF_200
HRF_225
HRF_250
HRF_275
HRF_300

LENGTH
261/4
311/4
351/4
401/4
471/4
531/4
591/4
511/2
551/2
631/2
721/2
791/2
681/2
781/2
881/2
981/2
911/4
981/4
1171/4
1351/4
1551/4
1291/2
1431/2
1541/2
1671/2
1791/2

WIDTH

C
1

37
37
37
37
37
37
37
401/2
401/2
401/2
401/2
401/2
491/2
491/2
491/2
491/2
611/2
611/2
611/2
611/2
611/2
73
73
73
73
73

HEIGHT
573/4
573/4
573/4
573/4
573/4
573/4
573/4

72
72
72
72
72
801/4
801/4
801/4
801/4
83
83
83
83
83
961/2
961/2
961/2
961/2
961/2

INLET2
SIZE

OUTLET
SIZE2

1T
1T
1T
1T
1T
1T
1T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
2T
2T
2T
2T
2T
2T
2T
2T
2T
2T

3F
3F
3F
3F
3F
3F
3F
4F
4F
4F
4F
4F
6F
6F
6F
6F
8F
8F
8F
8F
8F
10 F
10 F
10 F
10 F
10 F

INLET /
OUTLET
LOC.
31/4
31/4
31/4
31/4
31/4
31/4
31/4
41/4
41/4
41/4
41/4
41/4
51/4
51/4
51/4
51/4
63/4
63/4
63/4
63/4
63/4
83/4
83/4
83/4
83/4
83/4

53
53
53
53
521/2
521/2
521/2
521/2
521/2
61
61
61
61
61

GAS
LINE
SIZE3

OUTDOOR
VENT DIA.

VENT
STUB
HEIGHT

INDOOR
VENT DIA.

6
6
6
6
8
8
8
8
10
10
10
12
12
12
14
14
16
16
18
18
20
20
24
24
26
26

11
12
13
14
14
16
16
16
18
20
20
22
22
24
20
20
22
22
24
26
26
26
28
30
30
32

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

1
1
1
1
1
1
1
1
1
1
11/4
11/2
11/2
11/2
2
2
2
2
2
21/2
21/2
3
3
3
3
3

TUBE
LENGTH
141/2
191/2
231/2
281/2
351/2
411/2
471/2
363/4
403/4
483/4
573/4
643/4
493/4
593/4
693/4
793/4
661/4
731/4
921/4
1101/4
1301/4
1003/4
1143/4
1253/4
1383/4
1503/4

VENT
LOC.
CL
CL
CL

171/2
171/2
181/2
181/2
201/2
201/2
201/2
211/2
211/2
241/2
241/2
251/2
251/2
30
30
31
31
32
35
36
37
38
38

BOTTOM
BLOWOFF
VALVE
SIZE

RAIN
CAP
SIZE

1
1
1
1
1
1
1
1
1
1
11/4
11/4
11/4
11/4
11/2
11/2
11/2
11/2
11/2
11/2
11/2
2
2
2
2
2

17
181/2
20
211/2
211/2
24
24
24
27
291/2
291/2
321/2
321/2
351/2
291/2
291/2
321/2
321/2
351/2
38
38
38
41
44
44
461/2

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket.
3 Gas line size is for standard burner, gas train and firing mode.
SHIPPING DIMENSION: Length add 6 in. front
(excluding burner legth which varies on model
and manufacturer) and back, Width add 12 in.
right side and 6 in. left side of the boiler.

Available Firing Modes


MODELS
HRF_6 to 50
HRF_60 to 150
HRF_175 to 300

G
INLET
HEIGHT
321/4
321/4
321/4
321/4
321/4
321/4
321/4
431/4
431/4
431/4
431/4
431/4

FIRING MODES
ON-OFF / LOW-HIGH-LOW / MOD
LOW-HIGH-OFF / LOW-HIGH-LOW / MOD
MODULATION

A.S.M.E.

!
&

&

(%!$0,!4%
#/6%23

E.T.L. Listed

4/06)%7
2%,)%&6!,6%

&2/.4,/7
7!4%2
#54 /&&

"

E.T.L.
Canadian Listed
(Gas & LPG Only)

2%!2,/7
7!4%2#54 /&&

IN'!342!).
#,%!2!.#%
).30%#4)/.
/0%.).'3

/UTLET
3IZE%

352&!#%
",/7$/7.
)NLET
3IZE$

45"%
2%-/6!,
#,%!2!.#%

&/2#%$
$2!&4
"52.%2
&2/.46)%7

'AS)NLET3IZE+

2)'(43)$%6)%7

"/44/",/7$/7.

'

2%!26)%7

49

HIGH PRESSURE
STEAM BOILERS
Inclined Water Tube With Steam Drum
Atmospheric

Model SRN
The AJAX Series boilers perform dependably and quietly, providing commercial, institutional, and industrial building
with space heating and process steam. Inclined tubes provide uniform heat transfer, resulting in high fuel economy and

Features

Combustion System

Capacities up to 12,600 MBTU/hr (301.1 B.H.P.)


ASME Boiler and Pressure Vessel Code Section I stamped for
150 psig maximum allowable working pressure (MAWP).
Temperatures up to 365 F.
Full access to combustion chamber, water and steam sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers or draft hoods

Ajax cast iron ported burner heads and orifices for use with
natural gas
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Electronic ignition
Manual gas shut-off valves and leakage test cock(s)
Main gas pressure regulator1
1

May be combined in one valve body.

Controls & Trim

Standard Equipment
Boiler
High temperature 2000 F cast refractory, 2 to 3 in. thick
18 gauge galvanized steel jacket with air wall for low jacket
temperatures
Steam and water sections, including tubesheets and removable
headplates, are made from pressure vessel quality steel, from
1/2 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face rubber headplate gaskets
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs
I-beam skids on boiler models 90 to 300

50

Standard controls are CSD-1 compliant


Models 6 to 60 use a 24 VAC / 60 Hz electronic primary safety
control system with an intermittent pilot and on-off firing
Models 70 to 225 use a 120 VAC / 60 Hz electronic primary safety
control system with a microprocessor based flame safeguard
control, an interrupted pilot and high-low firing
Models 250 to 300 use a 120 VAC / 60 Hz electronic primary
safety control system with a microprocessor based flame
safeguard control, an interrupted pilot and three stage firing
Mechanical operating control and manual reset high limit control
Probe type low water cut-off with manual reset and
water gauge glass
High and low gas pressure switches on models 70 to 300
Main power and main flame indicators
Controls and gas train mounted on right side of the boiler

!*!8
Series

Temperature-pressure gauge and 150 psig ASME approved


pressure relief valve

Optional Equipment
Boiler
ASME approved pressure relief valves are available with 50, 75,
100, 125 and 150 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Gas train and controls may be mounted on the left side of boiler
Front headplate drain and headplate couplings
I-beam skids on models 6 to 80

Heat Exchangers
Heat exchangers may be mounted sidearm style on SR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Outdoor Models
Outdoor models 6 to 125 are available with E.T.L. listing
Outdoor models 150 to 300 are available without E.T.L. listing

Combustion System
Propane orifices and gas train

Controls
120 VAC / 60 Hz electronic primary safety control system with
microprocessor based flame safeguard control and interrupted
pilot on models 6 to 60
High-low firing on models 6 to 60
Modulating firing on models 6 to 225
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

A.S.M.E.

E.T.L. Listed

E.T.L.
Canadian Listed
(Gas & LPG Only)

Tube Bundle & Drum Assembly


Photo may vary from actual model

51

High Pressure Steam Boilers: Atmospheric


Specifications
MODEL
SRN_6
SRN_8
SRN_10*
SRN_12
SRN_15
SRN_17
SRN_20
SRN_22
SRN_25
SRN_30
SRN_35
SRN_40
SRN_50
SRN_60
SRN_70
SRN_80
SRN_90
SRN_100
SRN_125
SRN_150
SRN_175
SRN_200
SRN_225
SRN_250
SRN_275
SRN_300

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

250,000
350,000
420,000
525,000
630,000
735,000
840,000
940,000
1,050,000
1,250,000
1,500,000
1,750,000
2,100,000
2,500,000
3,000,000
3,350,000
3,770,000
4,200,000
5,250,000
6,300,000
7,350,000
8,400,000
9,500,000
10,500,000
11,500,000
12,600,000

206,250
288,750
346,500
433,125
519,750
606,375
693,000
775,500
866,250
1,031,250
1,237,500
1,433,750
1,732,500
2,062,500
2,475,000
2,763,750
3,110,250
3,465,000
4,331,250
5,197,500
6,063,750
6,930,000
7,837,500
8,662,500
9,487,500
10,395,000

B.H.P.
6.2
8.6
10.4
12.9
15.5
18.1
20.7
23.2
25.9
30.8
37.0
43.1
51.8
61.6
73.9
82.6
92.9
103.5
129.4
155.3
181.1
207.0
234.1
258.8
283.4
310.5

WATER VOLUME

STEAM OUTPUT
(LBS./HR AT
MAWP)5

FEED WATER
CONSUMPTION
(GAL./HR)6

WORKING
(GAL.)

FLOODED
(GAL.)

197
275
330
413
496
578
661
739
826
983
1,180
1,377
1,652
1,967
2,360
2,596
2,966
3,304
4,130
4,956
5,782
6,608
7,474
8,260
9,047
9,912

25
34
41
52
62
72
83
92
103
123
148
172
207
246
295
325
371
413
516
620
723
826
934
1,033
1,131
1,239

25
28
30
32
36
39
42
62
65
71
78
83
139
152
165
177
260
273
307
339
374
506
545
575
610
643

44
48
52
56
62
68
72
100
104
113
123
131
199
217
235
254
360
377
422
464
511
739
795
839
891
939

HEATING
SURFACE

APPROX.
WEIGHT

(SQ.FT.)

(LBS.)7

BOTTOM
BLOWOFF
VALVE
SIZE

RAIN
CAP
SIZE

38
51
62
75
94
109
125
139
154
184
218
244
304
366
427
489
549
607
765
915
1,082
1,220
1,390
1,524
1,683
1,829

1,800
2,000
2,100
2,400
2,600
2,800
3,000
3,300
3,400
3,600
4,000
4,300
5,500
5,800
6,100
6,400
10,200
10,400
11,100
11,700
12,400
17,900
18,800
19,500
20,400
21,200

1
1
1
1
1
1
1
1
1
1
1
11/4
11/4
11/4
11/2
11/2
11/2
11/2
11/2
11/2
11/2
2
2
2
2
2

17
181/2
20
211/2
211/2
24
24
24
27
291/2
291/2
321/2
321/2
351/2
291/2
291/2
321/2
321/2
351/2
38
38
38
41
44
44
461/2

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is required (as
measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate heater output by
4% for each 1000' above 2000 ft. elevation.
3 Based upon 82.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 200 F feed water temperature.
6 Feeder pump should be sized to provide double the consumption rate.
7 Estimated shipping weights. For weight-critical applications, consult factory.
* 9.5 B.H.P. California Special version available with 399,000 BTU/hr input and 100 psig MAWP.

Fuel Pressure Requirements


MODELS
ALL FIRING MODES

SRN_6 to 60 UL CSD-1/FM, IRI


SRN_70 to 100 UL CSD-1/FM
SRN_70 to 100 IRI
SRN_125 to 225 UL CSD-1/FM, IRI
SRN_250 to 300 UL CSD-1/FM, IRI
1

NATURAL GAS
7 to 14 in. W.C.
8 to 14 in. W.C.
8 to 28 in. W.C.
10 to 28 in. W.C.
18 to 28 in. W.C.

Electrical Requirements
PROPANE GAS
11 to 14" W.C.
12 to 14" W.C.
12 to 28" W.C.
16 to 28 in. W.C.
24 to 28 in. W.C.

Additional lock-up regulator must be furnished if maximum supply pressure exceeds the maximum value.

Available Firing Modes


MODELS
SRN_6 to 60
SRN_70 to 225
SRN_250 to 300

FIRING MODES
ON-OFF, HIGH-LOW, MODULATION
HIGH-LOW, MODULATION
3 STAGE

Atmospheric Burner Assembly


Photo may vary from actual model

Multiple burner heads make up the burner assembly, each


with its own orifice. The cast iron burner head has long been
recognized as the simplest, most trouble-free gas burner
available. There is nothing to adjust, so there is nothing to get
out of adjustment.

52

MODELS
SRN_6 to 60
SRN_70 to 100
SRN_125 to 225
SRN_250 to 300

AMPS.
(120 VAC / 60Hz / 1 Phase)

1
4
6.5
8

!*!8
Series
Dimensions
MODEL
SRN_6
SRN_8
SRN_10
SRN_12
SRN_15
SRN_17
SRN_20
SRN_22
SRN_25
SRN_30
SRN_35
SRN_40
SRN_50
SRN_60
SRN_70
SRN_80
SRN_90
SRN_100
SRN_125
SRN_150
SRN_175
SRN_200
SRN_225
SRN_250
SRN_275
SRN_300

LENGTH
261/4
311/4
351/4
401/4
471/4
531/4
591/4
513/4
553/4
633/4
723/4
793/4
683/4
783/4
883/4
983/4
911/4
981/4
1171/4
1351/4
1551/4
1291/2
1431/2
1541/2
1671/2
1791/2

WIDTH1

HEIGHT

INLET2
SIZE

34
34
34
34
34
34
34
371/2
371/2
371/2
371/2
371/2
461/2
461/2
461/2
461/2
57
57
57
57
57
69
69
69
69
69

54
54
54
54
54
54
54
62
62
62
62
62
681/4
681/4
681/4
681/4
811/2
811/2
811/2
811/2
811/2
881/2
881/2
881/2
881/2
881/2

1T
1T
1T
1T
1T
1T
1T
1T
1T
1T
1T
1T
11/2 T
11/2 T
11/2 T
11/2 T
2T
2T
2T
2T
2T
2T
2T
2T
2T
2T

OUTLET
SIZE2
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
21/2 T
21/2 T
21/2 T
21/2 T
21/2 T

4F
4F
4F
4F
6F
6F
6F
6F
6F
6F
6F
6F
8F
8F

INLET /
OUTLET
LOC.
31/4
31/4
31/4
31/4
31/4
31/4
31/4
41/2
41/2
41/2
41/2
41/2
51/2
51/2
51/2
51/2
63/4
63/4
63/4
63/4
63/4
83/4
83/4
83/4
83/4
83/4

G
INLET
HEIGHT
281/2
281/2
281/2
281/2
281/2
281/2
281/2
333/4
333/4
333/4
333/4
333/4
411/2
411/2
411/2
411/2
511/4
511/4
511/4
511/4
511/4

53
53
53
53
53

H
INDOOR
VENT DIA.3

OUTDOOR
VENT DIA.3

VENT
STUB
HEIGHT

7
8
9
10
10
12
12
12
14
16
16
18
18
20
(2)16
(2)16
(2)18
(2)18
(2)20
(2)24
(2)24
(2)24
(2)24
(2)26
(2)26
(2)28

11
12
13
14
14
16
16
16
18
20
20
22
22
24
(2)20
(2)20
(2)22
(2)22
(2)24
(2)26
(2)26
(2)26
(2)28
(2)30
(2)30
(2)32

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

VENT
LOC.
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL

DRAFT HOOD
CLEARANCE

BAROMETRIC
DAMPER CL
HEIGHT

1
1
1
1
1
1
11/4
11/4
11/4
11/2
11/2
2
2
2
2
21/2
21/2
21/2
3
3
3
3
3

TUBE
LENGTH
141/2
191/2
231/2
281/2
351/2
411/2
471/2
363/4
403/4
483/4
573/4
643/4
493/4
593/4
693/4
793/4
661/4
731/4
921/4
1101/4
1301/4
1003/4
1143/4
1253/4
1383/4
1503/4

13
13
17
17
17
20
20
20
20
20
20
N/A
N/A
N/A
20
20
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
27
27
30
N/A
N/A
27
27
30
33
33
CF
CF
CF
CF
CF

GAS
LINE
SIZE4
3/4
3/4
3/4

171/2
171/2
171/2
171/2
171/2
40
42
53
53
53
53
53

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, inlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket.
3 Models 6 to 60 use one vent, 70 to 300 use two vents. For indoor, atmospheric vents 18 in. or larger uses barometric dampers instead of draft hoods. For outdoor, use rain cap.
4 Gas line size is for standard gas train and firing mode.
CF - Consult factory for options and information, N/A - Not Applicable
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

A.S.M.E.

!
-

&

&

(%!$0,!4%
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4/06)%7

E.T.L. Listed

2%,)%&6!,6%
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2%!2,/7
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IN'!342!).
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E.T.L.
Canadian Listed

352&!#%
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)NLET
3IZE$

45"%
2%-/6!,
#,%!2!.#%

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53

HIGH PRESSURE
STEAM BOILERS
Inclined Water Tube With Steam Drum
Low NOx 20ppm
Premix

Model SRPG
The AJAX Series premix steam boilers boast the same advantages as other Ajax boilers: dependability, quiet operation and long
life, while adding the environmental benefits of low NOx operation. Ajax has been a market leader in premix combustion since
1989, and is committed to meeting all clean-air requirements for today and into the future.

Features

Combustion System

Ajax low NOx forced draft premix burners with Ajax


fuel injectors and gasless plenum
Low pressure blower
Air control damper and air inlet filter
Gas pressure regulators1, safety shut-off valve1, main gas valve1,
pilot gas valve1, auxiliary gas valve1, and electronic ignition
Manual gas shut off valves for each burner and
leakage test cock(s)
Premix boilers receive a full factory fire test

20 ppm NOx (at 3% O2) based on factory high fire testing


Pre-certified to SCAQMD rule 1146.2 (models 12 to 50).
Capacities up to 2,000 MBTU/hr (47.8 B.H.P.)
ASME Boiler and Pressure Vessel Code Section I stamped for
150 psig maximum allowable working pressure (MAWP).
Temperatures up to 365 F.
Full access to combustion chamber, water and steam sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards
Negative vent stub pressure allows the use of type B vent and
barometric dampers

Standard Equipment
Boiler
High temperature 2000 F cast refractory, 2 to 3 in. thick
18 gauge galvanized steel jacket with air wall and head plate
covers for low jacket temperatures
Steam and water sections, including tubesheets and removable
headplates, are made from pressure vessel quality steel, from
1/2 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face rubber headplate gaskets
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs

54

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
Model 12 uses a 120 VAC / 60 Hz electronic primary safety control
system with an interrupted pilot and on-off firing
Models 25 to 50 use a 120 VAC / 60 Hz electronic primary safety
control systems with an interrupted pilot and on-off firing with
low-fire start
Mechanical operating control and manual reset high limit control
Dual probe-type low water cut-off / pump control with automatic
reset
Auxiliary low water cut-off with manual reset, water gauge glass
Combustion air switch
Main power, main flame and pilot fail indicators
Electronic microprocessor based flame safeguard control
UV scanner for flame detection

!*!8
Series

Photo may vary from actual model

Proven low-fire start (models 25 to 50), prevents unit from


lighting of on high-fire
Standard blower motors are single phase 120/230 VAC to 1 HP,
three phase 230 or 460 VAC for 1-1/2 HP and above. Motor starter
provided with all three phase motors
Burner plenum, controls and gas train mounted on right side of
the boiler
Temperature-pressure gauge and 150 psig ASME approved
pressure relief valve

Optional Equipment

Multiple communications options, multi-stage controller


interfaces, advanced combustion controllers and PID
firing rate controllers

Heat Exchangers
Heat exchangers may be mounted sidearm style on SR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Boiler
ASME approved pressure relief valves are available with 50,
75, 100, 125 and 150 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Burner plenum, gas train and controls may be mounted
on the left side of boiler
Front headplate drain and headplate couplings
I-beam skids on models 12 to 50
Indoor models is available with weather cover*
High and low gas pressure switch
* Models are ETL certified for indoor operation

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
Additional safety controls, indicators, and gauges
IRI compliant safety control systems
Auxiliary low water cut-off, float-type low water cut-offs,
pump controls and feeders
Industrial control package for process heating

20ppm
Low NOx
Premix
Retro-Fit Kit
Photo may vary
from actual model

Available on all
20ppm Low NOx
Premix Boilers.

55

High Pressure Steam Boilers: 20ppm Low NOx Premix


Specifications
MODEL
SRPG-12
SRPG-25
SRPG-35
SRPG-50

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

500,000
1,000,000
1,500,000
2,000,000

417,500
835,000
1,252,500
1,670,000

B.H.P.
12.5
24.9
37.4
49.9

STEAM OUTPUT
(LBS./HR AT
MAWP)5

FEED WATER
CONSUMPTION
(GAL./HR)6

393
787
1,180
1,573

49
98
148
197

WATER VOLUME
WORKING
(GAL.)

32
65
78
139

FLOODED
(GAL.)

56
104
123
199

HEATING
SURFACE

APPROX.
WEIGHT

(SQ.FT.)

(LBS.)7

76
154
218
304

2,400
3,400
4,000
5,500

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is required (as
measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate heater output by
4% for each 1000' above 2000 ft. elevation.
3 Based upon 83.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 200 F feed water temperature.
6 Feeder pump should be sized to provide double the consumption rate.
7 Estimated shipping weights. For weight-critical applications, consult factory.

Fuel Pressure Requirements


MODELS
ALL FIRING MODES

ON-OFF SRPG-12 to 50 UL CSD-1/FM


ON-OFF SRPG-12 to 50 IRI
LHO, LHL SRPG-25 to 50 UL CSD-1/FM
LHO, LHL SRPG-25 to 50 IRI

NATURAL GAS

8 to 14 in. W.C.
8 to 28 in. W.C.
9 to 14 in. W.C.
9 to 28 in. W.C.

1 Additional Lock-up regulator must be


furnished by others if maximum supply
pressure exceeds maximum values.

20ppm Low NOx Premix Burner


Photo and burner model may vary from actual model

In 1989, Ajax Boiler contracted with AGA Research Laboratory to


evaluate advanced low NOx burner designs. Since that year Ajax
Boiler has provided low NOx in California, Texas, Nevada, Utah and
Washington State in increasing numbers. During the 12 and 20
ppm NOx burner designs specifically for low NOx Ajax Series and
Ace Series water heater. These simple, yet effective, designs have
proven to be reliable over many years of service.
The Ajax Series premix system achieves NOx levels below 20
ppm by using ceramic combustion surface, internal baffle plate, a gas injector and low
temperature gas-air mixing section incorporated into a low pressure drop manifold
design. By providing thorough mixing and cool flame temperatures, low emissions
levels are achieved.

56

!*!8
Series
Dimensions
MODEL
SRPG-12
SRPG-25
SRPG-35
SRPG-50

LENGTH
401/4
553/4
723/4
683/4

WIDTH1

HEIGHT

INLET2
SIZE.

34
371/2
371/2
461/2

54
62
62
681/4

1T
1T
1T
11/2 T

OUTLET
SIZE2
11/2 T
21/2 T
21/2 T

4F

INLET /
OUTLET
LOC.
31/4
41/2
41/2
51/2

GAS
LINE
SIZE4

VENT3
DIA.

VENT
STUB
HEIGHT

INLET
HEIGHT
281/2
333/4
333/4
411/2

10
14
16
18

3
3
3
3

1
1
11/4
11/2

TUBE
LENGTH
281/2
403/4
573/4
493/4

VENT
LOC.
CL
CL
CL
CL

BOTTOM
BLOWOFF

BAROMETRIC
DAMPER CL
HEIGHT

VALVE SIZE

14
21
24
27

1
1
1
11/4

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, plenum or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket.
3 Sizes 12 to 50 use one vent.
4 Gas line size is for standard gas train and firing mode.
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

MODEL
SRPG-12
SRPG-25
SRPG-35
SRPG-50
5

STANDARD5
VOLTAGES
(VAC/Ph/Hz)

120/1/60
120/1/60
120/1/60
120/1/60

BLOWER
MOTOR
H.P.
1/3
1/2
3/4

BLOWER
MOTOR
AMPS.

7.2
9.8
13.8
16

Other voltages available, consult factory for options.

A.S.M.E.

!
-

&

&

4/06)%7

E.T.L. Listed

2%,)%&6!,6%

(%!$0,!4%
#/6%2

2%!2,/7
7!4%2#54 /&&

&2/.4,/7
7!4%2
#54 /&&

E.T.L.
Canadian Listed

(
IN'!342!).
#54/&&

"

/UTLET
3IZE%

).30%#4)/.
/0%.).'3

352&!#%
",/7$/7.
)NLET
3IZE$

45"%
2%-/6!,
#,%!2!.#%

'AS)NLET
3IZE+
&2/.46)%7

2)'(43)$%6)%7

"/44/",/7$/7.

'

2%!26)%7

57

HIGH PRESSURE
STEAM BOILERS
Inclined Water Tube With Steam Drum
Ultra Low NOx 12ppm
Premix

Model SRLG
The AJAX Series premix steam boilers boast the same advantages as other Ajax boilers: dependability, quiet operation and long
life, while adding the environmental benefits of low NOx operation. Ajax has been a market leader in premix combustion since
1989 and is committed to meeting all clean-air requirements for today and into the future.

Features
12 ppm NOx (at 3% O2) based on factory high fire testing
Capacities up to 7,000 MBTU/hr (167.3 B.H.P.)
ASME Boiler and Pressure Vessel Code Section I stamped for
150 psig maximum allowable working pressure (MAWP).
Temperatures up to 365 F
Full access to combustion chamber, water and steam sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795 and CAN 1-3.1 standards.
Negative vent stub pressure allows the use of type B vent and
barometric dampers

Standard Equipment
Boiler
High temperature 2000 F cast refractory, 3 in. thick
18 gauge galvanized steel jacket with air wall and
head plate covers for low jacket temperatures
Steam and water sections, including tubesheets & headplates, are
made from pressure vessel quality steel, from 1/2 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face rubber headplate gaskets
2 in. inspection ports in rear headplate
Boiler legs with bolt-down lugs
I-beam skids on boiler models 100 to 175

58

Combustion System
Knit metal fiber combustion surface for optimal
efficiency and durability
Fuel-air ratio valve for precise combustion control
Ajax fuel injectors and gasless plenum
Low pressure blower
Air control damper and air inlet filter
Gas pressure regulator1
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Electronic ignition
Manual gas shut off valves for each burner and
leakage test cock(s)
Premix boilers receive a full factory fire test
1

May be combined in one valve body.

Controls & Trim


Standard controls are CSD-1 compliant
All models use a 120 VAC / 60 Hz electronic primary safety control
system with interrupted pilot and high-low firing with
low-fire start
Mechanical operating control and manual reset high limit control
Dual probe-type low water cut-off / pump control with automatic
reset
Auxiliary low water cut-off with manual reset, water gauge glass

!*!8
Series

Photo may vary from actual model

Combustion air switch and high and low gas pressure switches
Main power, main flame and flame fail indicators
UV scanner for flame detection
Standard blower motors are single phase 120/230 VAC to 1 HP,
three phase 230 or 460 VAC for 1-1/2 HP and above. Motor starter
provided with all three phase motors
Burner plenum, controls and gas train mounted on right side of
the boiler
Temperature-pressure gauge and 150 psig ASME approved
pressure relief valve

Multiple communications options, multi-stage controller


interfaces, advanced combustion controllers and PID
firing rate controllers

Heat Exchangers
Heat exchangers may be mounted sidearm style on SR model
boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

Optional Equipment
Boiler
ASME approved pressure relief valves are available with 50,
75, 100, 125 and 150 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Gas train and controls may be mounted on the left side of boiler
Front headplate drain and headplate couplings
I-beam skids on models 50 to 70
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
Additional safety controls, indicators and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating

Low NOx Premix


Air Control Damper
with Air Inlet Filter
Photo may vary from actual model

59

High Pressure Steam Boilers: 12ppm Low NOx Premix


Specifications
MODEL
SRLG-50
SRLG-70
SRLG-100
SRLG-125
SRLG-150
SRLG-175

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000

1,670,000
2,505,000
3,340,000
4,175,000
5,010,000
5,845,000

B.H.P.
49.9
74.8
99.8
124.7
149.7
174.6

WATER VOLUME

STEAM OUTPUT
(LBS./HR AT
MAWP)5

FEED WATER
CONSUMPTION
(GAL./HR)6

WORKING
(GAL.)

FLOODED
(GAL.)

1,573
2,360
3,147
3,934
4,720
5,507

197
295
393
492
590
689

139
165
273
307
339
374

199
235
377
422
464
511

HEATING
SURFACE

APPROX.
WEIGHT

(SQ.FT.)

(LBS.)7

304
427
609
768
918
1,084

5,500
6,300
9,800
10,800
11,800
12,800

Models shown are for natural gas or propane only. Not for installation on combustible flooring. For proper burner performance, a -0.02 to -0.04 in. W.C. stack draft is required (as
measured 4 to 6 in. above the top of the boiler); the barometric damper (if provided) is to be set to maintain this draft. No down draft stack conditions are permitted.
2 Based upon 1,000 BTU/ft natural gas at 0 to 2000 ft. elevation. Derates or burner modifications required for other heating values or higher elevations. Derate heater output by
4% for each 1000' above 2000 ft. elevation.
3 Based upon 83.5% efficiency per factory testing. Actual efficiency can vary depending upon operating conditions.
4 Based upon 33,480 BTU/hr output per B.H.P.
5 Based upon 200 F feed water temperature.
6 Feeder pump should be sized to provide double the consumption rate.
7 Estimated shipping weights. For weight-critical applications, consult factory.

Fuel Pressure Requirements


MODELS

NATURAL GAS

ALL FIRING MODES

SRLG-50 to 175 UL CSD-1/FM


SRLG-50 to 175 IRI

8 to 14 in. W.C.
8 to 28 in. W.C.

Additional Lock-up regulator must be


furnished if maximum supply pressure
exceeds maximum value.

Available Firing Modes


MODELS
SRLG-50 to 175

FIRING MODES
LOW-HIGH-LOW, MODULATION

12ppm Low NOx Premix


Burner Assembly
Photo may vary from actual model

The Ajax Series premix system achieves NOx levels below


12ppm by using knit metal fiber combustion surface,
internal baffle plate, a gas injector and low temperature
gas-air mixing section incorporated into a low pressure
drop manifold design. By providing thorough mixing
and cool flame temperatures, low emissions levels are
achieved.
The Ajax Series premix system is able to offer true ultra low
NOx performance across the full range of firing via use of a
fuel-air ratio valve, giving precise control for all firing rates.
Since the combustion is precisely controlled, heat transfer
efficiencies increase as firing rate decreases, reducing the
cost of operation.

60

!*!8
Series
Dimensions
MODEL
SRLG-50
SRLG-70
SRLG-100
SRLG-125
SRLG-150
SRLG-175

LENGTH
683/4
883/4
981/4
1171/4
1351/4
1551/4

WIDTH1

HEIGHT
641/4
641/4

INLET2
SIZE
11/2 T
11/2 T

OUTLET
SIZE2

45
45
54
54
54
54

76
76
76
76

2T
2T
2T
2T

4F
4F
6F
6F
6F
6F

INLET /
OUTLET
LOC.
51/2
51/2
63/4
63/4
63/4
63/4

INLET
HEIGHT
371/2
371/2
453/4
453/4
453/4
453/4

VENT3
DIA.

18
20
(2)18
(2)20
(2)20
(2)22

VENT
STUB
HEIGHT
81/2
81/2

GAS
LINE
SIZE4
11/2
11/2

M
VENT
LOC.
CL
CL

7
7
7
7

2
21/2
21/2
21/2

TUBE
LENGTH
493/4
693/4
731/4
921/4
1101/4
1301/4

BOTTOM
BLOWOFF

BAROMETRIC
DAMPER CL
HEIGHT

24
28
34
42

VALVE SIZE
11/4
11/2
11/2
11/2
11/2
11/2

27
30
27
30
33
33

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, plenum or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket.
3 Model 50 to 70 use one vent, 100 to 175 use two vents.
4 Gas line size is for standard gas train and firing mode.
SHIPPING DIMENSION: Length add 6 in. front and back, Width add 12 in. right side and 6 in. left side of the boiler.

MODEL
SRLG-50
SRLG-70
SRLG-100
SRLG-125
SRLG-150
SRLG-175
5

(VAC/Ph/Hz)

BLOWER
MOTOR
H.P.

BLOWER
MOTOR
AMPS

120/1/60
230/3/60
230/3/60
460/3/60
460/3/60
460/3/60

1
11/2
2
3
5
71/2

16
6.0
6.8
4.8
7.6
11

STANDARD5
VOLTAGES

Other voltages available, consult factory for options.

A.S.M.E.

&

!
-

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&

(%!$0,!4%
#/6%2

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2%,)%&6!,6%
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Canadian Listed

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61

HIGH PRESSURE
STEAM BOILERS
Inclined Water Tube With Steam Drum
Forced Draft

Model SRF
The AJAX Series boilers perform dependably and quietly, providing commercial, institutional, and industrial building with space
heating and process steam. Inclined tubes provide uniform heat transfer, resulting in high fuel economy and long boiler life.

Features
Capacities up to 12,600 MBTU/hr (301.1 B.H.P.)
ASME Boiler and Pressure Vessel Code Section I stamped for
150 psig maximum allowable working pressure (MAWP).
Temperatures up to 365 F
Full access to combustion chamber, water and steam sections
Floating head design eliminates thermal shock
Tubes are easily replaced using common straight boiler tubing
Completely factory assembled and wired
All models are E.T.L. listed to U.L. 795, U.L. 726 and CAN 1-3.1
standards for natural gas, #2 oil and combination gas / #2 oil

Standard Equipment
Boiler
High temperature 2750 F cast refractory, 2 1/2 to 4 in. thick
Refractory backed by minimum of 2 in. of insulating refractory and
3 in. of high temperature insulation
Hinged burner door on models 6 to 40
Removable front door and left-side manway on models 50 to 300.
18 gauge galvanized steel jacket with air wall for
low jacket temperatures
Steam and water sections, including tubesheets and removable
headplates, are made from pressure vessel quality steel, from
1/2 to 1 in. thick
2 in. O.D. SA-178 grade-A steel tubes
Full face rubber headplate gaskets

62

2 in. inspection ports in rear headplate


Boiler legs with bolt-down lugs
I-beam skids on all models

Controls & Trim


Standard controls are CSD-1 compliant
E.T.L. / U.L. listed packaged assemblies with Power Flame,
Gordon Piatt and Webster burners for natural gas, #2 oil and
combination gas / #2 oil
Safety shut-off valve1
Main gas valve1
Pilot gas valve1
Auxiliary gas valve1
Gas pressure regulator1
Electronic ignition
Manual gas shut off valves and leakage test cock(s)
Mechanical operating control and manual reset high limit control
Probe-type low water cut-off with manual reset and
water gauge glass
High and low gas pressure switches on models 70 to 300
Main power and main flame indicators
Controls and gas train mounted on right side of the boiler
Temperature-pressure gauge and 150 psig ASME approved
pressure relief valve
1

May be combined in one valve body.

!*!8
Series

Photo may vary from actual model

Optional Equipment

Heat Exchangers

Boiler

Heat exchangers may be mounted sidearm style on SR model


boilers for indirect heating of water for shower, laundry,
dishwashing, swimming pool, snow removal and many other
applications
Exchangers are available in capacities up to and including full
capacity of the boiler with 150 psig working pressure design

ASME approved pressure relief valves are available with 50, 75,
100, 125 and 150 psig set pressures
Mirror finish stainless steel jacket or painted jacket
Gas train and controls may be mounted on the left side of boiler
Front headplate drain and headplate couplings
Indoor models is available with weather cover*
* Models are ETL certified for indoor operation

Burners
Low NOx burners. Models 10 to 50 pre-certified to
SCAQMD Rule 1146.2
LPG or methane (digester gas) burners

Controls
Various motor voltages for foreign and domestic use
Control circuit transformer for stepdown from 230/460 VAC to
120 VAC
Microprocessor based combustion controller
Additional safety controls, indicators, and gauges
Auxiliary low water cut-off, pump controls and feeders
IRI compliant safety control systems
Industrial control package for process heating
Multiple communications options, multi-stage controller
interfaces, advanced combustion controllers and PID
firing rate controllers

O.E.M. Power Flame


Type C Burner
Photo may vary from actual model

63

High Pressure Steam Boilers: Forced Draft


Specifications
MODEL
SRF_68
SRF_88
SRF_10*
SRF_12
SRF_15
SRF_17
SRF_20
SRF_22
SRF_25
SRF_30
SRF_35
SRF_40
SRF_50
SRF_60
SRF_70
SRF_80
SRF_90
SRF_100
SRF_125
SRF_150
SRF_175
SRF_200
SRF_225
SRF_250
SRF_275
SRF_300

INPUT

OUTPUT

(BTU/HR)2

(BTU/HR)3

250,000
350,000
420,000
525,000
630,000
735,000
840,000
940,000
1,050,000
1,250,000
1,500,000
1,750,000
2,100,000
2,500,000
3,000,000
3,350,000
3,770,000
4,200,000
5,250,000
6,300,000
7,350,000
8,400,000
9,500,000
10,500,000
11,500,000
12,600,000

208,750
292,250
350,700
438,375
526,050
613,725
701,400
784,900
876,750
1,043,750
1,252,500
1,461,250
1,753,500
2,087,500
2,505,000
2,797,250
3,147,950
3,507,000
4,383,750
5,260,500
6,137,250
7,014,000
7,932,500
8,767,500
9,602,500
10,521,000

B.H.P.
6.2
8.7
10.5
13.1
15.7
18.3
20.9
23.4
26.2
31.2
37.4
43.6
52.4
62.4
74.8
83.6
94.0
104.8
131.0
157.1
183.3
209.5
237.0
261.9
286.9
314.3

WATER VOLUME

STEAM OUPUT
(LBS./HR. AT
MAWP)5

FEED WATER
CONSUMPTION
(GAL./HR)6

WOKRING
(GAL.)

FLOODED
(GAL.)

197
275
330
413
496
578
661
739
826
983
1,180
1,377
1,652
1,967
2,360
2,596
2,966
3,304
4,130
4,956
5,782
6,608
7,474
8,260
9,047
9,912

25
34
41
52
62
72
83
92
103
123
148
172
207
246
295
325
371
413
516
620
723
826
934
1,033
1,131
1,239

25
28
30
32
36
39
42
62
65
71
78
83
139
152
165
177
260
273
307
339
374
506
545
575
610
643

44
48
52
56
62
68
72
100
104
113
123
131
199
217
235
254
360
377
422
464
511
739
795
839
891
939

HEATING
SURFACE

APPROX.
WEIGHT

(SQ.FT.)

(LBS.)7

38
51
62
75
94
109
125
139
154
184
218
244
304
366
427
489
549
607
765
915
1,082
1,220
1,390
1,524
1,683
1,829

3,000
3,200
3,300
3,700
4,100
4,400
4,700
5,200
5,300
5,600
6,200
6,600
8,400
9,000
9,500
10,000
15,600
16,000
17,100
18,100
19,300
27,500
28,900
30,000
31,400
32,600

1 Models shown are for natural gas


or propane only. Not for installation
on combustible flooring. For proper
burner performance, a -0.02 to -0.04
in. W.C. stack draft is required (as
measured 4 to 6 in. above the top of
the boiler); the barometric damper (if
provided) is to be set to maintain this
draft. No down draft stack conditions
are permitted.
2 Based upon 1,000 BTU/ft natural
gas at 0 to 2000 ft. elevation.
Derates or burner modifications
required for other heating values
or higher elevations. Derate heater
output by 4% for each 1000' above
2000 ft. elevation.
3 Based upon 83.5% efficiency per
factory testing. Actual efficiency
can vary depending upon operating
conditions.
4 Based upon 33,480 BTU/hr output
per B.H.P.
5 Based upon 200 F feed water
temperature.
6 Feeder pump should be sized to
provide double the consumption rate.
7 Estimated shipping weights. For
weight-critical applications, consult
factory.
* 9.5 B.H.P. California Special
version available with 399,000
BTU/hr input and 100 psig MAWP.
8 HRF_6 & 8 model is not available in
30ppm Low NOx.

Available Firing Modes


MODELS
SRF_6 to 50
SRF_60 to 150
SRF_175 to 300

FIRING MODES
ON-OFF / LOW-HIGH-LOW / MOD
LOW-HIGH-OFF / LOW-HIGH-LOW / MOD
MODULATION

Tube Bundle & Drum Assembly


Photo may vary from actual model

A.S.M.E.

6-300 Horsepower. This boiler utilizes rectangular


headers and multiple steam drums. Inclined tubes
promote water circulation and proper steam flow.
Boiler tubes are straight and removable head plate
covers which allow visual inspection and mechanical
cleaning of tubes.

E.T.L. Listed

Boilers are mounted on a rugged steel frame designed


with expansion joints to resist thermal shock.
C

E.T.L.
Canadian Listed
(Gas & LPG Only)

64

Constructed and stamped to A.S.M.E. Code Section I.

!*!8
Series
Dimensions
MODEL
SRF_6
SRF_8
SRF_10
SRF_12
SRF_15
SRF_17
SRF_20
SRF_22
SRF_25
SRF_30
SRF_35
SRF_40
SRF_50
SRF_60
SRF_70
SRF_80
SRF_90
SRF_100
SRF_125
SRF_150
SRF_175
SRF_200
SRF_225
SRF_250
SRF_275
SRF_300

LENGTH
261/4
311/4
351/4
401/4
471/4
531/4
591/4
513/4
553/4
633/4
723/4
793/4
683/4
783/4
883/4
983/4
911/4
981/4
1171/4
1351/4
1551/4
1291/2
1431/2
1541/2
1671/2
1791/2

WIDTH

C
1

37
37
37
37
37
37
37
401/2
401/2
401/2
401/2
401/2
491/2
491/2
491/2
491/2
611/2
611/2
611/2
611/2
611/2
73
73
73
73
73

HEIGHT
573/4
573/4
573/4
573/4
573/4
573/4
573/4
721/4
721/4
721/4
721/4
721/4
803/4
803/4
803/4
803/4
831/2
831/2
831/2
831/2
831/2
961/2
961/2
961/2
961/2
961/2

INLET2
SIZE

OUTLET
SIZE2
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
11/2 T
21/2 T
21/2 T
21/2 T
21/2 T
21/2 T

1T
1T
1T
1T
1T
1T
1T
1T
1T
1T
1T
1T
11/2 T
11/2 T
11/2 T
11/2 T
2T
2T
2T
2T
2T
2T
2T
2T
2T
2T

4F
4F
4F
4F
6F
6F
6F
6F
6F
6F
6F
6F
8F
8F

INLET /
OUTLET
LOC.
31/4
31/4
31/4
31/4
31/4
31/4
31/4
41/2
41/2
41/2
41/2
41/2
51/2
51/2
51/2
51/2
63/4
63/4
63/4
63/4
63/4
83/4
83/4
83/4
83/4
83/4

G
INLET
HEIGHT
321/2
321/2
321/2
321/2
321/2
321/2
321/2
433/4
433/4
433/4
433/4
433/4
533/4
533/4
533/4
533/4
531/4
531/4
531/4
531/4
531/4
611/4
611/4
611/4
611/4
611/4

GAS
LINE
SIZE3

OUTDOOR
VENT DIA.

VENT
STUB
HEIGHT

INDOOR
VENT DIA.

6
6
6
6
8
8
8
8
10
10
10
12
12
12
14
14
16
16
18
18
20
20
24
24
26
26

11
12
13
14
14
16
16
16
18
20
20
22
22
24
20
20
22
22
24
26
26
26
28
30
30
32

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

1
1
1
1
1
1
1
1
1
1
11/4
11/2
11/2
11/2
2
2
2
2
2
21/2
21/2
3
3
3
3
3

TUBE
LENGTH
141/2
191/2
231/2
281/2
351/2
411/2
471/2
363/4
403/4
483/4
573/4
643/4
493/4
593/4
693/4
793/4
661/4
731/4
921/4
1101/4
1301/4
1003/4
1143/4
1253/4
1383/4
1503/4

VENT
LOC.
CL
CL
CL

171/2
171/2
181/2
181/2
201/2
201/2
201/2
211/2
211/2
241/2
241/2
251/2
251/2
30
30
31
31
32
35
36
37
38
38

BOTTOM
BLOWOFF
VALVE
SIZE

RAIN
CAP
SIZE

1
1
1
1
1
1
1
1
1
1
1
11/4
11/4
11/4
11/2
11/2
11/2
11/2
11/2
11/2
11/2
2
2
2
2
2

17
181/2
20
211/2
211/2
24
24
24
27
291/2
291/2
321/2
321/2
351/2
291/2
291/2
321/2
321/2
351/2
38
38
38
41
44
44
461/2

Dimensions are in inches and are subject to production tolerances.


1 Width does not include gas train, outlet or control assemblies.
2 T = Threaded, F = Flanged. Flanged connections extend approximately 3 in. from the jacket.
3 Gas line size is for standard burner, gas train and firing mode.
SHIPPING DIMENSION: Length add 6 in. front (excluding burner length which varies on model and manufacturer) and back, Width add 12 in. right side and 6 in. left side of the boiler.

A.S.M.E.

&

&

E.T.L. Listed

2%,)%&6!,6%

(%!$0,!4%
#/6%23
&2/.4,/7
7!4%2
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E.T.L.
Canadian Listed
(Gas & LPG Only)

(
IN'!342!).
#,%!2!.#%

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352&!#%
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65

UNFIRED STEAM BOILERS


Steam High-Temp Water Thermal Fluids
Process Steam Clean Steam Pure Steam
Applications Include: Industrial processing, laboratory and bio-medical research facilities, hospitals, universities, office buildings
and building complexes, sterilization facilities, semi-conductor facilities, paper and pulp factories, laundries or applications with
special steam requirements and also point-of-use steam needs.

Unfired Steam Boilers


AJAX boilers perform dependably and quietly, engineered to meet specific steam needs for industrial, institutional and commercial
facilities. Quality U-tube bundles provide uniform heat transfer, resulting in high thermal efficiency and long boiler life.

Features
Properly sized, with horizontal, vertical, and compact
Mini-Pack style boiler choice
Moisture separator for dry steam
Independent bolting for easy inspection and maintenance
Quality components for high performance and best value
Wide range of options available

Standard Equipment
Tank

A.S.M.E. Section VIII Div I vessel


National Board registered
50 psig design working pressure
Horizontal, carbon steel construction with internal
steam separator
12" x 16" manway on 42" diameter and larger tanks;
inspection openings for below 42"
Lifting lugs
Process steam application

Support
Skid mounted horizontal tank
with saddles

Controls
Pilot operated steam
control valve
ASME pressure relief valve
Main T&P steam trap
Pressure gauge panel with
high limit switch
Steam cap pressure gauge
Conductivity type feed water and
level control

Insulation & Jacketing


Mirror finish stainless
steel jacket
2" insulation

Tube Bundle

150 psig design working pressure


SB-75 seamless copper U-tube
Single wall tubing
Removable bundle
Steel cap and tubesheet
Lifting straps or lugs

66

A.S.M.E.

!*!8
Series

Photo may vary from actual model

Optional Equipment

Process Steam

Tank

Unfired steam boilers are used to protect fired boilers from harmful
chemicals in the return condensate, such as in pulp and paper
processing. Unfired steam boiler tube bundles and/or drum can be
fabricated using materials that will be cost effective for the process
steam condition. These can range from copper tube bundles and
pressure vessel quality steel to tube bundles made from cupro-nickel
or stainless steel tubing and drums fabricated with stainless steel.

150 psig design working pressure


Vertical & compact Mini-Pack style models available
Clean or Pure steam application with stainless steel construction

Tube Bundle
Copper, 90/10 cupro-nickel or
304/316 stainless steel tubing

Clean Steam
Support
Vertical: skid mounted with pipe legs
Mini-Pack style: steel stand

Clean steam unfired steam boilers provide clean steam by using


feed water that is free from boiler water treatment chemicals. Clean
steam is used by the food industry for cooking and cleaning and is
also used for many sterilization and humidification applications.

Controls

Pneumatic, or electric control valve


Feed water solenoid valve
By-pass for feed water
Auxillary high water probe alarm
Bottom blow down system
Surface blow down system
- Solenoid assembly with clock
- TDS or conductivity blow down system
Relay contacts for BMS
4-20mA transmission
ModBus capability
Secondary low water cut-off

Pure Steam
More and more applications are requiring ultra pure steam for
sterilization in Bio-science research, pharmaceutical research and/or
processing, medical sterilization and high-tech clean room humidity
control.
Pure steam boilers are normally fabricated with special high quality
stainless steel pressure vessel material and components to handle
the aggressive feedwater used in these applications.

Insulation & Jacketing


3" insulation

67

Unfired Steam Boilers

HORIZONTAL
PILOT-OPERATED

OVL
Lift Lug / strap
2 Places

FLG Steam Outlet

FPT Outlet
6

Steam
Separator

9
FPT
Feed Water Inlet

FPT
Surface Blow Down

FPT
Bottom Blow Down

D
A

A.S.M.E.

Steam Inlet

Level Control Drain


FPT

Condensate
Out

68

!*!8
Series
Standard Dimensions
Horizontal Tank Sizes
TANK
DIA.

SHELL
LENGTH

OVL

18"

24
36
48
60

62
74
86
98

3
3
3
3

8
8
8
8

18
18
18
18

20
20
20
20

36
48
60
72

24"

48
60
72
84

95
107
119
131

3
3
3
3

8
8
8
8

24
24
24
24

26
26
26
26

63
75
87
99

30"

48
60
72
84
98

100
112
124
136
148

3
3
3
3
3

8
8
8
8
8

30
30
30
30
30

33
33
33
33
33

66
78
90
102
114

36"

48
60
72
84
98

106
118
130
142
154

3
3
3
3
3

8
8
8
8
8

36
36
36
36
36

39
39
39
39
39

69
81
93
105
117

42"

48
60
72
84
98

109
121
133
145
157

3
3
3
3
3

8
8
8
8
8

42
42
42
42
42

45
45
45
45
45

72
84
96
108
120

48"

48
60
72
84
98

112
124
136
148
160

3
3
3
3
3

8
8
8
8
8

48
48
48
48
48

51
51
51
51
51

75
87
99
111
123

54"

60
72
84
98

127
139
151
163

4
4
4
4

8
8
8
8

54
54
54
54

58
58
58
58

90
102
114
126

60"

60
72
84
98
110

130
142
154
166
178

4
4
4
4
4

8
8
8
8
8

60
60
60
60
60

64
64
64
64
64

93
105
117
129
141

66"

60
72
84
98
110

133
145
157
169
181

4
4
4
4
4

8
8
8
8
8

66
66
66
66
66

70
70
70
70
70

96
108
120
132
144

72"

60
72
84
98
110

136
148
160
172
184

4
4
4
4
4

8
8
8
8
8

72
72
72
72
72

76
76
76
76
76

99
111
123
135
147

69

Unfired Steam Boilers

VERTICAL
PILOT-OPERATED
FLG Steam Outlet
FPT Outlet
6

FPT
Surface
blow down

Steam
Inlet

OVL

Level Control
Drain FPT

FPT Feed
Water Inlet

Condensate
Out

FPT
Bottom blow down

FRONT
VIEW
DIM.

A.S.M.E.

70

SIDE VIEW DIM.

!*!8
Series
Standard Dimensions
Vertical Tank Sizes
TANK
DIA.

SHELL
LENGTH

Front
View

Side
View

OVL

18"

24
36
48
60

25
25
25
25

473/8
473/8
473/8
473/8

11
11
11
11

36
48
60
72

24"

48
60
72
84

31
31
31
31

597/8
597/8
597/8
597/8

11.5
11.5
11.5
11.5

63
75
87
99

30"

48
60
72
84
98

37
37
37
37
37

677/8
677/8
677/8
677/8
677/8

14
14
14
14
14

66
78
90
102
114

36"

48
60
72
84
98

43
43
43
43
43

763/8
763/8
763/8
763/8
763/8

12.5
12.5
12.5
12.5
12.5

69
81
93
105
117

42"

48
60
72
84
98

49
49
49
49
49

823/8
823/8
823/8
823/8
823/8

16.5
16.5
16.5
16.5
16.5

72
84
96
108
120

48"

48
60
72
84
98

551/4
551/4
551/4
551/4
551/4

893/8
893/8
893/8
893/8
893/8

16
16
16
16
16

75
87
99
111
123

54"

60
72
84
98

611/4
611/4
611/4
611/4

953/8
953/8
953/8
953/8

14
14
14
14

90
102
114
126

60"

60
72
84
98
110

671/4
671/4
671/4
671/4
671/4

1013/8
1013/8
1013/8
1013/8
1013/8

14
14
14
14
14

93
105
117
129
141

66"

60
72
84
98
110

731/4
731/4
731/4
731/4
731/4

1073/8
1073/8
1073/8
1073/8
1073/8

15
15
15
15
15

96
108
120
132
144

72"

60
72
84
98
110

791/2
791/2
791/2
791/2
791/2

1143/8
1143/8
1143/8
1143/8
1143/8

15.5
15.5
15.5
15.5
15.5

99
111
123
135
147

71

HEAT EXCHANGERS &


TUBE BUNDLES
Double-Wall and Single-Wall

Heat Exchangers & Tube Bundles


AJAX exchangers perform dependably and quietly, offering a variety of water heating solutions. Quality U-tube bundles provide
uniform heat transfer, resulting in high thermal efficiency and long exchanger life.

Tube Bundles
Features
Optimized design for best heat transfer performance in steam,
water and HTW exchanger type heaters
Wide variety of models to suit your specific need:
Single wall or double wall tube bundle
150, 250, or 400 psig working pressure design
Copper, cupro-nickel 90/10, or stainless steel tubing
Coil sizes from 4" up to 30" on selected models
Carbon steel or stainless steel tubesheet and cap

Double-Wall Tube Bundle


Photo may vary from actual model
Fully visible 360 vented leak detection between tubesheets.

72

A.S.M.E.

!*!8
Series

Heat Exchangers
Features

Optional Equipment

Optimized design for best heat transfer performance in steam,


water and HTW exchangers
Single wall and double wall tube bundles available

Tube Bundle

Standard Equipment
Shell

ASME Section VIII Div I vessel


National Board registered
150 psig design working pressure
Horizontal, carbon steel construction

HTW applications
0.049" wall copper, 90/10 Cupro-nickel
304 or 316L tubes
Double wall tubing
304 stainless steel tube sheet and cap flange

Support
Saddles

Tube Bundle

150 psig design working pressure


SB-75 seamless copper U-tube
Single wall tubing
Steel cap and tubesheet

Condensate Cooler / Feedwater Exchanger


Photo may vary from actual model

A.S.M.E.

73

Heat Exchangers & Tube Bndles


Model SU - Service Water in Tubes with Steam in Shell
DIMENSION COMMON
TO 2, 4, & 6 PASS

2-PASS

4-PASS

6-PASS

NOMINAL
COIL
SIZE

*5
6
8
10
12
14
16

59/16
65/8
85/8
103/4
123/4
14
16

8
8
9
11
15
17
19

1
1
11/4
11/2
2
2
21/2

3
3
31/2
47/8
41/8
43/8
415/16

2
21/2
4F
4F
5F
6F
6F

1
1
11/4
11/2
2
2
21/2

11/4
11/2
21/2
3
4
4
5

13/8
15/8
21/8
23/4
31/4
31/2
4

11/4
11/2
2
21/2
3
3
4

13/8
15/8
21/8
23/4
31/4
31/2
4

1
11/2
2
21/2
21/2
3

1
13/8
15/8
2
21/4
21/2

Drawing shows rough dimensions only.


Contact factory for specific information.

NOMINAL
COIL
SIZE

SingleWall

*SU_0502__
39
293/4
*SU_0503__
51
413/4
*SU_0504__
63
533/4
*SU_0505__
75
653/4
*SU_0506__
87
773/4
*SU_0507__
99
893/4
SU_0602__
411/4
281/2
SU_0603__
531/4
401/2
SU_0604__
651/4
521/2
SU_0605__
771/4
641/2
SU_0606__
891/4
761/2
SU_0607__ 1011/4 881/2
SU_0802__
561/2
421/2
SU_0803__
671/2
531/2
SU_0804__
791/2
651/2
SU_0804__
921/2
781/2
SU_0806__ 1031/2 891/2
SU_0807__ 1151/2 1011/2
SU_1002__
603/4
431/2
SU_1003__
723/4
551/2
SU_1004__
843/4
671/2
SU_1005__
963/4
791/2
SU_1006__ 1083/4 911/2
SU_1007__ 1203/4 1031/2
SU_1202__
763/4
551/4
SU_1203__
883/4
671/4
SU_1204__ 1003/4 791/4
SU_1205__ 1123/4 911/4
SU_1206__ 1243/4 1031/4
SU_1207__ 1363/4 1151/4
SU_1402__
811/4
571/4
SU_1403__
931/4
691/4
SU_1404__ 1051/4 811/4
SU_1405__ 1171/4 931/4
SU_1406__ 1291/4 1051/4
SU_1407__ 1411/4 1171/4
SU_1602__
86
591/4
SU_1603__
98
711/4
SU_1604__
110
831/4
SU_1605__
122
951/4
SU_1606__
134
1071/4
SU_1607__
146
1191/4
* 5" heat exchangers are equipped
with flat heads instead of SE heads

NOMINAL
COIL
SIZE

*SU_0502__
*SU_0503__
*SU_0504__
*SU_0505__
*SU_0506__
*SU_0507__
SU_0602__
SU_0603__
SU_0604__
SU_0605__
SU_0606__
SU_0607__
SU_0802__
SU_0803__
SU_0804__
SU_0804__
SU_0806__
SU_0807__
SU_1002__
SU_1003__
SU_1004__
SU_1005__
SU_1006__
SU_1007__
SU_1202__
SU_1203__
SU_1204__
SU_1205__
SU_1206__
SU_1207__
SU_1402__
SU_1403__
SU_1404__
SU_1405__
SU_1406__
SU_1407__
SU_1602__
SU_1603__
SU_1604__
SU_1605__
SU_1606__
SU_1607__

40
52
64
76
88
100
421/4
541/4
661/4
781/4
901/4
1021/4
573/4
683/4
803/4
933/4
1043/4
1163/4
621/4
741/4
861/4
981/4
1101/4
1221/4
781/4
901/4
1021/4
1141/4
1261/4
1381/4
83
95
107
119
131
143
88
100
112
124
136
148

293/4
413/4
533/4
653/4
773/4
893/4
281/2
401/2
521/2
641/2
761/2
881/2
421/2
531/2
651/2
781/2
891/2
1011/2
431/2
551/2
671/2
791/2
911/2
1031/2
551/4
671/4
791/4
911/4
1031/4
1151/4
571/4
691/4
811/4
931/4
1051/4
1171/4
591/4
711/4
831/4
951/4
1071/4
1191/4

DoubleWall

Single-Wall
H
J

F
G

3/4"

A
M
3/4"
NOTE: H dimension is approximate. C, D, L & M are
standard sizes, however, they should be sized to particular flow
requirements. For longer or shorter models, consult factory.

Double-Wall
H
J

F
G

3/4"

A
M

3/4"

DOUBLE-WALL TUBE
LEAK DETECTION AREA

A.S.M.E.

NOTE: H dimension is approximate. C, D, L & M are


standard sizes, however, they should be sized to particular flow
requirements. For longer or shorter models, consult factory.

CAP/BONNET CONFIGURATION
C

D
D

2-PASS

74

4-PASS

6-PASS

!*!8
Series
Model WU - Service Water in Tubes with Water in Shell
DIMENSION COMMON
TO 2, 4, & 6 PASS

2-PASS

4-PASS

6-PASS

NOMINAL
COIL
SIZE

*5
6
8
10
12
14
16

59/16
65/8
85/8
103/4
123/4
14
16

8
8
9
11
15
17
19

3
3
51/2
51/2
6
7
7

35/8
315/16
45/8
47/8
51/2
63/16
67/16

2
21/2
4F
4F
5F
6F
6F

2
21/2
4F
4F
5F
6F
6F

11/4
11/2
21/2
3
4
4
5

13/8
15/8
21/8
23/4
31/4
31/2
4

11/4
11/2
2
21/2
3
3
4

13/8
15/8
21/8
23/4
31/4
31/2
4

1
11/2
2
21/2
21/2
3

1
13/8
15/8
2
21/4
21/2

Drawing shows rough dimensions only.


Contact factory for specific information.

NOMINAL
COIL
SIZE

SingleWall

*WU_0502__ 341/2
251/4
*WU_0503__ 461/2
371/4
*WU_0504__ 581/2
491/4
*WU_0505__ 701/2
611/4
*WU_0506__ 821/2
731/4
*WU_0507__ 941/2
851/4
WU_0602__
353/4
23
WU_0603__
473/4
35
WU_0604__
593/4
47
WU_0605__
713/4
59
WU_0606__
833/4
71
WU_0607__
953/4
83
WU_0802__
48
34
WU_0803__
60
46
WU_0804__
72
58
WU_0804__
84
70
WU_0806__
96
82
WU_0807__
108
94
34
WU_1002__
511/4
WU_1003__
631/4
46
WU_1004__
751/4
58
70
WU_1005__
871/4
WU_1006__
991/4
82
94
WU_1007__ 1111/4
WU_1202__
661/2
45
57
WU_1203__
781/2
WU_1204__
901/2
69
WU_1205__ 1021/2
81
WU_1206__ 1141/2
93
WU_1207__ 1261/2
105
WU_1402__
69
45
WU_1403__
81
57
WU_1404__
93
69
WU_1405__
105
81
WU_1406__
117
93
WU_1407__
129
105
WU_1602__
703/4
44
WU_1603__
823/4
56
WU_1604__
943/4
68
WU_1605__ 1063/4
80
92
WU_1606__ 1183/4
WU_1607__ 1303/4
104
* 5" heat exchangers are equipped
with flat heads instead of SE heads

NOMINAL
COIL
SIZE

*WU_0502__
*WU_0503__
*WU_0504__
*WU_0505__
*WU_0506__
*WU_0507__
WU_0602__
WU_0603__
WU_0604__
WU_0605__
WU_0606__
WU_0607__
WU_0802__
WU_0803__
WU_0804__
WU_0804__
WU_0806__
WU_0807__
WU_1002__
WU_1003__
WU_1004__
WU_1005__
WU_1006__
WU_1007__
WU_1202__
WU_1203__
WU_1204__
WU_1205__
WU_1206__
WU_1207__
WU_1402__
WU_1403__
WU_1404__
WU_1405__
WU_1406__
WU_1407__
WU_1602__
WU_1603__
WU_1604__
WU_1605__
WU_1606__
WU_1607__

351/2
471/2
591/2
711/2
831/2
951/2
363/4
483/4
603/4
723/4
843/4
963/4
491/4
611/4
731/4
851/4
971/4
1091/4
523/4
643/4
763/4
883/4
1003/4
1123/4
68
80
92
104
116
128
703/4
823/4
943/4
1063/4
1183/4
1303/4
723/4
843/4
963/4
1083/4
1203/4
1323/4

251/4
371/4
491/4
611/4
731/4
851/4
23
35
47
59
71
83
34
46
58
70
82
94
34
46
58
70
82
94
45
57
69
81
93
105
45
57
69
81
93
105
44
56
68
80
92
104

DoubleWall

Single-Wall
H
J

F
G

3/4"

A
M
3/4"
NOTE: H dimension is approximate. C, D, L & M are
standard sizes, however, they should be sized to particular flow
requirements. For longer or shorter models, consult factory.

Double-Wall
H
J

F
G

3/4"

A
M

3/4"

DOUBLE-WALL TUBE
LEAK DETECTION AREA

A.S.M.E.

NOTE: H dimension is approximate. C, D, L & M are


standard sizes, however, they should be sized to particular flow
requirements. For longer or shorter models, consult factory.

CAP/BONNET CONFIGURATION
C

D
D

2-PASS

4-PASS

6-PASS

75

TANKS
Condensate Return & Boiler Feed Systems
Blow Down Tanks
Expansion Tanks
Flash Tanks

Tanks
AJAX tanks are designed and manufactured using only the highest quality materials for all boiler applications for over 40 years. All
fabrication, welding, and testing are performed in strict accordance with ASME codes.

Condensate Return and


Boiler Feed Systems
Features

Standard storage capacities 49 to 325 Gallons


Designed and sized for steam boilers 150 psig
Turbine or Centrifugal Pumps
Simplex, Duplex or Triplex Systems available

Standard Equipment
Quality carbon steel horizontal non-code storage tank
Simplex pump system
Close-coupled, bronze-fitted turbine for high pressure system;
centrifugal pump on low pressure system
Internal copper float-operated feed water assembly
Site glass assembly with brass gauge valves
Temperature gauges
Suction and return piping with strainer and valves
Painted cape cod grey
Isolation valves
Water tight conduit
Vent connection on top of tank for atmospheric venting
Sturdy angle/channel base and stand
Lifting straps or lugs

76

Optional Equipment

Duplex or Triplex pump systems


Storage capacities up to 1,000 Gallons
4" x 6" handhole
Pressure gauge on pump outlet
Steam sparge system with temperature control valve.
Sparge tube
Low water cut-off
Control panel, with hand-off auto switches, signal light,
and magnetic motor starters
Low control alarm system, with alarm bells, feed tank low water
alarm (probe type), low water light, and lead lag selection on
multi-pump units

SIMPLEX
MODEL
ASF-010-040U-150
ASF-025-040U-150
ASF-050-090U-150
ASF-070-090U-150
ASF-080-090U-150
ASF-100-120U-150
ASF-125-140U-150
ASF-150-185U-150

MAX.
BOILER
H.P.

NOMINAL
GALLON
CAPACITY

WEIGHT
(LBS.)

10
25
50
70
80
100
125
150

40
40
90
90
90
120
140
185

440
440
710
710
710
920
920
1,050

The last three digits of the model # will be 125 on low pressure steam.

!*!8
Series

Photo may vary from actual model

Condensate Return and Boiler Feed System: Duplex


Completely Packaged For Trouble-Free Installation

Lift Strap
#,

Overflow

#,

Inlet

Vent

Condensate
Return

Feed Water
Float Assembly

#,

Pump Return
Temp.
Gauge

Isolation
Ball Valve

To
Boiler

To
Boiler

Control
Panel

Piping
Drain
Plug
Strainer

Pump
A.S.M.E.

All fittings on the tanks are spuds. Above illustration may vary from actual model or specification.

77

Tanks

Blow Down Tanks

TOP VIEW

Standard Equipment
ASME coded, quality carbon steel vertical tank 150 psig
18" to 36" diameter tanks available
Tank openings:
Blow down inlet with wear plate.
Cold water inlet
Vent
Clean out
Tank drain
4" x 6" handhole and inspection opening for tank diameter 18" to
30"; 12" x 16" manway for tank diameter 36"
Lift strap or lugs
Unlined interior, shop primered exterior
3 or 4 pipe legs couplings

120

30
2"

Vent

45

Lift Lug

Inspection
Opening
BlowDown
Inlet

NAME
PLATE

Cold IN

Optional Equipment

Outlet

Sight glass
Angle legs support
Pipe legs support

3"
CL

Site Glass
HandHole or
Manway
C

Dimensions & Capacity


MODEL
SB1803
SB1804
SB1805
SB2404
SB2405
SB2406
SB3004
SB3005
SB3006
SB3604
SB3605
SB3606

CAPACITY

WEIGHT

(GAL.)

(LBS.)

49
62
75
117
140
163
190
225
260
275
325
375

315
380
445
585
680
775
785
905
1,025
985
1,130
1,275

FITTINGS
TANK
18"
24"
30"
36"

INLET
1"
11/4"
11/2"
2"

OUTLET
11/2"
2"
21/2" FLG
3" FLG

VENT
21/2" FLG
3" FLG
4" FLG
5" FLG

11/2"
A

DIA.

O.A.
LENGTH

18"
24"
30"
36"

48"
60"
72"
63"
75"
87"
66"
78"
90"
69"
81"
93"

INSPECT.
OPENING
LOC.

6"

D
HEAD
DEPTH

6"

2"
(pipe legs with pads shown)

SIDE VIEW
6"

71/2"

6"

9"

12"

101/2"

Note:
Blow Down tank diameters
18" thru 30" have 4"x6" handhole and inspection opening.
Blow Down tank diameters
36" have 12"x16" Manway.
Pick combination per row.

78

A.S.M.E.

!*!8
Series

Expansion Tanks 125 PSIG


B

Standard Equipment

ASME coded, quality carbon steel horizontal tank 125 psig at 390 F
18" to 36" diameter tanks available
Site glass ready fittings
Unlined interior, shop primered exterior

E
1/2"
G

1"

1/2"
4"

4"

A.S.M.E.

Dimensions & Capacity


MODEL
SX1803
SX1804
SX1805
SX2403
SX2404
SX2405
SX3004
SX3005
SX3006
SX3604
SX3605
SX3606

NOMINAL
CAPACITY

WEIGHT

A
DIA.

(GAL.)

(LBS.)

(OD)

49
62
75
94
117
140
190
225
260
275
325
375

125
150
175
180
215
250
335
385
435
462
536
610

18
18
18
24
24
24
30
30
30
36
36
36

B
OAL
48
60
72
51
63
75
66
78
90
69
81
93

INLET /
AIR
3/4
3/4
3/4

INSP.
OPENING
11/2
11/2
11/2

1
1
1
11/2
11/2
11/2
2
2
2

2
2
2
2
2
2
2
2
2

E
SHELL

F
HEAD

36
48
60
36
48
60
48
60
72
48
60
72

6
6
6
71/2
71/2
71/2
9
9
9
101/2
101/2
101/2

G
GAUGE
GLASS
111/2
111/2
111/2
151/2
151/2
151/2
211/2
211/2
211/2
251/2
251/2
251/2

Flash Tanks 125 PSIG


Standard Equipment

ASME coded, quality carbon steel horizontal tank 125 psig at 390 F
Perforated pipe
18" to 36" diameter tanks available
Inspection openings for tank diameter 18" to 30";
12" x 16" manway for tank diameter 36"
Unlined interior, shop primered exterior

B
2"

1"

2"
F

1"
11/2"

4"

CL 2"

4"

Dimensions & Capacity


MODEL
ST1803
ST1804
ST1805
ST2403
ST2404
ST2405
ST3004
ST3005
ST3006
ST3604
ST3605
ST3606

NOMINAL
CAPACITY

WEIGHT

A
DIA.

(GAL.)

(LBS.)

(OD)

49
62
75
94
117
140
190
225
260
275
325
375

128
153
178
183
218
253
338
388
438
465
539
613

18
18
18
24
24
24
30
30
30
36
36
36

B
OAL

C
SHELL

D
HEAD

48
60
72
51
63
75
66
78
90
69
81
93

36
48
60
36
48
60
48
60
72
48
60
72

6
6
6
71/2
71/2
71/2
9
9
9
101/2
101/2
101/2

E
INSP.
OPENING
11/2
11/2
11/2

2
2
2
2
2
2
2
2
2

A.S.M.E.

G
STEAM
INLET

3
3
3
3
3
3
3
3
3
3
3
3

2
2
2
2
2
2
2
2
2
2
2
2

Note: ST1803 to ST1805: 1" perforated pipe. SCH. 40 12" LG with 4 slots, 3/16" wide, 2" apart. Close inside end. Thread outside end.
ST2403 to ST3606: 2" perforated pipe. SCH. 40 20" LG with 7 slots, 3/16" wide, 2" apart. Close inside end. Thread outside end.

79

HIGH EFFICIENCY
CONDENSING BOILERS
Up to 97% Thermal Efficiency
Seven Models from 0.5 to 3.0 MBTU input
Up to 7.5:1 Turndown
Single Pass Copper Finned Heat Exchanger
Air Cooled Interrupted Pilot w/UV Scanner
Full modulation, Consistent Emissions
with NOx <9 ppm and Clean Light Off
Small Footprint

Atlas Series Model


The Atlas Series condensing boilers perform dependably and quietly, offering the highest efficiency solutions for space heating,
domestic and process hot water, low temperature applications such as snow melting, pool heating and low temp building loops.
Modular design, low emmissions, advanced controls, and easy start-up make the Atlas Series the clear choice for all your high
efficiency needs.

Heat Exchanger & Combustion Design

All copper and bronze piping


ASME Section IV H or HLW rated to 160 psig, 250F / 210F
Front removable heat exchanger
Variable speed combustion blower control and speed feedback
signal for assured low fire light off and high fire pre and post purge
Sealed combustion chamber for increased efficiency, reduced
emissions and multiple venting configurations
Low NOx, high efficiency knit metal fiber burner
Powerful blower allows up to 60 feet of equivalent vertical exhaust
venting without adjustments (1 elbow = 10ft)
Honeywell Air-Fuel Ratio Valve and Venturi
Replaceable Air Intake Filter

Control Specification
Flame Safe Guard Controller with integrated operating, modulating & high limit
safety controls
User interface LCD panel with 4 buttons display boiler status information including
sequence, lockouts, alerts, setpoints, controlled temperatures and flame signal
4 to 20mA signal input for remote modulation
Digital input for remote reset and time of day setback
Modbus RS485 communication allows access to operating, safety and burner data
Lockout and safety alerts history record contains up to 15 detailed snapshots
of the system when lockout occurred
Dual PID Load Combination control system for Central Heat and DHW loop
Interrupted pilot with spark ignition & air cooled UV scanner for monitoring
pilot & main flame
Two single element temperature sensors for: Inlet & Outdoor Temperature
Three dual element safety limit (UL 353) temperature
sensors for: Outlet, Stack & DHW Temp.
Outdoor Reset Control with programmable heating curve

80

Algorithm prioritization for burner demand (Central Heating, DHW and Frost
Protection) and firing rate limit (Stack and Boiler Delta-T)
Programmable safety and boiler protection features for: Frost protection, Slow
Start, Delta-T Limit, Stack T Limit, Boiler T Limit, and DHW T Limit
Pump control contacts for Central Heat, DHW & System Pumps w/ purge time
control & frost protection (pump included as additional option)
Three levels of password protection for end user, installer/service
engineer and manufacturer
Additional interlock terminals for Pre-Ignition, Recycle and Lockout Interlocks

Operator Interface (Optional)


Local Operator Interface color touch screen display allows advanced configuration
settings, remote monitoring, fault history, diagnostics and trend
analysis of each boiler
System Operator Interface color touch screen display allows advanced
configuration settings, remote monitoring, fault history, diagnostics, trend analysis
and lead lag sequencing control of each boiler on multiple boiler configuration
system

Control Options (Optional)

Communication Gateway Package


Annunciation Lamp Package
SPDT Fault Relay
Alarm Bell with Silencing Circuit

Remote Enable Relay


Boiler Status Relay
Sensor Package

Jacketing and Installation

Standard stainless steel indoor


Hinged front and top access panels
Easy intallation with just a pallet jack
Stainless steel or galvanized outdoor (Optional)
Red powder-coat with brushed aluminum door (Optional)

Series

Optional red powder


jacket and brushed
aluminum door

Specifications
SPECIFICATIONS
Input (BTU/hr)
Output (BTU/hr) @ 50F Input
Dimension (W x D x H)
Footprint (Sq.ft.)
Recommended Flow Rate
Pressure Drop
Turndown1
NOx Emissions @ 3% 02
Min. Inlet Water Temp. Req.
Max. Equivalent Exhaust Venting
Mountable on Combustible Flooring
Sealed Combustion Chamber
Pre-mix Combustion
Vent Size (Intake / Exhaust)
Gas Connection Size
Water Connection Size
Gas Pressure Required
Firing Mode
Condensing
Max. Thermal Efficiency (25%)
Max. Thermal Efficiency (100%)
Electrical Requirements
Unit Weight (lbs)

A050

A075

A100

A150

A200

A250

A300

500,000
470,000
29"x34"x41"
6.85
50 gpm
9 feet
3.5:1
<9 ppm
NONE
60ft.
YES
YES
YES
4" / 6"
1"
2"
5-14" WC
Full Modulation
YES
97%1
94%1
120V 60Hz 1Ph
590

750,000
705,000
29"x34"x48"
6.85
50 gpm
12.5 feet
5:1
<9 ppm
NONE
60ft.
YES
YES
YES
4" / 6"
1"
2"
5-14" WC
Full Modulation
YES
97%1
94%1
120V 60Hz 1Ph
685

1,000,000
940,000
29"x34"x54"
6.85
50 gpm
14 feet
7:1
<9 ppm
NONE
60ft.
YES
YES
YES
6" / 8"
1"
2"
5-14" WC
Full Modulation
YES
97%1
94%1
120V 60Hz 1Ph
770

1,500,000
1,410,000
29"x34"x69"
6.85
50 gpm
15 feet
7.5:1
<9 ppm
NONE
60ft.
YES
YES
YES
6" / 8"
1"
2"
5-14" WC
Full Modulation
YES
97%1
94%1
120V 60Hz 1Ph
840

2,000,000
1,880,000
34"x39"x70"
9.35
100 gpm
15 feet
6.5:1
<9 ppm
NONE
60ft.
YES
YES
YES
8" / 10"
1"
2"
5-14" WC
Full Modulation
YES
97%2
94%2
120V 60Hz 1Ph
1100

2,500,000
2,350,000
34"x39"x79"
9.35
100 gpm
17 feet
7:1
<9 ppm
NONE
60ft.
YES
YES
YES
10" / 12"
1"
2"
5-14" WC
Full Modulation
YES
97%2
94%2
120V 60Hz 1Ph
1350

3,000,000
2,820,000
34"x39"x88"
9.35
100 gpm
18 feet
7.5:1
<9 ppm
NONE
60ft.
YES
YES
YES
10" / 12"
1"
2"
5-14" WC
Full Modulation
YES
97%2
94%2
120V 60Hz 1Ph
1600

1Based on 50F inlet water at 50GPM. Actual efficiency may vary with operating conditions.
2Based on 50F inlet water at 100GPM. Actual efficiency may vary with operating conditions.

All dimensions are inches are approximate and subject to change. For weight critical application, consult factory.

81

Condensing Boilers
Air Intake

Gas Inlet

A.S.M.E.
L
W

I
Hot Water OUT

A.S.M.E.
C

E.T.L. Listed
D

F
C

E.T.L.
Canadian Listed
(Gas & LPG Only)

G
H
CSA Compliant
B
Exhaust
Vent

Cold Water IN

" Condensate
Drain

UL 795
Compliant

Dimensions
MODEL
A050
A075
A100
A150
A200
A250
A300
1
2

WIDTH

DEPTH1

HEIGHT

AIR
INTAKE

GAS
INLET

HOT
OUT

EXHAUST
VENT

COLD
IN

HOT
OUT

DRAIN /
EXHAUST

EXHAUST
VENT DIA.

AIR
INTAKE
VENT DIA.

WATER
IN/OUT
DIA.

GAS
INLET
DIA.

WEIGHT2

29"
29"
29"
29"
34"
34"
34"

34"
34"
34"
34"
39"
39"
39"

41"
48"
54"
69"
70"
79"
88"

35"
42"
48"
59"
58"
70"
79"

29"
36"
41"
53"
52"
60"
69"

23"
29"
36"
46"
45"
53"
62"

16"
16"
17"
17"
19"
20"
20"

11"
11"
11"
11"
13"
13"
13"

8"
8"
8"
8"
8"
8"
8"

14"
14"
14"
14"
17"
17"
17"

6"
6"
8"
8"
10"
12"
12"

4"
4"
6"
6"
8"
10"
10"

2
2
2
2
2"
2"
2"

1
1
1
1"
1"
1"
1"

590
685
770
840
1100
1350
1600

For shipping dimension, add a maximum of 15" for piping. All dimensions are inches.
Estimated shipping weights. For weight critical application, consult factory.

A front replaceable heat exchanger and


clip-on jacket give access to all components,
while the sealed combustion system allows
for complete flexibility in installation.
The modular design allows for simple
multiple unit installations, and the on-board
controls are readily interfaced with various
communications systems. The full-featured,
dependable and economical performance of
the Atlas Series makes it the ideal solution for
all of your water heating needs.

Atlas 3.0
Optional red powder
jacket and brushed
aluminum door

82

Atlas 2.5
Atlas 2.0

Series

NOTES

83

The Ajax Boiler Factory limited warranty provides assurance that all products are
free from manufactures defects at the time of shipment and meet specifications
and performance described in the product literature. It is important to understand
the difference between a factory warranty and an installed warranty. There are
many factors that can occur to the products after they are shipped that the
company has no control over and cannot fully verify. These include:
1. Hidden damage during the shipping
2. Handling damage
3. Damage during storage
4. Installation conditions
5. Other unknown variables in the system design, operations, maintenance,
pulsation and vibrations.
The installed warranty is the responsibility of the architect, specifying engineer,
contractor and or owner who jointly have control over the application,
installation, location, operating and maintenance conditions. The AJAX BOILER
INC. warranty excludes extended liabilities. Extended liability typically occurs
when products are installed without proper drainage, flooding containment or
when safety devices are not tested and repaired or replaced when needed.
Product problems are often caused by the condition of the water, the lack
of water treatment and or the improper treatment of the water, insufficient
combustion air, improper draft conditions, bolts not re-tightened, pipes not
flushed and cleaned of oil, metal chips, rags, vibration and pulsation etc. These
are installation, operating and/or maintenance conditions that are beyond the
sellers responsibility and are not covered by the factory warranty, but may be
covered by the installers warranty. The factory warranty covering company
products is based upon extensive product development and testing. Combustion
products under go certification testing and approvals to Underwriters Laboratory
standards. Auditing of the production of combustion products is conducted
by a nationally recognized testing laboratory. Pressure vessel products are
designed and manufactured to American Society of Mechanical Engineering
(A.S.M.E.) and National Board (NB) Design standards. Design reviews, factory
product manufacturing quality inspections and testing are carried out by a third
party National Board authorized inspection agency. AJAX BOILER INC. products
have proven themselves in service for over 85 years which indicates that the
company products perform exceedingly well when normal installation, operating

84

and maintenance conditions exist. The following is a review from the terms and
conditions of sale. Also included in paragraph two, below, is the AJAX BOILER
INC. non-conformance policy.
1. AJAX BOILER INC. warrants its products against defective material and/or
workmanship only. The warranty does not apply to operational failures, electrical
failures, gasket leaks, and or other malfunctions caused by improper application,
installation and or maintenance.
2. It is the buyers responsibility to inspect and accept the product, when
received, as conforming to their purchase order, specifications and approved
drawings. All claims for non-conformance, errors, shortages, etc. must be made
within 10 days after receipt of the shipment.
3. AJAX BOILER INC. do not provide a warranty or guarantee, express or implied,
in any manner, form, usage of trade, merchant-ability or fitness which extend
beyond the product description and quotation.
4. AJAX BOILER INC. liability is limited to the factory repair or replacement of
warranty failures, or non-conformance, upon the return of the product to the
factory.
5. AJAX BOILER INC. is not liable for any direct or consequential damages.
6. The AJAX BOILER INC. warranty is based upon section 23161(2) of the uniform
commercial code and is printed in the terms and conditions of sale which is
referenced in every quotation, on the back of sales order acknowledgements and
invoices. It is legally correct and is an industry standard policy.
THERMAL SHOCK In addition to our standard one (1) year warranty against
defective parts and workmanship, AJAX BOILER INC. provides the following
guarantee with all commercial hot water, forced circulation, space heating
boilers: AJAX BOILER INC. guarantees this new boiler pressure vessel for ten
(10) years after date of installation from damage due to thermal shock. Thermal
shock occurs when cold makeup water, up to 150F less than the boiler water
outlet temperature, is added directly into the boiler while the boiler is operating
within the normal temperature range from 140F to 250F with a temperature
rise from 20F to 40F. This guarantee shall cover damage to the boiler tubes,
tube headers, and tube sheets when such damage is attributed to unequal
expansion, poor circulation and/or other causes quite often described as
thermal shock. This guarantee does not cover damage or failures that can

be attributed to corrosion, condensation, scale, boiler treatment chemicals,


dirt accumulation, low water conditions, or any other abnormal operating
conditions. The liability of AJAX BOILER INC. is limited solely to the replacement
of the complete pressure vessel, with tubes, if found by our inspection to be
damaged by thermal shock. In no event shall AJAX BOILER INC. be held liable for
replacement labor charges or for freight or handling charges.
AJAX BOILER INC. provides a limited warranty on its products aganst defective
material and/or workmanship only. This limited warranty is not applicable
to operational failures, electrical failures, gasket leaks, wear or malfunctions
caused by improper application, installation, and/or maintenance.
The following Limited Warranty periods are from date of shipment:
Boiler Pressure Vessels: One year.
Carbon Steel Tank and Heat Exchanger Pressure Vessels: One year.
Stainless Steel Tanks: Three years.
Boiler Copper Fin Coils: Three years.
High Efficiency Condensing Boiler: One Year (Three years on Coil).
Single-Wall or Double-Wall Tank/Exchanger Coils: One year.
Single-Wall or Double-Wall Mini-Packs: One year.
Atlas Series Condensing Boiler: One year.
Linings: (Pro-Rated Warranty)
Section VIII Tanks: Glass 36 dia. and above (five years).
Glass 30 dia. and under (one year).
Cement (five years).
Prekrete (ten years).
In Section IV Tanks: Glass (one year).
Controls: Components manufactured by other than AJAX BOILER INC. such as
controls, instruments, forced draft burner, etc., provided with the boilers and
packaged products are not covered by the AJAX BOILER INC. Warranty. However,
AJAX BOILER INC. extends to the customer the same warranty provided by the
manufacturer to AJAX BOILER INC. The customer shall receive the full benefits of
adjustments made to AJAX BOILER INC. by the manufacturer.

or, at AJAX BOILER INC.s option, replacement of all parts which, upon test
and examination by AJAX BOILER INC., prove to be defective material and or
workmanship and within the above limited warranty. If required by AJAX BOILER
INC., parts which are claimed to be defective must be promptly delivered to the
AJAX BOILER INC. facility, transportation charges prepaid. This warranty does
not cover the cost of labor, removal, or installation of the warranted item during
the limited period. This warranty is limited to the above and applies only for the
period set forth. AJAX BOILER INC. will not be liable for any loss damage, direct,
incidental or consequential damages of any kind, whether based upon warranty,
contract, negligence or strict liability and arising in connection with the sale, use
or repair of the products. AJAX BOILER INC.s maximum liability shall not exceed
the contract price for the products or component claimed to be defective or
unsuitable. AJAX BOILER INC. does not warrant the products merchantability or
fitness for any particular purpose and in no event shall be held responsible for
any consequential damages.
For complete Limited Warranty conditions see Section G and H under terms and
conditions of sale.
The brand and product names contained within are trademarks or registered of
their respective holders. Performance, dimensions, specifications are effective
with date of issue and are subject to change without prior notice. AJAX BOILER
INC. maintains a policy of continuous improvements and therefore reserves
the right to change specification without notice. AJAX BOILER INC. cannot be
responsible for errors in typography or photography.

Any claim for adjustment under this limited warranty must be made within the
warranty period. AJAX BOILER INC.s liability shall be limited to factory repair

85

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