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AJS LITERATURE NO.

102/05

AJS TECHNO-FLOW
BALL VALVES
CLASS 150/300/600/900/1500

AJS TECHNO-FLOW LTD.


SUFA CANADA LTD.

TABLE OF CONTENTS

Preface
1
How to Order 2
Specifications Conformance 5
Quality Commitment and Approvals 6
Ball Valve Availability Charts 7
Floating Type
General Structure of AJS Floating Ball Valves 8
Floating Ball Valve Design Feature 9
Material Specifications 11
1 FP~10 FP (1.1/2~10RP) Class 150 Ball Valve 12
1 FP~8 FP (1.1/2~8RP) Class 300 Ball Valve 13
1 FP~4 FP (1.1/2~4RP) Class 600 Ball Valve 13
Trunnion Mounted Type
General Structure of AJS Trunnion Ball Valves14
Trunnion Mounted Ball Valve Design Feature 15
Material Specifications 17
2 PC Construction Split Body
2 FP~24 FP (3RP~20RP) Class 150 Ball Valve 18
2 FP~24 FP (3RP~20RP) Class 300 Ball Valve 19
2 FP~24 FP (3RP~20RP) Class 600 Ball Valve 19
3 PC Construction Split Body 20
1 1/2 FP~24 FP Class 150 Ball Valve 20
1 1/2 FP~24 FP Class 300 Ball Valve 23
1 1/2 FP~24 FP Class 600 Ball Valve 24
1 1/2 FP~24 FP Class 900 Ball Valve 25
1 1/2 FP~24 FP Class 1500 Ball Valve 26
Special Service 27
Sizing of Actuators 28
Engineering Data 29
Soft Sealing/Seat Material 29
Torque and Cv Values 30

AJS TECHNO-FLOW

Ball Valve Figure Description CAST STEEL BALL VALVES

1. How to Order
Figure numbers are designed to cover essential features. When ordering, please indicate
the figure No. according to the following descriptions.
Flange connection dimensions and sealing face standard;
Welding end dimensions standard (including the bore size of socket weld or butt
welding end Schedule. No. or pipe size);
Threaded end standard;
Face to face dimensions standard;
Main materials (body, adapter and fasteners, etc);
Gasket and packing requirements;
Counter-sealing material match;
Other special requirements (eg, construction, applicable code, NDT or inspection
and testing);

2. Order Numbering System


1
2
3
4
5
6
7
8
9
10
11

Sealing material
Construction
End of Connection
Trim Material
______
Material of Main Parts
Pressure rating
Type of Valve
_
Operation
_
Size
__
Standard Code
__
Manufacturers code

AJS TECHNO-FLOW

Ball Valve Figure Description CAST STEEL BALL VALVES

1Manufacturers Code
AJS is an abbreviation of AJS Techno-Flow Ltd.
2. Standard Code
Standard
Code
API
A
EN
E

Standard
BS
JIS

Code
B
J

Standard
DIN
MSS

Code
D
M

3. Code of Size
Valves nominal diameter DN or N.B. For reduced bore valve, adding s at the right
bottom of the N.B.size; For full bore valve, without adding anything. eg, for reduced
ball valve DN150, it should be stated as 150s.
4. Code of Operation
Code of operation
Manual
Electric
Pneumatic
Worm gear

Code
S
E
P
W

5. Code of Valve Type


Type of Valve Code Type of Valve
Gate
Z
Butterfly
Ball
Q
Globe
6. Code of Pressure Rating
Nominal Pressure
Code
1.6 MPa 150 Lb
1
2.5 MPa
2
10.0 MPa
10
16.0 MPa
16
7. Material Code of Main Parts
Material
Code
Material
WCB
C
C5
WC6
C12
LCB
WC9
C9
LCC

Code of operation
Hydraulic
Electric-Hydraulic
Pneumatic-Hydralic

Code
D
J

Type of Valve
Plug
Check

Nominal Pressure
4.0 MPa 400 Lb
300 Lb
800 Lb
20.0 MPa

Code
G5
BL
CL

Material
CF8
CF8M
CF3

Code
H
EH
PH

Code
X
H

Code
4
3
8
20

Code
P
PL
R

Type of Valve
Slab Gate
Strainer

Nominal Pressure
6.4 MPa 600 Lb
900 Lb
1500 Lb
2500 Lb

Material
CF3M
MONEL

Note: For the same material of forging, adding d at the right bottom of Code .eg ,Code of A105:Cd & Code of 316:PLD.

Code
ZP
L

Code
6
9
15
25

Code
RL
M

AJS TECHNO-FLOW

Ball Valve Figure Description CAST STEEL BALL VALVES

8. Code of Trim Material


Trim Material
1Cr13(F6)
304

Code
13
4

Trim Material
316
304L

Code
6
4L

Trim Material
316L
MONEL

Code
6L
8

Connection End
Butt Weld end
Threaded end
Plain flange

Code
BW
SJ
FF

Connection End
Socket weld end
Wafer type end
Tonguing flange

Code
SW
DJ
GF

9. End of Connection
Connection End
Raised face flange
Male-Female flange
Ring type joint flange

Code
RF
BF
RJ

10. Code of Construction


Ball valve construction type code
Ball Valve Construction
Straight
Floating

L-Type
T-Type

Trunnion
Rising-stem
Top-entry

Straight
Straight
Wedged ball
Ball seat

3 Way Type
3 Way Type

Code
1
4
5
7
0
3
6

11. Sealing Face Material of Valve Seat


Sealing Face Material
Polyetrafuoroethylene
Pare-Polyphenyl
13%Cr

Code
F
P
H

Sealing Face Material Code Sealing Face Material


Carbon fiber
G
Nylon
Glass fiber
B
Stellite
SS304
S
SS316

Code
N
Y
R

AJS TECHNO-FLOW

Specification Conformance

AJS ball valves are designed, manufactured and tested in accordance with API, ANSI,
ASME and BS requirements. The following list contains the most important applicable
standards for ball valves. AJS valves may be produced in accordance with other
international standards on request.
API - American Petroleum Institute
API 6D
Specification for Pipeline Valves (Gate, Plug, Ball, and Check Valves)
API 6FA Specification for Fire Test For Valves
API 598 Valve Inspection and Testing
API 607 Fire Test for Soft-Seated Quarter-Turn Valves
API Q1 Specification for Quality Programs for the Petroleum and Natural Gas Industry
ANSI - American National Standard Institute
B16.5
Steel Pipe Flanges and Flange Fittings
B16.10
Face to Face and End to End Dimensions of Valves
B16.25
Butt-Welding Ends
B16.34
Valves - Flanged, Threaded, and Welding End
British Standard
BS5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries
BS6755 Testing of valves
BS5146 Inspection and Test of Valves
BS1503 Steels for Fired and Unfired Pressure Vessels
BS1560 Steel Pipe Flanges and Flanged Fittings for the Petroleum Industry
BS2080 Face-to-Face, Center to Face, End to End, and Center to End Dimensions
of Flanged and Butt-Welding End Steel Valves for the Petroleum,
Petrochemical and Allied Industries
BS4504
Flanges and Bolting for Pipes, Valves and Fittings
ISO - International Organization for Standardization
ISO9001 Quality Stem - Model for Quality Assurance in Design, Development,
Production, Installation and Servicing
ISO5211 Part-Turn Valve Actuator Attachment
MSS - Manufactures Standardization Society
SP6
Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End
Flanges of Valves and Fittings
SP25
Standard Marking System for Valve, Fittings, Flanges and Unions
SP72
Ball valves with Flanged or Butt-Welding Ends for General Service
NACE - National Association of Corrosion Engineers
MR0175 Sulfide Stress Cracking Resistant Metallic Materials for Oil Field
Equipment
6

AJS TECHNO-FLOW

Quality Commitment and Approvals

Quality Commitment and Approvals


AJS Techno-Flow recognizes the importance of ball valves quality for the safety
and protection of personal health and property of its users. So, it is our companys
policy and quality commitment to providing our customers with first class and
technically superior products that are designed, manufactured and tested according to
the exacting international standards and customers specifications.
Other additional non-destructive or destructive examination may be performed to
customers requirement or specification; however, these requirements shall be put
forward in advance and subjected to the additional cost. For details, please contact AJS
Techno-Flow technical personnel for clarifications.
AJS Techno-Flow is certified by API for API Q1 and API 6D certifications and also
accredited with ISO 9001 certificate.

AJS TECHNO-FLOW

General Structure of AJS Floating Ball Valves

3D Schematic Figure of Floating Ball Valve

AJS TECHNO-FLOW

Floating Ball Valve General Design Features

Blow-out Proof Stem


Internally inserted,
backseated stem assures fire
Safety and blow-out prevention
by retaining stem in the valve at
all pressures.

Fire Safe Seat Sealing


In the event of fire and
seat destruction, ball floats
downstream to effectively
provide metal-to-metal
sealing

Optional Anti-static Device


Spring-loaded pins between the ball,
stem and body provide anti-static
continuity throughout the
valves.

AJS TECHNO-FLOW

Floating Ball Valve General Design Features

Low Pressure Seat Position


An integral seat lip provides low pressure
bubble-tight sealing of ball and seat .The
assembly preload insures constant surface
load of ball to seat with minimum
operating torque.

High Pressure Seat Position


The seat lip defects slightly at higher
Pressures to ensure full seat-to-ball contact.
The seats memory-action provides
bubble-tight sealing at low and high
pressures. This self compensation for
swell feature results in low and long
life.

Fight the Cost of Corrosion


Prolong the life of your valves by reducing
Corrosion with Euduro-Bond Coating.
Internal and external protection is now
available for AJS ball valves. Consult
AJS for more information.

Secure Your Investment


All F & U Series ball valves come
standard with a theft deterrent Locking
device* to prevent unauthorized
operation when security is required.

*Lock Not Included.

10

AJS TECHNO-FLOW

Floating Ball Valve Material Specifications

Material specifications
NO.

Part

Standard

Stainless Steel

Sour Service

Low Temperature
Service

Body

ASTM A216-WCB ASTM A351-CF8M ASTM A 216-WCB ASTM A 352-LCB

Adapter

ASTM A216-WCB ASTM A351-CF8M ASTM A 216-WCB ASTM A 352-LCB

Ball

ASTM A105/ENP

Yoke

ASTM A216-WCB ASTM A351-CF8M ASTM A216-WCB ASTM A216-WCB

Gland Flange

ASTM A216-WCB ASTM A351-CF8M ASTM A351-CF8M ASTM A216-WCB

Seat Ring

PTFE

PTFE

Stem

ASTM A182-F6a

ASTM A182-F316 ASTM A216-F6a

ASTM A216-WCB

Gland

ASTM A276-420

ASTM A182-F316 ASTM A276-420

ASTM A182-F316

Gasket

316SS+Graphite

316SS+Graphite

316SS+Graphite

316SS+Graphite

ASTM A182-F316

ASTM A 105/ENP ASTM A182-F316

PTFE

PTFE

10

Grounding Washer Graphite

Graphite

Graphite

Graphite

11

Packing Set

PTFE

PTFE

PTFE

PTFE

12

Thrust Washer

PTFE

PTFE

PTFE

PTFE

13

Stud

ASTM A193-B7

ASTM A193-B8

ASTM A193-B7M ASTM A320-L7M

14

Nut

ASTM A194-2H

ASTM A194-8

ASTM A194-2HM ASTM A194-7M

15

Bolt

ASTM A193-B7

ASTM A193-B8

ASTM A193-B7M ASTM A320-L7M

16

Bolt

ASTM A193-B7

ASTM A193-B8

ASTM A193-B7M ASTM A320-L7M

17

Spring

S.S.

S.S.

S.S.

S.S.

18

Steel Ball

S.S.

S.S.

S.S.

S.S.

11

AJS TECHNO-FLOW

CAST STEEL BALL VALVES

FLOATING TYPE BALL VALVES F Series

CLASS 150(mm)
DNXd
1
1/2
1 1
11/2
211/2
2
32
21/2
3
43
4
64
6
86
8
108
10

L
127
165
165
178
178
203
191
203
229
229
267
394
292
457
330
533

L1
140
178
178
191
191
216
203
216
241
241
279
406
305
470
343
546

L2
165
190
190
216
216
283
241
283
305
305
403
457
419
521
457
559

H
75
75
95
95
153
153
165
195
195
213
213
272
275
342
348
495

W(kg)
5.5
6
6.5
7
10
15
14
19
25
32
26
67
75
111
122
205

Note: The weight described in the above table is for flanged ends RF
Ball Valves.

12

AJS TECHNO-FLOW

CAST STEEL BALL VALVES

FLOATING TYPE BALL VALVES F Series

CLASS 300(mm)
DNXd

CLASS 600(mm)

L1

L2

W(kg)

DNXd

L1

L2

W(kg)

165

178

165

72

216

216

216

72

10

11/21

191

203

191

72

10

11/21

241

241

241

72

12

11//2

191

203

191

103

11

11/2

241

241

241

103

18

211//2

216

232

216

103

12

211/2

292

295

292

103

22

216

232

216

124

15

292

295

292

124

27

32

283

298

283

124

27

32

356

359

356

124

30

21//2

241

257

241

142

25

21/2

330

333

330

142

32

283

298

283

155

30

356

359

356

155

46

43

305

321

305

155

35

43

432

435

432

155

53

305

321

305

176

45

432

435

432

175

75

64

403

419

403

176

50

403

419

457

269

90

86

419

435

419

269

125

502

518

521

379

201

Note: The weight described in the above tables is for


flanged ends RF Ball Valves.

13

AJS TECHNO-FLOW

General Structure of AJS Trunnion Ball Valves

3D Schematic Figure of Trunnion Ball Valve

14

AJS TECHNO-FLOW

Trunnion Ball Valve General Design Features

Blow-out Proof Stem


Internally inserted backseated stem
assures fire safety and blow-out prevention
by retaining the stem in the valve at all
pressures.
The upper seal of the stem can be replaced
with the valve in line and under pressure.

Fire-Safe Function
In case of fire and seat construction
damage, fire safe requirement is
accomplished with automatic metal to metal
contact for emergency positive sealing.

Anti-static Device
Spring-loaded pins between the ball, stem
and body provide anti-static continuity
throughout the valve.

15

AJS TECHNO-FLOW

Trunnion Ball Valve General Design Features


Block and Bleed
Independent floating spring loaded seats are always
in contact with the ball to provide an effective tight
seal even at low differential pressures. Independent
upstream and downstream seats permit draining of
fluids from the body cavity, allowing Double Block
and Bleed operation. With the single sealing feature,
there is an automatic body cavity release of over
pressure to the line through the down stream seat.
Double sealing feature maintains the sealing capacity
of the valve even in the case of the failure of the up
stream seat. Body cavity over pressure in this case
can be released through a bleed valve to atmosphere.

Emergency Sealing Function


The sealant injection system located on body and
adapter can be utilized in case of emergencies, seat
damages, or if stem leakage occurs.

Secure Your Investment


An optional locking device is available for those
applications where security is required.

* Lock not included

16

AJS TECHNO-FLOW

Trunnion Ball Valve Material Specifications

Material specifications
Part

NO

Standard

Stainless Steel

Sour Service

Low Temperature
Service

Body

ASTM A216-WCB

ASTMA351-CF8M

ASTM A216-WCB

ASTM A352-LCB

Adapter

ASTM A216-WCB

ASTMA351-CF8M

ASTM A216-WCB

ASTM A352-LCB

Ball

ASTM A105/ENP

ASTMA182-F316

ASTM A105/ENP

ASTMA350-LF2/ENP

Seat Assembly

AssembledByNo.5&6

Assembled by No. 5 & 6

Assembled by No.5&6

Assembled by No.5&6

Seat Insert

25%Glass-filled PTFE

25%Glass-filled PTFE

25%Glass-filled PTFE

25%Glass-filled PTFE

Seat Ring

ASTM A105/ENP

ASTM A182-F316

ASTM A105/ENP

ASTMA350-LF2/ENP

Stem

ASTM A105/ENP

ASTM A182-F316

ASTM A105/ENP

ASTMA350-LF2/ENP

Trunnion Alignment Pin

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

Shim

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

10

Trunnion Support

ASTMA216-WCB/ENP

ASTM A351-CF8M

ASTMA216-WCB/ENP ASTMA352-LCB/ENP

11

Gasket

316SS+Graphite

316SS+Graphite

316SS+Graphite

316SS+Graphite

12

Body Gasket

316SS+Graphite

316SS+Graphite

316SS+Graphite

316SS+Graphite

13

Gasket

316SS+Graphite

316SS+Graphite

316SS+Graphite

316SS+Graphite

14

Spacer

PTFE

PTFE

PTFE

PTFE

15

Firesafe Gaskett

316SS+Graphite

316SS+Graphite

316SS+Graphite

316SS+Graphite

16

Gland Cap

ASTM A105

ASTM A182-F316

ASTM A105

ASTM A350-LF2

17

Top Flange

ASTM A105

ASTM A182-F316

ASTM A105

ASTM A350-LF2

18

Thrust Washer

316+PTEE+MoS2

316+PTFE+M0S2

316+PTFE+MoS2

316+PTFE+MoS2

19

Bearing

316+PTEE+MoS2

316+PTFE+M0S2

316+PTFE+MoS2

316+PTFE+MoS2

20

Seat Follower

ASTM A105/ENP

ASTM A182-F316

ASTM A105/ENP

ASTM A350-LF2/ENP

21

Vent Valve

Assembly

Assembly

Assembly

Assembly

22

Drain

S.S.

S.S.

S.S.

S.S.

23

Seat Spring

InconelX-750

InconelX-750

InconelX-750

InconelX-750

24

Grounding Spring

S.S.

S.S.

S.S.

S.S.

25

Grounding plunger

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

26

O-Ring

NBR

NBR

NBR

NBR

27

O-Ring

NBR

NBR

NBR

NBR

28

O-Ring

NBR

NBR

NBR

NBR

29

O-Ring

NBR

NBR

NBR

NBR

30

Body Stud

ASTM A193-B7

ASTM A193-B8

ASTM A193-B7M

ASTM A320-L7M

31

Body Nut

ASTM A194-2H

ASTM A194-8

ASTM A194-2HM

ASTM A194-7M

32

Screw

Carbon Steel

S.S.

Carbon Steel

ASTM A320-L7M

33

Screw

Carbon Steel

S.S.

Carbon Steel

ASTM A320-L7M

34

Gland Pin

Carbon Steel

S.S.

Carbon Steel

Carbon Steel

35

Key

Carbon Steel

S.S.

Carbon Steel

ASTM A182-F304

36

Spring Pin

Carbon Steel

S.S.

Carbon Steel

Carbon Steel

37

Seat Injection

Assembly

Assembly

Assembly

Assembly

38

Stem Injection

Assembly

Assembly

Assembly

Assembly

17

AJS TECHNO-FLOW

CAST STEEL BALL VALVES

TRUNNION MOUNTED BALL VALVES FA Series

SIZES without feet


CLASS 150 Lb DN14
CLASS 300 Lb DN14
CLASS 600 Lb DN12
CLASS 900 Lb DN10
CLASS 1500 Lb DN6

SIZES supported by feet


CLASS 150Lb DN16
CLASS 300Lb DN16
CLASS 600Lb DN14
CLASS 900Lb DN12
CLASS 1500Lb DN8

CLAS 150(mm)
DNxd
2
32
21/2
3
43
4
64
6
86
8
108
10
1210
12
1412
18

L
178
203
191
203
229
229
394
394
457
457
533
533
610
610
686

L1
191
216
203
216
241
241
406
406
470
470
546
546
622
622
699

L2
216
283
241
283
305
305
457
457
521
521
559
559
635
635
762

H
124
124
142
152
152
175
175
329
329
398
398
495
495
580
580

W(kg)
12
17
16
22
28
35
59
74
164
205
258
322
368
460
493

DNxd

L1

L2

W(kg)

14

686

698

762

625

576

1614

762

775

938

625

691

16

762

775

938

670

864

1816

864

876

914

670

1024

18

864

876

914

698

1280

2018

914

927

991

698

1440

20

914

927

991

840

1600

24

1067

1097

1143

1050

3540

Note: The weight described in the above tables is for flanged


ends RF Ball Valves.

AJS TECHNO-FLOW

CAST STEEL BALL VALVES

TRUNNION MOUNTED BALL VALVES FA Series

CLASS 300
CLASS 600
DNXd
2
32
21/2
3
43
4
64
6
86
8
108
10
1210
12
1412
14
1614
16
1816
18
2018
20
24

L
216
283
241
283
305
305
403
403
502
502
568
568
648
648
762
762
838
838
914
914
991
991
1143

L1
232
298
257
298
321
321
419
419
518
518
584
584
664
664
778
778
854
854
930
930
1010
1010
1165

L2
216
283
241
283
305
305
457
457
521
521
559
559
635
635
762
762
838
838
914
914
991
991
1143

H
124
124
142
175
175
175
175
329
329
398
398
495
495
580
580
625
625
670
670
698
698
840
1050

W(kg)
15
20
24
30
44
55
102
118
163
255
296
370
465
533
578
640
830
1030
1080
1218
1798
2100
4200

DNXd
2
32
21/2
3
43
4
64
6
86
8
108
10
1210
12
1412
14
1614
16
1816
18
2018
20
24

L
292
356
330
356
432
432
559
559
660
660
787
787
838
838
889
889
991
991
1092
1092
1194
1194
1397

L1
295
359
333
359
435
435
562
562
664
664
791
791
841
841
892
892
994
994
1095
1095
1200
1200
1407

L2
292
356
330
356
432
432
559
559
660
660
787
787
838
838
889
889
991
991
1092
1092
1194
1194
1397

H
108
108
155
197
197
235
295
300
300
371
371
415
415
512
512
550
550
615
615
698
698
810
1010

&

W(kg)
35
39
38
55
72
102
162
232
290
390
547
710
810
960
1140
1200
1308
1527
1682
2097
2377
2640
4740

Note: The weight described in the above tables is for flanged ends RF Ball Valves.

19

AJS TECHNO-FLOW

FORGED STEEL TRUNNION BALL VALVES

3 PC Construction & Trunnion Ball Valves P Series 1.1/2~4

3 PC Construction & Trunnion Ball Valves P Series 6~12

20

AJS TECHNO-FLOW

FORGED STEEL TRUNNION BALL VALVES

3 PC Construction & Trunnion Ball Valves P Series 14~24

No.

Description

Material

No.

17-7PH/Inconel

Description

Material

Stem Thrust

Seat Spring

X-750

20

Bearing

Carbon Filled PTFE

Seat Seal

Viton / Buna N

21

Connector Seal

Viton / Buna N

Seat Retainer

C.S.w/ENP / F316

22

Bolt

ASTM A193-B7

Seat Insert

Nylon / PEEK

23

Stem Seal

Viton / Buna N

Trunnion Pin

Carbon Steel

24,32

Stud

ASTM A193-B7

Trunnion Stud

ASTM A193-B7

25

Stem Top Seal

PTFE / Graphite

Trunnion

Carbon Steel

26

Key

Carbon Steel

Trunnion Block

Carbon Steel

27,38

Injection Fitting

Carbon Steel/F316

Bleed Valve

Carbon Steel

28

Stud

ASTM A193-B7

10

Trunnion Seal

Viton / Buna N

29

Indicator

AISI 304

11

Body

Carbon Steel

30

Stem

C.S.w/ENP / F316

Trunnion Bearing

Epoxy w/PTFE Lined

31

Gland

Carbon Steel

13

Body Seal

316SS/Grafoil,Viton

33

Connector

Carbon Steel

14,15

Bolts/Nuts

B7/2H,B7M/2HM

34

Handle

DI / C.S.

16

Ball Thrust Bearing

Carbon Filled PTFE

35

Gear Operator

DI / C.S. Case

17

Adapter

Carbon Steel

36

Nameplate

AISI 304

18

Ball

C.S.w/ENP / F316

37

Rivet

AISI 304

12,19

21

Standard Material Parts List

AJS TECHNO-FLOW 1.1/2FP~24FP CL150 P Series Ball Valve

mm
SIZE
(inch)

1.1/2
21.1/2
2
32
3
43
4

64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
22
24

A
RTJ

RF
WE
165 178 190
178 190 216
178 190 216
203 216 283
203 216 283
229 241 305
229 241 305
394 406 457
394 406 457
457 470 521
457 470 521
533 546 559
533 546 559
610 622 635
610 622 635
686 698 762
762 775 838
686 698 762
762 775 838
762 775 838
864 876 914
914 927 991
864 876 914
914 927 991
914 927 991
1067 1079 1143
991
1092
1067 1079 1143
22

B1

WT
(kg)

38

38
51
51
76
76
102
102
152
152
203
203
254
254
305
305
337
387
337
387
387
438
498
438
498
489
591
540
591

130

140
140
155
155
195
195
230
230
251
251
274
274
321
321
359
359
359
392
392
400
400
400
438
438
478
478
520
573

95

152

95
105
105
130
130
164
164
189
189
221
221
259
259
297
297
297
326
326
363
363
363
403
403
444
444
487
535

152
145
145
190
190
232
232
310
310
395
395
470
470
545
545
545
610
610
680
680
680
750
750
840
840
925
1015

450
450
450
450
600
600
600
600
315
315
337
337
385
385
414
414
414
447
447
545
545
545
513
513
553
553
585
663

360
360
360
360
360
360
340
340
340
340
340
460
460
460
575
575
575
575
575
579

500
500
500
500
500
500
700
700
700
700
700
700
700
700
700
700
700
700
700
700

22
25
28
30
52
61
92
100
175
200
270
310
405
485
585
645
730
805
870
1070
1120
1210
1270
1350
1850
2100
2450
3180

38
51
51
76
76
102
102
152
152
203
203
254
254
305
305
305
337
337
387
387
387
438
438
489
489
540
591

152
152
191
191
229
229
279
279
343
343
406
406
483
483
535
595
535
595
595
635
700
635
700
700
815
750
815

AJS TECHNO-FLOW 1.1/2FP~24FP CL300 P Series Ball Valve

mm
RF
1.1/2 190
21.1/2 216
2
216
32
283
3
283

A
RTJ
203
232
232
298
298

43

305

321

305
403
403
502
502
568
568
648
648
762
838
762
838
838
914
991
914
991
991
1143
1092
1143

SIZE
(inch)

64

6
86

8
108

10
1210

12
1412

1612
14
1614
16
1816
2016
18
2018
20
2420
22
24

B1

WE
190
216
216
283
283

WT
(kg)

38
38
51
51
76

38
51
51
76
76

155
165
165
210
210

140
140
155
155
195

95
95
105
105
130

165
165
145
145
190

450
450
450
450
600

24
26
30
34
56

305

76

102

254

195

130

190

600

64

321 305
419 457
419 457
517 521
517 521
584 559
584 559
664 635
664 635
778 762
854 838
778 762
854 838
854 838
930 914
1010 991
930 914
1010 991
1010 991
1165 1143
1114 1092
1165 1143

102
102
152
152
203
203
254
254
305
305
305
337
337
387
387
387
438
438
489
489
540
591

102
152
152
203
203
254
254
305
305
337
387
337
387
387
438
489
438
489
489
591
540
591

254
318
318
381
381
445
445
520
520
585
650
585
650
650
710
775
710
775
775
915
840
915

230
230
251
251
274
274
332
332
378
378
378
380
380
428
428
428
440
440
498
498
524
584

164
164
189
189
221
221
268
268
314
314
314
342
342
395
395
395
480
480
522
522
562
602

232
232
310
310
395
395
495
495
585
585
585
640
640
736
736
736
759
759
845
845
924
1005

1000
1000
315
315
329
329
387
387
433
433
433
440
440
503
503
503
515
515
588
588
614
674

360
360
340
340
340
340
340
340
340
545
545
575
575
575
575
575
579
579
579
579

500
500
700
700
700
700
700
700
70
700
700
700
700
700
700
700
700
700
700
700

98
120
205
245
310
320
530
620
780
860
1010
1090
1190
1480
1650
1720
1685
1880
2290
2750
2880
3610

23

AJS TECHNO-FLOW 1.1/2FP~24FP CL600 P Series Ball Valve

mm
RF
1.1/2 241
21.1/2 292
2
292
32
356
3
356

A
RTJ
241
295
295
359
359

43

432

432
559
559
660
660
787
787
838
838
889
991
889
991
991
1092
1194
1092
1194
1194
1397
1296
1397

SIZE
(inch)

64

6
86

8
108

10
1210

12
1412

1612
14
1614
16
1816
2016
18
2018
20
2420
22
24

B1

WE
241
292
292
356
356

WT
(kg)

38
38
51
51
76

38
51
51
76
76

155
165
165
210
210

145
145
155
155
195

95
95
105
105
130

150
150
145
145
190

450
450
600
600
1000

26
30
34
44
66

435

432

76

102

273

195

130

190

1000

89

435
562
562
664
664
791
791
841
841
892
994
892
994
994
1095
1200
1095
1200
1200
1406
1305
1406

432
559
559
660
660
787
787
838
838
889
991
889
991
991
1092
1194
1092
1194
1194
1397
1296
1397

102
102
152
152
203
203
254
254
305
305
305
337
337
387
387
387
438
438
489
489
540
591

102
152
152
203
203
254
254
305
305
337
387
337
387
387
438
489
438
489
489
591
540
591

273
356
356
419
419
510
510
560
560
605
685
605
685
685
745
815
745
815
815
940
870
940

230
230
251
251
311
311
325
325
378
378
378
359
359
397
397
397
483
483
503
503
565
604

164
164
189
189
245
245
290
290
343
343
343
403
403
443
443
443
488
488
525
525
574
612

232
232
310
310
460
460
545
545
645
645
645
605
605
686
686
686
775
775
850
850
958
1023

1000
1000
306
306
366
366
385
385
438
438
438
434
434
472
472
472
573
573
598
598
737
759

340
340
340
340
545
545
545
545
545
575
575
575
575
575
579
579
579
579
950
950

700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
1400
1400

120
160
275
310
510
570
800
850
1110
1180
1390
1130
1360
1580
1765
2170
2180
2460
2780
3390
3930
4880

Note: The weight described in the above table is for flanged ends RF Ball Valves.

24

AJS TECHNO-FLOW 1.1/2FP~24FP CL900 P Series Ball Valve

mm
RF
1.1/2 305
21.1/2 368
2
368
32
381
3
381

A
RTJ
305
371
371
384
384

43

457

457
610
610
737
737
838
838
965
965
1029
1130
1029
1130
1130
1219
1321
1219
1321
1321
1549
1549

SIZE
(inch)

64

6
86

8
108

10
1210

12
1412

1612
14
1614
16
1816
2016
18
2018
20
2420
24

B1

WE
305
368
368
381
381

WT
(kg)

38
38
51
51
76

38
51
51
76
76

178
216
216
241
241

145
145
155
155
195

95
95
105
105
130

150
150
145
145
190

450
450
600
600
1000

40
45
52
58
80

460

457

76

102

292

195

130

190

1000

105

460
613
613
740
740
841
841
968
968
1038
1140
1038
1140
1140
1232
1333
1232
1333
1333
1568
1568

457
610
610
737
737
838
838
965
965
1029
1130
1029
1130
1130
1219
1321
1219
1321
1321
1549
1549

102
102
152
152
203
203
254
254
305
305
305
324
324
375
375
375
425
425
473
473
571

102
152
152
203
203
254
254
305
305
324
375
324
375
375
425
473
425
473
473
571
571

292
381
381
470
470
545
545
610
610
640
705
640
705
705
785
855
785
855
855
1040
1040

200
200
270
270
295
295
390
390
446
446
446
377
377
459
459
459
504
504
556
556
640

164
164
203
203
260
260
321
321
377
377
377
420
420
470
470
470
511
511
562
562
650

232
232
382
382
485
485
595
595
700
700
700
640
640
740
740
740
822
822
924
924
1100

264
264
325
325
355
355
450
450
521
521
521
452
452
549
549
549
594
594
711
711
795

360
360
340
340
545
545
545
545
575
575
575
575
575
579
579
579
579
579
950
950
950

500
500
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
1400
1400
1400

170
230
390
470
640
530
1070
1200
1610
1695
1790
1560
1800
2240
2520
2970
3000
3400
4360
5580
7030

Note: The weight described in the above table is for flanged ends RF Ball Valves.

25

AJS TECHNO-FLOW 1.1/2FP~24FP CL1500 P Series Ball Valve

mm
RF
1.1/2 305
21.1/2 368
2
368
32
470
3
470

A
RTJ
305
371
371
473
473

546

546
64
705
6
705
86
832
8
832
108
991
10
991
1210 1130
12
1130
1412 1257
1612 1384
14
1257
16
1384
18
1537
20
1664
24
2043

SIZE
(inch)

43

B1

WE
305
368
368
470
470

WT
(kg)

38
38
51
51
76

38
51
51
76
76

178
216
216
267
267

145
145
155
155
195

95
95
105
105
130

150
150
145
145
190

450
450
600
600
1000

40
45
55
75
105

549

546

76

102

311

195

130

190

1000

130

549
711
711
841
841
1000
1000
1146
1146
1276
1406
1276
1406
1559
1686
2071

546
705
705
832
832
991
991
1130
1130
1257
1384
1257
1384
1537
1664
2043

102
102
146
146
194
194
241
241
289
289
289
317
362
407
457
534

102
146
146
194
194
241
241
289
289
317
362
317
362
407
457
534

311
394
394
483
483
585
585
675
675
750
825
750
825
916
985
1170

200
200
258
258
335
335
392
392
492
492
492
470
524
595
680
758

164
164
229
229
302
302
350
350
426
426
426
483
539
606
695
775

285
285
420
420
530
530
645
645
780
780
780
766
878
1012
1190
1350

255
255
318
318
410
410
467
467
567
567
567
560
614
750
835
1029

340
340
545
575
575
575
575
575
575
575
579
579
579
950
950
1045

700
700
700
700
700
700
700
700
700
700
700
700
700
1400
1400
1400

205
300
525
615
880
1085
1560
1850
2325
2620
2890
3020
4260
6400
9300
14550

Note: The weight described in the above table is for flanged ends RF Ball Valves.

26

AJS TECHNO-FLOW

Special Service

Cryogenic Service
In adding to F, U, FA and P Series of ball valves for
normal service, AJS may also manufacture and supply
ball valves for cryogenic service with extended stems.
Usually, extensions are specified by customers. If
unspecified, the extension length shall be made
according to BS 6364.
Ball valves with extended stems may be qualification
tested at cryogenic temperatures with nitrogen gas.
Special cleaning: All cryogenic valves are thoroughly
degreased, cleaned, and pipe ends sealed to prevent
contamination.

Live-Loading Body Bolting (Optional)


For applications where rapid temperature fluctuations,
such as LNG loading platform, can cause joint leakage,
body-bonnet bolting is live-loaded (shown in a small
drawing below) with Belleville spring washer.

Sour Gas Service


All AJS ball valves can meet the requirement of NACE
MR0175 requirement when required. All parts in contact
with fluid, such as body, adapter, ball, stem, seat
retainer, gland follower, flange and body fasteners must
comply with the requirements of NACE MR0175, and
maximum hardness of these components made of
carbon steel is HRC22, Monel and K-500 cannot
exceed HRC35, 17-4PH(630), HRC33.

27

AJS TECHNO-FLOW

Sizing of Actuators

Elements affecting the valves torque


The torque valve of soft seated ball valves depends on the following main factors.
1. Valve design and material selection
Seat design and material selection
The self compensation for swell results in low torque and maximum flexibility.
The friction force depends on the seat material.
Floating ball or trunnion mounted ball
For trunnion mounted ball valve, the fluid load is carried by the trunnion bearing,
which is with PTFE lined. The PTFE lined bearings insure smooth long-life
operation and result in an overall lower torque.
Stem seal
This factor is important on small size valves where it is relatively high in
proportion.
2. Service conditions
Pressure difference
For size over 1 ball valve, the torque will increase substantially with the growth
of pressure difference.
Operation frequency
If a valve remains in the closed position under differential pressure for extended
period of time, the torque shall increase due to cold flow of the resilient material.
Fluid medium influence
The torque tends to be lower with oil medium.
Temperature influence
Within the operating temperature range, the torque shall remain constant except at
low temperature levels, when the seat becomes more rigid.
Operating limitation
Resilient material such as PTFE and R-PTFE can be damaged by a fast turning
ball under pressure.
Actuator selection has to be based on torque value. For electric actuator and
pneumatic actuator choice, customers request shall be firstly considered.
Manual Gear Operators
For operating torque over 320 N.M, AJS recommends
manual gear operators on ball valves, which are not
equipped with air or electric actuators. The gear
operators are fully enclosed with an indicator to
show the position of the ball.
Handle extensions, chain wheels, or right angle drives
are available on request.
Model

XJ50

XJ80

XGJ70

SWN12

SWN13

Gear Ratio

50:1

80:1

70:1

290:1

320:1

Max. Output

1200

2500

4500

5000

7000

Torque(NM)

28

AJS TECHNO-FLOW

Engineering Data

Soft Sealing Materials


Seat
Properties

Nylon

Teflon
(unfilled)

PEEK

Delrin

Polyphenylene

Temperature Range F

-30~200

-100~425

-60~500

-50~180

-50~750

Pressure Rating

900~1500

150~600

150~1500

150~1500

150~300

D75

D58

D85

R-120

D80

11000(min)

6600~7500
(min)

2000~2350
(min)

30(min)

220

275~310

1.3

1.41

1.9~2.1

0.18

0.15

0.1~0.2

109RAD

107RAD

9*106RAD

Hardness

Tensile
Mechanical Strength 8700(min) 2100~2400
Property
(psi)
Elongation
250~290
250
(%)
Specific
1.04
2.2
Gravity
Water
Physical
0.2
<0.01
Property Absorption
(%)
Radiation 5*106RAD

104RAD

High pressure
High
High
High
&temperature
pressure & Chemical &
pressure & temperature &
service with
Service Application
Low
Cryogenic
Low
High
steam in
temperature Corrosion
temperature service
radiation
service
service
service
environment
Sealing
Type

Viton

EPDM

Temperature range F

-20~400

-60~500

Specific Gravity

1.85

Hardness

D75

25% Glass

NBR

Buna.N

-328~500

-50~300

-30~250

2.24

1.2

1.31

D90

D65

D50

D90

Filled PTFE

Gasket
Type
Temperature range F
Service Application
Hardness

Flexible

Spiral Wound

Spiral Wound

Graphite

316+Graphite

316+PTFE

-328~500

-328~500

-328~500

100%

100%

Cryogenic

Fire-safe

Fire-safe

High Corrosion

0~14

0~14

0~14

29

AJS TECHNO-FLOW

Engineering Data

Specifications for Flow Coefficient and Design Operating Torque


F Series Cast Steel Floating Ball Valve (150Lb~300Lb)
Size
1"FP
1.1/2"FP
2"RP
2"FP
3"RP
3"FP
4"RP
4"FP
6"RP
6"FP
8"RP
8"FP
10"RP
10"FP
12"RP

Cv Value
285 PSI
95
308
140
500
220
1390
630
2550
925
5249
2500
10750
5000
17775
8400

740 PSI
95
308
140
420
210
1050
600
2000
910
5186
2498
10262
4990
17220
8390

Design Operating Torque

Pressure 285 PSI


IN-LBS
N-M
300
33.9
540
61
540
61
600
68
600
68
1320
149
1320
149
2160
244
2160
244
5500
622
5500
622
12000
1356
12000
1356
23000
2599
23000
2599

Pressure 740 PSI


IN-LBS
N-M
360
40.7
720
81
720
81
960
108
960
108
2160
244
2160
244
3600
407
3600
407
12000
1356
12000
1356
27000
3051
27000
3051
5500
6215
-----

FA Series Cast Steel Trunnion Ball Valve (150Lb~300Lb)


Size
2"FP
3"RP
3"FP
4"RP
4"FP
6"RP
6"FP
8"RP
8"FP
10"RP
10"FP
12"RP
12"FP
30

Cv Value
285 PSI
500
220
1390
630
2550
925
5249
2500
10750
5000
17775
8400
26750

740 PSI
420
210
1050
600
2000
910
5186
2498
10262
4990
17220
8390
25952

Design Operating Torque

Pressure 285 PSI


IN-LBS
N-M
360
41
360
41
750
85
750
85
1360
154
1360
154
3175
359
3175
359
6445
728
6445
728
10130
1145
10130
1145
17625
1992

Pressure 740 PSI


IN-LBS
N-M
600
68
600
68
1356
153
1356
153
1650
186
1650
186
5712
645
5712
645
10900
1232
10900
1232
17875
2020
17875
2020
27473
3104

AJS TECHNO-FLOW

Engineering Data

Specifications for Flow Coefficient and Design Operating Torque

P Series Forged Steel Trunnion Ball Valve (150Lb~600Lb)


Cv Value

Size
1.1/2
21.1/2
2
32
3
43
4
64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
22
24

285 PSI
308
140
500
220
1390
630
2550
925
5249
2500
10750
5000
17775
8400
26750
14080
9030
32600
14780
44700
20840
19600
58500
28100
76000
29000
91770
113500

740 PSI 1480 PSI


308
308
140
135
420
350
210
190
1050
1000
600
560
2000
1850
910
800
5186
4400
2498
2150
10262
8450
4990
4500
17220
14250
8390
8000
25950
22790
14040
13990
9020
9010
30900
28600
14750
14720
42600
39250
20820
20750
19300
19200
56450
52000
28000
27850
72700
70500
28850
28750
88550
81200
109450 99000

Design Operating Torque

Pressure 285 PSI


IN-LBS
N-M
265
30
265
30
372
42
372
42
1239
140
1239
140
1947
220
1947
220
3363
380
3363
380
5565
640
5665
640
10620
1200
10620
1200
14636
1655
14636
1655
14636
1655
24717
2795
24717
2795
33226
3755
33226
3755
33226
3755
45035
5090
45035
5090
56690
6405
56690
6405
77966
8810
108815 12290

Pressure 740 PSI Pressure 1480 PSI


IN-LBS
N-M
IN-LBS
N-M
530
60
664
75
530
60
664
75
708
80
1018
115
708
80
1018
115
1947
220
2956
334
1947
220
2956
334
3185
360
4071
460
3185
360
4071
460
6018
680
8850
1000
6018
680
8850
1000
10444
1180
17701
2000
10444
1180
17701
2000
18763
2120
31685
3580
18763
2120
31685
3580
22023
2490
47706
5390
22023
2490
47706
5390
22023
2490
47706
5390
37320
4215
57710
6520
37320
4215
57710
6520
49905
5640
76891
8685
49905
5640
76891
8685
49905
5640
76891
8685
72955
8240
118127
13350
72955
8240
118127
13350
97567
11020 163706
18490
97567
11020 163706
18490
129951 14680 214061
24180
171663 19390 273348
30880

31

AJS TECHNO-FLOW

Engineering Data

Specifications for Flow Coefficient and Design Operating Torque

P Series Forged Steel Trunnion Ball Valve (900Lb~1500Lb)


Size
1.1/2
21.1/2
2
32
3
43
4
64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
22
24

32

Cv Value
2220 PSI
165
125
320
185
910
505
1760
730
4300
2010
8400
4160
14160
7300
21230
13920
9000
26600
14690
36600
20700
19000
50540
27840
69700
26950
--86750

3705 PSI
165
125
320
180
820
500
1610
730
4080
2005
7980
4150
13020
7280
19610
13810
8990
24080
--33110
----50360
--64750
----77460

Design Operating Torque

Pressure 2220 PSI


IN-LBS
N-M
840
95
840
95
1328
150
1328
150
3894
440
3894
440
7346
830
7346
830
16639
1880
16639
1880
31862
3600
31862
3600
46732
5280
46732
5280
65318
7380
65318
7380
65318
7380
78100
8825
78100
8825
103876
11730
103876
11730
103876
11730
163300
18450
163300
18450
229846
25960
229846
25960
----375034
42370

Pressure 3705 PSI


IN-LBS
N-M
1815
205
1815
205
4142
408
4142
408
7169
810
7169
810
13276
1500
13276
1500
33190
3750
33190
3750
48679
5500
48679
5500
66910
7560
66910
7560
86735
9800
86735
9800
86735
9800
155047
17518
----255590
28878
--------334705
37817
----430660
48658
--------617785
69800

AJS LITERATURE NO.102/05

AJS TECHNO-FLOW
North America Marketing Operation:
SUFA CANADA LTD.
Address: 3815 29TH Street NE, TIY 6B5
Calgary, Alberta, CANADA
Phone: (403) 219 0551 / 0558
(403) 219 0559
Fax:
Email: sufacanada@telus.net
Middle East Marketing Operation:
AJS Techno Flow Ltd.
Address: P.O. Box 17105
Jebel Ali Free Zone
Dubai, U.A.E
Phone:
Fax:
Email:

971-4-8814188
971- 4-8814171
ajsvalve@emirates.net.ae

SUFA LTD.
Address: P.O. Box 16814
Jebel Ali Free Zone
Dubai, U.A.E.
Phone: 971-4-8815284, 8815132
Fax:
971-4-8815073, 8816689
Email: sufa007@emirates.net.ae
Distributed by:

33