Beruflich Dokumente
Kultur Dokumente
GC9520
Service Manual
PRODUCT INFORMATION
Fast & powerful crease removal
- Soleplate: SteamGlide
- OptimalTemp
- Continiuous steam output: 120 g/min
- Steam boost: 270 g/min
- Vertical steam
- Steam pressure: Up to 6.0 bar
- Steam tip
- Power: 2400 W
Easy to use
- Water tank capacity: 1500 ml
- Filling and emptying water: Detachable water tank
Extra large opening door
- Refill any time
- Heat-up time: 2 min
- Auto Off
- Hose storage: Hose storage compartment
- Cord storage: Cord storage compartment
- Power cord lenght: 1.8 m
- Cord freedom (swivel): 180 degree cord freedom
- Hose length: 1.7 m
- Safe for all fabrics: Even for delicates like silks
- Carry Lock
Sustainability
- ECO setting: 20% energy reduction
12/01
TECHNICAL INFORMATION
Voltage
: 220 - 240 V
Frequency
: 50 - 60 Hz
Power - Iron
: 800 W at 230 V
- Boiler
: 1370 W at 230 V
Product Dimensions : 28.3 x 26.3 x 42.4 cm
Weight
: Weight of iron: 1.2 kg
Weight of iron + base: 5.4 kg
Optimal Temp technology
- Delivers always perfect combination of steam and
temperature
- 100% easy to use, no adjustment required
- 100% safe on all ironable garments
- 100% effective on all fabrics, no other iron is faster
- Tested and approved by independent textile experts
1
Easy De-calc
Easy De-calc cap allows hassle free & effective scale removal
to extend the life of the steam generator.
Calc management
- Suitable for tap water
- Calc clean solution: Easy De-calc
Carry Lock
Lock your iron securely & carry your appliance easy.
Printed in the Netherlands
Copyright reserved
Subject to modification
GC9520
BACKPLATE ASSY 16
SOS KNOB 13
INLAY MOLDED 17
MICRO-SWITCH ASSY 12
HOSE CORD MOUNTED
ASSY SOS 15
HOUSING & LENS
ASSY PRINTED 9
LIGHT GUIDE ASSY 10
COVER MOLDED SOS 8
DEVIATOR ASSY 3
SOLEPLATE MOUNTED
ASSY 1
Remove
Disassemble
Remove
Disassemble
Remove
Remove
Disassemble
Screw A
BACKPLATE SCREW PLATE 21
Screws B1, B2
BACKPLATE ASSY 16
Screws C1, C2
Cord clamp
SOS KNOB COVER 18
SOS KNOB 13
Screw D
INLAY MOLDED 17
Screw E
MICRO-SWITCH ASSY 12
Screw F
HOUSING & LENS ASSY PRINTED 9
Screws G1, G2
LIGHT GUIDE ASSY 10
Screws H1 - H3
COVER MOLDED SOS 8
Screws J1 - J6
DEVIATOR ASSY 3
2-12
GC9520
Pos
Service code
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Backplate assy
Inlay spray painted
SOS knob cover
Trigger molded
Trigger spring
21
3-12
GC9520
18
13
D
E
Micro Switch holder
17
12
A1
11
20
21
B2
14
B1
19
C2
F
16
C1
Cord clamp
9
10
G1
H2
G2
H1
H3
15
8
J2
J1
J3
5
J4
3
J6
J5
4
6
Rubber gasket
2
7
4-12
GC9520
5-12
GC9520
Pos
Service code
Description
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
6-12
GC9520
L2
L1
52
K1
K2
47
54
58
53
46
49
L3
L4
50
M
48
P2
P1
45
P3
43
42
Q2
37
Q1
S1
T2
S2
T1
40
36
32
51
33
U
34
31
60
62
35
X4
X3
X1
X2
S3
41
59
38
Cord
clamp
55
R1
R2
56
61
39
57
30
N4
N3
N2
N1
44
7-12
GC9520
Thermistor
Stand Electronics
L
N
E
UI Board
Trigger
Switch
N
E
Power Board
Iron
LED
Hall Sensor
Board
Steam
E-valve
STAND
Boiler Heating
Element
Thermal
Fuse
Iron
Heating
Element
Thermal
Fuse
Pump
Thermistor
IRON
8-12
WIRING DIAGRAM
GC9520
#1
THERMAL
FUSE (L)
PUMP
sF
sF
#2
#1
M #1
sF
#2 M
#2
THERM-BOILER
sF
#1
THERMAL
FUSE (N)
#2
UI
BOARD
#1
#2
EVALVE-EARTH
sF
9003 (Boiler-L)
9009 (Boiler-N)
9014 (Live)
9007
2x
2
1
3
9012
HALL
SENSOR
BOARD
3x
2
1
3
sPB
sF
NEUTRAL
sM
TRIGGER
sF
THERMISTOR
9002 (Neutral)
sF
(3.96 mm)
9017
mF
9001 (Live)
POWER BOARD
sF
9015 (Evalve-Control)
9016 (Pump-Control)
9013 (Live)
7x
HOSCORD
IRON
FLEX ASSY
sM
Splice 6.0 mm
mF
sF
LEGEND:
sPB
9-12
GC9520
REPAIR INSTRUCTIONS
- Due to the high wattage of the iron, only the specified cord set must be used.
- Should damage be observed on the HOSE CORD MOUNTED ASSY 15 or CORD SET 44, they must be replaced.
Continued usage is not allowed.
- When replacing the MICROSWITCH ASSY 12, please dress the 2 attached wires such that they are free of tension. Pulling
force on the wires may affect the steam triggering.
- To avoid damage to the sealing & components of the BOILER ASSY 36, NEVER clean the boiler assy with vinegar, descaling
agent or other corrosive chemicals.
- When replacing ELECTROVALVE 37 or PUMP ASSY 31, please be reminded to apply loctite at the joints for good sealing.
- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as
laid down & officially established at this moment.
- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.
1. Soleplate temperature
Check that soleplate temperature is within below requirement.
Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.
The table below shows the temperature requirement.
120
143
Testpoint
=
Minimum
2. Leakage current
Check that leakage current is within IEC requirement.
Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.
3. Water leakage / Functionality
Check that there is no water leakage from any part of the product during operation.
Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.
4. Loose part
Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.
10-12
GC9520
REPAIR INSTRUCTIONS
Crimping tool
2.7 mm
(max)
3.5 mm
(max)
Fold in crimp
1 - 2 mm
CAUTION: When crimping on plastic part like DE-AIR VALVE, avoid over crimping which may lead to plastic part crack.
11-12
GC9520
REPAIR INSTRUCTIONS
6. Replacing ELECTROVALVE 37
To prevent damage to the electrovalve during service activity, please observe below precautions during disassembly & reassembly.
Tools required: Torque wrench (set to 6kgf)
CAUTION #1: The torque wrench engagement is allowed ONLY at the yellow box locations in below picture.
CAUTION #2: Ensure torque wrench jaw does not contact the solenoid body.
Torque wrench
Electro-valve
solenoid body
12-12