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BS-300

Chemistry Analyzer

Service Manual

2006 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.
For this Service Manual, the issued Date is 2006-06 (Version: 1.0).

Intellectual Property Statement


SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this Mindray product and this
manual. This manual may refer to information protected by copyrights or patents and
does not convey any license under the patent rights of Mindray, nor the rights of
others. Mindray does not assume any liability arising out of any infringements of
patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information.
Disclosure of the information in this manual in any manner whatsoever without the
written permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation of this
manual in any manner whatsoever without the written permission of Mindray is
strictly forbidden.
,
,
,
trademarks or trademarks owned by Mindray in
other trademarks that appear in this manual are
without the intention of improperly using them.
respective owners.

,
are the registered
China and other countries. All
used only for editorial purposes
They are the property of their

Responsibility on the Manufacturer Party


Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not
be liable for errors contained herein nor for incidental or consequential damages in
connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in
the condition that:
all installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel;
the electrical installation of the relevant room complies with the applicable
national and local requirements;
the product is used in accordance with the instructions for use.

WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.

NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.

Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
This warranty shall not extend to:
any Mindray product which has been subjected to misuse, negligence or
accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
any product of any other manufacturer.

Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1

Obtain return authorization: Contact the Mindray Service Department and


obtain a Customer Service Authorization (Mindray) number. The Mindray
number must appear on the outside of the shipping container. Returned
shipments will not be accepted if the Mindray number is not clearly visible.
Please provide the model number, serial number, and a brief description of
the reason for return.

Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).

Return address: Please send the part(s) or equipment to the address offered
by Customer Service department

Company Contact
Manufacture:

Shenzhen Mindray Bio-Medical Electronics Co., Ltd.

Address:

Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,


Nanshan, Shenzhen, P.R.China, 518057

Phone:

+86 755 26582479 26582888

Fax:

+86 755 26582500 26582501

II

Preface
Who Should Read This Manual
This manual is written for service professionals authorized by Mindray.

Conventions Used in This Manual


Safety Symbols
This chart explains the symbols used in this manual.
When you see

Then

WARNING:

Read the statement following the symbol. The


statement is alerting you to an operating hazard
that can cause personal injury.

BIOHAZARD:

Read the statement following the symbol. The


statement is alerting you to a potentially
biohazardous condition.

CAUTION:

Read the statement following the symbol. The


statement is alerting you to a possibility of
system damage or unreliable results.

NOTE:

Read the statement following the symbol. The


statement is alerting you to information that
requires your attention.

Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.

Contents

Contents
Preface........................................................................................................................................... i
Who Should Read This Manual .............................................................................................. i
Conventions Used in This Manual .......................................................................................... i
1

Specifications.................................................................................................................... 1-1
1.1
1.2
1.3
1.4

System Installation ........................................................................................................... 2-1


2.1
2.2

3.2
3.3

3.4
3.5
3.6

Main Control Board.............................................................................................. 4-1


Power Drive Board .............................................................................................. 4-2
A/D Conversion Board......................................................................................... 4-2
Reagent Refrigeration Board............................................................................... 4-2
Level Detection Boards ....................................................................................... 4-3
Feeder Connection Board ................................................................................... 4-3
Manipulator Connection Board ............................................................................ 4-3
Probes Connection Board ................................................................................... 4-4
Power Supply Assembly ...................................................................................... 4-4

Maintenance and Service................................................................................................. 5-1


5.1
5.2
5.3
5.4
5.5

Dispensing System.............................................................................................. 3-1


3.1.1
Probe assemblies................................................................................. 3-1
3.1.2
Disk assemblies ................................................................................... 3-2
Feeder ................................................................................................................. 3-3
3.2.1
Feeder assemblies ............................................................................... 3-3
3.2.2
Manipulator........................................................................................... 3-4
Temperature Control System............................................................................... 3-5
3.3.1
Temperature control assembly ............................................................. 3-5
3.3.2
Reagent preheating.............................................................................. 3-6
3.3.3
Reagent refrigeration............................................................................ 3-7
Photometric System ............................................................................................ 3-8
Fluid System ........................................................................................................ 3-8
ISE Module (optional) ........................................................................................ 3-10

Functions of Boards......................................................................................................... 4-1


4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9

Check before Installation ..................................................................................... 2-1


Installation Procedure.......................................................................................... 2-1

System Descriptions ........................................................................................................ 3-1


3.1

System Feature ................................................................................................... 1-1


Loading System Feature ..................................................................................... 1-1
Analysis System Feature..................................................................................... 1-2
Others .................................................................................................................. 1-2

Replacing Light Filter Assembly .......................................................................... 5-1


Replacing Optical Fiber ....................................................................................... 5-4
Adjusting Reaction Disk, Manipulator and Feeder .............................................. 5-7
Adjusting Probes and Disks................................................................................. 5-8
Replacing Components of ISE Unit (optional)................................................... 5-10
5.5.1
Replacing Tubing................................................................................5-10
5.5.2
Replacing Pumps ............................................................................... 5-13
5.5.3
Replacing ISE Module........................................................................ 5-13

Software Introduction....................................................................................................... 6-1

Contents
6.1
6.2
7

System Software.................................................................................................. 6-1


6.1.1
System initialization.............................................................................. 6-1
6.1.2
Shutdown processing ........................................................................... 6-2
Control Software .................................................................................................. 6-2

Service Flow ...................................................................................................................... 7-1


7.1
7.2
7.3
7.4
7.5

7.6
7.7
7.8
7.9

7.10

Fluid Level Detection Failure of Reagent Probe.................................................. 7-1


Fluid Level Detection Failure of Sample Probe ................................................... 7-2
Liquid Dropping From Probes.............................................................................. 7-3
Failing to Detect Level of Water for Washing Exteriors ....................................... 7-4
Abnormal Results ................................................................................................ 7-5
7.5.1
All Results Being Abnormal .................................................................. 7-5
7.5.2
Some Results Being Abnormal............................................................. 7-5
7.5.3
Several Results Being Abnormal.......................................................... 7-6
Insufficient Light Intensity of Lamp ...................................................................... 7-7
Temperature Control Failure................................................................................ 7-8
Bar Code Scanner (optional) Failure................................................................... 7-9
Feeder Failure ................................................................................................... 7-11
7.9.1
Transducer Distribution of the Feeder................................................ 7-11
7.9.2
Feeder Failure .................................................................................... 7-12
7.9.3
Manipulator Failure............................................................................. 7-13
Troubleshooting of ISE Unit (optional)...............................................................7-13

Mechanical Structure ....................................................................................................... 8-1

Tools and Parts ................................................................................................................. 9-1


9.1
9.2

Service Tools ....................................................................................................... 9-1


Parts .................................................................................................................... 9-1

10 Maintenance And Test Software.................................................................................... 10-1


10.1
10.2
10.3
10.4
10.5

General .............................................................................................................. 10-1


Command .......................................................................................................... 10-3
10.2.1
Single Command Area ....................................................................... 10-3
10.2.2
Macroinstruction Area....................................................................... 10-10
PARA and Speed .............................................................................................10-13
Temperature..................................................................................................... 10-19
Photoelectric .................................................................................................... 10-20

Appendix A Boards Connection Diagrams .............................................................................. A-1


Appendix B Test Points of Boards ............................................................................................ B-1

Specifications

1 Specifications
1.1

System Feature
Dimension: 980mm 710mm 1200mm (W D H)
Weight: 175kg
Power supply: AC100-130V 10% or 200-240V 10%
Input power: 1000VA
System: optional, multi-channel, multi-test
Scope: Clinical chemistries
Test types: end-point, kinetic and fixed-time. All support double-reagent and
double-wavelength
Calibration type: Linear (single-point, two-point and multi-point), Logistic 4P,
Logistic 5P, Exponential 5P, Polynominal 5P, Parabola, Spline

QC rules: Westgard multi-rule, X -R, Cumulative sum check, Cumulative error,


Twin-plot
Tests analyzed simultaneously: 48 (single-reagent) / 24 (double-reagent); if the
ISE unit (optional) is connected, 3 (Na, K and Cl included) or 4 (Na, K, Cl and Li
included) tests are added
Throughput: maximum 300tests/h; if the ISE (optional) is connected, maximum
420tests/h (Na, K and Cl included) or maximum 480 tests/h (Na, K, Cl and Li
included)

1.2

Loading System Feature


Sample volume: 3l~45l; Precision: 0.5l; for the ISE (optional), 70l serum,
70l plasma, 140l diluted urine
Sample disk: general sample disk, including the inner circle and the outer circle
Sample tube position: 60 positions, including 6 calibrator positions, 3 control
positions, 5 for STAT sample positions; 5 virtual disks for maximum 300 samples
Sample probe: with a built-in level detector; equipped with auto safeguard;
capable of tracking sample level
Washing function: automatically washing interior and exterior of sample probe;
carryover no more than 0.1%
Pre-dilution: 4 dilution rate 150, taking reaction cuvettes as the container
Reagent volume: 30-450ul; Precision: 1ul
Reagent disk: including the inner circle and the outer circle
Reagent position number: 25/50 reagent positions. Each reagent position is
available for containing one Hitachi 7060 bottle, one Hitachi 7170 bottle, one
Mindray inner-circle bottle or one Mindray outer-circle bottle.
Reagent probe: One independent probe which has a built-in level detector; is
equipped with auto safeguard and capable of tracking reagent level
Washing function: automatically washing interiors and exteriors of reagent probes;
carryover no more than 0.1%

1-1
1-

Specifications

Mixing bar: for single-reagent tests, it functions after sample dispensing; for
double-reagent tests, it functions after the dispensing of the sample and the
second reagent.

1.3

Analysis System Feature


Lamp house: 50w lamp
Light splitting mode: Splitting by optical fiber, filtering by an interference filter.
Half band-width: 102nm
Wavelength: 340, 405, 450, 510, 546, 578, 630, 670, 700nm
Absorbance range: -0.1~5, 10mm optical path conversion
Reaction cuvette: 5 6 25mm, optical path 5mm. Material: PP, disposable.
Volume: 750uL
Reaction liquid volume: 180-500l
Max. reaction time: 20 minutes
Reaction temperature: 370.3 with fluctuation of 0.1

1.4

Others
Operating system: Windows 2000 or Windows XP
Display: optional
System interface: RS-232
Printer: optional
Built-in bar code scanner: optional
ISE module: optional

1-2

System Installation

2 System Installation
NOTE:
The analyzer should be installed or moved to another place by
Mindray-authorized personnel only.

2.1

Check before Installation


The user should provide the environment that meets the requirements mentioned in
the Operation Manual. Check if the environment meets the requirements before
installing the analyzer. Refer to the chapter 2 of the Operation Manual for details.

2.2

Installation Procedure
1

Ensure available installation fields and environments in hospitals.

Confirm the reagents and calibrators.

Go to the installation field, and then check the delivery list for acceptance.

Install the four handles on the four angles of the analyzer. Move the analyzer
to the installation field, fix the casters, and then remove the handles.

Insta ll the computer, display and printer.

Open the front plate, and check whether cable connections are loose. Open
the top plate, check whether the probe assemblies, reagent disk and sample
disk are intact and in good performance.

Connect the communication cable, power cable, grounding wire, waste tank
and deionized water tank. Install the used-cuvette bucket, reagent probe,
sample probe and mixing bar.

Top up the deionized water tank with deionized water.

Put reaction cuvettes in the feeder. Remember to check whether the surfaces
of the cuvettes are smooth. In case of any bump, remove it before loading the
cuvette to the compartment. Do not touch the light transmission part of the
cuvette in which the colorimetric reading is taken.

10

Load acid and alkaline detergents to positions 46 and 47, and distilled water
to positions 49 on the reagent disk. Load distilled water to position 60 on the
sample disk.

11

Switch on the analyzer as follows: POWER ANALYZING UNIT POWER


display computer printer.

12

After Windows is started, double-click the icon of BS-300 on the desktop to


start the system software. The system program will automatically finish the
self-test, become online and warm up the reaction cuvettes within about 30
minutes.

13

Select the [System/Status] menu, and then observe the system status and
record it in the table below:

2-1

System Installation
Feeder status

Unconnected

Reaction
temperature

disk

Reagent
temperature

disk

Full

Half full

Empty

Ambient temperature
Waste tank status

Abnormal (full)

Normal (not full)

Detergent status

Abnormal (empty)

Normal (available)

Printer status

No printer

Normal

Main control unit

Unconnected

Reaction disk unit

Unconnected

Reagent disk unit

Unconnected

Sample disk unit

Unconnected

Loading/unloading unit

Unconnected

Temperature
unit

Unconnected

control

Idle

Running

Lamp
Network connection

Unconnected

Wavelength

Dark current

Light source base

340
405
450
510
546
578
630
670
700
Reference light system
14

Select the [System/Maintenance] menu. Then select the Motion tab page,
and implement all sub-steps of each unit to see whether they are normal. In
case of any exception, adjust it.

15

Wash the interiors and exteriors of the sample probe, reagent probe and
mixing bar for several times to make the fluid circuit filled.

16

Set parameters for test, reagent and calibration under the Parameters menu.

2-2

System Installation
17

Request for calibration and samples, run and then debug the results.

18

After debugging the results, fill them in the table below:


Test

ALT

CREA

BUN

Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10
19

Training
Can the user complete daily tests?

Yes No

Is the user familiar with the analytical methods such as


kinetic, two-point, endpoint?

Yes No

Is the user familiar with the daily, weekly and monthly


maintenance and relevant maintenance methods?

Yes No

Is the user skilled in washing dust screens?

Yes No

Is the user skilled in cleaning and replacing the probes


and the mixing bar?

Yes No

Is the user skilled in replacing the plunger assemblies


of syringes?

Yes No

Is the user skilled in replacing the lamp?

Yes No

Is the user skilled in maintenance of built-in bar code


scanner?

Yes No

Is the user skilled in maintenance of ISE unit?

Yes No

Does the user know the positions, roles and


preparation methods of distilled water and acid and
alkaline detergents?

Yes No

2-3

System Descriptions

3 System Descriptions
The BS-300 analyzer consists of the analyzing unit, operation unit and output unit.
The analyzing unit consists of the dispensing system, feeder, temperature control
system, photometric system and fluid system.

3.1

Dispensing System
The dispensing system consists of the probe assemblies (including the reagent
probe assembly, sample probe assembly and mixing bar assembly), reagent disk,
sample disk and reaction disk.

3.1.1 Probe assemblies


Among the probe assemblies, the mixing bar assembly is the same as the reagent
probe assembly and the sample probe assembly, except that the knurled axis is
30cm shorter.

Every probe assembly has a horizontal photoelectric switch and a vertical


photoelectric switch. These switches are used for defining horizontal and vertical

3-1

System Descriptions
initial positions of probe assemblies. The horizontal and vertical step motors
precisely control the horizontal and vertical movements of the probe assemblies, and
the synchronizing belts serve as the gearing.
The shaft and the bushing must corporate with each other precisely, so they cannot
be used confusedly.

3.1.2 Disk assemblies


The three disk assemblies are different in their coders. The coder corresponds to the
position where disks should stop. There is an initial-position mark under every coder.
The three coders of the three disks have three coder transducers. Each transducer
has two photoelectric switches for inducing the rotation and initial position of the
disk.

The step motors control the disk assemblies, and the synchronizing belts serve as
the gearing.

3-2

System Descriptions
There is a build-in bar code scanner to the left of the sample disk. The scanner is
optional.

Build-in bar code scanner

3.2

Sample probe assembly

Feeder
The feeder consists of the feeder assemblies and the manipulator. It is designated to
send cuvette segments to the reaction disk, take out the used ones and abandon
them to the used-cuvette bucket.

3.2.1 Feeder assemblies


The feeder assemblies include the gearing assembly, cuvette compartment
assembly, cuvette-pushing assembly and no-cuvette detection assembly (see the
following figure).
The supporting plate of the feeder assemblies is a square piece of steel that is
connected to the analyzing unit by its four poles, which are secured by four nuts.
Unscrewing the nuts, you can disassemble the feeder assemblies from the analyzing
unit easily.

3-3

System Descriptions

There are five transducers that are shown in the figure below.
The no-cuvette transducer is used to detect whether there is a cuvette segment at
the loading position. The insufficient-cuvette transducer is used for determine
whether there are less than 10 reaction cuvettes in the compartment or not. If yes,
the analyzer will give a prompt.
Pressure Transducer

No-Cuvette
Transducer

Cuvette-Pushing
Limit Transducer

Insufficient-Cuvette
Transducer

Cuvette-taking limit
transducer

3.2.2 Manipulator
Two step motors (horizontal and vertical) supply power for horizontal and vertical
movements of the manipulator.
The upper finger and lower finger are same in their structures. They work together to
replace used cuvette segments with new ones.
The manipulator runs in a relatively complicated way. There are four transducers on
it: vertical transducer, horizontal transducer and two finger transducers.

3-4

System Descriptions

3.3

Temperature Control System

3.3.1 Temperature control assembly


The temperature control assembly of the reaction disk consists of the
temperature-controlled pot, heat-insulating sheath/plate, top heater, bottom heater,
reaction disk/cuvettes, photoelectric seat, temperature transducer, fan and control
circuit.

3-5

System Descriptions

1: Temperature transducer and the support


2: Fan
3: photoelectric seat
4: Heat-insulating sheath
5: top heater
6: Cover
7: temperature-controlled pot
8: bottom heater

Upper heater: square in shape, 220/110VAC, 125W


Lower heater: ring in shape, 220/110VAC, 350W
Total power: 475W.
The function of heaters is to compensate the heat for incubating the reagent and for
maintaining the temperature of the temperature-controlled chamber.
Fans are used in series in the temperature-controlled chamber. It makes the air
circulating in the chamber, and enhances the convective heat exchange. There are
four fans in the chamber. All have the alarm function.
The temperature transducer feeds back the air temperature at the position several
millimeters from the bottom of the reaction cuvette.
The overheat protection switch is to switch off the power when the temperature
controller does work and the temperature-controlled chamber reaches 55, so as to
avoid overheat or fire. When the temperature-controlled chamber becomes 35,
this switch will automatically be reset.

3.3.2 Reagent preheating


The preheating assembly consists of two aluminum plates, a Teflon tube having nine
loop sections, heating components, transducer, temperature protection switch,
thermal conductive colloid, a section of tube and the reagent probe.
The temperature of the thermal source of the preheater is controlled at 45. The
initial temperature of the reagent is 4 ~ 10 when it is taken out of the refrigeration

3-6

System Descriptions
chamber. When the reagent passes the heater, its temperature increases to 35.
Then the reagent is added into the reaction cuvette and the preheating process is
finished.
Reagent preheating assembly

3.3.3 Reagent refrigeration


The refrigeration module consists of refrigeration cabin, PU heat-insulating sheath,
reagent disk, reagent bottle, temperature transducer, refrigeration flakes, heat
sinking component, fan and control circuit. The refrigeration module is shown in the
following figure.

The refrigeration assembly consists of fan, hot-end radiator, POM connector,


cold-end heat-conductive aluminum block, and PELTIER refrigeration flake. Each
analyzer has two such refrigeration assemblies, as shown in the figure below. The
cold-side of the refrigeration flake clings to the refrigeration compartment, and the
hot-side clings to the radiator (The side having letters should cling to the refrigeration
aluminum block).

3-7

System Descriptions

Each refrigeration flake corresponds to a heat-sinking block and a cooling fan. It


should be installed with the cold side upward.

3.4

Photometric System
The photometric system consists of a measurement photometric system and a
reference photometric system. The measurement photometric system provides 9
monochromatic lights to measure the absorbance of the reacting liquid in the rotating
reaction cuvettes. The reference photometric system compensates the
measurement photometric system to make the measurement more accurate.

Tungsten-halogen
lamp
Biconvex

lens

Main
fiber

Plano

convex
lens Cuvette

Plano

Filter

convex

lens Photodiode

Fibers

.
.
.

Measurement
lights

Photodiode

light
Reference

3.5

Fluid System
The fluid system is shown in the following figure.

3-8

System Descriptions

Sample syringe

Reagent syringe
Mixing bar

As shown in the figure above, the fluid system consists of interior washing and
exterior washing.
The syringe assembly controls the aspiration volume by controlling the travel of the
sample/reagent syringe. It is the core part of the fluid system.

3-9

System Descriptions

3.6

ISE Module (optional)


The ISE module that is used to measure the concentration of K+, Na+, Cl- and Li+ in
serum, plasma and urine consists of ion-selective electrodes, peristaltic pumps and
calibrants.

ISE

Calibrant B
Pump W

Pump A

Calibrant A

Pump B

Waste

3-10

System Descriptions

3-11

Functions of Boards

4 Functions of Boards
The analyzer is integrated with the following boards:
Main control board
Power drive board
Sample level detection board
Reagent level detection board
A/D conversion board
Ten photoelectric conversion boards (340nm, 405nm, 450nm, 510nm, 546nm,
578nm, 630nm, 670nm, 700nm and reference light)
Reagent refrigeration board
Power supply assembly
Manipulator connection board
Feeder connection board
Probes connection board
PC
Power supply assembly
PFC board
12V&5V board
24V board
ISE power supply board

Level detection boards


Transducers

Main control board

Reagent
refrigeration board

Power drive board


A/D conversion board
10 photoelectric
conversion boards

4.1

Build-in sample bar


code scanner

ISE module
Step motors
DC motors
Pumps, valves

Heaters of reaction
disk
Reagent pre-heater

Lamp

Peltiers
transducers

Main Control Board


The main control board is the control center of the whole hardware system. It
consists of the control circuits of 6 functional units (including main control unit,
photoelectric unit, reagent unit, sample unit, loading/mixing unit, temperature control
unit). Each functional unit has an MCU. They communicate in the multi-unit mode
and thus compose the whole control system.
The functions of the main control board are:
communicating with the PC through the RS232, receiving and analyzing
instructions from the PC and sending data to the PC.
controlling photoelectric conversion through the interface with the A/D conversion
board, reading and saving data from the A/D conversion board.
outputting control signals of each unit through the interface with the power drive
board.

4-1

Functions of Boards
receiving signals of fluid level detection and bump collision through the interface
with the level detection boards.
detecting signals from temperature transducers and controlling temperature of the
reaction disk and reagent preheating.
receiving signals from position transducers, deionized water transducer and waste
transducer and controlling the transducers.
controlling the built-in sample bar code scanner, reading the data and sending it to
the PC.
controlling the ISE module, reading the results and sending them to the PC.

4.2

Power Drive Board


The main functions of the power drive board are to receive the control signals from
the main control board and control drive components. The block diagram of the
power drive board is shown in the figure below.

Control signals from


Main Control Board

to 13 step motors

to 2 DC motors

to 2 solenoid valves

to 3 pumps

to 2 heaters of
reaction disk

4.3

to lamp power

to 2 magnets
to reagent
preheating

A/D Conversion Board


The 10 photoelectric conversion circuits convert the intensity signals of the lights
transmitting through the reaction cuvettes to electric signals, and then transmit them
to the A/D conversion board through a 5-core shielded cable. Photoelectric
conversion boards for different wavelengths have different gains and cannot be
replaced by each other.
The A/D conversion board filters and amplifies the 10 channels of electric signals
output from the photoelectric conversion boards, transmits them through the
multi-way gating switch to the A/D converter and then sends them to the main control
board for further processing.

4.4

Reagent Refrigeration Board


The circuits of the reagent refrigeration board include the refrigeration circuit and the
fan circuit.
The refrigeration circuit is needed to work continuously, so it is powered separately.
The control objects of the reagent refrigeration board include:
Reagent refrigeration: 2 PELTIER components, 4 fans.

4-2

Functions of Boards
Heat sink system for the whole device: 3 lamp-cooling fans, 4 temperature control
fans of the reaction disk.

4.5

Level Detection Boards


The level detection boards that include sample level detection board and reagent
level detection board are used to detect the fluid level of sample and reagent
separately. When the analyzer aspirates reagents/samples, the probes dip into the
liquid to a specific depth, so as to avoid carryovers that have impacts on test results,
and to avoid air aspiration when the reagent/sample is insufficient.

4.6

Feeder Connection Board


The feeder connection board transfers the signals between the feeder transducer
and the main control board, and connects the power drive board and the loading
motor (DC).
Connections:

4.7

Connector

Connected with

J91

Front transducer

J92

Back transducer

J93

Intermediate transducer

J94

No-cuvette transducer

J95

Pressure transducer

J96

Motor control wire (connected with the power drive board)

J97

Motor control wire (connected the motors)

J98

Cuvette-loading button

J99

Connection wire of the main control board

Manipulator Connection Board


The manipulator connection board transfers the signals between the manipulator
transducer and the main control board, and connects the power drive board and the
electromagnet.
Connections:
Connector

Connected with

J101

Horizontal loading position transducer

J102

Vertical loading position transducer

J103

Electromagnet-closing transducer of the lower hand

4-3

Functions of Boards

4.8

Connector
J108

Connected with
Electromagnet-closing transducer of the upper hand

J104

Drive wire of the electromagnet of the upper hand

J105

Drive wire of the electromagnet of the lower hand

J106

Drive wire of the electromagnet (connected with the power drive


board)

J107

Connection wire of the main control board

J109

Safeguard transducer (reserved)

J110

Safeguard transducer (reserved)

Probes Connection Board


The probes connection board transfers the signals between the sample/reagent level
detection board and the main control board, inputs the temperature signals, outputs
the reagent preheating signals, and transfers the signals between the power drive
board and the mixing motor (DC).

4.9

Connector

Connected with

J200

Interface of the sample level detection board

J201

Interface of the reagent level detection board

J202

Interface of the mixing motor (DC)

J203

Sample detection signal interface of the main control board

J204

Reagent detection signal interface of the main control board

J205

Temperature control signal interface of the reaction disk

J206

Reagent preheating signal interface

J207

Interface of the power drive board

Power Supply Assembly


The power supply assembly consists of three boards: PFC board, 24V board,
12V&5V board and ISE (optional) power supply board.
The functions of the PFC board include:
AC/DC conversion;
Supplying the +390V and VDD voltage to the 24V board and the 12V&5V board;
Supplying stable 12V voltage for the lamp;
Supplying control signals of the analyzing unit switch to control the C12V, 5V and
24V outputs.

The 24V board converts the 390VDC current transmitted from the PFC board to the
separated 24VDC outputs through the forward converter.

4-4

Functions of Boards
The 12V&5V board converts the 390VDC voltage from the PFC board to B12V,
C12V and 5V voltages through the forward converter.
The ISE power supply board converts the 12V of the reagent refrigeration board to
24V that provides power supply for the ISE unit (optional).

4-5

Maintenance and Service

5 Maintenance and Service


WARNING:
Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.

BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal.

CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.

Refer to the BS-300 Chemistry Analyzer Operation Manual for details about
unclogging the sample probe
unclogging the reagent probe
replacing the sample probe
replacing the reagent probe
replacing the mixing bar
replacing the plunger assembly of syringe
replacing the lamp

5.1

Replacing Light Filter Assembly


The light filter and optical assembly are fixed in the supporting sleeve. The back end
is compacted and enclosed with the photoelectric amplification board and the screen
gland. Generally, the supporting sleeve is replaced together with the filter and optical
assembly.

5-1

Maintenance and Service


Figure 5-1 Light filter assembly

Lens
Filter

Gasket

Lens Seat

Screw

Shield Box

Gasket

Photoelectric
Conversion Board

Flat Spring
Supporting Sleeve

WARNING:
Before operating, ensure to place the POWER (main switch) to OFF.

Unscrew (counter clockwise) the two cap screws on the screen gland
whose wavelength is to be replaced.

Open the cover of the A/D conversion board, and unplug the plug
corresponding to certain wavelength.

5-2

Maintenance and Service


3

Take out the photoelectric conversion board and the supporting sleeve.

Keep the photoelectric conversion board upward, and loosen the two
retaining screws on it.

Keep the photoelectric conversion board upward, and pull the photoelectric
amplification board out of the supporting sleeve.

Unpack the new supporting sleeve containing the optical assembly. Be sure
to keep the top side (where to assemble the photoelectric amplification
board) of the supporting sleeve upward.

Install the original photoelectric conversion board onto the new supporting
sleeve, and then fasten the two retaining screws.

Install the screen gland, and fasten the retaining screws.

5-3

Maintenance and Service


9

Connect the photoelectric conversion board to the A/D conversion board,


and assemble the cover.

WARNING:
When replacing the light filter assembly, do not touch the optical
assembly in the supporting sleeve and the photoelectric receiving tube
of the photoelectric conversion board by hand.
The light filters and the photoelectric conversion boards are in
one-to-one relationship. Do not disarrange them.

5.2

Replacing Optical Fiber


WARNING:
Before operating, ensure to place the POWER (main switch) to OFF.

Unscrew the four screws on the supporting pillars of the cuvette feeder, and
remove the cuvette feeder.

5-4

Maintenance and Service


2

Unscrew the four screws on the reaction disk cover, and open the reaction
disk cover.
Attention should be paid to the power cable of the upper heater when the
reaction disk cover is being opened.
Power cable of
upper heater

Take out two cuvette segments in a diagonal with the needle-nose pliers to
make two spaces for disassemble the colorimetric disk.

Unscrew three M3 cap screws, and then disassemble the colorimetric disk.

5-5

Maintenance and Service


5

Use an M3 cap screwdriver to loosen the retaining screws of the optical


fibers on the colorimetric clamp and the reference light support.

Take out the optical fibers one by one, and fix the optical components in the
colorimetric clamp by fastening the screws slightly.
Screw of the reference light

Draw out all the nine optical fibers from the reaction compartment.

Loosen the M3 cap screw (used for retaining optical fibers) on the lamp
housing, and then draw out the optical fibers.

Put nine of the ten branches of the new optical fiber into the reaction disk
from its bottom one by one, loosen the retaining screw, insert the optical
fiber to the end, and then fasten the retaining screw.

10

Fix the reference light optical fiber.

5-6

Maintenance and Service


11

Fix the optical fiber of the lamp housing.

12

Put the colorimetric disk back and fix it.

13

Put the reaction disk cover back and fix it.

14

Install the cuvette feeder and fix it.

CAUTION:
When replacing the optical fiber, ensure that its bending radius is no
less than 20cm. Otherwise, the optical fiber will be damaged.

5.3

Adjusting Reaction Disk, Manipulator and Feeder


NOTE:
Debug the lower arm first (The relation between the lower arm position
and the reaction cuvette position is very important.), and then the upper
arm. When debugging the lower arm, move the cuvette compartment
aside.

Disassemble the cuvette feeder, and adjust the circular position of the
reaction disk (through the initial position transducer of the reaction disk) to
the standard position (The finger of the lower arm points to the center of the
slot between reaction cuvette segments).

Horizontally adjust the manipulator to the standard position (The finger of


the lower arm can work on reaction cuvettes well, and it should be 0.2mm
away from the nearest point of the reaction cuvette).

5-7

Maintenance and Service

5.4

Vertically adjust the manipulator the standard position (The finger of the
lower arm can work on reaction cuvette well, and the finger support of the
lower arm should be 0.15mm above the reaction cuvette.).

Run the manipulator to the position for taking new cuvettes, and
horizontally adjust the reaction cuvettes in the feeder. When catching a
cuvette, ensure a clearance of 0.4mm ~ 0.6mm between the finger of the
upper arm and the cuvette, and center them.

Adjusting Probes and Disks


NOTE:
Adjust the positions of the three probes and reaction cuvettes, and then
others.

Adjust the working position of the reagent probe (To minimize the
cumulative error, ensure that the reagent probe return to the initial position
before each adjustment.) as follows:
A

For the reagent discharging position, ensure the reagent probe is in


the center of the reaction cuvette and the probe tin is 2 ~ 3mm away
from the bottom of the reaction cuvette.

Adjust the position of the initial-position transducer of the reagent


disk. Ensure the mouths of reagent cuvettes in the inner and outer
circles fit the reagent disk cover well.

Adjust the washing position of the reagent probe. Ensure the reagent
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.

Adjust the reagent probes position on the outer circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the outer
circle.

5-8

Maintenance and Service


E

Adjust the reagent probes position on the inner circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the inner
circle.

Adjust the working position of the sample probe (To minimize the
cumulative error, ensure that the sample probe return to the initial position
before each adjustment.) as follows:
A

For the sample discharging position, ensure the sample probe is in


the center of the reaction cuvette and the probe tin is 2 ~ 3mm away
from the bottom of the reaction cuvette.

Adjust the position of the initial-position transducer of the sample


disk. Ensure the mouths of sample cuvettes in the inner and outer
circles fit the reagent disk cover well.

Adjust the washing position of the sample probe. Ensure the sample
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.

Adjust the sample probes position on the outer circle of the sample
disk. Ensure the sample probe is in the center of the hole of the outer
circle.

Adjust the sample probes position on the inner circle of the sample
disk. Ensure the sample probe is in the center of the hole of the inner
circle.

Adjust the working position of the mixing bar.


A

Switch off the analyzing unit first, and then rotate the mixing arm to
see if its rotation radius is proper. If the mixing bar cannot reach the
center of the reaction cuvette, adjust the position of the mixing bar on
the mixing arm properly.

Disassemble the mixing arm, and then switch on the analyzing unit to
run the reaction disk and stop it at any cuvette. Hold the mixing arm
by hand, and fix it at the center of the reaction cuvette.

Vertically adjust the mixing bars position in the reaction cuvette.


Ensure the mixing bar tip is 1 ~ 2mm away from the bottom of the
reaction cuvette.

Adjust the washing position of the mixing bar. Ensure the mixing bar
is in the center of the wash well and about 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.

In the engineering adjustment software, select the Debug instruction


menu, and rotate the reaction disk for one lap. Dive probes and mix the
reactant at every position or every several positions to see if the three
probes interfere with any reaction cuvette (Command 61). If the mixing bar
knocks the side or the bottom of any cuvette, repeat Step 3.

5-9

Maintenance and Service

5.5

Replacing Components of ISE Unit (optional)

5.5.1 Replacing Tubing


NOTE:
(1) Fluidic tubing can be divided into the following six types.
W1 with two adapters connects the ISE module and the pump W.
Pump module

ISE module

Reagent module to be
placed here

Pump tubing adapter


Pump tubing
Pump head

Pump B

Pump A

Pump W

Fluidic tubing adapter

W2 connects the reagent module and the pump W.


A1 (B1) with one adapter connects the sample entry port and the pump
A (pump B).
A2 (B2) with two adapters connects reagent module and the pump A
(pump B).
They are different in length and W1, A2 and B2 are not directional
when they are installed.
Usually the adapter has not been mounted to the fluidic tubing, so you
have to do it by hand. The tubing should be mounted to a short metallic
tube on the adapter. For convenience, the connecting end of the tubing
can be dipped into hot water for several seconds.
(2) Pump tubing is used around a pump head. It has one adapter on
each end that makes connection with the fluidic tubing easy.

5-10

Maintenance and Service

5.5.1.1 Replacing Fluidic Tubing W1 and W2


1

Place the POWER to OFF.

Open the ISE unit door.

If you want to replace the W1, unscrew the screw of the ISE module and
take off the cover.

Put out the fluidic tubing W2 and insert it into a container such as a cup that
is used to contain the waste solution flowing from the W2.

Start the analyzing unit and the system software.

Enter the ISE Maintenance screen of the system software.

Click the Maintenance button several times until there is no solution


flowing out from the W2.

Place the POWER to OFF.

If you want to replace W1, pull out its two adapters directly from the waste
pump tubing adapter and the right angle adapter that is fixed to the
compression plate.
Right angle adapter

The side matches


the adapter of
fluid tubing W1
The side with a recess
matches the compression
plate of the ISE module.

Note that when pulling out the fluidic tubing adapter, in order not to release
the right angle adapter, you can hold the right angle adapter with a finger.
After that, install a new W1. For W2 exchange, it just needs to replace the
W2 with a new one.
10

If you want to replace the W2, replace it with a new one. Otherwise, insert
the W2 back to the reagent module.

11

Place the POWER to ON.

12

Enter the System Maintenance screen of the system software.

13

Select the Others tab and click the Download Settings button.

14

Enter the ISE Maintenance screen.

15

Click the A purge button to observe if there is solution leaking out. If there
is solution leaking out, repeat from the step 4 to install the tubing again.

16

Install the cover of the ISE module if it has been taken off.

17

Close the ISE unit door.

5-11

Maintenance and Service

5.5.1.2 Replacing Fluidic Tubing A1, A2, B1 and B2


1

Place the POWER to OFF.

Take off the panel under the sample disk and you can see the shielding box
and the peristaltic pumps.

Open the ISE unit door.

Take out the reagent module.

Put the fluidic tubing W2 in a container such as a cup that is used to contain
the fluid flowing out from the W2.

Start the analyzing unit and the system software.

Enter the ISE Maintenance screen of the system software.

If you want to replace A1 or A2, click the A purge button. If you want to
replace B1 or B2, click the B purge button.
Repeat this step for several times until the received data indicates that the
Calibrant A or Calibrant B has air bubble in it.

Place the POWER to OFF.

10

Replace the tubing with a new one.


Note that before installing the A1 or B1 to the sample entry port, you can
dip the connecting end of the A1 or B1 into hot water for several minutes to
make the following procedures easily performed.

11

Start the analyzing unit.

12

If the system software is not running, start it. Otherwise, enter the System
Maintenance screen of the system software, select the Others tab and
click the Download Settings button.

13

Enter the ISE Maintenance screen of the system software.

14

If you have replaced A1 or A2, click the A purge button. If you have
replaced B1 or B2, click the B purge button.
Repeat this step for several times until the received data indicates that the
Calibrant A or Calibrant B has no air bubble in it.

5.5.1.3 Replacing Pump Tubing


1

Place the POWER to OFF.

Open the ISE unit door.

Pinch one adapter of the pump tubing and take it out from the tubing shelf.
Then take off the whole tubing.

Tubing shelf

5-12

Maintenance and Service


4

Put one adapter of the new pump tubing onto the tubing shelf and make the
tubing around the pump ahead, then put the other adapter onto the shelf
with a little strength.

Start the analyzing unit and the system software.

Enter the ISE Maintenance screen.

Click the Pumps button to see if the calibration of pump is correct. If not,
repeat the upper steps.

5.5.2 Replacing Pumps


1

Place the POWER to OFF.

Take off the pump tubing around the pump head.

Disconnect the cable and the pump motor.

Cable

Pump motor

Unscrew the four screws around the pump head.

Pull out the pump directly.

Put a new pump on the pump shelf, tighten the screws, connect the calbe
and pump motor, and then put the pump tubing around the pump head.

Start the analyzing unit and the system software.

Enter the ISE Maintenance screen.

Click the Pumps button to see if the calibration of pump is correct. If not,
repeat the upper steps.

5.5.3 Replacing ISE Module


Some times there is something wrong with the components in the ISE module such
as sample entry port, bubble detector, PCB and so on. In these cases, the ISE
module should be replaced according to the following procedure.
1

Place the POWER to OFF.

Take off the panel under the sample disk and you can see the shielding box
and the pumps easily.

Open the ISE unit door.

Start the analyzing unit and the system software.

Enter the ISE Maintenance screen.

5-13

Maintenance and Service


6

Click the Maintenance button.

Place the POWER to OFF.

Unscrew the screw of the ISE module and take off the cover.

Take off all electrodes from above to below.

10

Disconnect the right angle adapter and the compression plate.

11

Disconnect the cable.

12

Unscrew the four screws that fix the ISE module to the shielding box. Then
take out the module from the shielding box.

13

Put a new ISE module to the shielding box. Then connect the cable and
install the electrodes sequentially. At last mount the right angle adapter to
the compression plate.

14

Install the electrodes sequentially.

15

Enter the System Maintenance screen of the system software.

16

Select the Others tab and click the Download Settings button.

17

Enter the ISE Maintenance screen.

18

Click the A purge button to see if there is solution leaking out. If there is,
take off the electrodes and install them again.

19

Check if the new ISE module can work normally.

5-14

Software Introduction

6 Software Introduction
The software of BS-300 analyzer is composed of the system software and the control
software.

6.1

System Software
The system software can, according to the requirements and inputs of users,
generate a work schedule (instruction sequence), control the units of analyzing unit in
the sequence of instructions in the work schedule, receive photoelectric data,
response messages or execution results from the analyzing unit, output them to the
PC screen or the printer. With these outputs, users can obtain correct test results.
According to different functions, the entire PC software system can be divided into the
following parts:
System Initialization
This part includes the initialization of the PC operating system, the initialization of the
communication between the PC and analyzing unit, and the controls of analyzing unit
reset.
Control system
This part includes the formation of the work schedule, instruction data sending and
receiving.
GUI
This part includes the requests for tests (routine tests, emergency tests, calibration
tests and QC tests), the observation of test status (status of the reaction disk, sample
disk and reagent disk), test management, calibration management, QC management,
result query, alarm management and the help system.
Shutdown Processing
This part includes the resets of sub-units.

6.1.1 System initialization


To initialize the PC operating system,
Check the PC operating system. The system software must run under Windows
2000 or Windows XP. Otherwise, the system will prompt that the system software
cannot run under other operating system, and then the system software system
exits automatically.
Check the current screen resolution for the operating system. The system software
must run under the resolution of 1024 768. Otherwise, the system prompts to
reset the resolution before restarting the system software and exit the system
software.
Disable the screen protection program. The system software must keep displayed
while running. To prevent the screen protection program from disturbing users in
the operating and observing processes, disable it.
Lock the keyboard. When running, the system software will lock some key
combinations to prevent users from starting any other program and conducting any

6-1

Software Introduction
other operation. In this case, users cannot switch over to any other program or
print the current screen.
Check whether there is any username and password of the
maintenance/debugging personnel in the registry. The system software has the
debugging function. Only the authorized maintenance/debugging personnel can
enter the debugging window and maintain or debug the system and the host. For
the confidentiality, the username and password are saved in the registry. If they
are unavailable in the registry, the system will re-write the default username and
password into the registry.

To initialize the communication and the units auto-check,


Set serial ports and initialize them, including such parameters as the baud rate,
data bit, start bit, stop bit, parity bit, transmitting/receiving buffer, control protocol
and so on. In addition, start the serial port receiving thread.
Handshake for communication. Send a handshake instruction to the analyzing unit.
If the analyzing unit responds to this instruction (namely, send back a handshake
instruction to the PC), it indicates the PC handshakes with the host successfully. If
the host fails to respond to handshake instruction, it will re-send the handshake
instruction back in a specific period. If it fails for continuously three times, the
system will prompt to exit the system software. If you ignore that and continue to
enter the system software, all tests cannot be conducted under the system.
Check whether the printer is connected. If not, the system will prompt to connect it.
Send an instruction for querying the auto-check results of the units, check the
auto-check result of each unit. (The units are auto-checked when the analyzing
unit is started, and the auto-check results are stored in the main unit.) In case of
any fault data in the auto-check result of any unit, the system will prompt to switch
off the analyzing unit and check the faulty unit.

6.1.2 Shutdown processing


In the BS-300 Chemistry Analyzer Control System window, click the Exit button.
The Confirm dialog box appears. If you click OK, the system will
Switch off the lamp;
Unload all reaction cuvettes;
Wash the fluid tubing;
Reset all units;
Unlock the keyboard;
Prompt to exit the operating system and shut down the PC.

6.2

Control Software
The analyzing unit can be functionally divided into the following units: photoelectric
unit, reaction disk unit, reagent disk unit, sample disk unit, reagent probe syringe unit,
sample probe syringe unit, mixing bar unit, loading and manipulator unit, temperature
control unit, fluid tubing unit and reagent refrigeration unit. The functions of those
units are listed in the following table.

6-2

Software Introduction
Unit

Function

Main unit

Receives macroinstructions from the PC, decomposes them


into a series of action instructions, and then delivers the
action instructions to destination sub-units (in specific order)
at a certain interval.
Monitors the status of other units, and transmits data
collected by the photoelectric unit to the PC.

Photoelectric
unit

Photoelectrically detects, amplifies and converts the solution


in reaction cuvettes, and stores A/D converted data at the
twin port FIFO for the main unit to read and transmit them to
the PC.

Reaction
unit

disk

Contains 80 cuvette No.

Reagent
unit

disk

Sample
unit

disk

Runs the reaction cuvette with the specified No., following


the instruction of the main unit, to the reagent dispensing
position, sample dispensing position, mixing position, and
photoelectric detection position at all wavelengths.
Contains 50 bottle positions.
Carries reagents, and runs the reagent bottles with specified
No., following the instruction of the main unit, to the reagent
aspirating position.
Contains 60 tube positions in the inner and outer circles.
Carries samples, and runs the sample tubes with specified
No., following the instruction of the main unit, to the sample
aspirating position.

Reagent probe
syringe unit

Receives instructions from the PC, and controls the reagent


probe in aspirating a specific volume of reagent from the
reagent bottle and dispensing it to the specified reaction
cuvette.

Sample probe
syringe unit

Receives instructions from the PC, and controls the sample


probe in aspirating a specific volume of sample from the
sample tube and dispensing it to the specified cuvette.

Mixing bar unit

Receives instructions from the PC, and controls the mixing


bar in mixing the solution in the cuvette that has been run to
the mixing position.
Runs the mixing bar to the wash well, and wash it after each
mixing process to avoid carryover.

Loading
and
manipulator
unit

Controls the cuvette feeder and manipulator.


The feeder assembly is responsible for detecting whether
there are enough reaction cuvettes in the cuvettes
compartment and pushing reaction cuvettes to the position
for the manipulator to take cuvettes.
The manipulator is responsible for taking reaction cuvettes
from the reaction disk, placing them into the used cuvette
bucket, taking new reaction cuvettes from the cuvette
compartment, and putting them on the reaction disk.

6-3

Software Introduction
Unit
Temperature
control unit

Function
Controls the reaction disk temperature, reagent probe
preheating temperature and fluid tubing.
Note: The reaction disk temperature should be kept at 37,
the heating cavity of the reagent probe should be preheated
to 45 .

Fluid tubing unit

Controls the fluid tubing in washing the reagent probe,


sample probe and mixing bar.

Reagent
refrigeration
unit

Refrigerates the reagent chamber


temperature between 4 ~ 10.

6-4

and

controls

its

Service Flow

7 Service Flow
WARNING:
Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
When you disassemble or replace any board, ensure to wear antistatic
gloves.

BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.

7.1

Fluid Level Detection Failure of Reagent Probe


Surface detection signal transmission error: The surface detection
board does not have the working voltage, or when the probe touches
the surface, the indicator of the surface detection board is normal, but
there is always a host alarm indicating surface detection failure.
Possible cause: The patch cord for the reagent surface detection is
disconnected, or the connector is not well connected.

The
reagent
probe
cannot
detect
the
surface
on the
reagent
disk

Surface
detection
failure of
reagent
probe(Th
e reagent
probe
does not
detect
the
surface
on
the
reaction
disk.)

Surface detection signal processing error: When the probe touches


the surface, the indicator of the surface detection board is normal, the
connection between the main control board and the surface detection
board is normal, and no surface detection signal reaches the main
control board, but there is always a host alarm indicating surface
detection failure.
Possible cause: Main control board.
Power failure: The working voltage of the surface
detection board is 12V. In case of no power supply, the
surface detection signal cannot be generated.
Possible cause: Disconnection; the connector is not well
connected; there is no 12V output from the main control
board.
Probe failure: The detection terminal has a changeable
capacitance. Loose exterior or interior of the probe, the
sealing-off of the probe connecting wire and the probe
breakage will result in unsteady voltage or obvious
voltage changes. In this case, the capacitance signal
will be unavailable or exceed the range of the surface
detection board.
Possible cause: Reagent probe assembly, connector.

The surface
detection
signal fails
to be
generated
by
capacitance
change.

Surface detection board failure: When there is no probe


failure, but the indicator is always on, or the indicator is
not on when the probe touches the surface, there must
be a surface detection board failure.
Troubleshooting: Replace the surface detection board.
The
reagent
probe misdetected
the surface

When this failure occurs, the sample probe cannot detect


the surface at the reaction disk, but there is no alarm at
the reagent unit. For details, see Surface Detection
Failure: Sample Probe.

7-1

Service Flow

7.2

Fluid Level Detection Failure of Sample Probe

The sample
probe cannot
detect the
surface at the
reaction disk.

No reagent in the reaction disk: The reagent probe misdetects the surface, aspirates air and dispenses into the
reaction cuvette. Therefore, the reagent unit CPU fails to
make any judgment. In this case, the sample probe cannot
detect the surface when dispensing the sample into this
reaction cuvette.
Possible cause: Surface detection failure of the reagent probe
insufficient reagent: The reagent probe aspirates less reagent
than the set volume. As a result, the sample probe cannot
detect the surface at the preset height.
Possible cause: The reagent is prepared in the bottle, the
reagent syringe is not fixed, leakage occurs in the tubing of
the reagent probe, or there are bubbles in the reagent.
Position correction parameter error of the sample probe: In
case of such an error, the sample probe cannot reach the
surface in the steps.
Troubleshooting: Re-correct the sample probe position.
Surface detection signal transmission failure: When the probe
touches the surface and stops, the indicator of the surface
detection board is on for about 2 seconds. The output signal
of the surface detection board switches normally, but there is
always a host alarm indicating that no surface is detected.
Possible cause: The patch cord for detecting the sample
surface is disconnected, or the connector is not well
connected.

Surface
detection
failure of
the
sample
probe

The sample
probe cannot
detect the
surface at the
reaction disk.

The sample
probe
misdetects
the
surface
(In
this
case,
there will be
no alarm, but
test
results
will become
abnormal. On
the reaction
curve,
you
can see that
no sample is
added.)

Signal processing failure of the main control board: When the


probe touches the surface, the indicator works normally. But
there is always a host alarm indicating that no surface is
detected. Ensure that the sample surface detection signal is
transmitted to the relevant connector of the main control
board.
Possible cause: Main control board failure
Surface detection signal failure: The indicator of the surface
detection board is not on or always on when the sample
probe touches the surface.
Surface mis-detection at the sample disk: In this case, there
will be no alarm, but the sample probe fails to aspirate the
sample, and the test result and reaction curve become
abnormal.
Possible cause: Sample probe, surface detection board,
surface detection patch cord.
Surface mis-detection at the reaction disk: In this case, there
will be no alarm, but there is residual sample on the sample
probe tip, and drops on the table when the probe leaves the
reaction disk.
Possible cause: The sub-unit software is later than V1.7, or
the sample probe is not in the center of the reaction cuvette.

7-2

Service Flow

7.3

Liquid Dropping From Probes


Drips drop from the sample probe
due to fluid tubing leakage. In this
case, there will be liquid dropping
onto the table widely, and there may
be liquid dropping even when the
sample probe is static.

Troubleshootin
g for the liquid
dropping from
the reagent
probe and
sample probe.
Drips drop from the sample probe
due to surface detection failures. In
this case, most liquid drop on the
area between the reaction disk and
the wash well.

Tubing leakage due to the abraded syringe


piston
Troubleshooting: Replace the syringe or the
syringe piston

The reagent probe takes liquid from the


reaction disk.
The reagent probe did not detect the surface at
the reaction disk, and dispenses the reagent at
the corresponding height. If the reagent probe
cannot touch the surface at the position for
dispensing reagent, the last reagent drop will
be taken out by the reagent probe.
Possible cause: The probe arm is installed at a
too high position; the position of the sample
probe has not been corrected; the syringe is
loose; there are bubbles in the reagent bottle.
The sample probe takes liquid from the reaction
disk.
The sample probe detects the surface and
stops immediately. Then it dispenses the
sample at 1mm under the surface. If the
reagent probe mis-detects the surface, the
dispensed sample will fail to be added into the
reagent, but taken at the probe tip and drops
when the probe is moving. As a result, some
test results become abnormal.
Possible cause: There are bubbles in the
reaction cuvette; the sample probe is not in the
center of the reaction cuvette, and its position
has not been corrected.

Drips taken from the reagent disk or sample


disk and dropping from probes
Such failures are usually followed by alarms
indicating that no surface is detected at the
reagent/sample disk. The reagent/sample
probe does not aspirate reagent/sample, but
the reagent/sample probe will stretch out to the
bottom of the reagent bottle/sample tube due to
surface detection failures. As a result, reagent/
sample liquid will be taken on the exterior of
the probe and drop while the probe is moving.

Probe being bent


Troubleshooting: Replace the probe.
Smudges on the sample probe absorb some
liquid and drop it while the probe is moving.
Troubleshooting: Cleaning the sample probe.
Other failures
Probe driving assemblies are not assembled
well, resulting in probe jittering and liquid
dropping in the vertical movements.
Troubleshooting: Adjust or replace the probe
driving assemblies.

7-3

Service Flow

7.4

Failing to Detect Level of Water for Washing Exteriors


Surface detection signal failure:
See relevant resolutions for the
surface detection failure.

No water in the wash water tank: Users


can see this failure in the alarm
information detergent empty. In case of
no alarm information, check whether
there is any problem in the detergent tank
cover assembly.

Failing to
Detect the
Surface of
the Water
for
Washing
Exteriors

Pump damaged: In this case, there will


be no water in the three wash wells.
Troubleshooting: Replace the pump.
No water in the
wash well
Tubing blocked: In this case, there will be
insufficient water for washing exteriors,
the three water flows are not the same, or
there will be no water in any of the three
wash wells.
Possible cause: The unidirectional valve
is blocked, or the detergent entrance is
blocked.

The tube is disconnected.


Possible cause: The tube is degraded, or
other causes.
Troubleshooting: Connect the tubes
again.

Reagent or sample probe.


Solution: Replace a probe

7-4

Service Flow

7.5

Abnormal Results

7.5.1 All Results Being Abnormal


No sample or insufficient sample is added.
In this case, it can be seen on the reaction curve that
the absorbance has not increased in the period for
adding the sample. The reaction curve is even, and
many results are 0.
Possible cause: Sample probe blocked, tubing
leakage, syringe not fixed, valve not shut tightly.

All results are


lower than
normal
results.

The reaction is not thorough.


If the sample is not mixed uniformly with the reagent,
the reaction will not be thorough, and the light cannot
detect the changes of the absorbance.
Possible cause: The mixing bar did not mix the
reacting liquid.

All test
results are
abnormal

Some results
are higher,
and some are
lower, with
bad
repeatability.

The volumes of dispensed sample are not the same.


In this case, it can be seen from the reaction curve
that the response is proportional to the volume of the
sample.
Possible cause: Tubing leakage, valve not shut
tightly, or cuvette segments not cleaned well.

7.5.2 Some Results Being Abnormal


Good repeatability
Troubleshooting: Re-calibrate it.

Bad repeatability
Observe the reaction curve, and find the possible
causes.
Some test results are
abnormal.
All test results are approaching to 0.
Observe the reaction curve first.
Possible cause: The lamp base of corresponding
wavelength exceeds 65535; the photoelectric
detection unit fails to detect the change of
absorbance, reagent failure and optical fiber
disconnection.

7-5

Service Flow

7.5.3 Several Results Being Abnormal


Several test results are too low.
In this case, observe the reaction curve first.
Possible cause: Drips dropping from the sample
probe
Several test results are
abnormal

Several test results suddenly become too high.


In this case, observe the reaction curve first.
Possible cause: There are bubbles in the current
cuvette; the mixing bar knocks the cuvettes.

7-6

Service Flow

Insufficient Light Intensity of Lamp


Insufficient Light
Intensity of the Lamp

Record the lamp background value and gain

Measure and record the lamp background value and gain

Lamp background values of all


channels decreases.

Lamp base values of several


channels decreases

Replace lamb

Estimate whether the


lamp has worked for
2000h (lifetime),
replace Lamb

Replace the lamp.


Check whether the AD value of the
channel whose lamp vase value is
smaller increases obviously.

YES

NO

YES

Replace the lamp with


the original lamp

Adjust the gain parameter to make the


lamp base AD values of all channel
lamps increase to about 62000.

Replace the photoelectric transducer


assembly, and then check whether the
lamp base value increases obviously.
YES

Replace the
photoelectric
transducer assembly.

Remove the fault alarm

Replace the optical


fiber

Clean the
photometric system
(such as the lens)

NO

YES

Change the positions with the


smaller fiber end, and check
whether the lamp base value
increases obviously.
NO

7.6

YES

Check whether the photometric


system (such as the lens)
corresponding to the fiber channel
is covered with dirt or the like. (If
yes, clean it.) Then check whether
the lamp base value increases
obviously

Note:
Do not adjust the photoelectric gain parameter in case you have no idea about the
cause for the alarm indicating insufficient light intensity of the lamp.

7-7

Service Flow

Temperature Control Failure


Temperature control failure

Query and record the


fault log codes and
descriptions.

Monitor the temperature


curve.

Obtain the current


temperature control
parameter, and check
whether it is the same as the
factory parameter.

Enable and disable the


temperature control function
repeatedly for 2 ~ 3 times

NO

Check whether the temperature


transducer is normal.

Replace the heating


assembly.

NO

Check whether the heating


resistance is normal.

yes

Replace the
temperature
transducer.

YES

7.7

Restart the analyzer and then


check whether it is normal.

To monitor the temperature curve


A

In the BS-300 Chemistry Analyzer Control System window, select


the [System/Temperature] menu. A dialog box appears. Enter
BS300DEBUG and MINDRAY respectively in the User Name and
Password text boxes. Then click OK to enter the Temperature
Control Curve window.

Set a proper temperature range for observing the change of the


temperature curve, and then click the Start button.

7-8

Service Flow

Minimize the Temperature Control Curve window for future


observation at any time.

After that, print or snap the temperature curve and then return it to
the headquarters together with the service work report.

To measure the impedance of the temperature transducer


A

Switch off the BS-300 analyzer.

Open the left side plate of the BS-300 analyzing unit to expose the
main control board.

Unplug J45 (reagent preheating temperature transducer), and


measure the resistance between PIN1 and PIN3 with a multimeter.
The relation between the resistance and the temperature is: 25
/1100, 38.5/1145, 45/1170, 50/1170.

Unplug J44 (reaction disk temperature transducer), and measure the


resistance between PIN1 and PIN3 with a multimeter. The relation
between the resistance and the temperature is: 25/1100, 38.5
/1145, 45/1170, 50/1170.

To measure the resistance of the heater


A

Measure the impedance of the reagent preheater in the following


procedures:
Unplug J24 (power driving board)
Measure the impedance between PIN1 and PIN2. Reagent preheater
(BA30-10-06626)/24.6 to 28.5.

Measure the impedances of the upper and lower heaters of the


reaction disk in the following procedures:
Disconnect the connecting wire from J113 of the power patching
board.
Measure the impedances of the upper and lower heater: upper
temperature-sensitive heater (BA30-10-06624)/437.8 to 483.8,
lower temperature-sensitive heater (BA30-10-06625)/131.4 to
145.2.

7.8

Bar Code Scanner (optional) Failure


WARNING:
Light sent by the bar code scanner may hurt your eyes. Do not stare
into the laser beam from the bar code scanner.

If the bar code scanner cannot emit laser, you can service it according to the following
steps.
1

Place sample tubes with bar code labels that meet the requirements
mentioned in the operation manual.

Restart the analyzer.

7-9

Service Flow
3

Enter the Scanner Setup & Maintenance screen of the system software.

Enter the Maintenance tab.

Enter the sample position range in the Sample Position field and click the
Step Scan button. Observe if the scanner can emit laser. If not, click the
Laser on button. If the scanner still cannot emit laser, go to the next step.

If the bar code scanner emits laser normally but is failed in reading, you can service it
according to the following steps.
1

Place the ANALYZING UNIT POWER to OFF.

Place sample tubes with bar code labels that meet the requirements
mentioned in the operation manual.

See if the window on the sample department is stained. If so, clean the
window with absolute alcohol-dipped gauze and go to the next step. If not,
go to the step 8.

Restart the analyzer.

Enter the Scanner Setup & Maintenance screen of the system software.

Enter the Maintenance tab.

Enter the sample position range in the Sample Position field and click the
Step Scan button. Observe the scanning procedures to see if the scanner
can read the bar codes. If not, go to the next step.

Enter the Setup tab.

Select all symbologies but do not select any Check or Length.

10

Enter the Maintenance tab.

11

Click the Scan button to see if the scanner can read the bar codes. If not,
go to the next step.

12

Place the test fixture to the position 28 on the sample disk.

13

Click the Mechanism button at the System Maintenance screen to reset


all mechanical parts. If the laser from the scanner cannot reach the bar
code through the slit on the test fixture, adjust the screws on the brackets
until the laser from the scanner can reach the bar code.

7-10

Service Flow

Bracket 1

Bracket 2

14

7.9

If the scanner cannot read the bar codes successfully, replace the bar code
scanner. If the new scanner cannot read the bar code, you need to check
the bar code labels the user used.

Feeder Failure

7.9.1 Transducer Distribution of the Feeder


Pressure Transducer

No-Cuvette
Transducer

Cuvette-Pushing
Limit Transducer

Insufficient-Cuvette
Transducer

7-11

Cuvette-taking limit
transducer

Service Flow

7.9.2 Feeder Failure

The trolley moves


backward to the
end, but does not
move forward.
Possible causes:

Feeder failure
symptom

1. The cuvette-taking limit signal has not been


detected.
2. The belt is too tight, so the motor cannot run.
Troubleshooting:
1. Check whether the voltage is 0 when the
cuvette-taking limit optical coupler is blocked.
2. Adjust the position of the motor to loosen the
belt.

The trolley moves


forward and stops
before compacting
the cuvette
segment

1. The moving resistance is too large, so the


trolley fails to compact the cuvette segment, but
the pressure transducer has been blocked.
2. The sliding block falls off, resulting in large
friction.
3. The motor cannot work normally.
4. The belt is too tight.
Troubleshooting:
1. Clean the guiding axis of the trolley.
2. Replace the sliding block assembly.
3. Replace the motor.
4. Loosen the belt.

The trolley keeps


moving backward
and forward

1. The no-cuvette transducer has not been


pressed completely, so the system deems that
the cuvette compartment is empty, and the
trolley moves back for cuvette segments.
Troubleshooting:
1. Adjust the position of the no-cuvette
transducer.
2. Replace the feeder assemblies.

7-12

Service Flow

7.9.3 Manipulator Failure

Manipulator verticalmovement error:


Cannot reach/leave the
initial position.

The signal of the vertical optical coupler


has not been detected after the motor
runs for specified steps.
Possible causes:
1. The resistance of the lead screw is too
large (frequently).
2. The optical couplers for the vertical
initial position cannot work (scarcely).
3. The vertical motor of the manipulator
cannot work (scarcely).
4. The optical coupler connector is not
connected well (infrequently).
5. The power driving board cannot work
(infrequently).
6. The main control board cannot work
(scarcely).

Troubleshooting:
1. Lubricate the
lead screw after
cleaning it.
2. Replace
relevant
assemblies.

The upper hand of the


manipulator cannot
close/open.
Direct cause:
The finger signal has
not been detected after
the electromagnet of
the manipulator is
switched on.

1. The snap ring of the manipulator is not


flexible (infrequently).
2. The coupler of the upper finger cannot
work any more (scarcely).
3. The upper hand of the manipulator is
not arranged well with the position of the
feeder/reaction disk (frequently).
4. The coupler connector is not
connected well (infrequently).

1. Adjust the
positions of the
upper hand and
the
feeder/
reaction disk.
2. Replace the
manipulator (Its
position must be
adjusted).

1. The operator has added too many


cuvette segments into the feeder (behind
the trolley). When the trolley moves
backward, the jaw is pressed back by the
cuvette segments; when it moves forward
again, the hand fails to open in time, so
the jaw may press one side of the trolley
only. As a result, the cuvette segment at
the front fails to corporate with the upper
hand of the manipulator well (frequently).
2. The lower hand of the manipulator fails
to corporate with the reaction disk
position well (frequently).
3. The snap ring of the manipulator is not
flexible (infrequently).
4. The lower hand coupler of the
manipulator cannot work any more
(scarcely).

1. Press the
cuvette-taking
key after adding
cuvette
segments
into
the feeder.
2. Adjust the
positions of the
lower hand and
reaction disk.
3. Replace the
manipulator (Its
position must be
adjusted)

1. The snap ring of the manipulator is not


flexible (frequently).
2. The finger coupler of the manipulator
cannot work any more (scarcely).

Troubleshooting:
1. Replace the
manipulator (Its
position must be
adjusted).

Manipulator
Failure

The lower hand of the


manipulator cannot
close/open.
Direct cause:
The finger signal has
not been detected after
the electromagnet of
the manipulator is
switched on.

The upper/lower hand


of the manipulator
accidentally closes/
opens.
Direct cause:
After the manipulator is
switched on, the finger
coupler signal is
received, but the signal
changes suddenly
while the manipulator
is moving.

7.10 Troubleshooting of ISE Unit (optional)


When there is something wrong with the ISE unit, an error code will be displayed at
the screen and saved in the log. The error code of the ISE unit has a format of 7
ASCII characters, the format of which is <1234567>.
Each digit represents a certain error.
Digit 1: Air in sample, Calibrant A, Calibrant B, Bubble Detector, mV range.
Digit 2: Sample/Calibrant B mV range.

7-13

Service Flow
Digit 3: mV out of range for Calibrant A in Sample Cycle, or Calibrant B in Urine
Cycle.
Digit 4: Noise in mV of Calibrant B in Calibration Cycle, or Sample mV during a
Sample Cycle.
Digit 5: mV Noise in Calibrant A of the Calibration Cycle, or Sample Cycle, mV
Noise in Calibrant B of the Urine Cycle.
Digit 6: mV Drift of calibrant A.
Digit 7: Slope of Sample value is out of range.

Each row represents where the error locates in.


You can find all the seven numbers in the table below digit by digit and then know
what is wrong with the ISE unit. 0 means no error.
For example, when you see <0001000>, you only need to find where the 1 locates
in the Digit 4 column and you will see it locates in the Na+ row. So you will know the
cause of this error is the noise in mV of Calibrant B or sample related to the Na+
electrode.
Digit 1

Digit 2

Digit 3

Digit 4

Digit 5

Digit 6

Digit 7

Air/
Hardwa
re

mV Out
Calib/S
ample

mV Out
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode

mV
Noise
Cal
B/Samp
le

mV
Noise
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode

Cal
A
Drift
in
Sample
Mode,
Cal B in
Urine
Mode

Out of
Slope/
Machin
e
Ranges

Air in Calibrant A

Air in Calibrant B

Air in Cleaner

Air in Segment

Pump Calibration

No Flow

Bubble Detector

Reagent
Read

Chip

Reagent
Write

Chip

Store Calibration
Value Error

Command Error

No Error

Na+

Error

Air
Sample/Urine

in

7-14

Service Flow
Error

Digit 1
Air/
Hardwa
re

Digit 2
mV Out
Calib/S
ample

Digit 3
mV Out
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode

Digit 4
mV
Noise
Cal
B/Samp
le

Digit 5
mV
Noise
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode

Digit 6
Cal
A
Drift
in
Sample
Mode,
Cal B in
Urine
Mode

Digit 7
Out of
Slope/
Machin
e
Ranges

K+

Na+, K+

Li+

Li+, Na+

Li+, K+

Li+, K+, Na+

Cl-

Cl-, Na+

Cl-, K+

Cl-, Li+

Cl-, K+, Na+

Cl-, Li+, Na+

Cl-, Li+, K+

Cl-, Li+, K+, Na+

The following table displays the causes and the correction measures of some errors.
Note that if the correction measure is the replacement of board, bubble detector or
other components in the ISE unit, you have to replace the whole ISE unit. You can
refer to the chapter 5 for detailed information about some replacement procedures.

Symptom
System
respond

Problem
does

not

Correction

1. No power
2. Communication failure

Turn off the system and then


start it again.

3. RS232 cable is disconnected


or damaged.

Move the panel of analyzing unit


and reconnect or replace cable
between the ISE unit and the
main control board.

4. Module connector has been


damaged.

Replace board.

5. Component failure on board.

Replace board.

7-15

Service Flow
Symptom

Problem

Correction

Low Slope

1. Misalignment of electrodes

Remove and replace electrodes


<45 mV/decade to reseat
properly.

2. Deterioration of calibrator
solutions

Replace Calibrant B first and


retest. If still low, replace
Calibrant A and retest.

3. Deterioration of
electrode (low slope)

Replace problem
and test.

Na+, K+, or Li+ <45


mV/decade
Cl- <35 mV/decade
or
High Slope
Na+, K+, or Li+ >63
mV/decade
Cl- >60 mV/decade

Noise Error Flag


Single electrode

sensing

electrodes

4. Air bubble on reference


electrode membrane

Remove electrode, tap to


dislodge bubble, replace, and
recalibrate.

5. Deterioration of reference
electrode

Replace reference
and retest.

6. Module or fluid temperatures


exceed 37 C. (high slope)

Monitor temperature. Change


instrument location if ambient is
too great.

1. Deterioration
electrode

Replace problem
and test.

of

sensing

2. Electrical noise spike from


environmental source

electrode

electrodes

a) Check for electrical noise


coincident with activation.
b) Check grounding of Module.
c) Component failure on Module
board. Replace board.

Noise Error Flag


Multiple electrodes

1. Deterioration of reference
electrode

Replace reference
and retest.

electrode

2. Electrical noise spike from


environmental source

a) Check for electrical noise


coincident with activation.
b) Check grounding of Module.
c) Component failure on Module
board. Replace board.

Drift Error Flag


Single electrode

Drift Error Flag


Multiple electrodes

1. May occur when new


electrode or new bottle of
Calibrant A is installed by
system.

Purge the Calibrant A and


recalibrate the module. If the
electrode is new it may initially
drift as it rehydrates over the
course of 15 minutes.

2. Deterioration
electrode

Replace the problem electrode


and test.

of

sensing

1. May occur when new


electrode or new bottle of
Calibrant A is installed on
system.

Purge
Calibrant
A
recalibrate the Module.

2. Deterioration of reference
electrode.

Replace reference
and retest.

7-16

and

electrode

Service Flow
Symptom

Problem

Correction

3.
Electrical
spike
environmental source.

from

a) Check for electrical noise


coincident with activation.
b) Check grounding of Module.
c) Component failure on Module
board. Replace the board.

Air in Sample

1. Insufficient sample pipetted


into Module sample entry port

a) Host instrument must deliver


70 L. Increase dispensed
volume.
b)
Operator
must
place
sufficient sample in sample cup
to account for all tests
programmed.
c) Fluid leak in electrodes.

2. Sample not positioned

a) Electrodes not seated


properly. Reseat electrodes.
b) Pump tubing aging. Replace.
c) Pump tubing obstructed or
tubing length is excessive.

Air in Sample
Calibrant A

and

1. Sample and Calibrant A are


segmented with air.

a) Electrodes are not properly


seated or compressed. Check
compression plate, spring and
seal. Reseat electrodes.
b) Ensure that all electrodes
and o-rings are in place.

2. Fibrin or salt is plugging the


electrode flow path.

a) Use Cleaning procedure for


Module.
b) Disassemble Module and
clean or replace electrode with
plugged flow path.

3.
Bubble
malfunctioning.

detector

4.Waste
pump
malfunctioning.
Air in Calibrant B and
Air in Calibrant A

is

Replace bubble detector.

is

Replace waste pump.

1. Calibrant B and Calibrant A


are segmented with air.

a) Electrodes are not properly


compressed.
Check
compression plate, spring and
seal.
b) Ensure that all electrodes
and o-rings are in place.
c) Ensure tubing is connected
properly.
d) Replace tubing.

7-17

Service Flow
Symptom

Problem

Correction

2. Fibrin or salt is plugging the


electrode flow path.

a) Use Cleaning procedure for


Module.
b) Disassemble Module and
clean or replace electrode with
plugged flow path.

Air in Calibrant A (no


Air errors reported for
Sample or Calibrant B)

3. Waste pump malfunction.

Replace waste pump, tubing.

4. Bubble Detector malfunction.

Replace bubble detector.

1. Calibrant A pouch is empty.

Replace Calibrant A with a new


one, purge and recalibrate.

2. Tubing is disconnected.

Reconnect or replace tubing.

3. Calibrant A pump is not


working properly.

a) Check electrical connections.


b) Replace pump tubing.
c) Replace motor.

4. Tubing is plugged, split or


crimped.

7-18

Replace tubing

Mechanical Structure

8 Mechanical Structure

Reagent disk motor

Synchronous belts

Coder sensors

8-1

Reaction disk motor

Mechanical Structure

Reagent probe assembly

Mixing bar assembly

Reagent cooling assembly

8-2

Sample probe assembly

Mechanical Structure

Lamb assembly

Big head of fiber

Fan of Lamb assembly

8-3

Mechanical Structure

Reaction disk TEMP.


control assembly

Optical assembly

Small heads of fiber

Reference light assembly

8-4

Mechanical Structure

Washing assemblies

Reagent syringe

Sample syringe

8-5

Valves

Pumps

Mechanical Structure
A/D conversion board

Main control board

Power drive board

Reagent refrigeration board

8-6

Mechanical Structure

Loading system

Manipulator
assembly

8-7

Mechanical Structure

Top of mixing assembly


Top of sample assembly

Top of reagent assembly

Bar code scanner (optional)

8-8

Tools and Parts

9 Tools and Parts


9.1

Service Tools
S/N

TOOL

Quantity

Specification

Unit

Allen Key

1 set

1.5, 2.0, 2.5, 3.0, 3.5,


4.0, 5.0

mm

Phillips screwdriver

1 set

3*75, 5*75, 6*100

mm

Flat-bladed screwdriver

1 set

3*75, 5*75, 6*100

mm

Long Allen Key

1 set

2.5, 3.0

mm

Tweezers

1 pair

small

Multimeter

common

Movable Wrench

common

Electric iron

30

VA

Stainless steel

0.5
(diameter),
(length)

10

Knife

common

11

Pincers

common

9.2

15

mm

Parts

S/N

P/N

Name

BA30-20-06448

Cable for reagent probe assemblys elevator motor

BA30-20-06449

Cable for reagent probe assemblys rotary motor

BA30-20-06450

Cable for Sample syringes motor

BA34-20-63601

Cable for Reagent syringes motor

BA30-20-06452

Cable for sample probe assemblys elevator motor

BA30-20-06453

Cable for sample probe assemblys rotary motor

BA30-20-06454

Cable for mixing bar assemblys rotary motor

BA30-20-06455

Cable for mixing bar assemblys elevator motor

BA30-20-06458

Cable for reagent compartment motor

10

BA30-20-06459

Cable for sample compartment motor

11

BA34-20-63602

Cable for reaction compartment motor

12

BA30-20-06464

Cable for loading system motor

13

BA30-20-06468

Cable for Sample and reagent valves

9-1

Tools and Parts


S/N

P/N

Name

14

BA30-20-06476

26-pins sensor cable

15

BA30-20-06477

34-pins sensor cable

16

BA30-20-06480

Detection cable for reaction compartments fan

17

BA30-20-06481

Cable between CPU board and power drive board

18

BA30-20-06484

Cable for waste and distill water container

19

BA30-20-06485

Cable between CPU board and loading system

20

BA34-20-63651

Cable between CPU board and manipulator

21

BA30-20-06523

Temperature sensor cable of reagent cooling system

22

BA30-20-15291

Cable between CPU board and reagent detection board

23

BA30-20-15292

Cable between CPU board and sample detection board

24

BA34-20-63603

Cable between power drive board and mixing motor

25

BA34-20-63631

Reagent probe cable

26

BA30-20-15295

Sample probe cable

27

BA30-20-15296

Mixing bar cable

28

A21-000010---

Tubing

29

BA30-10-15051

Single-way valve

30

0040-10-32303

Tubing

31

0040-10-32304

Connector

32

0040-10-32305

Connector

33

M90-100014---

1/4-28 UNF LOCK NUT-RED NYL LNS-3

34

M90-100015---

1/4-28 UNF LOCK NUT-RED N NYL LNS-4

35

M90-100030---

1/8 Y BARBED FITTING-WHITE NYL Y230-

M90-100050---

BULKHEAD MOUNTED FEMALE LURE RED NYLON


CCLR-3

M90-100051---

BULKHEAD MOUNTED FEMALE LURE GREEN NYLON


CCLR-4

38

M90-100071---

Tubing

39

BA30-30-15169

5-way connector

40

BA30-10-06666

Step motor

41

BA30-10-15041

synchronous belt (220 XL037)

42

BA30-10-15258

Doors magnet (couple)

43

BA34-30-63559

Power drive board

44

BA30-30-06312

Reagent cooling control board

45

BA34-30-63613

Sample compartment assembly

36
37

9-2

Tools and Parts


S/N

P/N

Name

46

BA30-10-06365

Halogen Lamb (50W)

47

BA30-30-06691

REF pre-amplification board

48

BA30-30-15228

340nm amplification assembly

49

BA30-10-06367

Filter 340

50

BA30-30-06673

340nm pre-amplification board

51

BA30-30-15229

405nm pre-amplification assembly

52

BA30-10-06368

Filter 405

53

BA30-30-06675

405 pre-amplification board

54

BA30-30-15230

450nm pre-amplification assembly

55

BA30-10-06369

Filter 450

56

BA30-30-06677

450 pre-amplification board

57

BA30-30-15231

510nm pre-amplification assembly

58

BA30-10-06370

Filter 510

59

BA30-30-06679

510 pre-amplification board

60

BA30-30-15232

546nm pre-amplification assembly

61

BA30-10-06371

Filter 546

62

BA30-30-06681

546 pre-amplification board

63

BA30-30-15233

578nm pre-amplification assembly

64

BA30-10-06372

Filter 578

65

BA30-30-06683

578 pre-amplification board

66

BA30-30-15234

630nm pre-amplification assembly

67

BA30-10-06373

Filter 630

68

BA30-30-15235

630 pre-amplification board

69

BA30-30-15235

670nm pre-amplification assembly

70

BA30-10-06374

Filter 670

71

BA30-30-06687

670 pre-amplification board

72

BA30-30-15236

700nm pre-amplification assembly

73

BA30-10-06375

Filter 700

74

BA30-30-06689

700 pre-amplification board

75

BA30-30-06565

Drive assembly of sample probe

76

BA34-30-63637

Syringe assemply

77

3100-10-49438

100ul Syringe

78

BA30-10-06651

500ul Syringe

79

BA30-10-15115

Step motor

9-3

Tools and Parts


S/N

P/N

Name

80

BA30-20-06594

3-way connector for syringe

81

BA30-21-15161

Sensor cable for reagent syringe

82

BA30-21-15162

Sensor cable for sample syringe

83

BA30-30-06634

Mixing bar assembly

84

BA30-21-15159

Cable for mixing bar assemblys elevator motor

85

BA30-21-15160

Cable for mixing bar assemblys rotary motor

86

BA30-30-06639

Fans of lamb assembly

87

BA30-30-06641

Washing pool assembly

88

0040-10-32302

Connector

89

0040-10-32303

Washer

90

BA30-21-15311

Valves assembly (KNF)

91

BA30-30-06702

Reaction compartment assembly

92

BA30-30-06715

A/D converter assembly

93

BA30-30-06752

Rocker of reagent probe

94

BA30-30-06304

Liquid detection board

95

BA30-30-06753

Reagent probe assembly

96

BA30-30-06761

Heat-block assembly

97

BA30-30-06768

Rocker of sample probe

98

BA30-30-14978

Sample probe assembly

99

BA30-30-06770

Rocker of mixing bar

100

BA34-20-63653

Loading system assembly

101

BA30-21-06488

Pressure sensor and cable for loading system

102

BA30-21-06490

Cable for cuvette-pushing limit transducer

103

BA30-21-06491

Cable for cuvette-taking limit transducer

104

BA30-21-06492

Cable for insufficient-cuvette transducer

105

BA34-20-63648

Board for loading system

106

BA30-21-06489

Cable for no-cuvette transducer

107

BA30-30-15034

Code sensor of reaction compartment

108

BA30-30-15095

Reagent compartment assembly

109

BA30-30-06780

Reagent disk handle assembly

110

BA30-30-15113

Driving assembly of reagent probe

111

BA30-21-15155

Sensor cable for reagent probes up-down sensor

112

BA30-21-15156

Sensor cable for reagent probes rotary sensor

113

BA30-30-15166

Coder sensor for reagent disk

9-4

Tools and Parts


S/N

P/N

Name

114

BA30-30-15167

Coder sensor for sample probes sensor

115

BA30-30-15284

Probes connection board

116

BA34-30-63557

Main control board

117

BA33-30-35098

Power supply module

118

BA33-30-35078

PFC Board

119

BA33-30-35082

24V Board

120

BA33-30-35080

12V&5V Board

121

TSB1-20-20399

Fan

122

BA34-20-63655

Manipulator assembly

123

BA33-30-35223

Power socket and switch assembly

124

BA34-20-63622

Reagent temperature control assemply (220V)

125

BA34-20-63614

Cover of sample compartment

126

BA30-30-15029

Cover of reagent compartment

127

BA34-20-63638

Reagent temperature control assemply (110V)

9-5

Maintenance And Test Software

10

Maintenance And Test Software

10.1 General
The maintenance and test software of the BS-300 Chemistry Analyzer is the
software that helps maintenance personnel debug and maintain the BS-300
Chemistry Analyzer. Maintenance personnel can, through this software, check
whether the probes, mixing bar, disks, fluidic system and photometric system of
the BS-300 Chemistry Analyzer work normally, modify parameters, and execute
individual commands or combined commands.
Run the NewDebug.exe file to enter the Maintenance and Test window. See
Figure 10-1.

Figure 10-1 Maintenance and Test window

Display Area

As shown in Figure 10-1, there are 4 tabs in the Maintenance and Test window:
Command
PARA and Speed
Temperature
Photoelectric

10-1

Maintenance And Test Software

Note:
The buttons displayed in gray in software interface are not
functional.

Following is a brief introduction to the software interface.


Display area
At the bottom of the window is the display area for displaying the frame
information and fault/error information. The upper box is for frame information, and
the lower one is for fault/error information.
There are five types of frame information, including Result, Echo, Data,
Command and Warning.
Select the check box in front of frame information to display relevant frame
information. Click the check box again to de-select, and the frame information will
not be displayed.
Click the Clear button to clear the information displayed in relevant box. The two
Clear buttons are respectively for two boxes.
Setup button
Click the Setup button at up right corner to show a dialog as shown in Figure 10-2,
which is used to change communication port and set baud rate and check sum
type of the port. Check sum type includes odd, even and none.

Figure 10-2 Serial Port Setup


Communication Port

Baud Rate

Check Sum Type

About button
Clicking the About button at up right corner of the interface, you can view the
version information of this software.
In the following sections, the 4 tabs mentioned above will be detailed respectively.

10-2

Maintenance And Test Software

Note:
The units of parameters involved in this software are respectively:
Time: 50ms;
Sample (reagent) aspirating/dispensing volume: steps of motors;
Temperature: .
Temperature control coefficient: 0.01.

10.2 Command
In the Command tab, you can send commands to the analyzing unit and check
whether probes, mixing bar, disks, fluidic system, photometric system, ISE unit
and built-in bar code scanner work normally.

Figure 10-3 Command tab


Single Command Area

Macroinstruction Area

As shown in Figure 10-3, the Command tab mainly consists of two parts: Single
Command Area and Macroinstruction Area.

10.2.1 Single Command Area


In Single Command Area, there are 8 sub-tabs:
Main Unit
Reagent Unit
Sample Unit

10-3

Maintenance And Test Software


Load Unit
Temp Unit
Photoelectric Unit
ISE Module
Sample Bar Code Module

Check the analyzing unit for their counterparts.


There are several buttons in each tab. Click a button and you can send a
command to the counterpart on the analyzing unit.

Note:
After starting this software, you must click the Download
parameters to Analyzing Unit button in the Main Unit sub-tab.
Otherwise, the software will not operate the analyzing unit
successfully.
After clicking the Enable modifying parameters button in the Main
Unit sub-tab, you can modify the parameters in the PARA and
Speed tab.

Following are instructions to the action implemented by each command.


Main Unit
Command

What it does

Download parameters
Analyzing Unit

to

Configures running
analyzing unit.

parameters

for

the

Reset all mechanical parts

Moves all units of the analyzing unit to their


initial position, and cleans reagent probe,
sample probe and mixing bar.

Enable
parameters

modifying

Switches on the switch for modifying parameter


through this operation before modifying
parameter at PARA and Speed tab.

Disable
parameters

modifying

Switches off the switch for modifying parameter


through this operation after modifying
parameter at PARA and Speed tab.

Handshake with Analyzing


Unit

Checks that the communication cable works


normally.

Send a direct instruction

Edits and sends user-defined commands.

Reagent Unit
Command

What it does

Reagent probe wash

Cleans the reagent probe.

Pump, valve (interior) on

Turns on the pump and the valves that control


flow of washing the interior of reagent probe.

10-4

Maintenance And Test Software


Command

What it does

Pump, valve (interior) off

Turns off the pump and the valves that control


flow of washing the interior of reagent probe.

Pump, valve (exterior) on

Turns on the pump and the valve that control


flow of washing the exterior of reagent probe.

Pump, valve (exterior) off

Turns off the pump and the valve that control


flow of washing the exterior of reagent probe.

Probe above reaction disk

Moves the reagent probe above the reaction


disk.

Probe above outer circle

Moves the reagent probe above the outer circle


of reagent disk.

Probe above inner circle

Moves the reagent probe above the inner circle


of reagent disk.

Probe tip above bottle top


(outer circle)

Moves the reagent probe until the probe tip a


few millimeters above the top of the reagent
bottle in the outer circle of reagent disk.

Probe tip above bottle top


(inner circle)

Moves the reagent probe until the probe tip a


few millimeters above the top of the reagent
bottle in the inner circle of reagent disk.

Probe down to outer circle

Moves the reagent probe down to the reagent


bottle in the outer circle of reagent disk.

Probe down to inner circle

Moves the reagent probe down to the reagent


bottle in the inner circle reagent disk.

Probe down to reaction disk

Moves the reagent probe down to the cuvette


in the reaction disk.

Probe tip above cuvette top

Moves the reagent probe until the probe tip a


few millimeters above the top of cuvette in the
reaction disk.

Probe down to wash well

Moves the reagent probe to its washing


position.

Probe above wash well

Moves the reagent probe to the top of wash


well.

Reagent disk rotate

Rotates the reagent disk for specified circles


and stop it at specified bottle position. Input
rotating circles in the first box and position No.
in the second box.

Reagent
position

disk

rotate

to

Rotates the reagent disk to specified bottle


position. Input position No. in the box.

Reagent syringe init

Moves the reagent syringe to its initial position.

Reagent syringe full

Moves the reagent syringe to its largest travel.

Reagent syringe empty

Empties the reagent syringe.

Reagent unit reset

Cleans the reagent probe and rotates the


reagent disk to position No. 1.

10-5

Maintenance And Test Software


Sample Unit
Command

What it does

Sample probe wash

Cleans the sample probe.

Pump, valve (interior) on

Turns on the pump and the valves that control


flow of washing the interior of sample probe.

Pump, valve (interior) off

Turns off the pump and the valves that control


flow of washing the interior of sample probe.

Pump, valve (exterior) on

Turns on the pump and the valve that control


flow of washing the exterior of sample probe.

Pump, valve (exterior) off

Turns off the pump and the valve that control


flow of washing the exterior of sample probe.

Probe above wash well

Moves the sample probe to the top of wash


well.

Probe above reaction disk

Moves the sample probe to the top of reaction


disk.

Probe above outer circle

Moves the sample probe above the outer circle


of sample disk.

Probe above inner circle

Moves the sample probe above the inner circle


of sample disk.

Probe tip above tube top


(outer circle)

Moves the sample probe until the probe tip a


few millimeters above the top of the tube in the
outer circle of sample disk.

Probe tip above tube top


(inner circle)

Moves the sample probe until the probe tip a


few millimeters above the top of the tube in the
inner circle of sample disk.

Probe tip above cuvette top

Moves the sample probe until the probe tip a


few millimeters above the top of cuvette in the
reaction disk.

Probe down to reaction disk

Moves the sample probe down to the reaction


cuvette in reaction disk.

Probe down to wash well

Moves the sample probe to its washing


position.

Probe down to outer circle

Moves the sample probe down to the tube in


the outer circle of sample disk.

Probe down to inner circle

Moves the sample probe down to the tube in


the inner circle of sample disk.

Sample disk rotate

Rotates the sample disk for specified circles


and stop it at specified tube position. Input
rotating circles in the first box and position No.
in the second box.

Sample
position

disk

rotate

to

Rotates the sample disk to specified tube


position. Input position No. in the box.

Sample syringe init

Moves the sample syringe to its initial position.

Sample syringe empty

Empties the sample syringe.

Sample syringe full

Moves the sample syringe to its largest travel.

10-6

Maintenance And Test Software


Command

What it does

Sample unit reset

Cleans the sample probe and rotate the sample


disk to position No. 1.

Load Unit
Command

What it does

Mixer to the top of wash well

Moves the mixing bar to the top of wash well.

Mixer move into wash well

Moves the mixing bar to its washing position.

Mixer move to the top of


reaction disk

Moves the mixing bar to the top of reaction


disk.

Mixer move into reaction


disk

Moves the mixing bar to mixing position in


reaction disk.

Mixer stir for a while

Mixing bar stirs for a specified period.

Mixing bar rotates for a while


above wash well

Moves the mixing bar above its wash well and


then rotates it for a specified period.

Take new cuvettes

Moves the compartment trolley backwards to


get new cuvettes.

Load New cup

Rotates the reaction disk to specified position,


then get new cuvettes with the manipulator and
put them in reaction disk.

Unload cup

Rotates the reaction disk to specified position,


then get the cuvettes in reaction disk with the
manipulator and put them in used-cuvette
bucket.

Motion of manipulator fingers

Tightens or loosen manipulators


(grabbing mechanism).

fingers

After entering a value of 0-3 to the box, click


the button and the fingers will motions. 0
means both fingers tighten; 1 means the upper
loosen and the lower tightens; 2 means the
upper tightens and the lower loosens; and 3
means both loosen.
Manipulator to vertical init.
pos.

Moves the
position.

Manipulator to horiz. init.


pos.

Moves the manipulator to horizontal initial


position.

To H-pos. for taking cuvettes

Moves the manipulator to horizontal position for


getting cuvettes.

To V-pos. for taking cuvettes

Moves the manipulator to vertical position for


getting cuvettes.

To H-position
cuvettes

for

placing

Moves the manipulator to horizontal position for


placing cuvettes.

To V-position
cuvettes

for

placing

Moves the manipulator to vertical position for


placing cuvettes.

10-7

manipulator

to

vertical

initial

Maintenance And Test Software


Command

What it does

Move steps vertically

Moves the manipulator for specified steps in


vertical way.

Move steps horizontally

Moves the manipulator for specified steps in


horizontal way.

Loader unit reset

Moves the mixing bar to its initial position,


loosen manipulator grabbing mechanism and
move the manipulator to its initial position.

Temp Unit
Command

What it does

Temperature control on

Turns
on
controller(s).

the

specified

temperature

Therere two temperature controllers


Reaction Disk and Reagent PreHeat.

as

Selects the check box(es) in front of a


controller(s), click the button, you can turn on
the selected controller(s).
Temperature control off

Turns
off
controller(s).

the

specified

temperature

Therere two temperature controllers


Reaction Disk and Reagent PreHeat.

as

Selects the check box(es) in front of a


controller(s), click the button, you can turn off
the selected controller(s).

Photoelectric Unit
Command

What it does

Reaction disk rotate

Rotates the reaction disk for specified circles


and stop it at specified cuvette position. Input
rotating circles in the first box and position No.
in the second box.

Reaction disk rotate some


positions

Rotates the reaction disk for specified cuvette


positions, and input number of cuvette
positions in the box.

Rotate and measure

Rotates the reaction disk, collects reaction data


during rotating, and then stops it at specified
cuvette position.

Turn on light

Turns on the light.

Turn off light

Turns off the light.

Test dark current

Turns off the light and measures the dark


current at this time. The dark current data will
be displayed in the box below.

10-8

Maintenance And Test Software


Command

What it does

Test base current

Unloads the first segment of cuvettes in


reaction disk with manipulator, then rotates the
reaction disk and during rotating measures the
light where places the first segment of cuvettes
before. The data regarding base current will be
displayed in the box below.

ISE Module
Command

What it does

Handshake

The ISE unit shakes hands with the main unit.

Maintain

Executes the maintaining cycle to run the waste pump until


the electrode flow path is cleared of fluid.

Detect Bubble

Checks to see if the bubble detector is functioning


properly.

Cleaning Period

Removes protein build-up from the ISE Module electrodes.

Calibrate

Calibrates the electrodes of the ISE Module.

Correct Pumps

Calibrates the peristaltic pumps of the ISE Module.

Measure Serum

Measures serum or plasma samples on the ISE Module.

A Purge

Purges Calibrant A solution through the tubing from the


pouch of Calibrant A to the ISE Module.

B Purge

Purges Calibrant B solution through the tubing from the


pouch of Calibrant B to the ISE Module.

<DSPA>

Pumps 200l of Calibrant A to make it convenient for you


to aspirate it from the sample entry port.

<SWBC>

Displays the result of bubble detector checking for the last


time.

<SWPC>

Displays the result of pump correction for the last time.

<CKSM>

Displays the software version of the ISE unit.

<DVON>

After clicking this button, the results in mv will also be


displayed when calibration, measurement or a sip cycle is
finished.

<MVON>

After clicking this button, the results in mv will also be


displayed when calibration or measurement is finished.

<DVFF>

Disables the effect of clicking <DVON> or <MVON>.

Sample Bar Code Module


Command

What it does

Set

Select a symbology from the pull down list and click this
button. If Valid is selected, the symbology will be set as the
one that the scanner can recognize. Otherwise, it will be
the one that can not be recognized.

10-9

Maintenance And Test Software


Command

What it does

Send

Enter an instruction into the edit box and click this button to
send it to the analyzing unit.

Laser On

Turns on the laser of the bar code scanner.

Laser Off

Turns off the laser of the bar code scanner.

Handshake

The bar code scanner shakes hands with the main unit.

Scan

After entering the start position No. and the end one into
Start and End edit boxes respectively, click this button to
scan bar codes on the selected positions.

10.2.2 Macroinstruction Area


Figure 10-4 Macroinstruction Area
Explanation for the
macroinstruction

Macroinstruction

Commands

Button

Parameters of the
current command

A macroinstruction is a set of commands.


When selecting a macroinstruction from the pulldown list in macroinstruction area,
you can see therere various commands and comments regarding the
macroinstruction. In addition, parameters of the command currently selected will
also be displayed on the interface.
In the macroinstruction area, after selecting a macroinstruction from the pulldown
list, you can
Click the Run button to run the selected macroinstruction;

10-10

Maintenance And Test Software


Click the Pause button to suspend the macroinstruction which is running;
Click the Stop button to stop the macroinstruction which is running.

Note:
After all commands in each macroinstruction are executed, the
system counts it as one time.
When the check box on the right of the macroinstruction pulldown
list is selected, the selected macroinstruction will be executed for
once; otherwise, the macroinstruction will be executed cyclically.

For each macroinstruction, the commands of it are executed one by one in the
sequence in which they are listed. When the set delay expires after a command is
executed, the next command is executed immediately. In case of an error in the
execution process, the macroinstruction will be stopped.
Following are instructions to the action implemented by each macroinstruction.
Macroinstruction

Command

What it does

A,B purge

B purge

Purges Calibrant B solution


through the tubing from the
pouch of Calibrant B to the
ISE Module.

A purge

Purges Calibrant A solution


through the tubing from the
pouch of Calibrant A to the
ISE Module.

Reagent probe above


wash well

Moves the reagent probe


above its wash well.

Valve on, Pump on

Turns on the pump and valve


that control the flow of
washing the exterior of
reagent probe.

Pump off, Valve off

Turns off the pump and valve


that control the flow of
washing the exterior of
reagent probe.

Sample probe above


wash well

Moves the sample


above its wash well.

Valve on, Pump on

Turns on the pump and valve


that control the flow of
washing the exterior of
sample probe.

Pump off, Valve off

Turns off the pump and valve


that control the flow of
washing the exterior of
sample probe.

Check exterior fluid


path
of
reagent
probe

Check exterior fluid


path
of
sample
probe

10-11

probe

Maintenance And Test Software


Macroinstruction
Check interior fluid
path
of
reagent
probe

Command

What it does

Reagent probe above


wash well

Moves the reagent probe


above its wash well.

Valve on, Pump on

Turns on the pump and


valves that control the flow of
washing the interior of
reagent probe.

Pump off, Valve off

Turns off the pump and


valves that control the flow of
washing the interior of
reagent probe.

Sample probe above


wash well

Moves the sample


above its wash well.

Valve on, Pump on

Turns on the pump and


valves that control the flow of
washing the interior of
sample probe.

Pump off, Valve off

Turns off the pump and


valves that control the flow of
washing the interior of
sample probe.

Test Loader

Reload cup looply

The manipulator gets new


cuvettes
from
the
compartment looply, and then
put them in the reaction disk.

Test mixing bar in


reaction disk

Reaction disk to next


cup

The reaction disk rotates and


stops. No. of position for
reaction disk to stop at will
increase.

Mix instruction

The mixing bar moves into


reaction cuvette and mixes
for a specified period.

Mixer to vertical init

The mixing bar moves to


vertical initial position.

Reaction disk to next


cup

The reaction disk rotates and


stops. No. of position for
reaction disk to stop at will
increase.

Reagent
probe
reaction disk

to

The reagent probe moves


vertically into bottom of
reaction cuvette.

Reagent
probe
vertical init

to

The reagent probe moves to


vertical initial position.

Reaction disk to next


cup

The reaction disk rotates and


stops. No. of position for
reaction disk to stop at will
increase.

Check interior fluid


path
of
sample
probe

Test reagent probe


in reaction disk

Test sample probe in


reaction disk

10-12

probe

Maintenance And Test Software


Macroinstruction

Urine test
diluted)

(auto

Urine test (manually


diluted)

Command

What it does

Sample
probe
reaction disk

to

The sample probe moves


vertically into bottom of
reaction cuvette.

Sample
probe
vertical init

to

The sample probe moves to


vertical initial position.

Reagent
disk
in
position 50 in next
period

Reagent disk rotates to


position 50 and in the next
period the reagent probe will
aspirate urine diluent from the
position.

Dispensing 270l
urine diluent

of

Reagent probe aspirates


207l of urine diluent and
dispenses it to a cuvette.

Dispensing 30l
urine sample

of

Sample probe aspirates 30l


of
urine
sample
and
dispenses it to a cuvette. The
mixing bar stirs it.

Washing mixing bar

Washes the mixing bar.

First period

Sample probe aspirates 70l


of diluted urine to the ISE
unit.

Second period

Sample probe aspirates 70l


of diluted urine to the ISE
unit.

Third period

Washes the sample probe.

Idle period

Measuring.

Idle period

Measuring.

Idle period

Measuring.

First period

Sample probe aspirates 70l


of diluted urine to the ISE
unit.

Second period

Sample probe aspirates 70l


of diluted urine to the ISE
unit.

Third period

Washes the sample probe.

Idle period

Measuring.

Idle period

Measuring.

Idle period

Measuring.

10.3 PARA and Speed


In the PARA and Speed tab, you can query, configure or load parameters as well
as debug the units.

10-13

Maintenance And Test Software


Figure 10-5 PARA and Speed tab
Parameters

Buttons

As shown in Figure 10-5, the PARA and Speed tab mainly consists of two parts as
unit parameter and several operating buttons.
Unit Name includes Main unit, Sample unit, Reagent unit, Photoelectric unit,
Temp unit and Load unit.
At this screen, you can not only inquire and configure each unit parameters, but
also save and read relevant data. Now lets introduce them respectively.
Inquire unit parameters
1
Select a unit in Unit Name.
2

Click Query button.


For example.

10-14

Maintenance And Test Software

Configure a parameter for a unit


Select a unit in Unit Name.

Click the Query button.

Edit the parameter if necessary. Otherwise, go to the next step directly.


When editing, you can directly select and modify the data to be edited.

Select a parameter to be configured. For example.

Click the Config button to configure the parameter for relevant unit of the
analyzing unit.

Configure all parameters for relevant units


1
Select units in Unit Name.
2

Click the Config All button to configure all parameters of the selected unit
for relevant units of the analyzing unit.

Save data
1
Select a unit in Unit Name.
2

Click the Save button, then pop up a dialog.

Input a filename and click the Save button, you can save parameters of the
currently selected unit to a .txt file.

Read Data
1
Click Load button, then pop up a dialog.
2

Select the relevant .txt file and click Open button, you can configure
parameters in the file for relevant unit of the analyzing unit.

The following contents explain the adjustable parameters.

10-15

Maintenance And Test Software


Reagent unit
Parameter

Unit

Default

What the parameter means

H-pos.
for
washing
reagent probe

Whole
step

42

Position correction of the


reagent probe in the horizontal
direction when it is above its
wash well.

H-pos. of reaction disk

Whole
step

-42

Position correction of the


reagent probe in the horizontal
direction when it is above the
reaction disk.

H-pos. of reagent disk


inner circle

Whole
step

215

Position correction of the


reagent probe in the horizontal
direction when it is above the
inner circle of reagent disk.

H-pos. of reagent disk


outer circle

Whole
step

165

Position correction of the


reagent probe in the horizontal
direction when it is above the
outer circle of reagent disk.

Position correction of
reagent disk inner circle

Micro
step

10

The position correction of the


reagent disk when it stops at
the specified position according
to the position No. of its inner
circle.

Position correction of
reagent disk outer circle

Micro
step

10

The position correction of the


reagent disk when it stops at
the specified position according
to the position No. of its outer
circle.

Parameter

Unit

Default

What the parameter means

Bar
code
position
correction of sample
disk inner circle

Micro
step

18

Position correction of the inner


circle of sample disk relative to
the outer circle when the bar
code scanner scans specified
positions.

H-pos. for washing


sample probe

Whole
step

102

Position correction of the


sample probe in the horizontal
direction when it is above its
wash well.

H-pos. of sample disk


inner circle

Whole
step

202

Position correction of the


sample probe in the horizontal
direction when it is above the
inner circle of sample disk.

H-pos. of sample disk


outer circle

Whole
step

165

Position correction of the


sample probe in the horizontal
direction when it is above the
outer circle of sample disk.

Sample unit

10-16

Maintenance And Test Software


Parameter

Unit

Default

What the parameter means

H-pos. of sample probe


in reaction disk

Whole
step

-106

Position correction of the


sample probe in the horizontal
direction when it is above the
reaction disk.

H-pos. of sample probe


in ISE

Whole
step

490

Position correction of the


sample probe in the horizontal
direction when it is above the
sample entry port of ISE unit.

Position correction of
sample disk inner circle

Micro
step

10

The position correction of the


sample disk when it stops at
the specified position according
to the position No. of its inner
circle.

Position correction of
sample disk outer circle

Micro
step

10

The position correction of the


sample disk when it stops at
the specified position according
to the position No. of its outer
circle.

V-pos. of sample probe


in ISE

Whole
step

163

Position correction of the


sample probe in the vertical
direction when it is above the
sample entry port of ISE unit.

Parameter

Unit

Default

What the parameter means

Manipulator h-position
for placing cuvettes

Whole
step

70

Position correction of the


manipulator
in
horizontal
direction when it places a
cuvette segment into the
reaction disk.

Manipulator h-position
for taking cuvettes

Whole
step

259

Position correction of the


manipulator
in
horizontal
direction when it takes a
cuvette segment from the
cuvette compartment.

Manipulator v-position
for placing cuvettes

Whole
step

70

Position correction of the


manipulator in vertical direction
when it places a cuvette
segment into the reaction disk.

Manipulator v-position
for taking cuvettes

Whole
step

768

Position correction
manipulator in vertical
when it takes a
segment from the
compartment.

Mixing bar h-position


for washing

Whole
step

68

Position correction of the


mixing bar in the horizontal
direction when it is above its
wash well.

Load unit

10-17

of the
direction
cuvette
cuvette

Maintenance And Test Software


Parameter

Unit

Default

What the parameter means

Mixing bar h-position


for mixing

Whole
step

70

Position correction of the


mixing
bar
in
horizontal
direction when it is above the
reaction disk.

Unit

Default

What the parameter means

Photoelectric unit
Parameter
Photoelectric
parameter 405

gain

127

Signal gain coefficient of A/D


conversion for wavelength of
405nm.

Photoelectric
parameter 450

gain

127

Signal gain coefficient of A/D


conversion for wavelength of
450nm.

Photoelectric
parameter 510

gain

127

Signal gain coefficient of A/D


conversion for wavelength of
510nm.

Photoelectric
parameter 546

gain

127

Signal gain coefficient of A/D


conversion for wavelength of
546nm.

Photoelectric
parameter 578

gain

127

Signal gain coefficient of A/D


conversion for wavelength of
578nm.

Photoelectric
parameter 630

gain

127

Signal gain coefficient of A/D


conversion for wavelength of
630nm.

Photoelectric
parameter 670

gain

127

Signal gain coefficient of A/D


conversion for wavelength of
670nm.

Photoelectric
parameter 700

gain

127

Signal gain coefficient of A/D


conversion for wavelength of
700nm.

Photoelectric
gain
parameter
reference
light

127

Signal gain coefficient of A/D


conversion for wavelength of
reference light.

Photoelectric
parameter 340

127

Signal gain coefficient of A/D


conversion for wavelength of
340nm.

Micro
step

25

Correction of the start position


when photoelectric collection
starts.

gain

Start
position
of
photoelectric collection

10-18

Maintenance And Test Software

10.4 Temperature
Figure 10-1 Temperature tab

Reagent
Temperature Curve
Control Panel

Reaction Tray
Temperature Curve
Control Panel

The Temperature tab consists of two parts:


Curve of reagent preheated temperature (upper part);
Curve of reaction disk (lower part).

The two temperature curves are controlled respectively through two control panels
on the right.
Meanings of the parameters on the control panels are as follows.
Parameter

What it does

Value

Displays current temperature value on the temperature


curve.

YRange

Temperature range on Y-coordinate of the temperature


curve. Input upper limit and lower limit of temperature
range in the two boxes.

XRange

X-coordinate point of the temperature curve.

Temp

Intended temperature expected to achieve.

Period

Interval for sampling.

After setting Xrange, Yrange and Temp on the control panel, click Confirm button
to implement them on relevant temperature curve.
There are 4 more buttons in each of the two control panels:
Start: After setting Period, clicking it, you can start collecting the temperature
data;

10-19

Maintenance And Test Software


Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve.

10.5 Photoelectric
In the Photoelectric tab, the values of photoelectric data and photoelectric data
curve of the selected wavelength are displayed.

Figure 10-2 Photoelectric tab


Display minimum data
of each wavelength

Display maximum data


of each wavelength

Display difference
between the above two

Display all data


Panel
Display curve

Through the panel, you can set relevant parameters of photoelectric test data and
photoelectric curve.
Nine wavelengths (340, 405, 450, 510, 546, 578, 630, 670 and 700) and a base
wavelength are listed on the control panel. You can select one of them to display
its photoelectric data curve.
Parameter

What it does

MinMax

Displays maximum and minimum for photoelectric data


of the selected wavelength.

YRange

Range on the Y-coordinate of the curve. Input upper


limit and lower limit for photoelectric data in the two
boxes.

XRange

X-coordinate point of the curve.

CupIndex

Specifies the cuvette in certain position of reaction disk


to be used to measure photoelectric data.

Dozes-reagent

Reagent dispensed to the specified cuvette.

Dozes-sample

Sample dispensed to the specified cuvette.

Period

Interval for sampling.

10-20

Maintenance And Test Software


Parameter

What it does

Times

The times of sampling.

Mixer stir

Select it to stir the reaction mixture; otherwise the


reaction mixture will not be stirred.

Reaction disk rotate

Select it to enable the reaction disk to rotate during


measurement with photoelectric data of all
wavelengths displayed; otherwise the reaction disk will
not be rotated and only photoelectric data of the
selected wavelength will be displayed.

Through the control panel, you can select parameters like Wavelength, MinMax,
YRange, CupIndex and Period. Moreover, you can select Mixer stir as required.
After setting them, click the Confirm button to confirm the settings.
There are 6 more buttons in the panel:
Start: Clicking it, you can start collecting the temperature data;
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve;
Save: Clicking it, you can save the photoelectric data of all current wavelengths
as a .txt file;
Load: Clicking it, you can read the data in a .txt file saved with photoelectric
data.

10-21

Boards Connection Diagrams

Appendix A

Boards Connection Diagrams


Manipulator
connection
board

Power supply
assembly

Reagent
refrigeration
board

Main control
board

Power drive
board

A/D conversion
board

Probes
connection
board

Feeder
connection
board

A-1

Reagent refrigeration
board
BA30-30-06312

P352
2

1
3

4
1

2
J38

Cable
BA30-20-15305
4 red
1 VCC
3yellow
3 12V
2black
4 GND
6

3 red 5V

2 white FAN
2

Cable
BA30-20-06480
1 black GND
1

J42

1blue

J87

Cable
BA30-21-15182
2 PRTD_REF
black
3 PRTD_T1
red
1

12&5V board
BA33-30-35080

6 12GND

C29: reaction disk


temperature transducer
BA30-10-06630

Reset button
2100-10-07946
Cable
BA30-20-06462

J44

2red

1 black

J47

1 white GND

Cable
BA30-20-06484
4 red WASTE_FULL
3 blue GND

4 red

C25: deionized water


transducer
BA30-21-15163

C26: waste transducer


BA30-21-15164

J33

3 white

1 green

4 red

2 blue

BNC

2 yellow WASH_EMPTY

3
3

Cable
BA30-20-15292

3
3 white

2 blue

2red

Cable
BA30-20-15290
1

J203

J35

2 black
J45

48 47

50 49

J204

1
1 black

48 47

50 49

42 41

44 43

38 37

40 39

36 35

34 33

28 27

30 29

32 31

26 25

24 23

18 17

22 21

20 19

16 15

14 13

12 11

46 45
46 45

44 43

42 41

40 39

38 37

36 35

34 33

32 31

30 29

28 27

26 25

J8

24 23

22 21

Main control board


BA34-30-63557

J41

2
1

4
3

Cable
BA34-20-63597
1 NC

1 NC

3 blue

RXD 2

2 green

TXD 3

ISE module

5 black
6 NC

NC 4
GND 5
NC 6

8 white

RTS 7

7 yellow

CTS 8

9 NC

NC 9

6
5

+
C
E
C17: reagent probe rotation +
C
position transducer
BA30-21-15156
E
+
C19: reagent syringe position
C
transducer
BA30-21-15161
E
C24: sample syringe position +
C
transducer
BA30-21-15162
E
+
C13: reaction disk initial
C
position transducer
BA30-21-15154
E
+
C14: reaction disk coder
C
transducer
BA30-21-15153
E
C18: reagent probe vertical
position transducer
BA30-21-15155

4 NC

12

13

9
4

8 10 12 14 16 18 20 22 24 26
7 9 11 13 15 17 19 21 23 25

Cable
BA30-20-06476 VCC
RU_PHO
GND
GND
VCC
RR_PHO
GND
GND
VCC
RS_PHO
GND
GND
VCC
SS_PHO
GND
GND
VCC
REAC_PHO
GND
GND
VCC
REACC_PHO
GND
GND

1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

2
J37

4
3

6
5

C27: mixing bar rotation


position transducer
BA30-21-15160
C28: mixing bar vertical
position transducer
BA30-21-15159
C15: reagent disk coder
transducer
BA30-21-15149
C16: reagent disk initial
position transducer
BA30-21-15150
C22: sample probe vertical
position transducer
BA30-21-15157
C23: sample probe rotation
position transducer
BA30-21-15158
C20: sample disk initial
position transducer
BA30-21-15152
C21: sample disk coder
transducer
BA30-21-15151

8 10 12 14 16 18 20 22 24 26 28 30 32 34
7 9 11 13 15 17 19 21 23 25 27 29 31 33

+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E

Cable
BA30-20-06477

1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green

4white
2black
3green
1red
4white
2black
3green

VCC
STIRR_PHO
GND
GND
VCC
STIRU_PHO
GND
GND
VCC
RTC_PHO
GND
GND
VCC
RT_PHO
GND
GND
VCC
SU_PHO
GND
GND
VCC
SR_PHO
GND
GND
VCC
ST_PHO
GND
GND
VCC
STC_PHO
GND
GND

A-2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

2
J32

4
3

6
5

8 10
7

2
J43

Cable
BA30-20-06485
1 PRESSURE_PHO 1
2 FRONT_PHO 2
3 BUTTON_S
3
4 BACK_PHO 4
VCC
5
5
6 MIDDLE_PHO 6
GND
7
7
8 LOADE_PHO 8
GND
9
9
10 GND
10

4
3

6
5

8 10
7

Cable
BA34-20-63651
URAM_PHO 1
1
2 LOADX_PHO 2
3
3 DRAM_PHO
4
LAODY_PHO 4
5
5
VCC
6
MAGU_PHO 6
GND
7
7
8
MAGD_PHO 8
GND
9
9
10
10
GND

J31

8 10

PC COM
NC
RXD232
TXD232
ISP_PSEN
GND
NC

8 10

J99

Feeder connection
board
BA30-30-06314

8 10

J107

Manipulator connection
board
BA30-30-06316

J39

25

11
24

10
23

9
22

8
21

7
20

ISP_RESET
NC
NC
NC

5
18

19

4
17

3
16

2
15

1
14

J46

8
3

7
2

6
1

Cable
BA30-20-06552
1 +15V
14 +15V
2 -15V
15 -15V
3 VCC
16 VCC
4 15GND
17 15GND
5 GND
18 AD_BUSY
6 AD_DIN
19 AD_CLK
7 GND
20 AD_RC
8 GND
21 CH_A3
9 DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND

J7

Cable
BA34-20-63652

18 17

20 19

16 15

14 13

J9

J40

1 GND

NC 15

12 11

NC 14

NC 13

NC 12

NC 8
NC 11

NC 7

4 NC

NC 5

Cable
BA30-20-06481

orange 9

9 NC

2 LOAD_DC+
3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC

yellow 10

8 TRIG

white 6

7 CTS

6 RTS

J205

Cable
1 green BA30-20-15291

black 4

J34

5 GND

BNC

Probes connection board


BA30-30-15284

Power drive board


BA34-30-63559

blue 2

3red

green 3

red 1

2 RXD
3 TXD

J20

1 VCC

Sample bar code scanner

Cable
BA34-20-63598

Boards Connection Diagrams

2
3
4
5
6
7
8
9
10
SHIELD

15

14

J61
1

16
3

17
4

18
5

20

19
6

21
8

22
9

23
10

25

24
11

A/D conversion board BA30-30-06306

12

13

1
4

3
5
J54

6
4
6

1
3
5

J55

J61

J39
1

2
3

1 +15V
14 +15V
2 -15V
15 -15V
3 VCC
16 VCC
4 15GND
17 15GND
5 GND
18 AD_BUSY
6 AD_DIN
19 AD_CLK
7 GND
20 AD_RC
8 GND
21 CH_A3
9 DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND

3
J53

GND

VCC

AGND

+15V

1
J52

J62

J51

2
4
6

1
3
5

J56

A-3

2
4
6

1
3
5

Main control board


BA34-30-63557
8

J57

2
4
6

1
3
5

A/D conversion board


BA30-30-06306
14 15 16 17 18 19 20 21 22 23 24 25
9 10 11 12 13

Cable
BA30-20-06552

14 15 16 17 18 19 20 21 22 23 24 25
9 10 11 12 13

J58
2
4
6

1
3
5

J59
2
4
6

1
3
5

J60

1
2
3
4
5
6

Cable
BA30-20-06545 1
2
3
4
5
6

Cable
BA30-20-06544 1
2
3
4
5
6

Cable
BA30-20-06543 1
2
3
4
5
6

Cable
BA30-20-06542 1
2
3
4
5
6

Cable
BA30-20-06541 1
2
3
4
5
6

Cable
BA30-20-06540 1
2
3
4
5
6

Cable
BA30-20-06539

Cable
BA30-20-06538 1
2
3
4
5
6

Cable
BA30-20-06537 1
2
3
4
5
6

Cable
BA30-20-06536 1
2
3
4
5
6

REF
+15V Photoelectric conversion
board (REF)
AGND
BA30-30-06691
AGND
AGND_SHILED
-15V

700nm
+15V Photoelectric conversion
board (700nm)
AGND
BA30-30-06689
AGND
AGND_SHILED
-15V

670nm
+15V Photoelectric conversion
board (670nm)
AGND
BA30-30-06687
AGND
AGND_SHILED
-15V

630nm
+15V Photoelectric conversion
board (630nm)
AGND
BA30-30-06685
AGND
AGND_SHILED
-15V

578nm
+15V Photoelectric conversion
board (578nm)
AGND
BA30-30-06683
AGND
AGND_SHILED
-15V

546nm
+15V Photoelectric conversion
AGND
board (546nm)
AGND
BA30-30-06681
AGND_SHILED
-15V

510nm
+15V Photoelectric conversion
board (510nm)
AGND
BA30-30-06679
AGND
AGND_SHILED
-15V

AGND_SHILED
-15V

450nm
+15V Photoelectric conversion
board (450nm)
AGND
BA30-30-06677
AGND

405nm
+15V Photoelectric conversion
board (405nm)
AGND
BA30-30-06675
AGND
AGND_SHILED
-15V

340nm
+15V Photoelectric conversion
board (340nm)
AGND
BA30-30-06673
AGND
AGND_SHILED
-15V

Boards Connection Diagrams

2
4
6

1
3
5

1red

2red

2blue

3 3red

1red

15 16

19 20

7 24V

6 GND

21 22

Power drive board


BA34-30-63559

J20

23 24
25 26

GND

27 28
29 30

4 12V

31 32
33 34

3 12GND

35 36

5V

GND

37 38
39 40
41 42
43 44

M7: reagent disk motoe


BA30-10-06666

M11: sample disk


motor
BA30-10-06666

M4: manipulator
movement motor
BA30-10-15115

M20: mixing bar


rotation motor
BA30-10-06666

M3: manipulator
horizontal motor
BA30-10-15115

A-4

M6: reaction disk motor M21: mixing bar


BA30-10-06666
movement motor
BA30-10-15115

49 50

2blue

1red
3 3red

3yellow

5 5blue

7 7yellow

J7 4

Cable
BA30-20-06453
4white
9white

1red

3 3red

1red

2blue

2blue

3yellow

J11 4

3 3red

5 5blue

7 7yellow

Cable
BA30-20-06455
4white
9 9white
3yellow
7 7yellow

P350

12&5V board
BA33-30-35080

Cable
BA34-20-63602
4white
9white

1red

2blue

1 J16

3 3blue

5 5red

1red
3 3red

Cable
BA33-20-35180
4white
9 9white
3yellow
7 7yellow

2blue
5 5blue

1 J6 4

3yellow

7 7yellow

Cable
BA30-20-06454
4white
9white

1red

2blue
3 3blue

1 J14 4

5 5red

Cable
BA33-20-35179
4white
9 9white
3yellow
7 7yellow

5 5blue

47 48

J9 4

1red

2blue

45 46

1 J15

3 3red

5 5blue

1red
3 3red

Cable
BA30-20-06459
4white
9 9white
3yellow
7 7yellow

2blue
5 5blue

J12 4

Cable
BA30-20-06458
4white
9 9white
3yellow
7 7yellow

12V 4

VCC 2

GND 1

4 red

3 yellwo

12GND 3

2 black

Cable
BA34-20-63600

1 blue

GND 5
1 white

P350

24V 7

GND 6
2 white

24V 8

Cable
BA34-20-63600

4 oragne

P403

3 orange

24V board
BA33-30-35082

4red

3blue

2yellow

2 M50: outer pump


1 2000-10-06120
J18
1

3yellow

5 5blue

Cable
BA34-20-06465
1white

MAGU+

MAGU3 blue

4 red

MAGD-

MAGD+

Cable
BA30-20-06463 1 white

Cable
BA30-20-06464
1blue

2red

DC-

1blue

2 yellow

J97
DCDC+

1
Cable
BA34-20-63604

2
J24

13 14

J5

1red

7 7yellow

8 24V

J13

Cable
BA30-20-06448
9white
4white

J3 1

2
4

3red

17 18

2blue

J19 1

J17

3yellow

5blue

J4

3
4

1red

24V board
BA33-30-35082

11 12

J10
3

3 3red

4 J106

2blue

7yellow

J25
J23 1

5 5blue

Cable
BA30-20-06449
4white
9white

2red

Cable
BA34-20-63603
4

1blue

J22

4red

2
3

Cable
BA30-20-06450
4white
9 9white
3yellow
7 7yellow

2
1
3blue

J1

DC+

M15: inner pump


2000-10-06120

M16: outer pump


2000-10-06120
1
2yellow

4red

Cable
1white BA30-20-06465

3blue

2 M17: sample valve


1 BA30-21-06469

2 M18: reagent valve


BA30-21-06470

2yellow

1red

Cable
BA30-20-06468
1white

2red

3 3red

2blue

1black

M12: sample probe


rotation motor
BA30-10-15115

Cable
BA33-20-35185

P405
1

2red

Cable
BA30-20-06452
4white
9 9white
3yellow
7 7yellow
5 5blue

J2

J8

1red

1 GND

Cable
BA30-20-06481

2 LOAD_DC+

3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC

11 12
13 14
15 16
17 18
19 20 J40
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
41 42
43 44
45 46
47 48
49 50

Main control board


BA34-30-63557

M9: reagent probe


movement motor
BA30-10-15115

3 3red

J21 1

M8: reagent probe


rotation motor
BA30-10-15115

2blue

Manipulator connection
board
BA30-30-06316

Feeder connection
board
BA30-30-06314

M14: sample syringe


motor
BA30-10-15115

5 5blue

M13: sample probe


movement motor
BA30-10-15115

Cable
BA34-20-63601
4white
9 9white
3yellow
7 7yellow

Probes connection board


BA30-30-15284
J206
J207

M10: reagent syringe


motor
BA30-10-15115

Cable
BA33-20-35186
2blue
1blue

P6
1

PFC board
BA33-30-35078

Boards Connection Diagrams

Boards Connection Diagrams

J79

J80

J78

J82

J83

J84

12V

GND

12V

1 blue

2 red

12V
2 red

1 red

2 blue

12V

GND
2

J85

4 black

J86

COOLER

12V

GND

Reagent refrigeration board


BA30-30-06312

GND

COOLER

GNDFAN
12FAN

Cable
BA30-20-06480

2 red
1 red

2 blue
2

3
3 red

J87

1black

1 blue

12V

2 red

J77

5V

1 red

GND
2 blue

1 blue

12V

2 red
2

J76

1 red

2 blue

3 red

Cable
BA30-20-06525
1 blue
GND

12V
1

3 red

J75

2 white

1 red

2 blue
FAN
2 blue

GND
3 yellow

1 yellow

12V

3 red

FAN

J71

1 red

2 blue
FAN
2 blue
3

2 white

1 yellow
GND
3 yellow

3 red

12V

2 blue
2

J72

1 red

FAN
3

GND

2 blue

1 yellow
GND

1black

J73

3 yellow

2 blue
FAN
3

3
3 red

12V

1 red

J74

J42
M37-M38: Fans on sides of lamp
housing
2100-20-08114

M24-M27: Reaction temperature fan


BA30-21-06530

A-5

Fan on rear side


of lamp housing

Main control board


BA34-30-63557

Cable
BA30-20-15308

12&5V board
BA33-30-35080
4 yellow

P353

5 yellow

1 blue
5

12V

2 blue

GND

3 red

1 yellow

12V

2 black

12V

GND

GND

12V

Cable
BA30-20-06524

12V

J81

J89
1 red

3 yellow

M30-M31: PELTIER
2100-20-06633

Cable
BA30-20-06535

1 blue

2 red
2

1 red

Cable
BA30-20-06529
GND
2 blue

GND

12V
1 red

2 blue
Cable
BA30-20-06523
1 blue
1

J88

GND

M42-M43: Refrigeration fan


2100-20-06534

C35: Reagent refrigeration


temperature transducer
BA30-21-15175

2 blue

3 white

6 orange

Boards Connection Diagrams

ISE power supply board


BA34-30-63624
1

3 white 12V

J1

J2

1 24V
2 GND

ISE
unit

Power jack and cable


BA33-20-35191

Enclosure
grounded
POWER
M07-00061S---

E yellowish green

Power jack

Reagent refrigeration
board
PFC board
BA30-30-06312
BA33-30-35078

12&5V board
BA33-30-35080
P353
4

4
5
1
2
3
6

yellow
yellow
blue
blue
white
orange

Cable
BA30-20-15308

6
5
4

P1
1

GNDFAN 2
12FAN 1

P350
1 blue

J17

12GND 8

2 black

GND 7

3 yellow

12V 4

4 red

VCC 3

P404
1 brown L
Cable
BA34-20-63696
3 light blue N

P3
3

1 blue
2 black
3 yellow
4 red

12GND 6
GND 4
12V 3
VCC 1

ANALYZING UNIT POWER


blue M07-00094S---

1 yellow

yellow

3 white

white

1
3

P406
5

P405

Power drive board


BA34-30-63559

P6

Cable
BA30-20-15305

N 3 light blue

Cable
BA33-20-35189

2 blue

1
2

Cable
BA33-20-35092
5 brown
1 blue
7 brown
3 blue
8 brown
4 blue

Cable
BA33-21-35187 (for 220V) / BA33-21-35094 (for 110V)

M26 top heater

Cable
BA33-21-35188 (for 220V) / BA33-21-35095 (for 110V)

M27 bottom heater

Cable
BA33-20-35093

2
8

Main control board


BA34-30-63557
P352

L 1 brown

Power drive board


BA34-30-63559

24V board
BA33-30-35082

L brown

J86
12V 6
12V 5
GND 4
GND 3

Cable
BA34-20-63600

N light blue

2
1

1 red
2 blue

Cable
BA33-20-35186 2 red

1 blue

J21

P5
2
1

2 black
1 red

Cable
BA33-20-35091

2 red

Cable
BA33-20-35185

2 red
1 blue

1 blue

J18
2
1

2
1

P403

J38
3

M32: lamp
12VGND
LAMP12V

A-6

Cable
BA34-20-63600

4 orange

3 orange

2 white

GND 6

1 white

GND 5

24V 1
24V 2

J17
2

Power drive
board
BA34-30-63559

1 yellow GND

M28 reaction
temperature switch

J22
1
2
1
2
1
2
3
1

Power drive board


BA34-30-63559

A-7

J204
1
2

3
1
2
3
4

red 4

4 red

J203

white 3

4
3

3 white

Probes connection board


BA30-30-15284

blue 2

2 blue

4
1

J200
1

Main control board


BA34-30-63557
2

4 red 12V

4
3

2red

1
2

2red

2red

J66

3 black SP_LEVEL

Cable
BA30-20-06547
1black
1black

2red

Cable
BA30-20-06546
1black
1black

C30: Preheating
temperature transducer
BA30-10-06631

M29: Preheater
BA30-10-15115

M19: DC mixing motor


2000-10-15052

GND

PROBE

GND

PROBE

C31: Reagent probe

Reagent level detection board


BA30-30-06304
J65

2 blue SP_RAM_PHO

Cable
BA30-20-15295

J35

1 green AGND

4
8 red 12V

Cable
BA30-20-15292
green 1
1 green

7 black RP_LEVEL

4 red

2
6 blue RP_RAM_PHO

J66

red 4

white 3

3 white

J205

blue 2

5 green AGND

4 purple

3 brown

Cable
BA30-20-15294

2 blue

Cable
BA30-20-15291
green1
1 green

J206

J34

red 2

2 orange

1 yellow

2 red

Cable
BA30-20-15296

3 red

J45

J201

Cable
BA30-20-15290
2 black
black 1

red 2

blue 1

J207

2 red

Cable
BA34-20-63604

1
2

1 blue

J24

J202

red 2

1 black

2 red

Cable
BA34-20-63603
blue1
1 blue

Boards Connection Diagrams

C32: Sample probe

Sampel level detection board


BA30-30-06304
J65
2
3

Boards Connection Diagrams

2 red
Cable
BA33-21-35151

1 blue
2 red

Cable
BA33-21-35152

1 blue

MAGU-

3 blue

MAGD+

2 yellow

MAGD-

1 white

3 blue
2 yellow
1 white

MAGU-

MAGD+

4
3

GND

GND

VCC

LOADY_PHO

J107
2

GND

GND

10

J110

VCC

URAM_PHO
LOADX_PHO
DRAM_PHO
LOADY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND

4 red
3 white

Cable
BA33-21-35153

2 black

M1: Lower finger magnet


BA30-21-06498

red
white
black

1 green

C1: Manipulator horizontal


position transducer
BA30-21-06495

green

4 red
3 white

Cable
BA33-21-35154

2 black

red
white
black

1 green

4 red

3 white

GND

2 blue

GND

1 black

MAGU_PHO

C2: Manipulator vertical


position transducer
BA30-21-06496

green

Cable
BA33-20-35150

red
white
blue

C3: Upper electromagnet


transducer
BA30-30-15060

black

J103

J109

A-8

VCC

MAGD_PHO

GND

GND

1
2
3
4
5
6
7
8
9
10

DRAM_PHO

Cable
BA30-20-06486

GND

1
2
3
4
5
6
7
8
9
10

GND

2
4

blue

J108

red

M2: Upper finger magnet


BA30-21-06497

J102

URAM_PHO

LOADX_PHO

Manipulator connection board


BA30-30-06316

J43
URAM_PHO
LOADX_PHO
DRAM_PHO
LOADY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND

VCC

MAGD-

Main control board


BA34-30-63557

blue

J101

MAGU+

J105

MAGD-

MAGU+

Cable
J106
BA30-20-06463
4
red
4 red
4

MAGD+

J3

MAGU+

Power drive board


BA34-30-63559

MAGU-

J104

red

GND

GND

4 red
3 white
2 blue
1 black

Cable
BA33-20-35149

red
white
blue
black

C4: Lower electromagnet


transducer
BA30-30-15062

Boards Connection Diagrams

Cable
BA30-20-06490

4 red
3 white

white

2 black

black

1 green
J91

VCC

Feeder connection board


BA30-30-06314

J32
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
GND
LOADE_PHO
GND
GND

1
3
5

2
4
6

10

1
2
3
4
5
6
7
8
9
10

Cable
BA30-20-06485

GND

VCC 4
PRESSURE_PHO
FRONT_PHO
BUTTON_S
MIDDLE_PHO
3
BACK_PHO
VCC
GND 2
MIDDLE_PHO
GND 1
GND
LOADE_PHO
J94
GND
GND
VCC 4

10

J98

3 white

3 white

GND

1 green

PRESSURE_PHO
DC+
2

DC1

DC+ DCJ97

J96

2 red

GND

2 red
Cable
BA30-20-06494

Cable
BA30-20-06464

A-9

GND

1 black

1 blue

DCDC+

red
white
black

C10: No-cuvette
transducer
BA30-21-06489

green
Cable
BA30-20-06488

4 red

C9: Insufficient-cuvette
transducer
BA30-21-06492

green
Cable
BA30-20-06489

GND

VCC

black

1 green

2 black

red
white

2 black

4 red

C8: Cuvette-taking
limit transducer
BA30-21-06491

green
Cable
BA30-20-06492

J95

black

1 green

4 red

red
white

2 black

Power drive board


BA34-30-63559 DC+ 2
DC- 1

4 red

3 white

LOADE_PHO

J19

Cable
BA30-20-06491

J93
2

GND

J99

1
2
3
4
5
6
7
8
9
10

C7: Cuvette-pushing
limit transducer
BA30-21-06490

green
J92

BACK_PHO
Main control board
BA34-30-63557

red

3 white
2 black
1 green

M5: Feeder motor


BA30-21-06494

red
white
black
green

C11: Pressure
transducer
BA30-21-06488

Test Points of Boards

Appendix B
B.1

Test Points of Boards

Test Points on A/D Conversion Board

TP
TP1

TOP/BOTTOM
TOP

Descriptions
The signal at 340nm

TP2

TOP

The signal at 405nm

TP3

TOP

The signal at 450nm

TP4

TOP

The signal at 510nm

TP5

TOP

The signal at 546nm

TP6

TOP

The signal at 578nm

TP7

TOP

The signal at 630nm

TP8

TOP

The signal at 670nm

TP9

TOP

The signal at 700nm

TP10

TOP

The signal of REF

TP11

TOP

The start signals of AD conversion

TP12

TOP

GND

TP13

TOP

The input analog signals of AD conversion

B.2

Test Points on Drive Board

TP
TP1

TOP/BOTTOM
TOP

Descriptions
Signal ground (SHIELD) from the main control board

TP2

TOP

5V and 24V ground (GND)

TP3

TOP

5V and 24V ground (GND)

TP4

TOP

12V ground (12VGND)

B.3

Test Points on Reagent Refrigeration Board

TP
TP1

TOP/BOTTOM
TOP

Descriptions
The temperature switch signal (low)

TP2

TOP

The temperature switch signal (high)

TP3

TOP

Reference ground

TP4

TOP

The switch characteristic of Q1

TP5

TOP

The voltage of the temperature transducer

B.4
TP
TP1

Test Points on Main Control Board


TOP/BOTTOM
BOTTOM&TOP

Descriptions
TxD of Sample Unit

B-1

Test Points of Boards


TP
TP2

TOP/BOTTOM
BOTTOM&TOP

Descriptions
RxD of Sample Unit

TP3

BOTTOM&TOP

ALE of Sample Unit

TP4

BOTTOM&TOP

TxD of photoelectric unit

TP5

BOTTOM&TOP

RxD of photoelectric unit

TP6

BOTTOM&TOP

ALE of photoelectric unit

TP7

BOTTOM&TOP

INT of SPI port

TP8

BOTTOM&TOP

RxD of Main unit

TP9

BOTTOM&TOP

TxD of Main unit

TP10

BOTTOM&TOP

ALE of Main unit

TP11

BOTTOM&TOP

Clock Output of Crystal 16MHZ

TP12

BOTTOM&TOP

TxD of loading/mixing unit

TP13

BOTTOM&TOP

RxD of loading/mixing unit

TP14

BOTTOM&TOP

ALE of loading/mixing unit

TP15

BOTTOM&TOP

GND

TP16

BOTTOM&TOP

VDD 3.3V power

TP17

BOTTOM&TOP

VEE 1.5V power

TP18

BOTTOM&TOP

VTTP +15V power

TP19

BOTTOM&TOP

VTTN -15V power

TP20

BOTTOM&TOP

GNDTT GND of 15V

TP21

BOTTOM&TOP

VCC 5V Power

TP22

BOTTOM&TOP

VPP 12V power

TP23

BOTTOM&TOP

VCCA analog power of 5V

TP24

BOTTOM&TOP

AGND analog GND of 5V

TP25

BOTTOM&TOP

GND

TP26

BOTTOM&TOP

RxD of Sample Unit Extended COM for Bar Code Scanner

TP27

BOTTOM&TOP

TxD of Sample Unit Extended COM for Bar Code Scanner

TP28

BOTTOM&TOP

TxD of Reagent Unit Extended COM for Bar Code Scanner

TP29

BOTTOM&TOP

RxD of Main Unit Extended COM for ISE module

TP30

BOTTOM&TOP

RxD of Reagent Unit Extended COM for Bar Code Scanner

TP31

BOTTOM&TOP

TxD of Main Unit Extended COM for ISE module

TP32

BOTTOM&TOP

Clock Output of Crystal 10MHZ

TP33

BOTTOM&TOP

ALE of temperature unit

TP34

BOTTOM&TOP

TxD of temperature unit

TP35

BOTTOM&TOP

RxD of temperature unit

TP36

BOTTOM&TOP

RxD of Reagent unit

TP37

BOTTOM&TOP

TxD of Reagent unit

TP38

BOTTOM&TOP

ALE of Reagent unit

B-2

Test Points of Boards

B.5

Test Points on PFC Board

TP
TP1

TOP/BOTTOM
BOTTOM

Descriptions
The switch waveforms of Q3 and Q4

TP2

BOTTOM

The drive waveform of Q5

TP3

BOTTOM

The DC output (390V)

TP4

BOTTOM

The reference voltage of U2 (7.5V)

TP5

BOTTOM

The oscillation waveform of U2 (100KHz)

TP6

BOTTOM

The Vss supply (19V)

TP7

BOTTOM

The VDD supply (14V)

TP8

BOTTOM

The VPP supply (12V)

TP9

BOTTOM

The drive waveform of Q12 (85KHz)

TP10

BOTTOM

The switch waveform of Q12

TP11

BOTTOM

The current waveform of Q12

TP12

BOTTOM

The reference voltage of U8 (5V)

TP13

BOTTOM

The oscillation waveform of U8

TP14

BOTTOM

The 12V(4.5A) supply

B.6

Test Points on 5V/12V Board

TP
TP1

TOP/BOTTOM
BOTTOM

Descriptions
The DC output (390V)

TP2

BOTTOM

Input side as reference ground

TP3

BOTTOM

The VDD supply (14V)

TP4

BOTTOM

The oscillation waveform of U301 (100KHz)

TP5

BOTTOM

The reference voltage of U301 (5V)

TP6

BOTTOM

The switch drive waveform

TP7

BOTTOM

The switch waveform

TP8

BOTTOM

The 12V(10A) output

TP9

BOTTOM

The output control voltage of the board

TP10

BOTTOM

The 12V(4.7A) output

TP11

BOTTOM

The supply of FAN (12V)

TP12

BOTTOM

The 5V output of the board

TP13

BOTTOM

Output side as reference ground

TP14

BOTTOM

The switch waveform of U355 (72KHz)

TP15

BOTTOM

Short circuit with the output side reference ground and


measure the OVP point of the two 12Vs

TP16

BOTTOM

Short circuit with the output side reference ground and


measure the OVP point of the two 5V

B-3

Test Points of Boards

B.7

Test Points on 24V Board

TP
TP1

TOP/BOTTOM
BOTTOM

Descriptions
The DC output (390V)

TP2

BOTTOM

Input side as reference ground

TP3

BOTTOM

The switch waveform

TP4

BOTTOM

The switch drive waveform

TP5

BOTTOM

The current waveform of Q402

TP6

BOTTOM

The VCC supply (14V)

TP7

BOTTOM

The reference voltage of U405 (5V)

TP8

BOTTOM

The oscillation waveform of U405 (100KHz)

TP9

BOTTOM

The power on/off

TP10

BOTTOM

The 24V output

TP11

BOTTOM

Output side as reference ground

TP12

BOTTOM

The voltage waveforms at the two ends of the rectifier and


fly-wheel diode

TP13

BOTTOM

Short circuit with the output side reference ground and


measure the OVP point of the 24V

B-4

P/N: BA34-20-63690 (1.0)