G.

JOHNSON PUNITHARAJ

NDT LEVEL-III- QC-MANAGER (Oil& Gas,Thermal/Infrastructure)

Email: john.dodin@gmail.com

Mobile :

+91-94425 55876

OBJECTIVE
To pursue get challenging opportunities in a good organization as a mechanical NDT LEVEL-III
Manager, where I can utilize my creative and multidisciplinary skills in a dynamic growing
environment.
PROFESSIONAL CERTIFICATIONS
ASNT NDT LEVEL III in RT,UT ,MT & PT
ISO 9001-QMS-Lead Auditor

EDUCATIONAL QUALIFICATIONS
B.E. (Mechanical Engineering)-University of Madras
Professional Experience

September 2014 to June2015

M/S PFL ENGINEERING-NIGERIA

Client

: EXXON MOBIL PORTAHOURT,NIGERIA

Designation

: NDT LEVEL-III

Project

: Wellhead Booster Compressor Installation Phase-II

Main Responsibilities

Trained 25 Engineering Graduates in NDT and inspection techniques related to oil & gas
projects. Certified them as ASNT NDT Level II in four methods. Guided PFL Engineering in
their ongoing projects in pipelines and refineries with regard to quality and inspection.

Welding Inspector for the whole project for Piping, Structural &PaintingMonitoring fabrication,
welding and painting of pressure vessels for Booster Inspection of fit up and tack welds
Welding Procedure Specification( WPS) as per project requirements and qualifying welding
personnel (tack welder &welder)

Monitor the weld joint preparation, Preheat and interpass Temperature as per approved
Welding Procedure Specification (WPS).Carry out inspection as per P&ID and Isometric
drawings a drawing welding consumable control & verification of certificates.

Witnessing hydro test and DFT test for pipe spools Witnessing hydro test and DFT test and
Factory Acceptance Test for Booster CompressorIssuing punch list and monitoring punch
clearance by vendorInspection of fit up and tack welds Welding Procedure Specification (WPS)
as per project requirements and qualifying welding personnel (tack welder &welder)

1
G.JOHNSON PUNITHARAJ
Passport.No: Z-3209944

Monitor incoming construction materials, welding consumables & vendor supplied equipments
to ensure they meet project specification requirements.Inspection of Protecting Coating
Materials to make sure the compliance with Project Specification.

Review of painting specifications, blasting and painting procedures, materials receipt

inspection and verificationWitnessed for Hardness test, Water proof test, Dust proof test. Visual
inspection of pipes after sand blasting for surface finish, laminations and weld defects.Monitor
the storage and hand of painting materials.Monitor the Blaster and Painter performance

M/S PUNJ-LLOYD ENGINEERING-INDIA

July2011 to August 2014

Client

: ONGC-WELL HEAD 5

Designation

: NDT LEVEL-III

Project

: Wellhead Construction-Piping & Structurals

Control of site quality team

Monitoring the quality performance of various sites through weekly/monthly reports
Online control of all NDT and evaluation activities of sites
Handling client/PMC feed backs and complaints
Internal quality audit / assessment audits conducting at sites and subsubsequent tasks
Quality department resourses control
Review of Radiography Film Interpretations
Follow up for the approual of procedures and all quality documents at sites with the client
Vendor qualification audit
Vendor quality document review and approval
Surveillance audit on third part inspections at vendor sites
Approval of inspection release note
Attending high level client meetings related to quality
NDT consultancy/NDT training requirement for all sites
Providing quality inputs/ datas to various departments (at corporate office) namely Bidding
contracts,Procurements,Expedition etc,.
Reporting to corporate quality chief

Visual inspection of pipes after coating for coating defects like pinholes, porosity etc.Visual
inspection of surface preparation and painting works.Ensure adherence to quality
specification in respect of blasting, painting and coating operation.Conversant with
inspection techniques such as surface cleanliness/profile check, chloride test, WFT & DFT
Checks, Adhesion test, MEK Test, Holiday detection etc... As per the industry standards.

Identifying coating defects during and after application of coating systems and
recommending corrective actions complying with approved repair procedure established in
accordance with recommendations of the manufacturer and the coating
procedure.Witnessing of Anti-corrosion rubber lining / inspection services, FRP lining,
PVDF lining, PVC lining, Epoxy coating, metal fabrications, repairs and engineering works,
sand and grit-blasting and painting works.
2

G.JOHNSON PUNITHARAJ
Passport.No: Z-3209944

Performed Raw Material / In fabrication/ Final inspection/ Test Witnessing and Document
Review of Subsea Well Head, Christmas Tree / Choke and Kill Manifold /associated
components / pressure vessels, pipes / flanges / fittings and bends. Following specific
duties such as recording weather conditions & substrate temperature by using Whirling
hygrometer, dew point & RH % slide calculator and steel temperature gauge.

Verify welding procedure specifications (WPS) as per project requirements and qualifying
welding personnel (tack welder & welder).Verification of pipefittings and Piping Dimensions

Monitoring of Pre Heat treatment before Welding and Monitor Interpass temperature during
welding as per approved Welding Procedure Specification (WPS).Co-ordinate dimension
checks before and after Welding as per requirements
Final visual inspection for welding joints as per specification requirementsPerformed
inspection of all piping components of carbon steel, stainless steel, duplex stainless steel
fittings, Valves etc

Raw material inspection, Qualification of welding procedures and welders, Inspection of

pressure vesselsBoiler components, Heat exchangers, Reactors, and Valves.Inspection of
stainless steel piping, super duplex stainless steel piping - raw material inspection.

Material verification/ Certificate Review, ITP preparation, Design, Painting / Shot Blasting
Inspection of Pressure Vessels. Evaluation of NDT techniques and Witnessing Welding
Procedures.Witnessing of Painting Peel of Test and Checker Test

Verification of Surface Roughness Value as per ITP requirement and checking Initial,
intermediate and final coating as per Paint Manufacturer and Client specificationPerformed
review of Welding Procedures, witness of Procedure Qualification, Welder Qualification,
Visual inspection of Weld Test plates for WPQR, WQT, interpretation and approval of
Radiography film of Weld Test plates in accordance with applicable standards and
procedures.

November 2010 June 2011

M/S. MEGA ENGINEERING INDIA

Client

: BGR STRUCTURALS -NEWDELHI

Designation

: NDT LEVEL-III

Project

: INFRASTRUCTURE

ORGANISATION : It is a Carbon steel / Alloy steel welded pipe manufacturing company for various
applications with a coating plant.
Main Responsibilities:

Material Control/Identification and test certificate verification

Inspection on Thickness gauging & flaw detection for in-service pipelines & tankage prior to Hot-tap.
Execution & Inspection of High risk activities like hot tap & tie-in of the new line to the base plant
line.
Attending all quality and construction meeting and fulfil with all owner Requirements.
Working part time as painting inspector, welding inspector, QC piping to cover the shortage of staff
at early beginning & tight schedule time.
Involve in the Shutdown.
Compilation of Final Handover Dossier
3

G.JOHNSON PUNITHARAJ
Passport.No: Z-3209944

Casting and forging spare parts for the machine frame and rotating equipments.
Welding Consumable control & verification of certificates.
Fit up Inspection, which includes weld joint preparation, dimension & alignment.
Final weld surface visual Inspection.
Conducting Pressure test and Vacuum tests.
Conduct out Inspection as per ITP and code requirements
Identification of materials and execution of welding
Visual and Dimensional checking and ensure that the welding parameters are as per approved
procedure and also with drawings.
Conduct Non destructive examinations wherever required
Review of documentation of procedure qualification test results.
Verify that the welding procedures are as per the specification and are qualified, and the welding is
performed in accordance to the applicable procedure.
Set up and maintain a system for the traceability of inspection/test results for the review by clients
and to facilitate the investigation of customer complaints.
Carryout any other duties as and when assigned by immediate supervisor or higher management.

July 2005 October 2010

Designation

M/S.RADIANT ENGINEERS PVT LTD. CHENNAI

: GENERAL MANAGER

Providing inspection packages for engineering companies and projects.

Under taking complete quality documentaions.
setting up inspection teams with all resources as per client requirment.
providing third party inspection services at all engineering fields ( Projects / Production /
Construction / Export & import).
Imparting training in the field of NDT & engineering inspection in various modules.
Providing NDT consultancy.
Material Control/Identification and test certificate verification
Casting and forging spare parts for the machine frame and rotating equipments.
Welding Consumable control & verification of certificates.
Fit up Inspection, which includes weld joint preparation, dimension & alignment.
Final weld surface visual Inspection.
Conducting Pressure test and Vacuum tests.
Conduct out Inspection as per ITP and code requirements
Identification of materials and execution of welding
Visual and Dimensional checking and ensure that the welding parameters are as per approved
procedure and also with drawings.
Conduct Non destructive examinations wherever required
Review of documentation of procedure qualification test results.
Verify that the welding procedures are as per the specification and are qualified, and the
welding is performed in accordance to the applicable procedure.
Set up and maintain a system for the traceability of inspection/test results for the review by
clients and to facilitate the investigation of customer complaints.

July 2002 July 2005

Client

MAHAVEER SAFETY GLASS COMPANY PVT LTD. CHENNAI

: B.H.E.L- Trichy-India
4

G.JOHNSON PUNITHARAJ
Passport.No: Z-3209944

Designation

: Manager Quality Systems

Oversee all the quality requirements and day-to-day Monitoring of critical activities in the
production floor.
Established a Quality Management System for all areas of activities in the organization.
Monitoring, reviewing and improving the same.
Co-ordinate with all departments and report to the directors.
Responsible for expansions and coordination with Civil and Electrical disciplines
Coordination with design consultant for timely delivery of design deliverables and drawing to
construction
Review of quality documents
Conducting Review meetings internal quality autits / management reviews.
March 1999 May 2002
Designation

INDUS.SUPPORT SERVICES-JUBAIL,KSA
: OPERATIONS Manager NDT & Quality Systems

Online control of NDT & Inspection engineers working in multifaceted areas.

Interpreting, Documenting and implementing various Quality System Standards.
Developing QC documentation such as Inspection test plan, WPS Matrix, Method statement
etc.
Monitoring various training activities and creating awareness.
Deploying suitable inspectors such as welding, Painting, NDT rotary & static equipments,
structural, piping and pipe line etc.
SNT-TC-IA, CP-189 Implementations on NDT personnel.
Responsible for audits internal and Third Party
Review of contract specifications on behalf of client.
Implementation of Quality System within the organization.
Evaluation of Contractors quality performance.
Controlled the activities of inspectors in Jubail area / fulfilling clients requirements.
Rising NCRs and reviewing the corrective and prevenive action.
Project close-out Handover as per contract.
To lead a team of interdisciplinary inspectors & engineers.
Welding Inspection of pipe lines, vessels, tanks for corrosion monitoring on stream inspection
NDT co-ordination, UT scanning in TKY nozzle joints,
Steam & Gas pipe line underground and above ground installation and inspection.
Hot taping procedure and witnessing as per client specification.
Co-ordination with clients for procedure, inspection reports approval.
Interpretation of radiographs, MT, PT on structural welds

February 1994 February 1999.. Project Expansion & Quality Manager

K.H ARIND INDIA LIMITED, VELLORE, INDIA (SUBSIDY OF SARA LEE CORP. USA)
K.H Arind India Limited is an American Joint Venture 100% Export Oriented Company with more than
2000 employees. Product: Fashion Gloves (Textile & Leather)
Headed a team for preparing Quality System Documents and its Implementation.
Conducted System Audits to bring out corrective actions and subsequent document reviews.
5
G.JOHNSON PUNITHARAJ
Passport.No: Z-3209944

 Organized management reviews, secured ISO 9000 certification and brought out continuous
improvement during the post certification period.
Given substantial contribution in the area of Production flow lines, Rejection control, Cycle time
Reduction.
Motivated the workers to achieve management goals.
Coordinated in all project expansions (Inclusive of a Textile Knitting Plant) from Machine
Installation to full Production.
Responsible for expansion works and coordination with vendors
Organized various training program and brought out remarkable positive cultural change.
Conducting quality meetings/ management reviews
Taking corrective and preventive actions.
ORGANISATION :

Torrance & Sons, India (A U.K. Collaborated Company)

Multitech Engineering Company.
Micro Meritics Engineers.
Worked Successively In Three Companies
Line Of Activity: Plant and machinery manufacturers for Chemical Industries for a wide range of
applications, installation and servicing.
PERIOD OF EMPLOYMENT : 1984 1994
POSITION: In various capacities (Production, Subcontracting, and
Engineer/ manager

Service / Installation) as

Computer knowledge : MS-WORD & MS-EXCEL

Personal Details

Name

G. Johnson Punitharaj

Date of Birth

01st May, 1958

Marital Status

Married

Present/ Permanent Address

No: 2, S.B.I. Colony, Phase I,

Vallalar, Vellore 632 009.
Tamil Nadu, India.

E-mail ID

john.dodin@gmail.com

Telephone Number

0091-0416-2255876

Mobile

+91-9442555876

Passport Details

Passport number :

Z-3209944
6

G.JOHNSON PUNITHARAJ
Passport.No: Z-3209944

Date of issue

: 20-04-2015

Date of expiry

: 19-04-2025

Passport Office

: Regional Passport-Chennai

7
G.JOHNSON PUNITHARAJ
Passport.No: Z-3209944