Sie sind auf Seite 1von 36

Refuse treatment

at City of Kitakyushu

Rechazar el tratamiento? en la Ciudad de Kitakyushu

Refuse treatment at City of Kitakyushu Rechazar el tratamiento? en la Ciudad de Kitakyushu
Facility for Incineration
Facility for Incineration

Name

Site Area(m2)

Building Area(m2)

Date of Completion

Building

Manufacturer,

Incineration

Exhaust

Expenses

Type of Incinerator

Capacity

Gas Treatment

             

Bag Filter

Shinmoji

Shaft Furnace Type

720t/24h

(240t/24h×3)

Ammonia Water

Incineration

Facility

51038

22407

Mar-2007

\22.9 billion

Gasification and

Melting Furnace

spraying

 

Catalytic

Reaction Tower

             

Bag Filter

Hiagari

Incineration

33933

15726

Mar-1991

\12.5 billion

Continuous Type

Refuse Stoker

600t/24h

(200t/24h×3)

Ammonia Water

Facility

Furnace

spraying

Kougasaki

       

Continuous Type

   

Incineration

Facility

40925

27719

Jul-1998

\34.5 billion

Refuse Stoker

Furnace

810t/24h

(270t/24h×3)

Bag Filter

Bulky Waste clush and recycling equipment

Name

Site Area(m2)

Building Area(m2)

Date of Completion

Building

Incineration

Note

Expenses

Capacity

         

150t/5h

 

(Rotary type

bulky waste

Hiagari Recycling

Center for

Bulky Waste

33933(Syte Area

of Hiagari

Incineration

Factory)

4259

May-1992

\2.74 billion

crushing machine)

50t/5h

(Shear type bulky

waste crushing

machine)

 

33933

         

Hiagari Recycling

Center for

Waste Cans and

Bottles

(Syte Area of

Hiagari

Incineration

Factory)

2377

Jul-1993

\1.07 billion

52.5t/5h

(26.25t/5h×2)

Honjyo Recycling

           

Center for

17000

63t/5h

Waste Cans and

3250

Apr-1997

\2.00 billion

(31.5t/5h×2)

Bottles

Reclamation Site

Site Area(m2)

Waste

Reclamation(m3)

Name

Date of Reclamation

classification

Reclamation Waste

Hibikinada-Nishi

Final Disposal Site

for Waste

573829

Oct-1998

Public surface

of the water

7.15million

Incineration ash and

construction and ather

waste

Total ¥ 14 billion

Total ¥ 14 billion

Domestic Refuse

basura doméstica

Designated bag

(45 liter-50 , 30 liter-33 )

(20 liter-22 , 10 liter-11

Refuse basura doméstica Designated bag (45 liter- ¥ 50 , 30 liter- ¥ 33 ) (20

Domestic refuse

Collection point 33,000 point

Refuse collection vehicle

Vehículos de recogida de basurass

Collection : Twice a week

Components analysisDry.2011

El análisis de componentes

Miscellaneous

things

7.1% Glass,Pottery 5.9% Metal 6.5% paper 37.9% Kitchen waste 12.2% Wood 10.0% Fiber Plastic 9.7%
7.1%
Glass,Pottery
5.9%
Metal
6.5%
paper
37.9%
Kitchen waste
12.2%
Wood
10.0%
Fiber
Plastic
9.7%
10.7%

The average of

garbage

components which carry in Shinmoji,Hiagari, Kougasaki Incineration

Factory.

El promedio de los componentes de la basura que llevan en

Shinmoji, Hiagari,

Kougasaki

Incineración

Factory.

SHINMOJI INCINERATION FACILITY

Ⅰ.Construction period Dec.2003 Mar.2007 Ⅱ.Incineration capacity 720/day (240t/day×3incinerators)

Ⅲ.Type of incinerator

Shaft furnace type gasification and melting

Ⅳ.Manufacturer of the incinerator Nippon Steel Engineering Co.Ltd.

Ⅴ.Total project cost

22.9 billion

OrganizationChart of Shinmoji inciterationfacility

※ Kitakyushu City Managing 9 persons Director Deputy Managing Manager Director Staff Technical Staff
※ Kitakyushu City
Managing
9 persons
Director
Deputy
Managing
Manager
Director
Staff
Technical Staff
part-time Staff
Electrical Staff
Mechanical Staff
※ Confided Company
Operating
Director
Operation of Facility
Deputy
43 persons
Operating
Director
Assistant
Assistant
Manager of
Manager of
Operation
Technical
Furnace
Maintenance
Other
Staff
Crane Operator
Operator
Staff
Treating Fly Ash
Mechanical Staff
Bulky Waste
Electrical Staff
Molten Metal
Molten Slag
Transportation

Waste Acceptance

24 persons

Manager of

Acceptance

Acceptance

Staff

Factory flow

Factory flow Platform Refuse pit Melting furnace B o i l e r Exhaust gas treatment
Factory flow Platform Refuse pit Melting furnace B o i l e r Exhaust gas treatment

Platform

Refuse pit

Melting

furnace

Boiler

Exhaust gas treatment equipment

Refuse pit Melting furnace B o i l e r Exhaust gas treatment equipment Scaling building

Scaling

building

Refuse

collection

vehicles
vehicles

Flow of refuse treatment process

Platform

Refuse crane

Refuse pit

Combustion

air fan

process Platform Refuse crane Refuse pit Combustion air fan Steam turbine generator Supplied to Shinmoji Waste
Steam turbine generator
Steam turbine
generator

Supplied to Shinmoji Waste Management Center Low-pressure steam

Stack

Coke and

Limestone

Melting

furnace

Low-pressure steam Stack Coke and Limestone Melting furnace Combustion chamber B o i l e r

Combustion

chamber

Boiler

Bag filter Exhaust gas temperature adjuster
Bag filter
Exhaust gas
temperature adjuster

Condensate

tank

filter Exhaust gas temperature adjuster Condensate tank Catalytic reaction tower Induced draft fan Exhaust gas

Catalytic reaction tower

Induced

draft fan

Exhaust gas

reheater

temperature adjuster Condensate tank Catalytic reaction tower Induced draft fan Exhaust gas reheater Granulating equipment

Granulating

equipment

Carry-in

Scaling building

Carry-out

12 Dumping gate

9 8 7 6 5 4 2 3 1
9
8
7
6
5
4
2 3
1

Platform

12 11 10
12
11
10

Dump refuse

Refuse crane

6,000

6,000

Total 12,000

Refuse pit

Shaft furnace type gasification and melting furnace

WasteShaft furnace type gasification and melting furnace Coke 5% of the quantity waste Drying and preheating

Coke
Coke

5% of the quantity waste

Drying and preheating zone Recovery of combustion gas and energy Pyrolysis and gasification zone Melting
Drying and preheating zone
Recovery of combustion
gas and energy
Pyrolysis and gasification
zone
Melting zone
240t/day×3

Limestone 4% of the quantity waste

Steam turbin

Generator

Electric power
Electric
power
of the quantity waste Steam turbin Generator Electric power Generation efficiency 21 Steam 400 ℃ 40kg/cm
of the quantity waste Steam turbin Generator Electric power Generation efficiency 21 Steam 400 ℃ 40kg/cm

Generation efficiency 21

Steam
Steam

40040kg/cm 2

高温燃焼 1,100℃ Combustion chamber
高温燃焼
1,100℃
Combustion
chamber

Boiler

2 高温燃焼 1,100℃ Combustion chamber Boiler Molten materials Exhaust gas treatment equipment 1,800
Molten materials
Molten materials

Exhaust gas

treatment

equipment

Boiler Molten materials Exhaust gas treatment equipment 1,800 ℃ Magnetic separator Granulating equipment 20
Boiler Molten materials Exhaust gas treatment equipment 1,800 ℃ Magnetic separator Granulating equipment 20

1,800

Magnetic separator

Granulating equipment

equipment 1,800 ℃ Magnetic separator Granulating equipment 20 Slag:10% of the quantity waste Slag Metal Metal:1%

20

Slag:10% of the quantity waste

Slag

Metal

Metal:1% of the quantity waste

Shaft furnace type gasification and melting furnace
Shaft furnace type gasification and melting furnace

Supplied oxygen and air

furnace type gasification and melting furnace Supplied oxygen and air Discharged out of the furnace through
furnace type gasification and melting furnace Supplied oxygen and air Discharged out of the furnace through

Discharged out of the furnace through a tap hole

溶融スラグの出湯状況

Discharged out of the furnace through a tap hole

1800℃
1800℃

Effective use of resources

Effective use of resources Slag:10% of the quantity waste Metal:1% of the quantity waste

Slag:10% of the quantity waste

Effective use of resources Slag:10% of the quantity waste Metal:1% of the quantity waste

Metal:1% of the quantity waste

Slag Effective use of resources

Plate

Interlocking Block

Bollard

Ditch

Block

U-shape

Ditch

Wall

Manhole

Boundary

Block

Retaining

Wall

Slag

Metal Effective use of resources

Filler Filler for counterweights of construction machines
Filler
Filler for counterweights of construction machines
Metal Effective use of resources Filler Filler for counterweights of construction machines

Boiler

Steam turbine generator

Steam turbine generator Generator Steam turbine Reduction drive Maximum power output 23,500kWh/h Steam 400℃ 40kg/cm 2
Generator Steam turbine Reduction drive
Generator
Steam turbine
Reduction drive

Maximum power output 23,500kWh/h

Steam 400℃ 40kg/cm 2

Steam

turbine

INLET EXTRACTION OUTLET
INLET
EXTRACTION
OUTLET

Heat energy utilization

MAX 23,500kw (For 50,000 households)

Electric power

Shinmoji Incineration

Facility

Shinmoji Waste

Management Center

Sold (Electric power

company)

Steam Shinmoji Incineration Facility Shinmoji Waste Management Center
Steam
Shinmoji Incineration
Facility
Shinmoji Waste
Management Center

Actual situation of Electric energy2011

Amount of

 

Amount of electric energy used

 

Electric power selling

   

Purchased power

 

GWh)

 

generation

Electric

energy

GWh)

 

Price

Million

Yen

electric

energy

GWh)

Incineratio

n Plant

Environm

ental

Total

Electric

energy

Price

Million

(Shinmoji)

Center

GWh)

Yen

   

83.61

38.82

0.17

38.99

45.40

 

0.78

 

99.1%

46.0%

0.2%

46.2%

53.8%

437.1

0.9%

44.0

Turbine generation Date of operation2011

 

Days of

generatio

n electric

energy

Main

Steam

Pressure

(MPa)

Main

Steam

temperatur

e

Consumptio

n for Steam

(t)

Amount of

generation

electric

energy

Average of

electric

energy

KW

Availability

(%)

Steam

Consumption

rate

(㎏/KWh

(日)

 

 

GWh)

341

 

3.72

 

391

368,847

 

83.61

 

9,963

 

42.4

 

4.40

AvailabilityAverage of electric energyRating

Energy Flow(2011)

Energy of garbage pick up

86.5%

Fossil fuel

energy

Combustion

improverEnergy

13.5%

( Combustion improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7%
( Combustion improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7%
( Combustion improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7%
( Combustion improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7%
( Combustion improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7%
( Combustion improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7%

Waste

Disposal

improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7% Environmental Center
improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7% Environmental Center
improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7% Environmental Center
improver ・ Energy ) 13.5% Waste Disposal ② Consumption in factory 7.7% Environmental Center

Consumption in factory

7.7%

Environmental

Center

Electric

power

company

Lost

Beneficial

use

9.1%

83.2%

Unit of Fossil fuel energy

Fossil fuel energy to dispose 1,000 t waste

Unit of energy used in factory

Energy used in factory to dispose 1,000 t waste

Unit of energy used beneficially

Energy to supply energy which crude oil equivalent 1kL

42.49 KL/1,000 t

24.31 KL/1,000

11.00 KL/KL

Exhaust gas treatment equipment

Exhaust gas treatment

Bag filter

Exhaust gas treatment Bag filter Catalyst system

Catalyst system

Exhaust gas treatment Bag filter Catalyst system

Pollution monitoring panel

Central control room