Beruflich Dokumente
Kultur Dokumente
SIHIISOchem
Series CBSD and CBHD
End suction pump, process type
to ISO 5199 / 2858
Replaces: L143.21701.55.038.02
143.21701.56.034.02 05/02
Content
Page 1 of 1
Content
Safety........................................................................................................................................ Chapter 1
Safety instructions, warranty
Intended application ............................................................................................................... Chapter 2
Application, description
Planning of the installation .................................................................................................... Chapter 3
Piping system, accessories
Unpacking, handling ............................................................................................................... Chapter 4
Handling, intermediate storage, preservation
Mounting of the pump ............................................................................................................. Chapter 5
Assembly site, balancing, installation in the piping system
Starting and stopping procedures ......................................................................................... Chapter 6
Starting procedures, stopping procedures
Maintenance and assembly .................................................................................................... Chapter 7
Maintenance, assembly, disassembly
Help in case of trouble............................................................................................................. Chapter 8
If something does not work
Technical data.......................................................................................................................... Chapter 9
Limit values, noise emission
Annex....................................................................................................................................... Chapter 10
Operating limits, dimension table, connections, sectional drawings, manufacturers declaration
Attention: This pump or this pump unit, respectively may be mounted and put into operation by qualified
technical personnel only and these operating instructions and the effective regulations have
strictly to be observed. If you do not pay attention to these operating instructions,
danger may be created for you and your colleagues,
the pump or the pump unit may be damaged,
the manufacturer is not liable for damages resulting from this non observance!
Please be aware of your responsibility for your fellow men when working at the pump or the pump
set!
Safety instructions marked with
have to be considered in particular when operating this
pump in potentially explosive atmospheres!
CBSD2002_Ba_inh_e.doc
Safety
Page 1 of 2
Chapter 1
Safety
instructions
are
The personnel responsible for operation, maintenance, inspection and assembly must be adequately qualified.
The responsibilities of the operating personnel
must be exactly defined by the plant operator.
If the staff do not have the necessary knowledge,
they must be trained and instructed, which may
be performed by the machine manufacturer or the
supplier on behalf of the plant operator, if
required.
Moreover, the plant operator is to make sure that
the contents of this manual are fully understood
by the operating personnel.
CAUTION
1.4 Safety at work
Safety instructions that have to be considered
when operating this pump in potentially explosive
atmospheres are marked with the word:
CBSD2002_Ba_kap1_e.doc
Safety
Page 2 of 2
Chapter 1
in
Intended application
Page 1 of 1
Intended application
CAUTION
Chapter 2
Observe the pump operating limits documented by Sterling SIHI (if there is any doubt,
please contact Sterling SIHI).
Example:
x II 2G T1-T5
CBSD
080
250
C
B
BK3
4R
D
G
2.4 Nameplate
In the event of queries, please provide the
following information as noted on the nameplate:
Product identification
Serial number
2.5 Accessories
The accessories provided with the pump are
indicated on the order acknowledgement.
CBSD2002_Ba_kap2_e.doc
Page 1 of 2
Chapter 3
Eccentric reducer
Pump installation
CBSD2002_Ba_kap3_e.doc
Page 2 of 2
Chapter 3
Vacuum operation
CBSD2002_Ba_kap3_e.doc
Unpacking, handling
Page 1 of 1
Chapter 4
Unpacking, handling
4.2 Unpacking
Do not unpack the pump until it has been
carefully checked for damage that may have
occurred in transit. Report any damage on the
counterfoil or delivery note.
Claims must be made immediately on the carrier
or the transport insurance.
4.4 Transport
The pump or the pump set must be lifted as
shown below:
CBSD2002_Ba_kap4_e.doc
4.5 Preservation
Page 1 of 3
Chapter 5
Clear and easy access to the shut-off and regulating valves and the measuring instruments must
be ensured.
5.2 Prerequisites
5.2.1 Fitting tools
Standard tools and lifting equipment are used.
These should be available at the customer's end.
CBSD2002_Ba_kap5_e.doc
Page 2 of 3
Chapter 5
CAUTION
CBSD2002_Ba_kap5_e.doc
Page 3 of 3
Intensive cooling
The following chart shows the cooling water requirement of the intensive cooling unit:
Chapter 5
5
Bearing frame 55
4
bearing frame 45
3
bearing frame 35
2
1
50
100
150
200
250
300
350
CBSD2002_Ba_kap5_e.doc
Page 1 of 2
Chapter 6
Observe
the
pump
operating
limits
documented by Sterling SIHI (if there is any
doubt, please contact Sterling SIHI).
Safety measures should be taken at the
customer's end to ensure (for example by
means of a relief valve) that the permissible
pump casing pressure is not exceeded during
operation.
If the liquid handled is hot, the pump must be
filled slowly so as to avoid distortions or heat
shocks.
The flowrate must be changed at constant
speed only on the discharge side. During
operation the shut-off valve in the suction or
feed line should always be kept open, in order
not to run the risk of cavitation.
Do not run the pump with the regulating valve
closed for more than thirteen seconds, if there
is no bypass line (for restrictions, see also
annex).
CBSD2002_Ba_kap6_e.doc
6.5 Operation
6.5.1 Switching frequency
For a start with the regulating valve closed or
slightly opened and for uniform start-stop
intervals, the following numbers of switching
actuations apply:
P kW
< 12
12 < P <100
>100
Page 2 of 2
Chapter 6
CBSD2002_Ba_kap6_e.doc
Page 1 of 6
Chapter 7
The pumps supplied are equipped with a greaselubricated pump side rolling contact bearing and a
grease-lubricated driver side rolling contact
bearing, which should be re-greased in accordance with the following table.
light duty
n 1500 rpm
every 5000 hours
Anti-friction bearings which are old or improperly lubricated may cause the machine
temperature to increase and be hazardous to
personnel and environment if the pump is operated in a potentially explosive atmosphere.
Leakage from a pump equipped with a singleacting mechanical seal may lead to the formation of explosive mixtures and be hazardous to
personnel and environment if the pump is operated in a potentially explosive atmosphere.
CBSD2002_Ba_kap7_e.doc
light contamination,
T < 50 C
once per year
light contamination,
T > 50 C
every 6 months
Lubricating oil
to DIN 51517
Kin. viscosity
f. 50 C in mm/s
Neutralisation no.
Page 2 of 6
Chapter 7
Ash content
0,02 weight-%
Water content
0,1 weight-%
40.00
10.20
0,25 l
0,4 l
0,4 l
90.20
CAUTION
7.3 Disassembly
41.22 94.01
52.30 43.30
92.20 23.00 41.23
16.10
Page 3 of 6
Chapter 7
55.40
43.30
92.03
91.40
43.30
43.31
16.10
47.10
40.05
91.45
CBSD2002_Ba_kap7_e.doc
Bearing design B or C:
Release bolts, 90.12 and 90.10, dismantle
bearing covers, 36.01 and 36.00, and remove
gaskets, 40.04 and 40.03
Remove radial seal rings or labyrinth seal
rings
Release bolt, 90.11, remove disc, 55.41, and
dismantle foot, 18.30
In the case of oil lubrication, remove constant
level oiler
Release safety ring, 93.21, and pull out the
complete shaft, 21.10, with both rolling contact
bearings and spacer disc, 55.10, towards the
drive side
67.20
21.10
Page 4 of 6
55.41
18.30 90.11
Bearing design S or T:
Release bolts, 90.12 and 90.10, dismantle
bearing covers, 36.01 and 36.00, and remove
gaskets, 40.04 and 40.03
Remove radial seal rings or labyrinth seal
rings
Release bolt, 90.11, remove disc, 55.41, and
dismantle foot, 18.30
In the case of oil lubrication, remove constant
level oiler
Pull out the complete shaft with both rolling
contact bearings and the bearing bush towards
the drive side
42.31
36.01
90.12
21.10
67.20
40.04
40.03
42.30
36.00 90.10
93.02
18.30
55.41
CBSD2002_Ba_kap7_e.doc
Chapter 7
7.5 Assembly
7.5.1 Tightening torques
Thread
Torque [Nm]
Material 5.6.
Torque [Nm]
Material A4
38
67
CBSD2002_Ba_kap7_e.doc
Page 5 of 6
Chapter 7
D d
L M = d +
1,07
2
with
Page 6 of 6
Chapter 7
7.6 Inspection
After assembly, proceed as follows:
Check that pump is easy to rotate and leakproof
Check that the axial clearance of the shaft
assembly is within the permissible range
(0,15 mm 0,3 mm)
In addition, we recommend that a leak test with
air be carried out.
CBSD2002_Ba_kap7_e.doc
Page 1 of 1
Chapter 8
Trouble
Cause
Remedial action
Damaged seals.
Unsteady
running
excessive noise
of
CBSD2002_Ba_kap8_e.doc
high
or
Page 1 of 1
9.5 Material design
SG iron
Stainless steel
Duplex
Hastelloy
14
Annex:
12
10
[bar ]
Chapter 9 and 10
8
6
4
2
0
-100
-50
50
100
150
200
250
300
25
20
[bar ]
30
15
10
5
0
-50
-40
50
100
150
200
250
300
350
branch
forces
and
CBSD2002_Ba_kap9_e.doc
Page 1 of 2
Annex
T = 3,6
Q
c
P(1 )
in K
Q c
Pump power in kW
Pump efficiency
Specific gravity of pumping liquid in kg/dm
Capacity in m/h
specific heat capacity of pumping liquid in kJ/kgK
Temperature rise of the liquid handled in the case of operation with the regulating valve closed
If the pump is operated with the regulating valve closed the theoretical rise in temperature is infinite. In this
case, the rise in temperature per second of the liquid handled is calculated using the following equation:
T
P
in K/s
=
t
V c
CBSD2002_einsatz_e.doc
P
?
V
c
Pump power in kW
Specific gravity of pumping liquid in kg/dm
Pump filling volume in l (see attached tyble)
specific heat capacity of pumping liquid in kJ/kgK
Page 2 of 2
Annex
The filling volume of the pump as a function of size is given in the following table:
Size
032125
032160
032200
040125
040160
040200
050160
050200
Volume (l)
0,9
1,1
1,3
1,2
1,3
1,5
1,9
2,2
Size
032250
040250
040315
050250
050315
065160
065200
065250
080160
080200
080250
100200
Volume (l)
2,4
2,6
4,5
3,3
5,2
3
3,3
4,3
4,2
5
5,1
7
Size
065315
080315
080400
100250
100315
100400
125250
125315
125400
150250
Volume (l)
6,7
8,3
10,8
8,3
9,9
12,8
12,3
12,8
16.3
22,3
The figures stated for the rise in temperature are a factor to be considered when checking the possibility of
using a pump in a potentially explosive atmosphere with a given temperature class.
CBSD2002_einsatz_e.doc
Table of dimensions
Page 1 of 3
Annex
Pump dimensions
Pump dimensions
Frame
DND DNS
Foot dimensions
Shaft end
h1
h2
c1
c2
m1
m2
m3
m4
n1
n2
s1
s2
e1
e2
80
80
80
100
385
385
385
500
112
132
160
180
140
160
180
225
50
50
50
65
14
14
14
14
8
8
8
8
100
100
100
125
70
70
70
95
40
40
40
40
28
28
28
28
190
240
240
320
140
190
190
250
14
14
14
14
15
15
15
15
110
110
110
110
140
140
140
140
285
285
285
370
24
24
24
32
50
50
50
80
27
27
27
35
8
8
8
10
140
140
140
140
80
80
100
100
125
385
385
385
500
500
112
132
160
180
200
140
160
180
225
250
50
50
50
65
65
14
14
14
14
14
8
8
8
8
88
100
100
100
125
125
70
70
70
95
95
40
40
40
40
40
28
28
28
28
28
210
240
265
320
345
160
190
212
250
280
14
14
14
14
14
15
15
15
15
15
110
110
110
110
110
140
140
140
140
140
285
285
285
370
370
24
24
24
32
32
50
50
50
80
80
27
27
27
35
35
8
8
8
10
10
140
140
140
140
140
100
100
125
125
385
385
500
500
160
160
180
225
180
200
225
280
50
50
65
65
14
14
14
14
8
8
8
8
100
100
125
125
70
70
95
95
40
40
40
40
28
28
28
28
265
265
320
345
212
212
250
280
14
14
14
14
15
15
15
15
110
110
110
110
140
140
140
140
285
285
370
370
24
24
32
32
50
50
80
80
27
27
35
35
8
8
10
10
140
140
140
140
100
100 100
125
125
500
500
500
530
160
180
200
225
200
225
250
280
65
65
80
80
14
14
16
16
8
8
8
88
125 95
125 95
160 120
160 120
40
40
40
40
28
28
28
28
280
320
360
400
212
250
280
315
14
14
18
18
15
15
15
15
110
110
110
110
140
140
140
140
370
370
370
370
32
32
32
42
80
80
80
110
35
35
35
45
10
10
10
12
140
140
140
140
032125
031160
032200
032250
35
35
35
45
040125
040160
040200
040250
040315
35
35
35
45
45
050160
050200
050250
050315
35
35
45
45
065160
065200
065250
065315
45
45
45
55
080160
080200
080250
080315
080400
45
45
45
55
55
80
125
125
125 125
125
125
500
500
500
530
530
180
180
225
250
280
225
250
280
315
355
65
65
80
80
80
14
14
16
16
16
8
8
8
8
8
125 95
125 95
160 120
160 120
160 120
40
40
40
40
40
28
28
28
28
28
320
345
400
400
435
250
280
315
315
355
14
14
18
18
18
15
15
15
15
15
110
110
110
110
110
140
140
140
140
140
370
370
370
370
370
32
32
32
42
42
80
80
80
110
110
35
35
35
45
45
10
10
10
12
12
140
140
140
140
140
100200
100250
100315
100400
45
55
55
55
125
100 125 140
140
140
500
530
530
530
200
225
250
280
280 80
280 80
315 80
355 100
16
16
16
18
8
8
8
8
160
160
160
200
120
120
120
150
40
40
40
40
28
28
28
28
360
400
400
500
280
315
315
400
18
18
18
23
15
15
15
15
110
110
110
110
140
140
140
140
370
370
370
370
32
42
42
42
80
110
110
110
35
45
45
45
10
12
12
12
140
140
140
140
125250
125315
125400
55
55
55
16
18
18
8
8
8
160 120
200 150
200 150
40
40
40
28
28
28
400 315
500 400
500 400
18
23
23
15
15
15
42
42
42
110
110
110
45
45
45
12
12
12
140
140
140
150250
55
20
200 150
40
28
500 400
23
15
42
110
45
12
140
32
50
40
65
50
80
65
CBSD2002_mass_e.doc
Table of dimensions
Page 2 of 3
Annex
Flange dimensions
Dimensions to DIN PN 16
DNsDNd
32
40
50
65
80
100
125
150
100
110
125
145
160
180
210
240
295
18 x 4
18 x 4
18 x 4
18 x 4
18 x 8
18 x 8
18 x 8
22 x 8
22 x 12
DNsDNd
32
40
50
65
80
100
125
150
200
100
110
125
145
160
190
220
250
310
18 x 4
18 x 4
18 x 4
18 x 8
18 x 8
22 x 8
26 x 8
26 x 8
26 x 12
32
40
50
65
80
100
125
150
200
1,5
1,5
2,5
98,4
98,4
120,6
139,7
152,4
190,5
215,9
241,3
298,4
16 x 4
16 x 4
20 x 4
20 x 4
20 x 4
20 x 8
23 x 8
23 x 8
23 x 8
d2 x n
200
Dimensions to DIN PN 25
d2 x n
SG iron
PN16
Discharge Suction
nozzle
nozzle
Size
DNs
DNd
Stainless steel
PN16
Discharge Suction
nozzle
nozzle
SG iron
SG iron
Stainless steel
PN25
ANSI 150 RF
ANSI 150 RF
Discharge Discharge Discharge Discharge Discharge Suction
nozzle
nozzle
nozzle
nozzle
nozzle
nozzle
Dd
Td
Ds
Ts
Dd
Td
Ds
Ts
Dd
Td
Ds
Ts
Dd
Td
Ds
Ts
Dd
Td
Ds
Ts
140
20
165
22
140
18
165
20
140
20
165
22
140
18
165
20
140
18
165
20
140
20
165
22
140
18
165
20
140
20
165
22
140
18
165
20
140
18
165
20
032200
140
20
165
22
140
18
165
20
140
20
165
22
140
18
165
20
140
18
165
20
032250
140
20
165
22
140
18
165
20
140
20
165
22
140
18
165
20
140
18
165
20
040125
150
20
191
24
150
20
191
24
150
17
191
21
040160
150
20
191
24
150
18
191
18
150
20
191
24
150
17
191
21
150
18
191
18
032125
031160
040200
32
150
20
191
24
150
18
191
18
150
20
191
24
150
17
191
21
150
18
191
18
040250
150
20
191
24
150
18
191
18
150
20
191
24
150
17
191
21
150
18
191
18
040315
150
20
191
24
150
18
191
18
150
20
191
24
150
17
191
21
150
18
191
18
050160
165
22
200
26
165
20
200
20
165
22
200
26
165
19
200
23
165
20
200
20
165
22
200
26
165
20
200
24
165
22
200
26
165
19
200
23
165
20
200
20
050250
165
22
200
26
165
20
200
24
165
22
200
26
165
19
200
23
165
20
200
20
050315
165
22
200
26
165
20
200
20
165
22
200
26
165
19
200
23
165
20
200
20
065160
191
24
235
28
191
18
229
24
191
24
235
28
191
21
235
25
191
18
229
24
191
24
235
28
191
18
229
24
191
24
235
28
191
21
235
25
191
18
229
24
065250
191
24
235
28
191
18
229
24
191
24
235
28
191
21
235
25
191
18
229
24
065315
191
24
235
28
191
18
229
24
191
24
235
28
191
21
235
25
191
18
229
24
080160
200
26
270
30
200
20
254
24
200
26
270
30
200
23
270
27
200
20
254
24
080200
200
26
270
30
200
20
254
24
200
26
270
30
200
23
270
27
200
20
254
24
200
26
270
30
200
20
254
24
200
26
270
30
200
23
270
27
200
20
254
24
080315
200
26
270
30
200
20
254
24
200
26
270
30
200
23
270
27
200
20
254
24
080400
200
26
270
30
200
20
254
24
200
26
270
30
200
23
270
27
200
20
254
24
100200
235
28
270
30
229
24
254
24
235
28
270
30
235
25
270
27
229
24
254
24
235
28
270
30
229
24
254
24
235
28
270
30
235
25
270
27
229
24
254
24
100315
235
28
270
30
229
24
254
24
235
28
270
30
235
25
270
27
229
24
254
24
100400
235
28
270
30
229
24
254
24
235
28
270
30
235
25
270
27
229
24
254
24
125250
270
30
300
34
254
24
285
25
270
30
300
34
270
27
300
31
254
24
285
25
270
30
300
34
254
24
285
25
270
30
300
34
270
27
300
31
254
24
285
25
270
30
300
34
254
24
285
25
270
30
300
34
270
27
300
31
254
24
285
25
300
34
360
34
285
29
343
32
300
34
360
34
300
31
360
31
285
26
343
29
050200
065200
080250
100250
125315
40
50
50
65
80
100
125
65
80
100
125
125
150
125400
150250
150
200
CBSD2002_mass_e.doc
Table of dimensions
Page 3 of 3
Annex
Size
Frame
h2
w1
w2
w3
f1
f2
032125
031160
032200
032250
35
35
35
45
70
69,5
103
114,5
70
69,5
97
110,5
160
175
190
200
45
40
50
65
71
77
66
76
55
55
55
35
0
10
0
0
75
75
75
75
040160
040200
040250
040315
35
35
45
45
82
95
110
125
82
95
115
125
175
200
200
200
43
60
65
75
77
66
76
93
55
55
35
35
10
0
0
10
75
75
75
75
050160
050200
050250
050315
35
35
45
45
87
100
120
120
87
100
120
120
175
205
200
230
50
55
75
85
77
66
76
93
55
55
35
35
10
0
0
10
75
75
75
75
065160
065200
065250
45
45
45
92
110
115
63
110
115
188
210
235
55
60
75
73
76
77
55
55
55
0
0
10
75
75
75
080160
080200
100200
45
45
45
130
115
135
130
115
135
215
220
215
80
75
80
73
81
80
55
55
55
0
10
10
75
75
75
CBSD2002_mass_e.doc
Sectional drawings
Page 1 of 3
Annex
Design
Grease lubrication
Sizes
032125, 032160, 032200, 032250, 040125, 040160, 040200, 040250, 040315, 050160,
050200, 050250, 050315, 065160, 065200, 065250, 080160, 080200, 080250, 100200
Sizes
065315, 080315, 080400, 100250, 100315, 100400, 125250, 125315, 125400, 150250
CBSD2002_schn_e.doc
Sectional drawings
Page 2 of 3
Annex
Design
Oil lubrication
Sizes
032125, 032160, 032200, 032250, 040125, 040160, 040200, 040250, 040315, 050160,
050200, 050250, 050315, 065160, 065200, 065250, 080160, 080200, 080250, 100200
Sizes
065315, 080315, 080400, 100250, 100315, 100400, 125250, 125315, 125400, 150250
CBSD2002_schn_e.doc
Sectional drawings
Page 3 of 3
Design
Design
CBSD2002_schn_e.doc
Annex
Manufacturers declaration
in the sense of the EU Directive 98/37/EG, Appendix II B
We herewith declare that the pumps of the series
EN 22858/ISO 2858
EN 25199/ISO 5199
EN 735
General Manager:
Dr. R. Ehl, Dipl.-Ing. T. Plingen,
Dipl.-Ing. H.-D. Ross,
Dipl.-Ing. W. Trittin, Barry Weaver
Board:
Dr. G. von Segesser
Bank account:
Vereins- und Westbank Itzehoe
Deutsche Bank Itzehoe