Beruflich Dokumente
Kultur Dokumente
A Project Report
Mar-2010
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AKNOWLEDGEMENT
I acknowledge with immense pleasure the sustained interest, encouraging attitude and constant
inspiration rendered by Mr Purnendu Mishra , Dr.Ajit Ku. Panda, DEAN and Prof.
Sangram Mudali, Director, N.I.S.T. His continued drive for better quality in everything that
happens at N.I.S.T. and selfless inspiration has always helped us to move ahead.
At the nib but not neap tide, we bow our head in gratitude at the omnipresent Almighty for all his
kindness. We still seek his blessings to proceed further.
ASHUTOSH BISHOYI
DATE
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TABLE OF CONTENT
ABSTRACT...................................................................................................................3
AKNOWLEDGEMENT....................................................................................................4
TABLE OF CONTENT....................................................................................................5
LIST OF FIGURES.........................................................................................................7
Introduction................................................................................................................ 8
MEMS.......................................................................................................................... 8
Materials for MEMS Manufacturing.............................................................................9
Silicon...................................................................................................................... 9
Polymers.................................................................................................................. 9
Metals.................................................................................................................... 10
MEMS Manufacturing Technologies..........................................................................10
Bulk micromachining.............................................................................................10
Surface micromachining........................................................................................11
High aspect ratio (HAR) silicon micromachining....................................................12
Applications of MEMS................................................................................................13
OPTICAL SWITCHING.................................................................................................14
Optical Mirrors..........................................................................................................14
MEMS Mirrors: Types................................................................................................15
Torsional Mirrors...................................................................................................15
Mechanical Restoring Torque.............................................................................17
Electrostatic Torque...........................................................................................17
Stability Analysis................................................................................................19
Piston Mirrors.......................................................................................................19
Applications Of Optical MEMS...................................................................................20
Display and Imaging Systems..............................................................................21
DMD...................................................................................................................22
GLV..................................................................................................................... 23
FIBER OPTICS COMMUNICATION ...........................................................................25
Adaptive Optics.................................................................................................... 26
Data Storage........................................................................................................ 29
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Use in Medicine.....................................................................................................29
MEMS Endoscopic OCT Imaging ........................................................................30
Confocal Microscopic Imaging............................................................................30
Disadvantages of Optical MEMS devices...............................................................30
Conclusion................................................................................................................ 31
References:.............................................................................................................. 32
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LIST OF FIGURES
Figure 1:OPTICAL MEMS............................................................................................14
Figure 2:Torsional Mirrors.........................................................................................16
Figure 3:Mechanical Mode........................................................................................16
Figure 4:Electrostatic Torque....................................................................................17
Figure 5:Electrostatic Pressure.................................................................................18
Figure 6:Piston Mirrors..............................................................................................20
Figure 7:Spring Capacitor Model...............................................................................20
Figure 8:GLV.............................................................................................................24
Figure 9:Adaptive Optics..........................................................................................27
Figure 10:OCT Imaging.............................................................................................30
Figure 11:Confocal Microscopic Imaging..................................................................30
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Introduction
The increasing quest for transporting large amounts of data at a fast speed, search
for adaptive optics and high resolution video graphics along with miniaturization
of electronic components has evolved a new era in micro-structure world .The
sophisticated technology of Optical MEMS devices, currently used in low- or
medium-volume applications proves to be a boon and outshines all tradiotional
devices.
MEMS
Micro electromechanical systems (MEMS) is the technology of the very small, and merges at
the nano-scale into nano electromechanical systems (NEMS) and nano technology. MEMS are
also referred to as micro machines (in Japan), or Micro Systems Technology- MST (in Europe).
MEMS are separate and distinct from the hypothetical vision of molecular
nanotechnology or molecular electronics. MEMS are made up of components between 1 to 100
micro meters in size (i.e. 0.001 to 0.1 mm) and MEMS devices generally range in size from 20
micro meters (20 millionths of a meter) to a millimeter. They usually consist of a central unit that
processes data, the microprocessor and several components that interact with the outside such as
micro sensors. At these size scales, the standard constructs of classical physics are not always
useful. Due to MEMS large surface area to volume ratio, surface effects such
as electrostatics and wetting dominate volume effects such as inertia or thermal mass.
The potential of very small machines was appreciated long before the technology existed that
could make them—see, for example, Richard Feynman's famous 1959 lecture There's Plenty of
Room at the Bottom. MEMS became practical once they could be fabricated using modified
semiconductor device fabrication technologies, normally used to make electronics. These include
molding and plating, wet etching (KOH,TMAH) and dry etching (RIE and DRIE), electro
discharge machining (EDM), and other technologies capable of manufacturing very small
devices.
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MEMS description
MEMS technology can be implemented using a number of different materials and manufacturing
techniques; the choice of which will depend on the device being created and the market sector in
which it has to operate.
Silicon
Silicon is the material used to create most integrated circuits used in consumer electronics in the
modern world. The economies of scale, ready availability of cheap high-quality materials and
ability to incorporate electronic functionality make silicon attractive for a wide variety of MEMS
applications. Silicon also has significant advantages engendered through its material properties.
In single crystal form, silicon is an almost perfect Hookean material, meaning that when it is
flexed there is virtually no hysteresis and hence almost no energy dissipation. As well as making
for highly repeatable motion, this also makes silicon very reliable as it suffers very little fatigue
and can have service lifetimes in the range of billions to trillions of cycles without breaking. The
basic techniques for producing all silicon based MEMS devices are deposition of material layers,
patterning of these layers by photolithography and then etching to produce the required shapes.
Polymers
Even though the electronics industry provides an economy of scale for the silicon industry,
crystalline silicon is still a complex and relatively expensive material to produce. Polymers on
the other hand can be produced in huge volumes, with a great variety of material characteristics.
MEMS devices can be made from polymers by processes such as injection molding, embossing
or stereolithography and are especially well suited to microfluidic applications such as
disposable blood testing cartridges.
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Metals
Metals can also be used to create MEMS elements. While metals do not have some of the
advantages displayed by silicon in terms of mechanical properties, when used within their
limitations, metals can exhibit very high degrees of reliability.
Bulk micromachining
Usually, silicon wafers are used as substrates for bulk micromachining, as they can be
anisotropically wet etched, forming highly regular structures. Wet etching typically uses alkaline
liquid solvents, such as potassium hydroxide (KOH) or tetramethylammonium hydroxide
(TMAH) to dissolve silicon which has been left exposed by the photolithography masking step.
These alkali solvents dissolve the silicon in a highly anisotropic way, with some crystallographic
orientations dissolving up to 1000 times faster than others. Such an approach is often used with
very specific crystallographic orientations in the raw silicon to produce V-shaped grooves. The
surface of these grooves can be atomically smooth if the etch is carried out correctly, and the
dimensions and angles can be precisely defined.
Bulk micromachining starts with a silicon wafer or other substrates which is selectively etched,
using photolithography to transfer a pattern from a mask to the surface. Like surface
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micromachining, bulk micromachining can be performed with wet or dry etches, although the
most common etch in silicon is the anisotropic wet etch. This etch takes advantage of the fact
that silicon has a crystal structure, which means its atoms are all arranged periodically in lines
and planes. Certain planes have weaker bonds and are more susceptible to etching. The etch
results in pits that have angled walls, with the angle being a function of the crystal orientation of
the substrate. This type of etching is inexpensive and is generally used in early, low-budget
research.
Surface micromachining
As the structures are built on top of the substrate and not inside it, the substrate's properties are
not as important as in bulk micromachining, and the expensive silicon wafers can be replaced by
cheaper substrates, such as glass or plastic. The size of the substrates can also be much larger
than a silicon wafer, and surface micromachining is used to produce TFTs on large area glass
substrates for flat panel displays. This technology can also be used for the manufacture of thin
film solar cells, which can be deposited on glass, but also on PET substrates or other non-rigid
materials.
Fabrication Process
Surface micromachining starts with a silicon wafer or other substrate and grows layers on top.
These layers are selectively etched by photolithography and either a wet etch involving an acid
or a dry etch involving an ionized gas, or plasma. Dry etching can combine chemical etching
with physical etching, or ion bombardment of the material. Surface micromachining can involve
as many layers as is needed with a different mask (producing a different pattern) on each layer.
Modern integrated circuit fabrication uses this technique and can use dozens of layers,
approaching 100. Micromachining is a younger technology and usually uses no more than 5 or 6
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layers. Surface micromachining uses developed technology (although sometimes not enough for
demanding applications)which is very repeatable for volume production.
Sacrificial Layers
Complicated components, such as movable parts, are built using a sacrificial layer. For example,
a suspended cantilever can be built by depositing and structuring a sacrificial layer, which is then
selectively removed at the locations where the future beams must be attached to the substrate
(i.e. the anchor points). The structural layer is then deposited on top of the polymer and
structured to define the beams. Finally, the sacrificial layer is removed to release the beams,
using a selective etch process that will not damage the structural layer.There are many possible
combinations of structural/sacrificial layer. The combination chosen depends on the process. For
example it is important for the structural layer not to be damaged by the process used to remove
the sacrificial layer.
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Applications of MEMS
• MEMS gyroscopes used in modern cars and other applications to detect yaw; e.g. to
deploy a roll over bar or trigger dynamic stability control.
• Silicon pressure sensors e.g. car tire pressure sensors, and disposable blood pressure
sensors.
• Displays e.g. the DMD chip in a projector based on DLP technology has on its surface
several hundred thousand micromirrors.
• Optical switching technology which is used for switching technology and alignment for
data communications.
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OPTICAL SWITCHING
The integration of micro-optics and micro-electromechanical systems has created a new class
of Microsystems , termed micro-opto-electro-mechanical systems (MOEMS).Optical MEMS
(Micro-Electro-Mechanical Systems) is the integration of mechanical elements, sensors,
actuators, and electronics on a common silicon substrate through microfabrication technology.
And Optical MEMS has created a new fabrication paradigm for
optical devices and systems. Using tools developed for the
integrated-circuits industry, Optical MEMS brings unprecedented
levels of miniaturization and integration to optical
communication systems. Today , the capacity of optical
communication networks is limited by the switches that are Figure 1:OPTICAL MEMS
electronic in their core. Optical MEMS is transforming the telecommunications infrastructure
by providing all-optical switches that enable high-capacity networks. With the ability to
directly manipulate an optical signal, MEMS have several applications that eliminate
unnecessary optical-electrical-optical (O-E-O) conversions. In optical communication,
electrical components such as inductors and tunable capacitors can be improved significantly
compared to their integrated counterparts if they are made using optical MEMS technology.
With the integration of such components, the performance of communication circuits will
improve, while the total circuit area, power consumption and cost will be reduced. In addition,
the mechanical switch, as developed by several research groups, is a key component with huge
potential in various microwave circuits. Optical MEMS technology is currently used in low- or
medium-volume applications.
Optical Mirrors
• In Optical MEMS mechanical motion of microstructures is used for manipulation of photons.
• MEMS Mirrors are the most critical component for optical MEMS technology.
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• MEMS mirrors are useful to
Torsional Mirrors
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Figure 2:Torsional Mirrors
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Mechanical Restoring Torque
• The restoring mechanical torque exerted on the plate by the beams for anangular rotation θ is given by
Mechanical Restoring Torque
TM = kθθ
where
Electrostatic Torque
Electric Field
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Figure 5:Electrostatic Pressure
Total electrostatic torque is obtained by integrating the incremental torque over the plate length
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Stability Analysis
In the stable region, initially the electrostatic torque is greater than themechanical restoring
torque TE < TMTo reach a stable equilibrium point, the plate will rotate so as to compensate
the electrostatic torque that increases with square of the voltage by a restoring mechanical
torque that increases in proportion to the angular rotation At equilibrium TE = TM ,We obtain
A restoring torque will bring the plate back to its initial position even in the
Piston Mirrors
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Figure 6:Piston Mirrors
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• Display and Imaging Systems
• Fiber Optic Communication
• Optical Scanning Systems
• Adaptive Optics
• Data storage
• Medicine
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• High Resolution
• High Contrast and Brightness
• Small Size
• Controlled in both digital mode and analog modes
• New market such as portable projector and large screen
TV Micromirror Array
DMD
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Digital micromirror device (DMD) technology focuses on the impact of a fully digital video display
system. It redefines the architecture of an entire video system that can dramatically decrease costs and
increase performance from current display technologies (CRT and LCD).
The inherent nature of a digital display tends toward high-performance applications, such as
highdefinition or high-quality displays. In addition, the digital nature of the technology matches well
with today's surge in computer graphics display. In contrast, rapid integration of digital semiconductor
technology could enable low-cost applications of the technology, such as consumer TV or personal
viewers. Future displays will focus on the display of media from several sources, such as digital
multimedia TVs or personal ports into the "information superhighway." In general, the scope of the
DMD display application space is very large and seemingly ever- increasing high definition or high-
quality displays. In addition, the digital nature of the technology matches well with today's surge in
computer graphics display. In contrast, rapid integration of digital semiconductor technology could
enable low-cost applications of the technology, such as consumer TV or personal viewers. While digital
displays have inherent high performance, this can be traded for a cost advantage in these applications.
Future displays will focus on the display of media from several sources, such as digital multimedia TVs
or personal ports into the "information superhighway." In general, the scope of the DMD display
application space is very large and seemingly ever- increasing.
GLV
The Grating Light Valve (GLV) technology is a micromechanical phase grating. By providing
controlled diffraction of incident light, a GLV device will produce bright or dark pixels in a display
system.With pulse width modulation, a GLV device will produce precise gray-scale or color variations.
Built usingmicro electromechanical system (MEMS) technology, and designed to be manufactured
using mainstream.IC fabrication technology, the GLV device can be made both small and
inexpensively. A variety of display systems can be built using GLV technology each benefiting from
the high contrast ratio, fill ratio, andbrightness of this technology. In addition, GLV technology can
provide high resolution, low power consumption, and digital gray-scale and color reproduction.
A Grating Light Valve (GLV) device consists of parallel rows of reflective ribbons. Alternate rows of
ribbons can be pulled down approximately one-quarter wavelength to create diffraction effects on
incident light . When all the ribbons are in the same plane, incident light is reflected from their surfaces.
By blocking light that returns along the same path as the incident light, this state of the ribbons
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produces a dark spot in a viewing system. When the (alternate) movable ribbons are pulled down,
however, diffraction produces light at an angle that is different from that of the incident light.
Unblocked, this light produces a bright spot in a viewing system.
Figure 8:GLV
The Grating Light Valve uses reflection and diffraction to create dark and bright image areas.
If an array of such GLV elements is built, and subdivided into separately controllable picture elements,
or pixels, then a white-light source can be selectively diffracted to produce an image of monochrome
bright and dark pixels. By making the ribbons small enough, pixels can be built with multiple ribbons
producing greater image brightness. If the up and down ribbon switching state can be made fast enough,
then modulation of the diffraction can produce many gradations of gray and/or colors.
There are several means for displaying color images using GLV devices. These include color filters with
multiple light valves, field sequential color, and sub-pixel color using "tuned" diffraction gratings.
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FIBER OPTICS COMMUNICATION
Optical MEMS has brought unprecedented levels of miniaturization and integration to optical
communication systems. Today , the capacity of optical communication networks is limited by the
switches that are electronic in their core. Optical MEMS is transforming the telecommunications
infrastructure by providing all-optical switches that enable high-capacity networks.It has features like
Optical MEMS devices are driving the trend toward all-optical telecommunication networks. With the
ability to directly manipulate an optical signal, MEMS have several applications that eliminate
unnecessary optical-electrical-optical (O-E-O) conversions. In optical communication, electrical
components such as inductors and tunable capacitors can be improved significantly compared to their
integrated counterparts if they are made using optical MEMS technology. With the integration of such
components, the performance of communication circuits will improve, while the total circuit area,
power consumption and cost will be reduced. In addition, the mechanical switch, as developed by
several research groups, is a key component with huge potential in various processing and
communication circuits.
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Adaptive Optics
Optical MEMS can be used to create adaptive optics chips which can be used for wavefront correction
systems. There are a variety of application for wavefront correction systems ranging from advanced
military targeting systems to preview systems for advanced surgeries.
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Adaptive Optics systems are in use today on large Astronomical telescopes. Adaptive optics remove
the optical imperfections that result from peering through the atmosphere. These systems are built today
with expensive macro technology. While they work very well, these systems are very expensive.
Large telescopes are not that sensitive to costs, so they can readily afford the present significant costs in
order to improve the quality of the images that see. More widespread adoption of adaptive optics, and
wavefront correction is hampered, however, by the significant costs of traditional systems.
MEMS offer the promise of achieving low cost adaptive optics systems. With lower cost, there are
many applications which could benefit from wavefront correction. Some applications under
consideration for a low cost adaptive optics system include preview systems for LASIK surgery,
ophthalmic phoropters, and fundus imaging systems. Fundus imaging systems are used by eye doctors
to image the retina, and detect degenerative eye disease. The challenge is that image quality from
present systems is poor, and the disease can be in advanced stages before a doctor can detect it.
Improving the image quality through use of affordable MEMS adaptive optics systems will allow
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surgeons to detect degenerative eye disease at much earlier stages where it is easier to treat, and before
vision is affected.
MEMS chips have been created to meet the demanding requirements of the vision science community.
The chip will enable the creation of high performance, cost effective adaptive optics systems. The
vision science community has significant interest in obtaining such systems for a variety of ophthalmic
applications. This chip will enable a true paradigm shift, and will permit the placement of high
performance imaging systems into the hands of ophthalmologists and optometrists. These chips should
enable order of magnitude improvements in the doctor's ability to image the retina, and as such, will
dramatically increase the ability to diagnose degenerative ophthalmic conditions while they are still
treatable. Enhanced capabilities in fundus imaging will enable earlier detection of disease, better
measurement of treatment effectiveness, and the development of improved treatment methods.
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Data Storage
Optical data storage is a promising field to which the optical MEMS technology can be
applied. Tight integration of optical and mechanical components is needed for the optical
head for data storage in the next generation. The diffraction limit in optical storage using a
lens can be overcome by near-field optical technology. An optical storage system with a
multi-probe array based on scanning near-field optical microscopy (SNOM) is proposed.
An integrated SNOM probe with a micro aperture for generation of the optical near-field
has already been fabricated. The data is stored in the optical array of mirrors which can be
extracted easily.This gives us voluminous data storage facility at a very low cost.
Use in Medicine
Optical MEMS facilitates advanced surgery, ophthalmic phoropters, and fundus imaging systems.
Fundus imaging systems are used by eye doctors to image the retina, and detect degenerative eye
disease.
The challenge is that image quality from present systems is poor, and the disease can be in advanced
stages before a doctor can detect it. Improving the image quality through use of affordable MEMS
adaptive optics systems will allow surgeons to detect degenerative eye disease at much earlier stages
where it is easier to treat, and before vision is affected.
Conventional optical imaging systems are too bulky and have slow imaging speed and its solution is
using MEMS mirrors and lenses for miniaturization
The following images shows Endoscopic OCT imaging and Confocal microscopic imaging which
proves to be a boon for modern medical treatements.
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MEMS Endoscopic OCT Imaging
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• Fabrication of optical MEMS components (Time consuming, Process R&D required
Expensive startup, Complex business relationship )
Conclusion
Optical MEMS promises to revolutionize nearly every product category by bringing together
silicon-based microelectronics with micromachining technology, and optical components thus
making possible the realization of complete systems-on-a-chip. Optical MEMS is an enabling
technology allowing the development of smart products, augmenting the computational ability
of microelectronics with the perception ,control `capabilities and communication of micro-
sensors , micro-actuators and micro-mirrors and expanding the space of possible designs and
applications.
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References:
• Scientific American India, January-2008 Issue
• Optical fibres and fibre optic communication systems,Subir K Sarkar, S.Chand
Publications
• www.sciam.co.in
• www.wikipedia.co.in
• www.centralchronicle.co.in
• www.freepatentsonline.com
• www.omems.com
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