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Features
3 compact frame sizes
Small depth size 290mm
Contents
Page No.
Loadline Z-Frame
International Compliance
1-2
OCR Characteristics
Benefits
High stacking density in switchboards
Identical cut outs for panel mounting
Reduced switchboard size
8-9
Applications
10-12
13
14-17
18
Approvals
Z2 Fixed Type
19
IEC 60947-2
Z3 Draw-out Type
20
EN 60947-2
Z3 Fixed Type
21
AS 3947-2
Z4 Draw-out Type
22
23
24
Frame
Z2
IEC, EN AS
NEMA, ANSI
Z3
Z4
800
800
800
3 -4
1250
1250
1250
3 -4
1600
1540
1600
3 -4
2000
2000
2000
3 -4
2500
2500
2500
3 -4
3200
3200
3200
3 -4
4000
3700
4000
3 -4
1000
690
1000
690
1000
690
1000
690
1000
690
1000
690
1000
690
50/105
65/143 (8)
42/96.6
50/115
65/149.5
40/40
40/40
50/105
65/143 (8)
42/96.6
50/115
65/149.5
40/40
40/40
50/105
65/143 (8)
42.96.6
50/115
65/149.5
40/40
40/40
50/105
65/143 (8)
42/96.6
50/115
65/149.5
40/40
40/40
65/143
85/187 (8)
50/115
65/149.5
85/195.5
40/40
40/40
65/143
75/165
85/187 (8) 100/220 (8)
50/115
65/149.5
65/149.5
75/172.5
85/195.5
100/230
40/40
40/40
40/40
40/40
800KA & 100KA Icu available end of 2003. Contact Dorman Smith for availability.
Non Automatic Unit
Rated Impulse Withstand Voltage [Uimp] (kV)
Rated Short Time Withstand
Current[/cw][kA rms]
Latching Current (kA)
Total Breaking Time (s)
Closing Operation Time
Spring Charging Time (s) max.
Close Time (s) max.
Weight (kg) draw-out type
Outlined Dimensions (mm)
a
Fixed Type
b
c
d
a
Draw-out
b
Type (11)
c
d
1s
3s
12
65
50
65
0.03
12
65
50
65
0.03
12
65
50
65
0.03
12
65
50
65
0.03
12
85
65
85
0.03
12
85
65
85
0.03
12
100
75
100
0.03
10
0.08
73 - 86
10
0.08
73 - 86
10
0.08
76 - 90
10
0.08
79 - 94
10
0.08
105 - 125
10
0.08
105 - 125
10
0.08
139 - 176
360 - 445
460
290
75
354 - 439
460
345
40
360 - 445
460
290
75
354 - 439
460
345
40
360 - 445
460
290
75
354 - 439
460
345
40
466 - 586
460
290
75
460 - 580
460
345
40
466 - 586
460
290
75
460 - 580
460
345
40
631 - 801
460
345
53
360 - 445
460
290
75
354 - 439
460
345
40
Dielectric Strength
Circuit
Rated Impulse
Withstand Voltage U imp
12kV
Main Circuit
Control Circuits
Between terminals
AC3500V for 1 minute
terminal group to earth
Auxiliary switches
For general service Terminal group to earth AC2500V for 1 minute
6kV
For microload
Terminal group to earth AC2000V for 1 minute
4kV
Position switches
Terminal group to earth AC2000V for 1 minute
4kV
Over-current release (OCR)
Terminal group to earth AC2000V for 1 minute
4kV
Power supply for undervoltage
6kV
Terminal group to earth AC2500V for 1 minute
4kV
Terminal group to earth AC2000V for 1 minute
Other Accessories
Note: The values shown above are those measured on phase connections and cannot be applied to control terminals on the ACB.
Internal Resistance and Power Consumption
Frame
Rated current (A)
DC internal resistance per pole (m)
AC power consumption for 3 poles (W)
Z2
1250
0.030
310
1600
0.028
350
2x50x5
800
800
800
800
800
800
800
800
800
800
2x80x5
1250
1250
1250
1250
1250
1250
1240
1180
1110
1040
2x100x5
1600
1600
1600
1600
1460
1540
1470
1390
1310
1230
Derating
Based Standards
IEC60947-2
EN60947-2
AN3947.2
NEMA, SG-3
ANSI C37.13
Z3
800
0.030
170
2000
0.024
490
2500
0.014
600
3200
0.014
780
Z4
4000
0.014
1060
3x100x5
2000
2000
2000
1820
1740
2000
1960
1860
1750
1640
2x100x10
2500
2500
2500
2500
2400
2500
2500
2440
2300
2150
Note: The values of 800A, 1250A & 1600A are for horizontal terminals on both line and load side.
The values of 2000A, 2500A, 3200A & 4000A are for vertical terminals on both line and load side.
Above figures are subject to the design of the enclosure and rating of busbar.
3x100x10
3200
3200
3200
2990
2850
3200
3010
2860
2690
2520
4x150x6
4000
4000
4000
4000
3760
3700
3580
3470
3350
3150
LT
ST
INST
MCR
PTA
NP
GF
UVT
Key
Setting Range
Time-delay [t R] (s)
+15%
50
100
200
400
600
800 ; 6 graduations
25
75
175
375
575
775
120
170
270
470
670
870
+20%
+7.5%
+20%
Time-delay [tp1] (s
Resettable time (ms)
100
75
200
175
300
275
500
475
1000
975
2000
1975
170
270
370
570
1070
2070
; 6 graduations
0 - 0.1 - 0.2 - 0.3 - 0.4 - 0.5 - 0.6 - 0.7 - 0.8 - 1.0 ; 10 graduations
AC100 - 120V
AC200 - 240V
: Default Setting
Common
DC100 - 125V
DC200 - 250V
Common
DC24V
DC48V
Common
ST - Short Time
Adjustable in current and time the current can be set so discrimination is achieved
with the down stream device. There is also a ramp selector switch to reduce the
angle of the curve from a right angle to a 45 angle allowing better discrimination.
The time setting enhances this by allowing the down stream device time to clear the
fault before the ACB trips.
LT Characteristic
Restricted and unrestricted ground fault protection is available on the same relay as
a special specification. There is no need to use a separate relay with Loadline
Z-frame ACB, thus saving panel space and cost. Furthermore, fewer CTs and busbar
connections are required which reduces heat and power consumption.
NB. Neutral CT supplied, loose with all 3 pole ACBs.
INST Characteristic
LT - Adjustable Long
Time-delay Trip
Function
RMS sensing is used to
accurately read through
distorted waveforms.
1
HOT start mode
HOT or COLD start mode is
user-selectable. In HOT start
mode, the OCR operates
faster than in COLD start
mode in response to an
overload. The HOT start mode
gives protection, taking
account of the behaviour of
loads under heat stress.
2
3
4
5
Optional
Settings Shown
100%
LT
ST
400%
INST
1000%
HOT start mode
HOT start
curves
Current
/sd
Ramp
Characteristic Curve
(L characteristic)
2.5
Operating time
The ST delay trip function has a definite time delay characteristic and a ramp
characteristic. These characteristics are switch-selectable. The ramp characteristic
provides close selectivity with down stream circuit breakers or fuses. The AGR21L
comes in to operation with the definite time characteristic when the load current
reaches 1000% or more of the rated current [In]. The ST trip function is factory set to
the definite time characteristic.
3
tsd
0.1
200% 1000%
Current
5
As AGR11L
GF - Ground Fault
Trip Function
The peak value sensing is used
(the residual current of each
phase is detected). The GF
pickup current can be set
between 10% and 100% of the
CT rated primary current [I CT].
[Ramp characteristic is added]
The ramp and definite time
characteristics are switch
selectable. The GF trip function
comes in operation with the
definite time characteristics
when the load current reaches
100% or more of the CT rated
primary current [I CT]. The
GF trip function is factory set to
the definite time characteristics.
When using a 3-pole ACB in a
3-phase, 4-wire system, be sure
to use the supplied CT for
neutral line
Note 1: The G trip function
comes usually with operation
indications (LED and contact
output). Ground fault indication
without a ground fault tripping
operation, is available.*
1
2
3
4
5
6
Items Supplied as
Standard on all ACBs
1) IP31 Door Flange
2) 4 No AB Auxiliary
Switches
3) Mechanical indication of
spring status
4) Mechanical open and
close buttons and
indicators
5) Open and close button
padlock facility
6) Test report for ACB &
OCR (when fitted)
7) Operation manual
Note 1
Trip Indicator contacts only
Note 2
Long time trip contact
Short/INST trip contact
Pretrip alarm contact ground
fault trip contact system
alarm contact (self
diagnostic)
Note 3
As Note 2 plus UVT trip
contact Spring charge
indicator contact
Resulting
Code
Technical Key
Z2
Frame Size
Z2D
D = Drawout
F = Fixed
Z2D3
3 = 3 Poles
4 = 4 Poles
Z2D3J
Breaking Capacity
J = 60 - 65kA
K = 80 - 85kA
L = 100kA
Z2D3J16
Current
Rating
Z2D3J16H
Z2D3J16H0
Z2D3J16H0A
08 = 800A
20 = 2000A
12 = 1250A
25 = 2500A
16 = 1600A
32 = 3200A
40 = 4000A
Terminal Type
H - Horizontal, V = Vertical, F = Front
For Combinations contact
Dorman Smith Switchgear
Charging Type
See Table
Order
OCR Type
Code 11L - Non Auto
0
Manual
1
240v ac
2
220v ac
3
200v ac
4
120v ac
5
110v ac
6
100v ac
7
24v dc
8
48v dc
9
100v dc
10
110v dc
11
125v dc
12
200v dc
13
220v dc
14
NA
21L - 22L
Manual
200-240v ac
NA
NA
100-120v ac
NA
NA
24v dc
48v dc
NA
NA
100-125v dc
NA
NA
200-250v dc
OCR Type
A = 11L, B = 21L, C = 22L, D = NO OCR
OCR Functions
Z2D3J16H0AD
Z2D3J16H0ADA
Order
Code
A
B
C
D
E
F
G
H
J
K
Type
LT
ST
INST/
MCR
AL
GL
PS
PG
PGU
AL + NP
GL + NP
PS + NP
PG + NP
PGU + NP
PTA
GF
UVT
NP
10)
11)
12)
13)
Keylock
81m
m
Description
Not Fitted
Castell Ref DS1 Fitted
Castell Ref DS2 Fitted
Castell Ref DS3 Fitted
Castell Provision only for FS2 type (with angular movement 90 clockwise to trap key)
Cylinder Lock
Padlockable Device
The continuous-rated shunt trip device allows the ACB to be opened when an
external protection relay against overcurrent or reverse power is activated. Because
of its continuous rating, the device can be used to provide an electrical interlock to
the ACB. When an AGR-11L OCR is fitted or no OCR is fitted, continuously rated
shunt trip and fixed type undervoltage trip can not be fitted to the same ACB.
Note: For Time Delay Shunt Trip contact Dorman Smith for details
mm
140
Order
Code
0
1
2
3
4
5
6
7
8
Rated
Voltage (V)
Operational
Voltage (V)
Peak
Excitation
Current (A)
Steady-state
Current (A)
Not Fitted
AC240
AC220
AC200
AC120
AC110
AC100
DC24
DC48
AC168-264
AC154-242
AC140-220
AC84-132
AC77-121
AC70-110
DC16.8-26.4
DC33.6-52.8
0.18
0.19
0.24
0.37
0.39
0.48
1.65
0.86
0.12
0.13
0.16
0.24
0.26
0.32
1.1
0.57
Open Time
(max.)
(ms)
40
40
40
40
40
40
40
40
Not Fitted
AC240
AC220
AC 200
AC 120
AC 110
AC 100
AC 440
AC 415
AC 380
84-168
77-154
70-140
42-84
38.5-77
35-70
154-308
145-290
133-266
Pick-up
Coil Excitation
Voltage (V) Current (A)
204
187
170
102
93.5
85
374
352
323
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
10
Power Consumption
Normal Reset
30
30
30
30
30
30
30
30
30
50
50
50
50
50
50
50
50
50
Order Code
0 = Supplied as standard
1
2
3
4
Auxiliary Switch
Category
Voltage
ISOLATED
TEST
CONNECTED
a- contact ON
CONNECTED
position switch
a- contact ON
TEST
position switch
ISOLATED
position switch
INSERT
position switch
Standard Contact
5A
4
7
10
4
7
Resistive
load (A)
AC100-250V
5
AC251-500V
5
DC30V1
1
DC125-250V
1
Resistive
load (A)
0.1
0.1
-
Total Contacts
Microload
0.1A
4
7
10
3*
7
3*
10
* Suitable for electronic circuits
Microload
Inductive AC: cos > 0.6
load (A) DC: L/R < 0.007
0.1
-
min. applicable
load
DC5V 1mA
a- contact ON
Position Switches
a- contact ON
Inset position means the breaker is in any position between isolated and
connected
Number of
Contacts
Type
Nothing Fitted
ALR-0101P
ALR1111P
ALR-0211P
ALR-0112P
ALR-0202P
2c
4c
Contact Arrangement
Conn
Insert Isolated Test
0
1
0
0
0
1
1
2
1
2
0
1
1
1
0
1
1
1
2
2
AC 100-250V
DC 250V
DC 125V
DC 30V
DC8V
11
0.3
0.6
6
10
6
0.3
0.6
5
6
11
Mechanical Interlock
Mains 1
Mains 2
Generator
Mechanism Type
Type A Configuration
Any one breaker can be closed out
of three. Each breaker to be ordered
separately with appropriate mech type.
Example:Breaker reference Mains 1 requires
mech type. 1
Breaker reference Mains 2 requires
mech type. 2
Breaker reference Generator requires
mech type. 1
Type B Configuration
Any two breakers can be closed out
of three.
Type B
Configuration
Type C
Configuration
Type C Configuration
Any one breaker can be closed out
of two.
Vertical Type
Order Codes
0 = None
1 = Mechanism Type 1
2 = Mechanism Type 2
4 = Mechanism Type 3
Cable pairs to be ordered separately
see page 17
AC
Voltage
(V)
250 250
125 30
DC
AC
Voltage
(V)
250 250
125 30
DC
12
Locks
None
DS 1
Castell
Fitted
DS 2
Castell
Fitted
DS 3
Castell
Fitted
Castell
Provision
Spare
Cylinder
Lock Off
Padlock
Off
Order Code
Shunt Trip
None
240V
AC
220V
AC
200V
AC
120V
AC
110V
AC
100V
AC
24V
DC
48V
DC
Order Code
None
240V
AC
220V
AC
200V
AC
120V
AC
110V
AC
100V
AC
440V
AC
415V
AC
380V
AC
Order Code
Auxiliary Switches
Order Code
None
7c SW's
10c SW's
4c SW's+3c (microload)
7c SW's+3c (microload)
Position Switches
None
0101
1111
0211
0112
0202
Order Code
Mechanical
Interlock
None
Interlock Mechanism
Type 1
Interlock Mechanism
Type 2
Interlock Mechanism
Type 3
Order Code
Spring Charge
Indicating Switch
Order Code
None
Fitted
Auto Spring
Discharge Device
Order Code
None
Fitted
Remotely Tripped
Indicator Contact
Order Code
None
Fitted
13
Catalogue Number:
Z23DSPD
Z4DSPD
Fixing Bolts
The breaker fixing bolts hold the breaker body securely to the draw-out cradle in
position. Use them if the ACB is subject to strong vibration.
Catalogue Number:
ZDFB
Catalogue Number:
ZDMID
Catalogue Number:
ZDH
ZDHS
14
Catalogue Numbers:
Z2D3TB
Z3D3TB
Z4D3TB
Z2D4TB
Z3D4TB
Z4D4TB
Terminal Barrier
Catalogue Numbers:
Z2D3CCTC
Z3D3CCTC
Z4D3CCTC
Z2D4CCTC
Z3D4CCTC
Z4D4CCTC
Cycle Counter
Control Circuit Terminal Cover
The ON-OFF cycle counter is a mechanical 5-digit readout that shows the number of
ON-OFF cycles of the ACB.
Counter readings serve as a guide for maintenance or inspection.
Catalogue Number:
ZCC
Lifting Plates
Lifting plates are detachable tools that can be used to lift a breaker body out of a
draw-out cradle.
Catalogue Number:
ZLPLTS
ACB Lifter
Cycle Counter
A special lifter is available to allow easy and safe transportation or installation of the
ACB. A drop prevention mechanism is standard.
Description:
Z2 and Z3 Frame
Z4 Frame
Catalogue Number:
Z23DLIFT
Z4DLIFT
Lifting Plates
15
OCR Checker
The OCR checker allows easy checking of the long time-delay trip, short time-delay
trip, instantaneous trip, and ground fault trip functions and the pre-trip alarm
function of the OCR in the field.
IP55 Cover
OCR Checker
Rated Control
Voltage
AC410-470V
AC350-395V
Type
TSE-30M
TSE-30M
Capacity
300VA
300VA
Transformer
Voltage Ratio
450/220V
380/220V
Control Circuit
Description:
450V/220V
380V/220V
Catalogue Number:
ZMT4522A
ZMT3822A
AQR-1
AC100-120V
Rated Voltage x 70 to 110%
50/60Hz
DC48V
100VA
Catalogue Number:
ZSTCD
16
Cable Length
1120mm (PAIR)
1220mm (PAIR)
1320mm (PAIR)
1420mm (PAIR)
1520mm (PAIR)
1620mm (PAIR)
1720mm (PAIR)
1920mm (PAIR)
2120mm (PAIR)
2320mm (PAIR)
2520mm (PAIR)
2720mm (PAIR)
Catalogue Numbers:
ZMECHHC1120
ZMECHHC1220
ZMECHHC1320
ZMECHHC1420
ZMECHHC1520
ZMECHHC1620
ZMECHHC1720
ZMECHHC1920
ZMECHHC2120
ZMECHHC2320
ZMECHHC2520
ZMECHHC2720
Type
CW80-40LS
Rated
200
1250
Primary
400
1600
Current (A)
800
Rated secondary current is 5A
Z3 Frame,
2000A
2500A
3200A
4000A
Z4 Frame,
17
Type
EC160-40LS
Rated
1600
3200
Primary
2000
4000
Current (A)
2500
Rated secondary current is 5A
t1
10
10
20
20
t2
10
10
15
15
t3
15
15
25
25
W
17.5
17.5
22.5
----
1: UVT controller is required when fixed type undervoltage trip is fitted with
AGR-11L OCR or without OCR.
2: Conductors including connecting bolts should be separated min-7mm from
Draw-out arm.
N represents the neutral pole of 4-pole ACBs.
UVT Controller
18
t1
10
10
20
20
t2
10
10
15
15
t3
15
15
25
25
W
17.5
17.5
22.5
----
UVT controller is required when fixed type undervoltage trip is fitted with
AGR-11L OCR or without OCR.
N represents the neutral pole of 4-pole ACBs.
UVT Controller
19
UVT Controller
20
UVT Controller
21
UVT Controller
22
Term No.
08 - 09
18 - 09
28 - 09
AC100V
coil
100V
110V
120V
AC200V
coil
200V
220V
240V
AC400V
coil
380V
415V
440V
01
01
11
02
12
05
15
06
17
10
29
08
21
11
21
22
CT1 - CT3
S1 - S3
M
LRC
MHT
:
:
:
:
:
Power CTs
Current sensors
Charging motor
Latch release coil
Magnetic hold trigger
* *
1: Common, 2:b-contact,
4:a contact
1:
2:
3:
4:
5:
23
ON
OFF
ON
OFF
ON
OFF
ON
OFF
01
01
11
02
12
23
14
05
15
06
07
08
09
29
30
21
11
21
22
S-Phase
Designation of Terminals for Auxiliary and Position Switches
08
18
28
* *
1: Common, 2:b-contact,
4:a contact
:
:
:
:
:
1:
2:
3:
4:
5:
Power CTs
Current sensors
Charging motor
Latch release coil
Tripping coil
24
ON
OFF
ON
OFF
ON
OFF
ON
OFF
All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable.
Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular
quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth
in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN,
LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks.