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Operations Management
Semester Two - 2014
The nature of
planning and
control
Planning and
control
The market
requires products
and services delivered to
requested time, quantity
and quality
The operation
supplies... delivered
products and services
Direct
Design
Operations
management
Deliver
Develop
Operations in Practice:
Joanne manages the schedule (Text page 289)
Consider, note and prepare to report as
follows...:
What are the main activities of the planning
and control system that Joanne manages?
How does Joanne attempt to meet the,
sometimes conflicting, requirements of
customers...
...and the workshop, as she manages the
planning and control system?
Operations in Practice:
Joanne manages the schedule (Text page 289)
Main activities of the planning and control system that Joanne manages?
The system must interface with customers. This customer interface is important
because it defines the nature of the customer experience. This is why Joanne
stresses the importance of managing customer expectations.
The system interfaces with suppliers The timing and level of activities within the
operation or process will have implications for the supply of products and services to
the operation. In this case, the most important supply will be the spare parts that
are needed
The system performs basic planning and control calculations Planning and
control requires the reconciliation of supply and demand in terms of the level and
timing of activities within an operation or process.
Planning
Control
Control Activities
Control is
Operation or
process
Intervention
Plans
Compare/
replan
Figure
Output
Monitor
Long term
Medium term
Short term
Forecast
Information
Focus of
Planning /
Control
Objectives
Resource
Contingency
Planning and Arrangements
Management
Forecast
Information
Focus of
Planning /
Control
Objectives
Resource
Planning and
Management
Contingency
Arrangements
Long term
Aggregated
demand
forecasts
Emphasis is on
planning rather than
control. Broad
rather than specific
individual needs
Focus will be on
volume and
financial targets
Low priority
Medium
term
Partly
disaggregated
demand
forecasting
Increased detail.
Set objectives for
finance and
operations
management
Emphasis is on
specific resource
requirements and
contingency
plans.
Set to manage
minor deviations
from plans
reserve resources
identified
Short term
Fully
disaggregated
forecasts, and
actual demand
figures
Control priority; of
mix of operations
objectives
balancing quality,
speed, costs etc
Adjust to manage
deviations from
plans
Manage variances
from plan to
achieve required
objectives
PLANNING
Days/weeks/months
Time horizon
Months/years
Hours/days
Figure
CONTROL
10.2 The balance between planning and control activities changes in the long, medium and short term
quality
speed
dependability
flexibility
cost
Customer Planning
responsive- horizon
ness
Major
planning
decision
Control
decisions
Robustness
Low
High
Slow
Short
Timing
Detailed
High
High
Low
Fast
Long
Volume
Aggregated
Low
Table
Variety
Planning
Control
BMW Dealership
Tesco Supermarket
BMW Dealership
Tesco Supermarket
Operations
management
objectives
Volume
Variety
Planning
Sophisticated scheduling of
capacity. Multi-skilled staff. Have
loan-cars, to reduce schedule
pressure. Have standard times.
Hold inventory of parts
Control
Operate without certainty about what future demand will be; so subject to
independent demand. Do not have forward visibility of customer orders. Holds
parts in inventory, and manages scheduling to adjust to actual demand
Have to cope with fluctuating demand, and due to independent demand, hold
high levels of items in inventory; which is planned and controlled. Can track
patterns and flows so can provide some forward visibility based on historic
trends best guess... Plan to respond rapidly to fluctuations in demand.
Analyse, and compare, the six systems and their associated P:D
ratios, that are illustrated in Figure 10.4 on page 296... Relate the
examples to the applicable volume / variety factors...
Operation Type
Design, resource,
create, deliv. to order
Vol / variety
Volume: Low
Variety: High
Characteristics
Resources assembled after
design is approved.
P:D
Ratio
V Low
P=D
Example
Construction
project
Website
developer
House builder;
standard designs
Predictable demand so
products created pre-order
Internet retailer;
e.g. Dell
Create to stock
Standardised products,
made to stock; delivered
Appliance retailer
Volume: High
Variety: Low
V High
CBD retailers
Volume
Timing
Quality
Loading
Sequencing
Scheduling
Monitoring and control
When to
do things?
Scheduling
Sequencing
In what
order to do
things?
Figure
Loading
Monitoring
and control
Are activities
going to plan?
Bottleneck = control point; this sets the pace for the system
OR
Instruction on
what to make
and where to
send it
Work
centre
Work
centre
FORECAST
Work
centre
Work
centre
DEMAND
Request
Work
centre
Delivery
Request
Work
centre
Request
Work
centre
Delivery
Request
Work
centre
Delivery
Delivery
DEMAND
Yes
Is process
knowledge
complete?
No
Are objectives
unambiguous?
No
Negotiated
control
Is activity
repetitive?
No
Intuitive
control
Needs
political skills
Needs
decision skills
Yes
Trial and
error control
Is activity
repetitive?
No
Expert
control
Needs knowledge
building skills
Needs networking
skills
Yes
Routine
control
Figure
Needs systematization
skills
10.18 Control is not always routine; different circumstances require different types of control
Clarity of objectives
Application:
Planning and control at OpCo...#1;
With reference to Akroyd and Maguire, The roles of
management control in a product development setting,
prepare notes for discussion of the following with regard
to the OpCo case study:
Practice theory?
Ethnomethods?
Concept generation...;
Concept screening...;
Application:
Planning and control at OpCo...#2;
With reference to Akroyd and Maguire, prepare notes for
discussion of the following, regarding the OpCo case study:
Creativity in NPD
Control
Cost implications
Management control (MC) is identified as being the process used
by managers to ensure efficient and effective use of resources for
achieving an organisations objectives...
Application:
Planning and control at OpCo...#3;
With reference to Akroyd and Maguire, prepare notes for
discussion of the following, regarding the OpCo case study:
Goal congruence
Risk management
QUALITY MANAGEMENT
Quality
management
Direct
Design
Quality
management
The market requires
consistent quality of
products and services
The operation supplies...
the consistent delivery of
products and services at
specification or above
Figure
Operations
management
Deliver
Develop
Quality Management:
Consider in your groups, note and prepare to
report as follows...:
When you purchase a service, such as a meal at
a restaurant, how do you judge the quality of the
experience?
In what ways is your judgement different if you
What
What
Customer expectations?
Conformance to specifications?
Reduced Costs
Faster response time
Fewer errors
Less re-work
Increased productivity
Increased revenues
Lower costs
Improved profitability
Gap
Customers
expectations
for the
Customers
product or
perceptions
service
of the
product or
service
Customers Customers
expectations perceptions
of the
for the
product or
product or
service
service
Expectations =
perceptions
Perceived quality is
acceptable
Customers
expectations
for the
product or
service
Customers
perceptions
of the
product or
service
Expectations <
perceptions
Perceived quality is
good
17.3 Perceived quality is governed by the magnitude and direction of the gap between customers
Quality Expectations;
and the Four Seasons Canary Wharf #1
With reference to Slack et al., pages 535, 536...;
Read the case-study and note responses to the
following...
1.
2.
3.
Quality Expectations;
Four Seasons Canary Wharf...#1-A1
Case-study
1. The company has what it calls its Golden Rule; Do to others (guests
and staff) as you would wish others to do to you. Why is this
important in ensuring high-quality service?
Quality Expectations;
Four Seasons Canary Wharf...#1-A2
Case-study
2. What do you think the hotels guests expect from their stay?
When guests come to a Four Seasons Hotel they need to have the
assurance that they are going to get exceptional food, great service,
anything they need from the 24 hour concierge service. Most
importantly they will want the basics of the service to be faultless.
This means a great nights sleep with no administrative errors or
failures. Hotels in this category are not trading in service quality
gimmicks. They focus on giving what they call the exceptional
basics.
So they listen very carefully to their guests, give a lot of thought to their
needs, and provide what they really need.
Slack et al., pages 535, 536,
Quality Expectations;
Four Seasons Canary Wharf...#1-A3
Case-study
3. How do staffs using their own initiative contribute to quality?
Four Seasons understand that there is nothing more important than
their staff in achieving such high-quality of service. The culture of
the organization encourages creativity, initiative and attitude. (The
most important of these is attitude. You can teach people the
technical skills of the job but it is the attitude of our staff that sets
them apart from any other hotel chains.).
Previous
Experience
Image of product
or service
Customers
expectations
concerning a
product or service
The
customers
domain
Gap?
Customers
perceptions
concerning the
product or service
Gap 4
Customers own
specification of
quality
Gap 1
Managements
concept of the
product or service
Organizations
specification of
quality
Gap 3
Gap 2
Figure
17.4 The customers domain and the operations domain in determining the perceived quality,
showing how the gap between customers expectations and their perception of a service or product could
be explained by one or more gaps elsewhere in the model
Source : Adapted from Parasuraman, A. et al. (1985) A Conceptual Model of Service Quality and Implications for Future Research, Journal of Marketing , vol. 49, Fall.
Gap 1
Gap 2
Gap 3
Gap 4
Main organizational
responsibility
Marketing, operations,
product/service
development
Marketing, operations,
product/service
development
Operations
Marketing
Quality Expectations;
and the Four Seasons Canary Wharf #2
With reference to Slack et al., pages 535, 536, 538, 539...;
Read the case-study and review the Perceived Quality information
Quality Expectations;
Four Seasons Canary Wharf...#2-A1
Case-study, and the Perceived Quality information...;
Quality Expectations;
Four Seasons Canary Wharf...#2-A2
Case-study, and the Perceived Quality information...;
Computer Purchase
Restaurant Meal
Computer Purchase
Restaurant Meal
Gap 1: Customer
specification vs. Operations
specification
Conformance to Specification;
Four Seasons Canary Wharf #2
With reference to Slack et al., pages 535, 536, 541 - 548...:
Explain and provide examples for how the hotel is achieving the
conformance to specification steps;
i.
ii.
iii.
iv.
v.
vi.
Conformance to Specification;
Four Seasons Canary Wharf #2-A
Application of Achieving Conformance to Specification...;
iv.
Quality Expectations;
Four Seasons Canary Wharf #3
With reference to Slack et al., pages 535, 536, & 541 - 544...;
Read the case-study & review information on quality characteristics
Then for the Four Seasons Hotel, complete the following table:
Quality
Characteristic
Functionality
Appearance
Reliability
Durability
Recovery
Contact
Hotel Customer
Transformation
Variable
Attribute
Quality Expectations;
Four Seasons Canary Wharf #3-A
Quality
Characteristic
Hotel customer
transformation
Variable
Attribute
Appearance appeal,
look, feel, characteristics
Rooms attractively
presented
Reliability service
performance over time
Room availability;
consistent services
Feedback data
consistently positive
Service reflects
current trends
Number of repeat
bookings
Brand loyalty
Recovery ease of
problem resolution
Number of complaints
identified/resolved
Staff provided
efficient assistance
Contact nature of
person to person contact
High levels of
personalised and
attentive service
Number of guest
feedback cards
analysed
Quality
Quality
fitness for purpose
Quality of Design
degree to which
design achieves purpose
Reliability
ability to continue
working at accepted
quality level
Quality of Conformance
faithfulness with which the
operation agrees with design
Variables
things you can measure
Attributes
things you can assess
accept/reject
Includes
Includes
Includes
Includes
And
it never stops!
is strategic
Teamwork
Staff empowerment
Involves customers and suppliers
Makes quality
central and strategic
in the organization
Quality
Broadens the
organizational
responsibility for quality
Solves the root
cause of quality
problems
Prevents out of
specification products and
services reaching market
Statistics
Process
analysis
Quality standards
Error
detection
Rectification
Inspection
Figure
systems
Quality costing
Problem solving
Quality planning
Quality
control
Quality
assurance
Total quality
management
Continuous improvement
Inspection
Quality control
Quality assurance
Total quality management
Low
High
Low
High
Low
High
Low
High
Low
High
Continuous improvement
Low
Service Adhesives
Service Adhesives
Prevention costs
prevention of errors and
failures
Appraisal costs
identifying errors during
production, delivery
Explain the trends and the differences illustrated in Figure 17.8 (a), and
17.8 (b); - Optimal quality effort and diminishing returns as costs will
exceed benefits, vs. TQM approach; that errors are not inevitable
...and then account for the differences between the two views of costs,
effort, and errors; with reference to the TQM opinion of traditional
costing logic... TQM: Failure is unacceptable; costs of quality are hard to
measure are often not accounted for; if quality is part of everyones
work, dont need inspection processes: therefore there is not an
optimum level of quality costing...
Compare the traditional quality approach with the TQM approach
Traditional reactive; TQM, is proactive
How does TQM address and reduce the costs of appraisal, and
internal/external failure?
Error prevention reduces these costs prevention costs increase, for
training, but overall quality costs are reduced
Supporting
Quality &
Improvement...#1
Supporting Quality:
Lean Synchronisation
Consider Lean; Slack et al., pages 464 - 467...;