CleanTec AB80

Dental autoclave
manual de opraciones
J1208
V02.00.01

Ritter Concept GmbH

Bahnhofstrae 65, D-08297 Zwnitz
Fon: +49 (0) 37754/13-290
Fax: +49 (0) 37754/13-280
e-mail: info@ritterconcept.com
Internet: http://www.ritterconcept.com

Tabla de contenidos
1

Instalacin ...................................................................................................................... 6

1.1

Desempacado ................................................................................................................6

1.2

Instalacin ..................................................................................................................... 6

1.3

Inspeccin de Accesorios.............................................................................................. 10

Instrucciones en la interfaz del equipamiento............................................................... 11

2.1

Puerto de descarga de agua tanque de agua............................................................... 11

2.2

Puerto de descarga de agua del evaporador................................................................ 11

Apertura/Cierre de la puerta........................................................................................... 12
Apertura de la puerta.................................................................................................... 12

3.1
4

Instrucciones sobre las teclas.......................................................................................... 15

4.1

Tecla de retorno............................................................................................................. 16

4.2

Tecla de OK.................................................................................................................... 16

4.3

Tecla hacia arriba.......................................................................................................... 16

4.4

Tecla hacia abajo........................................................................................................... 16

4.5

Tecla abierto.................................................................................................................. 16

4.6

Cursor ............................................................................................................................ 16

Establecer Parmetros de Programa............................................................................... 18

Establecer parmetros de Sistema................................................................................. 21

Mantencin del Sistema................................................................................................. 23

7.1

Mensajes de Equipamiento (Equip infor) ..................................................................... 24

7.2

Seteado de la Desviacin (Deviation) ........................................................................... 24

7.3

Manual ......................................................................................................................... 24

7.4

Setear Contrasea......................................................................................................... 24

7.5

Testear Agua.................................................................................................................. 24

7.6

Ajuste de Fbrica (Resume PARA).......... ....................................................................... 24

7.7

Manual de operacin (Manual)..................................................................................... 24

Encendido del Programa.................................................................................................. 25

Proceso del Programa...................................................................................................... 26

9.1
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Introduccin de la definicin de los items en pantalla..... ............................................. 27

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9.2

Warning Information Table ..........................................................................................27

10 Operating Steps for Sterilization .....................................................................................28

10.1

Preparation ...................................................................................................................28

11 Operation of Sterilization ................................................................................................29

11.1

Selection of program .....................................................................................................29

11.2

Starting of program ......................................................................................................29

11.3

Sterilization ...................................................................................................................29

11.4

End of program .............................................................................................................29

11.5

Opening of door ............................................................................................................29

11.6

Taking out objects .........................................................................................................29

12 Cleaning and Maintenance ..............................................................................................29

12.1

Taking out of tray..........................................................................................................29

12.2

Water discharging.........................................................................................................30

12.3

Cleaning ........................................................................................................................30

12.4

Requirements ................................................................................................................30

Annex 1:

Operation Specification ........................................................................................32

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Thank you for using the sterilizer manufactured by this Company. For the purpose of
bringing the performance of the sterilizer into full play, please carefully read the
Installation/Operation Manual before use, and install, use, operate and maintain it in strict
accordance with the Installation/Operation Manual, so as to ensure that the equipment
will serve you safely and reliably.
This manual is applicable to the installation of the equipment.
Instructions on Use
Please keep the Installation/Operation Manual in good conditions during
the service life of this equipment;
Notice

Make sure that all updated contents received can be stored in the
Installation/Operation Manual;
In case this equipment is transferred to another user or another using
place, please ensure that the Installation/Operation Manual is also
transferred or handed over together with the equipment;

In this Manual and the Operation Manual, the following signs are used to indicate the operations to
which attention must be paid or great importance must be attached:

Notice

This sign is used to indicate the instruction to which great importance must be
attached.

Warning

This sign is used to indicate the instruction which must be followed, otherwise
this equipment may get damaged.

Danger

This sign is used to indicate the instruction which must be strictly followed,
otherwise personal safety may be jeopardized.

Before operating or maintaining the equipment, please carefully read and fully understand the
contents of every section of this Manual and the Operation Manual, especially the contents marked
with any of the above signs.
The Installation/Operation Manual must be properly kept, so as to prevent it from getting lost or
damaged, even slightly damaged.
The operator is obliged to technically repair and make up the contents and sections in the
Installation/Operation Manual which are lost, damaged or inapplicable.
Under no event may any part of the Installation/Operation Manual be torn
off or taken out.
Notice

03/2013

In case of any situation which is not consistent with the instruction in the
Installation/Operation
Manual
or
is
not
covered
by
the
Installation/Operation Manual, please contact the manufacturer in time for
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J1208_V02.00.01

upgrading or updating.
The Installation/Operation Manual shall be kept in a dry and
well-ventilated place, and be protected against moisture and intense heat.

Warning

This equipment may not be used to sterilize liquid articles. For the
sterilization of such liquid, please contact this Company, and we will
select the special sterilizer for you.

Danger

It is prohibited to use this equipment to sterilize any liquid-containing

article such as glass bottle or glass ware, otherwise the operation or the
change in temperature or pressure may cause the bursting of such article,
and thus personal injury or equipment damage may occur.

Notice

Warning

Chloride ion is the important factor which may cause corrosion and
damage of stainless steel. If this sterilizer is used to sterilize any article
which contains chloride ion, please use fresh water to wash the inner wall
of sterilizing chamber every day, so as to prevent the corrosion of internal
stainless steel caused by accumulated chloride ion and prolong the
service life of the equipment.
This sterilizer can only be used to sterilize the medical devices and
articles which can resist high temperature and high humidity, and may not
be used to sterilize oil and powder such as Vaseline!

Notice

This sign
is found on any portion of this equipment, please look up
the Installation/Operation Manual and other relevant documents, so as to
ascertain the nature of potential hazard and the countermeasures to be
taken.

Notice

This sign
found on any portion of this equipment means that the
temperature at such portion is relatively high and thus care shall be taken
for avoiding scalding.

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1 Installation
1.1 Unpacking
1.1.1

Box Opening
First of all, cut off the fixing rope binding the equipment.

1.1.2

Unpacking
Open the package top of the equipment, and then respectively tear down the baffles on the
right, left, front and rear. After that, remove the plastic membrane.

1.1.3

Exterior Condition Inspection

1.1.3.1

After unpacking the equipment, firstly inspect whether the model and name stated on the
nameplate are identical with those on purchase order (The nameplate is on a side of this
equipment)

1.1.3.2

Check whether there exist any distinct traces of collision and whether the equipment is in good
condition. If any, make the records and contact our company or the transportation company.

1.2

Installation

1.2.1

The preparation for installation and the installation of this equipment shall be undertaken by
professional workers under the instruction of professional personnel. The name and model of this
equipment shall be properly recorded, so as to facilitate the consulting with us and the technical
service provided by us.

1.2.1.1

Check the installation conditions first: space dimensions, platform and temperature and humidity
conditions. Preparation and requirements before installation:

1.2.1.2

Installation space:
In consideration of the operation, maintenance and repair of this equipment, the height of the
space where this sterilizer is installed shall be no less than 1.5m; the distance between left/right
side of sterilizer and wall shall be no less than 0.5m; the depth in the loading/unloading direction of
this sterilizer shall be no less than 1.5 times of length of sterilizer, so as to facilitate the handling of
sterilization article. The distance between the rear end of this equipment and the wall shall also be
no less than 0.5m, so as to facilitate the operation and maintenance of equipment.
The drawing below shows the minimum space for installation.

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991mm

500mm
730mm

500mm

1470mm

500mm

1.2.1.3

Requirements of the platform:

The net weight of the equipment is 180kg, and there are four supporting legs which support it. The
biggest stress that the support can bear is 28 N/cm2. The surface should be solid and flat. The load
bearing should be standard.

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1.2.1.4 Ventilation and heat elimination:

For the purpose of better ensuring the normal operation of equipment and comfortable working
environment, it is advised to install a suitable ventilation system in the working place, so as to control the
ambient temperature and humidity. The environment temperature should be no more than 50C and
the humidity should be no more than 85% at the temperature of 20C.

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1.2.2

Leveling
Adjust the front and rear height of the device according to the drawing below after placing it on the
platform. Dont make the equipment store too much water (the water drainage vent and air exhaust
vent are on the front side).

5cm

1.2.3
1.2.3.1

Power Source and Water Source

When the device is placed well, check whether the power supply is standard: 220V AC 50Hz, single
phase; wave range: 10%; the diameter of the cable wire for power supply is no less than 6mm.
Connect the cable wires to the power supply circuit breaker or the switch in the following way.
There is a live wire, a neutral wire and an earth wire. The neutral wire is blue, the earth wire is
green-yellow, and the live wire is brown. The load-bearing capacity of power supply and power
cable of the user shall be higher than the capacity required by this equipment. A switch box for
power supply shall be installed on the wall to the right of this sterilizer, wherein there must be a
single-phase knife switch (or circuit breaker); if this equipment is a specially-manufactured one, the
wires shall be connected in accordance with the contractual requirements on power supply.

1.2.3.2

Water source: The equipment is equipped with water tank, so that it is unnecessary to connect any
water source, and it is only necessary to add water in water tank of this equipment water tank.
Pure water must be used for the equipment, and the quality of water must meet the following
requirements:
a)

Electrical conductivity: 15S/cm

b)

Content of bleaching agent: 2mg/l

c)

PH value: 5-7

d)

Hardness: 0.02mmol/l

Warning The water used for the equipment must be pure water.
The water need about 16L,in order to over the water line.

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High Level and Low Level are the high water line and the low water level.

Notice
When it shows the water is dirty, the water can not meet the requirements.

Warning

1.2.4

The water used for the equipment must be pure water.

When installing this equipment, please install the

leakage protection device, so as to prevent the safety
Notice
problem caused by damaged component.
For the purpose of ensuring personal and equipment safety, be sure to lay an earth wire, and reliably
connect the casing of this equipment and the earth wire in control cable to external earth wire.

1.3
1.3.1

Danger
Accessories inspection

The equipment must be earthed reliably!

Against the packing list of this equipment, carefully inspect whether all components of this
equipment are in good conditions. If any component is found damaged or lost, please make record
properly and contact this Company in time.

1.3.2

Carefully inspect whether any connection or fastener is loosened owing to long-distance

transportation, and carry out tightening if necessary.

1.3.3

Sort out and record the accessories of the equipment.

Please charge on the power before opening the door. Refer to the door opening and
closing operations.

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Instructions on equipment interfaces

Water-discharging
port a

2.1 Water-discharging port a of water tank

This port is used to discharge the water in water tank.
The water will be discharged automatically after a special joint is connected.
2.2

Water-discharging port d of evaporator

Water-discharging
port d of evaporator

Water-discharging ball
valve of evaporator

When discharging the residual water in evaporator, please operate in accordance

with the following steps:

Connect the hose to the water-discharging port of evaporator.

Start a program or initiate the preheating mode, so as to preheat up the evaporator to 30 kPa.
(If the pressure in evaporator is higher than 30 kPa, it is unnecessary to re-start the program,
because the water in evaporator cant be fully discharged when there is no pressure in evaporator.)

When the pressure in evaporator is relatively high, the opening angle of water-discharging ball valve
of evaporator may not be adjusted too large, so as to prevent the leakage of steam and scalding.

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Opening/Closing of Door
Multi-point press-fit door structure equipped with door motor. When the motor is working and the door is
being opened or closed, the display screen will display: The door is being opened/closed.
3.1

Opening of Door

When it need open the door, you can press the open key or just turn the door handle, and open the
door after the motor stops. When the motor is working, it shows closing or opening.

Door open steps :

Turn on power to the machine

No
Machine is
power on?
Yes
Hold the door handle and
turn it outward 30

Connect to power and

power it on.

Check if the door lock

hook is activated
No
Yes
Wait till door lock
hook stops
Door opening displayed
on the screen

12/09/14
10:06:35

Chember-P1 1 kPa
chamber-T1 20C
Chbr-out-T2 20C
Generator r -P21kPa
Door state opening

J1208_V02.00.01

If it doesnt work, search

the trouble according to
service manual

Hold the door handle and

open the door outward

Door opening completed

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3.2 Closing of Door

When it is necessary to close the door, just close the door and press it with hand (turn the door handle).
When the latch is pressed in, the motor will automatically run so as to close the door.
Connect machine to power

No

Power is
connected?

Yes
Hold the door handle and
turn it outward 30

If no power, do
connection according to
installation manual-2.1

Press the center part of the door

with another hand to close the door

Release the door handle to let the safety

lock pressing down the door switch

No

Check if the safety

lock presses down
the door switch

Yes

Door opening displayed

on the screen

Release the door

handle and check if the
door lock hook acts
No

Wait till door

lock hook stops

Search the trouble in

service manual-door
opening/closing
problem

12/09/14
10:06:35

Chember-P1 1 kPa
chamber-T1 20 C
Chbr-out-T2 20 C
Generator -P21kPa
Door state opening

Door closure completed

03/2013

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Door opened state

Door switch touch point

Safety lock

Door closed state

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Door handle
handle
Door lock axis

Door lock hook

Explanation:
a)

The door handle is connected with the safety lock through the door lock axis, and when
the door handle is turned, the lock axis is also simultaneously;

b)

When the door motor is working, it will drive the four door lock jaws to act, so as to
complete the opening/closing of door

c)

When the door is closed and the door handle is turned, the safety lock will press the door
lock touch point and then the motor works to drive the door closed.

d)

When the door handle is turned, the door lock touch point is released. The motor will
work, so as to complete the opening of door (It will take some time for motor to run).
Instructions on Key

Return Key

Open Key

OK Key
Up Key
Down Key

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4.1

Return Key

Press this key so as to return to the previous page.

4.2

OK Key

Press this key so as to select the icon where the cursor remains.

When setting the parameters, this key can be used to move the cursor

4.3

Up Key

Press this key so as to move the cursor upwards or rightwards

When setting the parameters, this key can be used to increase the value.

This key can be used to change the page.

4.4

Down Key

Press this key, so as to move the cursor downwards or leftwards

When setting the parameters, this key can be used to decrease the value.

This key can be used to change the page.

4.5

Open Key

When the motor is jammed, please press the Open Key to open the door. Under normal conditions, just
turn the door handle, and then the door will be opened automatically.
4.6

Cursor

When the cursor is moved to the icon or parameter selected, the color of such icon or parameter will
change:

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Example: The cursor is not moved to icon

,

The cursor is moved to the icon

In the table below explains the meaning of the icons:

SN
1

Icon

Function

Remark

When cursor selects this, after OK is pressed the menu

changed to program kind selection

When cursor selects this, after OK is pressed the menu

changed to parameter setting

When cursor selects this, after OK is pressed the menu

changed to parameter setting in system maintenance

When cursor selects this, after OK is pressed the menu

changed to alarming information

When cursor selects this, after OK is pressed, the

program starts and the menu changed to program
running

When cursor selects this, after OK is pressed the menu

changed to program parameter viewing

When cursor selects this, after OK is pressed the menu

changed to parameter setting viewing in the program
setting.

When cursor selects this, after OK is pressed the menu

changed to output messages for all outputs

When cursor selects this, after OK is pressed the menu

changed to processing data viewing

10

When cursor selects this, after OK is pressed the menu

changed to cycle exit confirm

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Setting of Program Parameters

Password 149 should be put in for program parameter modification
After power is on, find program
choosing icon in initiation menu

12/09/14
10:06:35

Chember--P 1 kPa
chamber--T1 20 C
Chbr-out--T2 20 C
Generator -P2 1kPa
Door state opening

The menu changed

to program kind

Select the program that its

parameter is to be modified

P11 kPa T120C

P21 kPa T220C
Cycles 0000
Serial No: 000000
Sterilize program
Test program

The menu changed to

program selection

Auxiliary program
Select parameter setting key to enter the password input
menuput in 149 to enter parameter setting menu by OK key

With OK key to select the parameter that is

to be modifiedmodify it with up and down
keypress return key after modification

Program Select
Unwrapped
Wrapped
Rubber
N-class
Liquid
Quick

Back to the program start menu by return

key, the parameter setting is completed

PARA
1# Unwrapped
Ster. time 4 min
Ster. time: 134 C
Dry. time 10 min
Puls. time 3
H.Plus 80 kPa
L.Plus -80 kPa
Purg. time 4.0 min

J1208_V02.00.01

P11 kPa T120C

P21 kPa T220C

****password*****
0100

Pro. No01
TypeUnwrapped
Para134C/240s
Door State Opened

HMIVer:******
PLCVer******

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No.

Program Type

Sterilization

Sterilization

Drying

Times of Vacuum

Temperature (C)

Time (s)

Time (s)

Pulsation

Unwrapped Program

134

240

360

Wrapped Program

134

360

600

Rubber

121

1200

600

N-class Program

134

360

600

Quick Program

134

240

300

B&D Testing

134

210

120

Helix

134

210

120

Leak Testing

300s for vacuuming, 300s for balancing and 600s for testing

Sterilization time (Ster. P): Operation time of sterilization phase, [0-999] min.
Sterilization temperature (Ster. Temp.):

Temperature to be maintained in sterilization phase,

[105-136] C

Drying time (Dry. Time):

Operation time of drying phase, [0-999] min

Pulsation times (Puls. Time):

Times of pulsation vacuum, [1-6].

Upper limit for pulsation (H. Puls):

Upper limit of pressure in pulsation phase, [0-150] kPa.

Lower limit for pulsation (L. Puls):

Lower limit of pressure in pulsation phase, [-90 0] kPa.

Purge time (Purg. Time):

Operation time of purging phase.

Note:
Among the above sterilization programs, only the parameters of Programs 1-4 can be set, and the
parameters of other programs cant be set.

Instructions on program:
Under default state, this equipment is equipped with a total of 9 programs, among which the Programs 1,
2, 3, 4 and 6 are sterilization programs, and the Programs 7, 8 and 9 are testing programs. 10 is assistant
program for adjusting.

The default value of every technological parameter of this equipment is the default value set
through testing under the standard loading conditions as specified in the product standard. If the
load or the loading mode adopted by the user changes, the relevant value may be used only after
the relevant technological verification has been carried out (The user shall firstly make sure that the
article to be sterilized may be operated in the technological process corresponding to the program
selected).

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Programs 1, 2, 3 and 6 are pulsation/vacuum based sterilization program, and their technological
process is the same, with the only difference that the value of relevant parameters is adjusted on
the basis of the characteristics of various loads.

Program 1 is mainly used to sterilize the exposed metal articles which are unwrapped and
can resist high temperature. The standard simulated load is solid metal screw.

Program 2 is mainly used to sterilize the wrapped articles which can resist high
temperature. The standard simulated load is metal screw wrapped with paper or plastics
and the fabric article wrapped with cloth.

Program 3 is mainly used to sterilize the rubber articles of which the heat resistance is
relatively low.

Program 6 is only used to sterilize single exposed device under emergency circumstance.
The device so sterilized shall be used within 4 hours after the completion of sterilization,
and shall be protected against secondary contamination caused by environmental factors
during the transportation to using place.

Program 4 is the steam-discharging program to be used under emergency circumstance when the
vacuum system of this equipment fails and the pulsation/vacuum based sterilization program cant
be used. This program does not involve vacuum pumping and drying, so that the drying effect cant
be ensured. In addition, before using this program, please make sure that the article to be sterilized
can be effectively sterilized under this technological condition. For example, this program may not
be used to sterilize the tube/cavity devices.

Program 7 is used to, in conjunction with special materials, test the discharging effect of cold air and
the penetration effect of steam for articles such as such as standard BD kit and disposable BD kit. As
for this program, the parameters shall be set on the basis of the value as required by manufacturer
of most widely used BD testing paper (sterilization for 3.5 minutes at 134). If different from the
material or testing paper adopted by hospital, the specific parameters shall be changed by
reference to the requirements of the material or testing paper adopted by hospital.

Program 8 is used to, in conjunction with special tube/cavity PCD, test the discharging effect of cold
air and the penetration effect of steam for tube/cavity devices of certain length. As for this program,
the parameters shall be set on the basis of the value as required by manufacturer of most widely
used PCD device (sterilization for 3.5 minutes at 134). If different from the material or testing
paper adopted by hospital, the specific parameters shall be changed by reference to the
requirements of the material or testing paper adopted by hospital.

Program 9 is used to test the sealing performance of pipe or device connected to chamber under
the negative pressure state. In the course of adjustment or routine inspection/testing of this
equipment, especially after long-distance transportation, it is very likely that some pipes are
loosened (or when the B-D testing is disqualified). In such case, you may select this program to
carry out testing. It is mainly used to inspect the vacuum leakage of this sterilizer, so as to inspect
the sealing performance of pipe. This testing shall be carried out under the precondition that the
sterilizing chamber is unloaded. After the operation enters into the testing phase, if the change in
pressure during 600 seconds does not exceed 1.3kPa, the vacuum leakage testing shall be deemed
as qualified. If the testing fails, then inspection and repair shall be carried out. Please inspect the
sealing of door and the connection between pipe system and chamber, identify and eliminate the
leakage point, and carry out the testing again until the testing is qualified.
This program is only used for testing rather than verifying whether the sterilization is qualified
and reliable.

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Setting of System Parameters

Select the system parameter icon

on the initial page 1, so as to set the system parameters.

System PARA
Pressure point
Preheat
Print code
Time/Date
USB State

12/09/14
10:06:35

Select
parameter
setting in
initiation
menu

Chember-P1 1 kPa
chamber-T1 20 C
Chbr-out-T2 20 C
Generator -P21KPa
Door state opening

Enter
system
parameter
setting

Select
Atmo pres

With OK, UP
and DOWN keys
to choose the
content for
modification

Choose
Preheat

Use OK to
choose the
content for
modification,
UP and DOWN
for MODE and
PARAMETER
modification

Pressure point
Atmo pres100kPa
Boil Temp100 C

Preheat
ON

Print mode

Choose
Print mode

On

Time/Date
Date2012-01-01
Time00:00:00

Choose
Time /Date

USB State
>Please Insert Udisk

Choose
USB State

03/2013

>Flash Storage
>Udisk Wrote

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1) Pressure poin: The atmospheric pressure shall be adjusted on the basis of actual value of local
atmospheric pressure, and the boiling point of water will be automatically adjusted on the
basis of the relationship between boiling point of water and pressure.
2) Preheat:

The preheating mode is switched on, so that the evaporator and chamber wall will be
preheated up automatically when this equipment is in standby state.

3) Printing mode: Used to select whether the printing will be carried out or not.
4) Time/Date:

Used to set the current time and date of this equipment.

5) USB State:

View the U disk connection status

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System maintenance
Password 149 should be put in for parameter modification
Maintance
Epuip info
Deviation
Manual
Pssword Set
USB Set
Water Test
Resume PARA

12/09/14
10:06:35

Select system
mainten in
initiation
menu

Enter
system
mainten
setting

Chember-P1 1 kPa
chamber-T1 20 C
Chbr-out-T2 20 C
Generator -P21kPa
Door state opening

Epuip info
DeviceID20131234
Volume 0000
Cycels 000000
LCDPARA178

Choose
Equip infor

ENTR

With OK, UP
and DOWN
keys to choose
the content for
modification
OK

Use OK to

choose the
content for
modification,
UP and DOWN
for
modification

Choose
ENTR(if it has
ENTR to
choose) to
confirm and
then use
RETURN to
back.

BACK

Choose
Deviation
Manual operation
F2ON B1ON
F3ON B2ON
F4ON H1ON
F5ON H2ON
F6ON LK: ON
P11Kpa T120
P21 Kpa T220

Choose
Manual

Choose Password Set

Choose
Set

USB

USB Set
USB ConnectON
USB AlarmOFF
USB Clear FORCE
ENTR

P11 kpa T120 C

P21 kpa T220 C
Deviation
DEV P1 0 kPa
DEV T1 0.0 C
DEV P1 0 kPa
DEV T2 0.0 C

Password Set
Password****
New password****
Confirm****
ENTR

BACK

Water Test
Test value 0000
Upper value****
Lower value****

Choose Water
Test

ENTR

Choose
Resume
PARA

03/2013

BACK

BACK

After confirm with OK

everything resumed to
factory settings

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J1208_V02.00.01

7.1 Equipment message(Equip infor)

Machine serial No: the number is displayed for the machine.
Volume:The volume of the equipment.
Cycles: how many cycles have been operated on the machine (000000-999999).
LCD: Brightness of the screen (160-200).

7.2 Deviation Setting (Deviation)

P1: Deviation for chamber pressure, with the range being [-10 10] kPa
T1: Deviation for chamber temperature, with the range being [-5 +5] C
P2: Deviation for evaporator pressure, with the range being [-10 10] kPa
T2: Deviation for chamber wall temperature, with the range being [-5 +5] C
7.3

Manual
You can manual the output device

7.4

Password Set
Change the password: input the original password and input new password, confirm the password
at last.

7.5

Water Test
View the Test value of water and set the upper and lower value. When the Test value greater than
the upper value, it will shows water is dirty.

7.6 Resume factory setting (Resume PARA)

Click this and confirm with OK, all settings from the factory will be resumed.

7.7

Manual operation (Manual)

Choose the related output serial number and confirm with OK, ON is displayed, now the chosen
output works. Click OK again, no display and the output chosen is shut off.

F2

Steam entry valve

For steam feed into the chamber after the door is closed

F3

Vacuum valve

For chamber air discharge and vacuuming

F4

Air readmission valve

For chamber vacuum break to normal pressure

F5

Release valve

For chamber drainage

F6

Water feed valve

reserved

B1

Circulation pump

For vacuuming the chamber

H1

Main heater

Evaporator heating

H2

Chamber wall heater

Chamber wall heating

LK

Solenoid lock

Door interlock device

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Program start
P11 kPa T120 C
P21 kPa T220 C
Cycles 0000
Serial No000000

12/09/14
10:06:35

Choose
program kind
icon
in
initiation
menu

Enter
program kind
selection
menu

With OK, UP
and DOWN
keys to enter
program
selection
menu

With UP and
DOWN keys
to choose
the program
and with OK
to confirm to
enter
program
start

Chember-P1 1 kPa
chamber-T1 20 C
Chbr-out-T2 20 C
Generator -P21 kPa
Door State opening

Sterilize Program
Test Program

Program Select
Unwrapped
Wrapped
Rubber
N- class
Quick

Choose the
related
program

P11 kPa T1 20 C
P21 KPa T2 20 C
Choose the
program to
be started

Pro. No01
TypeUnwrapped
Para134 C/240 s
Door State: Opened

Choose
program
parameter
setting icon

Refer to program parameter

setting menu to enter program
parameter setting

Choose
program
parameter
view icon

Enter program parameter

view menu
1# Unwrapped
P11 kPa T120 C
Purge
Running time00:01

Choose
program
start icon

Door State: opened

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J1208_V02.00.01

Program Process
1# Unwrapped
P11 kPa T120 C

Program
process menu

Parameter setting
1# Unwrapped
Steri time
4 min
Steri tepm: 134 C
Dry time
10 min
Pulses
3
H. Puls
80 kPa
L. Puls
-80 kPa
Purg time: 4.0 min

Prepare
Running time00:01
Door state

Closed

With UP and
DOWN keys
to choose the
program icon
and with OK
to confirm

With OK, UP
and DOWN
keys to enter
program
selection

With UP and
DOWN keys to
choose the
program and
with OK to
confirm to
enter program
start

Choose program setting parameter view icon

Choose
output
information
view icon

P11 kPa T120 C

P21 kPa T220 C
F2ON H1ON
F3ON H2ON
F4ON LK:ON
F5ON I3:ON
F6ON I4:ON
B1ON I5:ON

Choose alarm
message view
icon

P11 kPa T120 C

P21 kPa T220 C
Serial NoX# PhaseX
MessageEXX
*****
Occured12-01-01 00:01:01
Canceled12-01-01 01:00:00

Phase information
Pur0:00 Ste0:00
Pv10:00 Max0.0
Pv10:00 Min: 0.0
Pv20:00
Pp20:00
Pv20:00
Pp20:00
Pv30:00
Pp30:00

Choose
program
process data
view icon

Choose
program exit
and do the
exit with OK
key

J1208_V02.00.01

Press OK to Stop

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9.1

Pv1:

Introduction on the definition of the items in the screen

Actual running time from pulse upper limit to low limit during the first pulse vacuum

P p1: Actual running time from pulse low limit to upper limit during the first pulse vacuum
Pv2:

Actual running time from pulse upper limit to low limit during the second pulse
vacuum

P p2: Actual running time from pulse low limit to upper limit during the second pulse
vacuum
Pv3:

Actual running time from pulse upper limit to low limit during the third pulse
vacuum

P p4: Actual running time from pulse low limit to upper limit during the third pulse
vacuum
Ste:

Sterilization time

Max: Maximum temperature in sterilization phase

Min:
9.2

Minimum temperature in sterilization phase

Warning Information Table

No.

Warning Code

Description

E00

Interrupted

E01

Door Opening Warning

E02

Chamber Over Temperature

E03

Chamber Wall Over Temperature

E04

Temp. Low

E05

Vacuum Overtime

E06

Heat Overtime

E07

Water Injection Overtime

E08

Motor Jamming

10

E09

Motor Operation Overtime

11

E10

Chamber Over Pressure

12

E11

Generat.P2 high

13

E12

ChamberT1 Error

14

E13

Ch-out-T2 Error

15

E14

Genera.P2 Error

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Remarks

J1208_V02.00.01

No.

Warning Code

Description

16

E15

ChamberP1 Error

17

E16

Pure Water Tank Lack of Water

18

E18

Water Full in circulating water tank

19

E20

Door Unlocked

20

E21

Water Level Error of Evaporator

21

E50

Communic. Error

Remarks

Communication
Error

10

Operating Steps for Sterilization

10.1 Preparation
a) Water adding
connect the power supply, and add water of appropriate amount into clean water tank above the
low level and lower than high level.
b) Power on
Connect the main power supply and control-purpose power supply,
and turn the power switch to 1 side, so as to get ready for operation of program.

c)

Preparation:

Mark the B-D testing paper with the name or code of operator and date, place it into the sterilizer,
start the B-D testing program, and monitor whether this equipment leaks and whether this
equipment works normally. Set in order the parcel to be sterilized, make sure that it is not bound
too tightly, paste the chemical indicator tape on it, and place the chemical indicator card in the
chamber.
d) Placement of article:
After the B-D testing is successfully carried out, open the front door, place the article to be sterilized
into the sterilizing chamber, and make sure that there is clearance between every two articles and
no article contacts with inner wall or door plate.

Full load no more than 14 kg

e)

Close the door

Close the door and turn the door handle, so as to make latch hook on door handle connecting rod
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pressed against the latch, and then the motor will automatically run so as to close the sealing face
(The message door is closing will be displayed on screen). If pressing the door with hand when
the motor is running, the closing of door will become smoother. After the door is properly closed,
the message door closed will be displayed on screen.
Turn the door handle

11 Operation of Sterilization
11.1 Selection of program
Select the sterilization program or testing program on the basis of the article to be sterilized, and inspect
whether the sterilization parameters are appropriate, refer to Program Start 2.5.
11.2 Starting of program
If any parameter is found inappropriate after the program parameters are set, set such parameter by
reference to the relevant section of this Manual, and then select the start icon and press the OK Key, so
as to start the program. Refer to Program Start 2.5.
11.3 Sterilization
In the course of sterilization, the operator may not get far away from this equipment, but shall closely
observe the operation of equipment. If any abnormal situation is found, please handle it in time, so as to
prevent the occurrence of any accident.
Refer to Program Start 2.6.

11.4 End of program

The final page appears and the buzzer sounds.
11.5 Opening of door
After the reminding process is completed, turn the door handle by about 45, and then the motor will
work (the angle of door hand must remain unchanged). After the motor stops, the display screen will
give the message door opened, and then just pull the door handle, so as to open the door.
11.6 Taking out objects
Use the special tool to take out the tray, take care not to get scalded, properly monitor the sterilization
effect, and properly make and retain records, so as to ensure the traceability. After taking out the
sterilized article from the sterilizer, put it in an appropriate place, so as to prevent the secondary
contamination.
12 Cleaning and Maintenance
Open the door, turn the power switch to side, and cut off the control-purpose power supply and
main power supply.
12.1

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Taking out of tray

Use the special tool to take out the tray, take care not to get scalded.
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J1208_V02.00.01

Water discharging
Discharge the residual water in steam generator (or fully discharge the accumulated water in
evaporator once a week).
12.2

12.3

Cleaning

Clear away the residual dirt in sterilizing chamber, and clean up the sterilizing chamber strainer, so as to
prevent the strainer from being blocked up by dirt (As for the cleaning method, please refer to the
Service Manual).
12.4 Requirements
Maintain this equipment on a regular basis in accordance with the maintenance requirements given as
follows.

Notice:
a) No article which has been sterilized may be placed together with those articles which have not
been sterilized.
b) The articles which have been successfully sterilized shall be marked with sterilization date and
qualified sign.

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No.

Component

Maintenance Interval

Maintenance Requirements

Remarks

Chamber

Once a day

Clean and free of water and dirt

Chamber strainer

Once a day

Clean and free of water and dirt

Tray

Once a day

Clean and free of dirt

Clean water tank

Once every two weeks

The wall of water tank shall be

free of dirt

Water replacement for

evaporator

Once a week

Attention shall be paid to

evaporator pressure

Rubber door strip

Once a week

The surface of rubber door strip

shall be free of dirt

Circulating water tank

Once a week

The wall of water tank shall be

free of dirt

Cleaning of evaporator

Once every two weeks

Attention shall be paid to the

evaporator pressure

Clean water tank filter

Once every two weeks

10

Circulating Water tank

filter

Once every two weeks

11

Motor gear

Once a month

Molybdenum disulfide shall be

applied, so as to lubricate the gear

12

Door handle

Once a month

The door handle is firm and can

be turned smoothly

Note: The above maintenance interval shall be adjusted flexibly in light of the actual use of this equipment
by the user, so as to ensure that the performance of this equipment will be brought into full play and your
needs will be met better.

Note: Pure water must be used for the equipment, and the quality of water must meet the following
requirements:
a) Electrical conductivity:

15 S/cm

b) Content of bleaching agent: 2 mg/l

c) PH value:

5-7

d) Hardness:

0.02 mmol/l

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J1208_V02.00.01

Annex 1: Operation Specification

1.

2.

3.

4.

Preparation before Operation:

Add softened water or pure water into clean water tank and circulating water tank in accordance
with the requirements, and connect the power supply for this equipment.

Connect the control-purpose power supply, turn the power switch of sterilizer to 1 side, and make
proper preparation for operation of the program.

Mark the B-D testing paper with the name or code of operator and date, place it into the sterilizer,
start the B-D testing program, and monitor whether this equipment leaks and whether this
equipment works normally.

Set in order the parcel to be sterilized, make sure that it is not bound too tightly, paste the chemical
indicator tape on it, and place the chemical indicator card in the chamber.

Operation of Sterilization:

After the B-D testing is successfully carried out, open the front door, place the article to be sterilized
into the sterilizing chamber, and make sure that there is clearance between every two parcels and
no parcel contacts with inner wall or door plate.

Close the door, select the appropriate sterilization program in light of the article to be sterilized,
inspect whether the sterilization parameters are correct, and start the program.

In the course of sterilization, the operator may not get far away from this equipment, but shall
closely observe the operation of equipment. If any abnormal situation is found, please handle it in
time, so as to prevent the occurrence of any accident.

Monitor the sterilization effect and properly make and retain the record, so as to ensure the
traceability.

After the sterilization is completed and the pressure in sterilizing chamber returns to zero, open the
rear door and take out the article.

After taking out the sterilized article from the sterilizer, put it in an appropriate place, so as to
prevent recontamination.

Works after Operation:

Open the door, turn the power switch to side, and cut off the control-purpose power supply and
main power supply.

Discharge the residual water in water tank, or discharge the water in accordance with the required
interval.

Discharge the residual water in steam generator (or fully discharge the water accumulated in
evaporator in accordance with the required interval).

After the works are completed every day, please keep the inside and outside of sterilizer clean, clear
away all dirt from the chamber, carry out simply maintenance once a week, and carried out
thorough maintenance once a month.

Notices:

No article which has been sterilized may be placed together with unsterilized articles.

The articles which have been successfully sterilized shall be marked with sterilization date and
qualified sign.

Name of User:

J1208_V02.00.01

Date:

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03/2013