Beruflich Dokumente
Kultur Dokumente
Manual
Operation Manual 1
Precautions for safety
Configuration and structure
of SELFJECTOR
Motor, starter, automatic control panel
Multi-Monitor
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS-SERIES
Operation Manual1
IMPORTANCE
The manual is edited for treating mineral oils
such as for purifying fuel oil or lubricating oil.
Operation Manual1
WARNING
The instruction manual is a guidebook for using the automatic discharge type oil
purifier, SAMGONG-MITSUBISHI SELFJECTOR GENIUS SERIES (hereinafter
referred to as SELFJECTOR).
SELFJECTOR is a fast rotating centrifugal machine. Before using it, sufficiently be
versed in details of the manual.
Handle it safely and so as to fully exhibit the function of SELFJECTOR.
Operation Manual1
2 Operation Manual 1
3 Operation Manual 2
4 Operation Manual 3
Description
Intended
Reader
5 Maintenance Manual
NOTE
The Part 4 manuals (Operation Manuals 3) deal with the following types of the automatic control
systems. When you purchase the SELFJECTOR controlled by one of these control systems, the
associated operation manual of Part 4 will be supplied.
Automatic control systems: GBC-1 and GSH-1
Operation Manual1
Contents (1 / 3)
1 Precautions in safety ....................................................................................................................... 1-1
1.1 Symbols related to safety ................................................................................................................ 1-1
1.2 Labels for safety .............................................................................................................................. 1-2
1.3 Safety precautions........................................................................................................................... 1-3
1.4 Definition of terms ........................................................................................................................... 1-5
2 Configuration of oil purifying system............................................................................................. 2-1
2.1 Gear pump ...................................................................................................................................... 2-2
2.2 Oil heater......................................................................................................................................... 2-2
2.3 3-way cylinder valve ........................................................................................................................ 2-2
2.4 Multi- Monitor (MM) ......................................................................................................................... 2-2
2.4.1 Leakage Monitor Function (LM).................................................................................................... 2-2
2.4.2 Discharge Detector Function (DD)................................................................................................ 2-2
2.4.3 Water Detector Function (WD) ..................................................................................................... 2-3
2.5 Starter.............................................................................................................................................. 2-3
2.6 Control panel ................................................................................................................................... 2-3
2.7 Alarm panel ..................................................................................................................................... 2-3
2.8 Kinds (specifications) of oil purifying system ................................................................................... 2-3
2.9 Component devices of different versions......................................................................................... 2-4
2.10 Feature of Automatic types............................................................................................................ 2-4
3 STRUCTURE of SELFJRCTOR ........................................................................................................ 3-1
3.1 General............................................................................................................................................ 3-1
3.2 Drive unit ......................................................................................................................................... 3-1
3.2.1 Vertical shaft section .................................................................................................................... 3-1
3.2.2 Horizontal shaft section ................................................................................................................ 3-2
3.2.3 Brake ............................................................................................................................................ 3-2
3.2.4 Friction clutch ............................................................................................................................... 3-2
3.3 Bowl................................................................................................................................................. 3-3
3.3.1 Structure of bowl .......................................................................................................................... 3-3
3.3.2 Discharge mechanism .................................................................................................................. 3-4
3.4 Water supplying device ................................................................................................................... 3-6
3.5 Centripetal pump ............................................................................................................................. 3-7
3.6 Purifier operation and clarifier operation.......................................................................................... 3-8
3.6.1 Purifier operation .......................................................................................................................... 3-8
3.6.2 Clarifier operation ......................................................................................................................... 3-9
3.7 Parallel operation and series operation ......................................................................................... 3-10
3.7.1 Parallel operation........................................................................................................................ 3-11
3.7.2 Series operation ......................................................................................................................... 3-12
Operation Manual1
Contents (2 / 3)
4 Motor, starter and control panel ..................................................................................................... 4-1
4.1 Motor ............................................................................................................................................... 4-1
4.1.1 Precautions in handling ................................................................................................................ 4-1
4.1.2 Motor characteristics .................................................................................................................... 4-1
4.1.3 Motor structure ............................................................................................................................. 4-3
4.1.4 Rated current intensity.................................................................................................................. 4-3
4.2 Starter.............................................................................................................................................. 4-4
4.2.1 Precautions in handling ................................................................................................................ 4-4
4.2.2 Starter structure............................................................................................................................ 4-4
4.2.3 Overload relay (thermal relay) ...................................................................................................... 4-4
4.2.4 Connection of Starter.................................................................................................................... 4-5
4.3 Control panel ................................................................................................................................... 4-6
4.3.1 Precautions in handling ................................................................................................................ 4-6
4.3.2 Detail explanation of Control panel (model GBC-1 and GSH-1) ................................................... 4-7
Operation Manual1
Contents (3 / 3)
5 Multi-Monitor..................................................................................................................................... 5-1
5.1 Multi-Monitor.................................................................................................................................... 5-1
5.1.1 General......................................................................................................................................... 5-1
5.1.2 Kind of Multi-Monitor..................................................................................................................... 5-2
5.1.3 Explanation of internal switches on Multi-Monitor......................................................................... 5 -3
5.1.4 Identification and Location of Multi-Monitor Sensors .................................................................... 5-5
5.1.5 Routine running ............................................................................................................................ 5-5
5.1.6 Precautions in handling ................................................................................................................ 5-5
5.2 Leakage Monitor Function (LM)....................................................................................................... 5-6
5.2.1 General......................................................................................................................................... 5-6
5.2.2 Operating principle ....................................................................................................................... 5-6
5.2.3 Connecting with control panel ...................................................................................................... 5-7
5.2.4 LED display .................................................................................................................................. 5-8
5.2.5 Routine running ............................................................................................................................ 5-9
5.2.6 Items to adjust .............................................................................................................................. 5-9
5.2.7 Factory settings (main value) ..................................................................................................... 5-10
5.3 Discharge Detector Function (DD)................................................................................................. 5-11
5.3.1 General....................................................................................................................................... 5-11
5.3.2 Operating principle (Alarm function) ........................................................................................... 5-11
5.3.3 Connecting with control panel .................................................................................................... 5-11
5.3.4 LED displays .............................................................................................................................. 5-12
5.3.5 Routine running .......................................................................................................................... 5-13
5.3.6 Items to adjust ............................................................................................................................ 5-13
5.3.7 Precautions in handling .............................................................................................................. 5-13
5.4 Water Detector Function (WD) ...................................................................................................... 5-14
5.4.1 General....................................................................................................................................... 5-14
5.4.2 Pressure sensor type water detector (GSH-1/MM-3).................................................................. 5-14
5.5 Partial discharge detection function (GSH-1) .................................................................................5-18
5.5.1 Operating principle ...................................................................................................................... 5-18
5.5.2 Items to adjust.............................................................................................................................. 5-19
5.6 Display Function............................................................................................................................. 5-20
5.6.1 General......................................................................................................................................... 5-20
5.6.2 Configuration of display................................................................................................................ 5-20
5.6.3 Factory settings............................................................................................................................ 5-22
Operation Manual1
1 Precautions in safety
For correct use, carefully read the "Precautions in safety" beforehand.
Precautions in safety given in the instruction manual are intended for safely and correctly using the
product and avoiding danger or damage to user. Carefully read the precautions and do not operate,
maintain or handle SELFJECTOR before you are fully versed in them.
1.1 Symbols related to safety
In the manual, precautions are headed by the following marks. Be sure to observe them because they
are important for ensuring the safety.
WARNING: indicates a potentially hazardous situation which, if not heeded, could result
in death or serious injury.
CAUTION: indicates a hazardous situation which, if not heeded, may result in minor or
moderate injury or damage to the purifier or facilities.
NOTE: indicate precautionary instructions that given contain what must be done
without fail and what should be kept in mind as a guide in operating
SELFJECTOR and doing related work.
1-1
Operation Manual1
Pic. 1
Pic. 2
Pic. 3
1-2
Operation Manual1
WARNING
The bowl of SELFJECTOR produces a large centrifugal force when it rotates. Wrong handling is very
dangerous. Pay utmost attention according to the manual for operation, disassembly, reassembly,
maintenance, checkup and etc. Use of non-genuine parts might damage SELFJECTOR or impair human
safety. Be sure to employ genuine parts.
Perfectly assemble.
Many points of SELFJECTOR are connected by screws. When assembling, make sure tightening is
complete. Running with poor tightening is very dangerous. Doubly make sure of secure tightening
particularly of:
(A) Bowl nut
(B) Disc nut
(C) Cap nut of Vertical shaft
(D) Set bolt of Frame cover
(E) Lock nut (hexagon) of Inlet pipe
Be sure that tally marks of the bowl and other so marked parts are aligned.
If the tally mark is excessively mis-aligned when the Bowl nut is tightened, contact our company or
service agency.
4-5 times higher than registered when external vibrating forces are small,
such as when the main engine is not in operation, could adversely affect
the durability of SELFJECTOR. In such case, stop SELFJECTOR
immediately. Then, check for the cause and take necessary corrective
action to ensure safety before restarting SELFJECTOR as described
above.
1-3
Fig. 1-1
Operation Manual1
WARNING
1.
2.
3.
Others
Before disassembling, turn off the starter.
Before treating a treating liquid other than specified initially, contact our company or service
agency.
The bowl is factory balanced. Never interchange bowl parts [Disc (1)] even within the same model.
1-4
Operation Manual1
same
volume.
Varies
with
Parallel operation:
Operation with oil fed proportionally to several
purifiers arranged in parallel.
(See "Parallel operation".)
Series operation:
Operation by several purifiers arranged in series.
(See "Series operation".)
Total discharge type
Purifier designed to totally discharge all contained
in the bowl.
1-5
Operation Manual1
Fig. 2-1
1 SELFJECTOR
2 Gear pump
E Water inlet
6 Multi-Monitor
F Drain
G Circulation
P Pressure gauge
C Compound gauge
10 Oil heater
M Motor
11 Oil strainer
12 Flow control valve
13 Pressure control valve
2-1
Operation Manual1
2-2
Operation Manual1
2.5 Starter
The purifier is started by the starter. It is stopped by a signal from the control panel when an automatic
stop alarm has been generated.
2.6 Control panel
The control panel automatically controls the cycle of purifying the feed liquid by purifier and discharging
the sludge. Upon receipt of output signals from various detectors via the Multi-Monitor, the control
panel stops the oil feed, then the purifier after sludge is discharged.
2.7 Alarm panel
The alarm panel changes over the 3-way cylinder valve through switching.
output signal is received during running, the feeding is stopped.
When a Multi-Monitor
Manual types
1. GAP-11 (Manual discharge / Alarm panel provided)
2. Manual (Manual discharge / Alarm panel not provided)
2-3
Operation Manual1
SJ : Control panel
Control panel
CPU
Alarm panel
Operating water
Automatic
Manual
GBC-1
GSH-1
GAP-11
1:1
1:1
1:0
Manual
1:0
Feature
Suffix of
Machine type
GH
2-4
Operation Manual1
3 STRUCTURE of SELFJRCTOR
3.1 General
Fig. 3-1 outlines the structure of SELFJECTOR.
The power is transmitted from the motor through the
friction clutch to the horizontal shaft and is further
increased in speed and transmitted to the vertical shaft
through the spiral gear mounted on the horizontal shaft
and pinion on the vertical shaft.
The vertical shaft is supported by upper and lower
bearings.
The bowl mounted on the top of the vertical shaft rotates at
the speed of the vertical shaft.
To supply feed liquid to SELFJECTOR, the suction pump
(gear pump) is connected to the horizontal shaft through
the safety joint. To deliver light liquid, the centripetal
pump (impeller) is built in the top of bowl.
In addition, heavy liquid is forced out by a similar
centripetal pump.
Fig. 3-1
Vertical shaft
Upper bearing parts
Flat spring
Upper spring
Pinion gear
Lower spring
Fig. 3-2
3-1
Operation Manual1
Spiral gear
Gear pump
Friction clutch
Safety joint
Oil seal
Oil seal
Fig. 3-3
3.2.3
Brake
Brake lining
By springs, the brake linings are pressed against the outer surface
of friction pulley to perform braking.
Friction pulley
Horizontal shaft
OFF
coasting.
ON
3-2
Fig. 3-4
Friction pulley
Friction boss
Friction clutch
Fig. 3-5
Operation Manual1
3.3 Bowl
3.3.1 Structure of bowl
The bowl vessel mainly consists of body, hood and nut. The bowl incorporates separation chamber
composed of disc (1) and top disc and distributor, which distributes feed liquid from the bowl inlet to the
separation chamber uniformly.
There is a main cylinder, which slides vertically by water pressure to discharge sludge separated and
accumulated on the inner wall of bowl during operation.
At 2 points on the outer periphery of bowl, there are pilot valve assemblies for controlling the main
cylinder slide.
When feed liquid introduced through the feed liquid inlet through the distributor to the separation
chamber passes through the gap between discs (1), solids and water are separated and purified oil is
continually delivered outside by the centripetal pump (light liquid impeller) located on the top of bowl.
Separated water is continuously discharged outside through the heavy liquid impeller.
Gravity disc
For purifier operation, the interface for separating light liquid and heavy liquid in the bowl must be held
to within a certain range. On SELFJECTOR, gravity discs with different inner diameters are used
according to the gravity of oil to be treated, thereby changing the interface position.
Select an optimum gravity disc according to "Gravity disc selecting procedure" in Operation manual 2.
For the HIDENS specification, being for clarifier operation, requires no change of gravity discs.
Bowl nut
Bowl body
Sludge
Main cylinder
Pilot valve
Assembly
Water supplying device
Fig. 3-6
3-3
Operation Manual1
3.3.2
Discharge mechanism
Main cylinder
Valve sheet
Pilot valve
Water pressure chamber
for closing bowl
Fig. 3-7
Fig. 3-8
3-4
Operation Manual1
Fig. 3-9
Fig. 3-10
NOTE
In the HIDENS system specification, partial discharge is effected to let out water accumulated in
the bowl, which is basically the same as the total discharge mode, except that the main cylinder
opening duration is shorter.
3-5
Operation Manual1
Water pressure
chamber for closing bowl
Water supplying device
Water pressure
chamber for opening bowl
Bowl
Vertical
shaft
Fig. 3-11
3-6
Operation Manual1
Fig. 3-12
3-7
Operation Manual1
It is most
) practically.
1.
2.
For normal operation, the interface must be set to within a specified range by changing the
diameter of gravity disc.
Before introducing oil, water sealing is required so that oil fill not flow out through the heavy liquid
outlet.
The purifier has a heavy liquid outlet for continually discharging separated water.
3.
4.
Fig. 3-13 is the cross sectional view of the bowl of SELFJECTOR (SJ-G series) under purifier operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery of the bowl, light liquid moves
inside through between the discs and is forced out by the light liquid impeller. Heavy liquid passes
outside the top disc and flows over the gravity disc to be discharged by the heavy liquid impeller.
Distributor
Top disc
Interface
Discharge hole
Fig. 3-13
3-8
Operation Manual1
2.
3.
4.
5.
gravity.
Irrespective of gravity, the G-HIDENS series machines accept oils for treatment without adjustment
with the gravity disc.
The G-HIDENS series machines require no water sealing.
In the setup for clarifier operation, there is no heavy liquid outlet for letting separated water out of
the machine so that separated water cannot be continuously discharged.
The G-HIDENS system is designed to detect the accumulation of separated water at a predetermined
level by means of a presser sensor installed in the circulation line and discharge it out of the bowl. It
combines the feature of the clarifier which is leakage-free operation and that of the purifier which is the
capability of water separation.
Fig. 3-14 shows the cross sectional view of the bowl of a typical G-HIDENS system SELFJECTOR
(SJ-GH series) in clarifier operation.
Feed liquid is introduced from the feed liquid inlet into the separation zone by way of the distributor.
While separated heavy liquid (water) and solids go to the outer periphery in the bowl, light liquid moves
inside through between the discs and is discharged by means of the light liquid impeller. Some of light
liquid passes outside the top disc and is returned to the feed liquid port via circulation line by means of
the heavy liquid impeller. To make this take place, pressure (0.1 MPa) is built in the circulation line
through back pressure valve. Upon arrival of accumulated water in the bowl at the top disc outside level,
the circulation of light liquid is stopped with an ensuing drop in circulation line pressure. This pressure
drop (the sign of maximum water accumulation in the bowl) is detected by a pressure sensor, a sensor
output is transmitted to the Multi-Monitor and accumulated water is released from the bowl as a result.
While water is normally discharged in the partial discharge mode, total discharge with sludge can take
place, depending on the time spent for water detection.
Close
Pressure sensor
Gravity disc
Distributor
Disc
Top disc
Fig. 3-14
SELFJECTOR Instruction Manual
3-9
Operation Manual1
3-10
Operation Manual1
3.7.1
Parallel operation
Fig. 3-15
3-11
Operation Manual1
3.7.2
Series operation
CAUTION
In case of a series operation by 2 SELFJECTORs, detach the gear pump furnished with the
latter stage SELFJECTOR from the safety joint because it is not used.
Do not use the oil heater for the latter stage.
For a series operation, the former stage is for purifier operation and the latter stage is for clarifier
operation usually.
In case of a series operation by 2 machines, a general practice is purifier operation for the former
stage and clarifier operation for the latter stage.
The feed rate must be the same as for a single operation.
Fig. 3-16 exemplifies piping for a series operation.
NOTE
In the series operation, when the first-stage SELFJECTOR enters into the discharge process, oil
feed to the second-stage SELFJECTOR does not take place (as is the case with stop by an alarm
signal) in the meantime. The second-stage SELFJECTOR, therefore, requires an interlock
system to prevent the Multi-Monitor from issuing a false Leak Monitor output signal. (For general
description and working principle of the Leak Monitor, refer to Section 5.2.)
Fig. 3-16
3-12
Operation Manual1
4.1.1
Precautions in handling
CAUTION:
Operation in explosive atmosphere is not allowed. Otherwise, injury, fire,
etc. might be caused.
Turn off power before operation. Otherwise, electric shock, etc. might
occur.
Connect the power cable according to the connection diagram.
Do not force to bend or pull the power cable or leads.
Do not introduce fingers or objects into openings of the motor.
While running, do not touch the motor which may be considerably hot.
Table 4 -1
Overload
Duration
25% overload
30 min
50%
75%
100%
15
5
1
4-1
Operation Manual1
4.1.2.2
(min
-1)
(A)
Characteristic curve at start-up
8000---40
7000---35
6000---30
5000---25
4000---20
3000---15
2000---10
Revolution
speed of motor
1000----5
10
15
20 Time (min)
Fig. 4-1
4-2
Operation Manual1
Designation *1
SJ10G / GH
SJ20G / GH
GH
3.7
5.5
5.5
7.5
Poles
Rotation speed
min
-1
50Hz
60Hz
Approx.
Approx.
1500
1800
SJ30G / GH
SJ50G / GH
7.5
SJ60G / GH
11
11
SJ70G / GH
SJ100G / GH
15
18.5
SJ120G / GH
SJ150G / GH
18.5
Fig. 4-2
UnitA
Table 4 -3
Voltage
Rating
3.7kW
5.5kW
7.5kW
11kW
15kW
18.5kW
440V
6.48
9.25
12.7
18.5
25.0
31.0
220V
12.9
18.5
25.3
37.0
49.0
61.0
4-3
Operation Manual1
4.2 Starter
On the starter panel, there are "push-button" for starting the purifier motor, "indicator lamp" and
"ammeter". It incorporates "overload relay (thermal relay)".
4.2.1
Precautions in handling
CAUTION
Do not put combustible things nearby. Otherwise, a fire might occur.
Before proceeding to wiring, make sure power is turned off.
Only a specialized electrician is allowed to conduct wiring.
Using grounding terminals in the starter panel and out, ground the starter
to the hull to make it electrically effective. (Be sure to ground.)
Make sure the rated voltage and frequency of the starter panel match the
source voltage and frequency.
Fig. 4-3
4-4
Operation Manual1
4.2.4
Connection of Starter
starter at AC440V.)
Fig. 4-4
4-5
Operation Manual1
Close bowl
Sealing water
Alarm
Purifying operation
Replacement water
Discharge sludge
Table 4 -4
Control type
GBC-1
CPU
For 1 purifier
CPU
For 1 purifier
Fig. 4-5
HIDENS configuration
GSH-1
4.3.1
Precautions in handling
CAUTION
Do not put combustible things nearby. Otherwise, a fire might occur.
Before proceeding to wiring, make sure power is turned off.
Only a specialized electrician is allowed to conduct wiring.
Connect the ground terminal of the control panel to an electrically effective
point on the hull. (Perform grounding.)
Make sure the rated voltage and frequency of the control panel match the
source voltage and frequency.
4-6
Operation Manual1
4.3.2
4-7
Operation Manual1
5 Multi-Monitor
5.1 Multi-Monitor
5.1.1 General
The Multi-Monitor forms an integrated detection system with various detectors and data displays.
LED display functions (Flow rate, Temperature, Pressure, Revolution number)
Leakage Monitor function (LM)
Discharge Detector function (DD)
Water Detector function (WD)
5-1
Operation Manual1
5.1.2
Kind of Multi-Monitor
The Multi-Monitor is available in three types (refer to Table 5-1) for selection according to the type of
automatic system.
Table 5-1
Functions
MM1
MM2
MM3
GBC-1
GBC-1
GSH-1
(with DD)
5-2
Operation Manual1
5.1.3
NOTE
In case of the Multi-Monitor-1 (MM1), switches from number 3 to 12 and 22 are not attached to the
Multi-Monitor. The terminal block (No.23) consists of the board number 1 to 17.
5-3
Operation Manual1
Designation
No.
Designation
Power switch
13
14
15
16
17
18
19
20
Datum sensitivity VR
21
10
22
23
Terminal block
switch
11
12
5-4
Operation Manual1
5.1.4
Precautions in handling
CAUTION
The Multi-Monitor is a precision instrument. Handle it with utmost attention so as not to give
shock, etc.
Use the Multi-Monitor at ambient temperatures between 0 and 60 .
5-5
Operation Manual1
Fig. 5-7
NOTE1
To prevent a false alarm, when actual back pressure, light liquid outlet pressure, falls below the alarm
trigger or lower limit level, the Leakage Monitor will not issue a "Leakage" signal until after a certain period
of time. The alarm trigger pressure is averaged by the CPU in the Multi-Monitor to follow with actual back
pressure that is fluctuated by pressure pulsation at the light liquid outlet.
SELFJECTOR Instruction Manual
5-6
Operation Manual1
Delay Timer
After starting the feed, the light liquid pressure rises gradually. To prevent an alarm from being delivered
during the period where the pressure achieve set pressure, a delay timer is provided.
Hold Timer
As soon as the pressure has dropped below the alarm pressure while feeding, the timer for feeding starts
counting and, if the time is up, delivers an alarm. If the preset pressure level is recovered while counting, the
timer resets itself.
NOTE
Be sure to adjust and set the light liquid side delivery pressure.
Standard value : 0.15 MPa {1.5 kgf/cm2}
Since its operating principle is such that this instrument needs a steady pressure independent of
the piping pressure loss downstream from SELFJECTOR for proper detection, adjust the pressure
control valve to maintain the instrument under a necessary level of back pressure during the
operation.
When a light liquid delivery pressure beyond the standard level is required, refer to "Leakage
Monitor (LM) " in the Operation Manual 2.
Fig. 5-8
5-7
Operation Manual1
5.2.4
LED display
1. "Pressure adjustment"
yellow
The pressure adjustment LED (yellow) flashes when light liquid pressure varies by
Multi-Monitor setting and stays illuminated while the variation is less than
3%.
Adjust the back pressure regulating valve so as to just light the LED when feeding.
(Set the back pressure to the standard setting for light liquid pressure is 0.15 MPa (1.5 kgf/cm2)).
2. "Leakage display"
red
When a leakage is detected, the Error LED (red) on the Multi-Monitor panel and Leakage signal output LED
(red) above the boards in the Multi-Monitor are illuminated and an alarm is issued to the control panel at the
same time. The oil purifier is stopped as a result after sludge is discharged.
Specifically, the Leakage LED is lit when:
Pressure fails to reach a constant level before the delay timer is up.
Pressure falls below the alarm trigger or lower limit level and fails to return to a constant level before the
hold timer is up.
For self-diagnosis, in the case of an abnormality with the light liquid sensor described below, the "Light Liquid
Sensor Abnormal" LED (red) in the Multi-Monitor is illuminated, with "Error" and the corresponding error
identification number displayed in the upper and lower seven segment displays, respectively, and an alarm is
issued to the control panel at the same time. The oil purifier is stopped as a result after sludge is discharged.
An extraordinarily high voltage (equivalent to 0.45 MPa {4.5 kgf/cm2}) is detected at the pressure sensor.
Fig. 5-9
Fig. 5-10
NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and error identification
number in display, which cannot be cleared until power is turned off.
After the cause is identified and eliminated, reset by turning power off, then on.
5-8
Operation Manual1
Fig. 5-11
NOTE1
The
P(pressure drop) value in regard to the Leakage Monitor function varies in response to the
changing level of actual back pressure. Therefore, it needs no adjustment even if light liquid side
pressure differs from its initial set value unless the deviation exceeds 0.2 MPa (2.0 kgf/cm2).
NOTE2
On the method of the back pressure regulating valve, make adjustments correctly in accordance
with appropriate procedures described in " Leakage Monitor Function (LM) " in the Operation
Manual 2.
Wrong setting or adjustment may cause a false leakage alarm.
5.2.6
Items to adjust
Normally, the back pressure regulating valve requires no adjustments after set up at once, except in the
following cases. For the adjusting method, refer to "Leakage Monitor Function (LM)" in the Operation Manual
2.
Adjustment
Change treating size of
SELFJECTOR
Change light liquid pressure
Procedure
Adjust the light liquid pressure to a desired level by
pressure control valve.
Change light liquid pressure setting memorized in
the Multi-Monitor.
5-9
Operation Manual1
CAUTION
When adjusting light liquid outlet side pressure and flow rate or changing values (light liquid pressure,
P(pressure drop), minimum light liquid pressure level, etc.) preset in the Multi-Monitor, be sure to
refer to section 4. Multi-Monitor and section 5. Operation in the Operation Manual 2 and follow the
procedures described there. Failure to follow given instructions could result in a false alarm or cause
damage to the machine.
: 40 sec
: 15 sec
: 0.15 MPa (1.5 kgf/cm2)
: 0.02 MPa (0.2 kgf/cm2)
5-10
Operation Manual1
Fig. 5-12
To prevent a false alarm, the Multi-Monitor is fed with "discharging" signal from the automatic control panel
during sludge discharge and issues an alarm signal only during feeding.
Fig. 5-13
SELFJECTOR Instruction Manual
5-11
Operation Manual1
red
red
In the state of a "discharging" signal being fed from the automatic control panel, if there is not a predetermined
amount of speed drop in the oil purifier, the Error LED (red) on the Multi-Monitor panel and "No -Discharge"
signal output LED (red) above the boards in the Multi-Monitor are illuminated. At the same time, an alarm is
delivered to the Multi-Monitor and the oil purifier is stopped as a result.
Fig. 5-15
Fig. 5-14
5-12
Operation Manual1
5.3.5
Routine running
Normally, keep the DD alarm output switch in the Multi-Monitor in the ON position.
5.3.6 Items to adjust
Normally, the Discharge Detector requires no adjustments. For further information, refer to "Discharge
Detector Function (DD)" in the Operation Manual 2.
5.3.7
Precautions in handling
CAUTION
This is a precision instrument. Handle it with utmost attention so as not to give shock, etc.
Securely tighten screws to mount the proximity switch
(to torque 60 kg cm max.)
Keep the turning shaft stopped when mounting the proximity switch.
Do not use other proximity switches than furnished with the instrument
5-13
Operation Manual1
5-14
Operation Manual1
Back pressure valve
Open
0
Close
Pressure sensor
Gravity disc
Distributor
Disc
Top disc
Fig. 5-16
Fig. 5-17
5-15
Operation Manual1
red
In the state of being fed with "feeding" signal from the automatic control panel, when the pressure sensor in
the G-HIDENS system circulation line detects the arrival of separated water at the predetermine level in the
bowl, the Error LED (red) on the Multi-Monitor panel and the confirmation LED for output signal "Water
Detection" LED (red) above internal boards in the Multi-Monitor are illuminated. At the same time, a signal is
delivered to the control panel and the oil purifier is stopped after sludge discharge.
Also, for self-diagnosis, when an extraordinarily high voltage (equivalent to 0.45MPa {4.5 kgf/cm2}) is detected
at the pressure sensor, the "Water Sensor Abnormal" output LED (red) in the Multi-Monitor is illuminated, with
"Error" and the corresponding error identification number indicated in the upper and lower seven segment
displays, respectively. At the same time, an alarm is issued to the control panel and the oil purifier is stopped
as a result after sludge discharge.
NOTE
To prevent a false alarm due to pressure fluctuation or pulsation at the start of oil feed or during
normal running, the Delay Timer and Hold Timer are provided. Either timer is actuated when
pressure falls below the preset level during running. If pressure fails to return to normal after the
timer is up, the detector recognizes it as a "Water Detected" status and sends an alarm signal to the
control panel.
Error
Proximity switch
Fig. 5-19
Fig. 5-18
NOTE
When the self-diagnosis function is actuated, the Multi-Monitor holds "Error" and the error
identification number in display, which cannot be cleared until power is turned off. After the cause
is identified and eliminated, reset by turning power off, then on.
5-16
Operation Manual1
No Water/Heavy liquid
Detector Function
Heavy liquid
Detector Function
(For optional use)
With the Water Detection output switch (See Fig. 5-19) in the ON position, the Water Detector monitors
water being accumulated in the bowl. When it detects the arrival of water at predetermined level, it sends
an output signal to the control panel and causing water to be discharged.
Normally, clarifier operation is performed with the Water Detection output switch placed in the ON
position.
NOTE
When clarifier operation is switched to the purifier operation, the Water Detector Function selector
dial in the Multi-Monitor setting must be from " Water Detector Function " to " No Water / Heavy
liquid Detector Function " but the position of the Water Detection output switch needs not be
changed to OFF.
5.4.2.5
Items to adjust
Normally, the Water Detector requires no adjustments. For further information, refer to "Water Detector
Function (WD)" in the Operation Manual 2.
5-17
Operation Manual1
Fig. 5-22
Control / LED
Function
Power switch
Partial
discharge
confirmation
LED
OVER (red)
JUST green
UNDER red
MEASURING (green)
5-18
Operation Manual1
NOTE
The switch in wrong position prevents the Partial Discharge Detector from measuring the quantity
of sludge being discharged accurately. Be sure that the switch in the right position before discharge
measurement.
5.5.2.2
There are two purposes for which sludge discharge measurement is performed.
NOTE
With the partial ON/OFF switch in the ON position, the discharge measurement switch is
inoperative.
5-19
Operation Manual1
Fig. 5-23
5.6.2
Configuration of display
In normal operation, the flow rate is incrementally indicated in the upper seven segment display at every 5
seconds. In the lower display, the feed liquid temperature and light liquid pressure are indicated in the
same way.
Using the function setting switches (SW1 - 4), the feed liquid temperature, light liquid pressure and speed
(MM-2 and MM3 only), and circulation line pressure (MM-3 only) can be fixedly indicated in the lower
seven segment display.
In the case of an error, "Error" and the corresponding error identification number appear in the upper and
lower seven segment displays, respectively. (See Table 5-3.)
At the time of setting change, the setting number and set value are indicated in the upper and lower seven
segment displays, respectively.
5-20
Operation Manual1
Fig. 5-24
Table 5-3
Normal running
Upper
Lower
Flow rate
Inlet temperature
Light liquid pressure
Revolution number
Circulation line
pressure
Error display
Error display
Setting number
Set value
Identification number
NOTE
(Speed): Multi-Monitor with Discharge Detector Function
(Circulation line pressure): Multi-Monitor with Water Detector Function (G-HIDENS system specification)
Contents of error
Identificatio
n number
5-21
Operation Manual1
5.6.3
Factory settings
No
Setting items
Selection range of
setting
MM-1
MM-2
MM-3
Power switch
ON / OFF
OFF
OFF
OFF
ON / OFF
OFF
OFF
OFF
ON / OFF
OFF
OFF
ON / OFF
OFF
Kinds of oil
FO / LO
FO
FO
FO
10G
10G
10G
10G
10G
10G
0.15
0.15
0.15
0.02
0.02
0.02
0.12
0.12
0.12
40
40
40
15
15
15
ON / OFF
OFF
OFF
50Hz / 60Hz
60Hz
60Hz
60Hz
0.10
0.0100.10
SELFJECTOR-G model
8
9
10
11
12
P)
(MPa)
Minimum light liquid pressure
(MPa)
Delay timer
(sec)
Hold timer
(sec)
Partial discharge detection function
14
Frequency
16
0.30
0.0100.050
0.030.30
5120
5120
0.03
13
15
10G,20G,30G,
50G,60G,70G,
100G,120G,150G
10G,20G,30G,
50G,70G,100G
WD trigger pressure (
W)
(MPa)
Minimum WD pressure
(MPa)
0.010
0.05
0.03
NOTE
Shown above are shop-set default values.
At test operation, it is necessary to adjust the settings according to the specification/model of
SELFJECTOR.
For set values, refer to "Multi-Monitor" in the Operation Manual 2.
5-22
Operation Manual1
SAMGONG-MITSUBISHI
SELFJECTOR
GENIUS SERIES
INSTRUCTION MANUAL
(OPERATION MANUAL 1)