Beruflich Dokumente
Kultur Dokumente
TEMPORARY STRAINERS
Issue: 01
IMPORTANT
All information and recommendations contained in this manual are to the best of our knowledge correct. Since the
conditions of use are beyond our control, users must satisfy themselves that the equipment/products are installed
in process lines that are comparable with the design parameters for which the equipment/products were intended
as defined in the applicable purchase order.
Before installing the equipment it is important that this manual is read and that the relevant precautions stated
within are adhered to.
PRODUCT WARRANTY
Should any after-delivery problems arise, please contact Kaysafes Customer Complaints office during normal
business hours. 01737 772210 or
e-mail: quality@kaysafe.co.uk
WE RESERVE THE RIGHT TO CHANGE PRODUCT DESIGN AND PROPERTIES WITHOUT NOTICE.
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TABLE OF CONTENTS
SECTION
1
TITLE
PAGE
INSTALLATION . 4
1-1 Unpacking
1-2 Installation
4
4
COMMISSIONING 4
2-1 Commissioning ...
2-2 Special Tools ..
4
5
OPERATION .. 5
3-1 Operation
3-2 Safety .
3-3 Training ..
5
5
5
MAINTENANCE 6
4-1 Maintenance
6
4-2 Recommended Cleaning Techniques ......
4-3 Recommended Torque Values 8
4-4 Fault Finding ...
9
5-1
LIST OF TABLES
TABLE
4-1
4-2
PAGE
Recommended Torque Values ...
Fault Finding Chart
8
9
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SECTION 1
1-1
UNPACKING
All Kaysafe Engineering products are tested and inspected during manufacture and prior to shipment.
However, an inspection should be carried out at the time of unpacking to detect any possible damage that
may have occurred during shipment.
1-2
INSTALLATION
Temporary type Strainers are delivered completely assembled for fitting into the pipeline. The following
notes and checklist should be observed prior to installation:a) The strainer must be fitted in line with the flow direction in accordance with
The drawing requirements. If mesh is fitted it must be on inlet flow side.
b) Check adjoining pipework for cleanliness and obstructions.
c) When bolting up the pipeline flanges, ensure that the correct bolting and gaskets are used in
accordance with the size, type and rating of the relevant flange specification.
d) The fitting of a differential pressure gauge is recommended to monitor pressure differentials and to
indicate when the screen should be cleaned. These can be supplied and fitted upon request by
Kaysafe Engineering Ltd.
IMPORTANT NOTES
a) Ensure that the Strainer is in the correct orientation.
b) For flanged units, always tighten the flange bolting in a diagonal sequence gradually up to the torque
specified. Refer to Recommended Torque chart, page 11 of this manual.
SECTION 2
2-1
COMMISSIONING
Ensure that the strainer has been installed in accordance with section 1 of this manual.
For flanged units, check that the flange bolting has been adequately tightened to the correct torque. Refer
to Table 4-1 page 11 of this manual.
Seal off any drain and vent connections and return line process (utilising vents for dispelling air as
appropriate).
The pipline should be pressurised gradually up to approximately 50% of the normal working pressure.
Check flanges for leaks.
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SPECIAL TOOLS
There are no special tools required for this equipment.
SECTION 3
3-1
OPERATION
Temporary Strainers are mechanical devices for removing solids and other contaminants from the
process fluid by means of a perforated plate/mesh screen. They are designed for system start up /
flushing of system and should be removed are start up unless agreed otherwise. If required for
permanent operation they should always be cleaned prior to exceeding the agreed differential pressure.
In general DP should not exceed 0.5 Bar, and cleaned at 0.3 Bar unless agreed otherwise.
Temporary Strainers are simple and have no moving parts, they do not require any operating procedure.
3-2
SAFETY
Kaysafe Engineering Limited assume that when the unit is to be installed or maintenance work is carried
out, particularly in hazardous services or environments, all operators/maintenance staff will be adequately
protected in accordance with the relevant governing legislation and codes of practice.
It is also assumed that the Health & Safety at Work Act is strictly adhered to.
3-3
TRAINING
No special training is required for this type of equipment, however, we recommend that all installation and
maintenance work be carried out by a skilled/qualified competent fitter.
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SECTION 4
4-1
MAINTENANCE
The only maintenance required for this type of equipment is to remove and clean the screen periodically,
which will depend largely upon the amount of contaminants in the process fluid. The cleaning interval can
be best determined from the installation of a differential pressure gauge or by operational experience and
scheduled maintenance periods. When removing the screen, the following procedure should be
observed: a) Before attempting any maintenance whatsoever, it is essential that the process line is depressurised
by either a by-pass system or by closing the inlet/outlet valves (if fitted) or by what ever means
necessary to ENSURE THAT THE PRESSURE AND FLOW HAVE BEEN SHUT-OFF AND THAT
THE PIPELINE IS DEPRESSURISED OF ANY INTERNAL PRESSURE OR VACUUM.
CAUTION!
i)
Install the flange nuts/washers and hand-tighten. Ensure that covers fitted with drain connections are
re-fitted in the same orientation as originally fitted. In certain cases this may be shown by markings
on both the branch and cover flanges.
j)
Proceed to tighten the bolting in a diagonal sequence up to 30% of the final torque value; refer to
Table 4-1, page 11 of this manual.
k) Check that the mating flange faces are bearing uniformly, and then continue to tighten in a diagonal
sequence gradually until the final torque setting is achieved.
l)
Seal off any drain and vent connections and return line process (utilising vents for dispelling air as
appropriate), check for leaks and rectify accordingly.
m) Damaged or broken screens should always be replaced with the correct Kaysafe replacement
GENERAL NOTES
All gaskets and seals should be inspected upon installation and at regular scheduled maintenance
intervals. If there is any sign of damage or deterioration then they should be replaced.
All bolting should be checked periodically for tightness and re-tightened as necessary. Bolting should also
be kept lubricated to aid maintenance purposes.
Periodic inspections should be made to monitor corrosion and damage to the screen.
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4-3
Bolt Size
Min.
Yield
(psi)
Copper
Nickel
(=0.10)
(=0.11)
Torque required lbf.ft (Nm)
Dry
(=0.20)
mm
In
13
105000
19
(26)
24
(33)
26
(35)
45
(61)
16
105000
52
(71)
79
(107)
85
(115)
146
(198)
19
105000
92
(125)
139
(188)
151
(205)
258
(350)
22
105000
146
(198)
223
(302)
242
(328)
415
(563)
25
105000
219
(297)
333
(451)
362
(491)
620
(841)
28
105000
331
(449)
508
(689)
553
(750)
953
(1292)
105000
459
(622)
710
(963)
773
(1048)
1338
(1814)
105000
616
(835)
959
(1300)
1044
(1415)
1816
(2462)
105000
804
(1090)
1258
(1706)
1372
(1860)
2393
(3245)
105000
1027
(1392)
1614
(2188)
1761
(2388)
3081
(4177)
105000
1288
(1746)
2031
(2754)
2216
(3004)
3888
(5217)
1592
(2158)
2519
(3415)
2751
(3730)
4836
(6557)
50
1 /8
2
105000
105000
1937
(2626)
3074
(4168)
3358
(4553)
5914
(8018)
56
105000
2766
(3750)
4411
(5980)
4822
(6538)
8521
(11553)
62
105000
3805
(5159)
6091
(8258)
6663
(9034)
11806
(16007)
69
95000
4602
(6239)
7392
(10022)
8089
(10967)
14367
(19479)
76
95000
5976
(8102)
9627
(13052)
10540
(14290)
18753
(25425)
32
35
38
41
44
47
/8
/8
1 /8
1
3
1 /8
1
5
1 /8
1
7
-8-
4-4
FAULT FINDING.
CORRECTIVE ACTION
Re-tighten bolting.
Replace seal/gasket.
Clean joint.
Re-machine faces.
Slacken bolting and re-tighten
in correct sequence to
recommended torque.
Clean or replace screen.
Check process parameters
and adjust accordingly to
design data.
Check process.
Clean or replace screen.
Check pipeline.
Rectify leaks.
Replace screen.
SECTION 5
5-1
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