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JAW CRUSHER
SET UP
DESCRIPTION
SPECIFICATIONS
INSTALLATION REQUIREMENTS
INSTALLATION AND CONNECTIONS
PRECAUTIONS
TROUBLE SHOOTING
EXPREMENTATION
WORKING PRINCIPLE
AIM
PROCEDURE
OBSERVATION TABLE
CALCULATIONS
REASULTS
SET UP
DESCRIPTION:
Jaw crusher is primary crushing equipment used for crushing of materials.
Blake type crusher, with movable jaw pivoted at top, giving greatest
movement to small lumps. This type of crusher has a movable crushing
plate, usually corrugated, fixed in a vertical position. Eccentric mechanism
is used to move jaw in a reciprocating motion.
SPECIFICATIONS:
JAW SIZE
Motor: 3 HP.
V belts: 2nos. B
INSTALLATION:
Cement foundation of size 1500 mm X 700 mm X 300 mm ht. (150 mm in
ground)
CONNECTIONS:
3 phase electric supply with 3 phase DP.
PRECAUTIONS:
TROUBLESHOOTING:
WORKING PRINCIPLE:
Jaw crusher is reduction equipment also called as impact braker.
This
particular type of Jaw crusher is eccentric jaw crusher having swinging jaw
mounted Backward as well as forward motion. The upper and swing jaw is
held in position against toggle by bush, Greater wear caused by this motion
and direct transmittal of shocks to the bearing limit its use to readily
breakable material. However a large reduction ratio useful for simplified low
tonnage circulate with fewer grinding steps is possible.
AIM:
1. Rittingers law constant
2. Bonds law constant
3. Kicks law constant & to plot size distribution of the material crushed.
PROCEDURE:
1. Take 20 kg. Of feed.
2. Note the initial size of feed.
3. Switch on jaw crusher and note down the time required for one
revolution of energy meter under no load condition OR no. of
revolutions in fixed time intervals.
4. Charge jaw crusher with feed.
5. Note down time required for one revolution of energy meter under load
condition.
6. Note down time required for crushing of sample.
7. Collect sample and screen it.
EQUIPMENT :Jaw crusher, energy meter, stop watch, standard sieves, weight balance,
container disc etc.
MATERIAL :Coal,Bricks or gravel ( Sample size may be 2 to 3 inch)
THEORY :The energy required for size reduction is given by dE/dD = C.Dn.
Where, dE= Energy required to effect a change dD in the size of unit mass of
material
n = Exponent,
C = constant. Given in databook for different materials.
1. Rittingers law :
E2 E1 = E =
P
=K R
M
1
1
Dsb Dsa
.(1)
Dsa & Dsb = Volume surface mean diameter Type equation here .
M = Mass feed rate for crushing
E = Total energy required for crushing.
2. Kicks law :
E2 E1 = E =
D sa
P
=K K ln
M
D sb
( )
.(2)
M 10 D sb Dsa
) (3)
condition of jaw crusher, by noting the time required for one revolution of
energy meter disc, with the help of stop watch.
3. Also note down the total time of crushing.
4. Do the sieve analysis of the crushed material.
Sr
.
N
o
Mes
h
No.
Clear
Openi
ng
in mm
Dpi
Different
ial
mass
retained
Cumulati
ve
mass
retained
Different
ial
mass
fractions
Xi
Cumulati
ve
mass
fractions
xi
D pi
1
D pi
mm-1
CALCULATIONS :
(1) Average size of feed (Find it by visual inspection) Dsa= ___________mm
(2) Average size of the crushed product Dsb :
Volume surface mean diameter is given by
i=
D sb=
1
Xi
mm
n Dpi