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INSTRUCTION MANUAL.

JAW CRUSHER
SET UP
DESCRIPTION
SPECIFICATIONS
INSTALLATION REQUIREMENTS
INSTALLATION AND CONNECTIONS
PRECAUTIONS
TROUBLE SHOOTING

EXPREMENTATION
WORKING PRINCIPLE
AIM
PROCEDURE
OBSERVATION TABLE
CALCULATIONS
REASULTS

SET UP

DESCRIPTION:
Jaw crusher is primary crushing equipment used for crushing of materials.
Blake type crusher, with movable jaw pivoted at top, giving greatest
movement to small lumps. This type of crusher has a movable crushing
plate, usually corrugated, fixed in a vertical position. Eccentric mechanism
is used to move jaw in a reciprocating motion.
SPECIFICATIONS:
JAW SIZE

100 mm X 180 mm approx.

Motor: 3 HP.
V belts: 2nos. B
INSTALLATION:
Cement foundation of size 1500 mm X 700 mm X 300 mm ht. (150 mm in
ground)
CONNECTIONS:
3 phase electric supply with 3 phase DP.
PRECAUTIONS:

Lumps to be crushed should be, not more than size of 70 mm.

Material to be crushed should be dry enough to flow down. Wet


material may stick to jaw and may block equipment.

Feed material slowly so that it should pass down.


Energy meter must be installed properly, so that its rotating wheel
rotates properly.

TROUBLESHOOTING:

NOISE: check oil.

Chocking: remove material manually using a scrapper.

Belt slip: pull motor back so that belts should tight.

OILING: once in a week oil 20W/40.

WORKING PRINCIPLE:
Jaw crusher is reduction equipment also called as impact braker.

This

particular type of Jaw crusher is eccentric jaw crusher having swinging jaw
mounted Backward as well as forward motion. The upper and swing jaw is
held in position against toggle by bush, Greater wear caused by this motion
and direct transmittal of shocks to the bearing limit its use to readily
breakable material. However a large reduction ratio useful for simplified low
tonnage circulate with fewer grinding steps is possible.
AIM:
1. Rittingers law constant
2. Bonds law constant
3. Kicks law constant & to plot size distribution of the material crushed.
PROCEDURE:
1. Take 20 kg. Of feed.
2. Note the initial size of feed.
3. Switch on jaw crusher and note down the time required for one
revolution of energy meter under no load condition OR no. of
revolutions in fixed time intervals.
4. Charge jaw crusher with feed.
5. Note down time required for one revolution of energy meter under load
condition.
6. Note down time required for crushing of sample.
7. Collect sample and screen it.
EQUIPMENT :Jaw crusher, energy meter, stop watch, standard sieves, weight balance,
container disc etc.
MATERIAL :Coal,Bricks or gravel ( Sample size may be 2 to 3 inch)

THEORY :The energy required for size reduction is given by dE/dD = C.Dn.
Where, dE= Energy required to effect a change dD in the size of unit mass of
material
n = Exponent,
C = constant. Given in databook for different materials.
1. Rittingers law :
E2 E1 = E =

P
=K R
M

1
1

Dsb Dsa

.(1)

Where, KR = Rittingers constant

Dsa & Dsb = Volume surface mean diameter Type equation here .
M = Mass feed rate for crushing
E = Total energy required for crushing.
2. Kicks law :
E2 E1 = E =

D sa
P
=K K ln
M
D sb

( )

.(2)

Dsa/Dsb = Size reduction ratio


Kk = Kicks law constant.
3. Bonds law :
P Wi 1
1
=

M 10 D sb Dsa

) (3)

Where, P = Power required for crushing in KW


m = Tones of feed in one hour of grinding time(Feed rate in tons/hour)
Dsa & Dsb= Diameters of sieves through which 80% of the feed & product
pass respectively in mm.
Wi = Work index in KWh/tones {or KW/(tons/hr)}
PROCEDURE :1. Run the jaw crusher with no load. Determine the time required to
complete one revolution of energy meter disc(or the time required to
consume 1 unit of electrical energy), for energy calculation.
2. Feed 1000 gm of coal or gravel slowly into the crusher (sample of size may
be +4 to -2 mesh) & note down the power consumption under crushing

condition of jaw crusher, by noting the time required for one revolution of
energy meter disc, with the help of stop watch.
3. Also note down the total time of crushing.
4. Do the sieve analysis of the crushed material.

RESULT:1. Rittingers constant KR =


2. Bonds constant KB =
3. Kicks law constant KK =
INDUSTRIAL APPLICATION :It is used in industry to crush big lumps into coarse particles.
OBSERVATION :1. Energy meter constant NR =_________________Revolution/kwh
2. Time required for one revolution of energy meter disc, when crusher runs
Without load t0=___________sec.
3. Time required for one revolution of energy meter disc, when crusher runs
With load tL =___________sec.
4. Total revolutions of energy meter disc, when crusher runs with load
NRL= T/tL= __________
5. Quantity of material Fed F = _____________Tons
6. Feed time tF= ___________sec
7. Total mass of product = ___________kg
8. Average Feed size of material Dsa =______________
9. Total crushing time T =________________sec
10. Average size of crushed product Dsb= ____________
11. Total revolutions of energy meter disc, if crusher runs without load
NR0 = T/t0 = __________
12. Wi = Work index in KWh/tones {or KW/(tons/hr)}= __________(From
reference book)
OBSERVATION TABLE :
Crushed Product Analysis:-

Sr
.
N
o

Mes
h
No.

Clear
Openi
ng
in mm
Dpi

Different
ial
mass
retained

Cumulati
ve
mass
retained

Different
ial
mass
fractions
Xi

Cumulati
ve
mass
fractions

xi
D pi

1
D pi
mm-1

CALCULATIONS :
(1) Average size of feed (Find it by visual inspection) Dsa= ___________mm
(2) Average size of the crushed product Dsb :
Volume surface mean diameter is given by
i=
D sb=

1
Xi
mm
n Dpi

Also Plot the graph of Xi Vs (1/Dpi), and calculate Dsb


(3) Total Electrical Energy consumed during crushing =
(4) P/m = kwh/tons = (NRL-NR0)/NR Kwh
=
(5) Now calculate :
1. Rittingers law constant KR
2. Bonds law constant KB
3. Kicks law constant KK
Using Eqn. 1, 2, 3

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