Beruflich Dokumente
Kultur Dokumente
Due Date
Date Submitted
27th November
28th November
MATRIC No.1416488
SURNAME
EREMIN
FIRST NAME(S)
ALEXANDER
ENM202 Facilities
ASSIGNMENT TITLE
Facilities Coursework
Mike Robinson
I confirm: (a) That the work undertaken for this assignment is entirely my own and that I have
not made use of any unauthorised assistance.
(b) That the sources of all reference material have been properly acknowledged.
[NB: For information on Academic Misconduct, refer to
http://www.rgu.ac.uk/academicaffairs/assessment/page.cfm?pge=7088]
Signed
Markers Comments
Marker
Grade
Content
Introduction....................................................................................3
1. Data Analysis...3
2. Concepts Development...4
2.1. The Floating Development Concept Review..5
2.2. The anchored Development Concept Review..7
2.3. Pros and Cons of Two Concepts..8
3. Produced Gas and Condensate Measurement..10
4. Flow Assurance Issue.11
5. Decommissioning..12
Conclusion..13
References..14
Appendices
1.
2.
3.
4.
The
The
The
The
Introduction
The Ras Al Zubair offshore is the place of intensive oil and gas
production, which has been providing the region with crudes for a
2
number of years. The major oilfield of this area is Gazelle oilfield which
provides development via formation pressure maintenance. In this case it
is important to have a lot of power for injection of enormous quantities of
water into a deep horizon to maintain pressure for oil production. But the
reality is the reservoir is depleted and a lot of fuel is required to provide
pumping systems with power for further development.
As reservoir is depleting, hence associated gas production is
decreasing and there is no available amount of it for power and pumping
systems maintenance. So, the life of the oilfields rig is under the threat
of closure. The only way to continue oil production is development of
deep gas prospect within the oilfield area.
The development of gas prospect will give the chance to Gazelle to
support power and pumping systems with fuel gas and to supply nearby
fields and local market with it. Ten development wells were drilled in
vicinity of Gazelle oil production facilities to achieve this goal. The next
stage is installation of relevant equipment for gas processing and export
according to development concept.
Development
concept
should
contain
full
information
about
650 psi
15024 ft.bmsl
8270 psi
48.3 oAPI
0.65
data
Platform
Tie-back
Floating
FPSO (ship-
Subsea trees;
Development
shaped
Subsea
Waste
disposal
Local
Export
Firstly, to
Gazelle via
flexible
pipelines;
vessel)
manifold;
Secondly, to
flexible
Fort
flowlines/risers;
Thompson
offshore
via tankers
separation;
and
tanker-
pipelines;
offloading buoy
Thirdly, to
third-parties
via tankers
Gas straight
Subsea trees;
to Fort
manifold;
Anchored
Existing
Development
Steel Jacket
Thompson;
offshore
separation; gas
Local
pipeline to
shore; shuttle
tanker export
Condensate
via tankers;
Fuel gas
straight to
third-parties
Two-stage
system
provides
separation
by
reducing
pressure
particular, the FPSO discharges produced and treated water into the sea
as all the FPSOs do.
Gas treatment module represents adsorption dehydration unit that
used for gas dehydration. It helps a) to remove some of the heavy
hydrocarbons to reduce their condensation in the pipeline and b) to
remove acid gases such as H2S and CO2 (in this case, the amount of
contaminants is quite low).
Additional equipment and utilities refer to subsea trees and flexible
risers and 6 pipelines, mooring turret and manifold. Flexible risers and
pipelines control gas and condensate transportation from well tree to
manifold and further to the FPSO or Gazelle facilities. Mooring turret
helps to maintain FPSO in stable position and allow fast and safe
disconnection
because
of
harsh
conditions
or
emergency. Subsea
manifold connects fluids from all ten wells in one stream to transport it to
FPSOs separation facilities.
Flow scheme of layout is represented in Appendix 1.
The next table represents approximate cost of all the equipment
needed.
Component
FPSO (constructed) CAPEX
Subsea wells
Pipelines CAPEX
Shuttle tanker
SBM
Cost, mm$
225
65
1 $/km
0.15 $/day
25
Total
Quantity
Total cost,
1
10
205
6570
1
mm$
225
650
205
985.5
25
2090.5
system with high attention to the process control. Platform uses gas as a
fuel for power system, which means availability of storage tank on the
deck. All separated gas storages on the platform as fuel gas and some
part of it awaits further transportation to the Fort Thompson or near
customers via 6 pipelines and tankers relatively. There is no special tank
for condensate on the platform, so SALS (150,000 bbl) is obtained to
store it. Shuttle tankers are used to transport condensate to Fort
Thompson. The loading is processed via SBM. Gas is treated only for
export. Produced water is used for injection.
Gas processing uses next facilities on the platform: separator,
water treatment module, gas treatment module, and storage tank.
Additional equipments in use are subsea trees, manifold, risers, SBM
used as storage for condensate. Equipment description may be found
above in Floating Concept section due to similarity of main parts.
Flow scheme of layout is represented in Appendix 3.
The next table represents approximate cost of all the equipment
needed.
Component
Cost, mm$
Quantity
Subsea Wells
Pipelines CAPEX
Shuttle tanker
SALS
SBM
65
1 $/km
0.15 $/day
25
25
Total
10
205
6570
1
1
Total cost,
mm$
650
205
985.5
25
25
1890.5
Anchored Concept
Advantages
Disadvantages
Low CAPEX
No place for
production rate
additional
Has temporary
Depends on
Operates on
modules
High risk of flow
storage
environment
stable platform
assurance issues
conditions
8
Well-adapted
Minimize load on
existing facilities
Fast and cheap
Easy
to rent of shuttle
decommissionin
to rent of shuttle
tanker
Linked to
g
High volume
tanker
High load on
existing platform
storage
Less steps to get
existing facilities
decommissionin
gas
g
Environmentally
High Quality
friendly
production
Less flow
control
High NPV
assurance
problems
May be rent out
May be relocated
A lot of deck
space
Accurate
production
control
Table5. Pros and Cons comparison
Table 5 shows that Floating concept has a lot of technical
advantages but the cost is a critical parameter. The CAPEX is high and the
time for FPSO construction is quite long. FPSO operates with its own
equipment but it is still connected to the platform due to low capacity of
storage tank and needs of the platform in fuel gas. Nevertheless, Floating
concept gives accurate production control, minimize flow assurance
issues and may be adapted to every wellhead. After decommissioning,
the FPSO may be rent out to some customer for further operations or can
be relocated to another field in Ras Al Zubair offshore. Also it is
environmentally friendly and was critically acclaimed by a lot of
companies around the world.
The Anchored concept seems to be more cheap and viable in real
conditions. It uses minimum of additional equipment and operates via
existing systems. The rout of gas from the well to the platform and
customer less than in Floating concept, and decommissioning requires
minimum steps due to minimum quantity of additional equipment used.
9
metrology
standards,
government
regulations
and
taxes
(Wheeler 2014).
The most common option for gas flow measurement is Orifice flow
meter. The Orifice flow meter operates via measuring differential pressure
across the plate with circular hole (Wheeler 2014). It provides very
accurate measures; it is simple in construction, and quite cheap in
comparison with other meters. For more accurate measures, gas should
be single phase and clean from suspended particles (Emerson Process
2014).
The Coriolis flow meter is recommended measurement system for
produced condensate. It directly measures the mass flow of the fluid
using the Coriolis Effect (Alicat 2014). This kind of fiscal meter is
sustainable to changes in processing (e.g. viscosity and density),
accurate and multi-variable. It has a row of benefits starting with analog
and
digital
outputs
and
ending
with
limited
health,
10
safety
and
accurate material selection, right choice of pipes size (it should not be
too small or too big), and manifold functionality (pigging equipment) is
required (Anderson 2014).
5. Decommissioning
The last part of the Anchored concept lifecycle is decommissioning
of all the equipment used.
Firstly, the shuttle tanker rent is out and there is no need in further
service.
Secondly, the storage vessel is unmoored and transported to Fort
Thompson. Here it is cleaned from condensate and prepared for further
use.
Thirdly, wells should be plugged and the subsea trees and manifold
should be recovered for recycling. Well plugging is carried out by using of
special rig that use production tubing for well cementing. It allows leaving
the casings and tubing in place without harm to subsea environment. The
manifold is recovered via crane, then flushed of the contaminants, and
prepared for further reuse.
Fourthly, flowlines, flexible risers, and pipelines decommissioning
does not covered by any International regulations. Nevertheless, a
structure removal is under control of International Regional and National
legislation. The most appropriate option is to flush pipelines with water
and recover to the surface for further recycling or reuse.
12
Conclusion
The
offshore
field
development
planning
is
very
hard
and
responsible work that must be provided with high accuracy and respect to
field conditions and issues.
The Anchored concept does not cover all the aspects of field
development but it gives brief explanation of what should be done on
site. The major points cover the equipment selection, custody transfer,
flow assurance issues and decommissioning. The economical issue is still
open and requires further investigation.
The Anchored concept suggests some viable and real options to the
customer and owner and should be applied as prior option. Nevertheless,
the Floating concept may be applied as an alternative.
13
References
Application of the Orifice Meter for Accurate Gas Flow Measurement.
2014. [online] DANIEL. Available from:
http://www2.emersonprocess.com/siteadmincenter/PM%20Daniel
%20Documents/Application-of-Orifice-Meter-for-Accurate-Gas-FlowMeasurement-techWPaper.pdf [Accessed 11/22 2014]
FPSO Process Flow. 2014. [online] Sevan Marine ASA. Available from:
http://www.sevanmarine.com/technology/design-principles/fpso-processflow [Accessed 11/19 2014]
How Do FPSOs Work? 2014. [online] https://www.rigzone.com/:
Available from: https://www.rigzone.com/training/insight.asp?
insight_id=299&c_id=12 [Accessed 11/26 2014]
Types of Gas Flow Meters. 2014. [online] Alicat. Available from:
http://www.alicat.com/knowledge/how-it-works/ [Accessed 11/24 2014]
ANDERSON., M., Introduction and Key Concepts in Flow Assurance. Notes
for Understanding ed.
BHUJ., Y., 2004. FPSO Applications. Handbook ed. CCI.
DAVIS., M., STEVENS., J. and KEILTY., M., 2010. Coriolis Mass Flowmeters
Used To Measure Bulk Condensate In Gas Field. 237(7),
SARAVANAKUMAR., S., 2014. All about oil & gas treatment. [online]
Available from: http://www.scribd.com/ [Accessed 11/18 2014]
TRICK., M., 2005. Flow Assurance in Wellbores and Pipelines: What You
Need to Know. PowerPoint Presentation ed.
WHEELER., B., 2014. Gas flow measurement. [online] Available from:
http://www.scribd.com/ [Accessed 11/20 2014]
Appendices
14
Flowmeter
15
16
Flowmeter
17
18