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HBC
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Radio Control
Manufacturer:
HBC-radiomatic GmbH
Haller Strasse 47 53
74564 Crailsheim, Germany
Tel. +49 ( 0 ) 79 51 3 93 0
Fax +49 ( 0 ) 79 51 3 93 50
E-mail: info@radiomatic.com
http://www.hbc-radiomatic.com
HBC radiomatic GmbH is not liable for any misprints or errors! All rights reserved.
No part of any software or of the present document may be reproduced in any manner whatsoever without the expressed
written permission of HBC-radiomatic GmbH.
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Table of Contents
1
Safety Instructions.........................................................................4
1.1
Pictographs ............................................................................................ 4
1.2
1.3
2.2
2.3
Trouble-Shooting ......................................................................... 14
Maintenance ................................................................................. 15
4.1
5.2
Appendix:
Safety Instructions
1.1
Pictographs
The following pictographs will be used throughout the present operating instructions:
1.2
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Radio controls facilitate and increase the operating efficiency of cranes and machines.
Nevertheless, the operator must thoroughly understand and be in a position to properly
use a radio system!
For the safe and accident-free operation of the radio system it is essential that you
adhere to the instructions and precautions mentioned in the present manual as well
as to accident prevention regulations. Failure to follow instructions and safety
regulations can prove fatal for the operator or others.
Read the Operating Instructions Manual carefully and thoroughly before working with
the receiver for the first time!
Keep this manual on location and readily available at all times!
Only authorized and properly trained personnel may operate the radio system
(transmitter and receiver).
Anyone who is under the influence of drugs, alcohol or medications that have a
detrimental effect on a person's reactions may at no time commission, operate,
maintain or repair the receiver.
Before switching the transmitter on ensure that no-one is or can be endangered by
the initiated operation.
With the first signs of any malfunction related to the operative safety and reliability
of the device the operator must immediately shut down or not activate the radio
receiver. For the purpose of the present manual "shut down" implies:
switching OFF the transmitter,
storing the transmitter in a safe place and ensuring no unauthorized access,
de-energizing the receiver,
unplugging the connection cable on the receiver!
Defects must be repaired and objects of interference must be removed immediately!
A defective radio receiver may only be repaired by qualified and competent
personnel. Use only original HBC spare parts. The device security cannot be
guaranteed with the use of spare parts other than HBC originals, and this voids our
extended warranty. Only the legal warranty regulations are then applicable.
Observe all periodical tests and inspections that are required by law or
recommended in the present operating instructions!
When using the radio receiver always observe the regulations and instructions
stipulated in the authoritative worker safety and accident prevention regulations!
The radio receiver has been manufactured in accordance with the regulations
and guidelines stipulated in the German Trade Association's "Safety and
Accident Prevention Regulations for Operating Cranes by Radio Controls" (BGV
D6) and DIN EN 13557.
The radio receiver has been tested and approved in accordance with EMC
guidelines and complies with the authoritative standards for emitted interference
and interference immunity.
1.3
Before mounting, installing and commissioning the radio receiver, read the operating
instructions for the radio transmitter thoroughly.
Use the transmitter cautiously and properly. In particular when using a transmitter to
telecontrol a machine or crane for the first time.
Always mount the radio receiver with the cable connection downwards.
Connect the radio receiver to the correct line voltage only!
In case of an emergency or any disturbances within the working range of the crane
or machine, switch the transmitter off immediately by actuating the STOP
pushbutton. If necessary, disconnect the radio receiver from the mains supply.
Should the transmitter or receiver show signs of technical failure or breakdown,
disconnect the radio system immediately!
Switch the transmitter off during breaks and after finishing work to avoid any
misoperation of crane or machine by unintended activation of the operator controls.
These precautions are particularly important whenever changing your position or
climbing over an obstacle.
Never leave an activated transmitter unattended. The operator undertakes to follow
and comply with the authoritative regulations for worker safety and accident
prevention.
Only skilled and qualified persons may connect the radio receiver to the mains
supply in accordance with the enclosed output wiring instructions.
Various components within the radio receiver housing conduct electricity. Contact
to these components as well as to mains voltage is hazardous!
Only connect the radio receiver to machines or cranes that are designed for
remote controls.
Prior to welding the crane or machine disconnect the connection cable to the
crane or machine. Switch off the radio system as well as the crane or machine.
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The radio receiver is mounted by means of rubber-metal vibration dampers that are
screwed into the mounting brackets (item ) located on the back of the unit.
If necessary, it is possible to remove the cover of the radio receiver for commissioning of
the radio plant. In addition to the display panel for control lamps for the four most
important system messages, it is possible to check the switching function of each single
output relay by means of the corresponding LED.
Note:
To avoid damaging components, the commissioning of the radio system should only
be carried out by skilled and qualified personnel with expert knowledge of electronic
components.
Before activating the radio system, study the description and instructions for using
the indicator lamp panel.
The receiver should be mounted vertical with the cable connection downwards.
Ensure that there are no metal parts within a radius of 1 m (3 feet) above the
receiver.
When the receiver has to be mounted into a control cabinet, an offset antenna must
be installed.
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The receiver should be mounted vertical with the cable connection downwards.
There may be no metal parts within a radius of 1 m (3 feet) above the base of the
module.
The focus D should be visible from all sites of the working area.
(Illustration exemplarily)
2.1
The control display with LEDs indicating the operating state of the radio system is
located behind the inspection window of the receiver cover lid.
Ein / On /
Marche / Acceso
gelb
yellow
jaune
giallo
HF / RF /
H.F. / HF
Si 1
Si 2
rot
red
rouge
rosso
grn
green
vert
verde
grn
green
vert
verde
Si 1 (green) permanently illuminates after the transmitter is switched on, i.e. the receiver
has identified its specific transmitter on the basis of the common message address
(code). Safety circuit Si 1 is enabled.
Si 2 (green) refers to the internal safety circuit Si 2, responsible for a double switching
off of the move commands whenever the control station is in the off (ZERO) position, i.e.
"Si 2" will not be illuminated.
It is not until one or several drive commands (e.g. turn, trolley traveling, lifting gear or
crane traveling) are input that the "Si 2" LED may be illuminated!
2.2
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The system can also be used with the control-cable. While using the cable instead of the
radio-transmission the RF-modules will be switched off.
Note:
When the system is in cable mode the transmitter will receive the supply-voltage
from the receiver. I.e. the transmitter can be used without the battery.
If you connect the cable while working with the system, the transmitter will switch off
automatically. To change to cable mode switch off and on the transmitter with the
key switch. The radio-module and the battery are without function.
To use the system via radio, disconnect the cable from the transmitter and the
receiver. The system will switch off. To activate the radio-mode switch the
transmitter off and on again with the key switch.
2.3
infrakey Option
infrakey is an additional infrared module for the transmitter and the receiver.
Due to separate crane activation via infrared link it increases the safety of operation, i.e.
the crane can not become inadvertently enabled.
The range of the infrared beam is max. approx. 20 meters (66 feet) and the angle of
radiation is 34.
To activate infrakey, press the "(Crane) ON" pushbutton on the transmitter.
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infrakey Set-up
Please follow these steps when replacing a focus I infrakey receiver, or up-grading an
existing radio system with focus I:
1. Connect the focus I infrakey receiver to the radio receiver.
2. Insert a charged battery into the battery compartment of the transmitter.
3. Release the STOP-pushbutton on the transmitter (if locked) and turn on the
transmitter.
4. Press the set-up pushbutton on the focus I infrakey receiver until the LED
blinks. Release the button.
5. Press the "(Crane) On" pushbutton on the transmitter until the LED on the focus I
infrakey receiver blinks rapidly. Release the pushbutton and the LED will go off.
6. Affix the "INFRAKEY OK" sticker above the set-up pushbutton .
The focus I infrakey receiver can now recognize the transmitter's exclusive security
telegram.
Trouble-Shooting
Note:
Check the functions with the cabin or the cable control unit first!
Trouble
Transmitter shows normal
service indications but it is
not possible to effect
control commands.
Possible Cause
Remedy
No radio communication
is available.
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Maintenance
The radio system is largely maintenance-free. The following items should nevertheless
be taken into account:
Never "clean" the receiver with a spray of water or with a steam cleaner.
If necessary, clean it with a fine brush or soft cloth, please.
If any welding is to be carried out on the crane or machine:
Switch off the radio control system.
Switch off the crane or machine.
Disconnect the receiver connector.
If this is not done, the electronic components of the receiver may be destroyed.
Note:
In the event of any problems with the radio system, contact your distributor or
HBC-radiomatic GmbH.
4.1
Warning:
Never operate a crane or machine with a faulty or defective radio system.
Never try to repair the radio receiver electronics! Opening the transmitter housing
terminates the manufacturer guarantee.
Send any defective or faulty equipment to your local distributor or to the
manufacturer. They are experts and have the necessary know-how and OEM
spare parts.
Always send transmitter and receiver and enclose a detailed description of the
problem.
Do not forget to enclose your address and telephone number so that we can get
in touch with you quickly if necessary.
To avoid damage during transport, use the original packing supplied with the
transmitter and receiver, otherwise pack securely. Send the consignment to your
distributor or to the following address:
HBC-radiomatic GmbH
Haller Strasse 47 53
74564 Crailsheim, Germany
Should you chose to deliver a defective radio system personally to your distributor or
our factory, please call and arrange an appointment.
HBC-radiomatic GmbH
Customer Services / Repair Service
Tel.: +49 ( 0 ) 79 51 3 93 800
Technical Data
General Technical Data
System
FSE 770
8 bit
Channel increments
RF sensitivity
Command output
relays 30 V DC / 4 A or 250 V AC / 4 A
0 ... 2 A for Hawe valves, Danfoss, Apitech
Receiver antenna
external, FL 30 or FL 70
standard
optional
focus D (DECT)
AC 85 ... 265 V ; 50 / 60 Hz
Operating voltage
DC 10 ... 30 V
industrial crane receiver
Han 32 A
Han 64 D
Termination
Housing material
die-cast aluminum
Housing color
orange
Dimensions
Weight
Protection class
standard
optional
IP 55 (Nema 4)
IP 65
5.1
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5.2
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1)
X
X
X
X
X
X
X
X
X
1)
X
1)
1)
X
X
X
X
X
X
X
X
X
Einzelzulassungen
Wichtiger Hinweis:
Gerte mit der Kennzeichnung
drfen nur in den mit " X " gekennzeichneten
Lndern in Verkehr gebracht werden. Bitte beachten Sie die Frequenzangaben auf dem
Typenschild der Gerte.
Wichtiger Hinweis:
Gerte mit der Kennzeichnung
drfen in allen Lndern der EU in Verkehr gebracht
werden (z.B. Frequenzbereich 869,700 MHz 870,000 MHz).
Bitte beachten Sie die Frequenzangaben auf dem Typenschild der Gerte.
Weitere nationale Frequenzen auf Anfrage.
Bitte beachten Sie, dass diese Tabelle stndig aktualisiert werden muss. Die aktuelle Version
knnen Sie anfordern unter:
E-mail: info@radiomatic.com
Telefon: +49 (0)7951 / 393-0
Fax: +49 (0)7951 / 393-50
Die Tabelle wird in Krze auch auf unserer Homepage www.hbc-radiomatic.com verfgbar sein.
www-hbc-radiomatic.com
HBC-radiomatic GmbH behlt sich das Recht vor, o.a. Informationen jederzeit zu ndern oder zu ergnzen.
13.05.2004
1)
X
X
1)
X
X
X
X
X
X
X
1)
X
X
X
X
X
X
X
1)
X
X
X
X
X
X
X
X
X
X
X
Important note:
Equipment with
marking may only be placed on the market in countries marked
with " X ". Please observe the frequency indicated on the name plate of the equipment.
Important note:
Equipment with
marking may be placed on the market in all EU member states
(e.g. frequency band 869,700 870,000 MHz).
Please observe the frequency indicated on the name plate of the equipment.
Additional national frequencies available on request.
Please note, that this table will be continuously revised. To receive the latest version, please
contact us:
E-mail: info@radiomatic.com
Phone: +49 (0)7951 / 393-0
Fax: +49 (0)7951 / 393-50
The table will soon be available on our homepage www.hbc-radiomatic.com
www-hbc-radiomatic.com
13.05.2004
Rcklieferschein
Formblatt
HBC-radiomatic GmbH
Haller Str. 47 53
Tel.:
Fax:
Email:
Internet:
74564 Crailsheim
Absenderangaben
Firma: ...................................................................
Kunden-Nr.: .................................
Strasse: ................................................................
Email: ...............................................................................................
Land: ....................................................................
Ansprechpartner: .............................................................................
Kostenvoranschlag Standard
Kostenvoranschlag detailliert
Eingangsbesttigung gewnscht
zu Bestell-Nr.: ..............................................
zu Rechnungs-Nr.: .......................................
Bitte senden Sie bei System-Reparaturen mglichst das komplette System zurck - inkl. Sender, Empfnger, Akkus, Ladegert
und eventuell Anschlusskabel mit einer detaillierten Fehlerbeschreibung (siehe unten).
Die Rcksendung erfolgt unter Beachtung der in Ziffer 8 (Gewhrleistung) unserer Allgemeinen Geschftsbedingungen enthaltenen Bestimmungen.
Bitte liefern Sie die Ware frei Haus an uns zurck! Bevorzugte Speditionen: DPD und UPS Standard.
Verwenden Sie mglichst die original HBC Umverpackung fr die Rcklieferung.
Anlieferungen unfrei ohne vorherige schriftliche Freigabe durch HBC werden nicht akzeptiert.
HBC Fabr. Nr.: .................................
Fehlerbeschreibung:
Sender: .............................................
..................................................................................................................
Empfnger: .......................................
..................................................................................................................
Ladegert: ........................................
..................................................................................................................
Akkus: ..............................................
..................................................................................................................
Anschlusskabel: ...............................
..................................................................................................................
..................................................................................................................
Telefonnummer: ..................................................................
bei Erschtterung
bei Wrme
bei Klte
manchmal
immer
nie
Hufigkeit: ................................
(intakte, nicht bentigte Platine)
Festgestellt in / am ..............................................................
von ........................................................................................
(Ort und Datum der Feststellung)
(leserliche Angabe des Namens des verantwortlichen Technikers)
HBC
Revision: 3
Seite: 1 von 1
Form
HBC-radiomatic GmbH
Haller Str. 47 53
Phone:
Fax:
Email:
Internet:
Sender Information
Company: .............................................................
Email: ...............................................................................................
Country: ................................................................
Standard estimate
Detailed estimate
Confirmation of receipt requested
Customers order no.: ...................................
Corresponding invoice no.: ..........................
For system repairs, please send (if possible) the complete system including transmitter, receiver, batteries, charger and cable
with detailed description of the problem (see below).
The return is subject to the conditions described in paragraph 8 (Guarantee) in our standard terms & conditions.
Returns will only be accepted CIF Crailsheim, Germany. Preferred shipping via DPD and UPS Standard. Please use the original HBC packaging if possible.
Returns shipped ex works or unpaid will not be accepted without express written consent by HBC.
HBC Fabr. No.: .................................
Description of problem:
Transmitter: ......................................
..................................................................................................................
Receiver: ..........................................
..................................................................................................................
Charger: ...........................................
..................................................................................................................
Batteries: ..........................................
..................................................................................................................
Cable: ...............................................
..................................................................................................................
..................................................................................................................
Problem appears:
Fabr.No.: ..........................................
Phone-No.: ...........................................................................
HBC
commonness: ..................
(in good order, not needed)
by ..........................................................................................
(good readably written name of responsible technician)
Date: 27.07.2004
Revision: 3
Page: 1 of 1