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MALL OF QATAR

Project No.: KCT-63-63-12

METHOD STATEMENT SUBMITTAL


METHOD STATEMENT NO. :

KCT063-BSI-MS-240

Rev. 1 Date: 15-Feb-15

CLIENT

: URBACON TRADING AND CONTRACTING LLC

CONSULTANT

: KEO

MAIN CONTRACTOR

: AL KHAYYAT CONTRACTING AND TRADING

SUB CONTRACTOR

: BLUE STEEL INDUSTY W.L.L

Discipline: ARCHITECTURAL

Details
Item Description
Spec./BOQ/Drwg.
Reference

METHOD STATEMENT FOR TROLLEY CORRAL (1ORIGINAL+2COPIES+1SOFT COPY)


QCS 2010 SECTION 05 5000.13, IFC REF : 7060-AD-F-11-REV 0

List of Enclosures
Vendors Technical
Risk Assessment

HIRA - 240 - R1

Compliance Statement
Mill Certificate
Others

KCT063-BSI-ITP-240-R1
Other as mentioned in Appendices
Al Khayyat Contracting and Trading LLC

Consultant

Sub-Cont Rep's:

MEP Manager:

HSE Officer:

Tech. Manager:

Received by:

QA/QC Manager:
Project Director:

Date:

Date:

Response required by:


FOR THE USE OF CONSULTANT
Action:
A - Approved

B - Approved With Comments

C - Revise and Resubmit

D - Rejected

Comments:

Project Director:

Date :

Received by: Al Khayyat Contracting and Trading LLC

Project Director:

Date :
Khayyat Contracting and Trading
Tel +974 4429 2211 4429 2222 | Fax +974 4429 2223| Email info@khayyat-qa.com
PO Box 201184, Doha, Qatar

The approval by the Engineer does not relieve contractor/sub-contractor from his obligations/responsibilities under the contract and shall not constitute a departure from the contract.

KCT-IMS-CM-3301C Rev. 00
31/10/ 2012

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

Method Statement for the Installation of Trolley Corral

Document Number: KCT063-BSI-MS-0240 Rev 01

15th

01

R
ev

Febru
ary
2015

Date

Revised
as per
comment
Reason
for
Revision

Ojes K

Prepared
By(Bluesteel):

QAQC
Engineer

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Prasannan VK Sanjiv Sharma Nidal Fannoun

Approved
By(Bluesteel):
Projects
Manager

Checked By:
QA/QC
Manager

Page 1 of 21

Reviewed By:
Technical
Manager

Mowafaq Kharbat

Approved By:
Sr. Projects
Director

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

1. INTRODUCTION
2. REFERENCE DOCUMENTS
2.1

PROJECT SPECIFICATION

2.2

CONTRACT DRAWINGS

2.3

SHOP DRAWINGS

2.4

MATERIAL SUBMITTALS

3. ACCESS/EGRESS
3.1

ACCESSIBILITY

4. LOGISTICS
7.1

TRAFFIC MANAGEMENT

5. HEALTH AND SAFETY HAZARDS


6. RESPONSIBILITIES
7. RESOURCES
7.1

MANPOWER

7.2

TOOLS AND EQUIPMENT

7.3

MATERIAL

8. TRAINING
9. WORKING HOURES
10. HOUSE KEEPING
11. MANDATORY PERMITS
12. CONDTRUCTION METHODOLOGY AND PROCEDURES
13. Q.C. APPROVAL AND OTHER DOCUMENTARY REQUIRMENTS
14. DISTRIBUTION
15. SITE SAFETY ENGINEERS APPROVAL
16. APPENDICES
o RISK ASSESSMENT
o METHOD STATEMENT & RA BRIEFING FORM
o ITP
o METHOD STATEMENT CHECKLIST
o REFERENCE DRAWINGS
o QAQC INSPECTION DOCUMENTS
o OTHER INFORMATION
Document No.: KCT063-BSI-MS-0240 Rev 01
Date: 15th Feb 2015

Page 2 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

1. INTRODUCTION
This method statement is made to provide an overview on the system that Blue steel industry will adapt
to install the Galvanized Painted Trolley corral at Mall of Qatar Project.
This detailed methodology displays the standard approach and may be revised at any time in
accordance with further design development and site coordination requirements.
Where and when required, all the revisions, modifications and additions to this Method statement shall
be submitted to the consultant for information and/or approval.

This method statement describes the sequence of events from the receipt of the order through
to the completion of work.
All procedure and processes will be in accordance with our quality plan and the company
quality management system and in line with KCT UCC Management system and Project Quality
Plan.
All works will be executed in accordance with the Project Specifications, the approved drawings
and the requirements of the contract documentation.
Installation drawings and procedures will be supplied to the site installation team that are
adequate for them to carry out the work.
Installation drawings and ITP will detail all components used to install the Trolley Corral and
clearly show:
o Setting out and control points.
o Cross reference to the identification of all components.
o Details of all the procedure for the installation of all the components.

2. REFERENCE
2.1 DOCUMENTATION
QCS 2010 Spec 05 5000.13 Spec 09 9100.16
PROJECT HSE PLAN
PROJECT QUALITY PLAN
2.2 CONTRACT DRAWINGS
7060-AD-F-11-REV0
2.3 SHOP DRAWINGS

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 3 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

Document No.

Description

Status

KCT063-BSI-A-SD-MW-STC-DW-3609

Typical details of TROLLEY CORRAL

CODE-B

Description

Status

Material Submittal for TROLLEY


CORRAL

CODE-B

2.4 MATERIAL SUBMITTAL


Document No.

KCT063-BSI-A-MAT-0568

3. ACCESS/EGRESS
3.1 ACCESSIBILITY
o KCT provided access/egress for material transferring and handling
o Access for BSIs operatives to site will be via a safe pedestrian access route as dictated by main
contractor site management and agreed by KCT Safety manager.
4. LOGISTICS
4.1 TRAFFIC MANAGEMENT
o Storage access for finished goods/ semi-finished materials close to the work place.
o Designated off-loading area where materials will be offloaded by fork lift to the relevant areas.
o Banksman (B) to be deploy in various locations to control traffic.
o Shall follow approved logistic plan
5. HEALTH AND SAFETY HAZRDS
Specific safety measures have to be followed as applicable, and all the safety measures are covered
separately in the project Health & Safety plan.

a) Safety Lighting
o Adequate lighting to be provided to work location.
o All the electrical accessories will be of industrial type
o All the cables will be buried / above head.
b) Task lighting
o Connected cables to be secured / tied properly to avoid trip hazards.
o In addition to the fixed lightings, Portable lights will be stand by.
o All electrical fittings used will confirm to industrial standards.
c) Emergency arrangements
o Contact numbers of personnel concerned to be displayed.
o Emergency response team to be stand by:

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 4 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

d) Risks and Controls


o Please refer attachment - Risk analysis / Assessment
6. RESPONSIBILITIES

The Project Manager is responsible for the following:

The Project Engineer will perform the following function:

Supervise and coordinate between the project teams.


Attend site meetings on regular basis.
To ensure the effective implementation for the Quality management system, process
Coordination and comply with project work programme.
To ensure the overall progress of project to the agreed programme.
To ensure availability of the required resources on time.
To supervise the Project engineers.
To coordinate with factory manager for production priority.

To act as the main contact for the Construction Manager


To ensure the progress of the project to the agreed program
To coordinate with the design team dedicated to this project
To check all technical details and timely submit of drawing for approval
To make decisions for day to day project activities of engineering, design, procurements,
fabrication, delivery and site installation.
To supervise the Site Foremen.

The QA/QC Engineer is responsible for following functions:

The QA/QC Engineer is responsible to ensure work has been done as per the specification
and drawings, inspections are done as per Quality Control Procedure and the Inspection
and Test plan and offer works for KEO inspection.
Prepare all quality documents and procedure as required.
Report on project performance according to policy.
Perform random site inspections on regular basis.
To raise the Material Inspection requests through MDS and witness the inspections.
To raise the Inspection Requests for the installed items and witness during the inspections
along with the Main Contractor and Consultant representatives.
To raise non-conformances for any deviations in the materials, installation procedures
which are not as per the approved ITP, approved drawings or specifications.
To follow up all the non-conformance notices till the closure and maintain a log of all these
items.
To ensure that the latest revised approved drawings are used by site personnel.

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 5 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

The Safety Officer will perform the following functions:

To ensure that all personnel working on MOQ site are having the safety induction.
To ensure all site personnel are wearing the PPE as per the site requirements.
To perform daily checks on the plants and equipment for their current status on test
requirements, calibrations, licenses etc.
To check and report for any abnormal noise in the equipment.
To check all the operators for the equipment are having the valid licenses for operating the
machines.
To give required tool box talks to site personnel as per the schedule on various topics of
Safety.
To ensure that the housekeeping is maintained by all personnel in all the working areas.
To liaise with the KCT Safety Officer for any requirements and observations.
To ensure that the necessary amount of drinking water and or salt tablets are provided
quite often during the summer working hours.

7. RESOURECES
7.1 MANPOWER
o
o
o
o
o
o
o
o
o
o

Project Manager
Project Engineer
QAQC Engineer
Safety Officer
Supervisor
Foreman
Qualified welder
Painter
Skilled labors
Unskilled labors

7.2 TOOLS AND EQUIPMENT


o
o
o
o
o
o
o
o
o

Meter Tape
Marker
Spray paint
Masking Tape
Sprit Level
Trolleys
Drilling Machine
Welding Machine
Spanners

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 6 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

o
o
o
o
o
o

Hammer
Chisel ( for chipping off concrete spills)
Torque Wrench
Grinding machine
Painting Tools
Air blower

7.3 MATERIAL
o Fasteners
o Material as per approved material submittal - KCT063-BSI-A-MAT-0568 (CODE B)
o Spray paint
o Masking Tape
o Touch up Paint
8. TRAINING
o
o
o

The safety induction shall be provided prior to commence work.


Daily tool box talk should be conduct by the supervisor. In addition the supervisor has to make special
tool box talk for every new task.
Training on method statement and risk assessment should be briefed via the Method Statement
Briefing form KCT-QMSP-CM-3301E to all those involved in the activity prior to commencement. All
team members shall sign the briefing form to indicate that they understand the requirements.
Training for executing the work is not mandatory, since trained technicians (Specialists) are deploying
for this specific job.

9. WORKING HOURES
o

Site work will start at 0700 hrs and ends 1700 hrs. However, when work demands, more hours may be
worked as approved by the Construction Manager/ Project Manager

10. HOUSE KEEPING


o
o
o

The work area will be maintained in a neat and tidy condition at all times.
All Safety aspects will be continuously monitored by the Senior Safety representative and his team and
necessary corrective actions will be carried out immediately as and when required.
After completion of works, the wastage will be shifted and stored in designated areas as agreed with
the Main contractor and as per Project management plan.

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 7 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

11. MANDATORY PERMITS

MANDATORY PERMITS
YES
HOT-WORK

WORK AT HEIGHT

LIFTING

NO

SHAFTS (RISER / ELEVATOR)

OCCUPIED BUILDINGS

12. CONSTRUCTION METHODOLOGY AND PROCEDURE

12.1 Preliminary Activities/ Approvals


o
o
o
o
o

Ensure that relevant shop drawings are prepared and followed based on the (KCT) provided detailed
drawings with areas and location of Trolley Corral.
Prepare Material Submittal for TROLLEY CORRAL for Engineers approval and ensure that code A or
code B status has been achieved prior to commencing fabrication works.
Submit Method Statement, Risk Assessment, inspection test Plan, WPS, PQR and welders Qualification
to the Engineer for approval.
Identify quantify and ensure all risk are managed in this Method Statement and residual risks are
acceptable.
Mock-ups: Before fabrication construct mock-ups for all elements in a location and of size as directed
by the Engineer to demonstrate aesthetic effects and qualities of materials and execution.
1. Build Mock-ups to the satisfaction of the Engineer. If the required standard is not achieved, the
Contractor shall replace (at the contractors cost) until the required standard is achieved as judged by
the Engineer
2. Obtain written approval of mock-ups from the engineer before starting fabrication.
3. Maintain mock-ups during construction in an undisturbed condition as a standard for judging the
completed Work.
4. Approved mock-ups shall not become part of the completed Work.
5. Remove and cart away mock-ups as and when directed by the Engineer.

12.2 FABRICATION
o

Ensure the delivery of raw m


Mild
Steel) and fasteners(Hilti HST-R) are supplied by approved supplier, required specification as per
approved Material submittal and dimensions etc. approval obtained from BSIQCE.(fm 15-01 Incoming

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 8 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

o
o
o
o
o
o
o

o
o
o
o
o

o
o
o
o
o
o
o
o
o
o

Material Inspection Report)


Marking and Cutting of pipe & plate as per approved drawing.
Tack weld MS pipe to the base plate as per drawing.
Make cover cap from 1.5mm thick GI sheet as per drawing.
Fit-up trolley corral in a layout made on a rigid platform as per drawing.
BSIQCE shall check the fit-up and readings are recorded in stage inspection report (fm 15-05 stage/fitup inspection report) and release for welding.
The welding process, thats to be done as per approved WPS, PQR in accordance with AWS D.1.1
Specifications & drawings, carried out by certified welders.
o
Weld connections continuously to comply with the following:
o
Use materials and methods that minimize distortion and develop strength and Corrosion
resistance of base metals.
o
Obtain fusion without undercut or overlap.
o
Remove flux immediately.
After welding, imperfections at weld areas are cleaned, and offer for visual & NDT (From TPI if
applicable) inspection in accordance with the approved ITP and recorded through report (fm 15-06
Welding Inspection Report & NDT report from TPI).
All the materials are subjected to final inspection(dimensional and visual) to assure compliance with the
drawing.(fm 15-08 Final inspection Report)
Sandblast the metal surface to prepare for galvanizing.
Galvanizing will be carried out in accordance with the specification (ASTM A123).
Readings are noted in Zinc Coating Certificate.
Upon withdrawal from the zinc bath, sometimes excess zinc is present in small bumps, runs, or
drips. These imperfections will be visible and/or could protrude through the paint coating; and
therefore, must be removed prior to painting the part. Runs, drips, or bumps can be removed by
grinding or filing the surface smooth and flat. Since pure zinc is a soft metal, care must be taken to
remove the excess zinc material and leave a flat surface without removing the underlying zinc coating.
Clean the surface from grease, oil etc.
Painting shall be done as per approved painting system and procedure.
Ensure the weather condition is suitable for the paint application recommended by paint manufacture.
Check temperature, relative humidity, dew point etc. and noted.
Apply 2 coats (DFT - 2x100) of Penguard Special as per manufacturers recommended spreading rate
and coating interval.
Apply 2 final coat (Hardtop XP, not less than 60 as per approved painting system.
Painting inspection (DFT) will be carried out for each coat and data will be recorded.(fm 15-07
Painting Inspection report).
Apply succeeding coat only after the completion of recommended curing period of preceding coat
Ensure all the materials which are ready for dispatch having distinct marking number for easy
identification.
Protect painted finishes of TROLLEY CORRAL from damage by applying a strippable, temporary
protective covering before shipping.
Arrange Trolley Corral in a palette for transportation.

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 9 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

Final inspection will be carried out by BSIQCE to ensure the compliance with the specification, drawing
and released for Dispatch through Certificate(fm 15-04 Final Release Certificate)

12.3 Delivery, Storage & handling

o
o
o
o

The Trolley Corral & anchor bolts shall be delivered from Blue Steel Factory to the site store via trailer.
Unload the materials using fork lift.
All materials shall be shifted in due time, to the temporary staging area near to the installation location
with appropriate Equipment, like forklift and /or trolley.
Delivery sequence of materials and accessories needed to complete the installation shall be on a
continuous basis. The material deliveries shall be scheduled in advance and booked to arrive at a predetermined time. Hence, all requests and permits must have been pre-arranged. This will be
coordinated with the Main contractor.
Site storage and the material handling shall be properly planned by the logistic team. Coordination with
the installation teams and logistics team must go hands in the hands to avoid trouble handling and
minimize unnecessary material transfers and time wastage.
Main contractor will provide intermediate transport( Forklifts and trolleys ) from the temporary staging
area, to the designated installation area,

12.4 Inspection of Receiving Materials


o
o

All materials received on site shall be inspected by the BSIQCE for any fabrication defects and in-transit
defects such as deep scratches, dents, distortion and irregularities.
Any visible defects found beyond the agreed tolerances shall be an outright rejection and materials not
complying with the requirements ,damaged or not as per Manufacturers recommendation etc., shall be
rejected and removed from site immediately and return to yard for replacement.
All types of materials shall be checked in accordance with the specification and material approval for
every delivery by the Site BSIQCE through an approved MDS; with the presence of a representative
from the Main Contractor and the Consultant.

12.5 Preparation
o

o
o
o
o
o
o

Ensure all required document and material approvals (Approved shop drawings, Schedule of approved
material submissions, Method Statement and Risk assessment, Approved MIR, WPS, PQR & Welder
certificate) have been obtained.
Ensure the written approval of mockup has obtained from engineer.
Inspect and ascertain conformance of existing base structures built by others.
Ensure fabricated materials delivered to site and stored in designated area to allow traceability.
Ensure work area is clear and safe.
Ensure all constraints on operations have been identified and precautions are taken.
Ensure QC and HSE monitoring documents and procedures are established and approved.

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 10 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

o
o
o
o
o

Arrange all necessary personnel, equipment and services as required for the works and ensure
adequate lighting, task lighting, power and access arrangements are in place.
Where further information/ clarification in respect of Contract drawings are required shall be referred
to the Engineer, using Request for Information. (RFI)
Ensure Employee inductions and tool Box talks for discussing risks assessment and identification and
control measures of hazards.
Verify field measurement dimensions with shop drawing. Any deviations to be incorporated in shop
drawings.
Ensure all the workmen have worn PPE.

12.6 Survey and Setting Out


o

o
o
o

Preliminary inspection of the installation area shall be conducted in coordination with Main
Contractors Survey team to re-confirm the stationing & Control Points and the Benchmarks used by the
Main Contractor in locating coordinates and grid lines.
The installation procedure should be carried out in a proper and safe manner and in compliance with
the below given procedures :
Bench mark defining gridline and levels will be marked in secure locations in accordance approved
general zone drawing.
Identify the FFL and mark accurate location of gridlines and levels transfer from the established bench
mark.

12.7 Installation of TROLLEY CORRAL


o
o
o
o
o

Mark the location to drill the holes for anchor.


Drill holes for Hilti M8 HST-R anchor bolt in required dimension and depth mentioned in Hilti data sheet
and approved drawing.
Clean the hole with blower and request to BSIQC for inspection & approval.
Insert anchor with Hammer or machine setting tool.
Install Trolley corral into the anchors through the holes provided in the base plate

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 11 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

3 HST-R M8 Anchor
bolts

FIXING DETAIL OF TROLLEY CORRAL

o Set the Trolley corral in accurate level and alignment as per drawing.
o Fit exposed connections accurately together to form hairline joints. Weld connections that are
not to be left as exposed joints but cannot be shop-welded because of shipping size limitations.
o Finish welded surfaces smooth and blended so that no roughness shows after finishing, and
contour of welded surface matches those adjacent.
o Welding should be followed by approved WPS and by qualified welder.
o Tighten the anchor bolt to specified torque (20 Nm) with calibrated torque wrench.

o Paint Touch up & Protection(As per spec 09 9100.16 & 05 5000.13 part 3.03A)
o Immediately after erection, clean bolted connections, and abraded areas. Paint uncoated and
abraded areas with the same material as used for shop paint to comply with SSPC-PA 1 and
approved painting system for touching up shop-painted surfaces.
o
o
o
o

Clean and prepare surface to be painted according to manufacturers written instructions.


Apply same paint used in shop for touch up.
Clean the entire work area by removing, concrete pits, polethene sheets and other unwanted particles
immediately after the completion of the work.
Return items which cannot be rectified to shop and replace with new units.

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 12 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

o
o
o

Protect finishes of Bollard from future damages during filling of 20pma concrete.
Finally crosscheck the Bollards installation is as per approved drawings.
Check and offer for final inspection and approval to the consultant as per approved ITP.

13. Q.C. APPROVAL AND OTHER DOCUMENTARY REQUIRMENTS


o
o
o

Project Quality Plan will be adhered to at all times.


Project HSE plan will be adhered to at all times.
QC approval shall take place as per the ITP

14. DISTRIBUTION
Copies of this MS have been issued to the following for information and necessary action:
o
o
o
o

Construction Manager.
Site Engineer.
Safety Engineer.
QA/QC Engineer.

15. SITE SAFETY ENGINEERS APPROVAL


Approved
Approved with Comments
Not Approved - Reasons

Signed..Dated..

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 13 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

16.

APPENDICES
o RISK ASSESSMENT
o METHOD STATEMENT & RISK ASSESSMENT BRIEFING FORM
o ITP
o METHOD STATEMENT CHECKLIST
o REFERENCE DRAWINGS
o QAQC INSPECTION DOCUMENTS

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 14 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

APPENDIX 1

RISK ASSESSMENT

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 15 of 21

KCT
P.O.Box 201184
Doha
Qatar

Document Reference
KCT-IMS-HSE-6003B
Rev. No.
Rev. Date
00
1/12/2012
Page Number
1 of 1

INTEGRATED MANAGEMENT SYSTEM


HAZARD IDENTIFICATION AND RISK MANAGEMENT
HAZARD IDENTIFICATION & RISK ASSESSMENT (HIRA) FORM
Installation Of Trolley Coral

10

240

Client Agent
1

Access & Egress to site

Unloading of materials using


Forklift..

collision of workers with equipment, hit by


vehicles,workers unfamiliar with the site
incorrect operation, Tipping /Overturning of
equipment, place of work unauthorised
access to unloading, falling of loads, other
vehicles/adjacent operation

Fatality, serious injuries, disability

Fatality, serious injuries, crushing,


disability, physical damage

Subcontracror

Subcontracror

unloading of materials from the


pickup manually.

Manual Handling

Hand , back injuries, fatigue

Storage and stacking of


materials

Using hand tools/Power tools

Falling materials,Tripping hazards,blocking


access

Personal injury

Work with exposed live conductors


Working in noise area.
Whole body vibration.Incorrect use of hand
tools

Electrical shock
Burns,
Eye injuries.Hand injury

manual Handling,falling of material,


cladding sheets,

injury to persons,(back
unjury,bruises,strain)

Installtion ,Fixing of trolley


coral

Subcontracror

MEDIUM Each workers must have safety induction,use

30

LOW

Subcontracror

10

480

HIGH

Before an unloading operation starts, the operator


should check that the forklift offered meets all the
requirements for the operation to bee carried
out,the operator shall ensure that manoeuvering
areas are kept clear to avoid congestion. operator
to be trained in operation of control and hazards,

45

correct manual handling techniques shall be


exercised to avoid injuries. Avoid lifting, pulling
and pushing excessive heavy loads, use
MEDIUM mechanical lifting equipment where
necessary,Reduce working hours and engage
another person.task supervised by competent
person,

Client Agent

personal injury, material damage

Legal competence of the operator,all persons to be kept


clear of loads, weight within SWL, care to be taken when"
loading up" so to avoid the possibility of the equipment
overturning,

TBT to be conducted prior to start the manual handling


works
Secure the materials using proper supports or stoppers
preventing from fall or rolling
Area should be cleared, barricaded and proper signage
to be provided,all materials and equipment that are
required to be stored on site shall be stored in a safe
manner that doesnt cause inconvenience to other trades
or site works.
Area of work to be arranged facilitating easy and
convenient loading and storage

30

LOW

30

LOW

30

LOW

30

LOW

45

Segregate types of materials,ensure clear access


& egress in the material storage area, Maintain
MEDIUM
good housekeeping,Area to be iluminated with
adequate lighting.

45

MEDIUM

240

All works to be planned and controlled by


competent persons.all workers within the work
position,fit and secure the materials and components
activity shall be competent for the tasks they are
MEDIUM
according to given specficstion and materials to stored
performing.work will be planned to ensure that
safely
trolley can be manually handled to prevent against
manual handling injuries.

30

Follow method statement for the cladding


work,operatives must be competent to carry out
the task, Assess the load, avoid any jerking
MEDIUM
movements,,when lifting materials place hands
carefully to avoid getting them pinched or caught,
Safe manual handling procedures to be followed

30

LOW

30

LOW

Client Agent
Subcontracror

Must be briefed on the procedure and their duties

dedicated pedestrian access,All personnel must


wear adequate PPE whilst at site

10

Public
Insulation and Fixing

ADDITIONAL & or SITE CONTROLS


(What additional could we do
to reduce the risk?)

CURRENT CONTROLS / SAFEGUARDS


(What do we do to prevent incdents?)

Client Agent

RESIDUAL RISK
A

Staff and workers are obliged to follow the main


contractor rules and regulations whilst on site,

Client Agent

15/2/2015

WITH CONTROLS

RES. RISK RATING


(With Controls)

Method Statement /
Site Operating
Procedure Required

No.
Pers.

RISK SCORE

R = Tick
0 = Clears tick

PROBABILITY
('P')

HARM / CONSEQUENCE
(What can happen / go wrong)

(Direct involvement / intervention


related to the activity)

FREQUENCY
('F')

Who / What could be


affected?

CLIENT: UCC
REV. / IMPL. DATE:

CONSEQUENC
E ('C')

WITHOUT CONTROLS

RISK RATING
(Without Controls)

HAZARDS ASSOCIATED WITH


EACH TASK
(What can hurt one / others?)

TOOLS &
HAND TROLLEY,HAND TOOLS,POWER TOOLS(DRILLING MACHINE) SPANNER,SPIRIT LEVEL,ELECTRIC
EQUIPMENT
POWER CABLES
IN USE:

RISK SCORE

Ser No.

TASKS
(What one does in logical
steps)

AREA / PROJECT: Mall of qatar project

PROBABILITY
('P')

RISK ASSESSMENT:

CONSEQUENC
E ('C')

240-R1

TASK /
work involving unloading Trolley Materials with forklift, moving
OPERATION /
materials to the worksite, storing materials ,usage of powertools,
ACTIVITY
installing trolley coral and alignment work.
DESCRIPTION:

FREQUENCY
('F')

HIRA No:

10

240

10

480

Prof. personnel

Use of 110 V power tools.


The Operators are trained & competent with
machine specific work. tool box meeting prior to
star work

Face shield, goggles and dust masks are issued to the


operators for eye and respiratory protection. Ensure
safety guards, inspection Tag, and colour coded. Switch
off tools when connecting to power supply

use push sticks,poles,pliers etc, never put hands into the


danger zone, take out materials one by one from the top.
TBT prior to start the work.maintain good housekeeping at
all times

Environment
Std PPE: Overalls, Hard hat, Safety shoes, Reflective Vest, Safety Glasses & Gloves

Average rounded up:

HIGH

Additional PPE: Issued according to tasks carried out

Aver rounded up:

Risk Assessment Committee


Name:

Signature:

Shibu.S
Pradeep N

Approved By:

KCT063-BSI-HIRA-240-R1

HIRA 1 1

Signature:

2/16/2015 9:08 AM

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

APPENDIX 2

METHOD STATEMENT & RISK ASSESSMENT BRIEFING FORM

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 16 of 21

KCT
P.O.Box 201184
Doha
Qatar

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

APPENDIX 3

ITP (INSPECTION AND TEST PLAN)

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 17 of 21

KCT
P.O.Box 201184
Doha
Qatar

Document Reference

Integrated Management System

KCT-IMS-CM-3303B

Project Quality Control

Rev. No.

Rev. Date

01

13/01/2015

Page Number

INSPECTION AND TEST PLAN


PROJECT:
MANAGED BY:
PROCESS
CONTROL
TYPE

1 of 5

BACK OF HOUSE PACKAGE OF MALL OF QATAR

SCOPE OF WORKS:

BOH-TROLLEY CORRAL

QA/QC MANAGER

ITP REVISION NO.:

REV. 01

ACTIVITY
NO

DESCRIPTION

DOCUMENTATION/APPROVALS

Verify Approval of Design & Shop


Drawings

HOLD (H) AND WITNESS (W) POINTS


BSI

CME
KCT

QME
KCT

KEO

SUR.
KCT

3RD

FREQUENCY

PARTY
/ LAB

ITP NO.:
ITP REV. DATE:

REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL

SPECIFIED
REQUIREMENTS &
TOLERANCE

KCT063-ITP-240
15-02-2015
DOCUMENTS

APPROVED DRAWING

H1

H1

H1

QCS- 2010

AS PER CLIENTS STATUS

SECTION 05 5000.13

CODE

Approved Drawings &


Calculation

APPROVED MATERIAL
SUBMITTAL

Verify Material Approval

H1

H1

H1

QCS- 2010
SECTION 05 5000.13

AS PER CLIENTS STATUS


CODE

MAT Approved & Stamped

APPROVED MST
QCS- 2010

Verify Method Statement Approval

H1

H1

H1

SECTION 05 5000.13

AS PER CLIENTS STATUS


CODE

MS- STAMPED & APPROVED

PQP & HSE PLAN

AWS D1.1 &


V

Verify WPS,PQR & WQR

H1

H1

H1

SECTION 05 5000.13 PART


1.03 E

Mock Up Approval
A

BEFORE INSTALLING, BUILD MOCK-UP TO


VERIFY SELECTIONS MADE UNDER
SAMPLES SUBMITTALS AND TO
DEMONSTRATE AESTHETIC EFFECTS AND
QUALITIES OF MATERIALS AND EXECUTION.

HSE

QCS- 2010 SECTION 05


5000.13 CLAUSE 1.04 C

TPIA APPROVED
WPS,PQR & WQR
- MATERIAL AS PER
APPROVED MAR
- FINISH AS PER APPROVED
- W ORKMANSHIP

STD. RECORD APPROVED BY


TPIA

WRITTEN MOCK UP APPROVAL


FROM ENGINEER

Work Inspection Request(WIR)

Document Reference

Integrated Management System

KCT-IMS-CM-3303B

Project Quality Control

Rev. No.

Rev. Date

01

13/01/2015

Page Number

INSPECTION AND TEST PLAN


PROJECT:
MANAGED BY:

2 of 5

BACK OF HOUSE PACKAGE OF MALL OF QATAR

SCOPE OF WORKS:

BOH-TROLLEY CORRAL

QA/QC MANAGER

ITP REVISION NO.:

REV. 01

ACTIVITY

PROCESS
CONTROL
TYPE

NO

DESCRIPTION

HOLD (H) AND WITNESS (W) POINTS


BSI

CME
KCT

QME
KCT

KEO

Verify that Risk assessment is in place


and operators are wearing proper PPE.

MATERIALS AND EQUIPMENT

SUR.
KCT

3RD

ITP NO.:
ITP REV. DATE:

REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL

SPECIFIED
REQUIREMENTS &
TOLERANCE

DOCUMENTS

RISK ASSESMENT

PQP & HSE PLAN

MS briefing form & Risk


Assessment

PARTY
/ LAB

MATERIAL DELIVERY INSPECTION

Trolley corral parts


Fasteners, Paint & welding
consumables

STORAGE & HANDLING

H1

A1

H1

A1

A1

APPROVED DRAWING,
MATERIAL SUBMITTAL &

MST

QCS 2010

APPROVED MST & RA

Verify equipment/tools efficiency

EXECUTION

EXAMINATION AND SETTING OUT


I/A

- Bench marks and datum lines


- Other conditions affecting the work

H1

HSE PLAN & RA

IDENTIFICATION
VISUAL CLEARANCE FOR
SURFACE DEFECTS &
PAINT DAMAGES

MDS(MATERIAL DELIVERY ON
SITE)

PROTECTION OF PAINT
W EBBING SLING FOR

METHOD STATEMENT

LIFTING PURPOSE

W ORKING CONDITION

CALIBRATION CERTIFICATES`

CALIBRATION STATUS

PRODUCT DATA SHEET

ENSURE
UNSATISFACTORY
CONDITIONS FOR
INSTALLATION HAVE
BEEN CORRECTED.

Part 3.01 of section 05 5000.13


APPROVED DRAWING & MST

MTC, DO, BSI QAQC


REPORTS, NDT REPORT
FROM TPI
MARKING NO. FOR

FINISH

LOGISTIC PLAN

15-02-2015

FREQUENCY

KCT063-ITP-240

COORDINATE SURVEY TO
LOCATE THE POINTS FOR
ANCHORS FROM BENCH
MARKS

SURVEY REPORT

Document Reference

Integrated Management System

KCT-IMS-CM-3303B

Project Quality Control

Rev. No.

Rev. Date

01

13/01/2015

Page Number

INSPECTION AND TEST PLAN


PROJECT:
MANAGED BY:
PROCESS
CONTROL
TYPE

3 of 5

BACK OF HOUSE PACKAGE OF MALL OF QATAR

SCOPE OF WORKS:

BOH-TROLLEY CORRAL

QA/QC MANAGER

ITP REVISION NO.:

REV. 01

ACTIVITY
NO

DESCRIPTION

HOLD (H) AND WITNESS (W) POINTS


BSI

CME
KCT

QME
KCT

KEO

SUR.
KCT

3RD

FREQUENCY

PARTY
/ LAB

ITP NO.:
ITP REV. DATE:

REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL

SPECIFIED
REQUIREMENTS &
TOLERANCE
-

APPROVED DRAWING,
Design,

Trolley Corral Installation


I

I/A

Drilling of hole
Anchoring
Installation of member
Level and alignment
Bolt tightening
Weld rack joints.

MST&RA,

Part 3.02 of section 05 5000.13


Hilti data sheet

BOLT TIGHTENING

W/R

DOCUMENTS

HOLE DIA & DEPTH FOR


HST M8 ANCHOR BOLT
AS PER HILTI SETTING
OUT DATA SHEET
USE FULLY WELDED
JOINTS FOR
PERMANENTLY
CONNECTING RACKS.
W IDTH OF RACK AS PER
DRAWING

Work Inspection Request(WIR)

ARROVED DESIGN
CALCULATION,

TORQUE VALUE (20 NM)AS

PER DESIGN REQUIREMENT


HILTI DATA SHEET
AT LEAST 2 CLEAR THREAD
BEYOND THE NUT AFTER
FULLY TIGHTENED

BOLT TIGHTENING CHECKLIST,


CERTIFICATE OF TORQUE WRENCH

FIELD WELDING & INSPECTION


PROJECT SPECIFICATION &

FIT-UP(CJP WELDS)
I

15-02-2015

BOLTING

Manufacturers Data Sheet

PQP,

KCT063-ITP-240

Visual & Dimensional


Clearance
Full welding

AWS D1.1
Approved WPS, PQR & WQR
-

ROOT GAP WITHOUT


BACKING-UP TO 4MM,
WITH BACKING UP TO 10MM
DIMENSIONAL CLEARANCE

Approved WPS, PQR & WQR

PROJECT SPECIFICATION &

VISUAL INSPECTION

For surface defects

AWS D1.1

NDT ON WELDS

MPI test on welded joints(


i.e. pipe thickness is only
2.77mm)

SITE PAINTING

APPROVED DRAWING &


DESIGN

APPROVED DRAWING &


DESIGN
AWS D1.1

100%

Visual Inspection Checklist

TPI NDT REPORT

20%

&
W ELD MAP

Document Reference

Integrated Management System

KCT-IMS-CM-3303B

Project Quality Control

Rev. No.

Rev. Date

01

13/01/2015

Page Number

INSPECTION AND TEST PLAN


PROJECT:
MANAGED BY:
PROCESS
CONTROL
TYPE

BACK OF HOUSE PACKAGE OF MALL OF QATAR

SCOPE OF WORKS:

BOH-TROLLEY CORRAL

QA/QC MANAGER

ITP REVISION NO.:

REV. 01

ACTIVITY
NO

DESCRIPTION

HOLD (H) AND WITNESS (W) POINTS


BSI

CME
KCT

QME
KCT

KEO

SUR.
KCT

3RD

FREQUENCY

PARTY
/ LAB

Visual inspection on touch


up area.

ITP NO.:
ITP REV. DATE:

REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL
SECTION 09 9100.16 PART 3.2
C

SURFACE CLEANING
S

4 of 5

SPECIFIED
REQUIREMENTS &
TOLERANCE

KCT063-ITP-240
15-02-2015
DOCUMENTS

, W IRE-BRUSH OR POWER
TOOL CLEANING
RECOMMENDED BY PAINT
MANUFACTURER

SSPC-SP 2 & SP 3
APPROVED PAINT TOUCH UP
PROCEDURE

SECTION 09 9100.16 PART 3.2


C

TOUCH UP PAINT/PAINT
I

2
-

Apply same paint system


used in shop.
DFT checking
Protection

05 5000.13 CLAUSE 3.03 A

COAT

PAINT MANUFACTURERS
WRITTEN INSTRUCTIONS

APPROVED PAINT SYSTEM,


TOUCH UP PROCEDURE ETC.

TOUCH UP WITH SAME


PRIMER AS THE SHOP

DFT AS REQUIRED
ATMOSPHERIC
CONDITIONS;
TEMPERATURE,
HUMIDITY & DEW POINT
ETC.
PROTECT WORK OF

PAINT/PAINT TOUCH UP
REPORT

OTHER TRADES

CLEANING & PROTECTION


I

Clean finished surface


Protect Trolley corral until
substantial completion.

FINAL INSPECTION &


HANDOVER

05 5000.13 CLAUSE 3.03

SSPC-PA 1

PROTECT FINISHES OF
TROLLEY CORRAL FROM
DAMAGE DURING
CONSTRUCTION PERIOD
WITH TEMPORARY
PROTECTIVE
COVERINGS.

PAINT/PAINT TOUCH UP
REPORT

Document Reference

Integrated Management System

KCT-IMS-CM-3303B

Project Quality Control

Rev. No.

Rev. Date

01

13/01/2015

Page Number

INSPECTION AND TEST PLAN


PROJECT:
MANAGED BY:

BACK OF HOUSE PACKAGE OF MALL OF QATAR

SCOPE OF WORKS:

BOH-TROLLEY CORRAL

QA/QC MANAGER

ITP REVISION NO.:

REV. 01

ACTIVITY

PROCESS
CONTROL
TYPE

NO

I/A

DESCRIPTION

HOLD (H) AND WITNESS (W) POINTS


BSI

CME
KCT

QME
KCT

KEO

SUR.
KCT

H1

3RD

FREQUENCY

PARTY
/ LAB

FINAL INSPECTION & HAND OVER

CONTROL TYPES

5 of 5

Visual Inspection
Document Review
As built survey

ITP REV. DATE:

REFERENCE TO SPECIFIED
REQUIREMENTS FOR
INSPECTION TEST APPROVAL

SECTION 05 5000.13
F

PQP & HSE PLAN


ACCEPTANCE DRAWINGS

NOTES

HOLD (H) AND WITNESS (W) POINT PARTIES


KEO

ITP NO.:

REPORTS CONFIRMING TO
APPROVED DRAWINGS

CHECKED

Consultant

I = Initially

OJES K

PRASANNAN VK

T = Testing

BSI- BLUESTEEL Industry - (SC)

HILL

Project Manager

R=
Randomly

I = Inspection

MTC Mill Test Certificate

KCT Construction Mngr. / Site Engineer

S = Surveillance

MS Method Statement

KCT

C=
Continually

V = Verification

MAT Material Submittal

W-Witness

MDS Material Delivery at Site

DOCUMENTS

CHECK FOR ALL INSPECTION

PREPARED

WIR Work Inspection Request Form

15-02-2015

SPECIFIED
REQUIREMENTS &
TOLERANCE

FREQUENCY

A = Approval

KCT063-ITP-240

Work Inspection Request(WIR)

REVIEWED

F = Final at
End
SUR

KCT Surveyor

BSI

BLUE STEEL INDUSTRY

WIR Work Inspection Request

S =As Per
Specificatio
n

RESP.
PERSON:

QAQC ENGINEER
(BLUESTEEL)

QAQC
MANAGER/TECHNICAL
MANAGER

(BLUESTEEL)
LAB / 3RD
PARTY

Laboratory / 3Rd Party

DATE:

15-02-2015

15-02-2015

QA/QC MANAGER

(KCT)

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

APPENDIX 4

METHOD STATEMENT CHECKLIST

Document No.: KCT063-BSI-MS-0240 Rev 01


Date: 15th Feb 2015

Page 18 of 21

KCT
P.O.Box 201184
Doha
Qatar

Main Contractor

The Consultant

Project Name & No.

The Project Manager

K-63-63-12-MOQ- THE
MALL OF QATAR

CHECK SHEET FOR:

Method statement of Trolley Corral Installation


SUBCONTRACTOR
Section of Work:

CONTRACTOR

AECHITECTURAL WORKS

Location: As per drawing

Level: As per drawing


Checked by
SR#

Checked by

ITEM

DATE
S/C

1.

Method Statement Title, Date, Revision No.

Yes

2.

Scope Of Work

Yes

3.

Work Methodology

Yes

4.

Risk Assessment

Yes

5.

Mandatory Permit

Yes

6.

Drawings

Yes

CONT.

Consultant

For S/C QA/QC:

Date:15/02/15

For CONTRACTOR QA/QC:

Date

For Consultant Representative:

Date:

Name: OJES K

Sign:

Name:

Sign

Name

Sign:

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

APPENDIX 5

REFERENCE DRAWINGS

Document No.: KCT063-BSI-MS-0241 Rev 01


Date: 15th Feb 2015

Page 19 of 21

KCT
P.O.Box 201184
Doha
Qatar

P.O. Box 18108,


Doha
Qatar.
C-Ring Road at Al-Mana Intersection
Doha
Qatar.
Tel: (974) 4626400, Fax: (974) 4626500
web:
http://www.keoic.com
email:
keo@keoic.com

URBACON CO
Chapman Taylor

SPAIN

INTERNATIONAL | ARCHITECTS | MASTERPLANNERS | DESIGNERS

7060-AD-F-11

MALL OF QATAR
1:20

DOHA, QATAR

Tel: 00-34-91-4170925 Fax: 00-34-91-4170926


E-mail : ctesp@chapmantaylor.es
Web: www.chapmantaylor.com

REVISIONS

12-5829-0000

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

APPENDIX 6

QAQC INSPECTION DOCUMENTS

Document No.: KCT063-BSI-MS-0241 Rev 01


Date: 15th Feb 2015

Page 20 of 21

KCT
P.O.Box 201184
Doha
Qatar

MATERIALS INSPECTED BY:

Sl No

Approved By(QA/QC):

QTY

DO NO:
HEAT NO

REQUIRED SPEC

LPO NO:

DATE :

JOB NO. :

SUPPLIER:

REPORT NO :

PROJECT :

MATERIAL DESCRIPTION

BLUE STEEL INDUSTRY LLC

MATERIAL INCOMING INSPECTION REPORT

TPI :

ACCEPTED/
REJECTED

REMARKS

Form fm 15-01 issue# 3

The Design & Build


Contractor

The Consultant

Project

The Project Manager

KCT-63-63-12-MOQMALL OF QATAR

APPENDIX 7

OTHER INFORMATION

Document No.: KCT063-BSI-MS-0241 Rev 01


Date: 15th Feb 2015

Page 21 of 21

KCT
P.O.Box 201184
Doha
Qatar

Material Safety Data Sheet


Hardtop XP - Comp. A
1.

Product and company identification


Hardtop XP - Comp. A
MM00003140
Coatings: Solvent-borne.
Jotun Paints, Inc.
9203 Highway 23
Belle Chasse, LA 70037
Telephone: (800) 229-3538 or
(504) 394-3538
SDSJotun@jotun.com

Trade name
Code
Material uses
Manufacturer

:
:
:
:

In case of emergency

: 1-800-424-9300

2.

Hazards identification

Physical state
Odor
OSHA/HCS status

: Liquid.
: Characteristic.
: This material is considered hazardous by the OSHA Hazard Communication Standard
(29 CFR 1910.1200).
WARNING!
FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGH
SKIN. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL WHICH MAY CAUSE
CANCER, BASED ON ANIMAL DATA.
Flammable liquid. May be harmful if absorbed through skin. Keep away from heat,
sparks and flame. Avoid exposure - obtain special instructions before use. Do not
breathe vapor or mist. Do not get in eyes. Avoid contact with skin and clothing.
Contains material which may cause cancer, based on animal data. Risk of cancer
depends on duration and level of exposure. Use only with adequate ventilation. Keep
container tightly closed and sealed until ready for use. Wash thoroughly after handling.

Eyes
Skin
Inhalation
Ingestion
Potential chronic health
effects

Medical conditions
aggravated by overexposure

: May cause eye irritation.


: Harmful in contact with skin. May cause skin irritation.
: Exposure to decomposition products may cause a health hazard. Serious effects may
be delayed following exposure.
: No known significant effects or critical hazards.
: CARCINOGENIC EFFECTS: Classified A4 (Not classifiable for humans or animals.) by
ACGIH, 3 (Not classifiable for humans.) by IARC [xylene]. Classified A3 (Proven for
animals.) by ACGIH, 2B (Possible for humans.) by IARC [ethylbenzene].
MUTAGENIC EFFECTS: Not available.
TERATOGENIC EFFECTS: Not available.
: None known.

See toxicological information (Section 11)

3.

Composition/information on ingredients

Name
CAS number
% by weight
xylene
1330-20-7
10 - 25
n-butyl acetate
123-86-4
2.5 - 10
ethylbenzene
100-41-4
2.5 - 10
Solvent naphtha (petroleum), light aromatic
64742-95-6
1 - 2.5
Components not listed are not physical or health hazards as defined in 29 CFR 1910.1200 (Hazard Communication
Standard).

Continued on next page

Page: 2/8

Hardtop XP - Comp. A

4.

First aid measures

Eye contact

: Check for and remove any contact lenses. Immediately flush eyes with plenty of
water for at least 15 minutes, occasionally lifting the upper and lower eyelids. Get
medical attention immediately.

Skin contact

: In case of contact, immediately flush skin with plenty of water for at least 15 minutes
while removing contaminated clothing and shoes. Wash clothing before reuse.
Clean shoes thoroughly before reuse. Get medical attention immediately.

Inhalation

: Move exposed person to fresh air. If not breathing, if breathing is irregular or if


respiratory arrest occurs, provide artificial respiration or oxygen by trained personnel.
Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention
immediately.

Ingestion

: Wash out mouth with water. Do not induce vomiting unless directed to do so by
medical personnel. Never give anything by mouth to an unconscious person. Get
medical attention immediately.

Protection of first-aiders

: No action shall be taken involving any personal risk or without suitable training. It
may be dangerous to the person providing aid to give mouth-to-mouth resuscitation.
Wash contaminated clothing thoroughly with water before removing it, or wear
gloves.

5.

Fire-fighting measures

Flammability of the product


Products of combustion

: Flammable.
: Decomposition products may include the following materials:
carbon dioxide
carbon monoxide
nitrogen oxides
halogenated compounds
metal oxide/oxides

Suitable
Not suitable
Special exposure hazards

: Use dry chemical, CO2, water spray (fog) or foam.


: Do not use water jet.
: Promptly isolate the scene by removing all persons from the vicinity of the incident if
there is a fire. No action shall be taken involving any personal risk or without suitable
training. Move containers from fire area if this can be done without risk. Use water
spray to keep fire-exposed containers cool.
Flammable liquid. In a fire or if heated, a pressure increase will occur and the container
may burst, with the risk of a subsequent explosion. Runoff to sewer may create fire or
explosion hazard.

Special protective
equipment for fire-fighters

6.

: Fire-fighters should wear appropriate protective equipment and self-contained breathing


apparatus (SCBA) with a full face-piece operated in positive pressure mode.

Accidental release measures

Personal precautions

: No action shall be taken involving any personal risk or without suitable training.
Evacuate surrounding areas. Keep unnecessary and unprotected personnel from
entering. Do not touch or walk through spilled material. Shut off all ignition sources.
No flares, smoking or flames in hazard area. Avoid breathing vapor or mist. Provide
adequate ventilation. Wear appropriate respirator when ventilation is inadequate.
Put on appropriate personal protective equipment (see Section 8).

Environmental precautions

: Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains
and sewers. Inform the relevant authorities if the product has caused environmental
pollution (sewers, waterways, soil or air).

Methods for cleaning up

: Stop leak if without risk. Move containers from spill area. Approach release from
upwind. Prevent entry into sewers, water courses, basements or confined areas.
Wash spillages into an effluent treatment plant or proceed as follows. Contain and
collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite
or diatomaceous earth and place in container for disposal according to local
regulations (see section 13). Use spark-proof tools and explosion-proof equipment.
Dispose of via a licensed waste disposal contractor. Contaminated absorbent
material may pose the same hazard as the spilled product. Note: see section 1 for
emergency contact information and section 13 for waste disposal.

Continued on next page

Page: 3/8

Hardtop XP - Comp. A

7.

Handling and storage

Handling

: Put on appropriate personal protective equipment (see Section 8). Eating, drinking
and smoking should be prohibited in areas where this material is handled, stored and
processed. Workers should wash hands and face before eating, drinking and
smoking. Remove contaminated clothing and protective equipment before entering
eating areas. Do not get in eyes or on skin or clothing. Do not ingest. Avoid
breathing vapor or mist. Use only with adequate ventilation. Wear appropriate
respirator when ventilation is inadequate. Do not enter storage areas and confined
spaces unless adequately ventilated. Keep in the original container or an approved
alternative made from a compatible material, kept tightly closed when not in use.
Store and use away from heat, sparks, open flame or any other ignition source. Use
explosion-proof electrical (ventilating, lighting and material handling) equipment.
Use non-sparking tools. Take precautionary measures against electrostatic
discharges. To avoid fire or explosion, dissipate static electricity during transfer by
grounding and bonding containers and equipment before transferring material.
Empty containers retain product residue and can be hazardous. Do not reuse
container.

Storage

: Store in accordance with local regulations. Store in a segregated and approved


area. Store in original container protected from direct sunlight in a dry, cool and wellventilated area, away from incompatible materials (see section 10) and food and
drink. Eliminate all ignition sources. Separate from oxidizing materials. Keep
container tightly closed and sealed until ready for use. Containers that have been
opened must be carefully resealed and kept upright to prevent leakage. Do not store
in unlabeled containers. Use appropriate containment to avoid environmental
contamination.

8.

Exposure controls/personal protection

Product name
xylene

Exposure limits
ACGIH TLV (United States, 1/2009).
STEL: 651 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 434 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
OSHA PEL (United States, 11/2006).
TWA: 435 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
OSHA PEL 1989 (United States, 3/1989).
STEL: 655 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 435 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).

n-butyl acetate

ACGIH TLV (United States, 1/2009).


STEL: 200 ppm 15 minute(s).
TWA: 150 ppm 8 hour(s).
NIOSH REL (United States, 6/2009).
STEL: 950 mg/m 15 minute(s).
STEL: 200 ppm 15 minute(s).
TWA: 710 mg/m 10 hour(s).
TWA: 150 ppm 10 hour(s).
OSHA PEL (United States, 11/2006).
TWA: 710 mg/m 8 hour(s).
TWA: 150 ppm 8 hour(s).
OSHA PEL 1989 (United States, 3/1989).
STEL: 950 mg/m 15 minute(s).
STEL: 200 ppm 15 minute(s).
TWA: 710 mg/m 8 hour(s).
TWA: 150 ppm 8 hour(s).

ethylbenzene

OSHA PEL 1989 (United States, 3/1989).


TWA: 100 ppm 8 hour(s).
TWA: 435 mg/m 8 hour(s).
STEL: 125 ppm 15 minute(s).
STEL: 545 mg/m 15 minute(s).
NIOSH REL (United States, 6/2008).

Continued on next page

Page: 4/8

Hardtop XP - Comp. A

8.

Exposure controls/personal protection


TWA: 100 ppm 10 hour(s).
TWA: 435 mg/m 10 hour(s).
STEL: 125 ppm 15 minute(s).
STEL: 545 mg/m 15 minute(s).
OSHA PEL (United States, 11/2006).
TWA: 100 ppm 8 hour(s).
TWA: 435 mg/m 8 hour(s).
ACGIH TLV (United States, 1/2008). Notes: K
TWA: 100 ppm 8 hour(s). Form:
STEL: 125 ppm 15 minute(s). Form:

Solvent naphtha (petroleum), light aromatic

Engineering measures

NIOSH REL (United States, 6/2001).


TWA: 125 mg/m 10 hour(s). Form: All forms
TWA: 25 ppm 10 hour(s). Form: All forms
ACGIH TLV (United States, 1/2005).
TWA: 123 mg/m 8 hour(s). Form: All forms
TWA: 25 ppm 8 hour(s). Form: All forms
OSHA PEL 1989 (United States, 3/1989).
TWA: 125 mg/m 8 hour(s). Form: All forms
TWA: 25 ppm 8 hour(s). Form: All forms

: Use only with adequate ventilation. Use process enclosures, local exhaust ventilation or
other engineering controls to keep worker exposure to airborne contaminants below any
recommended or statutory limits. The engineering controls also need to keep gas, vapor
or dust concentrations below any lower explosive limits. Use explosion-proof ventilation
equipment.

Eyes

: Safety eyewear complying with an approved standard should be used when a risk
assessment indicates this is necessary to avoid exposure to liquid splashes, mists or
dusts.

Skin

: Personal protective equipment for the body should be selected based on the task being
performed and the risks involved and should be approved by a specialist before handling
this product.

Respiratory

: Use a properly fitted, air-purifying or air-fed respirator complying with an approved


standard if a risk assessment indicates this is necessary. Respirator selection must be
based on known or anticipated exposure levels, the hazards of the product and the safe
working limits of the selected respirator.

Hands

: Chemical-resistant, impervious gloves complying with an approved standard should be


worn at all times when handling chemical products if a risk assessment indicates this is
necessary.

Hygiene measures

9.

: Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period. Appropriate
techniques should be used to remove potentially contaminated clothing. Wash
contaminated clothing before reusing. Ensure that eyewash stations and safety showers
are close to the workstation location.

Physical and chemical properties

Physical state
Flash point
Color
Odor
Relative density
VOC
Solubility

Continued on next page

:
:
:
:
:
:
:

Liquid.
Closed cup: 32C (89,6F)
Various colors.
Characteristic.
10.01 to 11.68 pounds/gallon
1.2 to 1.4 g/cm3
3.2 pounds/gallon (US)
384 % (w/w) [ISO % 11890-2]
Insoluble in the following materials: cold water and hot water.

Page: 5/8

Hardtop XP - Comp. A

10 . Stability and reactivity


Stability and reactivity
Hazardous decomposition
products

: The product is stable.


: Under normal conditions of storage and use, hazardous decomposition products
should not be produced.

Hazardous polymerization

: Under normal conditions of storage and use, hazardous polymerization will not
occur.

11 . Toxicological information
Chronic effects on humans

: CARCINOGENIC EFFECTS: Classified A4 (Not classifiable for humans or animals.)


by ACGIH, 3 (Not classifiable for humans.) by IARC [xylene]. Classified A3 (Proven
for animals.) by ACGIH, 2B (Possible for humans.) by IARC [ethylbenzene].

Other toxic effects on


humans

: Exposure to component solvent vapor concentrations in excess of the stated


occupational exposure limit may result in adverse health effects such as mucous
membrane and respiratory system irritation and adverse effects on the kidneys, liver
and central nervous system. Solvents may cause some of the above effects by
absorption through the skin. Symptoms and signs include headache, dizziness,
fatigue, muscular weakness, drowsiness and, in extreme cases, loss of
consciousness. Repeated or prolonged contact with the preparation may cause
removal of natural fat from the skin, resulting in non-allergic contact dermatitis and
absorption through the skin. If splashed in the eyes, the liquid may cause irritation
and reversible damage. Swallowing may cause nausea, diarrhea, vomiting, gastrointestinal irritation and chemical pneumonia.
Contains bis(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate. May produce an allergic
reaction.

Specific effects
Carcinogenic effects
Mutagenic effects
Reproduction toxicity
Chronic effects

: Contains material which may cause cancer, based on animal data. Risk of cancer
depends on duration and level of exposure.
: No known significant effects or critical hazards.
: No known significant effects or critical hazards.
: No known significant effects or critical hazards.

12 . Ecological information
Ecotoxicity data
Product/ingredient name
xylene

n-butyl acetate

ethylbenzene

Solvent naphtha (petroleum), light


aromatic
Environmental precautions
Products of degradation

Continued on next page

Species
Oncorhynchus mykiss (LC50)
Oncorhynchus mykiss (LC50)
Lepomis macrochirus (LC50)
Lepomis macrochirus (LC50)
Lepomis macrochirus (LC50)
Pimephales promelas (LC50)
Pimephales promelas (EC50)
Pimephales promelas (LC50)
Lepomis macrochirus (LC50)
Daphnia magna (EC50)
Daphnia magna (EC50)
Selenastrum capricornutum
(EC50)
Oncorhynchus mykiss (LC50)
Pimephales promelas (LC50)
Poecilia reticulata (LC50)
Fish (LC50)
Daphnia (EC50)
Algae (IC50)

Period
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
48 hour(s)
48 hour(s)

Result
3.3 mg/l
8.2 mg/l
8.6 mg/l
12 mg/l
13.3 mg/l
13.4 mg/l
19 mg/l
18 mg/l
100 mg/l
2.93 mg/l
2.97 mg/l
7.2 mg/l

96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
72 hour(s)

4.2 mg/l
9.09 mg/l
9.6 mg/l
<10 mg/l
<10 mg/l
<10 mg/l

: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
: Products of degradation: carbon oxides (CO, CO 2) and water, nitrogen oxides (NO, NO2
etc.), halogenated compounds. Some metallic oxides.

Page: 6/8

Hardtop XP - Comp. A

13 . Disposal considerations
: The generation of waste should be avoided or minimized wherever possible. Significant
quantities of waste product residues should not be disposed of via the foul sewer but
processed in a suitable effluent treatment plant. Dispose of surplus and non-recyclable
products via a licensed waste disposal contractor. Disposal of this product, solutions
and any by-products should at all times comply with the requirements of environmental
protection and waste disposal legislation and any regional local authority requirements.
Waste packaging should be recycled. Incineration or landfill should only be considered
when recycling is not feasible. This material and its container must be disposed of in a
safe way. Care should be taken when handling emptied containers that have not been
cleaned or rinsed out. Empty containers or liners may retain some product residues.
Vapor from product residues may create a highly flammable or explosive atmosphere
inside the container. Do not cut, weld or grind used containers unless they have been
cleaned thoroughly internally. Avoid dispersal of spilled material and runoff and contact
with soil, waterways, drains and sewers.

Waste disposal

Disposal should be in accordance with applicable regional, national and local laws and regulations. Local
regulations may be more stringent than regional or national requirements.
The information presented below only applies to the material as supplied. The identification based on
characteristic(s) or listing may not apply if the material has been used or otherwise contaminated. It is the
responsibility of the waste generator to determine the toxicity and physical properties of the material generated to
determine the proper waste identification and disposal methods in compliance with applicable regulations.
Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION
for additional handling information and protection of employees.

14 . Transport information
Regulatory
information

UN number

Proper shipping
name

Class

PG* Label

Additional
information

DOT Classification

1263

Paint

III

TDG Classification

1263

Paint

III

ADR/RID Class

1263

Paint

III

Tunnel restriction
code: (D/E)
Hazard identification
number: 30
Special provisions:
640E

IMDG Class

1263

Paint

III

Emergency schedules
(EmS): F-E, S-E
Marine pollutant: No.

IATA-DGR Class

1263

Paint

III

PG* : Packing group


ADR/RID: Viscous substance. Not restricted, ref. chapter 2.2.3.1.5 (applicable to receptacles < 450 litre capacity).
IMDG: Viscous substance. Transport in accordance with paragraph 2.3.2.5 (applicable to receptacles < 30 litre
capacity).
-

Continued on next page

Page: 7/8

Hardtop XP - Comp. A

15 . Regulatory information
HCS Classification

: Flammable liquid
Carcinogen

U.S. Federal regulations

: TSCA 8(a) PAIR: 2-methoxy-1-methylethyl acetate


TSCA 8(a) IUR Exempt/Partial exemption: Not determined
United States inventory (TSCA 8b): Not determined.
SARA 302/304/311/312 extremely hazardous substances: No products were found.
SARA 302/304 emergency planning and notification: No products were found.
SARA 302/304/311/312 hazardous chemicals: ethylbenzene; n-butyl acetate; xylene
SARA 311/312 MSDS distribution - chemical inventory - hazard identification:
ethylbenzene: Fire hazard, Immediate (acute) health hazard, Delayed (chronic) health
hazard; n-butyl acetate: Fire hazard, Immediate (acute) health hazard, Delayed (chronic)
health hazard; xylene: Fire hazard, Immediate (acute) health hazard, Delayed (chronic)
health hazard
Clean Water Act (CWA) 307: c.i. pigment brown 24
Clean Water Act (CWA) 311: formaldehyde
Clean Air Act (CAA) 112 accidental release prevention: No products were found.

SARA 313
Product name
CAS number
Concentration
1330-20-7
10 - 25
: xylene
ethylbenzene
100-41-4
2.5 - 10
1330-20-7
10 - 25
: xylene
ethylbenzene
100-41-4
2.5 - 10
SARA 313 notifications must not be detached from the MSDS and any copying and redistribution of the MSDS shall
include copying and redistribution of the notice attached to copies of the MSDS subsequently redistributed.
State regulations
: Connecticut Carcinogen Reporting: None of the components are listed.
Connecticut Hazardous Material Survey: None of the components are listed.
Florida substances: None of the components are listed.
Illinois Chemical Safety Act: None of the components are listed.
Illinois Toxic Substances Disclosure to Employee Act: None of the components are
listed.
Louisiana Reporting: None of the components are listed.
Louisiana Spill: None of the components are listed.
Massachusetts Spill: None of the components are listed.
Massachusetts Substances: The following components are listed: XYLENE;
ethylbenzene; n-butyl acetate
Michigan Critical Material: None of the components are listed.
Minnesota Hazardous Substances: None of the components are listed.
New Jersey Hazardous Substances: The following components are listed: XYLENES;
BENZENE, DIMETHYL-; ethylbenzene; n-butyl acetate
New Jersey Spill: None of the components are listed.
New Jersey Toxic Catastrophe Prevention Act: None of the components are listed.
New York Acutely Hazardous Substances: The following components are listed:
Xylene (mixed); Ethylbenzene; Butyl acetate
New York Toxic Chemical Release Reporting: None of the components are listed.
Pennsylvania RTK Hazardous Substances: The following components are listed:
BENZENE, DIMETHYL-; ethylbenzene; n-butyl acetate
Rhode Island Hazardous Substances: None of the components are listed.
Form R - Reporting
requirements
Supplier notification

WARNING: This product contains a chemical known to the State of California to cause
cancer.
Ingredient name

ethylbenzene
silica, crystalline - quartz
formaldehyde
EU regulations

Continued on next page

Cancer

Reproductive

No significant risk
level

Yes.
Yes.
Yes.

No.
No.
No.

No.
No.
Yes.

Maximum
acceptable dosage
level
No.
No.
No.

Page: 8/8

Hardtop XP - Comp. A

15 . Regulatory information
Hazard symbol or symbols :

Harmful

Risk phrases

: R10- Flammable.
R20/21- Harmful by inhalation and in contact with skin.
R52/53- Harmful to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.

Safety phrases

: S23- Do not breathe vapor / spray.


S36/37- Wear suitable protective clothing and gloves.
S38- In case of insufficient ventilation, wear suitable respiratory equipment.

16 . Other information
Label requirements

: FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGH


SKIN. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL WHICH MAY CAUSE
CANCER, BASED ON ANIMAL DATA.

Hazardous Material
Information System (U.S.A.)

National Fire Protection


Association (U.S.A.)

Health

Flammability

Physical hazards

PERSONAL PROTECTION

Flammability

3
Health

Instability
Special

: 24.10.2012.
Date of issue
Version
: 1.02
Notice to reader
To the best of our knowledge, the information contained herein is accurate. However, neither the above-named
supplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the
information contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present
unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot
guarantee that these are the only hazards that exist.
Indicates information that has changed from previously issued version.

Material Safety Data Sheet


Barrier 80 - Comp. B
1.

Product and company identification


Barrier 80 - Comp. B
MM00007461
Coatings: Hardener for resins.
Jotun Paints, Inc.
9203 Highway 23
Belle Chasse, LA 70037
Telephone: (800) 229-3538 or
(504) 394-3538
SDSJotun@jotun.com

Trade name
Code
Material uses
Manufacturer

:
:
:
:

In case of emergency

: 1-800-424-9300

2.

Hazards identification

Physical state
Odor
OSHA/HCS status

: Liquid.
: Characteristic.
: This material is considered hazardous by the OSHA Hazard Communication Standard
(29 CFR 1910.1200).
WARNING!
FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGH
SKIN. CONTAINS MATERIAL THAT MAY CAUSE TARGET ORGAN DAMAGE,
BASED ON ANIMAL DATA. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL
WHICH MAY CAUSE CANCER, BASED ON ANIMAL DATA.
Flammable liquid. May be harmful if absorbed through skin. Keep away from heat,
sparks and flame. Avoid exposure - obtain special instructions before use. Do not
breathe vapor or mist. Do not get in eyes. Avoid contact with skin and clothing.
Contains material that may cause target organ damage, based on animal data.
Contains material which may cause cancer, based on animal data. Risk of cancer
depends on duration and level of exposure. Use only with adequate ventilation. Keep
container tightly closed and sealed until ready for use. Wash thoroughly after handling.

Eyes
Skin
Inhalation

: May cause eye irritation.


: Harmful in contact with skin. May cause skin irritation.
: No known significant effects or critical hazards.

Ingestion
Potential chronic health
effects

: No known significant effects or critical hazards.


: CARCINOGENIC EFFECTS: Classified A4 (Not classifiable for humans or animals.) by
ACGIH, 3 (Not classifiable for humans.) by IARC [xylene]. Classified A3 (Proven for
animals.) by ACGIH, 2B (Possible for humans.) by IARC [ethylbenzene].
MUTAGENIC EFFECTS: Not available.
TERATOGENIC EFFECTS: Not available.

Medical conditions
aggravated by overexposure

: Pre-existing disorders involving any target organs mentioned in this MSDS as being at
risk may be aggravated by over-exposure to this product.

See toxicological information (Section 11)

3.

Composition/information on ingredients

Name
CAS number
% by weight
xylene
1330-20-7
25 - 50
1-methoxy-2-propanol
107-98-2
10 - 25
ethylbenzene
100-41-4
2.5 - 10
Solvent naphtha (petroleum), light aromatic
64742-95-6
2.5 - 10
Components not listed are not physical or health hazards as defined in 29 CFR 1910.1200 (Hazard Communication
Standard).

Continued on next page

Page: 2/8

Barrier 80 - Comp. B

4.

First aid measures

Eye contact

Skin contact

Inhalation

Ingestion

Protection of first-aiders

5.

: Check for and remove any contact lenses. Immediately flush eyes with plenty of
water for at least 15 minutes, occasionally lifting the upper and lower eyelids. Get
medical attention immediately.
: In case of contact, immediately flush skin with plenty of water for at least 15 minutes
while removing contaminated clothing and shoes. Wash clothing before reuse.
Clean shoes thoroughly before reuse. Get medical attention immediately.
: Move exposed person to fresh air. If not breathing, if breathing is irregular or if
respiratory arrest occurs, provide artificial respiration or oxygen by trained personnel.
Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention
immediately.
: Wash out mouth with water. Do not induce vomiting unless directed to do so by
medical personnel. Never give anything by mouth to an unconscious person. Get
medical attention immediately.
: No action shall be taken involving any personal risk or without suitable training. It
may be dangerous to the person providing aid to give mouth-to-mouth resuscitation.
Wash contaminated clothing thoroughly with water before removing it, or wear
gloves.

Fire-fighting measures

Flammability of the product


Products of combustion

: Flammable.
: Decomposition products may include the following materials:
carbon dioxide
carbon monoxide

Suitable
Not suitable
Special exposure hazards

: Use dry chemical, CO2, water spray (fog) or foam.


: Do not use water jet.
: Promptly isolate the scene by removing all persons from the vicinity of the incident if
there is a fire. No action shall be taken involving any personal risk or without suitable
training. Move containers from fire area if this can be done without risk. Use water
spray to keep fire-exposed containers cool.
Flammable liquid. In a fire or if heated, a pressure increase will occur and the container
may burst, with the risk of a subsequent explosion. Runoff to sewer may create fire or
explosion hazard.

Special protective
equipment for fire-fighters

6.

: Fire-fighters should wear appropriate protective equipment and self-contained breathing


apparatus (SCBA) with a full face-piece operated in positive pressure mode.

Accidental release measures

Personal precautions

: No action shall be taken involving any personal risk or without suitable training.
Evacuate surrounding areas. Keep unnecessary and unprotected personnel from
entering. Do not touch or walk through spilled material. Shut off all ignition sources.
No flares, smoking or flames in hazard area. Avoid breathing vapor or mist. Provide
adequate ventilation. Wear appropriate respirator when ventilation is inadequate.
Put on appropriate personal protective equipment (see Section 8).

Environmental precautions

: Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains
and sewers. Inform the relevant authorities if the product has caused environmental
pollution (sewers, waterways, soil or air).

Methods for cleaning up

: Stop leak if without risk. Move containers from spill area. Approach release from
upwind. Prevent entry into sewers, water courses, basements or confined areas.
Wash spillages into an effluent treatment plant or proceed as follows. Contain and
collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite
or diatomaceous earth and place in container for disposal according to local
regulations (see section 13). Use spark-proof tools and explosion-proof equipment.
Dispose of via a licensed waste disposal contractor. Contaminated absorbent
material may pose the same hazard as the spilled product. Note: see section 1 for
emergency contact information and section 13 for waste disposal.

Continued on next page

Page: 3/8

Barrier 80 - Comp. B

7.

Handling and storage

Handling

: Put on appropriate personal protective equipment (see Section 8). Eating, drinking
and smoking should be prohibited in areas where this material is handled, stored and
processed. Workers should wash hands and face before eating, drinking and
smoking. Remove contaminated clothing and protective equipment before entering
eating areas. Do not get in eyes or on skin or clothing. Do not ingest. Avoid
breathing vapor or mist. Use only with adequate ventilation. Wear appropriate
respirator when ventilation is inadequate. Do not enter storage areas and confined
spaces unless adequately ventilated. Keep in the original container or an approved
alternative made from a compatible material, kept tightly closed when not in use.
Store and use away from heat, sparks, open flame or any other ignition source. Use
explosion-proof electrical (ventilating, lighting and material handling) equipment.
Use non-sparking tools. Take precautionary measures against electrostatic
discharges. To avoid fire or explosion, dissipate static electricity during transfer by
grounding and bonding containers and equipment before transferring material.
Empty containers retain product residue and can be hazardous. Do not reuse
container.

Storage

: Store in accordance with local regulations. Store in a segregated and approved


area. Store in original container protected from direct sunlight in a dry, cool and wellventilated area, away from incompatible materials (see section 10) and food and
drink. Eliminate all ignition sources. Separate from oxidizing materials. Keep
container tightly closed and sealed until ready for use. Containers that have been
opened must be carefully resealed and kept upright to prevent leakage. Do not store
in unlabeled containers. Use appropriate containment to avoid environmental
contamination.

8.

Exposure controls/personal protection

Product name
xylene

Exposure limits
ACGIH TLV (United States, 1/2009).
STEL: 651 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 434 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
OSHA PEL (United States, 11/2006).
TWA: 435 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
OSHA PEL 1989 (United States, 3/1989).
STEL: 655 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 435 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).

1-methoxy-2-propanol

ACGIH TLV (United States, 2/2010).


STEL: 553 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 369 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
NIOSH REL (United States, 6/2009).
STEL: 540 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 360 mg/m 10 hour(s).
TWA: 100 ppm 10 hour(s).
OSHA PEL 1989 (United States, 3/1989).
STEL: 540 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 360 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).

ethylbenzene

OSHA PEL 1989 (United States, 3/1989).


TWA: 100 ppm 8 hour(s).
TWA: 435 mg/m 8 hour(s).

Continued on next page

Page: 4/8

Barrier 80 - Comp. B

8.

Exposure controls/personal protection


STEL: 125 ppm 15 minute(s).
STEL: 545 mg/m 15 minute(s).
NIOSH REL (United States, 6/2008).
TWA: 100 ppm 10 hour(s).
TWA: 435 mg/m 10 hour(s).
STEL: 125 ppm 15 minute(s).
STEL: 545 mg/m 15 minute(s).
OSHA PEL (United States, 11/2006).
TWA: 100 ppm 8 hour(s).
TWA: 435 mg/m 8 hour(s).
ACGIH TLV (United States, 1/2008). Notes: K
TWA: 100 ppm 8 hour(s). Form:
STEL: 125 ppm 15 minute(s). Form:

Solvent naphtha (petroleum), light aromatic

Engineering measures

Eyes

Skin

Respiratory

Hands

Hygiene measures

9.

NIOSH REL (United States, 6/2001).


TWA: 125 mg/m 10 hour(s). Form: All forms
TWA: 25 ppm 10 hour(s). Form: All forms
ACGIH TLV (United States, 1/2005).
TWA: 123 mg/m 8 hour(s). Form: All forms
TWA: 25 ppm 8 hour(s). Form: All forms
OSHA PEL 1989 (United States, 3/1989).
TWA: 125 mg/m 8 hour(s). Form: All forms
TWA: 25 ppm 8 hour(s). Form: All forms

: Use only with adequate ventilation. Use process enclosures, local exhaust ventilation or
other engineering controls to keep worker exposure to airborne contaminants below any
recommended or statutory limits. The engineering controls also need to keep gas, vapor
or dust concentrations below any lower explosive limits. Use explosion-proof ventilation
equipment.
: Safety eyewear complying with an approved standard should be used when a risk
assessment indicates this is necessary to avoid exposure to liquid splashes, mists or
dusts.
: Personal protective equipment for the body should be selected based on the task being
performed and the risks involved and should be approved by a specialist before handling
this product.
: Use a properly fitted, air-purifying or air-fed respirator complying with an approved
standard if a risk assessment indicates this is necessary. Respirator selection must be
based on known or anticipated exposure levels, the hazards of the product and the safe
working limits of the selected respirator.
: Chemical-resistant, impervious gloves complying with an approved standard should be
worn at all times when handling chemical products if a risk assessment indicates this is
necessary.
: Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period. Appropriate
techniques should be used to remove potentially contaminated clothing. Wash
contaminated clothing before reusing. Ensure that eyewash stations and safety showers
are close to the workstation location.

Physical and chemical properties

Physical state
Flash point
Color
Odor
Relative density
VOC
Solubility

Continued on next page

:
:
:
:
:
:
:

Liquid.
Closed cup: 25C (77F)
Various
Characteristic.
0.91 g/cm3
7.59 pounds/gallon
4.73 pounds/gallon (US)
567 % (w/w) [ISO % 11890-2]
Insoluble in the following materials: cold water and hot water.

Page: 5/8

Barrier 80 - Comp. B

10 . Stability and reactivity


Stability and reactivity
Hazardous decomposition
products
Hazardous polymerization

: The product is stable.


: Under normal conditions of storage and use, hazardous decomposition products
should not be produced.
: Under normal conditions of storage and use, hazardous polymerization will not
occur.

11 . Toxicological information
Chronic effects on humans

: CARCINOGENIC EFFECTS: Classified A4 (Not classifiable for humans or animals.)


by ACGIH, 3 (Not classifiable for humans.) by IARC [xylene]. Classified A3 (Proven
for animals.) by ACGIH, 2B (Possible for humans.) by IARC [ethylbenzene].
Contains material which may cause damage to the following organs: upper
respiratory tract, skin, central nervous system (CNS), eye, lens or cornea.

Other toxic effects on


humans

: Exposure to component solvent vapor concentrations in excess of the stated


occupational exposure limit may result in adverse health effects such as mucous
membrane and respiratory system irritation and adverse effects on the kidneys, liver
and central nervous system. Solvents may cause some of the above effects by
absorption through the skin. Symptoms and signs include headache, dizziness,
fatigue, muscular weakness, drowsiness and, in extreme cases, loss of
consciousness. Repeated or prolonged contact with the preparation may cause
removal of natural fat from the skin, resulting in non-allergic contact dermatitis and
absorption through the skin. If splashed in the eyes, the liquid may cause irritation
and reversible damage. Swallowing may cause nausea, diarrhea, vomiting, gastrointestinal irritation and chemical pneumonia.
Contains 3,6-diazaoctanethylenediamin, 2,2'-iminodiethylamine. May produce an
allergic reaction.

Specific effects
Carcinogenic effects
Mutagenic effects
Reproduction toxicity
Chronic effects
Target organs

: Contains material which may cause cancer, based on animal data. Risk of cancer
depends on duration and level of exposure.
: No known significant effects or critical hazards.
: No known significant effects or critical hazards.
: Contains material that may cause target organ damage, based on animal data.
: Contains material which may cause damage to the following organs: upper
respiratory tract, skin, central nervous system (CNS), eye, lens or cornea.

12 . Ecological information
Ecotoxicity data
Product/ingredient name
xylene

ethylbenzene

Solvent naphtha (petroleum), light


aromatic

Continued on next page

Species
Oncorhynchus mykiss (LC50)
Oncorhynchus mykiss (LC50)
Lepomis macrochirus (LC50)
Lepomis macrochirus (LC50)
Lepomis macrochirus (LC50)
Pimephales promelas (LC50)
Daphnia magna (EC50)
Daphnia magna (EC50)
Selenastrum capricornutum
(EC50)
Oncorhynchus mykiss (LC50)
Pimephales promelas (LC50)
Poecilia reticulata (LC50)
Fish (LC50)
Daphnia (EC50)
Algae (IC50)

Period
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
48 hour(s)
48 hour(s)

Result
3.3 mg/l
8.2 mg/l
8.6 mg/l
12 mg/l
13.3 mg/l
13.4 mg/l
2.93 mg/l
2.97 mg/l
7.2 mg/l

96 hour(s)
96 hour(s)
96 hour(s)
96 hour(s)
48 hour(s)
72 hour(s)

4.2 mg/l
9.09 mg/l
9.6 mg/l
<10 mg/l
<10 mg/l
<10 mg/l

Page: 6/8

Barrier 80 - Comp. B

12 . Ecological information
Environmental precautions
Products of degradation

: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
: Products of degradation: carbon oxides (CO, CO2) and water.

13 . Disposal considerations
: The generation of waste should be avoided or minimized wherever possible. Significant
quantities of waste product residues should not be disposed of via the foul sewer but
processed in a suitable effluent treatment plant. Dispose of surplus and non-recyclable
products via a licensed waste disposal contractor. Disposal of this product, solutions
and any by-products should at all times comply with the requirements of environmental
protection and waste disposal legislation and any regional local authority requirements.
Waste packaging should be recycled. Incineration or landfill should only be considered
when recycling is not feasible. This material and its container must be disposed of in a
safe way. Care should be taken when handling emptied containers that have not been
cleaned or rinsed out. Empty containers or liners may retain some product residues.
Vapor from product residues may create a highly flammable or explosive atmosphere
inside the container. Do not cut, weld or grind used containers unless they have been
cleaned thoroughly internally. Avoid dispersal of spilled material and runoff and contact
with soil, waterways, drains and sewers.

Waste disposal

Disposal should be in accordance with applicable regional, national and local laws and regulations. Local
regulations may be more stringent than regional or national requirements.
The information presented below only applies to the material as supplied. The identification based on
characteristic(s) or listing may not apply if the material has been used or otherwise contaminated. It is the
responsibility of the waste generator to determine the toxicity and physical properties of the material generated to
determine the proper waste identification and disposal methods in compliance with applicable regulations.
Refer to Section 7: HANDLING AND STORAGE and Section 8: EXPOSURE CONTROLS/PERSONAL PROTECTION
for additional handling information and protection of employees.

14 . Transport information
Regulatory
information

UN number

Proper shipping
name

Class

PG* Label

Additional
information

DOT Classification

1263

Paint

III

TDG Classification

1263

Paint

III

ADR/RID Class

1263

Paint

III

Tunnel restriction
code: (D/E)
Hazard identification
number: 30
Special provisions:
640E

IMDG Class

1263

Paint

III

Emergency schedules
(EmS): F-E, S-E
Marine pollutant: No.

Continued on next page

Page: 7/8

Barrier 80 - Comp. B

14 . Transport information
IATA-DGR Class

1263

Paint

III

PG* : Packing group


-

15 . Regulatory information
HCS Classification

: Flammable liquid
Carcinogen
Target organ effects

U.S. Federal regulations

: TSCA 8(a) IUR Exempt/Partial exemption: Not determined


United States inventory (TSCA 8b): Not determined.
SARA 302/304/311/312 extremely hazardous substances: No products were found.
SARA 302/304 emergency planning and notification: No products were found.
SARA 302/304/311/312 hazardous chemicals: ethylbenzene; xylene; 1-methoxy-2propanol
SARA 311/312 MSDS distribution - chemical inventory - hazard identification:
ethylbenzene: Fire hazard, Immediate (acute) health hazard, Delayed (chronic) health
hazard; xylene: Fire hazard, Immediate (acute) health hazard, Delayed (chronic) health
hazard; 1-methoxy-2-propanol: Fire hazard, Immediate (acute) health hazard, Delayed
(chronic) health hazard
Clean Air Act (CAA) 112 accidental release prevention: No products were found.

SARA 313
Form R - Reporting
requirements

Product name
: xylene
ethylbenzene

CAS number
1330-20-7
100-41-4

Concentration
25 - 50
2.5 - 10

1330-20-7
25 - 50
: xylene
ethylbenzene
100-41-4
2.5 - 10
SARA 313 notifications must not be detached from the MSDS and any copying and redistribution of the MSDS shall
include copying and redistribution of the notice attached to copies of the MSDS subsequently redistributed.
State regulations
: Connecticut Carcinogen Reporting: None of the components are listed.
Connecticut Hazardous Material Survey: None of the components are listed.
Florida substances: None of the components are listed.
Illinois Chemical Safety Act: None of the components are listed.
Illinois Toxic Substances Disclosure to Employee Act: None of the components are
listed.
Louisiana Reporting: None of the components are listed.
Louisiana Spill: None of the components are listed.
Massachusetts Spill: None of the components are listed.
Massachusetts Substances: The following components are listed: XYLENE;
ethylbenzene; PROPYLENE GLYCOL METHYL ETHER
Michigan Critical Material: None of the components are listed.
Minnesota Hazardous Substances: None of the components are listed.
New Jersey Hazardous Substances: The following components are listed: XYLENES;
BENZENE, DIMETHYL-; ethylbenzene; PROPYLENE GLYCOL MONOMETHYL
ETHER; 1-METHOXY-2-PROPANOL
New Jersey Spill: None of the components are listed.
New Jersey Toxic Catastrophe Prevention Act: None of the components are listed.
New York Acutely Hazardous Substances: The following components are listed:
Xylene (mixed); Ethylbenzene
New York Toxic Chemical Release Reporting: None of the components are listed.
Pennsylvania RTK Hazardous Substances: The following components are listed:
BENZENE, DIMETHYL-; ethylbenzene; 2-PROPANOL, 1-METHOXYRhode Island Hazardous Substances: None of the components are listed.
Supplier notification

Continued on next page

Page: 8/8

Barrier 80 - Comp. B

15 . Regulatory information
WARNING: This product contains a chemical known to the State of California to cause
cancer.
Cancer
Reproductive
No significant risk
Maximum
level
acceptable dosage
level
Yes.
No.
No.
No.

Ingredient name

ethylbenzene
EU regulations
Hazard symbol or symbols :

Harmful

Risk phrases

: R10- Flammable.
R20/21- Harmful by inhalation and in contact with skin.
R41- Risk of serious damage to eyes.
R38- Irritating to skin.
R52/53- Harmful to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.

Safety phrases

: S23- Do not breathe vapor / spray.


S26- In case of contact with eyes, rinse immediately with plenty of water and seek
medical advice.
S36/37/39- Wear suitable protective clothing, gloves and eye/face protection.
S38- In case of insufficient ventilation, wear suitable respiratory equipment.

16 . Other information
Label requirements

: FLAMMABLE LIQUID AND VAPOR. MAY BE HARMFUL IF ABSORBED THROUGH


SKIN. CONTAINS MATERIAL THAT MAY CAUSE TARGET ORGAN DAMAGE, BASED
ON ANIMAL DATA. POSSIBLE CANCER HAZARD - CONTAINS MATERIAL WHICH
MAY CAUSE CANCER, BASED ON ANIMAL DATA.

Hazardous Material
Information System (U.S.A.)

National Fire Protection


Association (U.S.A.)

Health

Flammability

Physical hazards

PERSONAL PROTECTION

Flammability

2
Health

Instability
Special

: 29.10.2012.
Date of issue
Version
: 1.02
Notice to reader
To the best of our knowledge, the information contained herein is accurate. However, neither the above-named
supplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the
information contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present
unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot
guarantee that these are the only hazards that exist.
Indicates information that has changed from previously issued version.

Material Safety Data Sheet


Penguard Special - Comp. A

1.

Identification of the material and supplier


: Penguard Special - Comp. A
: 618
: Jotun Australia
9 Cawley Road
Brooklyn 3012
Australia

Product name
Label No.
Manufacturer

Telephone + 61 39314 0722


Fax + 61 39314 0423
SDSJotun@jotun.com
: Polymer Group
62 Stonedon Dve, East Tamaki
Auckland New Zealand
Phone: 64 9274 1400
Fax: 64 9274 1405

Supplier

SDSJotun@jotun.com
Emergency telephone
number

: Medical Emergencies 24 hours:


Poisons Information Centre (New Zealand) 0800 764 766

Area of application
Material uses

: Industrial applications, Used by spraying.


: Solvent-borne.

2.

Hazards identification

The preparation is classified in accordance with NOHSC as follows:


Classification

: R10
Xn; R20/21
Xi; R36/38
R43
N; R51/53

Risk phrases

: R10- Flammable.
R20/21- Harmful by inhalation and in contact with skin.
R36/38- Irritating to eyes and skin.
R43- May cause sensitisation by skin contact.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.

Safety phrases

: S23- Do not breathe vapour / spray.


S36/37- Wear suitable protective clothing and gloves.
S38- In case of insufficient ventilation, wear suitable respiratory equipment.
S61- Avoid release to the environment. Refer to special instructions/safety data sheet.

Statement of
: HAZARDOUS SUBSTANCE. DANGEROUS GOODS.
hazardous/dangerous nature

3.

Composition/information on ingredients
: Yes.

Mixture
Ingredient name

CAS number

epoxy resin (MW 700-1200)

25036-25-3

10 - 25

xylene

1330-20-7

10 - 25

trizinc bis(orthophosphate)
butan-1-ol

7779-90-0
71-36-3

10 - 25
2.5 - 10

Date of issue

: 01.11.2012.

% by weight

Classification
Xi; R36/38
R43
R10
Xn; R20/21
Xi; R38
N; R50/53
R10
Xn; R22
Xi; R41, R37/38
R67
Page: 1/8

Penguard Special - Comp. A


1-methoxy-2-propanol

107-98-2

2.5 - 10

Solvent naphtha (petroleum), light aromatic

64742-95-6

2.5 - 10

ethylbenzene

100-41-4

2.5 - 10

R10
R67
R10
Xn; R20, R65
Xi; R37
R66
N; R51/53
F; R11
Xn; R20

See Section 16 for the full text of the R-phrases


declared above.

Other ingredients, determined not to be hazardous according to Safe Work Australia criteria, and not dangerous
according to the ADG Code, make up the product concentration to 100%.

4.

First-aid measures

First-aid measures
Eye contact

: Immediately flush eyes with plenty of water, occasionally lifting the upper and lower
eyelids. Check for and remove any contact lenses. Continue to rinse for at least 10
minutes. Get medical attention.

Skin contact

: Flush contaminated skin with plenty of water. Remove contaminated clothing and
shoes. Wash contaminated clothing thoroughly with water before removing it, or wear
gloves. Continue to rinse for at least 10 minutes. Get medical attention. In the event
of any complaints or symptoms, avoid further exposure. Wash clothing before reuse.
Clean shoes thoroughly before reuse.

Inhalation

: Remove victim to fresh air and keep at rest in a position comfortable for breathing. If
it is suspected that fumes are still present, the rescuer should wear an appropriate
mask or self-contained breathing apparatus. If not breathing, if breathing is irregular
or if respiratory arrest occurs, provide artificial respiration or oxygen by trained
personnel. It may be dangerous to the person providing aid to give mouth-to-mouth
resuscitation. Get medical attention. If unconscious, place in recovery position and
get medical attention immediately. Maintain an open airway. Loosen tight clothing
such as a collar, tie, belt or waistband.

Ingestion

: Wash out mouth with water. Remove dentures if any. Remove victim to fresh air and
keep at rest in a position comfortable for breathing. If material has been swallowed
and the exposed person is conscious, give small quantities of water to drink. Stop if
the exposed person feels sick as vomiting may be dangerous. Do not induce vomiting
unless directed to do so by medical personnel. If vomiting occurs, the head should be
kept low so that vomit does not enter the lungs. Get medical attention if adverse
health effects persist or are severe. Never give anything by mouth to an unconscious
person. If unconscious, place in recovery position and get medical attention
immediately. Maintain an open airway. Loosen tight clothing such as a collar, tie, belt
or waistband.

Protection of first-aiders

: No action shall be taken involving any personal risk or without suitable training. It may
be dangerous to the person providing aid to give mouth-to-mouth resuscitation. Wash
contaminated clothing thoroughly with water before removing it, or wear gloves.

5.

Fire-fighting measures

Extinguishing media
Suitable
Not suitable
Special exposure hazards

: Use dry chemical, CO 2, water spray (fog) or foam.


: Do not use water jet.
: Promptly isolate the scene by removing all persons from the vicinity of the incident if
there is a fire. No action shall be taken involving any personal risk or without suitable
training. Move containers from fire area if this can be done without risk. Use water
spray to keep fire-exposed containers cool. This material is toxic to aquatic
organisms. Fire water contaminated with this material must be contained and
prevented from being discharged to any waterway, sewer or drain.
Flammable liquid. In a fire or if heated, a pressure increase will occur and the
container may burst, with the risk of a subsequent explosion. Runoff to sewer may
create fire or explosion hazard.

Special protective
equipment for fire-fighters

: Fire-fighters should wear appropriate protective equipment and self-contained


breathing apparatus (SCBA) with a full face-piece operated in positive pressure
mode.

Hazchem code

: 3[Y]

Date of issue

: 01.11.2012.

Page: 2/8

Penguard Special - Comp. A

6.

Accidental release measures

Personal precautions

: No action shall be taken involving any personal risk or without suitable training.
Evacuate surrounding areas. Keep unnecessary and unprotected personnel from
entering. Do not touch or walk through spilt material. Shut off all ignition sources. No
flares, smoking or flames in hazard area. Avoid breathing vapour or mist. Provide
adequate ventilation. Wear appropriate respirator when ventilation is inadequate. Put
on appropriate personal protective equipment (see Section 8).

Environmental precautions

: Avoid dispersal of spilt material and runoff and contact with soil, waterways, drains
and sewers. Inform the relevant authorities if the product has caused environmental
pollution (sewers, waterways, soil or air). Water polluting material. May be harmful to
the environment if released in large quantities.

Methods for cleaning up

: Stop leak if without risk. Move containers from spill area. Approach the release from
upwind. Prevent entry into sewers, water courses, basements or confined areas.
Wash spillages into an effluent treatment plant or proceed as follows. Contain and
collect spillage with non-combustible, absorbent material e.g. sand, earth, vermiculite
or diatomaceous earth and place in container for disposal according to local
regulations (see section 13). Use spark-proof tools and explosion-proof equipment.
Dispose of via a licensed waste disposal contractor. Contaminated absorbent
material may pose the same hazard as the spilt product. Note: see section 1 for
emergency contact information and section 13 for waste disposal.
Contain and collect spillage with an electrically protected vacuum cleaner or by wetbrushing and place in container for disposal according to local regulations (see
section 13).

7.

Handling and storage


: Put on appropriate personal protective equipment (see Section 8). Eating, drinking
and smoking should be prohibited in areas where this material is handled, stored and
processed. Workers should wash hands and face before eating, drinking and
smoking. Remove contaminated clothing and protective equipment before entering
eating areas. Persons with a history of skin sensitization problems should not be
employed in any process in which this product is used. Do not get in eyes or on skin
or clothing. Do not ingest. Avoid breathing vapour or mist. Avoid release to the
environment. Refer to special instructions/safety data sheet. Use only with adequate
ventilation. Wear appropriate respirator when ventilation is inadequate. Do not enter
storage areas and confined spaces unless adequately ventilated. Keep in the original
container or an approved alternative made from a compatible material, kept tightly
closed when not in use. Store and use away from heat, sparks, open flame or any
other ignition source. Use explosion-proof electrical (ventilating, lighting and material
handling) equipment. Use non-sparking tools. Take precautionary measures against
electrostatic discharges. To avoid fire or explosion, dissipate static electricity during
transfer by earthing and bonding containers and equipment before transferring
material. Empty containers retain product residue and can be hazardous. Do not
reuse container.

Handling

The handle provided on the package is for manual handling only. Transport and
transfer should be carried out with appropriate equipment and carriage devices.
: Store in accordance with local regulations. Store in a segregated and approved area.
Store in original container protected from direct sunlight in a dry, cool and wellventilated area, away from incompatible materials (see section 10) and food and
drink. Eliminate all ignition sources. Separate from oxidizing materials. Keep
container tightly closed and sealed until ready for use. Containers that have been
opened must be carefully resealed and kept upright to prevent leakage. Do not store
in unlabelled containers. Use appropriate containment to avoid environmental
contamination.

Storage

8.

Exposure controls/personal protection

Ingredient name
xylene

butan-1-ol

Date of issue

: 01.11.2012.

Exposure limits
Safe Work Australia (Australia, 8/2005).
STEL: 655 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 350 mg/m 8 hour(s).
TWA: 80 ppm 8 hour(s).
Safe Work Australia (Australia, 8/2005). Absorbed
through skin.
PEAK: 152 mg/m 15 minute(s).
Page: 3/8

Penguard Special - Comp. A


1-methoxy-2-propanol

Solvent naphtha (petroleum), light aromatic

ethylbenzene

PEAK: 50 ppm 15 minute(s).


Safe Work Australia (Australia, 8/2005).
STEL: 553 mg/m 15 minute(s).
STEL: 150 ppm 15 minute(s).
TWA: 369 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).
NOHSC (Australia, 11/2004). Notes: Documentation for
the substances with this footnote can be found in the
5th Edition of the ACGIH documentation of the threshold
limit values and biological exposure indices (1). For all
other substances with 'H' in Column 7 the
documentation can be found in the 6th Edition of the
ACGIH documentation of the threshold limit values and
biological exposure indices (2).
TWA: 123 mg/m 8 hour(s). Form: All forms
TWA: 25 ppm 8 hour(s). Form: All forms
ASCC (Australia, 8/2005).
STEL: 543 mg/m 15 minute(s).
STEL: 125 ppm 15 minute(s).
TWA: 434 mg/m 8 hour(s).
TWA: 100 ppm 8 hour(s).

Recommended monitoring
procedures

: If this product contains ingredients with exposure limits, personal, workplace


atmosphere or biological monitoring may be required to determine the effectiveness
of the ventilation or other control measures and/or the necessity to use respiratory
protective equipment.

Engineering measures

: Use only with adequate ventilation. Use process enclosures, local exhaust ventilation
or other engineering controls to keep worker exposure to airborne contaminants
below any recommended or statutory limits. The engineering controls also need to
keep gas, vapour or dust concentrations below any lower explosive limits. Use
explosion-proof ventilation equipment.

Hygiene measures

: Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period.
Appropriate techniques should be used to remove potentially contaminated clothing.
Contaminated work clothing should not be allowed out of the workplace. Wash
contaminated clothing before reusing. Ensure that eyewash stations and safety
showers are close to the workstation location.

Personal protection
Eyes

: Safety eyewear complying with an approved standard should be used when a risk
assessment indicates this is necessary to avoid exposure to liquid splashes, mists or
dusts.

Hands

: Chemical-resistant, impervious gloves complying with an approved standard should


be worn at all times when handling chemical products if a risk assessment indicates
this is necessary.

Respiratory

: Use a properly fitted, air-purifying or air-fed respirator complying with an approved


standard if a risk assessment indicates this is necessary. Respirator selection must
be based on known or anticipated exposure levels, the hazards of the product and the
safe working limits of the selected respirator.

Skin

: Personal protective equipment for the body should be selected based on the task
being performed and the risks involved and should be approved by a specialist before
handling this product.

Environmental exposure
controls

9.

: Emissions from ventilation or work process equipment should be checked to ensure


they comply with the requirements of environmental protection legislation. In some
cases, fume scrubbers, filters or engineering modifications to the process equipment
will be necessary to reduce emissions to acceptable levels.

Physical and chemical properties

Physical state
Colour
Odour
Density
Flash point
Solubility

Date of issue

: Liquid.
:
:
:
:
:

: 01.11.2012.

Various colours.
Characteristic.
1.45 g/cm3
Closed cup: 25C (77F)
Insoluble in the following materials: cold water and hot water.

Page: 4/8

Penguard Special - Comp. A

10 . Stability and reactivity


Stability

: Stable under recommended storage and handling conditions (see section 7).
Hazardous decomposition products: carbon monoxide, carbon dioxide, smoke, oxides
of nitrogen.
Keep away from the following materials to prevent strong exothermic reactions:
oxidising agents, strong alkalis, strong acids.

Hazardous decomposition
products
Materials to avoid/
Hazardous Reactions

Conditions to avoid

: Decomposition products may include the following materials: carbon monoxide,


carbon dioxide, smoke, oxides of nitrogen.
: Keep away from the following materials to prevent strong exothermic reactions:
oxidising agents, strong alkalis, strong acids.
: Keep away from heat, sparks and flame.

11 . Toxicological information
There are no data available on the preparation itself. The preparation has been assessed following the conventional method
of the Dangerous Preparations Directive 1999/45/EC and classified for toxicological hazards accordingly. See sections 2 and
15 for details.
Exposure to component solvent vapour concentrations in excess of the stated occupational exposure limit may result in
adverse health effects such as mucous membrane and respiratory system irritation and adverse effects on the kidneys, liver
and central nervous system. Symptoms and signs include headache, dizziness, fatigue, muscular weakness, drowsiness and,
in extreme cases, loss of consciousness.
Solvents may cause some of the above effects by absorption through the skin. Repeated or prolonged contact with the
preparation may cause removal of natural fat from the skin, resulting in non-allergic contact dermatitis and absorption through
the skin.
If splashed in the eyes, the liquid may cause irritation and reversible damage.
Ingestion may cause nausea, diarrhea and vomiting.
This takes into account, where known, delayed and immediate effects and also chronic effects of components from shortterm and long-term exposure by oral, inhalation and dermal routes of exposure and eye contact.
Contains epoxy resin (MW 700-1200). May produce an allergic reaction.

Potential acute health effects


Inhalation
:
Ingestion
:
Skin contact
:
Eye contact
:
Acute toxicity
Toxicity data
:
Potential chronic health effects
Carcinogenicity
Ingredient name
xylene
ethylbenzene

Harmful by inhalation.
Irritating to mouth, throat and stomach.
Harmful in contact with skin. Irritating to skin. May cause sensitisation by skin contact.
Irritating to eyes.
Not available.

ACGIH

EPA

OSHA

IARC

A4
A3

3
2B

NIOSH
-

NTP
-

Mutagenicity
: No known significant effects or critical hazards.
Reproductive toxicity
: No known significant effects or critical hazards.
Over-exposure signs/symptoms
: No known significant effects or critical hazards.
Inhalation
Ingestion
Skin
Target organs

Date of issue

: No known significant effects or critical hazards.


: No known significant effects or critical hazards.
: Contains material which may cause damage to the following organs: mucous
membranes, upper respiratory tract, skin, central nervous system (CNS), ears, eye,
lens or cornea.

: 01.11.2012.

Page: 5/8

Penguard Special - Comp. A

12 . Ecological information
There are no data available on the preparation itself.
Do not allow to enter drains or watercourses.
The preparation has been assessed following the conventional method of the Dangerous Preparations Directive
1999/45/EC and is classified for eco-toxicological properties accordingly. See Sections 2 and 15 for details.
Ecotoxicity

: Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment. Water polluting material. May be harmful to the environment if
released in large quantities.

Aquatic ecotoxicity
Product/ingredient name

Result

Solvent naphtha (petroleum), Acute EC50 <10 mg/L


light arom.
Acute IC50 <10 mg/L
Acute LC50 <10 mg/L
ethylbenzene
Acute EC50 7,2 mg/L
Acute EC50 2,93 mg/L
Acute LC50 4,2 mg/L

Species

Exposure

Daphnia

48 hours

Algae
Fish
Algae
Daphnia
Fish

72 hours
96 hours
48 hours
48 hours
96 hours

Conclusion/Summary
: Not available.
Other ecological information
Persistence/degradability
Conclusion/Summary
: Not available.
Product/ingredient name

Aquatic half-life

xylene
Solvent naphtha (petroleum), light arom.
ethylbenzene

Photolysis

Biodegradability

Readily
Not readily

Readily

Bioaccumulative potential
Product/ingredient name

LogPow

BCF

xylene
butan-1-ol

3,12
0,88

Other adverse effects

Potential
high
low

: No known significant effects or critical hazards.

13 . Disposal considerations
Methods of disposal

: The generation of waste should be avoided or minimised wherever possible. Empty


containers or liners may retain some product residues. This material and its container
must be disposed of in a safe way. Significant quantities of waste product residues
should not be disposed of via the foul sewer but processed in a suitable effluent
treatment plant. Dispose of surplus and non-recyclable products via a licensed waste
disposal contractor. Disposal of this product, solutions and any by-products should at
all times comply with the requirements of environmental protection and waste
disposal legislation and any regional local authority requirements. Avoid dispersal of
spilt material and runoff and contact with soil, waterways, drains and sewers.

14 . Transport information
Transport within users premises: always transport in closed containers that are upright and secure. Ensure that
persons transporting the product know what to do in the event of an accident or spillage.
International transport regulations
Proper shipping name
: Paint.
Marine pollutant
: trizinc bis(orthophosphate), Solvent naphtha (petroleum), light aromatic
substances
UN Number
: 1263
Class
: 3
Packing group
: III
Label
:

Date of issue

: 01.11.2012.

Page: 6/8

Penguard Special - Comp. A


Marking

: The environmental hazardous / marine pollutant mark is only applicable for packages
containing more than 5 litres for liquids and 5 kg for solids.

Additional information
ADG Proper shipping name : Paint.
ADG Label
:

ADG Hazchem code


ADR / RID

: 3[Y]
: Tunnel restriction code: (D/E)
Hazard identification number: 30
Special provisions: 640E

IMDG

: Emergency schedules (EmS): F-E, S-E


Marine pollutant: Yes.

Transport in accordance with ADR/RID, IMDG/IMO and ICAO/IATA and national regulation.

15 . Regulatory information
National regulations
Standard for the Uniform Scheduling of Drugs and Poisons
5
Control of Scheduled Carcinogenic Substances
Ingredient name
No listed substance

Schedule

Australia inventory (AICS)

: All ingredients are listed on AICS or are exempt.

New Zealand Inventory of


Chemicals (NZIoC)

: All components listed or exempt from listing on the New Zealand Inventory of
Chemicals (NZIoC).

HSNO Classification

: 3.1 - FLAMMABLE LIQUIDS - Category C


6.1 - ACUTE TOXICITY: ORAL - Category E
6.3 - SKIN IRRITATION - Category A
8.3 - CORROSIVE TO OCULAR TISSUE - Category A
6.5 - SENSITIZATION - Category B (Skin)
6.8 - REPRODUCTIVE AND DEVELOPMENTAL TOXICITY [Fertility] - Category B
6.8 - REPRODUCTIVE AND DEVELOPMENTAL TOXICITY [Unborn child] Category B
6.9 - SPECIFIC TARGET ORGAN TOXICITY (SINGLE OR REPEATED
EXPOSURE): ORAL - Category B
6.9 - SPECIFIC TARGET ORGAN TOXICITY (SINGLE OR REPEATED
EXPOSURE): INHALATION - Category B
9.1 - AQUATIC ECOTOXICITY - Category B

EU regulations
Hazard symbol or
symbols

: The product is classified and labelled for supply in accordance with the Directive
1999/45/EC as follows:
:

Harmful

: epoxy resin (MW 700-1200)


xylene
: R10- Flammable.
R20/21- Harmful by inhalation and in contact with skin.
R36/38- Irritating to eyes and skin.
R43- May cause sensitisation by skin contact.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.

Contains
Risk phrases

Safety phrases

Date of issue

Dangerous for the


environment

: 01.11.2012.

: S23- Do not breathe vapour / spray.


S36/37- Wear suitable protective clothing and gloves.
S51- Use only in well-ventilated areas.

Page: 7/8

Penguard Special - Comp. A


US regulations
HCS Classification

: Flammable liquid
Carcinogen
Target organ effects

16 . Other information
Full text of R-phrases referred : R11- Highly flammable.
R10- Flammable.
to in sections 2 and 3
R20- Harmful by inhalation.
R22- Harmful if swallowed.
R20/21- Harmful by inhalation and in contact with skin.
R65- Harmful: may cause lung damage if swallowed.
R41- Risk of serious damage to eyes.
R37- Irritating to respiratory system.
R38- Irritating to skin.
R36/38- Irritating to eyes and skin.
R37/38- Irritating to respiratory system and skin.
R43- May cause sensitisation by skin contact.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R50/53- Very toxic to aquatic organisms, may cause long-term adverse effects in the
aquatic environment.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
Notice to reader
History
Date of printing

:
:
:
:

Date of issue
Version
Prepared by

01.11.2012.
01.11.2012.
4
Jotun Group Product Safety Department

Disclaimer
To the best of our knowledge, the information contained herein is accurate. However, neither the above-named supplier,
nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the information
contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknown
hazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee that
these are the only hazards that exist.

Date of issue

: 01.11.2012.

Page: 8/8

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