TECHNICAL SPECIFICATION

FLANGES AND BRANCH OUTLETS WITH CRA CLADDING

ASTM A350

MESC SPE 76/048

September 2012

MESC SPECIFICATION DOCUMENT

This document is restricted. Neither the whole nor any part of this document may be disclosed to any third party without the prior written consent of Shell Global
Solutions International B.V., The Netherlands. The copyright of this document is vested in this company. All rights reserved. Neither the whole nor any part of this
document may be reproduced, stored in any retrieval system or transmitted in any form or by any means (electronic, mechanical, reprographic, recording or otherwise)
without the prior written consent of the copyright owner.

MESC SPE 74/00848

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PREFACE
MESC (Materials and Equipment Standards and Code) SPE documents reflect the views, at the time of publication, of:
Shell Global Solutions International B.V. (Shell GSI)
and/or
Shell International Exploration and Production B.V. (SIEP)
and/or
other Shell Service Companies.
They are based on the experience acquired during their involvement with the design, construction, operation and
maintenance of processing units and facilities, and they are supplemented with the experience of Shell Operating Units.
Where appropriate they are based on, or reference is made to, international, regional, national and industry standards.
The objective is to set the recommended standard for good design and engineering practice applied by Shell companies
operating an oil refinery, gas handling installation, chemical plant, oil and gas production facility, or any other such
facility, and thereby to achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where MESC SPEs may not cover every requirement or diversity of condition
at each locality. The system of MESC SPEs is expected to be sufficiently flexible to allow individual Operating Units to
adapt the information set forth in MESC SPEs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use MESC SPEs they shall be solely responsible for the quality of work
and the attainment of the required design and engineering standards. In particular, for those requirements not
specifically covered, the Principal will expect them to follow those practices, which will achieve the same level of
integrity as reflected in the MESC SPEs. If in doubt, the Contractor or Manufacturer/Supplier shall, without detracting
from his own responsibility, consult the Principal or its technical advisor.
The right to use MESC SPEs is granted by Shell GSI, in most cases under Service Agreements primarily with Shell
companies and other companies receiving technical advice and services from Shell GSI or another Shell Service
Company. Consequently, three categories of users of MESC SPEs can be distinguished:
1)

Operating Units having a Service Agreement with Shell GSI or other Shell Service Company. The use of MESC
SPEs by these Operating Units is subject in all respects to the terms and conditions of the relevant Service
Agreement.

2)

Other parties who are authorized to use MESC SPEs subject to appropriate contractual arrangements (whether
as part of a Service Agreement or otherwise).

3)

Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)

which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.

Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI
disclaims any liability of whatsoever nature for any damage (including injury or death) suffered by any company or
person whomsoever as a result of or in connection with the use, application or implementation of any MESC SPE,
combination of MESC SPEs or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell
GSI or other Shell Service Company. The benefit of this disclaimer shall inure in all respects to Shell GSI and/or any
Shell Service Company, or companies affiliated to these companies, that may issue MESC SPEs or require the use of
MESC SPEs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, MESC
SPEs shall not, without the prior written consent of Shell GSI, be disclosed by users to any company or person
whomsoever and the MESC SPEs shall be used exclusively for the purpose for which they have been provided to the
user. They shall be returned after use, including any copies, which shall only be made by users with the express prior
written consent of Shell GSI. The copyright of MESC SPEs vests in Shell GSI. Users shall arrange for MESC SPEs to
be held in safe custody and Shell GSI may at any time require information satisfactory to them in order to ascertain how
users implement this requirement.
All administrative queries should be directed to the MESC SPE Administrator in Shell GSI.

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TABLE OF CONTENTS
PART I
1.1
1.2
1.3
1.4
1.5

INTRODUCTION ........................................................................................................ 4
SCOPE........................................................................................................................ 4
DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ......... 4
DEFINITIONS ............................................................................................................. 4
CHANGES SINCE PREVIOUS EDITION ................................................................... 4
COMMENTS ON THIS MESC SPE ............................................................................ 4

PART II

REQUIREMENTS FOR FLANGES AND BRANCH OUTLETS WITH CRA

CLADDING ASTM A350 ............................................................................................. 5

2.1

SCOPE........................................................................................................................ 5

2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8

GENERAL REQUIREMENTS ..................................................................................... 5

MANUFACTURING .................................................................................................... 5
CRA CLAD THICKNESS ............................................................................................ 5
WELDING ................................................................................................................... 5
SURFACE FINISH ...................................................................................................... 5
EXAMINATION ........................................................................................................... 5
INSPECTION .............................................................................................................. 5
MARKING ................................................................................................................... 5
CERTIFICATION ........................................................................................................ 6

2.4
2.4.1
2.4.2

SPECIFIC REQUIREMENTS ..................................................................................... 6

FLANGES AND BRANCH OUTLETS ......................................................................... 6
CRA CLAD .................................................................................................................. 6

Table 1 Inspection requirements ................................................................................................... 7

PART III

REFERENCES ........................................................................................................... 9

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PART I INTRODUCTION
1.1

SCOPE
This MESC SPE specifies general requirements for CRA cladded pipe flanges and branch
outlet fittings (ASTM A350). It contains requirements for materials; heat treatment, welding,
inspection, testing and certification (see Part II).
This specification shall apply in addition to the applicable MESC Buying Description,
purchase order or requisition sheet

1.2

DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS

Unless otherwise authorised by Shell GSI, the distribution of this MESC SPE is confined to
Shell companies and, where necessary, to Contractors and Manufacturers/Suppliers
nominated by them.
This MESC SPE is intended for use in oil refineries, chemical plants, gas plants, exploration
and production facilities and, where applicable, supply/distribution installations.
If national and/or local regulations exist in which some of the requirements may be more
stringent than in this MESC SPE the Contractor shall determine by careful scrutiny which of
the requirements are the more stringent and which combination of requirements will be
acceptable with regards to safety, environmental, economic and legal aspects. In all cases
the Contractor shall inform the Principal of any deviation from the requirements of this
MESC SPE which is considered to be necessary in order to comply with national and/or
local regulations. The Principal may then negotiate with the Authorities concerned, the
objective being to obtain agreement to follow this MESC SPE as closely as possible.

1.3

DEFINITIONS
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project, or operation or
maintenance of a facility. The Principal may undertake all or part of the duties of the
Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.

1.4

CHANGES SINCE PREVIOUS EDITION

The previous edition of this MESC SPE was dated May 2005. Only editorial changes have
been made, and email address of MESC SPE administrator.

1.5

COMMENTS ON THIS MESC SPE

Comments on this MESC SPE may be sent to the MESC SPE Administrator at
MESC@shell.com. Shell staff may also post comments on this MESC SPE on the Surface
Global Network (SGN) under the Standards folder.

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PART II REQUIREMENTS FOR FLANGES AND BRANCH OUTLETS WITH CRA CLADDING
ASTM A350
2.1

SCOPE
This specification shall apply in addition to the applicable MESC Buying Descriptions and
the referenced standards.
This specification is applicable to:
-

Flanges and branch outlets to ASTM A350 Grade LF2, Class 1, with CRA weld overlay
cladding
-

to UNS N06625 (Alloy 625)

to UNS N08825 (Alloy 825);
to UNS S31254 (6 Moly);
to UNS N08367;
to UNS N08925.

2.3

GENERAL REQUIREMENTS

2.3.1

MANUFACTURING
Flanges and branch outlets shall be internally supplemented with a CRA weld overlay.
The final product shall comply with the mechanical properties in accordance with ASTM
A 350, Grade LF2, Class 1.

2.3.2

CRA CLAD THICKNESS

The CRA layer shall be applied in two beads and have a thickness of 3.0 mm with tolerance
+2.00, -0.00 mm.

2.3.3

WELDING
Welding shall be performed in accordance with API RP 582 and DEP 30.10.60.18-Gen.

2.3.4

SURFACE FINISH
The CRA weld overlay surface shall be cleaned in accordance with ASTM A 380, followed
by thorough drying.
All ultimate ends of the flanges and the branch outlet inside shall be machined over a width
of 125 mm.

2.3.5

EXAMINATION
For welding procedure qualification, the analysis shall be done by energy dispersive X-ray
spectroscopy at a point located 1 mm below the surface.

2.3.6

INSPECTION
Inspection shall be carried out in accordance to the requirements specified in Appendix 1.
All procedures shall be approved by the Principal.
Maximum iron dilution shall be 5% unless substantiated by corrosion tests.

2.3.7

MARKING
Marking shall be in accordance with the applicable manufacturing specification for the base
flanges and branch outlets including the nominal pipe size and schedule number, followed

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by the material specification of the CRA cladding and nominal cladding thickness in
millimetres. Where applicable, the specification used for manufacturing the clad base
material shall be added.
2.3.8

CERTIFICATION
The specified inspection certificates shall be supplied to the purchaser unless the
purchaser specifies that they shall be retained by the supplier.

2.4

SPECIFIC REQUIREMENTS

2.4.1

FLANGES AND BRANCH OUTLETS

2.4.1.1

ASTM A 350, Grade LF2, Class 1

Base flange and branch outlet material shall be ASTM A 350, Grade LF2, Class 1 in
accordance with the relevant MESC buying descriptions and MESC SPE 76/002.

2.4.2

CRA CLAD

2.4.2.1

UNS N06625
The weld overlay at the depth specified in Section 3.5 shall conform to the chemical
composition specified in ASTM B 443 UNS N06625.
For gas shielded processes, the gas shall not contain nitrogen. Filler materials shall be
batch tested as per schedule H of AWS A5.01 with a batch defined as Class C3 controlled
by heat number for covered electrodes, and Class C2 controlled by heat number for bare
solid electrodes. Batch certificates shall be included in the inspection documents. Change
of filler metal brand name and manufacturing location shall be an essential variable.

2.4.2.2

UNS N08825
The weld overlay at the depth specified in Section 3.5 shall conform to the chemical
composition specified in ASTM B 424 UNS N08825.
For gas shielded processes, the gas shall not contain nitrogen. Filler materials shall be
batch tested as per schedule H of AWS A5.01 with a batch defined as Class C3 controlled
by heat number for covered electrodes, and Class C2 controlled by heat number for bare
solid electrodes. Batch certificates shall be included in the inspection documents. Change
of filler metal brand name and manufacturing location shall be an essential variable.

2.4.2.3

UNS S31254, UNS N08367 and to UNS N08925.

The weld overlay at the depth specified in Section 3.5 shall conform to the chemical
composition specified in respectively ASTM A 240 Grades S31254, N08367 or ASTM
B 625 UNS N08925.
The nitrogen content for ASTM B 625 UNS N08925 shall be 0.18 N 0.22%.

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Table 1 Inspection requirements
Flange

In case outer and inner surface are parallel, UT examination is allowed to be

performed from outer surface, else from the inner machined clad surface
near the ultimate ends.

Whole flange CRA clad welded

overlay surface

Visual examination shall be in accordance with ASME V, Article 9: no gaps

of any width and any length between the weld beads are allowed.
Dye Penetrant Testing (DPT) or Liquid Penetrant Testing (LPT) with ASTM
E 165.
Acceptance: shall be in accordance with ASME VIII, Division 1, Appendix 8,
provided the depth of the gap between the interface is less than 1 mm.

1.

Flange body

For disband

Whole flange, except 100 mm edge (inner surface condition: as welded)

Supplementary requirements S3, S4 and S6 of ASTM A 578 shall apply.
Scanning procedure shall be in accordance with Section 5.6 of ASTM
A 578.
Acceptance shall be in accordance with Level A of ASTM A 578, but
scanning coverage shall be 25% of the total area. This can only be applied
on plan parallel surfaces.

For bond and clad flaw

N/A

For clad thickness measurement

From outer surface: in parallel with thickness measurements.

Coverage: same as for disband.
Acceptance: 3.0 mm, tolerance +2.00, -0.00 mm. This can only be applied
on plan parallel surfaces.

For thickness of base material

N/A

For laminations in base material

N/A

2.

100 mm (surface condition: machined)

Ultimate flange end

For disband

Supplementary requirements S3, S4 and S6 of ASTM A 578 shall apply.

The scanning procedure shall be in accordance with Section 5.6 of ASTM
A 578.
Acceptance shall be in accordance with Level C of ASTM A 578: scanning
from the machined clad surface with full coverage.

For bond and clad flaw

N/A

For clad thickness measurement

Thickness measurement shall be carried out at the clad surface with full
coverage as For disband.
Acceptance: thickness layer shall be 3.0 mm, tolerance +2.00, -0.00 mm.

For thickness of base material

3.

N/A

Flange end bevel

Also covered in 1. Flange body / For disband.
Dye Penetrant Testing (DPT) or Liquid Penetrant Testing (LPT) shall be in
accordance with ASTM E 165.
Acceptance: shall be in accordance with ASME VIII, Division 1, Appendix 8.

4.

Flange front end

Dye Penetrant Testing (DPT) or Liquid Penetrant Testing (LPT) shall be in
accordance with ASTM E 165.

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Acceptance: shall be in accordance with ASME VIII, Division 1, Appendix 8.

Branch outlet

In case outer and inner surface are parallel, UT examination is allowed to be

performed from the outer surface, else from the inner machined clad surface
near the ultimate ends.

Whole branch outlet CRA clad

welded overlay surface

Visual examination shall be in accordance with ASME V, Article 9: no gaps

of any width and any length between the weld beads are allowed.
Dye Penetrant Testing (DPT) or Liquid Penetrant Testing (LPT) shall be in
accordance with ASTM E 165.
Acceptance: shall be in accordance with ASME VIII, Division 1, Appendix 8,
provided the depth of the gap between the interface is less than 1 mm.

1.

Branch outlet body

For disband

The whole branch outlet, except 100 mm edge (inner surface condition: as
welded)
Supplementary requirements S3, S4 and S6 of ASTM A 578 shall apply.
The scanning procedure shall be in accordance with Section 5.6 of ASTM
A 578.
Acceptance shall be in accordance with Level A of ASTM A 578, but
scanning coverage shall be 25% of the total area. This can only be applied
on plan parallel surfaces.

For bond and clad flaw

N/A

For clad thickness measurement

From outer surface: in parallel with thickness measurements.

Coverage: same as for disband.
Acceptance: 3.0 mm, tolerance +2.00, -0.00 mm. This can only be applied
on plan parallel surfaces.

For thickness of base material

N/A

For laminations in base material

N/A

2.

100 mm (surface condition: machined)

Ultimate branch outlet ends

For disband

Supplementary requirements S3, S4 and S6 of ASTM A 578 shall apply.

The scanning procedure shall be in accordance with Section 5.6 of ASTM
A 578.
Acceptance shall be in accordance with Level C of ASTM A 578: scanning
from the machined clad surface with full coverage.

For bond and clad flaw

N/A

For clad thickness measurement

Thickness measurement shall be carried out at the clad surface with full
coverage as For disband.
Acceptance: thickness of CRA layer shall be 3.0 mm, tolerance +2.00, -0.00
mm.

For thickness of base material

3.

N/A

Branch outlet bevel ends

Also covered in 1. Branch outlet body / For disband.
Dye Penetrant Testing (DPT) or Liquid Penetrant Testing (LPT) shall be in
accordance with ASTM E 165.
Acceptance: shall be in accordance with ASME VIII, Division 1, Appendix 8.

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PART III REFERENCES
In this MESC SPE, reference is made to the following publications:
NOTES:
1. Unless specifically designated by date, the latest edition of each publication shall be used, together with any
amendments/supplements/revisions thereto.
2. Most of the referenced external standards are available to Shell staff on the SWW (Shell Wide Web) at
http://sww.shell.com/standards.

SHELL STANDARDS
Welding of metals

DEP 30.10.60.18-Gen

Carbon and alloy steel forgings

MESC SPE 76/211

(Amendments/supplements to ASTM A 350)

AMERICAN STANDARDS
Welding guidelines for the chemical, oil and gas industries

API RP 582

Issued by:
American Petroleum Institute
Publications and Distribution Section
1220 L Street Northwest
Washington DC 20005
USA

Visual Examination

ASME V Article 9

Methods for Liquid Penetrant Examination (PT)

ASME VIII Div 1 App 8

Process Piping

ASME B31.3:2010

Issued by:
American Society of Mechnical Engineers
ASME International
Three Park Avenue, M/S 10E
New York, NY 10016, USA

Specification for Heat-Resisting Chromium and ChromiumNickel Stainless Steel Plate, Sheet, and Strip for Pressure
Vessels.

ASTM A 240

Standard specification for carbon and low alloy steel forgings,

requiring notch toughness testing for piping components

ASTM A 350

Standard practice for cleaning, descaling and passivation of

Stainless Steel Parts, Equipment and Systems

ASTM A 380

Standard Specification for Straight-Beam Ultrasonic

Examination of Plain and Clad Steel Plates for Special
Applications

ASTM A 578

Standard specification for Ni-Fe-Cr-Mo-Cu Alloy

N08825 and UNS N08821) Plate, Sheet, and Strip

(UNS

ASTM B 424

Standard specification for Nickel-Chromium-MolybdenumColumbium Alloy (UNS N06625 and UNS N06852) and
Nickel-Chromium-Molybdenum-Silicon Alloy (UNS N06219)
Plate, Sheet, and Strip

ASTM B 443

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Standard Specification for UNS N08904, UNS N08925, UNS
N08031, UNS N08932, UNS N08926, UNS N08354, and UNS
R20033 Plate, Sheet, and Strip

ASTM B 625

Liquid penetrant examination

ASTM E 165

Issued by:
American Society for Testing and Materials
1916 Race Street, Philadelphia
19103, USA

Filler metal procurement guidelines

Issued by:
American Welding Society
550 NW Le Jeune Road
PO Box 351040,
Miami FL 33130
USA

AWS A5.01