Maintenance Concept

Daftar Pertanyaan yang harus dijawab

Apa beda perawatan dengan modifikasi?
Apa yang dimaksud dengan perawatan pencegahan
(preventive maintenance), dan perawatan korektif
(corrective maintenance)? Apa batasnya?
Apa yang dimaksud dengan degradasi gradual? Apa
bentuk pdf yang berkaitan? Apa strategi perawatan yang
cocok dan mengapa demikian? Pertanyaan yang sama
untuk degradasi time-delayed dan degradasi mendadak
(sudden).
Apa dasar condition progress known?

Maintenance Concept

Definition of Maintenance
All activities subjected to technical systems
to keep the condition (Preventive)
or to bring to the condition (Corrective)
which is required to fulfill specified functions

Preventive Maintenance: Actions before functional failure

Corrective Maintenance: Actions after functional failure
Criterion: Functional failure definition
Recording: Down time, Material Cost, Man hours
Judgment of Effectiveness of Preventive maintenance task

(c) 2013 by Edy Suwondo

Performance level/condition/
resistance to failure

Maintenance and Non Maintenance Activities

MODIFICATION
Initial Condition (Design)

MAINTENANCE
Functional failure condition

Cycle,
Calendar Time,
Operating Hours

Time

NON MAINTENANCE ACTIVITIES:

Operational Activities
Modification (Operational, Technical)

Failure Degradation Types

Performance
level/condition/
resistance to failure

Initial Condition

Potential failure condition

Functional failure condition

Time

DEGRADATION TYPES
A: GRADUAL DEGRADATION TYPE
B: TIME DELAYED DEGRADATION TYPE
C: SUDDEN DEGRADATION TYPE

(c) 2013 by Edy Suwondo

Periodic Maintenance
Initial Condition

Condition

(t)

Functional failure
condition
Periodic Interval

Time

MTBF

I MTBF

PROGRESS OF CONDITION KNOWN

GRADUAL DEGRADATION TYPE
SMALL SPREAD OF CONDITION PROGRESS
SIGNIFICANT GROWTH OF HAZARD/FAILURE RATE

HARD TIME

Condition Based Maintenance

Condition

Initial Condition

(t)

Functional failure condition

Interval

Time
MTBF

I << MTBF

PROGRESS OF CONDITION UNKNOWN

GRADUAL DEGRADATION TYPE
ON CONDITION
TIME DELAYED DEGRADATION TYPE
LARGE SPREAD OF CONDITION PROGRESS
INSIGNIFICANT GROWTH OF HAZARD/FAILURE RATE

(c) 2013 by Edy Suwondo

Maintenance Policies
Preventive Maintenance Policies
1. PERIODIC POLICY:
Hard Time (HT)
Condition progress as function of time known
2.

CONDITION BASED POLICY

On Condition (OC)
Condition progress as function of time unknown

Corrective Maintenance Policy

Condition Monitoring (CM)

Relation among Degradation Type,

Hazard Rate and Maintenance Policy

Degradation Type

Failure Rate

Basic
Maintenance Policy

A. Gradual
1. Small Spread

Significant Growth

Periodic Maintenance

2. Large Spread

Non Significant Growth

Condition Based Maint.

B. Time Delayed

Non Significant Growth

Condition Based Maint.

C. Sudden

Constant

Corrective Maintenance

(c) 2013 by Edy Suwondo

Basic Maintenance Policies

Maintenance

Preventive
Maintenance

Periodic
Maintenance

Condition Based
Maintenance

Corrective
Maintenance

HARD TIME

ON-CONDITION

CONDITION
MONITORING

PREVENT

ANTICIPATE

(c) 2013 by Edy Suwondo

REMEDY