You are on page 1of 5

TRAVANCORE TITANIUM PRODUCTS LIMITED

TRIVANDRUM-21

03/04/2009
CD/ CN/ MA-2/ Packing station / 09-10

TENDER
Sealed quotations (Technical, Commercial together and price bid separately) are
invited from experienced agencies / Firms for Design, Manufacture, Supply, Installation,
and Commissioning of Packing station including Packing Silo for packing of FeSO4 *
7H2O crystals of Copperas Recovery Plant.
Scope of Supply:
I. Design, Manufacture, Supply, Un-loading, Installation, and Commissioning of
Packing station for packing of FeSO4 * 7H2O crystals of Copperas Recovery Plant.
II. Design, Fabrication, Supply, Un-loading, Erection, Testing, Calibration and
Commissioning of AISI 316 Packing Silo (Size: 3m length X1.5m Width X 4m
Height) with discharge screw conveyors & vibrators, SS top cover mesh and
discharge chute for the storage of FeSO4 * 7H2O crystals of Copperas Recovery
Plant.
(A) - Packing system parameters:

Product characteristics:
Material to be packed
:

FeSO4 * 7H2O crystals ( Hepta Hydrate Crystals )

Material Description

Material is Hygroscopic ( In contact with water it becomes sticky


and wet mud)

Bulk Density

1100Kg/m3

Density of crystals

2000 Kg/m3

Crystal distribution

>0.8mm 0.5%, >0.6mm 12%, >0.4mm 50%, >0.2mm 90%,

Moisture

4.5%

Temperature

25 deg.C

Operating Data:
Capacity

170 TPD

Average
Design
Sack size

:
:
:

Material of Construction
Wetted parts
:

7 TPH
10 TPH
25 - 50 Kg.

AISI 316 or Equal or to be specified by supplier.

Others

Carbon Steel A 570 Gr.36 or equal with epoxy coating or to be


specified by supplier.

Miscellaneous Data
Packing station includes

1) Sack packing equipment.


2) Weighing Machine :
Weighing scale : 100 Kg.
Weight step
: 25 Kg.
Accuracy
: 0.03%
Dosing Accuracy
: 0.2%
3) Roller Track or Conveyor unit.
4) Control Unit.
5) Provision for packing in 500 1000kg Jumbo bags should also
be provided for future installation.

(B) - Description of Storage Silo (Intermediate Tank):


Process Media

: Hepta Hydrate Crystals (Bulk density: 1100kg/m3)

Size

: 3m length X1.5m Width X 4m Height

Design code

: Indian silo code.

Operating Temperature: 25 deg.C


Empty weight

: 3200 Kg

Operating weight

: 40000 Kg

Maximum weight

: 60000 Kg.

Type of Bottom

: Conical.

M.O.C

: AISI 316

Type of support

: Skirt - A516Gr.70.

Miscellaneous data

: Bottom is connected to the screw conveyor. Screw conveyor is


running in two directions, crystals will come out from the both
end of the conveyor.

Terms & Conditions


1) Basic engineering drawing and technical data sheets are available with TTP.
Detailed fabrication/Supply drawing shall be prepared separately for packing
station and storage silo, by the contractor and approved by TTP prior to
fabrication and supply.
2) All the fabrication should be as per approved drawing and technical data sheet
available with TTP also in accordance with Indian tank code.
3) All the raw materials, tools and tackles, scaffolding materials, welding plant,
electrodes, gas cutting set, oxy-acetylene gas, nuts, bolts, piping, paints etc. to be
provided by the contractor.
4) Fabrication work of Storage Silo should be started after the inspection and
approval of materials by the Engineer concerned. Test certificates of materials,
purchase bill of material, and welding electrodes are to be produced for
verification.
5) All stainless steel material should be, surface treatment: pickled and passivated,
and welding joints: brushed(with SS brush)
6) For site fabrication TTP will provide water and electric supply at free of cost for
welding machine, electric lights and hydraulic tests.
7) All the scraps and waste materials are to be transported to the yard or specified
location of General Stores.
8) Contractor should adhere to all safety rules and regulations specified by company
safety department. Company is not responsible for any mishap during the
execution of the work. All the safety precautions are to be done before starting
any work.
9) Stage wise inspection should be done in the presence of Engineer concerned of
TTP, during the each stage of fabrication.
10) Testing:
(i) QAP should be submitted and approved by TTP prior to material
Procurement and fabrication/ Supply.
11). Guarantee:
Test run shall be conducted and Performance guarantee should be given for one
year from the date of commissioning.
12) Completion date:
All the works including commissioning is to be completed within four months
from the date of receipt of the work order. Penalty claim will be applied as per
company rules.
13) Validity of quotation:
Quotation should be valid for a period of 90 days from the last date of accepting
the quotation.
14) Payment condition:
i. 90% payment after completion of fabrication, supply, installation,
testing and commissioning of Packing station and Storage Silo.
ii. 10% payment after guarantee period

15) Pre-Bid Meeting: The Pre-bid meeting is fixed on 24/04/2009


16) Quotation should be sealed and submitted separately in two parts (Part ATechno-Commercial Bid and Part B Price Bid )
Part A- Techno- Commercial Bid
a. List of clients where similar equipment supplied and installed for the last
three years.
b. Technical details, specification and material of construction.
c. Detailed drawings of packing station and Storage Silo, includes
equipments, lines & civil works.
d. Service centers in Kerala.
e. Financial capacity, annual turnover for the last five years
Part B- Price Bid
Price bid shall be in two parts:
Part-1
Total amount for Design, Manufacture, Supply, Un-loading, Installation, and
Commissioning of Packing station. Also break-up amount for each equipments.
Part-2
Total amount for Design, Fabrication, Supply, Un-loading, Erection, Testing,
Calibration and Commissioning of AISI 316 Packing Silo (Size: 3m length X1.5m
Width X 4m Height) with discharge screw conveyors & vibrators,
17) EMD: Rs.90, 000/- (Rupees Ninety thousand only) by cash/ DD payable to TTP
Ltd, Trivandrum
18) Tender cost: Rs. 5,400+VAT 12.5% + Cess 1% (Non refundable) If downloaded
tender form is used, the cost may be paid at the time of submission of the quotation as
DD payable to TTP Ltd, Trivandrum.
19) Last date of issue of Tender form: 10/05/2009
20) Last date of submission of bid: 10/05/2009
21) Date of opening of price bid will be intimated.

For Travancore Titanium Products Ltd.

Commercial Manager
Phone Nos. 0471-2500044 / 0471-2500814

Signature of the Tenderer

Name & Address with Phone Nos. :