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File:
Issue:
Original

1.9.1.2-140MXC
V10508

Praxair and TAFA 140MXCTM Nano Composite Wire

Material review:
Praxair and TAFA 140MXC nano
composite wire is a unique material
specifically developed for superior
coatings utilizing the latest in arc spray
equipment and material technology. The
140MXC wire is part of a Praxair and
TAFA development program into new
thermal spray wires for arc spray
coatings, which contain a mixture of
nanocrystalline and amorphous phases.
The 140MXC wire sprayed at optimized
parameters generate high quality
coatings, characterized with low
porosity, high hardness, exceptionally
superior wear resistance, good
corrosion protection, and homogeneous
particle distribution.

140MXC

250 m

140MXC Nano Composite Wire, Arc Sprayed with

TM
the CoArc Arc Spray System. SEM Micrograph,
Scanning Electron Microscope, Hitachi S 35000N,
High Vacuum mode, Accelerating Voltage: 10kV

CAUTION: All Praxair and TAFA wires have been optimized for arc spraying. Use of alternate wires usually
causes problems such as excessive tip wear, spitting and feeding problems. We only recommend Praxair and
TAFA certified wires.

Application Review:
Praxair and TAFA 140MXC is a unique cored wire arc spray material providing high
performance multi purpose coatings ideal for a broad range of applications:

Aircraft Component Repair

o

Dimensional restoration

High temperature erosion resistance

Bond coats

200x

General Engineering
o

Valves, seals & bearings

Infrastructural components

Boilers

Automotive
o

Corrosion protection

Body repairs

Weld-seam filling

140MXC Nano Composite Wire

Arc Sprayed with the CoArc System.
Conditions: 32 V, 175 A, 75 psi,
4 stand-off distance

500x

Biomedical Implants and Instruments

140MXC Nano Composite Wire
Arc Sprayed with the CoArc System.
Properties: Porosity: 2.1%
Hardness: 890 Hv

Electrical Conductivity & Resistivity

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Motor and power transformer cores

Magnetic sensors

Composition:
Element

Nominal %

Chromium

< 25

Boron

<5

Molybdenum

<6

Tungsten

< 15

Manganese

<3

Carbon

<4

Niobium

< 12

Silicon

<2

Iron

Balance

Coating Physical Properties:

Wire Size

1/16 in

Deposit Efficiency

80 percent*

Melting Point

2200 F (1200oC) (approx.)

Bond Strength

6000 - 8000

Coating Texture (as sprayed)

450 650

Hardness (DPH300g)

890 1100

Coating Density

7.8 gm/cc**

Corrosion Resistance

Excellent

Wear Resistance

Excellent

Spraying
Spray Rate

7.5 lbs/hr/100 amps (3.6 kg/hr/100 amps)

Coverage (wire Consumption)

0.7 oz/ft2/0.001

Spray Pattern (approximate 4 standoff)

2.5 (6.35 cm)

Length of wire per lb

122 ft. (1/16)

*
**

Depends on air pressure, standoff distance, nozzle cap, and target size
Depends on atomizing air pressure

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Spraying Procedure:

Coating Type
Normal
8830/8835

ArcJet
8830/8835

Normal
9000

ArcJet
9000

CoArc
9935

Atomizing Air Pressure, Primary

Secondary
Nozzle Cap

50 75
--Green

50
40
---

50 75
--Green

60
40
Green

60 70
--Green

Nozzle/Positioner

Long C

---

Long C

Long C

---

Arc Load Volts

29 - 32

29 32

36

36

27 - 32

Current, Amps

175

175

175

175

175

Standoff Inches

Coating Thickness/Pass-mil

1.2 - 1.3

1.2 - 1.3

1.3

1.3

1.5

Coating Texture-microinches

500 - 650

550 600

550 - 700

550 - 700

450 - 600

Note: Standard air caps and positioners can be used in 8835 and 9000 systems.

Using excessive voltage reduces the quality of the coating. Voltage should be adjusted to
give minimum noise and smooth arc operation. Excessive voltage causes larger particles
and poor spray pattern. Too low voltage will cause popping.
Be sure not to overheat the substrate even if this means stopping to allow cooling, use air jet
cooling if greater speed is required. Note that on some applications where preheating is
tolerable, preheat work to 300o F can improve bond and deposit efficiency.

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Hazards:
Observe normal spraying practices, respiratory protection and proper airflow patterns
advised. For general spray practices, see AWS Publications AWS C2.1-73, "Recommended
Safe Practices for Thermal Spraying" and AWS TSS-85, "Thermal Spraying, Practice,
Theory and Application." Thermal spraying is a completely safe process when performed in
accordance with proper safety measures. Become familiar with local safety regulations
before starting spray operations. DO NOT operate your spraying equipment or use the
spray material supplied before you have thoroughly read the Praxair and TAFA Instruction
Manual.
A Material Safety Data Sheet will be sent with each initial purchase and updated as
required.
DISREGARDING THESE INSTRUCTIONS MAY BE DANGEROUS TO YOUR HEALTH.

The Information provided herein is believed to be accurate and reliable; however,

results may vary with work piece preparation and operator technique. Praxair and
TAFA warrants only that the wires are free of defects in material and workmanship.
No other warranty is expressed or implied.

Copyright 2006 Praxair Technology, Inc. All rights reserved

www.praxair.com/thermalspray
psti-info@praxair.com

www.praxair.com/thermalspray
psti-info@praxair.com
Telephone: 603-224-9585

Telephone: 1-317-240-2650

Fax: 603-225-4342

Fax: 1-317-240-2596

TAFA is constantly improving its products, therefore

specifications are subject to change without notice

Praxair Services GmbH & Co. KG

Am Muhlbach 13
D-87487 Wiggensbach
Germany

TAFA Incorporated is a Praxair Surface Technologies

company.

Telephone: +49 (0) 8370-9207-0

Fax: +49 (0) 8370-9207-20
Praxair, the Flowing Airstream designs are trademarks or
registered trademarks of Praxair Technology, Inc.; ArcJet,
CoArc, MXC, and TAFA, TAFA with the Flame design are
trademarks or registered trademarks of Praxair S.T.
Technology, Inc., in the United States and/or other countries.
Other trademarks used herein are trademarks or registered
trademarks of their respective owners.

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