Beruflich Dokumente
Kultur Dokumente
SR. NO.
DESCRIPTION
DESIGN DATA
DESIGN OF ROOF
RESISTANCE TO SLIDING
10
SEISMIC CALCULATION
11
12
13
WEIGHT SUMMARY
14
15
16
17
1)
DESIGN DATA
Design Code
TK-66202
Description
Material
Density of Contents
:
Dc
980
kg/m3
0.980
Fym
166.67
Design Temperature
TDSN
130
Operating Temperature
TOPR
80
Pi
ATM
kPa
Hl
1.600
HL1
1.900
Sd
148.33
MPa
St
186.00
MPa
Bottom
mm
Shell
mm
Roof
mm
Structure
mm
degree
MPa
C
C
Corrosion Allowance
Di
1.800
Do
1.812
1.806
Height of Tank
1.900
Wc
0.348
kN
(Assumed)
Wra
10
kN
(Assumed)
Wsa
14
kN
155
kph
Lr
185000 MPa
1.20
kPa
2)
As per chapter 3, clause 3.6.1.1, the shell thickness for tanks with nominal tank diameter less than 15 m s
not be less than 5 mm. The required minimum thickness of shell plates shall be the greater of the values c
by the following formulas (As per Appendix S, clause S.3.2)
Design Shell Thickness
td
tt
0.980
1.806
1.900
CA = Corrosion Allowance
Sd = Allowable Stress for Design Condition
mm
148.33
MPa
186.00
MPa
0.85
(Table S-4)
Shell Course
Width of course
Shell Width, m
1.90
6.00
6.00
5.08
5.08
(Formed Section)
Cross-sectional Area of the Top Curb Angle
65
All bottom plates shall have minimum nominal thickness of 5 mm, exclusive of any corrosion allow
4)
tactual = As Ordered Thickness of Shell Course for Which Transposed Width is Being Calculated (m
Shell Course
Thickness of Shell Course
Wtr1 = W1 x (ttop/t1)5/2
[As Htr < H1, Intermediate Wind Girders are not required]
5)
Need not to be evaluated as the design external pressure is zero. As per Chapter 3, Clause 3.2.1
pressure shall not be less than 0.25 kPa. The tanks designed as per API 650 can sustain this min
6)
DESIGN OF ROOF
Roof Plate Thickness Verification for Structurally Stiffened Flat Roof
Methodology:
Consider a strip of roof plate 1 in. wide located at the outer periphery of the
flat roof, and disregard the support offered by the shell. This strip is considered to be essentially
a straight, flat, continuous, uniformly loaded beam, the controlling bending moment is equal to
wl2 / 12 and occurs over the supporting stiffeners and wl 2 / 24 occurs at the midspan.
Mmax = -wl2 / 12 = -p(1)l2 / 12 = -pl2 / 12
At midspan
where l = length of beam (strip) between stiffeners, inches, p = unit load, psi.
Introducing the stress resulting from flexure,
f=M/z
For a rectangular beam,
z = bt2 / 6
where b = width of beam, inches, and, t = thickness of beam, inches.
For this case, b = 1.0 in.
Hence, z = t2 / 6
f = pl2 / 2t2
l = t * SQRT ( ( 2 * f ) / p )
t = l / SQRT ( ( 2 * f ) / p )
Ref. "Process Equipment Design" By Lloyd E. Brownell & Edwin H. Young
Chapter 4, Section 4.3 (Roof Design)
Allowable Stresses for Roof Plate Material
Assumed Roof Plate Thickness
mm
148.33
MPa
DL
kPa
psi
4.40
0.64
Live Load
Lr
1.20
0.17
External Pressure
Pe
0.00
0.00
Internal Pressure
Pi
0.00
0.00
Load Combination 1
p = DL + Lr + Pe
5.60
0.81
Load Combination 2
p = D L + Pi
4.40
0.64
MID
ENDS
25.67
25.67
Load Combination 1
0.812
0.812
22
45
0.236
0.236
Section Modulus
0.009
0.009
Fb
21513
21513
Mallow
200
200
M < Mallow
[Satisfactory]
ENDS
25.67
25.67
Load Combination 2
0.638
0.638
18
35
0.236
0.236
Section Modulus
0.009
0.009
Fb
21513
21513
Mallow
200
200
M < Mallow
[Satisfactory]
1.2
1.4
(At center)
1.6
1.8
2.000
0.468
0.4872
0.4974
0.500
0.2472
0.250
0.0277
0.028
1.800 m
a = Longer Dim
0.652 m
b = Shorter Dim
a/b
2
2.76
0.25
In Shorter Direction
Smax =
17 MPa
<
5.60
148.33 MPa
In Longer Direction
Smax =
126 MPa
<
148.33 MPa
4.40
In Shorter Direction
Smax =
13 MPa
<
148.33 MPa
In Longer Direction
Smax =
99 MPa
<
148.33 MPa
7)
Flange
55 mm
Breadth
6 mm
Thk.
Web
94 mm
Depth
6 mm
Thk.
Roof Plate
Reference for C
AY
564
47
26508
564
97.0
54708
1128
Centroid
81216
72 mm
Ic
Yc
A x Yc2
I = Ic + A x Yc2
mm
mm
mm4
mm2
mm
mm4
mm4
94
415292
564
25.00
352500
767792
55
990
330
25.00
206250
207240
975032 mm4
Section Modulus
Zprov'd
34823 mm3
Span of Stiffener
1.80 m
0.16 kN
=
=
0.55 kN
10.00 kN
1.41 kN
6.73 kN/m
Mmax
2.7 kN-m
Zreq'd
27270 mm3
9)
(ASCE 7-05)
Wind velocity
155
kph
HR
0.04
Shell Height
1.90
HT
1.94
0.85
Cf
0.80
Kd
1.3
Kz
0.85
Kzt
Importance Factor
1.15
qz
40
2.460
2.492
De
2.492
Ae
4.83
m2
P1
Greater of
mm
=
Unanchored tanks shall satisfy both of the following conditions:
Case 1:
Case 2:
P1 x H / 2
MPi
Pi x A X D / 2
MDL
qz x G x Cf x Ae
4.73
kN
Mw
4.6 kN-m
MPi
0 kN-m
MDL
6.9 kN-m
MF
3387
ft-lbs
pressure
0H/2 for Uniform
on Shell
Case 1:
<
[Satisfactory]
Case 2:
<
[Unsatisfactory]
9.1)
Resistance To Sliding:
0.86 kN/m2
18.0
This pressure is for wind velocity of 120 mph (190 kph), for all other wind velocities the pressure shall be adjusted i
Tank OD
Do
1.812
155
0.666
0.86
1.44
0.036
4.73
Vf
Velocity Factor
Fwind
=
=
Ffriction
=
=
(V/190)2
Vf (Wind Pressure on Roof x Projected Area of Roof + Wind Pressure on Shell x Projecte
2.74 kN
Maximum of 40% of Weight of Tank
12.27 kN
10)
Stability Calculations Against Seismic Load (As per API 650 Addendum Four 2005 )
D
1.806
Nominal dia of T
1.900
Maximum desig
D/H
0.95
H/D
1.05
Site Class
tb
6.00
mm
ts
6.00
mm
sqrt{[Ai(WiXi+WsXs+WrXr)]2 + [Ac(WcXc)]2}
Ai
Fa
2.5
Scaling Factor
Q
Ss
0.1
S1
0.04
So
0.4 X Ss
0.04
Rwi
1.25
Ai
0.08
0.006
Condition staisfied
Wi
Wi
(1-0.218D/H)Wp
Wp
Wi
When D/H < 1.33
46.48
KN
46482
36.85
KN
36850
As per E-6.1.2.1
Xi
Height from the bottom of the shell to the center of action of the later
(0.5-0.094D/H)H
0.78
=
=
Xs
=
=
Wr
=
=
Xr
=
=
As per Equation E
m
KN
KN
Height from the top of the shell to the roof and roof appurtenances ce
0.00
Tc
Tc
Ks
Ks
=
=
0.578
sqrt (tanh (3.68H/D))
0.58
As per Equation E
As per Equation E
Therefore
Tc
TL
When TC < TL
1.40
As per E.4.9.1
2.5 x Q x Fa x So x (Ts /Tc) x (I/Rwc) Ai
Ac
Ts
S1
(FvS1) / (FaSs)
0.04
Fv
Rwc
3.5
Ts
0.56
Ac
0.06
Where
Wc
Xc
10.15
KN
10153
Height from the bottom of the tank shell to the center of action of lat
to convective liquid force
1.70
5.40
KN-m
5404
N-m
Mrw
D (wt(1-0.4Av)+wa)
2
Where
Av
SDS
Av
wa
0.14 x SDS
2.5 x Q x Fa x So
0.3
0.035
Where
Ge
G x (1-0.4 x Av)
0.97
ta
Corroded thickness of the bott. plate under the shell extending at the
ta
6.00
mm
wa
10391
N/m
wa
4.2
N/m
wa
wt
wrs
0.004
KN/m
[(Ws/D)+wrs)]
Roof load acting on the tank shell (Uncorroded)
0.000
5.37
KN/m
Therefore
5373
N/m
Anchorage Ratio J
0.312
wt
KN/m
N/m
<
1.54
10.1)
=
10.2)
1.26
Mpa
G x H x D2
t2
=
0.17
1.862
83.335
Fc
121
Therefore,
Mpa
10.3)
V
Vi
Vc
Vi
Ai(Ws+Wr+Wf+Wi)
Vi
5260.44 N
Vc
Ac W c
Vc
635.113 N
Sqrt(Vi2 + Vc2)
<
0.5
5298.65 N
5.29865 kN
11)
ANCHORAGE FOR UPLIFT LOAD CASES, PER API 650 TABLE 3-21B
P
Pt
Test Pressure
ATM
kPa
0.00
in. of water
0.00
kPa
0.00
in. of water
Dead Load of Shell Minus Any CA and Any Dead Load Other Than Roof
W1
5424.58 N
1219.5 lbs
Dead Load of Shell Minus Any CA and Any Dead Load Including Roof Plate
Acting on the Shell Minus Any CA
W2
6807.7 N
1530.43 lbs
Dead Load of the Shell Using As Built Thicknesses and Any Dead Load Other Than
Roof Plate Acting on the Shell Using As Built Thickness
W3
Weight of Shell
5424.6 N
1219.5 lbs
=
Yield stress for Anchor Bolts
Table 3 - 21
Fy
th
D
MS
=
=
36000 psi
6 mm
1.806 m
5.404 kN-m
SA 307 Gr. B
=
=
=
0.2362205 in.
5.92 ft
3985 ft-lbs
Design Pressure
-1490.05
Test Pressure
-1490.05
Wind Load
(4 x Mw / D) - W2
756.36
Seismic Load
1160.79
1201.17
796.74
tb = U / N
Ar = tb/Fall
lbs
in.2
mm2
Design Pressure
-373
-0.025
-15.94
Test Pressure
-373
-0.025
-15.94
Wind Load
189
0.013
8.09
Seismic Load
290
0.019
12.42
300
0.020
12.85
199
0.013
8.52
4MW/dN - W/N
Areq.
Aprov.
=
=
Jmin
S
f
=
=
Stress At Point
Distance From Outside of
Top Plate to Edge Of Hole
Reduction Factor
Shell Thickness
Sall.
Allowable Stress
0.98493
Sind.
0.409
(Pe/t2)[{1.32*Z/(1.43*a*h2/Rt)+(4ah2)0.333}+{0.031/(Rt)0.
(including repad)
ksi
13)
0.04 ( h - C )
WEIGHT SUMMARY
Empty
3282 kg
3990 kg
Operating Weight
=
=
7272 kg
4835 kg
8117 kg
14)
The self weight of roof and live load will be transferred to tank shell
Live load transferred to foundation
Live Load on roof
Lr
Area of Roof
Ar
WL = Lr x Ar
Circumference of Tank
C=xD
LL = WL / C
Wr
Wb
Ws
Wa
Wr + Ws + W a
W d = DL
Wr + Ws + Wa + Wb = 32.18
Wf = 39.13
Ww = 47.41
Wo = 28.02
Wh = 31.07
Fw
Rw
Mw
Rs
Ms
FS
DL =
5.42
Live load
LL =
0.55
Wo =
28.02
Wh=
31.07
FS=
5.30
Rs =
0.52
Ms =
5.40
Fw =
4.73
Rw =
0.45
Mw=
4.59
Note :
KNESS
R EXTERNAL PRESSURE
NTERNAL PRESSURE
K SHELL OPENINGS
(PENDING)
(PENDING)
OVEMBER 1998
EMBER 2005
t Design"
0
(HLL)
(As Per PIPVESTA002)
(Table S-2)
(Table S-2)
(Flat Roof)
N
(Nozzles, Insulation, Railing/Platform)
(Nozzles, Insulation, Ladder & Partition Plates)
(Table S-6)
(PIP VESTA002, 3.2.D)
ss than 15 m shall
Table S-4)
W1
1.900 m
HL1
1.900 m
td
0.110 mm
tt
0.090 mm
t1
6.00
mm
5.08
kN
5.08
kN
x
=
6
780
Thk.
mm2
0.35
kN
0.35
kN
65
corrosion allowance.
tb
tb
mm
tb used
6.00
mm
137.82
kg
1.35
kN
137.82
kg
1.35
kN
tb
mm
tb used
6.00
mm
137.82
kg
1.35
kN
137.82
kg
1.35
kN
5+ CA mm
6.00
1.806 m
H1
517.01 m
0.95855
495.58 m
gn Temp.
H1
155
mm
kph
6.00 mm
=
Calculated (mm)
t1
6.00
Wtr1
1900 mm
Htr
1900 mm
mm
1.90
be essentially
is equal to
ting rafters
a = Di
l=b
0.23622 in.
21513 psi
lb/in.
0.64
[ Table S - 5 ]
0.17
0.00
0.00
0.81
0.64
UNIT
in.
lb/in.
lb-in.
in.
in.3
psi
lb-in.
(Fb = Sd)
UNIT
in.
lb/in.
lb-in.
in.
in.3
psi
lb-in.
hickness
= Longer Dimension
= Shorter Dimension
kPa
[Satisfactory]
(Fb = Sd)
[Satisfactory]
kPa
[Satisfactory]
[Satisfactory]
oof Plate
(Approx.)
(Nozzles, Insulation, Railing/Platform)
W x a2 / 8
Mmax / (0.6 x Fym)
43
m/s
ASCE 7-05,6.5.8.1
By Interpolation (ASCE 7-05, Fig. 6-21)
600-58H-0010
ASCE 7-05, Chapter 6, Table 6-3
600-58H-0010
V2 x I/1000
ASCE 7-2005, Chapter 6, Eq. 6-15, Clause 6.5.10
600-58H-0010
600-58H-0010
600-58H-0010
PENTAGON PENTAGON
psf
m
kph
kN/m2
kN/m2
m2
m2
[Ac(WcXc)]2}
As per E.4.2.c
From Table E-4
600-58H-0010
As per Equation E-4
As per Equation E-6
ncorroded)
As per E 4.8.2
As per E.4.8.2
As per E.4.9.1
Rwc) Ai
x H/D))}] x H
3985
ft-lbs
D x Ge
4.2
N/m
1.54
G x H)
<
0.5 x Fty
rroded)
90.05
15076
90.05
15076
56.36
15076
60.79
15076
01.17
15076
96.74
15076
all
mm2
-15.94
-15.94
8.09
12.42
12.85
8.52
nal pressure
N
W
=
=
=
2.000 m
4 Nos.
6 kN
200 lbs
13 mm2
539 mm2
443 mm
Jmin
25
ksi
0.98
in.
3.94
in.
1.06
in.
0.45
kips
0.151 in.
(AISI E-1)
3.8
mm
0.551 in.
14
mm
}+{0.031/(Rt)0.5}]
=
1/[{.177am(m/t)2/(Rt)0.5}+1]
6.00
in.
6.00
in.
35.55
in.
0.472
in.
0.236
in.
3.74
in.
21.51
ksi
0.04 ( h - C ) or 1/2"
0.218 in.
14 mm
=
=
5.5 mm
0.551 in.
600mm)
1.20
kN/m2
2.60
m2
WL = Lr x Ar
3.12
kN
=xD
5.69
= WL / C
0.55
kN/m
1.38
kN
1.35
kN
5.42
kN
24.02
kN
30.83
kN
5.42
kN/m
kN
3282
kgs
kN
3990
kgs
kN
4835
kgs
4.73
kN
0.45
kN/m
4.59
kN-m
W r + Ws + W a
kN/m2
kN/m2
0.52
kN/m
5.40
kN-m
5.30
kN
kN/m
kN/m
kN/m2
kN/m2
kN
kN/m
kN-m
kN
kN/m
kN-m
6.5159
4.8451
=
=
mm
mm
1
14.008
12
=
=
CA = Corrosion Allowance
Sd = Allowable Stress for Design Condition =
St = Allowable Stress for Hydrostatic condition
=
m
mm
145
MPa
195
0.85
MPa
Table S4
0.85
Width of course
W1
HL1
td
tt
Di
Do
D
=
=
=
=
=
12
6.515851
mm
4.84512
mm
mm
1
2.00
8.00
8.00
2.75
2.75
14
14.016
14.008
=
=
5.3989
mm
4.0146
mm
=
=
=
=
14
10
CA = Corrosion Allowance
Sd = Allowable Stress for Design Condition =
St = Allowable Stress for Hydrostatic condition
=
m
mm
145
MPa
195
0.85
MPa
Table S4
0.85
Width of course
W1
HL1
td
tt
Di
Do
D
=
=
=
=
=
10
5.398945
mm
4.0146
mm
mm
1
2.00
6.00
6.00
2.06
2.06
14
14.012
14.006
=
=
4.2858
mm
3.1868
mm
=
=
=
=
14
CA = Corrosion Allowance
Sd = Allowable Stress for Design Condition =
St = Allowable Stress for Hydrostatic condition
=
m
mm
145
MPa
195
0.85
MPa
Table S4
0.85
Width of course
W1
HL1
td
tt
Di
Do
D
=
=
=
=
=
4.285761
mm
3.186848
mm
mm
1
2.00
6.00
6.00
2.06
2.06
14
14.012
14.006
=
=
2.6591
mm
2.3591
mm
=
=
=
=
14
CA = Corrosion Allowance
Sd = Allowable Stress for Design Condition =
St = Allowable Stress for Hydrostatic condition
=
m
mm
173
MPa
195
0.85
MPa
Table S4
0.85
Width of course
W1
HL1
td
tt
Di
Do
D
=
=
=
=
=
2.659096
mm
2.359095
mm
mm
1
2.00
4.00
4.00
1.37
1.37
14
14.012
14.006
=
=
1.7261
mm
1.5313
mm
=
=
=
=
14
CA = Corrosion Allowance
Sd = Allowable Stress for Design Condition =
St = Allowable Stress for Hydrostatic condition
=
m
mm
173
MPa
195
0.85
MPa
Table S4
0.85
Width of course
W1
HL1
td
tt
Di
Do
D
=
=
=
=
=
1.72608
mm
1.531342
mm
mm
1
2.00
4.00
4.00
1.37
1.37
14
14.012
14.006
=
=
0.7931
mm
0.7036
mm
=
=
=
=
1
14
CA = Corrosion Allowance
Sd = Allowable Stress for Design Condition =
St = Allowable Stress for Hydrostatic condition
=
m
mm
173
MPa
195
0.85
MPa
Table S4
0.85
Width of course
W1
HL1
td
tt
=
=
=
=
0.793064
mm
0.70359
mm
Di
Do
D
1
2.00
0.00
0.00
0.00
0.00
14
14.012
14.006
ACCORDING TO THE API 650 CLAUSE 5.4.1 ALL BOTTOM PLATES SHALL HAVE NOMINAL
MINIMUM THICKNESS OF 6 MM (0.236 INCH) EXCLUSIVE OF ANY CORROSION ALLOWANCE
AND SHELL HAVE MINIMUM NOMIAL WIDTH OF 1800 MM.
TOP WIND GIRDER
ACCORDING TO API 650 CLAUSE 5.9.6.1 THE REQUIRED SECTION MODULUS OF
STIFFENING RING SHALL BE DETERMINED BY THE FOLLOWING EQUATION
Z=(D H2/17)* (V/190)
WHERE Z= REQUIRED MINIMUM SECTION MODULUS
D= NOMINAL TANK DIAMETER
=
14.008 METERS
H2 HIGHT OF THE TANK
=
12 METERS
V= DESIGN SPEED OF THE WIND (3-SEC GUST)
165 KM/HOUR
Z
104.4589
cm
cm
21.12045 meters
TRANSFORMED SHELL
acoording to the clause no: 5.9.7.2 after calculating the maximum hight of the unstiffened shell
H1 is detrmined the hight of the transformed shell has to be determined accorging to the following
method:
(A)
with the following equation change the actual width with each of the shell course into transposed
width of eachshell course having the top shell thickness
=
=
=
=
974.2786
2000
6
8
mm
mm
mm
mm
=
=
=
=
2000
2000
6
6
mm
mm
mm
mm
b. Add the transposed widths of the courses. The sum of the transposed widths of the courses
widths of the courses will give the hight of the transpormed shell
H transfmd =
10974.28
mm
10.97428 meters
as the transformed hight is smaller than the hight of the unstiffened shell there is no need to have
a stiffner ring or intermediate wind girder is not required