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Mechanical Maintenance Modules

ALIGNMENT

SPEED REDUCERS

Preparation for Alignment

Types of Speed Reducers and their Uses

Correction of Soft Foot

Disassembly / Assembly of a Speed Reducer

Alignment Steps

Causes of Malfunction

Alignment Methods

Preventive Maintenance

Alignment including the Thermal Expansion Factor

Predictive Maintenance

Laser Alignment

Suggestions for Practical Exercises

Suggestions for Practical Exercises


ARC WELDING
FANS AND BLOWERS

Electricity Basics

Types of Fans and their Uses

Arc-Welding Machines

Types of Blowers and their Uses

Arc-Welding Processes

Causes of Breakdown

Electrodes (Consumables)

Inspection and Maintenance

Setting-Up an Arc-Welding Unit

Suggestions for Practical Exercises

Weld Beads
Troubleshooting an Arc-Welding Unit

BELT DRIVES
Types of Belts and their Uses

Preventive Maintenance
Suggestions for Practical Exercises

Types of Pulleys and their Uses


Belt Transmission

PORTABLE TOOLS

Disassembly and Assembly Techniques

How to Use Electric Tools

Causes of Failure

How to Use Pneumatic Tools

Preventive Maintenance and System Inspection

Drill Bits

Suggestions for Practical Exercises

Taps and Dies


Causes of Drill Bit Failure

COMPRESSORS
Types of Positive-Displacement Compressors and their
Uses
Compressor Start-Up

Preventive Maintenance
Suggestions for Practical Exercises
MEASURING INSTRUMENTS

Lubrication Systems

Basic Principles of Measurement

Assembly / Disassembly Procedures

Measuring Instruments and their Uses

Causes of Breakdowns

Precision Instruments and their Uses

Preventive Maintenance

Instruments Used For Checking

Predictive Maintenance

Measurement Errors

Suggestions for Practical Exercises

Suggestions for Practical Exercises

BELT AND CHAIN CONVEYORS


Belt and Slat Conveyors and their Uses

PUMPS - PROBLEM SOLVING, DECISION MAKING AND


MAINTENANCE

Chain Conveyors and their Uses

Causes of Failure

Single-Chain Conveyors and their Uses

Packing Wear

Causes of Failure

Preventive Maintenance

Inspection and Maintenance of Conveyors

Suggestions for Practical Exercises

Conveyor-Belt Alignment
Suggestions for Practical Exercises

HANDLING MATERIALS
Rigging and Lifting Gear and their Uses

INSTALLATION OF MACHINES

Types of Slings and their Uses

Equipment Location

Overhead Travelling Hoists

Installation

Assessment of Load Weights

Forms

Sling Configurations

Pouring

Standard Hand Signals

Suggestions for Practical Exercises

Protection of Slings
Inspection of Lifting Equipment

SCAFFOLDING

Suggestions for Practical Exercises

Types of Scaffolding and their Uses


Assembly and Disassembly of Scaffoldings
Suggestions for Practical Exercises

BLUEPRINT READING
Types of Lines
Types of Views and Projections

VIBRATION ANALYSIS

Interpretation of Dimensioning

Noises and Vibrations

Identification of Symbols

Detection and Predictive Maintenance

Suggestions for Practical Exercises

Measuring Apparatus
Data Analysis

CHAIN DRIVES

Calibration

Types of Chains and their Uses

Suggestions for Practical Exercises

Types of Sprockets and their Uses


Chain Drive Systems

TYPES OF PUMPS

Assembly and Disassembly Techniques

Volumetric Pumps and their Uses

Causes of Malfunction

Nonvolumetric Pumps and their Uses

Preventive Maintenance, Inspection and Chain Tension

Suggestions for Practical Exercises

Suggestions for Practical Exercises

PUMP ASSEMBLY AND DISASSEMBLY

COUPLINGS

Pumping Theory

Categories of Couplings

Pump Characteristics

Criteria for Selecting a Coupling

Shut-Down Procedure

Disassembly and Assembly Procedures

Packing Replacement

Causes of Coupling Failure

Pump Disassembly

Troubleshooting Hydraulic Couplings

Post-Disassembly Inspection

Inspection, Cleaning, Alignment and Lubrication of


Couplings

Pump Assembly
Start-Up Procedure
Centrifugal Pump Simulation
Suggestions for Practical Exercises

Tightening the Torque of a Coupling


Suggestions for Practical Exercises

HEATING AND CUTTING

PNEUMATICS

Gases Used

Physical Properties of Air

Gas Welding Unit

Compressed Air Treatment

Starting Up a Gas Welding Unit

Pneumatic Components

Torch Cutting Techniques

Pneumatic System Circuits

Gas Welding Techniques

Troubleshooting

Welding and Plasma Cutting Techniques

Suggestions for Practical Exercises

Heating with Propane


Metallization

LUBRICATION

Purging Valves

Lubrication Principles

Inspection of Threaded Fittings

Properties of Lubricants

Cleaning Nozzles

Mineral and Synthetic Oils

Suggestions for Practical Exercises

Greases
Dry (Solid) Lubricants

SEALS

Lubrication Methods
Types of Static Seals and their Uses

Sources of Contamination or Deterioration of Lubricants

Installation of Static Seals

Suggestions for Practical Exercises

Types of Dynamic Seals and their Uses


Installation of Dynamic Seals

ROLLING BEARINGS

Problem Solving

Types of Bearings and their Uses

Suggestions for Practical Exercises

Choosing a Bearing
Tolerances in a Rolling Bearing

BASIC HYDRAULICS

Removal and Installation of a Rolling Bearing

Concepts of Pressure and Flow Rate

Analysis of a Rolling Bearings Condition

Characteristics of Hydraulic Fluids

Vibration Analysis

Advantages of Hydraulics

Analysis of Oils

Reservoir

Suggestions for Practical Exercises

Pump Strainer
Piping
Hydraulic Pump
Control Valves
Non-Return Valve
Filters
Actuators
Accumulators
Hydraulic Circuits
Troubleshooting a Hydraulic System
Maintenance and Analysis of a Hydraulic Circuit
Suggestions for Practical Exercises

For more information call 1 (866) 444-1612 ext. 230 or email: mlabrie@humeng.ca