Beruflich Dokumente
Kultur Dokumente
OF
SIX WEEKS INDUSTRIAL TRAINING, UNDERTAKEN
AT
Submitted By:
Name: Bhavya Passi
UPT No.: 6476/15
College: ITM University, Gurgaon
ACKNOWLEDGEMENT
PREFACE
CONTENTS
1. COMPANY PROFILE
2. MANUFACTURING UNITS
3. PRODUCTS & MARKET OF BEL
4. VISSION, MISSION, VALUES & OBJECTIVES
5. BEL PANCHKULA & ITS PRODUCTS
6. DEPARTMENTS AND FUNCTIONS
6.1 DEVLOPMENT AND ENGINEERING
6.2 MANUFACTURING
6.3 MATERIAL MANAGEMENT
6.4 MARKETING
6.5 QUALITY ASSURANCE
6.6 PLANT & SERVICES
6.7 HUMAN RESOURCE & ADMINISTRATION
6.8 FINANCE & ACCOUNTS
6.9 INFORMATION SYSTEMS
6.10 QUALITY MANAGEMENT
7. DEPARTMENT ALLOTED
8. CONCLUSION
COMPANY PROFILE
Bharat Electronics Limited (BEL) is a state-owned electronics company with about nine
factories, and few regional offices in India. It is owned by the Indian Government & primarily
manufactures advanced electronic products for the Indian Armed Forces. BEL is one of the eight
PSUs under Ministry of Defence, Government of India. It has even earned the government's
Navratna status.
Bharat Electronics Limited (BEL) was set up at Bangalore, India, by the Government of India
under the Ministry of Defence in 1954 to meet the specialised electronic needs of the Indian
defence services. Over the years, it has grown into a multi-product, multi-technology, multi-unit
company serving the needs of customers in diverse fields in India and abroad. BEL is among an
elite group of public sector undertakings which have been conferred the Navratna status by the
Government of India.
The growth and diversification of BEL over the years mirrors the advances in the electronics
technology, with which BEL has kept pace. Starting with the manufacture of a few
communication equipment in 1956, BEL went on to produce Receiving Valves in 1961,
Germanium Semiconductors in 1962 and Radio Transmitters for AIR in 1964. In 1966, BEL set
up a Radar manufacturing facility for the Army and in-house R&D, which has been nurtured
over the years. Manufacture of Transmitting Tubes, Silicon Devices and Integrated Circuits
started in 1967. The PCB manufacturing facility was established in 1968. In 1970, manufacture
of Black & White TV Picture Tube, X-ray Tube and Microwave Tubes started. The following
year, facilities for manufacture of Integrated Circuits and Hybrid Micro Circuits were set up.
1972 saw BEL manufacturing TV Transmitters for Doordarshan. The following year,
manufacture of Frigate Radars for the Navy began. Under the government's policy of
decentralization and due to strategic reasons, BEL ventured to set up new Units at various
places. The second Unit of BEL was set up at Ghaziabad in 1974 to manufacture Radars and
Tropo communication equipment for the Indian Air Force. The third Unit was established at
Pune in 1979 to manufacture Image Converter and Image Intensifier Tubes. In 1980, BEL's first
overseas office was set up at New York for procurement of components and materials.
In 1981, a manufacturing facility for Magnesium Manganese Dioxide batteries was set up at the
Pune Unit. The Space Electronic Division was set up at Bangalore to support the satellite
programme in 1982. The same year saw BEL achieve a turnover of Rs.100 crores. In 1983, an
ailing Andhra Scientific Company (ASCO) was taken over by BEL as the fourth manufacturing
Unit at Machilipatnam. In 1985, the fifth Unit was set up in Chennai for supply of Tank
Electronics, with proximity to HVF, Avadi. The sixth Unit was set up at Panchkula the same year
to manufacture Military Communication equipment. 1985 also saw BEL manufacturing on a
large scale Low Power TV Transmitters and TVROs for the expansion of Doordarshan's
coverage.
1986 witnessed the setting up of the seventh Unit at Kotdwara to manufacture Switching
Equipment, the eighth Unit to manufacture TV Glass Shell at Taloja (Navi Mumbai) and the
ninth Unit at Hyderabad to manufacture Electronic Warfare Equipment. In 1987, a separate
Naval Equipment Division was set up at Bangalore to give greater focus to Naval projects. The
first Central Research Laboratory was established at Bangalore in 1988 to focus on futuristic
R&D. 1989 saw the manufacture of Telecom Switching and Transmission Systems as also the
setting up of the Mass Manufacturing Facility in Bangalore and the manufacture of the first
batch of 75,000 Electronic Voting Machines.
The agreement for setting up BEL's first Joint Venture Company, BE DELFT, with M/s Delft of
Holland was signed in 1990. Recently this became a subsidiary of BEL with the exit of the
foreign partner and has been renamed BEL Optronic Devices Limited. The second Central
Research Laboratory was established at Ghaziabad in 1992. The first disinvestment (20%) and
listing of the Company's shares in Bangalore and Mumbai Stock Exchanges took place the same
year. BEL Units obtained ISO 9000 certification in 1993-94. The second disinvestment (4.14%)
took place in 1994. In 1996, BEL achieved Rs.1,000 crores turnover.
In 1997, GE BEL, the Joint Venture Company with M/s GE, USA, was formed. In 1998, BEL set up
its second overseas office at Singapore to source components from South East Asia. The year
2000 saw the Bangalore Unit, which had grown very large, being reorganized into Strategic
Business Units (SBUs). There are seven SBUs in Bangalore Unit. The same year, BEL shares
were listed in the National Stock Exchange. In 2002, BEL became the first defence PSU to get
operational Mini Ratna Category I status. In June 2007, BEL was conferred the prestigious
MANUFACTURING UNITS
BEL has a total of nine manufacturing complexes spread throughout the nation with Banglore
being the biggest of them. The details about the different manufacturing units of BEL along
with their product specialities are a s follows:Sr. No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
COMPLEX
Ghaziabad
Panchkula
Navi Mumabi
Kotdwara
Pune
Hyderabad
Banglore
Machlipatnam
Chennai
STATE
Uttar Pradesh
Haryana
Maharashtra
Uttaranchal
Maharashtra
Andhra Pradesh
Karnatka
Andhra Pradesh
Tamilnadu
In 1954 with a factory of Jallahali, Bharat Electronics grew into nine units, spread all over India.
The locations & products of the units are given below:1. BANGALORE: This is also called BG Complex. Jallahali unit which is the mother unit is
now a part of the BG Complex. This is the biggest unit with approx. 10,000 employees
working here. Among the products here, the important ones are:
Communication equipment
Air & Doordarshan equipment like mobile van for live telecast etc.
Radar-mobile, one dimensional, 3-dimensional & multi-dimensional Radars are
manufactured here. Different range of semi-conductor devices like ICs.
2. GHAZIABAD: This is the second unit which was set up in 1974, & approx. 2500
employees working here. Radars & some communication equipment are The products
manufactured here are:
Radars
SATCOM
Microwave components
3. PUNE: To diversify further one more branch was added 1979 & this was in Pune. In
this branch around 700-800 employees are working. The product profile includes:
4. MACHLIPATNAM: There was one Andhra scientific company, which was a sick unit.
This was taken over by BEL & is called ASCO unit in 1983. The products include:
5. NAVI MUMBAI: This is an industrial place near Mumbai. This unit makes:
Bharat Electronics Limited is a major supplier of products and turnkey systems to the
Indian Defence Services. Over the years, BEL has diversified into manufacturing many
civilian products as well. Large turnkey telecommunication solutions are also being
offered to civilian market. BEL has been involved in providing state-of-the-art
communication equipment to the Indian Army, be it hand held mobile radios and
terminals, ground based systems, airborne and even ship borne equipment and systems.
The communication equipment developed here cover HF, VHF, UHF, and V/UHF
frequency bands. The most important project of BEL under the communication
equipment is STARS-V which provides secure mode of data transfer. In STARS-V, the
data to be transferred is first encrypted using a microprocessor which could be read only
by a similar device with same coding. Now the latest technology of frequency hopping is
being implemented which is a very useful tool in making a secure data transfer system.
BEL manufactures a lot of product which is very difficult to list but some of the major
products were as follows:
Integrated circuits and micro circuits
Radars
X-ray tubes and magnetrons
STARS-V
HF & broadcast equipment
SECTEL
ACME MK II
CNR
SPACE GUIDING EQUIPMENTS
HUD
AIRBORNE GPS RECEIVER (UA-429)
LUP
SRAX
TIDEX
SECURE TELEPHONE
SECURE FAX
DOMESTIC MARKET
Sr. No.
PRODUCT
CUSTOMER
Defence Communication
Indian Defence Services , Para -Military Forces
1
Telecommunication
Broadcasting Equipment
and Studio Systems
5
6
7
8
Exports play a key role in BEL's strategic perspective. A number of International companies are
using the facilities at BEL for contract Manufacturing.. The broad list of products and services
being exported is given below:
2
3
4
EXPORTS/INTERNATIONAL MARKET
PRODUCT
CUSTOMER
Defence Communication equipment and
Botswana, Indonesia, Suriname,
spare parts
Malaysia
Indonesia, Egypt, Switzerland
Radars & Sub-systems
Electronic Warfare products and services
Russia, Brazil
Opto-electronics products
Sri Lanka, Nepal, Israel, South
Africa
Malaysia, Singapore, Turkey,
Hong Kong
Suriname, Germany, Zimbabwe,
7
8
Systems
Electronic Voting Systems
Sr. No.
1
10
Vacuum Interrupters
Africa
Malaysia, UAE, Uganda, Turkey,
UK, Azerbaijan
Corporate motto
"Quality, Technology and Innovation."
VISION
To be a world-class enterprise in professional electronics.
MISSION
To be a customer focused, globally competitive company in defence electronics
and in other chosen areas of professional electronics, through quality, technology
and innovation.
VALUES
4.
5.
6.
7.
OBJECTIVES
- To be a customer focused company providing state-of-the-art products &
solutions at competitive prices, meeting the demands of quality, delivery &
service.
- To generate internal resources for profitable growth.
- To attain technological leadership in defence electronics through in-house R&D,
partnership with defence/research laboratories & academic institutions.
- To give thrust to exports.
- To create a facilitating environment for people to realize their full potential
through continuous learning & team work.
- To give value for money to customers & create wealth for shareholders.
- To constantly benchmark companys performance with best-in-class
internationally.
- To raise marketing abilities to global standards.
- To strive for self-reliance through indigenization
1. Electronic Voting Machines:The world's largest democracy with 671 million voters went to polls in April - May 2004 and
elected a Government of their choice using the most powerful means of decision making in the
world, The Electronic Voting Machine (EVM). Exclusive use of EVMs across the length and
breadth of a huge country like India came off splendidly and the unparalleled success of this bold
and progressive experiment demonstrated to the rest of the world, the country's technological as
well as grassroots democratic capabilities. About half a million of the EVMs deployed in these
elections were designed, manufactured and delivered by Bharat Electronics Limited (BEL), a
Public Sector Enterprise of the Government of India. Today, the Electronic Voting Machines
have made an easy passage to India's hundreds of thousands of villages. There is widespread
awareness of its reliability and adaptability, so also the political recognition. All these have been
achieved through a series of meticulously planned events like exhaustive training to the polling
officials, mass awareness programmes to educate voters, especially the overwhelming majority
of those who live in the remote villages of India, etc. Technical experts from Bharat Electronics
Ltd. worked untiringly alongside the Indian Election Commission officials offering support and
assistance for these activities and also during the elections, ensuring that the whole process
succeeded and it is remarkable that there have been no problems with the machines worth
speaking about.
The 2004 general elections in India, where millions of voters cast their votes through the
electronic voting machines and the results of which were declared in one single day, was indeed
a landmark success for the application of technology for sustained development of society.
There is two types of STARS-V:1. MARK I:This is the first stage of STARS-V .This set is heavy and the if any need repair then difficulty to
find out the fault .And the major difference is frequency hopping is not possible. There are two
power mode 5W, 25W and the frequency range only used by army is (30-87.97MHz)
2. MARK II:This is the modified stage of the MARK-I. It is light in weight then the MARK-I. And the major
difference is frequency hopping is possible.it consist of seven modules are given as
A2-Power amplifier A4Receiver card A5Synthesizer Card A11Fequency hoping card A6controller card A7-secure
card A8-display card
VHF Transrecievers (CNR) is a software controlled frequency hopping radio (Transmitter and
Receiver)in the VHF frequency band of 30 88MHz the design of the radio is based on Digital
Signal Processor (DSP) technology making use of Direct Digital Frequency Synthesis (DDFX).
The radio works in Anti-jam frequency hopping and fixed frequency modes with built-in high
grade digital secrecy. Theradio supports both Voice and Data communication in clear as well as
secure mode.
panel
card
Application:1) Execute the application file provided for data communication.
2) Secret comport on which the SEED connected to the pc and the main menu will
be displayed.
1
Go to telephone dairy.
Combiners may have special coatings that reflect the monochromatic light projected onto it from
the projector unit while allowing all other wavelengths of light to pass through. In some optical
layouts combiners may also have a curved surface to refocus the image from the projector. The
computer provides the interface between the HUD (i.e. the projection unit and the systems/data
to be displayed and generates the imagery and symbols to be displayed by the projection unit.
Generations HUDs are split into four generations reflecting the technology used
to generate the images.
Second GenerationUse a solid state light source, for example LED, which is
modulated by an LCD screen to display an image. These systems do not fade or require
the high voltages of first generation systems. These systems are on commercial aircraft.
Fourth GenerationUse a scanning laser to display images and even video imagery on a clear
transparent medium. Newer micro-display imaging technologies are being introduced including
1.
2.
3.
4.
BEL Panchkula has different divisions which are further divided into departments-
2.
MFG (MANUFACTURING):
SC (SUB CONTRACT)
3. MM (MATERIAL MANAGEMENT):
HS (HOLDING STORE) It has different bins that holds items after inspection.
MC (MATERIAL CONTROL)
SELF CERT (SELF CERTIFICATION) It is the department which visits the place where
work is going on.
5. QA (QUALITY ASSURANCE):
It deals with the quality of the material.
R&E (RELIABILITY & EVALUATION) - The materials are checked before giving it
to customers.
6.
CRECHE
CANTEEN
WELFARE
9. IS / MS (INFORMATION SYSTEMS):
10.
QM (QUALITY MANAGEMENT):
DEPARTMENT ALLOTED
QUALITY CONTROL
According to some laid down standards, the quality control department ensures the quality
of the product. The raw materials and components etc. purchased and inspected according
to the specifications by IG department. Similarly QC work department inspects all the items
manufactured in the factory. The fabrication department checks all the fabricated parts and
ensures that these are made according to the part drawing, painting , plating and stenciling
etc are done as per BEL standards
ACTIVITIES
House keeping.
QCIR entry no. , gate pass, providing SAP document to inspectors etc.
MEASURE OF PERFORMANCE
To clear first off sample - SMT line
To clear first off sample - In-house
RECORDS
First off inspection records
Quality control inspection reports
Service entry sheets
The assembly inspection departments inspects all the assembled parts such as PCB ,
cable assembly ,cable form , modules , racks and shelters as per latest documents and
BEL standards .
Inspection mistakes
The process card is attached to each PCB under inspection. Any error in the PC
is entered in the process card by certain code specified for each error or defect.
Observation is made.
2.
3.
4.
CONCLUSION
The six weeks of summer training at BEL, PKL unit generated a lot more interest in my subject.
It made me more aware of the scope of Electronics & Communication Engineering. It has also
made me appreciative of an industrial work environment.
Undergoing training on the indoor substation has helped me integrate conceptual knowledge with
real life application. I was fortunate to have personal guidance from experienced professionals
who took been interest in explaining the working details of various equipments.
I feel that without this opportunity, my own understanding of this subject and also the motivation
to acquire more knowledge would have remained incomplete.
Well, regarding future scope I think my training has given me enough motivation and an
exposure that I will try to join defence services or get linked up with the defence of the country.
To know the technical know-how, industrial training is the best way to move forward.