Beruflich Dokumente
Kultur Dokumente
UP SYSTEM
(ATRS)
9/23/15
Presentation outline
Overview of Plant Controls
Functions of ATRS
Structure of ATRS
Program Structure of ATRS and
Turbine protection
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MAN-MACHINE-INTERFACE
OPERATOR
PLANT
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POWER PLANT
PLANT CONTROL
CONTROL
POWER
UNIT CONTROL
BOILER
TURBINE
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GENERATOR
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INSTRUMENTATION
AND
CONTROL
MONITORING
MEASUREMENT
CLOSE-LOOP
CONTROL
OPEN-LOOP
CONTROL
PROTECTION
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ADVANTAGES OF AUTOMATION
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A.
CONTROL SYSTEM:
ANALOG (CLOSE LOOP)
- ELECTROHYDRAULIC CONTROLLER (EHC)
- TURBINE STRESS EVALUATOR (TSE)
- LOW PRESSURE BYPASS CONTROLLER (LPBPC)
- GLAND STEAM PRESSURE CONTROLLER (GSPC)
BINARY (OPEN LOOP)
- AUTOMATIC TURBINE RUN UP SYSTEM (ATRS)
- AUTOMATIC TURBINE TESTER (ATT)
B.
C.
PROTECTION SYSTEM
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HIERARCHY OF CONTROL
UNIT
CONTROL
GROUP CONTROL
(WHEN, HOW MANY,WHICH)
SUB-GROUP CONTRL-1
SUB-GROUP CONTRL-2
CONTROL INTERFACE
OPERATOR
ANALOG AND
BINARY
LOGS
CONTROL
ROOM
SIGNALS
UNIT CONTROL
AUTOMATION
CLOSED
LOOP
CONTROL
SIGNAL
CONDITIONING
ALALOG, BINARY
FUNCTIONAL
GROUP
CONTROL
PROTIVE
LOGICS
CONTROL INTERFACE
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PLANT INTERFACE
EQUIPMENT
SIGNAL TRANSMITTER
EQUIPMENT
PLANT (FIELD)
DRIVES
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FEATURES :
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ATRS STRUCTURE
OIL SYSTEM, VACUUM SYSTEM, TURBINE etc.
GC
SGC
SLC
CI9/23/15
SLC
CI
SGC
SGC
SLC
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ADVANTAGES OF ATRS
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ATRS
AUTOMATIC TURBINE RUN UP SYSTEM
Start up and Shutdown sequence performed in
reliable way
Protect drives and related auxiliaries
Uniform and sequential information to operator
about the process
Distinct information about the nature and
location of faults
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MONITOR &
STEP 01
BLOCKING TIME
START DRIVE A
DRIVE A ON
&
MONITOR &
STEP 02
BLOCKING TIME
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OPEN DMPR A
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Waiting Time :
It implies that the subsequent step will not be executed
unless the specified time elapses. If no waiting time is
specified, the next step gets executed as soon as the
enabling criteria are fulfilled.
Monitoring Time :
It is the time required for executing the command of any
step as well as the time required for appearance of criteria
for the next step. Under healthy conditions it should
happen within the specified time, otherwise an alarm is
initiated. Whenever there is uncertainty regarding the time
required for completing a particular task, such as
warming-up, pulling vacuum etc., the monitoring time is
blocked.
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FROM STEP 1
&
BYPASS CRITERION
EXAMPLE
1
&
02
&
PROGRAM LOOP
WAIT
50s
MO TIME
20s
COMMAND
1
2
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ATRS CONTROLS:
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SGC and
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1.
SGC-TURBINE :
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SGC-OIL SUPPLY :
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Sub-loop
Control
(SLC)
extraction pumps.
Starting ejector, if provided.
Main ejectors / vacuum
applicable).
Vacuum breaker.
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condensate
pumps
(as
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SGC-HPCF :
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SGC-HPCF :
Both CF PUMPS GET SWITCHED ONTHRU SLC. IN
CASE RUNNING PUMP DOES NOT DEVELOP THE
REQUIRED PRESS, THE STANDBY PUMP GETS
SWITCHED ON
AFTER GETTING THE REQUIRED CF PRESS SLC
HEATING IS PUT ON & CF CIRCULATION PUMP
WHICH FEEDS THE REGENERATION CKT IS ALSO
PUT ON. TEMP CONTOL VLV IS PUT IN AUTO MODE
TO REGULATE THE TEMP.
CF TEMP IN THE TANK IS MAINTAINED BETWEEN
55 TO 57 C BY SWITCHING ON/OFF THE CF
HEATER THRU THE SLC. IN CASE CF TEMP IN HTR
EXCEEDS > 65 C THE HEATER IS SWITCHED OFF
IN SHUTDOWN PROG ALL THE PUMPS ARE
SWITCHED OFF AND SLC IS PUT OFF. SLC HEATING
IS KEPT ON TO MAINTAIN THE TEMP REQUIRED
FOR THE NEXT
STARTUP.
Gyanendra
Sharma - NPTI Delhi
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SEAL
STEAM
CONTROL(SSC)
ELECTROMECHANICAL
HYDRAULIC
HYDRAULIC
CONTROL(EHC) CONTROL(MHC)
MANUAL
ON/OFF
TURBINE
TRIP
SYSTEM(TTS)
AUTO
ON/OFF
TURBINE
STRESS
EVALUATOR
LP WATER
INJECTION
SUBLOOP
LP-WATER
INJECTION
AUTOMATIC
SYNCHRONIZER
MANUAL
OPEN/CLOSE
GENERATOR
MAIN CKT.
BREAKER
SUBLOOP
DRAIN
VALVE
AUTO
ON/OFF
MANUAL
ON/OFF
THYRISTOR
VOLTAGE
REGULATOR(TVR)
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AUTOON/OFF
DRAIN
VALVES
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SGC-DISPLAY
4
3
1. PUSHBUTTON SHUTDOWN
2.PUSHBUTTON STARTUP OR OPERATION
3.PUSHBUTTON AUTOMATIC ON/OFF
4.LAMP SHUTDOWN PROGRAM
5.LAMP STARTUP OR OPERATION PROGRAM
6.LAMP AUTOMATIC OFF
7.LAMP AUTOMATIC ON
8.LAMP FAULT
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SLC-DISPLAY
2
1
1. PUSHBUTTON MANUAL ON/OFF
2.LAMP SLC OFF
3.LAMP FAULT
4.LAMP SLC ON
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DRIVE INTERFACE-DISPLAY
3
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ORDINAL SECTION
GENERAL
NAAANN
EXAMPLE
1MAJ15
AANNN
AP001
AANN
XB01
SIGNAL IDENTIFICATION
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PROTECTION SYSTEM
FOR
STEAM TURBINE
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TASK PERFORMED :
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ADVANTAGES :
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HYDRAULIC
TRIP SYSTEM
- OVER SPEED
TRIP DEVICE
1/2
- VACUUM TRIP
DEVICE
- HAND TRIP
LEVER(LOCAL)
1/2
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ELECTRICAL
TRIP SYSTEM
- MANUAL
REMOTE TRIP
( UCB)
- LOW VACUUM
TRIP
- LOW LUBE OIL
- FIRE PROT.
TRIP
-BRG METAL
TEMP
-AXIAL SHIFT
-HP/IP TOP/BOT
DIFF TEMP HI
EXTENDED
TURBINE PROT.
- LP EXH. STM.
TEMP. > MAX
PROT. CRITERIA
FROM OTHER AREA
-GENERATOR
PROTECTION
- MASTER FUEL
TRIP RELAY
ENERGISED
- BOILER
PROTECTION
OPTD.
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i)
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switch
in unit
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is
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THANK YOU
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