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2154943
Revision 5

CT Slip Ring Maintenance Manual

Copyrighte 1998, 1999, 2000, 2001 by General Electric Company

Operating Documentation

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

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2154943

D THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.

WARNING

D IF A CUSTOMERS SERVICE PROVIDER REQUIRES A LANGUAGE OTHER THAN


ENGLISH, IT IS THE CUSTOMERS RESPONSIBILITY TO PROVIDE TRANSLATION
SERVICES.
D DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE
MANUAL HAS BEEN CONSULTED AND IS UNDERSTOOD.
D FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE SERVICE
PROVIDER, OPERATOR OR PATIENT FROM ELECTRIC SHOCK, MECHANICAL OR
OTHER HAZARDS.

D CE MANUEL DE MAINTENANCE NEST DISPONIBLE QUEN ANGLAIS.

AVERTISSEMENT

D SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DANS UNE AUTRE


LANGUE QUE LANGLAIS, CEST AU CLIENT QUIL INCOMBE DE LE FAIRE
TRADUIRE.
D NE PAS TENTER DINTERVENTION SUR LES QUIPEMENTS TANT QUE LE
MANUEL SERVICE NA PAS T CONSULT ET COMPRIS.
D LE NON-RESPECT DE CET AVERTISSEMENT PEUT ENTRANER CHEZ LE
TECHNICIEN, LOPRATEUR OU LE PATIENT DES BLESSURES DUES DES
DANGERS LECTRIQUES, MCANIQUES OU AUTRES.

WARNUNG

D DIESES KUNDENDIENSTHANDBUCH EXISTIERT NUR IN


ENGLISCHER SPRACHE.
D FALLS EIN FREMDER KUNDENDIENST EINE ANDERE SPRACHE BENTIGT, IST
ES AUFGABE DES KUNDEN FR EINE ENTSPRECHENDE BERSETZUNG ZU
SORGEN.
D VERSUCHEN SIE NICHT, DAS GERT ZU REPARIEREN, BEVOR DIESES
KUNDENDIENSTHANDBUCH NICHT ZU RATE GEZOGEN UND VERSTANDEN
WURDE.
D WIRD DIESE WARNUNG NICHT BEACHTET, SO KANN ES ZU VERLETZUNGEN DES
KUNDENDIENSTTECHNIKERS, DES BEDIENERS ODER DES PATIENTEN DURCH
ELEKTRISCHE SCHLGE, MECHANISCHE ODER SONSTIGE GEFAHREN
KOMMEN.

D ESTE MANUAL DE SERVICIO SLO EXISTE EN INGLS.

AVISO

D SI ALGN PROVEEDOR DE SERVICIOS AJENO A GEMS SOLICITA UN IDIOMA QUE


NO SEA EL INGLS, ES RESPONSABILIDAD DEL CLIENTE OFRECER UN SERVICIO
DE TRADUCCIN.
D NO SE DEBER DAR SERVICIO TCNICO AL EQUIPO, SIN HABER CONSULTADO Y
COMPRENDIDO ESTE MANUAL DE SERVICIO.
D LA NO OBSERVANCIA DEL PRESENTE AVISO PUEDE DAR LUGAR A QUE EL
PROVEEDOR DE SERVICIOS, EL OPERADOR O EL PACIENTE SUFRAN LESIONES
PROVOCADAS POR CAUSAS ELCTRICAS, MECNICAS O DE OTRA
NATURALEZA.

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

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2154943

ATENO

D ESTE MANUAL DE ASSISTNCIA TCNICA S SE ENCONTRA


DISPONVEL EM INGLS.
D SE QUALQUER OUTRO SERVIO DE ASSISTNCIA TCNICA, QUE NO A GEMS,
SOLICITAR ESTES MANUAIS NOUTRO IDIOMA, DA RESPONSABILIDADE DO
CLIENTE FORNECER OS SERVIOS DE TRADUO.
D NO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO
COMPREENDIDO ESTE MANUAL DE ASSISTNCIA TCNICA.

D O NO CUMPRIMENTO DESTE AVISO PODE POR EM PERIGO A SEGURANA DO


TCNICO, OPERADOR OU PACIENTE DEVIDO A CHOQUES ELTRICOS,
MECNICOS OU OUTROS.

AVVERTENZA

D IL PRESENTE MANUALE DI MANUTENZIONE DISPONIBILE


SOLTANTO IN INGLESE.
D SE UN ADDETTO ALLA MANUTENZIONE ESTERNO ALLA GEMS RICHIEDE IL
MANUALE IN UNA LINGUA DIVERSA, IL CLIENTE TENUTO A PROVVEDERE
DIRETTAMENTE ALLA TRADUZIONE.
D SI PROCEDA ALLA MANUTENZIONE DELLAPPARECCHIATURA SOLO DOPO AVER
CONSULTATO IL PRESENTE MANUALE ED AVERNE COMPRESO IL CONTENUTO.
D NON TENERE CONTO DELLA PRESENTE AVVERTENZA POTREBBE FAR
COMPIERE OPERAZIONI DA CUI DERIVINO LESIONI ALLADDETTO ALLA
MANUTENZIONE, ALLUTILIZZATORE ED AL PAZIENTE PER FOLGORAZIONE
ELETTRICA, PER URTI MECCANICI OD ALTRI RISCHI.

GE MEDICAL SYSTEMS

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IMPORTANT! . . . X-RAY PROTECTION


X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein contained should be
thoroughly read and understood by everyone who will use the equipment before you attempt to place this
equipment in operation. The General Electric Company, Medical Systems Group, will be glad to assist and
cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the useful beam, no
practical design of equipment can provide complete protection. Nor can any practical design compel the operator to take
adequate precautions to prevent the possibility of any persons carelessly exposing themselves or others to radiation.
It is important that everyone having anything to do with x-radiation be properly trained and fully acquainted with the
recommendations of the National Council on Radiation Protection and Measurements as published in NCRP Reports
available from NCRP Publications, 7910 Woodmont Avenue, Room 1016, Bethesda, Maryland 20814, and of the
International Commission on Radiation Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, Medical Systems Group, its agents, and
representatives have no responsibility for injury or damage which may result from improper use of the equipment.
Various protective material and devices are available. It is urged that such materials or devices be used.

    



 
All electrical installations that are preliminary to positioning of the equipment at the site prepared for the equipment shall be
performed by licensed electrical contractors. In addition, electrical feeds into the Power Distribution Unit shall be performed by
licensed electrical contractors. Other connections between pieces of electrical equipment, calibrations, and testing shall be
performed by qualified GE Medical personnel. The products involved (and the accompanying electrical installations) are highly
sophisticated, and special engineering competence is required.
In performing all electrical work on these products, GE will use its own specially trained field engineers. All of GEs electrical
work on these products will comply with the requirements of the applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GEs field engineers, personnel of third-party service
companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.

GE MEDICAL SYSTEMS

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DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent, have notation damage in shipment
written on all copies of the freight or express bill before delivery is accepted or signed for by a General Electric
representative or a hospital receiving agent. Whether noted or concealed, damage MUST be reported to the carrier
immediately upon discovery, or in any event, within 14 days after receipt, and the contents and containers held for
inspection by the carrier. A transportation company will not pay a claim for damage if an inspection is not requested within
this 14 day period.
Call Traffic and Transportation, Milwaukee, WI (414) 8273449 / 8*2853449 immediately after damage is found. At this
time be ready to supply name of carrier, delivery date, consignee name, freight or express bill number, item damaged and
extent of damage.
Complete instructions regarding claim procedure are found in Section S of the Policy & Procedure Bulletins.

OMISSIONS & ERRORS


GE personnel, please use the GEMS CQA Process to report all omissions, errors, and defects in this documentation.
Customers, please contact your GE Sales or Service represenatives.

CAUTION
Do not use the following devices near this equipment. Use of these devices near this equipment could cause
this equipment to malfunction.
Devices not to be used near this equipment:
Devices which intrinsically transmit radio waves such as; cellular phone, radio transceiver, mobile radio transmitter,
radiocontrolled toy, etc.
Keep power to these devices turned off when near this equipment.
Medical staff in charge of this equipment is required to instruct technicians, patients and other people who may be around
this equipment to fully comply with the above regulation.

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

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2154943

REVISION HISTORY
REV
0
1
2
3
4
5

DATE

. . . . . . Apr. 1, 1996
. . . . . May. 20, 1996
. . . . . . Jan. 1, 1997
. . . . . Jun. 18, 1998
. . . . . June 14, 2000
. . . . . Apr. 20, 2001

PRIMARY REASON FOR CHANGE


...
...
...
...
...
...

Initial Release
Periodic changes
Periodic changes
Periodic changes
The use of cleaning Pad is prohibited.
Added KYOUEI Brush.

LIST OF EFFECTIVE PAGES


PAGE

REV

Title page . . . . . . . . . . 5
Warning Label(a to d) 3
A .................. 5
B . . . . . . . . . . . . . . blank
i to ii . . . . . . . . . . . . . . . 5

PAGE

REV

Section 1
11 to 16 . . . . . . . . . . 5
Section 2
21 to 25 . . . . . . . . . . 5
26 . . . . . . . . . . . . blank

PAGE

REV

PAGE

REV

Section 3
31 to 313 . . . . . . . . . 5
314 . . . . . . . . . . . blank

Section 5
51 to 519 . . . . . . . . . 4
520 . . . . . . . . . . . blank

Section 4
41 to 456 . . . . . . . . . 5

Section 6
61 to 612 . . . . . . . . . 4

PAGE

REV

Tab APPENDIX
A1 to A4 . . . . . . . . . 3

Blank/Rear Cover . . .

GE MEDICAL SYSTEMS

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TABLE OF CONTENTS

SECTION

PAGE

SECTION 1 SLIP RING TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


11
12
13
14
15

11

Distinction the Gantry covers among EMC100 type, EMC80 type and NO EMC type
Distinction the Ring between Panel type and Stainless type . . . . . . . . . . . . . . . . . . . . .
Distinction the Brush Assy between ETC/KYOUEI type and B.T.B type . . . . . . . . . . .
Distinction the Gantry Interface board between DTR board and DTR2 board . . . . . .
Distinction the Gantry Interface board among
STRR(early) board, STRR(late) board and STRR2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12
13
14
15

SECTION 2 CAUTION and MAINTENANCE PROHIBIT ITEMS . . . . . . . . . . . . . . . . . . . . .

21

21
22

16

CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE PROHIBIT ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21
23

SECTION 3 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

31
32
33

MAINTENANCE CYCLE AND ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


SCATTERED POWDER CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIGNAL SLIP RING CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
331 Signal Slip Ring Wiping (Panel Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
332 Signal Slip Ring Cleaning (Stainless Type) . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIGNAL BRUSH CONTACT SURFACE CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER RING CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER BRUSH WEAR POWDER CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FG BRUSH CLEANING (EMC100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31
32
34
34
36
37
39
312
313

SECTION 4 REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41

34
35
36
37

41

42
43
44

45
46
47

SLIP RING COVER REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


411 EMC100 Type Slip Ring Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
412 EMC80 Type Slip Ring Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
413 No EMC Type Slip Ring Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIGNAL BRUSH REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER BRUSH REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIGNAL SLIP RING REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
441 Signal Slip Ring Replacement (Panel TypeEMC100, EMC80) . . . . . . . . .
442 Signal Slip Ring Replacement (Panel TypeNo EMC) . . . . . . . . . . . . . . . . .
443 Signal Slip Ring Replacement (from Stainless Type to Panel Type) . . . . . .
POWER RING REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FG BRUSH ASSY REPLACEMENT (EMC100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT BRUSH ASSY REPLACEMENT (EMC100) . . . . . . . . . . . . . . . . . . . . . . . . .

41
41
44
45
46
410
414
414
425
430
448
454
456

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TABLE OF CONTENTS (CONTINUED)

SECTION

PAGE

SECTION 5 CHECK AND TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


51
52

51

SIGNAL BRUSH WEAR CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


SIGNAL RING BRUSH CONTACT CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
521 Signal Ring Brush Contact Check (Panel Type) . . . . . . . . . . . . . . . . . . . . .
522 Signal Ring Brush Contact Check (Stainless Type) . . . . . . . . . . . . . . . . . .
SIGNAL BRUSH SHORT CIRCUIT CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
531 Signal Brush Short Circuit Check (Panel Type) . . . . . . . . . . . . . . . . . . . . . . . .
532 Signal Brush Short Circuit Check (Stainless Type) . . . . . . . . . . . . . . . . . . . . .
POWER BRUSH WEAR CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FG BRUSH WEAR CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAS TRANSFER TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEST SCAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51
53
53
58
512
512
514
515
517
518
519

SECTION 6 BASIC TROUBLE SHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

61

53

54
55
56
57

61
62
63
64

ERROR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLE SHOOTING FLOW CHART USING ERROR CODE . . . . . . . . . . . . . . . . .
TROUBLE SHOOTING FLOW CHART USING HEARING SENSE . . . . . . . . . . . . . .
SLIP RING AGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ii

61
62
63
64

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SECTION 1 SLIP RING TYPE


You must know which Slip Ring Type is your CT system, before shooting the trouble, maintenance.
However, there are many kinds and units among the Slip Ring and the Brush and others.
Investigate and classify your CT system using table 11.
When you classify the CT system using table 11, the way of distinction is described section 1-1, 1-2, 1-3, 1-4.

Table 11
Distinction
System

Slip Ring Type


Slip Ring Cover
(*1)

Slip Ring (*2)

EMC 100 TYPE

PANEL
TYPE

EMC 80 TYPE

PANEL
TYPE

STANDARD

PANEL
TYPE

Signal Brush
(*3)

Interface BD
(Rotational)
(*5)

Slip Ring
Type

B.T.B

DTRE

ETC / KYOUEI

DTRE

B.T.B

DTRE

ETC / KYOUEI

DTRE

B.T.B

DTR2

ETC / KYOUEI

DTR2

NO EMC TYPE
STAINLESS

B.T.B

DTR
DTR2

EXTRA (*6)

NO EMC TYPE

PANEL
TYPE

Interface BD
(Stationary)
(*4)

ETC / KYOUEI

DTR

ETC / KYOUEI

DTR2

C
D
E
F

STRR (early)

STRR (late)

STRR2

STRR (early)

STRR (late)

STRR2

(*1) : THE DISTINCTION IS SHOWN AS SECTION 1-1.


(*2) : THE DISTINCTION IS SHOWN AS SECTION 1-2.
(*3) : THE DISTINCTION IS SHOWN AS SECTION 1-3.
(*4) : THE DISTINCTION IS SHOWN AS SECTION 1-4.
(*5) : THE DISTINCTION IS SHOWN AS SECTION 1-5.
(*6) : EXTRA SYSTEM HAS REPLACED SIGNAL SLIP RING FROM STAINLESS RING TO PANEL RING.

11

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DISTINCTION THE GANTRY COVERS AMONG EMC 100 TYPE, EMC 80 TYPE AND NO EMC TYPE

There are three types of the Gantry cover.


1.

Switch OFF the Rotateswitch at the rear Gantry base.

2.

Remove the Gantry rear cover.

3.

Check the Gantry rear side (see illustration 11).


Illustration 11

Gantry Covers

EMC 100
TYPE

EMC 80 TYPE

NO EMC
TYPE

SLIP RING COVER


AT POWER BRUSH

SLIP RING COVER


EXISTENCE

NO SLIP RING COVER


EXISTENCE

FRAME GND
BRUSH

FRAME GND BRUSH


NO EXISTENCE

FRAME GND BRUSH


EXISTENCE

12

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DISTINCTION THE RING BETWEEN PANEL TYPE AND STAINLESS TYPE

There are two(2) types of the Slip Ring.


1.

Switch OFF the Rotateswitch at the rear Gantry base.

2.

Remove the Gantry rear cover.

3.

Check the signal slip ring at the Gantry rear side (see illustration 12).
Illustration 12

Slip Ring (Panel and Stainless)

GANTRY REAR VIEW

PANEL TYPE
RESIN COLOR : CREAM COLOR
STAINLESS TYPE RESIN COLOR : BLACK COLOR

13

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DISTINCTION THE BRUSH ASSY BETWEEN ETC/KYOUEI TYPE AND B.T.B TYPE

Basically, there are two types of brush assy.


1.

Switch OFF the Rotateswitch at the rear Gantry base.

2.

Remove the Gantry rear cover.

3.

Remove only the Slip Ring cover where is installed upper the Signal Brush assy. The location is as follows ( illustration 13).
Illustration 13

Signal Brush Location


GANTRY REAR VIEW
SIGNAL
BRUSH

4.

Check the MANUFACTURED DATE PRINT or the joint solder between the tip and plate on the Signal Brush assy
(see illustration 14).
Illustration 14

Signal Brush (B.T.B and ETC/KYOUEI)

MANUFACTURED DATE PRINT

WHITE
PAINT

EXIST

ETC/KYOUEI
TYPE
JOINT SOLDER

NOEXIST

FLAT

THE TIP JOINT SOLDER SHAPE

BALL

FLAT

BALL

B.T.B TYPE

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DISTINCTION THE GANTRY INTERFACE BOARD BETWEEN DTR BOARD AND DTR2 BOARD

The distinction between DTR board and DTR2 board is required to remove the DAS top cover.
1.

Remove the DAS top cover. Refer to the each system Component Replacement manual.

2.

Check the Silk Print which is printed either DTR or DTR2.


Illustration 15

Signal Interface Board (DTR and DTR2)

REAR DAS TOP COVER


DAS ASSY
DETECTOR

ADC
ASSY

OFST
COMP
ASSY

CIF
ASSY

DAS REAR
VIEW

15

DTR2 BOARD TYPE

SILK PRINT : DTR


ASSY

DTR BOARD TYPE

SILK PRINT : DTR2 ASSY

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1-5 DISTINCTION THE GANTRY INTERFACE BOARD AMONG STRR(EARLY) BOARD AND STRR(LATE)
BOARD AND STRR2
1.

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

2.

Remove the Gantry covers (left, right, rear and front).


SAFETY SWITCHES (3)

3.

Attach the safety switch bracket to the right side of Gantry.


BRACKET
FRONT VIEW FROM
TABLE

4.

Switch ON the Rotate switch at the rear Gantry base.

5.

Set the Gantry to 1 oclock position and lower the table to the lowest position.

6.

Switch OFF the Rotate switch at the rear Gantry base.

7.

Remove the four nuts and the back side cover (see illustration 16).

8.

Check the Parts # Silk Print which is printed either P9183YD or 2109655 or P9183YN (see illustration 16).
Illustration 16

Signal Interface Board (DTR and DTR2)

GANTRY FRONT VIEW(RIGHT SIDE)

FOUR NUTS
BACK COVER

INTERFACE BOAD

PARTS NO.

STRR (EARLY TYPE)

P9183YD

STRR (LATE TYPE)

2109665

STRR2

P9183YN

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SECTION 2 Caution and Maintenance Prohibit Items

2-1

CAUTION

WARNING!
ELECTROCUTION!! THERE IS A LIVE CURRENT RUNNING THROUGH THE
GANTRY SLIP RING POWER BRUSHES, DO NOT SERVICE THE GANTRY SLIP
RINGS WITHOUT TURNING OFF ROTATE, XG(SAFETY LOOP),
SLIP RING115V BREAKERS.

Rotate

XG
Table/Tilt
(Safety Loop)

Control

Slip Ring
115V
(DAS/
DET)

CAUTION
Exercise caution when working with slip ring components to avoid contact, inhalation, and
ingestion of slip ring brush powder.
Use Gloves : Large size :46194427P400, XLarge size :46194427P401
Do NOT remove gloves near an exposed slip ring. The powder inside the glove can
contaminate the ring.
Use a HEPA Vacuum Cleaner : 46297933P1 to remove brush black powder (dust).

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CAUTION (continued)

CAUTION
There are small projections at the thin ground ring (see illustration) and at the left edge of the
slip ring panel. Take care not to be hurt during the slip ring cleaning.

PROJECTION

PROJECTION

GROUND RING

CAUTION
Use the Gloves not to be hurt, when you are performing the maintenance on the Slip Ring and
Brush.

22

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MAINTENANCE PROHIBIT ITEMS

DO NOT HANDLE THE SLIP RING SURFACE AND BRUSHES WITHOUT


GLOVES.

DO NOT INSTALL THE ETC/KYOUEI BRUSH TO THE STAINLESS SIGNAL SLIP RING. OTHERWISE, YOU MUST REPLACE THE SLIP RING
ASSY.

DO NOT WIPE THE ETC/KYOUEI BRUSH, B.T.B BRUSH USING LIQUID CLEANER.

DO NOT FILE THE ETC/KYOUEI BRUSH USING SAND PAPER.

DO NOT TOUCH STAINLESS SIGNAL SLIP RING SURFACE.


(EXCEPT FOR ON SITE AGING)

DO NOT WIPE THE STAINLESS SIGNAL SLIP RING USING LIQUID


CLEANER. (EXCEPT FOR ON SITE AGING)

DO NOT FILE THE STAINLESS SIGNAL SLIP RING USING SAND


PAPER. (EXCEPT FOR ON SITE AGING)

DO NOT CLEAN UP THE POWER SLIP RING, SIGNAL SLIP RING


WITHOUT REMOVING THE SIGNAL BRUSH ASSY.

DO NOT CLEAN UP THE SIGNAL SLIP RING WITHOUT REMOVING


THE SIGNAL BRUSH ASSY.

10 DO NOT REINSTALL THE OLD ETC/KYOUEI BRUSH, WHEN THE


SIGNAL SLIP RING IS REPLACED. USE NEW ETC/KYOUEI BRUSH.
BECAUSE THE NEW ETC/KYOUEI BRUSH IS INCLUDED IN THE SIGNAL SLIP RING PARTS.

23

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MAINTENANCE PROHIBIT ITEMS (continued)

11 DO NOT LOOSEN THE FOLLOWING SCREWS:

GANTRY REAR VIEW

SIGNAL BRUSH
ASSY

DO NOT
LOOSEN THESE
SCREWS

Note
Do NOT loosen any screws except of Allow Label

screws.

Note
When the slip ring $ brush alignment is NOT correctly adjusted, these screws are must be
loosened.
Note
Loosen these screws, only when you replace STAINLESS RING with PANEL TYPE RING.

24

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MAINTENANCE PROHIBIT ITEMS (continued)

12 DO NOT LOOSEN THE FOLLOWING SCREWS:

GANTRY REAR VIEW

POWER BRUSH ASSY

DO NOT
LOOSEN THESE
SCREWS

Note
Do NOT loosen any screws except of Allow Label

screws.

Note
When the slip ring $ brush alignment is NOT correctly aligned, these screws must be
loosened.
Note
Loosen these screws, only when you replace STAINLESS RING with PANEL TYPE RING.

25

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SECTION 3 MAINTENANCE

3-1

MAINTENANCE CYCLE AND ITEMS

Table 31 shows the GE YMS recommended MAINTENANCE CYCLE and ITEMS.

Table 31
Gantry
Revolutions

Recommended Maintenance Cycle and Items

Signal Slip Ring


Signal Brush
Every 300K
or
4 Months

Brush Type
Reference
Section A B C D E F G H I J K L

Check Items

Power Slip Ring


Power Brush

FG Brush assy

Cleaning

3-3

Cleaning

3-4

Wear Check

5-1

Cleaning

3-5

Cleaning

3-6

Wear Check

5-4

Cleaning

3-7

Wear Check

5-5

D D D D D D D D D D D D

D D

Every 500K
(or 6 Months)

Clean Scattered Powder

3-2

Every 900K
(or 12 Months)

Replace Contact Brush assy

4-7

D D

Every 1000K
(or 12 Months)

Clean Scattered Powder

3-2

31

D D D

D D

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SCATTERED POWDER CLEANING

NOTICE
Do NOT remove the Power brush Assy and Signal brush main support.
Special Equipment
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Kim Wipe (2254011)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

Remove the Gantry covers (Left, Right, Front and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove the signal brush assy. (Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

Remove ALL of the slip ling covers, if the system has the slip ring cover at the Gantry rear side.
(Refer to Section 4-1 SLIP RING COVER REMOVAL)

Using the Vacuum Cleaner, clean the followings until they do NOT have black powder.
D Inner side of the cone portion of the front Gantry cover
D Inner side of the cone portion of the rear Gantry cover
D Gantry rear lower side (especially, lower ring cover stays and lower cable duct cover)
D All of the inner side of the slip ring covers (removed in step 5)
D Power rings
FRONT AND REAR GANTRY COVER

POWER RINGS





INNER SIDE OF
CONE

GANTRY REAR LOWER SIDE

32





ALL OF INNER SIDE
OF RING COVERS

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2154943

SCATTERED POWDER CLEANING (continued)


Using a dry Kim Wipe, clean the following until they do NOT have black powder.
D Detector groove (Input surface of Xray beam)
D Myler ring inside
DETECTOR GROOVE

MYLER RING INSIDE

33

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SIGNAL SLIP RING CLEANING

3-3-1

Signal Slip Ring Wiping (Panel Type)

Special Equipment
D Alcohol (2254012)
D Kim Wipe (2254011)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.

NOTICE
Do NOT be performed on the stainless type Slip Ring.
1

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove only the slip ring cover which covers the Signal Brush Assy, if the system has the slip ring cover at the
Gantry rear side. (Refer to Section 4-1 SLIP RING COVER REMOVAL)

Remove the signal brush assy. (Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

Switch ON the Rotate , Table/Tilt and Control switches and turn OFF the XG and Slip Ring switches
at the rear Gantry base.

CAUTION
TAKE CARE NOT TO BE HURT DURING THE SLIP RING CLEANING.
There are small projections at the thin ground ring (see illustration) and at the left edge of the
slip ring panel.

PROJECTION

PROJECTION

GROUND RING

34

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Signal Slip Ring Wiping (Panel Type) (continued)

Rotate the Gantry automatically.


To set at the slowest speed, set the TGP Service Switches to MNL, FIX, SPD0, SLOW, CONT in this order.
Immediately the ABT/SVE/FIX switch is set to the FIX position, the Gantry will starts to rotate.
Illustration 32

TGP Service Switches


SWITCHING ORDER

4
TGP BOARD

SYS

MNL

5
ABT

FIX

SPD2

SPD0

FAST

SLOW

CONT

90_

Wipe off the signal slip ring surface using Kim Wipe with alcohol by rotating the Gantry at slowest speed
(see illustration 33).
Illustration 33

Signal Brush Wiping (or Cleaning) Point

GANTRY REAR VIEW

WIPING (OR CLEANING) POINT

Wipe off the signal slip ring surface using dry Kim Wipe by rotating the Gantry at slowest speed.
(For removing the remaining alcohol.) (see illustration 33).

10

Make sure that all slip ring surface is dry. Otherwise, there are some liquid on the slip ring surface and the the
contact between the slip ring and the brush assy will be bad.

35

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Signal Slip Ring Cleaning (Stainless Type)

Special Equipment
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Kim Wipe (2254011)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove the signal brush assy. (Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

Switch ON the Rotate , Table/Tilt and Control switches and turn OFF the XG and Slip Ring switches
at the rear Gantry base.

Rotate the Gantry automatically (see illustration 32).


To set at the slowest speed, set the TGP Service Switches to MNL, FIX, SPD0, SLOW, CONT in this order.
Immediately the ABT/SVE/FIX switch is set to the FIX position, the Gantry will starts to rotate.

Clean the signal slip ring surface using the Vacuum Cleaner by rotating the Gantry at slowest speed
(see illustration 33).

36

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SIGNAL BRUSH CONTACT SURFACE CLEANING

There are two(2) types of the Signal Brush.

Special Equipment
D Sand Paper : U0042BF (For B.T.B Type Signal Brush Only)
D Kim Wipe : 2254011 (For ETC/KYOUEI Type Signal Brush Only)
D Oscilloscope
D 1.5 V battery (Type D)

D Battery Holder : P9180GM


D TieWraps
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove only the slip ring cover which covers the Signal Brush Assy, if the system has the slip ring cover at the
Gantry rear side. (Refer to Section 4-1 SLIP RING COVER REMOVAL)

CAUTION
Do NOT touch the slip ring surfaces and signal brushes !

Remove the SIgnal Brush Assy. (Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

CAUTION
Do NOT touch the slip ring surfaces and signal brushes !

NOTICE
Do NOT bend the spring plate of the brush tip.

37

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6

2154943

SIGNAL BRUSH CONTACT SURFACE CLEANING (continued)


Check visually if any carbon track, black powder are attached to all brushes. If it is, perform the followings:
Illustration 34

Signal Brush Surface

CARBON
TRACK
BLACK POWDER

For B.T.B Type Signal Brush :


Slightly file off the brush surface using the Sand Paper (U0042BF) to expose a fresh, new surface.
For ETC/KYOUEI Type Signal Brush :
Slightly blow off the brush surface using dry Kim Wipe.

NOTICE
Do NOT file off, rubbing the Signal Brush surface.
8

Verify that all brush tips have no carbon tracks, black powder then install the brush Assy.

Perform SIGNAL RING BRUSH CONTACT CHECK.


It depends on Slip Ring Type and Interface board type.
Refer to either
For B.T.B Type Signal Brush :
D 5-2-1 Signal Ring Brush Contact Check (PANEL TYPE) or
D 5-2-2 Signal Ring Brush Contact Check (STAINLESS TYPE)
For ETC/KYOUEI Type Signal Brush :
D 5-2-1 Signal Ring Brush Contact Check (PANEL TYPE)

38

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2154943

POWER RING CLEANING

Special Equipment
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Resurfacer : P9183SU
D Flexible Abrasive : P9183SV
D Kim Wipe (2254011)
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Gloves : Large size :46194427P400, XLarge size :46194427P401
D Alcohol (2254012)
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.

CAUTION
Possible irreparable damage!
The inner signal slip rings are very sensitive, never touch or apply any abrasive, or other
cleaning material, to the signal slip rings. See Illustration 35 .
Perform the power slip ring cleaning procedure very carefully, otherwise irreparable damage
will result.

CAUTION
Handle the power brushes carefully since they are fragile (made of graphite).
Keep grease or dust away from the brushes as these materials will considerably deteriorate
the life and performance of the brushes.

39

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2154943

POWER RING CLEANING (continued)

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove only the slip ring cover which covers the Signal Brush Assy, if the system has the slip ring cover at the
Gantry rear side. (Refer to Section 4-1 SLIP RING COVER REMOVAL)

Switch ON the service switch on the SUB board near the TGP board.

Rotate the gantry by hand until the effected sections of the power slip rings, the sections with black projections,
reach the power brush position, and use the Resurfacer (P9183SU) and the Flexible Abrasive (P9183SV) to
scrape clean the rings, in the following way (see illustration 35):
a. Remove the Signal Brush Assy. (Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)
b. Scrape off black projections from the rings using the resurfacer, until the ring surface is leveled; checking this
by touching your finger on the surface.
c. Clean the scraped surfaces using the abrasive to remove filings/powder.
d. The flexible abrasive will soon turn black with use. Cut away the blackened surface to expose a fresh, new
surface and continue scraping clean the power slip rings.
e. Clean up the dust using Vacuum Cleaner.
f. Wipe the power slip ring using Kim Wipe with alcohol.
g. Clean the power slip ring using the dry Kim Wipe.
Illustration 35

Power Ring Cleaning Point

115 V

CLEANING POINT

310

GND

550 V

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

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3-5

2154943

POWER RING CLEANING (continued)

Switch OFF the service switch on the SUB board near the TGP board.

Switch ON the Rotate , Table/Tilt and Control switches and turn OFF the XG and Slip Ring switches
at the rear Gantry base.

Rotate the Gantry automatically.


To set at the slowest speed, set the TGP Service Switches to MNL/FIX/SPD0/SLOW/CONT in this order. Immediately the ABT/SVE/FIX switch is set to the FIX position, the Gantry will starts to rotate (see illustration 32).

10

Clean the power slip ring surface using Vacuum Cleaner during the Gantry rotation (see illustration 35).

311

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2154943

POWER BRUSH WEAR POWDER CLEANING

Special Equipment
D Kim Wipe (2254011)
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Remove the Power Brush Assy. (Refer to Section 4-3 POWER BRUSH REPLACEMENT)

Use dry Kim Wipe / Vacuum cleaner to clean the filings/powder from the ring side of the power holder base and
power brush guides (see illustration 36).

NOTICE
Do NOT touch the slip ring surfaces
Illustration 36

Power Brush Assy

GANTRY REAR VIEW

PLASTIC COVER

312

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2154943

FG BRUSH CLEANING (EMC 100)

Special Equipment
D Kim Wipe (2254011)
D Sand Paper : U0042BF
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Remove all FG brushes from the Gantry. Refer to FG Brush Assy Replacement

Check visually if any carbon track, black powder are attached to brushes.
Illustration 37

FG Brush Surface

CARBON
TRACK
BLACK POWDER

Remove any carbon tracks and black powder from the brush using a dry Kim Wipe or Sand Paper : U0042BF.

NOTICE
Do NOT bend the spring plate of the brush tip.
4

Verify that all brush tips have no carbon tracks, black powder then install the brush Assy.

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314

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SECTION 4 REPLACEMENT
4-1

SLIP RING COVER REMOVAL

4-1-1

EMC 100 Type Slip Ring Cover Removal

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right, Front and Rear).

Attach the safety switch bracket to the right side of Gantry.

Perform the following job according to CT System (see illustration 41):


For CT Legato / Sytec SRi systems
a. Remove the four nuts and loosen the two nuts from the right side of the outer ring cover.
b. First remove the sub cover, then remove right side of the outer ring cover to access the inner slip ring covers.
For CT other systems
a. Remove the six nuts from the right side of the outer ring cover.
b. Loosen the two nuts from the right side of the outer ring cover, then remove the outer ring cover.
Illustration 41

Outer Ring Cover (Right Side)

GANTRY FRONT VIEW

OUTER RING COVER

OUTER RING COVER

NUTS
4 NUTS

SUB COVER
TWO NUTS
(LOOSEN, DO NOT REMOVE)

CT Legato/ Sytec SRi only

41

TWO NUTS
(LOOSEN, DO NOT REMOVE)

CT other Systems

GE MEDICAL SYSTEMS

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2154943

EMC 100 Type Slip Ring Cover Removal (continued)

Remove the right side ring cover from the rear view, 14 nuts.

Remove the left side ring cover from the rear view, 10 nuts.

Remove the upper slip ring cover, 23 nuts.

Remove the lower slip ring cover with rear cover holder, 8 nuts and 3 Allen screws.
Illustration 42

Ring Cover

UPPER RING COVER


FOR SYSTEM EMC100 : 23 NUTS (8mm)
FOR SYSTEM EMC 80 : 8 NUTS (8mm)

RIGHT SIDE COVER


FOR SYSTEM EMC100 : 14 NUTS (8mm)
FOR SYSTEM EMC 80 : 10 NUTS (8mm)

LEFT SIDE COVER


10 NUTS (8mm)

SIGNAL
BRUSH COVER

POWER
BRUSH COVER

LOWER RING COVER


8 NUTS (8mm) and 3 SCREWS

3 ALLEN SCREWS (4mm)


GANTRY REAR VIEW

42

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2154943

EMC 100 Type Slip Ring Cover Removal (continued)

NOTICE
When the right and left side covers are installed, they are set over the tabs of the upper and
lower covers (see illustration below).
Illustration 43

Right and Side Cover Installation

UPPER COVER

GANTRY REAR VIEW


UPPER COVER

SIDE COVER
LEFT SIDE
COVER

RIGHT
SIDE COVER

LOWER COVER

NOTICE
When all slip ring covers are installed, verify if there is no strange noise during the Gantry
rotation by hand.
Illustration 44

Slip Ring Cover Installation

OUTER COVER

INNER COVER

NO INTERFERENCE NOISE

43

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2154943
EMC 80 Type Slip Ring Cover Removal

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right, Front and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove the following covers (see illustration 42) :


D
D
D
D
D
D

Signal Brush Cover . . . . . . . . . . . . . . . . . .


Power Brush Cover . . . . . . . . . . . . . . . . . .
Right Side Ring Cover . . . . . . . . . . . . . . .
Left Side Ring Cover . . . . . . . . . . . . . . . .
Upper Rear Slip Ring Cover . . . . . . . . .
Lower Rear Slip Ring Cover . . . . . . . . .

Seven Nuts
Eight Nuts and Two Screws
Ten Nuts
Ten Nuts
Eight Nuts
Eight Nuts and Three Allen Screws

NOTICE
When the right and left side covers are installed, they are set over the tabs of the upper and
lower covers (see illustration 43).

NOTICE
When all slip ring covers are installed, verify if there is no strange noise during the Gantry
rotation by hand (see illustration 44).

44

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2154943
NO EMC Type Slip Ring Cover Removal

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right, Front and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove the following covers (see illustration 45) :


D Upper Rear Slip Ring Cover . . . . . . . . . Sixteen Nuts(8mm) and Four Allen Screws(4mm)
D Lower Rear Slip Ring Cover . . . . . . . . . Sixteen Nuts(8mm) and Three Allen Screws(4mm)
Illustration 45

Ring Cover (No EMC)


4 ALLEN SCREWS (4mm)

UPPER REAR RING COVER


16 NUTS (8mm)

POWER
BRUSHES

SIGNAL
BRUSHES

LOWER REAR RING COVER


16 NUTS (8mm)
3 ALLEN SCREWS (4mm)
GANTRY REAR VIEW

NOTICE
When all slip ring covers are installed, verify if there is no strange noise during the Gantry
rotation by hand (see illustration 44).

45

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2154943

SIGNAL BRUSH REPLACEMENT

There are three(3) types of the Signal Brush (B.T.B, ETC and KYOUEI).
B.T.B (2143818)

ETC (2148394)

KYOUEI (2274988)

NOTICE
Do NOT install the ETC and KYOUEI brushes to the Stainless Slip Ring. Otherwise, you must
replace the Ring.

Special Equipment
D Kim Wipe (2254011)
D Alcohol (2254012)
D Sand Paper : U0042BF (For B.T.B Type Signal Brush Only)
D Oscilloscope
D 1.5 V battery (Type D)

D Battery Holder : include in P9180GM


D TieWraps
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove ALL of the slip ling covers, if the system has the slip ring cover at the Gantry rear side.
(Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !

46

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5

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SIGNAL BRUSH REPLACEMENT (continued)


Remove the two cable connectors, two fiber optic connectors and 20 screws (illustration 46) on the STRS board,
then remove the STRS board.
Note
The Adjust Plates underneath the signal brush assemblies have been carefully aligned.
Do NOT loosen or remove the screws holding these plates.
Note
There are two kinds of signal brush assys. But the replacement is quite same.

DOUBLE BRUSH TYPE:


STRS
BOARD

SINGLE BRUSH TYPE:

SLIP RING

STRS
BOARD

SIGNAL BRUSH ASSY

SIGNAL BRUSH ASSY

SLIP RING

Remove the four screws B and then remove the two signal brush assys (see illustration 46).
Illustration 46

Signal Brush Assy

GANTRY REAR VIEW

SIGNAL BRUSH ASSY

FIBER OPTIC
CONNECTORS

20 SCREWS

SCREW B

47

CONNECTORS

GE MEDICAL SYSTEMS

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2154943

SIGNAL BRUSH REPLACEMENT (continued)

Wipe to clean the filings/powder on the STRS board using dry Kim Wipe.

Perform Section 3-3 SIGNAL SLIP RING CLEANING.

Install the two NEW signal brush assemblies.


. . . . . . . . . . . . . . . . . . . . . . . . . . (These brush assemblies must be the same type (ETCETC or KYOUEIKYOUEI).)
In this step, do not install the STRS board yet. It is installed later.

10

Verify that the SHEET BRUSH SUPPORT is not touching the signal ring surface. If it is touching, remove the
brush assembly, correct it bending the SHEET BRUSH SUPPORT by hand, then install again.

NOTICE
For a new brush tip, it is OK that its end will be contacted with ring surface.
Do NOT bend the tip support spring.
Illustration 47

Signal Brush Attachment

GOOD

NO GOOD

SHEET BRUSH SUPPORT

TIP SUPPORT SPRING


BRUSH TIP

SIGNAL RING

11

Switch ON the Rotate switch at the rear Gantry base.

12

Rotate the Gantry automatically approximately 2,000 times:


To set at the MAX. speed, set the TGP Service Switches to MNL, FIX , SPD2, FAST, CONT in this order. Immediately the ABT/SVE/FIX switch is set to the FIX position, the Gantry will starts to rotate.
Illustration 48

TGP Service Switches


SWITCHING ORDER

4
TGP BOARD

SYS

ABT

MNL

FIX

48

SPD2

SPD0

FAST

CONT

SLOW

90_

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SIGNAL BRUSH REPLACEMENT (continued)

13

Perform Section 3-4 SIGNAL BRUSH CONTACT SURFACE CLEANING.

14

Install the STRS board (Perform steps 6 to 5 in their reverse order).

15

Perform Section 5-2 SIGNAL RING BRUSH CONTACT CHECK.

16

Perform steps 4 to 1 in their reverse order.

17

Perform the following test :


D DAS Transfer Test (Refer to Section 5-6 DAS TRANSFER TEST)
D Test Scan (Refer to Section 5-7 TEST SCAN)

49

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2154943

POWER BRUSH REPLACEMENT

Special Equipment
D Kim Wipe (2254011)
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Tie Wraps
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove ALL of the slip ling covers, if the system has the slip ring cover at the Gantry rear side.
(Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !
5

Remove the Power Brush top cover (plastic).


Illustration 49

Power Brush Plastic Top Cover Removal

GANTRY REAR VIEW

PLASTIC COVER

410

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-3

2154943

POWER BRUSH REPLACEMENT (continued)

Cut the four(4) tiewraps securing the power bar cables.

For EMC100 System :


Disconnect Xcondenser (yellow) and Ycondensers (black) from bars by removing five(5) Allen screws.
For EMC80 and No EMC System :
Disconnect Ycondensers (black) from bars by removing three(3) Allen screws.

Remove the two Allen screws labelled A


Illustration 410

Power Brush Assy


POWER HOLDER BASE

POWER BARS
ALLEN SCREW
ALLOW LABEL

XCONDENSER
(YELLOW)
FOR EMC100 ONLY

A SCREWS

WHITE

BLACK

GREY

YCONDENSERS
(BLACK)

ALLOW LABEL

TOROIDAL CORE

TIE WRAP

411

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-3

2154943

POWER BRUSH REPLACEMENT (continued)

Dislodge (pullout) the power holder from its side base by pulling it free of the two support pins.

10

Unscrew the two power guide screws from each brush guide (10) on the back of the power holder assembly, and
then pull the power brush guides out from the power holder base.

11

Unscrew the power bar screws and carefully pull the power bars free from the power holder base.
Illustration 411

Power Brush Guide

POWER HOLDER BASE

POWER BRUSH GUIDES

POWER GUIDE SCREWS

POWER BRUSH

412

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-3

2154943

POWER BRUSH REPLACEMENT (continued)

12

Unscrew the brushes, one at a time, remove them and replace them with the new brushes. Verify that the new
brush is the same type as the one it is replacing.

13

Exchange the screws labelled M3 in illustration 412 from the old brushes to the new brushes, one at a time.

14

Return the power bars to their original positions with the brushes facing downward into the holes of the power
holder base.

15

Insert the center shaft of the springpin assemblies shown in illustration 412 into the hole on the top of the two
power brushes, and gently slide the power brush guides into their original positions.

16

Repeat step 15 for all ten brushes and brush guides.

17

Perform Section 3-6 POWER BRUSH WEAR POWDER CLEANING.

18

Perform steps 10 to 1 in their reverse order.

19

Perform the following test :


D DAS Transfer Test (Refer to Section 5-6 DAS TRANSFER TEST)
D Test Scan (Refer to Section 5-7 TEST SCAN)
Illustration 412

Power Brush Replacement

POWER BAR

CHECK LINE

CENTER SHAFT OF SPRING ASSEMBLY

POWER HOLDER BASE


POWER BRUSH GUIDES
M3

413

POWER BRUSH

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4

2154943

SIGNAL SLIP RING REPLACEMENT

4-4-1

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80)

NOTICE
Do not reinstall the OLD brush (ETC, KYOUEI or B.T.B brush), which was attached in the
Gantry. Use the NEW signal brush which is included in the SIGNAL SLIP RING parts.

Special Equipment
D Alcohol (2254012)
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Kim Wipe (2254011)
D Tie Wraps
D Felt tip marker
D Functional Check/Adjustment Manual (CDROM)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove ALL of the slip ling covers, if the system has the slip ring cover at the Gantry rear side.
(Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !

414

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1
5

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

Verify that the Gantry is balanced for every position of the Gantry.
If it is not, perform Rotation Balance Adjustment of the Table/Gantry tab of the Functional Check/Adjustment
manual.

CAUTION
If the Gantry is NOT balanced for every position of the Gantry, the Gantry may rotate by itself
during replacing the Slip Ring assy.

Remove the Signal Brush Assy. (Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

Dispose the removed Signal Brush Assy.

Remove the signal brush support from the Gantry (see illustration 413).
Illustration 413

Signal Brush Support

GANTRY REAR VIEW

SIGNAL BRUSH
SUPPORT

ALLEN
SCREWS

415

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1
9

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

Remove the Power Brush Assy from the Gantry (see illustration 414).
a. Cut the upper two tie wraps securing the power bar cables.
b. Remove the two Allen screws.
c. Dislodge (pullout) the power holder brush assembly and mounting plate together from the support bracket by
pulling it free of the two support pins.
Illustration 414

Signal Brush Support

GANTRY REAR VIEW

x2

CUT

DO NOT CUT

416

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

10

Switch ON the Rotate switch at the rear Gantry base.

11

Switch ON the service switch on the SUB board near the TGP board.

12

Remove the eight inner slip ring covers. Each cover has two nuts and two Allen screws (see illustration 415).
Illustration 415

Inner Slip Ring Covers

TWO(2) ALLEN
SCREWS

TWO(2) NUTS
INNER RING COVER 8

417

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1
13

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

Remove the DTRE board as follows (see illustration 416):


a. Rotate the Gantry to the 7 oclock position by hand
b. Rotate the Gantry by hand to access the DTRE board. The board is located inside the inner ring cover.
c. Remove the upper cover of the DTRE board by removing four(4) screws.
d. Disconnect cables from J1, J2, and J3 connectors on the board.
e. Remove the four(4) stud bolts and eight washers, then remove the DTRE board.

NOTICE
Each stud bolt has two(2) washers to keep clearance between upper cover and board.
Therefore, be careful not to lose them.
f. Remove the two(2) nuts and lower cover from the Gantry.
Illustration 416

DTRE Board Removal

LOWER COVER
DTRE BOARD
NUT

UPPER COVER

J3
JI

SCREW
MOUNTING BOLT
WASHERS

418

J2

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1
14

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

Remove the Ground screws, support nut and ground plates (1 and 2) from the back(inside) of the signal brushes
(see illustration 417). Performing other places by rotating the Gantry. (By hand).
Illustration 417

Ground Cables

SUPPORT NUTS : 48


TORQUE : 14 kg.cm

FRONT VIEW FROM TABLE

GROUND PLATE 1

GROUND SCREWS : 2X8

GROUND PLATE 2

Note
Place the cables on the inside of the Gantry so that they do not catch during Gantry Rotation.

419

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

15

Disconnect all signal ring connectors :10 Pin Connector x 2 + 4 Pin Connector x 3 as shown in illustration 418.

16

Rotate the Gantry by hand to the Home position.

NOTICE
Irreparable Damage.
The studs and screws projecting from the back of the slip ring can easily scratch the power
slip ring surfaces during installation or removal. Handle with care.
17

Unscrew eight(8) Philip screws which hold the signal slip rings in place.

18

Switch OFF the Rotate switch at the rear Gantry base.

19

Remove the old signal slip ring assy.

20

Clean up any wear powder. Refer to Section 3-2 SCATTERED POWDER CLEANING.
Illustration 418

Signal Ring Connectors


PHILIP SCREWS

4 PIN
CONNECTOR

10 PIN
CONNECTOR

PHILIP SCREWS

420

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1
21

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

Verify that the new signal slip ring pattern and the support metal ring is isolated (RMW) before installing to the
Gantry. However, the GND line only is 0W (see illustration 419).
Illustration 419

Signal Ring Assy

RMW
GND LIME

0W

421

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5
4-4-1

2154943
Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

22

Insert the new slip ring assy into the position.


First insert the upper pin of the slip ring into the hole, then the lower pin (see illustration 420).

23

Tighten the eight Philip screws in crossangle order as shown in illustration 421.
Illustration 420

Signal Ring Position


NEW SLIP RING

STUD HOLES

GANTRY REAR VIEW


HOME POSITION

Illustration 421

Signal Ring CrossAngle Tightening


PHILIP SCREW
START
1
6

4
3

1
6

5
4

2
3
7
5
2

422

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

24

Connect all signal ring connectors :10 Pin Connector x 2 + 4 Pin Connector x 3 as shown in illustration 418.

25

Tighten the rear slip ring ground nuts as follows (see illustration 417) :
a. Tighten the rear slip ring ground screws securely, total 2 x 8 =16.
b. Tighten the rear slip ring support nuts, total 4 x 8 = 32 (14 kgf.cm).
c. Tighten the nuts again (14 kgf.cm); mark each nut after it is tightened.
Depending on the curve of the rings once may not be enough.
d. Verify that all nuts are marked as tightened, total 32.

26

Install the DTRE board (Perform steps 13 to 11 in their reverse order).

27

Verify that there is NO the filings/powder from the surface of power slip rings and Gantry rear lower side.

POWER RINGS







GANTRY REAR LOWER SIDE

28

Clean the signal slip ring surface using Kim wipe with alcohol.

29

Wipe off the signal slip ring surface using dry Kim Wipe.

30

Install the NEW Signal Brush Assy which is included in the SIGNAL SLIP RING parts.
(Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

31

Install the Power Brush Assy to the Gantry (see step 9).

423

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-1

2154943

Signal Slip Ring Replacement (Panel Type EMC 100, EMC 80) (continued)

32

Switch ON the Rotate switch at the rear Gantry base.

33

Switch OFF the service switch on the SUB board near the TGP board.

34

Rotate the Gantry using the TGP service switches (MNL/FIX/SPD2/FAST/CONT) for 2,000 rotations at fastest
speed (see illustration 48).

35

Perform the Signal Brush Contact Surface Cleaning (refer to Section 3-4 SIGNAL BRUSH CONTACT SURFACE
CLEANING).

36

Install STRS board.

37

Check the contact status of signal ring and the signal brush.
(Refer to Section 5-2-1 Signal Ring Brush Contact Check (PANEL TYPE))

38

Perform steps 4 to 1 in their reverse order.

39

Perform the following test :


D DAS Transfer Test (Refer to Section 5-6 DAS TRANSFER TEST)
D Test Scan (Refer to Section 5-7 TEST SCAN)

424

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5
4-4-2

2154943
Signal Slip Ring Replacement (Panel Type No EMC)

NOTICE
Do not reinstall the OLD brush (ETC, KYOUEI or B.T.B brush), which was attached in the
Gantry. Use the NEW signal brush which is included in the SIGNAL SLIP RING parts.

Special Equipment
D Alcohol (2254012)
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Kim Wipe (2254011)
D Tie Wraps
D Felt tip marker
D Functional Check/Adjustment Manual (CDROM)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove ALL of the slip ling covers, if the system has the slip ring cover at the Gantry rear side.
(Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !
5

Verify that the Gantry is balanced for every position of the Gantry.
If it is not, perform Rotation Balance Adjustment of the Table/Gantry tab of the Functional Check/Adjustment
manual.

CAUTION
If the Gantry is NOT balanced for every position of the Gantry, the Gantry may rotate by itself
during replacing the Slip Ring assy.

425

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-2

2154943

Signal Slip Ring Replacement (Panel Type No EMC) (continued)

Remove the Signal Brush Assy. (Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

Dispose the removed Signal Brush Assy.

Remove the signal brush support from the Gantry (see illustration 413).

Remove the Power Brush Assy from the Gantry (see illustration 414).
a. Cut the upper two tie wraps securing the power bar cables.
b. Remove the two Allen screws.
c. Dislodge (pullout) the power holder brush assembly and mounting plate together from the support bracket by
pulling it free of the two support pins.

10

Switch ON the Rotate switch at the rear Gantry base.

11

Switch ON the service switch on the SUB board near the TGP board.

12

Rotate the Gantry by hand and mark the eight(8) inner slip ring covers (see illustration 422).
This will allow proper installation later since not all the covers have plastic edge guards
Illustration 422

Inner Slip Ring Cover Positions

HOME

FRONT VIEW FROM TABLE

PLASTIC
EDGE GUARDS

INNER RING COVERS


(TOTAL EIGHT)

426

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-2
13

2154943

Signal Slip Ring Replacement (Panel Type No EMC) (continued)

Remove the eight(8) inner slip ring covers. Each cover has four(4) nuts (see illustration 423).
Illustration 423

Inner Slip Ring Cover Positions

BACK COVER

FOUR NUTS

14

Disconnect the ground cable nuts 1 and screws 2 , and support nuts 3 from the back (inside) of the signal
brushes (see illustration 424). Performing other places by rotating the Gantry. (By hand)
Illustration 424

Ground Cables

2 PHILLIPS (PLUS) SCREW16

FRONT VIEW FROM TABLE

1 GROUND CABLE NUTS

NUT 16 (7mm)

FLANGE NUT 16
TORQUE : 14 kg.cm
3

SUPPORT NUT
16
TORQUE : 14 kg.cm

Note
Place the cables on the inside of the Gantry so that they do not catch during Gantry Rotation.

427

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-2

2154943

Signal Slip Ring Replacement (Panel Type No EMC) (continued)

15

Disconnect all signal ring connectors :10 Pin Connector x 2 + 4 Pin Connector x 3 as shown in illustration 418.

16

Rotate the Gantry by hand to the Home position.

NOTICE
Irreparable Damage.
The studs and screws projecting from the back of the slip ring can easily scratch the power
slip ring surfaces during installation or removal. Handle with care.
17

Unscrew eight(8) Philip screws which hold the signal slip rings in place.

18

Switch OFF the Rotate switch at the rear Gantry base.

19

Remove the old signal slip ring assy.

20

Clean up any wear powder. Refer to Section 3-2 SCATTERED POWDER CLEANING.

21

Verify that the new signal slip ring pattern and the support metal ring is isolated (RMW) before installing to the
Gantry. However, the GND line only is 0W (see illustration 419).

22

Insert the new slip ring assy into the position.


First insert the upper pin of the slip ring into the hole, then the lower pin (see illustration 420).

23

Tighten the eight Philip screws in crossangle order as shown in illustration 421.

24

Connect all signal ring connectors :10 Pin Connector x 2 + 4 Pin Connector x 3 as shown in illustration 418.

25

Tighten the rear slip ring ground nuts as follows (see illustration 417) :
a. Tighten the rear slip ring ground nuts 1 and screws 2 and support ring nuts 3
b. Tighten the nuts again (14 kgf.cm); mark each nut after it is tightened.
Depending on the curve of the rings once may not be enough.
c. Verify that all nuts are marked as tightened, total 32.

26

Install the eight(8) inner slip ring covers (Perform steps 13 to 11 in their reverse order).

27

Verify that there is NO the filings/powder from the surface of power slip rings and Gantry rear lower side.

28

Clean the signal slip ring surface using Kim Wipe with alcohol.

29

Wipe off the signal slip ring surface using dry Kim Wipe.

30

Install the NEW Signal Brush Assy which is included in the SIGNAL SLIP RING parts.
(Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

31

Install the Power Brush Assy to the Gantry (see step 9).

428

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-2

2154943

Signal Slip Ring Replacement (Panel Type No EMC) (continued)

32

Switch ON the Rotate switch at the rear Gantry base.

33

Switch OFF the service switch on the SUB board near the TGP board.

34

Rotate the Gantry using the TGP service switches (MNL/FIX/SPD2/FAST/CONT) for 2,000 rotations at fastest
speed (see illustration 48).

35

Perform Section 3-4 SIGNAL BRUSH CONTACT SURFACE CLEANING.

36

Install STRS board.

37

Check the contact status of signal ring and the signal brush.
(Refer to Section 5-2-1 Signal Ring Brush Contact Check (PANEL TYPE))

38

Perform steps 4 to 1 in their reverse order.

39

Perform the following test :


D DAS Transfer Test (Refer to Section 5-6 DAS TRANSFER TEST)
D Test Scan (Refer to Section 5-7 TEST SCAN)

429

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5
4-4-3

2154943
Signal Slip Ring Replacement (from Stainless Type to Panel Type)

NOTICE
The SIGNAL SLIP RING REPLACEMENT (STAINLESS ' PANEL TYPE) is required the special
service engineer who has experience this replacement. Call A.S.C, E.S.C or O.L.C. before this
work.

NOTICE
Do not reinstall the OLD brush (B.T.B brush), which was attached in the Gantry.
Use the NEW signal brush which is included in the Slip Ring Kit : 2147710.

Special Equipment
D Dial Gauge with stand
D Torque wrench
D Lock tight
D Tie Wraps
D Kim Wipe (2254011)
D Alcohol (2254012)
D Functional Check/Adjustment Manual (CDROM)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
D Slip Ring Kit : 2147710. The detail is as follows :
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Part Name
SLIP RING ASSY
SR SHIM (0.1mm)
SR SHIM (0.2mm)
SR SHIM (0.4mm)
POS PIN1 (Small)
POS PIN2 (Large)
P9223QK JIG ASSY
POWER HOLDER JIG
RATING PLAGE
PLATE ASSY
SCREW
SCREW
SIGNAL BRUSH
Maintenance Manual

Part Number
2149878
P9183JD
P9183JE
P9183JF
P9183LP
P9183LN
2113741
P9183QN
2111567
2113740
N9410ES
N9410JS
2274988
2154943

Qty.
1
10
10
10
2
2
1
1
1
1
1
1
1
1

430

Description
For Ring Frame Adjustment
For Ring Frame Adjustment
For Ring Frame Adjustment
For Brush Holder Alignment
For Brush Holder Alignment
For Signal Brush Position Alignment
For Power Brush Holder Position Alignment
For Reference only, No Locator Card
For 25MHz DAS only (Discard this for 40MHz DAS)
For 25MHz DAS only (Discard this for 40MHz DAS)
For 25MHz DAS only (Discard this for 40MHz DAS)

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-3

2154943

Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove ALL of the slip ling covers, if the system has the slip ring cover at the Gantry rear side.
(Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !
5

Verify that the Gantry is balanced for every position of the Gantry.
If it is not, perform Rotation Balance Adjustment of the Table/Gantry tab of the Functional Check/Adjustment
manual.

CAUTION
If the Gantry is NOT balanced for every position of the Gantry, the Gantry may rotate by itself
during replacing the Slip Ring assy.

Remove the Signal Brush Assy. (Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT)

Dispose the removed Signal Brush Assy.

Remove the signal brush support from the Gantry (see illustration 413).

Remove the Power Brush Assy from the Gantry (see illustration 414).
a. Cut the upper two tie wraps securing the power bar cables.
b. Remove the two Allen screws.
c. Dislodge (pullout) the power holder brush assembly and mounting plate together from the support bracket by
pulling it free of the two support pins.

10

Switch ON the Rotate switch at the rear Gantry base.

11

Switch ON the service switch on the SUB board near the TGP board.

12

Rotate the Gantry by hand and mark the eight(8) inner slip ring covers (see illustration 422).
This will allow proper installation later since not all the covers have plastic edge guards.

13

Remove the eight(8) inner slip ring covers. Each cover has four(4) nuts (see illustration 423).

431

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-3
14

2154943

Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

Disconnect the power cables from the back (inside) of the power slip rings (see illustration 425).
a. Disconnect the 550 VDC and 550 VRTN power cables (x2 locations).
b. Disconnect the 115V power cables, one blue and one brown (x2 locations).

15

Place the power cables on the inside of the Gantry and fix the cables to the cable stay bracket using tie wraps
so that they do not catch during Gantry Rotation.
Illustration 425

Slip Ring Power Cables

FRONT VIEW FROM TABLE


550 VRTN
WHITE CABLE
(BLACK COVER)
550VDC
BLACK CABLE
BLUE 115V
(INSIDE)

DOUBLE
NUTS

BROWN 115V
(OUTSIDE)

16

Set the Gantry to 7 oclock position and lower the table to the lowest position.

17

Disconnect the ground cable attached to the back (inside) of the power slip rings (see illustration 426).
Illustration 426

Slip Ring Power Cables and STRR

STRR2
STRR (EARLY TYPE)
STRR (LATE TYPE)
GROUND CABLE
DOUBLE NUTS

FRONT VIEW

432

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5
4-4-3

2154943
Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

18

Place the ground cable on the inside of the Gantry and fix the cables to the cable stay bracket using tie wraps
so that it does not catch during Gantry Rotation (see illustration 426).

19

Remove either STRR(early type) or STRR(late type) or STRR2 (see illustration 427).
a. Disconnect all connector from the board.
b. Disconnect all nuts from the board.
c. Use TieWraps to secure the cables/connectors disconnected from the board to the rotating Gantry frame
(see illustration 428).
d. Remove the board.
Note
Do not dispose either STRR(early type) or STRR(late type) or STRR2
Illustration 427

STRR Assy

STRR (LATE TYPE)


10 NUTS

CN1
CN2

CN2
CNF
CN1 CN3

CN3

Illustration 428

STRR2
12 NUTS

STRR (EARLY TYPE)


10 NUTS

Cable TieWrapping

433

CN2
CNS
CN2

GE MEDICAL SYSTEMS

CT SLIP RING MAINTENANCE MANUAL

REV 5

4-4-3

2154943

Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

20

Rotate the Gantry to the home position.

21

Switch OFF the service switch on the SUB board near the TGP board.

22

Unscrew the slip ring frame support screws, sixteen, using a wrench as follows: (see illustration 429).
(A strong torque may be required since these screws are installed using lock tight.)
a. Remove all the screws except the top and bottom screws.
b. Loosen the top and bottom screws.
c. Remove the top and bottom screws while performing step 23
d. Place the sixteen(16) support screws in a safe place, they will be used again.
Illustration 429

Slip Ring Frame Support Screws

GANTRY REAR VIEW

16 SCREWS (8x2)
(TORQUE 58.5kgDcm)

TOP AND BOTTOM SCREWS

434

GE MEDICAL SYSTEMS

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REV 5
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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

Pull the slip ring frame assembly out from the lower alignment pin while holding the top pin, two people.
Illustration 430

Slip Ring Frame Removal

PUSH

PERSON A

PULL

PULL

PERSON B

24

Support the slip ring frame assembly as shown in Illustration below, two people.

25

Remove the slip ring frame assembly, pull it free from the top alignment pin.

CAUTION
The slip ring frame assembly is heavy (40kg), be very careful.
Illustration 431

Slip Ring Frame Carrying Position

PERSON A

PERSON B

DO NOT TOUCH
RING SURFACES

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

26

Clean up any wear powder. Refer to Section 3-2 SCATTERED POWDER CLEANING.

27

Verify that the new signal slip ring pattern and the support metal ring is isolated (RMW) before installing to the
Gantry. However, the GND line only is 0W (see illustration 419).

28

Hold the new slip ring frame with the number 1 on the back facing upward.

29

Install the new slip ring frame using the positioning pins as shown in illustration below

30

Screw the slip ring frame support screws with lock tight loosely into place, sixteen. After applying lock tight, do
not take a break until all screws are firmly tightened.

31

Tighten the eight Philip screws in crossangle order as shown in illustration 421.

32

Connect the 550 VDC and 550 VRTN power cables attached to the back (inside) of the power slip rings (see
illustration 425).

33

Connect the 115V power cables, one blue and one brown (x2 locations) (see illustration 425).

34

Connect the ground cable attached to the back (inside) of the power slip rings (see illustration 426).
Illustration 432

Slip Ring Frame Support Installation

NUMBER ON BACK OF SLIP RING FRAME

NUMBER 1 :
TOP PIN

1
8
2
7
3
6

4
5

NUMBER 5 :
BOTTOM PIN

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2154943
Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

For STRR : P9183YD (early type) or STRR : 2109665 (late type) (see illustration 434)
a. Remove the connector and terminal strip labelled A .
b. Remove the support plate (see illustration 433).
Illustration 433

Support Plate Removal

SUPPORT PLATE

c. Install PLATE ASSY using screws (kit : N9410ES, N9410JS).


d. Install the STRR ASSY board.
e. Extend the STRR ASSY board connector wires if necessary. (Cut the tie wraps and pull more slack from the
inside of the Gantry, then tie wrap the cables again.
f. Connect the four connectors and two wires.
Note
The CN2 connector on the STRR ASSY board is no longer used.
Illustration 434

STRR Board
DUMMY
JUMPER

CONNECTOR
CN2
WIRES (2)
G, H

7mm

CONNECTORS
CN1, CN3

CONNECTOR

DUMMY
JUMPER

437

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2154943
Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

For STRR2 : P9183YN (see illustration 435)


a. Discard the STRR2 board.
b. Connect the two connectors
c. Connect the four wires to the terminal strip on the metal plate according to their labels.
Illustration 435

Rear Connector Installation


DUMMY
JUMPER

CONNECTOR
CN2
CONNECTOR
TERMINAL
Z Y H G

DUMMY
JUMPER

WIRES (4)
STEEL
PLATE

37

Cut the ID tag off (it is no longer connected to the STRR or STRR2 board) of connector CN2 and tie wrap the
cable to the holes on the inside frame as shown in illustration below.
Illustration 436

Connector CN2 TieWrap Locations

TIE WRAP CN2 CABLE TO HOLES


ON INSIDE OF FRAME (2)

GROUND CABLE

438

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

Install the signal brush support (see illustration 413).


a. Install the signal brush support onto the support pins.
b. Screw the four screws.

39

Install the lower signal brushes.

40

Attach a dial gauge to the signal brush support.

41

Set the gauge pin on top of the inner most signal brush. Do not touch the signal rings with the gauge pin (see
illustration 437).

42

Switch ON the service switch on the SUB board near the TGP board.

43

Rotate the Gantry by hand one complete turn and measure the difference between the highest and lowest slip
ring height.
Illustration 437

Dial Gauge Placement on the Signal Brush

GANTRY REAR VIEW


REMOVE TIE WRAP BASE
IF NECESSARY

GAUGE PIN

SIGNAL BRUSH

439

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

If the total difference in height is more than 0.5 mm (+/ 0.25 mm) then proceed as follows:
a. Rotate the Gantry by hand one complete turn and locate the lowest point (farthest inward) of the slip ring.
b. Mark the lowest point with a piece of tape or chalk.
c. Rotate the Gantry until the lowest point is at the bottom (6 oclock) position.
d. Select a shim to increase the height the appropriate amount.
e. Loosen the outside and inside shim screws and insert the shim in the closest joint (see illustration 438).
f. Repeat until the total height difference is 0.5 mm or less.

45

Stick some cellophane tape on the tip of the gauge pin so that it will slip easily on the ring surface and not damage
the ring surface.
Illustration 438

Inner Shim Insert

SHIM
LOOSEN
SCREWS
(2)

DO NOT LOOSEN
LOOSEN
SCREWS
(2)

440

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

Measure the total height difference for the power rings as follows (see illustration 439) :
a. Set the gauge pin on top of the outer most power ring.
b. Rotate the Gantry and measure the difference between the highest and lowest slip ring height.
c. Mark the lowest point with a piece of tape or chalk.
d. Repeat step a. to c. for each power ring.
Illustration 439

Dial Gauge Placement on the Power Brush

GANTRY REAR VIEW

441

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2154943

Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

If the total difference in height for one ring is more than 0.5 mm (+/ 0.25 mm) then proceed as follows (see illustration 440) :
a. Estimate the average lowest point for the power rings based on all the readings in step 46
b. Rotate the Gantry until the lowest point is at 9 oclock position form the Gantry back side.
c. Select a shim to increase the height the appropriate amount.
d. Loosen the outside and inside shim screws and insert the shim in the closest joint.

48

Repeat step 46 and 47 until the total height difference is 0.5 mm or less for all power rings.
Illustration 440

Outer Shim Insert

LOOSEN
SCREWS
(2)

SHIM

DO NOT LOOSEN

LOOSEN
SCREWS
(2)

442

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

49

Measure the total height difference for each signal slip ring (refer to steps 41 and 43)

50

Mark up the lowest point.

51

Adjust accordingly (refer to step 44).

52

Measure the total height difference for each power slip ring (refer to step 46).

53

Mark up the lowest point.

54

Adjust accordingly (refer to step 47).

55

Repeat the above procedure until the total height difference is 0.5 mm or less for all slip rings.

56

Remove the dial gauge from the signal brush main support.

57

Remove the lower signal brushes.

58

Rotate the Gantry, so that the lowest point measured in step 50 is at 3 oclock position from the Gantry back side.

59

Insert the two POS PIN2s (Large) into the signal brush main support (see illustration 441).

60

Align the closest pair of outer slip ring frame positioning holes with the adjustment screws. If the adjustment
screws do not fit into the positioning holes, slightly loosen the three screws (see illustration 441).

61

Screw the two POS PIN2s (Large) tightly by hand (see illustration 441).
Illustration 441

Signal Brush Main Support Attachment


SLIP
RING
FRAME

POS PIN2
(Large)

SIGNAL
BRUSH
SUPPORT
POS PIN2
(Large)

OUTER SLIP RING FRAME


POSITIONING HOLE
SLIP
RING
FRAME

THREE
SCREWS
POS PIN1
(Small)

443

SIGNAL
BRUSH
SUPPORT
POS PIN 1
(Small)

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

62

Switch OFF the service switch on the SUB board near the TGP board.

63

Adjust the signal brush main support as follows (see illustration 442) :
a. Screw the two POS PIN1s (Small) tightly by hand (see illustration 441).
b. Loosen the front and rear screws.
Illustration 442

Signal Brush Main Support Alignment Check

REAR SUPPORT
SCREWS (2)

FRONT SUPPORT
SCREWS (2)

REAR SUPPORT
SCREWS (2)

c. Person A : Push the signal brush main support by hand so that two POS PIN1s (Small) and two POS PIN2s
(Large) are the status as shown in illustration 441.
Person B : Tighten, bit by bit, the front, rear and support screws.
d. Rotate 1/6 rotation(CCW) the two POS PIN1s (Small) and the two POS PIN2s (Large) (see illustration 441).
e. Verify that two POS PIN1s (Small) and two POS PIN2s (Large) are still touching to the slip ring panel. If not,
repeat from step b. to d.
f. Remove the two POS PIN1s (Small) and the two POS PIN2s (Large).

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

64

Switch ON the service switch on the SUB board near the TGP board.

65

Rotate the Gantry CW to 9 degrees from the home position by hand.

66

Insert the two POS PIN2s (Large) into the signal brush main support (see illustration 441).

67

Align the closest pair of outer slip ring frame positioning holes with the adjustment screws (see illustration 441).

68

Loosen the two screw B (see illustration 443).

69

Adjust the alignment tool until its corners are perfectly seated in the alignment holes.

70

Tighten the two screw R loosely.

71

Looking from the side, as in illustration, verify that the adjusting plate is comfortably in place. If it is twisted or
misaligned, then loosen the screw R and properly align it and the ring alignment tool again.

72

Tighten the two screw B.

73

Unscrew the two screw R.

74

Remove the slip ring alignment tool from the signal brush main support.

75

Repeat steps 68 to 74 for the bottom plate.


Illustration 443

Alignment Tool Positioning


ALIGNMENT HOLE
ALIGNMENT TOOL

SCREW R

UPPER PLATE

SCREW B

BOTTOM PLATE

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

76

Check the Gantry serial number.

77

Perform this adjustment only if the Gantry serial number listed below, otherwise proceed to the next section:
P9183AF 111919YM7 or later
P9183AG 112234YM0 or later
P9183AH 121609YM2 or later

P9183AJ
121708YM2 or later
ProSeed
NB3038 or later
ProSeed Accell NA3041 or later

78

Rotate the Gantry, so that the lowest point measured in step 53 is at 9 oclock position from the Gantry back side.

79

Attach the power holder jig (see illustration 444).

80

Loosen the power brush holder, three screws accessed from the side.

81

Insert the adjustment screws into the power holder jig.

82

Align the closest pair of outer slip ring frame positioning holes with the adjustment screws.

83

Adjust the power holder until the adjustment screws fit comfortably into the slip ring frame holes.

84

Tighten the power brush holder into place, three screws accessed from side.

85

Remove the adjusting screws.

86

Remove the power holder jig.


Illustration 444

Power Holder Adjustment


POWER HOLDER
JIG
POS PIN1
(Small)

SLIP
RING
FRAME

SIGNAL
BRUSH
SUPPORT
POS PIN 1
(Small)

POWER BRUSH
HOLDER SCREW 3

446

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Signal Slip Ring Replacement (from Stainless Type to Panel Type) (continued)

87

Install the inner slip ring covers (Perform steps 13 to 11 in their reverse order).

88

Verify that there is NO the filings/powder from the power rings and from the base frame surfaces located below
the slip ring housing. Refer to Section 3-2 SCATTERED POWDER CLEANING.

89

Clean the slip ring surface using Kim Wipe with alcohol.

90

Wipe off the signal slip ring surface using dry Kim Wipe .

91

Install the NEW Signal Brush Assy which is included in the Slip Ring Kit : 2147710.
Refer to

92

Install the Power Brush Assy to the Gantry (see step 9).

93

Switch ON the Rotate switch at the rear Gantry base.

94

Switch OFF the service switch on the SUB board near the TGP board.

95

Rotate the Gantry using the TGP service switches (MNL/FIX/SPD2/FAST/CONT) for 2,000 rotations at fastest
speed (see illustration 48).

96

Perform Section 3-4 SIGNAL BRUSH CONTACT SURFACE CLEANING.

97

Install STRS board.

98

Check the contact status of signal ring and the signal brush.
(Refer to Section 5-2-1 Signal Ring Brush Contact Check (PANEL TYPE))

99

Perform steps 4 to 1 in their reverse order.

100 Perform the following test :


D DAS Transfer Test (Refer to Section 5-6 DAS TRANSFER TEST)
D Test Scan (Refer to Section 5-7 TEST SCAN)

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POWER RING REPLACEMENT

NOTICE
Do NOT wipe the Power Ring.

Special Equipment
D Torque Wrench
D Kim Wipe (2254011)
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Tie wraps
D Felt tip marker
D Functional Check/Adjustment Manual (CDROM)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove ALL of the slip ling covers, if the system has the slip ring cover at the Gantry rear side.
(Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !
5

Verify that the Gantry is balanced for every position of the Gantry.
If it is not, perform Rotation Balance Adjustment of the Table/Gantry tab of the Functional Check/Adjustment
manual.

CAUTION
If the Gantry is NOT balanced for every position of the Gantry, the Gantry may rotate by itself
during replacing the Slip Ring assy.

448

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POWER RING REPLACEMENT (continued)

Remove the Signal Brush Assy. Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT.

Remove the signal brush support from the Gantry (see illustration 413).

Remove the Power Brush Assy from the Gantry (see illustration 414).
a. Cut the upper two tie wraps securing the power bar cables.
b. Remove the two Allen screws.
c. Dislodge (pullout) the power holder brush assembly and mounting plate together from the support bracket by
pulling it free of the two support pins.

Switch ON the service switch on the SUB board near the TGP board.

10

Remove the eight(8) inner slip ring covers. Each cover has two(2) nuts and two(2) Allen screws (see illustration
445). There are two kinds of inner cover.
Illustration 445

Inner Slip Ring Covers (EMC and No EMC Type)

NO EMC

EMC 80, 100


BACK COVER

TWO(2) ALLEN
SCREWS
FOUR NUTS
INNER RING
COVER 8

449

TWO(2)
NUTS

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4-5

POWER RING REPLACEMENT (continued)

11

Rotate the Gantry by hand to the Home position.

12

Disconnect the power cables attached to the back (inside) stud of each 115V power slip ring.
Note
Place the cables on the inside of the Gantry so that they do not catch during Gantry Rotation.

13

Remove the nuts which hold the 115V slip rings in place. Manually rotate the Gantry to access the nuts (2 slip
rings X 16 nuts, 7mm).

CAUTION
Irreparable Damage.
The studs and screws projecting from the back of the slip ring can easily scratch other slip
ring surfaces during installation or removal. Handle with care.

Illustration 446

115V Slip Ring Power Cables

TORQUE : 24 kgf.cm

FRONT VIEW FROM TABLE


BLUE
(INSIDE)

450

BROWN
(OUTSIDE)

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4-5

POWER RING REPLACEMENT (continued)

14

Rotate the Gantry by hand to the Home position.

15

Remove the slip rings

16

Insert the new slip rings into position; the power studs, slightly larger, should be at the 2 and 10 oclock
positions.
Illustration 447

Power Ring Position

POWER CABLE STUDS


POWER CABLE STUDS

GANTRY REAR VIEW


HOME POSITION

451

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2154943

POWER RING REPLACEMENT (continued)


Tighten the slip ring nuts (hand tight) in crossangle order as show in illustration 448. Do not tighten the nuts
in order of rotation.
Note
1

Tighten nut
. Then rotate the Gantry 8 nuts and tighten, 4 nuts and tighten, and 8 nuts and tighten.
Next rotate 10 nuts and repeat for 8nuts, 4 nuts, 8 nuts, etc.
(START, 8, 4, 8, 10, 8, 4, 8, 13, 8, 4, 8, 10, 8, 4, 8)
18

Tighten the slip ring nuts in crossangle order a second time (20kgf.cm). Depending on the curve of the rings
once may not be enough. Mark each nut after it is tightened.

19

Tighten again if necessary. Verify that all nuts are marked as tightened.
Illustration 448

Slip Ring Cross Angle Tightening


START
1

16
8

12

5
FRONT VIEW FROM TABLE

Rotate
8 nuts
START

10 nuts

Rotate
4 nuts

8 nuts
5

13 nuts
9
10 nuts
13

8 nuts
6

8 nuts

8 nuts

10

14

4 nuts

4 nuts

14

Rotate
8 nuts
3

13

11

15

8 nuts

8 nuts

8 nuts

11
10

7
12

16

452

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2154943

POWER RING REPLACEMENT (continued)


Clean the followings until they do NOT have black powder using the Vacuum Cleaner. (Refer to Section 3-2
SCATTERED POWDER CLEANING.)
D Gantry rear lower side (especially, lower ring cover stays and lower cable duct cover)
D Power rings

21

Perform steps 12 to 4 in their reverse order.

22

Switch ON the service switch on the SUB board near the TGP board.

23

Verify that no abnormal noise sounds during the Gantry rotation by hand.

24

When the Gantry rotates manually by hand, verify that the gantry should NOT be in contact with the covers.

25

Switch ON the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

26

Switch OFF the service switch on the SUB board near the TGP board.

27

Rotate the Gantry automatically at all kinds of speed.

28

Verify that no abnormal noise sounds.

29

Perform the following test :


D DAS Transfer Test (Refer to Section 5-6 DAS TRANSFER TEST)
D Test Scan (Refer to Section 5-7 TEST SCAN)

30

Switch OFF the Rotate switch at the rear Gantry base.

31

Install the rear and both side Gantry covers.

32

Switch ON the Rotate switch at the rear Gantry base.

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FG BRUSH ASSY REPLACEMENT (EMC 100)

Special Equipment
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove ALL of the slip ling covers. (Refer to Section 4-1 SLIP RING COVER REMOVAL)

Remove the FG BRUSH ASSY and install the new one.


Note
When the NEW FG BRUSH ASSY is installed, be mounted the positioning hole of the FG BRUSH
ASSY into the pin.
Illustration 449

FG Brush Replacement

POSITIONING HOLE

PIN

DO NOT LOOSEN
LOOSEN NUT
(TORQUE:25kgDcm)

454

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FG BRUSH ASSY REPLACEMENT (EMC 100) (continued)

Verify that the brush tip is positioned at center of circle hole.

Perform steps 4 to 1 in their reverse order.


Illustration 450

Brush Tip Position

CIRCLE HOLE

BRUSH TIP

455

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CONTACT BRUSH ASSY REPLACEMENT (EMC 100)

Special Equipment
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1

Switch OFF the Rotate, XG and Slip Ring115V switches at the rear Gantry base.

Remove the Gantry covers (Left, Right and Rear).

Attach the safety switch bracket to the right side of Gantry.

Remove ALL of the slip ling covers. (Refer to Section 4-1 SLIP RING COVER REMOVAL)

Remove the CONTACT BRUSH ASSY from the Gantry back side and install the new one. (There are four(4)
CONTACT BRUSH ASSYs at the the Gantry back side.)

Perform steps 4 to 1 in their reverse order.


Illustration 451

Contact Brush Assy

DO NOT LOOSEN

LOOSEN NUT ONLY FOUR TURNS


(TORQUE : 25 Kg D cm)

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SECTION 5 CHECK AND TEST


5-1

SIGNAL BRUSH WEAR CHECK

Special Equipment
D Kim Wipe (2254011)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1.

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

2.

Remove the Gantry covers (Left, Right and Rear).

3.

Attach the safety switch bracket to the right side of Gantry.

4.

Remove only the slip ring cover which covers the Signal Brush Assy, if the system has the slip ring cover at the
Gantry rear side. (Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !
5.

Remove the Signal Brush Assy. Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT.

6.

Visually inspect the upper and lower signal brushes for wear. There is a check line on each brush (see illustration
51). If any brush is worn below this line, the Signal Brush Assy must be replaced in 100,000 rotations.

NOTICE
Do NOT touch the signal brush surface!
Illustration 51

Signal Brush Wear (Erosion)

CHECK LINE
NEW

OUT OF SPECIFICATION

51

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7.

2154943

SIGNAL BRUSH WEAR CHECK (continued)


Clean whole areas of brush holder and STRS board indicated by A in illustration 52 using dry Kim Wipe after
removing the STRS board during each periodic inspection.

Illustration 52

Cleaning of the Brush Assy

DOUBLE BRUSH TYPE:


SIGNAL BRUSH ASSY

SLIP RING

CLEAN BRUSH HOLDER.

CLEAN A.

STRS BOARD

WIPE FILINGS/DUST CAREFULLY


WHICH WOULD GATHER BETWEEN THE ARRAYED METAL
PLATES

SINGLE BRUSH TYPE:


WIPE FILINGS/DUST CAREFULLY
WHICH WOULD GATHER BETWEEN THE ARRAYED METAL
PLATES
SLIP RING

CLEAN BRUSH HOLDER.

CLEAN A.

STRS BOARD
SIGNAL BRUSH ASSY

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SIGNAL RING BRUSH CONTACT CHECK


Signal Ring Brush Contact Check (PANEL TYPE)

Special Equipment
D Oscilloscope
D 1.5 V battery (Type D)

D Battery Holder : P9180GM


D TieWraps
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.

Equivalent Circuit

120
W

STRS BOARD

6VDC
(EXTERNAL BATTERY SOURCE)

TWO SHORT CONNECTOR (4 PIN)

53

OSCILLOSCOPE

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2154943

Signal Ring Brush Contact Check (PANEL TYPE) (continued)

1.

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

2.

Remove the Gantry covers (Left, Right, Front and Rear)

3.

Attach the safety switch bracket to the right side of Gantry.

4.

Remove only the slip ring cover which covers the Signal Brush Assy, if the system has the slip ring cover at the
Gantry rear side. (Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !
5.

Switch ON the Rotate switch at the rear Gantry base.

6.

Set the Gantry to 9 oclock position and lower the table to the lowest position.

7.

Switch OFF the Rotate switch at the rear Gantry base.

8.

Remove the three socket bolts and slip ring connector cover.

Illustration 53

Connector Cover Removal

REAR VIEW
CONNECTOR COVER

54

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9.

2154943

Signal Ring Brush Contact Check (PANEL TYPE) (continued)

Exchange the following system cable connectors (4 pin, 10 pin) with the jumper connectors for shorting (4 pin,
10 pin) at the gantry rear base (see illustration 54). However, cut TieWraps for these cables.

10. Tie the cables/connectors, which were disconnected in previous step, using TieWraps in order to fix them during
the Gantry rotation.

Illustration 54

Swapping Connectors

REAR VIEW

SWAP
CONNECTORS
BROWN COLOR
CONNECTOR

BLACK COLOR
CONNECTOR

PLASTIC ROTATIONAL RING


(SIGNAL BRUSH)
METAL ROTATIONAL RING

TIEWRAPS
CONNECTOR COVER

55

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Signal Ring Brush Contact Check (PANEL TYPE) (continued)

11. Disconnect CN1A, CN1B, CN2, CN3 from the STRS board.
12. Remove the jumper pin JP1 from the STRS board.
13. Connect the Oscilloscope probes and power supply (1.5 V battery (Type D)
STRS Board as shown for CASE 1 in illustration 55.

4+Battery Holder) wires to the

Note
The Oscilloscope mode setting is as follows. But the example uses SONY TEKTRONIX 2230.
Vertical axis
:1.0 V/ div. (DC range)
Horizontal axis
:0.2  2.0 m sec/ div.
Menu setting
Display
Vectors : ON
Smooth : OFF
Advanced Function ACQ_MODE_SETUP_TREE
: ACC PEAK
REPETITIVE
FAST RECORD
: ACC PEAK
Illustration 55

STRS Board Wire Connection

6 VDC POWER
6 VDC POWER
TPI

TPJ1

TPJ2

CASE 1

OSCILLOSCOPE

TEST JUMPER
(REMOVED DURING TEST)

OSCILLOSCOPE

JP 1
CN1A
CN1B

6 VDC POWER
6 VDC POWER

TPA

TPC

TPE

TPG

CN2

TPB1 TPD1 TPF1 TPH1


CN3

CASE 2

TPB2 TPD2 TPF2 TPH2

OSCILLOSCOPE
OSCILLOSCOPE

STRS

56

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Signal Ring Brush Contact Check (PANEL TYPE) (continued)

14. Switch ON the Rotate switch at the rear Gantry base.


15. Rotate the Gantry using the TGP service switches (MNL, FIX, SPD2, FAST, CONT), and then either switch OFF
the breaker on the Servo Amp. or switch ON the Service Switch and while the Gantry is rotating by its own inertia,
continuously verify that there are no small drops or fluctuations in voltage. There should be no voltage drop greater than 0.5 volts.

SWITCHING ORDER

4
TGP BOARD

SYS

ABT

MNL

FIX

SPD2

SPD0

FAST

CONT

SLOW

90_

16. Change only two TGP service switches (MNLOFF, CONTHOME)

SWITCHING ORDER

1
TGP BOARD
SYS

ABT

MNL

FIX

SPD2

SPD0

FAST

CONT

SLOW

90_

17. Disconnect the Oscilloscope probes and power supply (1.5 V battery (Type D)
the STRS Board as shown in illustration 55.
18. Connect the Oscilloscope probes and power supply (1.5 V battery (Type D)
STRS Board as shown for CASE 2 in illustration 55 (TPA).

4+Battery Holder) wires from

4+Battery Holder) wires to the

19. Repeat step 15. to 16. for TPA and then for the remaining signal brushes by connecting the test lines for each
respective signal brush (TPC, TPE, and TPG).

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Signal Ring Brush Contact Check (STAINLESS TYPE)

Special Equipment
D Oscilloscope
D 1.5 V battery (Type D)

D Battery Holder : P9180GM


D Short cable : include in P9180GM (For STRR Early Type (P9183YD) only)
D TieWraps
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.

Equivalent Circuit

120
W

OSCILLOSCOPE

STRS BOARD

6VDC
(EXTERNAL BATTERY SOURCE)

FOR STRR(P9183YD) : SHORT CABLE


FOR STRR(2109665) : CONNECTOR AND JUMPER PINS
FOR STRR2(P9183YN) : CONNECTOR

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Signal Ring Brush Contact Check (STAINLESS TYPE) (continued)

1.

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

2.

Remove the Gantry covers (Left, Right, Front and Rear)

3.

Attach the safety switch bracket to the right side of Gantry.

4.

Switch ON the Rotate switch at the rear Gantry base.

5.

Set the Gantry to 7 oclock position and lower the table to the lowest position.

6.

Switch OFF the Rotate switch at the rear Gantry base.

7.

Remove the four nuts and the back side cover which the STRR or STRR2 board exists on.
Illustration 56

STRR/STRR2 and Back Cover

GANTRY FRONT VIEW(RIGHT SIDE)

BACK COVER

FOUR NUTS

STRR/STRR
2

STRR(2109665)

STRR2(P9183YN)

STRR(P9183YD)

CN1

CN2

CN2

CNF
CN1

CN3

59

CN2
CNS

CN3

CN1

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Signal Ring Brush Contact Check (STAINLESS TYPE) (continued)

Perform the following job according to STRR board type (see illustration 56):
For STRR board (P9183YD)
a. Disconnect CN1, CN2, CN3 and black/white cable from the STRR board.
b. Remove ten nuts from the STRR board.
c. Use TieWraps to secure the cables/connectors disconnected from the STRR board to the rotating Gantry
frame.
d. Attach five short cables to the A stud $ B stud, C stud $ D stud, E stud$ F stud, G stud $ H stud, I stud$ J
stud where the STRR board was installed (see illustration 57).
Note
The short cable is included as part of P9180GM which is shipped with the CT system.
Illustration 57

Installing Short Jumper

TO GANTRY CENTER

SHORT CABLE

8.

2154943

For STRR board (2109665)


a. Disconnect CN1, CN3 and black/white cable from the STRR board.
b. Swap connectors between CN2 and CNF.
c. Set the jumpers on JP3 and JP4 to the TEST side.
d. Use TieWraps to secure the cables/connectors disconnected from the STRR board to the rotating Gantry
frame.
For STRR2 board (P9183YN)
a. Remove the connector from CN1.
b. Connect the connector, which was removed in previous step, to CNS connector.
c. Use TieWraps to secure the cables/connectors disconnected from the STRR board to the rotating Gantry
frame.

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9.

2154943

Signal Ring Brush Contact Check (STAINLESS TYPE) (continued)

Disconnect CN1A, CN1B, CN2, CN3 from the STRS board (see illustration 55).

10. Remove the jumper pin JP1 from the STRS board (see illustration 55).
11. Connect the Oscilloscope probes and power supply (1.5 V battery (Type D)
STRS Board as shown for CASE 1 (see illustration 55).

4+Battery Holder) wires to the

Note
The Oscilloscope mode setting is as follows. But the example uses SONY TEKTRONIX 2230.
Vertical axis
:1.0 V/ div. (DC range)
Horizontal axis
:0.2  2.0 m sec/ div.
Menu setting
Display
Vectors : ON
Smooth : OFF
Advanced Function ACQ_MODE_SETUP_TREE
REPETITIVE
: ACC PEAK
FAST RECORD
: ACC PEAK
12. Switch ON the Rotate switch at the rear Gantry base.
13. Rotate the Gantry using the TGP service switches (MNL, FIX, SPD2, FAST, CONT), and then either turn OFF
the breaker on the Servo Amp. or turn ON the Service Switch and while the Gantry is rotating by its own inertia,
continuously verify that there are no small drops or fluctuations in voltage. There should be no voltage drop greater than 0.5 volts.
14. Change only two TGP service switches (MNLOFF, CONTHOME).
15. Disconnect the Oscilloscope probes and power supply (1.5 V battery (Type D)
the STRS Board (see illustration 55).

4+Battery Holder) wires from

16. Perform the following job according to STRR board type (see illustration 55):
For STRR board (P9183YD)
a. Connect the lines as shown in CASE 2 of illustration 55 (TPA), and attach the jumper across the respective
studs at the STRR board location (for A & B slip rings).
For STRR board (2109665) and STRR2 board (P9183YN)
a. Connect the lines as shown in CASE 2 of illustration 55 (TPA).
17. Repeat from step 13. to 14. for TPA and then for the remaining signal brushes by connecting the test lines for
each respective signal brush (TPC, TPE, and TPG) (see illustration 55).

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SIGNAL BRUSH SHORT CIRCUIT CHECK

5-3-1

Signal Brush Short Circuit Check (PANEL TYPE)

Special Equipment
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1.

Rotate the Gantry to the home position (12 oclock).

2.

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

3.

Remove the Gantry covers (Left, Right and Rear)

4.

Attach the safety switch bracket to the right side of Gantry.

5.

Remove the slip ring cover, if the system has the slip ring cover at the Gantry rear side. (Refer to Section 4-1
SLIP RING COVER REMOVAL)

6.

Remove or disconnect the two inner connectors located at the back side of the slip ring (see illustration 58).
Illustration 58

Swapping Connectors

GANTRY REAR VIEW

VIEW FROM TOP


METAL ROTATIONAL RING

TIEWRAPS
JUMPER

SYSTEM

SYSTEM

JUMPER

PLASTIC ROTATIONAL RING (SIGNAL BRUSH)

BLACK COLOR
CONNECTOR
CONNECTOR COVER

512

BROWN COLOR
CONNECTOR

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7.

2154943
Signal Brush Short Circuit Check (PANEL TYPE) (continued)

Remove the two cable connectors, two fiber optic connectors and 20 screws on the STRS board, then remove
the STRS board (see illustration 59). This isolates the slip rings from the external connections.
Illustration 59

STRS Board Removal

GANTRY REAR VIEW

SIGNAL BRUSH ASSY

FIBER OPTIC
CONNECTORS

20 SCREWS

CONNECTORS

NOTICE
The resistance measurement must be performed at the brush support. Never place the multimeter probe onto the slip ring surface. It can permanently damage the slip ring.
8.

Measure the resistance between the signal brushes at the brush support. Perform the measurement with all possible combinations (see illustration 510).

9.

The measurement must be 40W between DAS signal brushes and infinite (open) for the other combinations (see
illustration 510).
Illustration 510

Slip Ring Brush Assy


DAS

BRUSH
SUPPORT

513

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2154943
Signal Brush Short Circuit Check (STAINLESS TYPE)

Special Equipment
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1.

Set the Gantry to 1 oclock position and lower the table to the lowest position.

2.

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

3.

Remove the Gantry covers (Left, Right and Rear)

4.

Attach the safety switch bracket to the right side of Gantry.

5.

Remove the four nuts and the back side cover which STRR or STRR2 board exists on (see illustration 56).

6.

Perform the following job according to STRR board type (see illustration 56):
For STRR board (P9183YD)
a. DIsconnect all connectors (CN1, CN2, CN3) and WHITE color cable, BLACK color cable from STRR.
For STRR board (2109665)
a. DIsconnect all connectors (CN1, CN2, CN3, CNS) and WHITE color cable, BLACK color cable from STRR.
For STRR board (P9183YN)
a. DIsconnect all connectors (CN1, CN2, CNS) from STRR2.

7.

Remove the two cable connectors, two fiber optic connectors and 20 screws on the STRS board, then remove
the STRS board (see illustration 59). This isolates the slip rings from the external connections.

NOTICE
The resistance measurement must be performed at the brush support. Never place the multimeter probe onto the slip ring surface. It can permanently damage the slip ring.
8.

Measure the resistance between the signal brushes at the brush support. Perform the measurement with all possible combinations (see illustration 510).

9.

The measurement must be 40W between DAS signal brushes and infinite (open) for the other combinations (see
illustration 510).

514

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POWER BRUSH WEAR CHECK

Special Equipment
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1.

Switch OFF the Rotate, XG and Slip Ring switches at the rear Gantry base.

2.

Remove the Gantry covers (Left, Right and Rear)

3.

Attach the safety switch bracket to the right side of Gantry.

4.

Remove only the slip ring cover which covers the Power Brush Assy, if the system has the slip ring cover at the
Gantry rear side. (Refer to Section 4-1 SLIP RING COVER REMOVAL)

NOTICE
Do NOT touch the slip ring surfaces !
5.

Remove the Power Brush top cover (plastic).

Illustration 511

Power Brush Plastic Top Cover Removal

GANTRY REAR VIEW

PLASTIC COVER

515

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6.

2154943

POWER BRUSH WEAR CHECK (continued)


Visually verify that the check line of each Power Brush shown in illustration 512 has NOT reached the power
bar surface.

Illustration 512

Power Brush Replacement

POWER BAR

CHECK LINE

CENTER SHAFT OF SPRING ASSEMBLY

POWER HOLDER BASE


POWER BRUSH GUIDES
M3

POWER BRUSH

If any brush has reached the power bar surface, the Power Brush must be replaced in 100,000 rotations.
(Refer to Section 4-3 POWER BRUSH REPLACEMENT)

516

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2154943

FG BRUSH WEAR CHECK (EMC 100)

Special Equipment
D Kim Wipe (2254011)
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.
1.

Remove all FG brushes from the Gantry. Refer to Section 4-6 FG BRUSH ASSY REPLACEMENT (EMC 100).

2.

Visually inspect the upper and lower FG brushes for wear. There is a check line on each brush (see illustration
513). If any brush is worn below this line, the FG brush must be replaced in 100,000 rotations.

NOTICE
Do NOT touch the FG brush surface!

Illustration 513

FG Brush Wear (Erosion)

CHECK LINE
NEW

OUT OF SPECIFICATION

517

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2154943

DAS TRANSFER TEST

1.

Insert the BOOT floppy into the disk drive.

2.

Touch the [Maint] key.

3.

Enter $$, as follows;


*** MAINTENANCE MENU ***
1.

CALIBRATION
.
.

Select No. = $$ CR
4.

Select SUPPORT from the Maintenance menu.

5.

Select DAS DATA TRANSFER TEST from the Support menu.

6.

Edit the test mode as follows;


TEST
GANTRY
SCAN TIME
NO. OF SCAN
NO. OF TEST

:
:
:
:
:

BIT BY BIT BY TEST


ROTATE
2.0 sec (Select Minimum Scan Time)
1
1

7.

Execute the test.

8.

Verify that a PASS 1 indication is displayed.

9.

Set the display to normal status. (Press the [Cancel] key a a few times.)

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1.

2154943

TEST SCAN
Execute the following scan only.

Table 51

Test Scan

System
Sytec SRi
Sytec Synergy

Legato

ProSpeed VX
ProSpeed
ProSpeed Plus

ProSeed Accell
ProSeed Accell EI
ProSeed
ProSeed EF

ProSpeed S
ProSpeed
ProSpeed S Fast
ProSpeed SX
ProSpeed SX Power

Lemage
Lemage SX
Lemage SX/E

Lemage Supreme
ProSpeed Advantage

ProSpeed SA

PTM

FOV
(cm)

KV

TIME
(sec)

mA

FOCUS

THK
(mm)

42cm P.P

42

120

1.5

200

35cm P.P

50

120

350

42cm P.P

50

120

1.5

42cm P.P

50

120

42cm P.P

50

42cm P.P

50

SPECIFICATION
XC

XO

10

M10

x13

M103

Large

10

M10

x9

M103

200

10

M10

x15.5

M103

1.5

250

10

M10

x16

M103

120

1.5

160

10

M10

x15.5

M103

120

250

Large

10

M10

x15.2

* 120 x M10 x 100


2.

Visually check each image for rings, bands, streaks, shadings or artifacts near the image center. And verify that
there are no error message.
Position a 2 cm diameter ROI at the locations listed below and record the results on the Data/Work sheets.
Xc Mean CT number in the center ROI.
Xo Mean CT number 10 cm off center ROI.
sC Standard deviation of the center ROI.
s0 Standard deviation of the 10 cm off center ROI.

IMAGE

+Y

Xc (0.0 cm)

ROI CIRCLE (2 cm DIAMETER)


(2 LOCATIONS)
Xo (10.0 cm)
+X

519

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SECTION 6 BASIC TROUBLE SHOOTING GUIDE

6-1

ERROR CODE

When an error occurs due to the slip ring trouble, the error messages are shown on the OC screen. However, these
messages do not always imply to the slip ring trouble. there are always other possible causes (DBM, Optical Cable,
DTR etc.).
Table 61 shows the errors which only the slip ring is caused.

Table 61

Table Title

Error No.

Error Name

Error Code

Trouble Line

Error

101

Scan Error

46, 47, 56, 57, 59, 76, 77, 79

DAS TRIG

Error

104

OGP Event Error

DAS TRIG

Error

110

Scan Processor Com. Error

1, 2

RX, TX, TGP

Error

112

TGP Time Out

1, 2

RX, TX,TGP

Error

117

XG Error

x 49

SAFETY LOOP LINE

Error

203

View Data Corrected

View No. xxx

DAS LINE

Error

204

View Data NOT Corrected

View No. xxx

DAS LINE

Error

205

1st View Specially Cottected

DAS LINE

61

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2154943

TROUBLE SHOOTING FLOW CHART USING ERROR CODE

Use this trouble shooting flowchart, when the error messages are shown on the OC screen.
Note
If you are turned around the same loop in this flow chart two times, stop anything and call A.S.C,
E.S.C or O.L.C.

Illustration 61

Trouble Shooting Flow Chart from Error Code

START

SIGNAL
BRUSH
WEAR CHECK

NG

D SIGNAL BRUSH REPLACEMENT

NG

D
D
D
D
D

SIGNAL BRUSH CLEANING


POWER BRUSH CLEANING
SIGNAL SLIP RING CLEANING
POWER SLIP RING CLEANING
SLIP RING AGING
(FOR STAINLESS RING ONLY)

NG

D
D
D
D

SIGNAL BRUSH CLEANING


POWER BRUSH CLEANING
SIGNAL SLIP RING CLEANING
POWER SLIP RING CLEANING

NG

D CHECK OTHER COMPONENTS

OK

SIGNAL BRUSH
RING $ BRUSH
CONTACT
CHECK
OK

SIGNAL BRUSH
SHORT SIRCUIT
CHECK
OK

TOTAL TEST
D DAS TRANSFER TEST
D TEST SCAN
OK

END

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2154943

TROUBLE SHOOTING FLOW CHART USING THE HEARING SENSE

Basically, this trouble causes by the strange noise.


Note
If you are turned around the same loop in this flow chart two times, stop anything and call A.S.C,
E.S.C or O.L.C.

Illustration 62

Trouble Shooting Flow Chart

START

POWER BRUSH
WEAR CHECK

NG

D POWER BRUSH REPLACEMENT

NG

CALL A.S.C, E.S.C, O.L.C

OK

POWER SLIP RING CLEANING


OK

*1) STRANGE NOISE


CHECK

OK
*1) :
END

TEST ALL KINDS OF ROTATION SPEEDS BY


MANUAL MODE ON THE TGP BOARD.

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SLIP RING AGING

Introduction
Multiwire aging is to be performed on systems with a voltage drop due to slip ring/brush contact greater
than 0.5 Volts. This voltage drop is checked during the first three sections of this procedure; do not perform this multi
wire aging if the voltage drop is within specification.
Cautions

NOTICE
Do NOT perform the AGING for the PANEL RING !!!

CAUTION
Possible irreparable damage. The inner signal slip rings are very sensitive, never touch them.

CAUTION
Rotation Hazard.
Part of this procedure will be conducted with the Service Switch ON.
Ensure that the Gantry is balanced properly at every position

NOTICE
Excessive aging reduces the life of the signal brushes.
In any case, total aging must NOT exceed 20 hours (90000 rotations).

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2154943

SLIP RING AGING (continued)

Special Equipment
D Aging Kit : 2114540
Parts Name

Parts No.

Qty.

Cleaner Support Assy

21145411

Aging Brush Assy

2118754

Ring Cleaner Assy

P9183MY

4
5
6
7
8
9

Screw
Screw
Washer
Signal Brush
Color Chart
Manual

N9506JS
N9512ZX
N9500WS
P9183FH
2120475
2119292

4
1
1
3
1
1

D Oscilloscope
D 1.5 V battery

D Battery Holder : include in P9180GM


D Short cable : include in P9180GM
D TieWraps
D HEPA Vacuum Cleaner : 46297933P1
D HEPA Filters for Vacuum Cleaner : 46297948P1
D Sand Paper : U0042BF
D Adhesive Tape
D Alcohol : 2254012
D Kim Wipe : 2254011
D Gloves : Large size :46194427P400, XLarge size :46194427P401
Note
Use the Gloves during working in order to avoid the slip ring surface contamination and the brush
tip contamination by body oil.

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2154943

SLIP RING AGING (continued)

Flow Chart
The flow chart is only main items. The detail is from next subsection.
Illustration 63

Slip Ring Aging Flow Chart


START

SIGNAL BRUSH
RING $ BRUSH CONTACT
CHECK

OK

CHECK OTHER COMPONENTS

CALL A.S.C, E.S.C, O.L.C

NG

NO

SYSTEM CAN
AFFORD TO HAVE 3 WEEKS TO SHOOT
THIS TROUBLE
YES

THE GANTRY ROOM


HAS SULFURIC GAS EXCEEDING THE
ACCEPTABLE LEVEL ?

YES

NO

AGING STAINLESS SLIP RING

SIGNAL BRUSH
RING $ BRUSH CONTACT
CHECK

NG

OK

D
D

TOTAL TEST
DAS TRANSFER TEST

NG

TEST SCAN
OK

END

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SLIP RING AGING (continued)

Signal Ring Brush Contact Check (before Aging)


1.

Perform Signal Ring Brush Contact Check. Refer to Section 5-2 SIGNAL RING BRUSH CONTACT
CHECK.

2.

Proceed as follows:
Voltage drop < 0.5 Volts: Do not perform this procedure, and return the system to normal. Investigate other
causes.
Voltage drop > 0.5 Volts: proceed to the next subsection (Air Condition Check).

Air Condition Check


1.

If the system can afford to have 3 weeks to shoot the trouble, perform this subsection, if not, perform next sub
section (Stainless Slip Ring Aging).

2.

File the surfaces of three signal brushes (in Aging kit) from the kit using Sand Paper.

3.

Attach these three signal brushes on the rear cover of the Gantry using Adhesive Tape. (This is to investigate
the air condition in the scan room.) (see illustration 64)
Illustration 64

Air Condition Check

GANTRY REAR COVER

ATTACH THREE BRUSHES ON THE SURFACE


FILE THE SURFACES

ADHESIVE TAPE

4.

Three weeks later after attaching the brushes, compare the color of the brush surfaces with the Color Chart (in
Aging kit) (see illustration 65).
If the color of the brush surfaces has turned similar to color of STEP 1 or STEP 2 or STEP 3, proceed next sub
section (Stainless Slip Ring Aging). This result indicates that the air condition is no problem.
If the color of the brush surfaces has turned similar to color of STEP 4 or STEP 5 or STEP 6, this indicates that
the air contains sulfur or sulfur dioxide exceeding the acceptable level. Stop working and CALL A.S.C, E.S.C
or O.L.C.
Illustration 65

Color Chart
STEP 1

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2154943

SLIP RING AGING (continued)

Stainless Slip Ring Aging


1.

Remove all slip ring covers. Refer to Section 4-1 SLIP RING COVER REMOVAL.

2.

Remove the signal brush assy. Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT.

3.

Clean up the signal slip ring. Refer to Section 3-3 SIGNAL SLIP RING CLEANING.

4.

Turn ON the Rotate , Table/Tilt and Control switches and turn OFF the XG and Slip Ring switches at
rear Gantry base.

5.

Rotate the Gantry automatically. To set at the slowest speed, set the TGP Service Switches to MNL, FIX, SPD0,
SLOW, CONT in this order. Immediately the ABT/SVE/FIX switch is set to the FIX position, the Gantry will starts
to rotate.

Illustration 66

TGP Service Switches

SWITCHING ORDER

4
TGP BOARD

SYS

MNL

ABT

FIX

SPD2

SPD0

FAST

CONT

SLOW

90_

6.

Hold the Kim Wipe with alcohol onto the surface of one signal slip ring and wipe the ring using Kim Wipe.

7.

Continue to clean the slip ring surface of all black fillings/powder.

8.

Dry the surface of the slip ring totally with dry Kim Wipe.

9.

Repeat steps 6. to 8. for each (total 10) signal slip ring.

10. Set the TGP Service Switches to OFF, SVE, SPD0, SLOW, CONT
11. Turn OFF the Rotate switch at rear Gantry base.

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SLIP RING AGING (continued)

Stainless Slip Ring Aging (continued)


12. Attach the Cleaner Support assy (in Aging kit) to the main signal brush support, using screw N9512ZX
(in Aging kit) from the kit and the screw C in illustration 67, which was removed at the time of signal brush
removal.
13. Attach the Ring Cleaner assy

2 (in Aging kit) to the cleaner support assy, using 4 screws(N9506JS).

14. Adjust the ring cleaner assemblies so that they contact the signal slip ring surface at every gantry position as
follows (see illustration 67):
a. Loosen the cleaner support assy screws,

b. Rotate the gantry by hand and roughly adjust the center of the ring cleaner assemblies over the ring surfaces.
c. Tighten the cleaner support assy screws.
d. Loosen the ring cleaner assy M5 screws

e. Adjust the ring cleaner assy positions while rotating the gantry by hand.
f. Loosen the ten ring cleaner assy M3 screws(10)

one at a time.

g. Adjust each ring cleaner assy position while rotating the gantry by hand until every cleaner completely covers
each slip ring surface at every gantry position.
Illustration 67

Ring Cleaner Assemblies


CLEANING SUPPORT ASSY
N9506JS(x4)

N9512ZX
2

RING CLEANER ASSY

1
SCREW C

SIGNAL BRUSH SUPPORT

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15. Install the aging brush assy (upper and lower) to the main signal brush support arms (see illustration 68).
a. Position the upper assembly so that the brushes are positioned at rings B, D, F, H, and J.
b. Position the lower assembly so that the brushes are positioned at rings A, C, E, G, and I.
16. Bend the overhanging wire brushes back at the following positions so that they do not interfere with the slip ring
support frame as shown in illustration 68. It may be necessary to bend more than one wire brush.
17. Adjust the aging brush assembly positions as follows:
a. Adjust the brushes so they contact the whole surface of every signal slip ring.
b. Rotate the gantry by hand and confirm that at every gantry position the brushes contact each signal slip ring
surface totally.

Illustration 68

Aging Brush Assemblies

AGING BRUSH ASSEMBLY


(UPPER)

AGING BRUSH ASSEMBLY


(LOWER)

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Stainless Slip Ring Aging (continued)


18. Switch OFF the service switch on the SUB board near the TGP board.
19. Write down the value shown on the rotation counter.
20. Turn ON the Rotate and Slip Ring 115V switches at rear Gantry base.
21. Rotate the Gantry using the TGP service switches (MNL, FIX, SPD2, FAST, CONT) for three hours (13500 rotations) at fastest speed.
22. Turn OFF the Rotate and Slip Ring 115V switches at rear Gantry base.
23. Perform steps 16. to 12. in their reverse order.
24. Clean up the signal slip ring. Refer to Section 3-3 SIGNAL SLIP RING CLEANING.
25. Install the signal brush assy. Do NOT install STRS board yet in this step. Refer to Section 4-2 SIGNAL BRUSH
REPLACEMENT.
26. Rotate the Gantry using the TGP service switches (MNL, FIX, SPD2, FAST, CONT) for fifteen minutes (1000
rotations) at fastest speed.

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SLIP RING AGING (continued)

Signal Ring Brush Contact Check (After Aging)


1.

Install STRS board. Do NOT connect all connectors on the STRS board yet. Refer to Section 4-2 SIGNAL
BRUSH REPLACEMENT.

2.

Perform SIGNAL RING BRUSH CONTACT CHECK. Refer to Section 5-2 SIGNAL RING BRUSH CONTACT CHECK.

3.

Proceed as follows:
Voltage drop < 0.5 Volts: return the system to normal. This result is that the aging was succeeded.
Voltage drop > 0.5 Volts: call A.S.C, E.S.C or O.L.C.

4.

Connect STRS boards all connectors. Refer to Section 4-2 SIGNAL BRUSH REPLACEMENT.

5.

Install all slip ring covers. Refer to Section 4-1 SLIP RING COVER REMOVAL.

Total Test
1.

Turn OFF the Rotate and Slip Ring 115V switches at rear Gantry base.

2.

Install the Gantry covers (both side and rear).

3.

Turn ON the Rotate and Slip Ring 115V switches at rear Gantry base.

4.

Perform the following test:


D DAS Transfer Test (Refer to Section 5-6 DAS TRANSFER TEST)
D Test Scan (Refer to Section 5-7 TEST SCAN)
If the test is out of specification, call A.S.C, E.S.C or O.L.C.

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APPENDIX A SYMBOLS AND CLASSIFICATION


Symbol

Publication

Description

4175032

Alternating Current

3351

Threephase Alternating Current

3351

Threephase Alternating Current with neutral conductor

3N

Direct Current

4175019

Protective Earth (Ground)

348

Attention, consult ACCOMPANYING DOCUMENTS

4175008

OFF (Power: disconnection from the mains)

4175007

ON (Power: connection to the mains)

Warning, HIGH VOLTAGE

Emergency Stop

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APPENDIX A SYMBOLS AND CLASSIFICATION (continued)


Symbol

Publication

Description
Type B

4175339

Xray Source Assembly Emitting

4175009

Standby

Start

Table Set

Abort

Intercom

(on Operator Console)


Power On: light on
Standby: light off

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APPENDIX A SYMBOLS AND CLASSIFICATION (continued)


Symbol

Description
Microphone (Mic)

Contrast

Brightness

_

System storage prior to installation:


Maintain storage temperature between 10 C and +60 C

_

System storage prior to installation:


Maintain noncondensing storage
humidity below 95%
DO NOT store system longer than 90 days

 



 
 

System storage and shipment:


Maintain Air Pressure between 750 and 1060hPa

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APPENDIX A SYMBOLS AND CLASSIFICATION (continued)

CLASS 1 EQUIPMENT
Any permanently installed equipment containing operator or patient accessible surfaces must provide backup protection against electric shock,in case the BASIC INSULATION fails. In addition to BASIC INSULATION,Class1 equipment contains a direct connection to a PROTECTIVE(EARTH) CONDUCTOR which prevents shocks when a person
touches a broken piece of equipment or touches two different equipment surfaces simultaneously.

TYPE B EQUIPMENT
CLASS I, II, or III EQUIPMENT or EQUIPMENT with INTERNAL ELECTRICAL POWER SOURCES provide an adequate degree of protection against electric shock arising from (allowable) LEAKAGE CURRENTS or a breakdown
in the reliability of the protective earth connection.

ORDINARY EQUIPMENT
Enclosed EQUIPMENT without protection against the ingress of water.

OPERATION 0f EQUIPMENT

CONTINUOUS OPERATION WITH INTERMITTENT LOADING.


Operation in which EQUIPMENT is connected continuously to the SUPPLY MAINS. The stated permissible loading
time is so short that the long term onload operating temperature is not attained. The ensuing interval in loading is,
however, not sufficiently long for cooling down to the long term noload operating temperature.
EQUIPMENT not suitable for use in the presence of a FLAMMABLE ANESTHETIC MIXTURE WITH AIR or WITH
OXYGEN or NITROUS OXIDE

CLEANING
The ProSpeed S series system is NOT WATERPROOF. It is NOT designed to protect internal components against
the ingress of liquids.Clean external system surfaces(Gantry,table,consoles and accessories)with a soft cloth dipped
in hot water and wrung DAMP/DRY. (NOT dripping!) IF NECESSARY, use only mild (dish washing liquid) soap to remove dirt.

NOTICE
Avoid damage to equipment! Some spray and wipecleaners etch and permanently cloud
clear plastic surfaces!! Use only warm water and mild liquid soap to clean surfaces.

A4

GE Medical Systems: Telex 3797371


P.O. Box 414, Milwaukee, Wisconsin 53201 U.S.A.
(Asia, Pacific, Latin America, North America)
GE Medical Systems Europe: Telex 698626
283, rue de la Minire, B.P. 34, 78533 Buc Cedex, France

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