JobNumber:

MethodStatement

50860WREP058

DocumentNumber:

Client:BP
QC124127

Title of Document: Minor Painting

Works at PS05

ThisdocumentisaControlledDocument.Anychangetothisdocumentmustbereviewedandapproved
priortouseandissue.AnydocumentnotapprovedinthismannerwillbeUncontrolled.

19/02/2014 R.Asgarov

N.Dadashev

Forapproval

Rev.

Rev.Date

Checked

ReasonforIssue

Prepared

QC124,Rev.:1,05/11/2012

Approved

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MethodStatement

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DocumentNumber:

Client:BP
QC124127

Table of Contents
1.

2.

3.

4.

5.

Scope.....................................................................................................................................................4
1.1.

Purpose.........................................................................................................................................4

1.2.

DefinitionofScope........................................................................................................................4

1.3.

ScopeDetails.................................................................................................................................4

1.4.

Location.........................................................................................................................................4

1.5.

WONos.........................................................................................................................................4

1.6.

Discipline.......................................................................................................................................4

Documentation.....................................................................................................................................5
2.1.

ReferenceDocuments...................................................................................................................5

2.2.

Definitions&Abbreviations..........................................................................................................5

2.3.

GoC................................................................................................................................................6

HSE,SecurityandSocialAspects...........................................................................................................7
3.1.

Induction.......................................................................................................................................7

3.2.

PersonalProtectiveEquipment.....................................................................................................7

3.3.

OperationPlantandEquipment...................................................................................................7

3.4.

RiskAssessment............................................................................................................................8

3.5.

ToolBoxTalks................................................................................................................................8

3.6.

PermittoWork..............................................................................................................................8

3.7.

EnvironmentalImpact...................................................................................................................8

3.8.

NoiseandVibrationEmissions......................................................................................................8

3.9.

EnvironmentalImpactAssessment...............................................................................................8

3.10.

EnvironmentalAwarenessandTraining...................................................................................9

3.11.

WasteManagement..................................................................................................................9

Requirements......................................................................................................................................10
4.1.

Personnel.....................................................................................................................................10

4.2.

Equipment,Tools&Materials.....................................................................................................10

4.3.

ImpactonOperationalProcesses...............................................................................................10

4.4.

Isolations.....................................................................................................................................10

4.5.

Responsibilities............................................................................................................................10

Execution.............................................................................................................................................11
5.1.

SummaryofWorkActivities........................................................................................................11

5.2.

WorkActivities............................................................................................................................11

QC124,Rev.:1,05/11/2012

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QC124127

5.3.

Reinstatement.............................................................................................................................12

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MethodStatement

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DocumentNumber:

Client:BP
QC124127

1. Scope
Thissectiondefinesdetailsofthescopeofworkthatsubjectmethodstatementwaspreparedfor.

1.1.

Purpose

ThepurposeofthismethodstatementistodefinethespecifictaskstobeperformedrelatingtoMinor
PaintingWorksatPS05.Itisalsodescribesthequality,safety,health,environmental,socialandsecurity
requirements.

1.2.

Definition of Scope

WOswereraisedforCorrosionCleaningontheOilyWaterSeparatorPumpCasing&FoundationandPig
LauncherKickerByPassLine2"GlobeValveatPS05.

1.3.

Scope Details

Worksshallinclude,butnotbelimitedto:
Cleaning&PaintingWorks

1.4.

Location

PS05

1.5.

WO Nos.

3315095&3519714

1.6.

Discipline

Mechanical

QC124,Rev.:1,05/11/2012

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JobNumber:

MethodStatement

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DocumentNumber:

Client:BP
QC124127

2. Documentation
Thissectiondefinesallreferencedocumentation,definitions&abbreviations.

2.1.

Reference Documents

DocumentNumber:
AZSPUHSSEDOC004043
AZSPUHSSEDOC001975
Interseal670HSAluminiumPartA
Interseal670HSPartB
Intergard475HSMIOLightGreyPartA
Intergard475HSPartB
Interthane990OffWhitePartA
Interthane990LightGreyPartA
Interthane990PartB
CleanerGTA822
ThinnerGTA007
ThinnerGTA220
ThinnerGTA713
Intergard475HS
Interseal670HS
Interthane990
N/A
N/A
MQSQPI011
N/A
N/A
GP0660
IPPCCAT114
IPPCCAT115

2.2.

DocumentDescription:
AzerbaijanExportPipelinesWasteManagementProcedure
ProcedureforSiteVisitNotification
MSDS
MSDS
MSDS
MSDS
MSDS
MSDS
MSDS
MSDS
MSDS
MSDS
MSDS
TDS
TDS
TDS
CalibrationCertificateforElcometer319DewPointMeter
CalibrationCertificateforDFTGauge
MQSITP
CertificationofApplicator
CertificationofInspector
GroupPractice forPaintingofMetalSurfaces
ManufacturerMethodStatement
ManufacturerQualityControlPlan

Definitions & Abbreviations

Definition/Abbreviation:
ASAP
COMPANY
CONTRACTOR
GoC
HSE
MS
N/A
Nos.
PPE
PTW
QTY
TBT
WO

QC124,Rev.:1,05/11/2012

Description:
Assoonaspossible
ClientofMQSLLC
MQSLLC
GuidanceonCertificationDocumentation
Health,SafetyandEnvironmental
MethodStatement
Notapplicable
Numbers
PersonalProtectiveEquipment
PermittoWork
Quantity
ToolBoxTalks
WorkOrderinBPMAXIMOSystem

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QC124127

2.3.

GoC

FollowingGoCdocumentationshallbefilledbyexecutorofsubjectMethodStatement:
N/A

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QC124127

3. HSE, Security and Social Aspects

ThissectioncoversgenericHSE,SecurityandSocialAspects.

3.1.

Induction

Prior to start work all personnel must attend the specified HSE induction course, conducted by the
COMPANYAreaAuthority.Allemployeesalsoshallsignthesheetsofacknowledgementwithcorporate
HealthandSafetyPolicy.Inductionlogbookshallbeproperlyimplementedandmaintained.Personnel
whohavenotpassedtheProjectInductionCourseshallundertakenowork.

3.2.

Personal Protective Equipment

AllpersonnelinvolvedinworkactivitiesshallcomplywiththeprojectPPEstandards.TheminimumPPE
requirementsonsiteduringworkactivitiesshallbe:

SafetyBootswithmetaltoeprotectors
SafetyHardHat
AppropriateEyeProtection
Coveralls
Gloves
HearingProtection(whereapplicable)

Additional PPE identified by the risk assessment shall also be implemented. Personnel shall take
reasonable care about personal protective equipment issued by contractor. PPE logbook shall be
implemented and maintained to ensure all respective personnel is issued with standard PPE set and
defectiveordamagedPPEisreplacedwithappropriateone.AnyviolationofPPEstandards,misuseof
corporateissuePPEorequipmentwillbethesubjectfordisciplinaryaction.HandmadeorpersonalPPE
willnotbeacceptablebyCONTRACTOR.

3.3.

Operation Plant and Equipment

Thecrewsupervisorshallinspectallequipmentfordamageand/ordeficienciespriortothestartofwork
ondailybasisandappropriatesurveillanceshallbeimplementedandmaintainedonequipmenttocheck
ifithassustainedfromanydamageduringthecourseofexploitation.
Defectiveitems,thataffectthesafeoperationofthepieceofequipment,shallbeimmediatelyremoved
fromserviceuntilrepairedorreplaced.OtherdeficienciesshallberectifiedonASAPbasis.
CrewsupervisorsshallcompletedailyaPlant&EquipmentChecklistfortheitemofplanttheyoperate
and shall report all deficiencies to the site supervisors who are in charge of rectification from any
deficiencies.TheTechnicaldepartmentshalldocumentanyrectificationworkperformed.Allpersonnel
shall exercise care when performing their duties with the contrast movement of vehicle plant and
personnel within the work area. The Crew supervisors and workmen shall take special care when
workingandmovingnearorunderoverheadservicesandburiedexistingservices.

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MethodStatement

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DocumentNumber:

Client:BP
QC124127

3.4.

Risk Assessment

Suitable and sufficient risk assessment shall be implemented by CONTRACTOR, which shall cover
activitiesofcontractorspersonnel as wellasvisitors,clientspersonnel.Refertothespecifictaskrisk
assessmentfordetailsoftheassociatedhazardsandmitigationmeasurestobeimplemented.
Prior to the commencement of works the risk assessment shall be reviewed by HSE Department and
Operations(AreaAuthority)inconjunctionwithConstructiondepartmenttoensurethatalltherisksare
addressed and the required control measures are in place, and followed during operations. Lessons
learnedpracticemustbeimplemented.

3.5.

Tool Box Talks

Prior to the commencement of works the Crew supervisor, with support from the HSE Officer, shall
conduct a prestart toolbox talk with all of the crew present. The crew supervisor shall explain the
method of works focusing on the hazards, risks and the mitigation measures that shall be taken as
detailedintheRiskAssessment.AllTBTsshallbedocumentedandfiledaccordingly.Registrationshall
takeplaceinworkplaceinstructionandtraininglogbook.ThecustodianofallTBTdocumentationshall
bethecrewsupervisor.

3.6.

Permit to Work

APTWshallbeobtainedinaccordancewiththerequirementsofPermittoworkProceduredescribedin
corporate occupational health and safety manual, prior to performing the following operations or
activities.Thesiteandcrewsupervisorshallexplainthemethodsinvolved,focusingonthehazardsand
risks involved the activity, and the mitigation measures that shall applied as detailed in the Risk
Assessmentincluding.

3.7.

Environmental Impact

Prior to commencing work all personnel shall have been inducted by the CONTRACTORS HSE
DepartmentinaccordancewiththerequirementsoftheProject.Personnelwhohavenotattendedthe
ProjectInductionCoursesshallundertakenowork.
TheHSEDepartmentshallensurethatalltherisksareaddressedandthecontrolmeasuresareinplace.

3.8.

Noise and Vibration Emissions

Allequipmentshallbemaintainedinefficientstatetominimizenoiseandvibrationemissions.Potential
sourceofnoiseshallbeidentifiedandcontrolmeasuresimplementedasfarasitreasonablypracticable.
Regularnoiseemissionsmonitoringshallbecarriedoutbytrainedpersonnel.
IncasenoisemonitoringiscarriedoutbyCOPMANYpersonnelonregularbasisandCONTRACTORnot
likelytoexceedregularsitenoiseemissions,thensubjectsectionisnotapplicable.

3.9.

Environmental Impact Assessment

Significant environmental impacts resulted from scope of work performed by CONTRACTOR shall
adequately addressed with consistent control and monitoring measures implemented. Where
necessary, an Environmental impact assessment shall be carried out by competent environmental
engineer.
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MethodStatement

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QC124127

3.10.

Environmental Awareness and Training

Prior to commencement of any work general environmental awareness programs will be run by
COMPANYforCONTRACTORpersonnel.CONTRACTORwillensurethatits personnel actinaccordance
withinstructionandtrainingprovidedbyCOMPANY.

3.11.

Waste Management

FollowupAzerbaijanExportPipelinesWasteManagementProcedure(AZSPUHSSEDOC004043).

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MethodStatement

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DocumentNumber:

Client:BP
QC124127

4. Requirements
This section describes personnel, tools, equipment etc. requirements. It also describes impacts on
operationalprocess,requiredisolationsandresponsibilitiesofclient.

4.1.

Personnel

Trade
SiteSupervisor/PerformingAuthority
Painter
CoatingInspector

4.2.

QTY
1
1
1

Duration
8 days
8days
8days

Equipment, Tools & Materials

Thefollowingtoolsandequipmentarerequiredtoperformtheworkscopeasminimum:
Description
PickupVehicle
FittersHandToolsSet
Elcometer319Standard
Elcometer124

4.3.

QTY
1
1
1
1

Duration
8days
8days
8 days
8days

Impact on Operational Processes

N/A.

4.4.

Isolations

AnyIsolationrequiredduetocleaning&coating.

4.5.

Responsibilities

On default COMPANY is responsible for provision of anything that CONTRACTOR not providing as per
thismethodstatement.Thisistoinclude,butnotlimitedtothefollowing:

Scaffoldsupport
COMPANYInspectortofollowITP
ProvideBlisterBlaster(andairsupplyaswell)
Removalofanyinsulationbeforeworkstarts(ifapplicable)
Accesstoworklocation
Scaffolding
Anyisolationsrequired
Liftingauthority
Sign and approve Work Acceptance Certificate(s), Mobilization Sheet(s) and Weekly Charge
Sheet.

MQSisresponsibletoexecutethescopeasperthismethodstatement.

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MethodStatement

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DocumentNumber:

Client:BP
QC124127

5. Execution
Thissectiondefinesworkactivitiesimplementation.

5.1.

Summary of Work Activities

Cleaning
Coating

5.2.

Work Activities

Allworkactivitiesarebasedon10hoursworkingday.
Traveltimerequiredfor:
Mobilization1day
Demobilization1day

Task
No.
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
5.2.10
5.2.11

5.2.12
5.2.13
5.2.14

5.2.15

Task
Duration

TaskSteps
OnarrivalatsitecontactthesiterepresentativeBPandidentityallMQSpersonnel
involvedinworkactivities
Thesupervisorwillrequestapermittowork
EnsureallpersonnelinvolvedinworkactivitiestakepartinBPriskassessmentprior
toworkcommencing
Carryouttoolbox,ensurethatpersonnelareclearlyunderstandSOWandtheirown
responsibilities
Checkallequipmentisinplacepriortoworkcommencement
Transfer all equipment and materials to work location taking care not to obstruct
anyemergencyescaperoutes,orcauseanyobstructionordisruptiontooperations
Erectsignsandbarriersatworklocation
Cleanallrequiredareasfromanydebrisandcontaminationtoachievelevelof
cleannessrequiredbyproductdatasheet.
Checkambientconditionsandrepeatevery4hours(minimumapplicationtemp.5
deg.C),shelflifeofproductsselectedbasedonGP0660system.Ifacceptable,
proceedtonextsection.
CarryoutsurfacepreparationtoSt3usingbristleblaster.
Spotrepairareasandnoncoatedareasneedstobemaskedoff.Carryoutstripe
primingwithInterseal670HSusingbrush.
ApplyInterseal670HSasaprimerusingbrushesandrollerstoachieve125microns
DFT(typically100125micronscanbeachieved).*durationidentifiedisbestcase
scenarioandcanvarydependingonachievedDFTandtemperatureduringdryingof
products.
CarryoutchecksofDFTasperSSPCPA2aftereachcoat.
Overcoatasperproductdatasheet,cleansurfaceandcarryoutstripecoatingwith
Intergard475HSusingbrushesandrollers.
ApplyfirstlayerofIntergard475HS,asanintermediatecoatusingbrushesand
rollerstoachieve125micronsDFT(typically5075micronscanbeachieved).*
durationidentifiedisbestcasescenarioandcanvarydependingonachievedDFT
andtemperatureduringdryingofproducts.

QC124,Rev.:1,05/11/2012

2ndday
2ndday
3rdday
3rdday
3rdday
3rdday
3rdday
3rdday
3rdday
3rdday
3rdday

3rdday*
4thday
4thday
4th5th
days*

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Client:BP
QC124127

Overcoatasperproductdatasheet,cleansurfaceandcarry outstripecoatingwith
Interthane990offwhiteandlightgreyusingbrushesandrollers.
ApplyfirstlayerofInterthane 990lightgreyonOilyWaterSepatorPumpcasing&
Foundation,andoffwhiteonPigLauncherKickerByPassLine2"GlobeValveusing
5.2.17 brushesandrollerstoachieve50micronsDFT(typically3050micronscanbe
achieved).*durationidentifiedisbestcasescenarioandcanvarydependingon
achievedDFTandtemperatureduringdryingofproducts.
Ifanyrepairsrequired,carrythemoutasperGP0660(betweenapplicationsof
5.2.18
eachcoat).
Onceallworkhasbeensatisfactorilycompletedworkpackcompletioncertificate
5.2.19
willbeofferedforsigningoff.

5.2.16

6thday

6thday*

7thday
7thday

SummaryofWorkActivatesdurationinclusiveofmobilizationanddemobilization8days

5.3.

Reinstatement

Ensureworkareaisleftcleanandtidyandalderbiesremovedfromsiteanddisposedofinthecorrect
location.
Removeallplantandequipmentfromsiteandcloseoutpermittowork.
Uponcompletionensureallrelevantdocumentationandtimesheetsaresignedandapprovedbyclient.

QC124,Rev.:1,05/11/2012

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