Beruflich Dokumente
Kultur Dokumente
N
OF
BOILERS
1.
2.
3.
4.
5.
6.
7.
Package Boiler
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Furnace tube.
Tubes (2nd pass).
Tubes (3rd pass).
Combustion chamber.
Front smoke box.
Rear outlet box.
Sight glass.
Safety valve.
Crown valve.
Feed check valve.
Level controls.
Manhole.
Spare.
Spare.
Feed pump.
Control panel.
Burner.
FD fan.
Fan inlet silencer.
BASIC CONSTRUCTIONAL
PARTS OF THE BOILER
The
furnace,
when
concentric with the Y-axis of the
boiler and not with the X-axis, is
notified as the CONCENTRIC
FURNACE.
Here the furnace is placed at
the lower hemisphere of the
boiler below the X axis and about
the Y axis.
ECCENTRIC
FURNACE
The furnace, when eccentric with
the Y axis and the X axis, is
notified as the ECCENTRIC
FURNACE. Here the furnace is
placed at the lower left hand side
of the boiler shell and is not
concentric with the X axis and Y
axis
NWL
NWL
FEED WATER
INLET FROM
PUMP
HEAT TRANSFER
DUE TO PROPER
ASSIMILATION OF
WATER
AGITATION
EFFECT AT
TUBE NEST
Steam bubbles formed around the furnace break due to tube nest resulting in
agitation which helps heat transfer by convection.
Film of steam
formed due to
improper
movement of
water affecting
poor heat
transfer
NWL
NWL
FREE BOARD
DISTANCE
Lower
free
board
distance
resulting into poor steam quality
& chances of water carryover
along with steam are more.
BURNER
TYPES OF BURNERS
1) BASED ON MODE OF ATOMISATION
THE
PRESSURE JET
THE
HEART
ROTARYOF
CUP
BOILER!!!!!
2) TYPE
OF MODULATION
HIGH / LOW
3 STAGE MODULATION
STEPLESS MODULATION
3) BASED ON FUEL FIRED
GAS FIRED
OIL FIRED
DUAL FIRED
4)BASED ON CONSTRUCTION
MONOBLOCK
DUAL BLOCK
..
Ease of mounting
Noiseless operation
ON- OFF
BURNER
3 STAGE
BURNER
STEPLESS
MODULATION
BURNER
CONTROLS
a.
1 no.
b.
c.
d.
Pressure switch
Photo resistant cell
Temperature controller
2/3 nos.
1 no.
1 no.
e.
Sequence controller
1 no.
f.
g.
h.
Modulating mechanism
Low oil pressure switch
Level controller
1 no.
1 no.
2 nos.
SAFETY
INTERLOCKS
Unsafe condition
Instrument
Action
High water level
Level controller No. 1
Feed water pump trip.
Low water level
Level controller No. 1
Alarm & Burner Shut down
Extra low water level Level Controller No. 2 (Overriding
Alarm & lock-out
controller)
Flame failure
Photocell
Alarm & burner trip
Boiler high pressure
Safety valves
Lift & discharge
BASIC
CALCULATIONS
FUEL CONSUMPTION
Fc = {(Boiler Capacity F & A 100 Deg.C) * 540}/(NCV * Eff-NCV)
OR
Fc = {(Steam Generated) * (Hs Hfw)}/(NCV * Eff-NCV)
Hs Enthalpy of Steam at Rated Pressure
Hfw Enthalpy of Feed Water
Hw Enthalpy of Water at Saturated Pressure
DF Dryness Fraction