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2011 EQUIPMENT

CATALOG
www.lincolnelectric.com

E1.10

Welding Jackets | Welding Gloves | Caps & Doo Rags | Safety Glasses

WE
L

ING G
D

AR
E

Welding

AL

Take the removable


Welding Gear catalog
with you!

1840
1840 BLACK
K3023-1

CRUZIN
STICKS
K3025-1
25-1

TRIBAL
K3024-1

1840

PATRIOT
A
K3026-1
K3026
K
3026-1
1

AMP
ANGEL
K3027-1

2450
HEAVY
METAL
K3029-1

STREET
ET ROD
K3035-1

2450 BLACK
K3028-1

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Availability and/or specifications of products listed in this catalog are subject to change at any time without notice.
2

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HEMISFEAR
K3030-1

2450

PATRIOT
PA
A
ATRIOT
K3032-1

How To Use This Catalog


1

TIG WELDERS

2
Processes
Stick
TIG

Square Wave TIG 175

Sets the Standard for Premium, Economical TIG


Welding Performance

Output

Top TIG Welding Performance


- Square Wave Technology Delivers a low peak
current and fast transition time. Experience
reduced tungsten spitting, tungsten erosion
and a smooth, stable AC welding arc.

- Standard Auto Balance control


automatically delivers optimal mix
of cleaning action vs. penetration.
- Excellent low amperage starting
performance down to 10 amps.

Its Like Getting a Stick Welder


for FREE! You can tackle AC/DC steel,
stainless, cast iron and hardfacing
applications, including AWS E6010
applications (Fleetweld 5P+).

Shown:
K1478-5 Square Wave TIG 175

Standard Foot Amptrol


Remotely controlling your current level with
a foot control is an added expense with other
TIG welders in this class.

Automatic Remote Sensing The unit automatically


senses when a remote current control, such as a foot
or hand Amptrol, has been connected.

Enhanced TIG Torch Handling Includes a rugged,


removable Series 17 torch with Ultra-Flex cable.

AC
DC

Input

60

PHASE

Hz

Key Options
K964-1 Undercarriage
KP508 PTA-17 Parts Kit
More options at end of section
Literature
E3.35

10

Shielding gas pre-flow and post-flow Built-in 0.50


second pre-flow and 15 second post-flow
timers purge and protect the weld and tungsten.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output(1)
Current /Voltage/Duty Cycle

Input Current @
Rated Output(2)

Square Wave TIG 175

K1478-5

208/230/1/60

150A/26V/25%

64/57A

11

CC

Unit Includes
Series 17 TIG Torch, 12.5 ft (3.8 m),
with one-piece cable
3/32 in (2.4 mm) Collet Body
3/32 in (2.4 mm) Collet
3/32 in (2.4 mm) x 7 in (177 mm)
Ceriated Tungsten Electrode
Long Backcap
7/16 in (11.1 mm) diameter Alumina
Gas Cup Nozzle
Twist Mate Torch Adapter
Foot Amptrol with 15 ft (4.6 m)
cable
Gas Regulator & Hose
Stick Electrode Holder (200 amp)
with 10 ft (3.1 m) cable and
Twist Mate Connector
Work Clamp & 10 ft (3.0 m) Cable
6 ft (1.8 m) Input Cable with NEMA
6-50P Plug

Back by popular demand, this great little AC/DC TIG and stick welder
delivers a classic smooth DC and stable AC square wave welding
output outstanding TIG performance as well as stick
welding it's like getting a stick welder for FREE!

Table of Contents

Output Range
DC: 10-175A
AC: 10-175A
Max. OCV: 59V DC
Max. OCV: 74V AC

HxWxD
inches (mm)

Net Weight
lbs.(kg)

19.5 x 13.7 x 25.0


(495 x 348 x 635)

185
(84)

Catalog Section
Identifies catalog section for
easy-to-find products.

Processes
Recommended arc welding
processes for the product.

Product Name
Official Lincoln product name.

Input & Output Icons


See below for descriptions.

Product Description
Brief description of the product.

Unit Includes/Key Options


These sections list options that are
included or are the most popular
options requested for each product.

Opening Paragraph
This is a general description of
the product. It may include features
and applications of the product.

10

Literature Number
Order number to request more
information.

11

Technical Specifications
Common specifications, ratings,
dimensions and weight for
the product.

Key Features
This section highlights the key
features and benefits of the product.

Product Picture
Detailed photo of Lincoln product.

Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
New Welding Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents & How To Use This Catalog . . . . . . . . . . . 3
Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . 16-20
MIG & FCAW: Industrial Welders . . . . . . . . . . . . . . . . . . 21-23
Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . 24-27
Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . 28-32
Multi-Operator Welding Systems . . . . . . . . . . . . . . . . . 33-35
Engine Drives: Commercial/Small Contractors . . . . . . . 36-41
Engine Drives: Industrial/Construction . . . . . . . . . . . . . 42-49
Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . 50-58
Submerged Arc & Automatic Equipment . . . . . . . . . . . 59-68
Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . 69-70
Welding Helmets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-73
Guns & Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-80
Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . 81-90
Weld Fume Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-100
Recommended Equipment Options . . . . . . . . . . . . . .101-114
Welding Consumables . . . . . . . . . . . . . . . . . . . . . . . . . .115-140
Stick . . . . . . . . . . . . . . . 116-118
MIG & TIG . . . . . . . . . . . 119-120
Metal-Cored. . . . . . . . . . . . . 121
Flux-Cored . . . . . . . . . . 122-125
Submerged Arc . . . . . . 126-129

Stainless, Nickel
& High Alloy . . . . . . . . . 130-133

Hardfacing . . . . . . . . . . 134-138
Aluminum, Cast Iron
& Non-Ferrous . . . . . . . 139-140

Welding Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . 141


District Sales Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Icons
Output Icons
AC

CC
For constant current stick
and TIG processes

11.5P
kW

Alternating current
welding output

Peak auxiliary
power output

DC

CV
For constant voltage
MIG, flux-cored and
subarc processes

5.5s
kW

Direct current
welding output

Surge auxiliary
power output

AC

CC
CV

4-Roll
Wire Feeder

10

DC

For multiprocess constant


current or constant voltage
applications

2-Roll
Wire Feeder

kW

Alternating or direct
current welding output

Continuous auxiliary
power output

115
VAC

PHASE

Single phase
input power

115 Volt AC Wire feeder


input power
42

VAC

PHASE

Three phase
input power
1 3

42 Volt AC
Wire feeder
input power
40

VDC

CATALOG

50
Hz

50 Hertz input power

40 Volt DC Wire feeder


input power

Engine Driven
Gas, Diesel or LPG

ELECTRONIC

60
Hz

60 Hertz input power

50
60
Hz

PHASE

Single or three phase


input power

Check Out Our 2011

Equipment

Input Icons
1

Lincoln Electrics Green Initiative Awareness Program is designed to promote


the companys initiatives to reduce environmental impact of its manufacturing
processes and products. The continued investment in technological advancement for its welding products has resulted in lower environmental impacts for
its customers and underlines its commitment to creating products that help
customers reduce welding costs and adhere to environmental standards. To
help customers easily identify the products connected to these initiatives,
Lincoln Electric is labeling them with a new Green Initiative logo that clearly
states the products green advantage.

50/60 Hertz input power

ONLINE!
Available for Download at
www.lincolnelectric.com

www.lincolnelectric.com

STICK
WELDERS

Versatile Stick Welders for Shop or Field


Weld a Wide Range of Materials and
Thicknesses
Conventional or Inverter Models

Invertec V155-S

AC-225

AC/DC 225/125

Portable. Professional. Rugged. Affordable.

AC General Purpose Welding

Tackle more tasks with AC/DC

Invertec V275-S

Idealarc 250

Idealarc R3R-400 & R3R-500

Weather-Resistant Stick and TIG Welder

Basic Industrial Stick Welding

Heavy Duty Stick Welding and Arc Gouging

COMMERCIAL

INDUSTRIAL

Invertec V275-S

DC

Idealarc R3R-400

CC

DC

Idealarc R3R-500

CC

DC

Excellent

Good

www.lincolnelectric.com/stick-welders

5-275 DC

60-500 DC

60

75-625 DC

60

Optional

Arc Gouge

50,60
50/60

TIG Hi-Freq

1
1/3

35-300 AC

Touch Start TIG

5-155 DC

40-250 DC

TIG Scratch

Polarity Switch

DC

CC

7-Yr. Warranty
(on Power Rectifier)

CC

Meters

Invertec V155-S

40-225 AC

50,60

50,60

60

Arc Force

AC/DC

30-125 DC

Hot Start

CC

FEATURES
115/230 Volt
Auto-Sensing

AC/DC

40-225 AC

Hertz

CC

Current Range
(Amps)

Stick

Polarity
AC

Idealarc 250

KEY:
4

CC

INPUT

PROCESS

Phase

AC/DC 225/125

Mode

AC-225

OUTPUT

Compact

3-Phase

Transformer

Inverter

1-Phase
Transformer

MODEL

STICK WELDERS
Processes
Stick

AC-225

Output

AC General Purpose Welding

CC AC

Input

60

PHASE

Hz

Unit Includes
Insulated electrode holder and cable
Heavy duty work clamp and cable
Helpful Welders Guide
Input Cable with integrated plug

Use our popular AC-225 to stick weld mild steel,


low alloy and stainless steels as well as cast iron
for common repair and hobby projects.

Key Options
K761 Wheel Kit
More options at end of section

40-225 amps AC stepped output control is


enough for 3/16 in. (4.8 mm) diameter mild steel
general purpose stick electrodes and select
5/32 in. (4.0 mm) diameter electrodes.

Literature
E2.30

Weld 16 gauge sheet metal to heavy plate


on mild steel, low alloy stainless, cast iron
and hardfacing applications.

Shown:
K1170 AC-225

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

AC-225

K1170

230/1/60

225A/25V/20%(1)

50A

(1) Except

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

40-225 Amps
Max. OCV: 79V

24 x 17.25 x 12
(610 x 438 x 305)

109
(49.5)

75 amp setting which can be used continuously for 1 hour.

AC/DC 225/125

Processes
Stick
TIG

Tackle More Tasks with AC/DC

Output

Select DC polarity for extremely stable arc action


or out-of-position welding with Lincoln Electric
Fleetweld 5P+. Choose AC polarity for welding on
heavier plate, greater deposition or faster travel
speeds with Lincoln Electric Fleetweld 35. Great
choice for stick welding on mild steel, low alloy and
stainless steels as well as cast iron and hardfacing
for maintenance, repair and light fabrication projects.

Unit Includes
Insulated electrode holder and cable
Heavy duty work clamp and cable
Helpful Welders Guide
Input Cable with integrated plug and
receptacle

40-225 amps AC and 30-125 amps DC stepped


output control is enough for 3/16 in. (4.8 mm) mild
steel general purpose electrode diameters and select
5/32 in. (4.0 mm) diameter electrodes.

Literature
E2.60

CC

AC
DC

Input

60

PHASE

Hz

Key Options
K761 Wheel Kit
More options at end of section

Wheel Kit
Includes axle, two wheels, and assembly
hardware. Can be installed in minutes.
Order K761 for AC-225,
AC/DC 225/125

Weld 16 gauge sheet metal to heavy plate on mild


steel, low alloy stainless, cast iron and hardfacing
applications.
Includes integrated input power cable with plug
and receptacle for wall-mounting.
Shown:
K1297 AC/DC 225/125

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

AC/DC
225/125

K1297

230/1/60

AC: 225A/25V/20%
DC: 125A/25V/20%

AC: 50A
DC: 36A

Output Range
40-225 Amps AC
Max. OCV: 79V
30-125 Amps DC
Max. OCV: 73V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

24 x 17.25 x 12
(610 x 438 x 305)

124
(56.3)

www.lincolnelectric.com/stick-welders

STICK WELDERS
Processes
Stick
Gouging
TIG (optional)

Idealarc 250

Basic Industrial Stick Welding

Output

The Idealarc 250 delivers up to 300 amps AC (250 amps DC) for
stick welding in vocational education, industrial production,
maintenance and repair or farm shop environments.

CC

AC

Input

DC

60

PHASE

Hz

Key Options
K704 Accessory Kit, 400 Amp
K930-2 TIG Module
More options at end of section

Plenty of output300 amps AC and 250 amps DC is enough


for up to 1/4 in. (6.4 mm) diameter of some stick electrode types.

Literature
E2.70

Run every type of stick electrode, including cellulosic and


low hydrogen, and those for stainless steel, hardfacing
and cast iron applications.

Undercarriage
For hand moving.
Includes handle, axle,
wheels, front bracket
and mounting
hardware.
Order K866 for
Idealarc 250

Easy to use full range continuous control provides precise


command of heat input in the weld.
Stackable case design can be stacked up to three high
to save valuable floor space.
Shown:
K1053-9 Idealarc 250

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc 250

K1053-9 (w/PFC)

208/230/460/1/60

AC: 250A/30V/30%
DC: 250A/30V/30%

75/68/34A

K1053-8

230/460/575/1/60

86/43/34A

Output Range
35-300 Amps AC
Max. OCV: 72V
40-250 Amps DC
Max. OCV: 70V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

27 x 19 x 21.5
(686 x 483 x 546)

350
(159)

Processes
Stick
DC TIG

Invertec V155-S

www.lincolnelectric.com/green

Portable. Professional. Rugged. Affordable.

Output

The Invertec V155-S offers much more than you would expect from a welder this size. Weighing
in at just under 15 lbs. (6.8 kg) the Invertec V155-S is no lightweight contender. It packs the full
punch of a heavyweight professional that you can take to the most demanding job sites. It features
120/230V auto reconnect operation and can operate from a portable generator. It can also plug into
a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere.
Two stick modes, SOFT and CRISP, provide the right arc
characteristics for different types of electrodes.
Fan-As-Needed (F.A.N. ) reduces noise and dust
inside the machine.

CC DC

Input

1
PHASE

50
60
Hz

Base Unit Includes


Invertec V155-S (K2605-1).
Stick electrode holder, cable and
Twist Mate plug.
Work cable and clamp with
Twist Mate plug.
Fully adjustable shoulder strap.
120/230V input cord, 6.6 ft. (2 m)
with a 120V 15 Amp plug.
Extra 120V 20 Amp plug.
Key Options
K2275-1 Welding Cart
K852-25 Twist Mate Cable
Plug Kit
TIG Ready-Pak (K2606-1)
(see TIG Welders Section for details).
More options at end of section

Auto-Adaptive Arc Force minimizes electrode


sticking in the puddle without compromising
arc stability or increased spatter.
Automatic Hot Start boosts the current
during starting to make striking an
arc easier.

Literature
E2.141

Touch Start TIG mode its like


getting a TIG welder for free!

Shown:
K2605-1 Invertec V155-S
Base Unit with Stick Accessories

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V155-S

K2605-1
(machine only)
and
K2606-1
Ready-Pak

120V/1/50/60

75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
100A/24.0V/100% Stick
145A/25.8V/30% Stick
100A/14.0V/100% TIG
155A/16.2V/30% TIG

24.0A
33.8A
21.5A
28.8A
21.0A
31.0A
14.1A
22.8A

(1) Input

amps on 60 Hz input.

www.lincolnelectric.com/stick-welders

230V/1/50/60

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

5-155 Amps DC
Max. OCV: 75V

11.3 x 6.2 x 15.4


(288 x 158 x 392)

14.7
(6.7)

STICK WELDERS

Invertec V275-S

www.lincolnelectric.com/green

Weather-Resistant Stick and TIG Welder

Processes
Stick
TIG
Gouging
Output

The V275-S Stick and TIG power source is ideal for outdoor construction sitesits IP23S rated
and equipped with weather resistant features. Up to 275 amps of output gives you access to a
greater number of stick electrodes, including outstanding E6010 performance.
Outstanding AWS E6010 and AWS E7018 performance
using up to 7/32 in. (5.6 mm) diameter electrode.
Touch Start TIG DC allows the welding arc to be
established without high frequency starting.
Air Carbon Arc Cutting and Gouging with up to 3/16 in.
(4.8 mm) diameter carbon electrode.
Selectable Hot StartTurn it off for thin material or
flip it on for thick, rusty or dirty material.

CC DC

Input

1 3 50
60
PHASE

Hz

Key Options
K852-70 Twist Mate Cable Plug for
1/0-2/0, 50-70 mm2 cable
K1759-70 Twist Mate Receptacle
for 1/0-2/0, 50-70 mm2 cable
K2394-1 Stick Electrode Holder,
Work Clamp, Cable and
Twist Mate Set
K857 Remote Output Control,
6-pin, 25 ft (7.6 m)
K2265-1 TIG-Mate 17V TIG Torch
Starter Kit (air-cooled)
More options at end of section
Literature
E2.161

Variable Arc ForceDial in the soft or crisp arc


you want.
Shown:
K2269-1 Invertec V275-S

All-in-one machine208/220/230/380/400/415/440/460/575
input volt settingsno single phase de-rating.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Invertec
V275-S

K2269-1

208/230/460/
575/3/60

or

or

208/230/460/
575/1/60

Invertec
V275-S
(Tweco)(1)

K2269-3

220/380/400/
415/440/3/50
220/380/400/
415/440/1/50

275A/31V/35%
250A/30V/60%
200A/28V/100%
275A/29-31V/35%
250A/30V/60%
200A/28V/100%
250A/30V/35%
200A/28V/100%

38/37/19/16A
34/33/17/14A
27/25/13/11A
68/67/38/31A
63/62/33/27A
49/48/26/21A
32/20/19/18/17A
25/15/15/14/13A
63/42/40/38/36A
48/32/30/29/27A

Output Range
5-275A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

13.6 x 9.0 x 20.25


(345 x 229 x 514)

54.5
(24.7)

(1)With Tweco-style output connectors.


Tweco is a registered trademark of Thermadyne.

Idealarc R3R-400 & R3R-500

Heavy Duty Stick Welding and Arc Gouging

Processes
Stick
TIG
Gouging
Output

Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using
cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc R3R-400 and
R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.
Substantial amperage ranges include
the R3R-400 at 60-500 amps and the
R3R-500 at 72-625 amps.
Easy to operateCalibrated current
control knob makes procedure setting
simple and easy.

CC DC

Input

60

PHASE

Hz

Key Options
K841 Undercarriage Hand
moving
K2149-1 Work Lead Package
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
6-pin, 100 ft. (30 m)
More options at end of section
Literature
E2.100

Polarity switch, voltmeter and ammeter


are standard on the K1285-16 R3R-400
and K1286-16 R3R-500.
Arc gouge with the R3R-400 using
up to 5/16 in. (7.9 mm) diameter
carbon electrode and the R3R-500
using up to 3/8 in. (9.5 mm) diameter
carbon electrode.

Shown:
K1285-16 Idealarc
R3R-400

Seven-year warranty on the power rectifier.

Shown:
K1286-16 Idealarc R3R-500

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc
R3R-400
Idealarc
R3R-500

K1285-16

230/460/3/60

400A/36V/60%

74/37A

K1286-16
K1286-25

500A/40V/60%

88/44A

230/460/575/3/60

Output Range
60-500A
Max. OCV: 67V
72-625A
Max. OCV: 67V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

27.5 x 22.3 x 32
(699 x 566 x 813)

402 (183)
446 (203)

NOTE: 50 Hertz models available.

www.lincolnelectric.com/stick-welders

STICK WELDERS

Stick Options
See the Recommended Equipment Options section for descriptions.
AC-225

Invertec V275-S

General Options
K761
Wheel Kit

Weld Fume Control System

Rack Options
K2665-1
Caster Kit
General Options
K852-70
Twist Mate Cable Plug, for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug, for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle, for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle, for 2/0-3/0,
70-95 mm2 cable

Weld Fume Control System


Stick Options
K2394-1
Stick Electrode Holder, Work Clamp,
Cable & Twist Mate Set
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 6-pin, 25 ft. (7.6 m)
K857-1
Remote Output Control, 6-pin, 100 ft. (30 m)
TIG Options
K2265-1
TIG-Mate 17V TIG Torch Starter Kit (air-cooled)
K960-1
Twist Mate Torch Adapter (with separate gas)
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)

AC/DC 225/125
General Options
K761
Wheel Kit

Weld Fume Control System

Idealarc 250
General Options
K866
Undercarriage

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp
TIG Options
K930-2
TIG Module
K938-1
Contactor Kit
K936-4
Control Cable (9-pin to 115V plug)

Invertec V155-S
General Options
K2275-1
Welding Cart 80 cu. ft. (24.4 m) bottle capacity

Weld Fume Control System


TIG Options
K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex Cable (12.5 ft., 1 pc.)
K960-2
Small Twist Mate Torch Adapter
(with separate gas)
KP508
Parts Kit for PTA-17 Series Torches
K852-25
Twist Mate Cable Plug Kit for 6-4 cable
K586-1
Deluxe Adjustable Gas Regulator and
Gas Hose Kit, 4.3 ft. (1.3 m)

www.lincolnelectric.com/stick-welders

Idealarc R3R-400 and R3R-500


General Options
K841
Undercarriage Hand moving
K2149-1
Work Lead Package 15 ft. (4.6 m) 4/O Cable

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 6-pin, 25 ft. (7.6 m)
K857-1
Remote Output Control, 6-pin, 100 ft. (30 m)
TIG Options
K930-2
TIG Module
K939-1
Docking Kit
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K938-1
Contactor Kit
K936-3
Control Cable (9-pin to 6-pin and 115V plug)
K937-45
Control Cable Extension, 45 ft.
K586-1
Deluxe Adjustable Gas Regulator and Hose Kit

TIG
WELDERS

Lincoln TIG Welders Give You the


Power to Perform!
Precision Arc Control
Code Quality Results
Convenient High Value Features
SM

Precision TIG 275

Precision TIG 375

Sets the Standard for Premium, Economical


TIG Welding Performance

Great for Motorsports and


Custom Fabricators

Serious TIG Performance

Precision Arc Maximum Control

Phase

Hertz

Square Wave TIG 175

CC

AC/DC

10-175

60

Precision TIG 225

CC

AC/DC

5-230

50,60

2-340

50,60

50,60

Current Range
(Amps)

Stick

Polarity

Ready-Pak

Precision TIG 275

CC

AC/DC

Precision TIG 375

CC

AC/DC

2-420

Invertec V155-S

CC

DC

5-155

50,60

Invertec V160-T

CC

DC

5-160

50,60

Invertec V205-T DC

CC

DC

6-200

50,60

Invertec V205-T AC/DC

CC

AC/DC

6-200

50,60

KEY:

Excellent

Good

INVERTER
TECHNOLOGY

FEATURES
Variable AC
Frequency

INPUT
Auto-Balance

PROCESS

Code Quality AC/DC TIG Welding

Auto-Reconnect

Code Quality DC TIG Welding

OUTPUT

Inverter

Mode
Conventional
Rectifier

MODEL

Micro-Start II

Serious DC TIG Arc


Extremely Small Package

Invertec V205-T DC Invertec V205-T AC/DC

TIG Pulse

Portable. Professional. Rugged. Affordable.

TIG Hi-Freq

Invertec V160-T

Touch Start TIG

Invertec V155-S

RECTIFIER
TECHNOLOGY

Precision TIG 225

One-Pak

Square Wave TIG 175

Optional
www.lincolnelectric.com/tig-welders

TIG WELDERS
Processes
Stick
TIG

Square Wave TIG 175

Sets the Standard for Premium, Economical TIG


Welding Performance

Output

Top TIG Welding Performance


- Square Wave Technology Delivers a low peak
current and fast transition time. Experience
reduced tungsten spitting, tungsten erosion
and a smooth, stable AC welding arc.
- Standard Auto Balance control
automatically delivers optimal mix
of cleaning action vs. penetration.
- Excellent low amperage starting
performance down to 10 amps.
Its Like Getting a Stick Welder
for FREE! You can tackle AC/DC steel,
stainless, cast iron and hardfacing
applications, including AWS E6010
applications (Fleetweld 5P+).

Shown:
K1478-5 Square Wave TIG 175

Enhanced TIG Torch Handling Includes a rugged,


removable Series 17 torch with Ultra-Flex cable.

AC
DC

Input

60

PHASE

Hz

Unit Includes
Series 17 TIG Torch, 12.5 ft (3.8 m),
with one-piece cable
3/32 in (2.4 mm) Collet Body
3/32 in (2.4 mm) Collet
3/32 in (2.4 mm) x 7 in (177 mm)
Ceriated Tungsten Electrode
Long Backcap
7/16 in (11.1 mm) diameter Alumina
Gas Cup Nozzle
Twist Mate Torch Adapter
Foot Amptrol with 15 ft (4.6 m)
cable
Gas Regulator & Hose
Stick Electrode Holder (200 amp)
with 10 ft (3.1 m) cable and
Twist Mate Connector
Work Clamp & 10 ft (3.0 m) Cable
6 ft (1.8 m) Input Cable with NEMA
6-50P Plug

Back by popular demand, this great little AC/DC TIG and stick welder
delivers a classic smooth DC and stable AC square wave welding
output outstanding TIG performance as well as stick
welding it's like getting a stick welder for FREE!

Standard Foot Amptrol


Remotely controlling your current level with
a foot control is an added expense with other
TIG welders in this class.

CC

Automatic Remote Sensing The unit automatically


senses when a remote current control, such as a foot
or hand Amptrol, has been connected.

Key Options
K964-1 Undercarriage
KP508 PTA-17 Parts Kit
More options at end of section
Literature
E3.35

Shielding gas pre-flow and post-flow Built-in


0.50 second pre-flow and 15 second post-flow
timers purge and protect the weld and tungsten.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output(1)
Current/Voltage/Duty Cycle

Input Current @
Rated Output(2)

Square Wave TIG 175

K1478-5

208/230/1/60

150A/26V/25%

64/57A

Output Range
DC: 10-175A
AC: 10-175A
Max. OCV: 59V DC
Max. OCV: 74V AC

HxWxD
inches (mm)

Net Weight
lbs.(kg)

19.5 x 13.7 x 25.0


(495 x 348 x 635)

185
(84)

(1) Based
(2) The

on a 10 minute period. Additional ratings include: 110A/25V/60% and 90A/24V/100%. All ratings at 104F (40C).
National Electrical Code permits operation at rated output and duty cycle from a 50 amp receptacle when supply lines and fuses are properly sized. See Power Source operators manual.

www.lincolnelectric.com
The online resource for welders.

www. . .com
10

www.lincolnelectric.com/tig-welders

Easy Navigation
Browse and shop our website
to find relevant information
using intuitive menus and
advanced search capabilities.
Learn From
The Welding Experts
Find latest industry news,
research, and welding
technology information.
User-Friendly Product
Catalog
The online catalog features
intuitive, book-like navigation,
making Lincoln Electrics
entire product line more easily
accessible.

TIG WELDERS

Precision TIG 225

Processes
Stick
TIG

Great for Motorsports and Other Custom Fabricators

Output

AC

CC

DC

Input

60

PHASE

Hz

50
60
Hz

Ready-Pak Pkg. (K2535-1)


Includes
Precision TIG 225
Removable Lift Eye
10 ft. (3.0 m) Work Cable & Clamp
NEMA 6-50R Receptacle
(208/230V models only)
TIG Procedure Guide
GTAW (TIG) Handbook
PTA-17 One-Piece TIG Torch
Gas Regulator/Hose
Foot Amptrol

The Precision TIG 225 gives you The Power to Perform . Choose Precision TIG
for general fabrication, automotive/motorsports, vocational schools
or serious hobby work. Micro-Start II Technology
delivers precision arc performance to improve
arc starting, welding and weld cratering.
SM

5-230 amps is the widest welding range in its class.


Patented Micro-Start II Technology delivers
extremely stable low amperage starting,
welding and cratering for AC and DC welding.

Ready-Pak w/Cart Pkg. (K2535-2)


Includes
Everything Listed Above (K2535-1)
Understorage Cart

AC Auto-Balance automatically sets the


optimal cleaning action vs. penetration levels
for great looking aluminum welds.
FREE! Built-in TIG pulser helps
control heat input in the weld.

Key Options
K2266-1 TIG-Mate 17 Air-Cooled
TIG Torch Starter Pack
K870 Foot Amptrol
K963-3 Hand Amptrol
K2348-1 Understorage Cart
Weld Fume Control System
More options at end of section

115 volt auxiliary power


receptacles with 20 amp
service reliably powers
water coolers or other
tools. (208/230V models
only. 460/575V models
feature 6 amp service).

Literature
E3.37
Shown:
K2535-2 Ready-Pak w/Cart Pkg.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output(1)
Current/Voltage/Duty Cycle

Input Current @
Rated Output(2)

Precision TIG 225


Ready-Pak Pkg.

K2535-1

208/230/1/60

90A/23.4V/100%

42/39A

Precision TIG 225


Ready-Pak w/Cart Pkg.

K2535-2

Precision TIG 225


Base Model

K2533-2
K2534-1

(1)Tested

at 104F (40C).

(2)Inputs

460/575/1/60
380/400-415/1/50/60

HxWxD
inches (mm)

Net Weight
lbs.(kg)

20.7 x 14.5 x 25.6


(526 x 368 x 650)

212
(96)

31.2 x 19.8 x 38
(794 x 503 x 966)

258
(117)

20.7 x 14.5 x 25.6


(526 x 368 x 650)

192
(87)

Output Range
5-230 Amps AC
5-230 Amps DC
Max. OCV: 75V

18/15A
21/20-19A

and ratings are based on the 115 volt auxiliary receptacle being loaded to its full rating. 208/230V model feature a 20 amp rated auxiliary. 460/575V models feature a 6 amp auxiliary.

Build Your Own Package


Do you need to customize your own package to fit your performance needs or budget?
Heres everything you need to pick and choose the accessories you want.

Select Precision TIG 225


Machine
K2533-2 460/575/1/60
K2534-1 380/400-415/1/50/60

Optional Understorage Cart


K2348-1

Select Remote
Control Device
K870 Foot Amptrol
K963-3 Hand Amptrol
K814 Arc Start Switch

Select TIG Torch Starter Pack

Select Water Cooler

Air-Cooled

N/A

K2266-1
TIG-Mate 17
Water-Cooled K2267-1
TIG-Mate 20

K1813-1 Cool Arc 40


115V 50/60Hz
K2187-1 Cool Arc 40
230V 50/60Hz

www.lincolnelectric.com/tig-welders

11

TIG WELDERS

Precision TIG 275 & 375

Processes
Stick
TIG

Precision Arc Maximum Control

Output

For fabrication, aerospace, production, motorsports or vocational education,


Precision TIG models help you deliver serious code-level quality.

Precision TIG 275 Water-Cooled


Ready-Pak w/Cart Includes
K2619-1 Precision TIG 275
Under-Cooler Cart
Foot Amptrol
Gas Regulator/Flowmeter/Hose
PTW-20 Pro-Torch TIG Torch
Zippered Torch Cover
Parts Kit
Water Hose (2 included)
15 ft. (4.5 m) 2/0 Work Cable/Clamp
PTA-9 or -17 Torch Adapter

Patented Micro-Start II Technology


delivers extremely stable low amperage
starting, welding and cratering for AC
and DC welding.
AC Auto-Balance automatically sets
the optimal cleaning vs. penetration
levels for great looking aluminum welds.
Widest Output Range in class 3-340
amps for 275 model and 2-420 amps
for 375 model.

FREE! Built-in TIG pulser helps control


heat input in the weld to reduce distortion
and burnthrough on thin materials.
Optional on 275 model.
Neat/organized cable management
with integrated torch holster.

Shown:
K2618-1 Ready-Pak
w/Cart Pkg.

Shown:
K2624-1 Ready-Pak
w/Cart Pkg.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output (1)


Current/Voltage/Duty Cycle

Input Current @
Rated Output

Precision TIG 275


Ready-Pak w/Cart Pkg.

K2618-1

208/230/460/1/60

275A/31V/40%

80/72/36A with PFC


104/94/47A w/o PFC

K2619-1

208/230/460/1/60

K2619-2

460/575/1/60

K2620-1

220-230/380-400/
415/1/50/60

K2624-1

208/230/460/1/60

K2622-1

208/230/460/1/60

K2622-2

230/460/575/1/60

102/51/41A with PFC

K2623-1

220-230/380-400/
415/1/50/60

119/69/63A with PFC

Precision TIG 275

Precision TIG 375


Ready-Pak w/Cart Pkg.

Precision TIG 375

(1)Tested

Input

60

PHASE

Hz

Output Range
DC: 2-340A
AC: 2-340A
Max. OCV: 75V

80/72/36A with PFC


104/94/47A w/o PFC
35/28A with PFC
47/38A w/o PFC
80/46/43A with PFC
95/55/50A w/o PFC
375A/35V/40%

102/92/46A with PFC


DC: 2-420A
AC: 2-420A
Max. OCV: 80V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

49.7 x 28 x 41
(1262 x 711 x 1041)

641
(291)

31 x 22 x 26
(787 x 559 x 660)

397
(180)

49.7 x 28 x 41
(1262 x 711 x 1041)

751
(340)

31 x 22 x 26
(787 x 559 x 660)

507
(230)

Advanced Control Panel


1) Trigger Switch (2-step/4-step)
2) Pulse/Spot Time Mode Switch
3) Pulse Frequency Control
4) Pulse % On Time Control
5) Pulse Background Current Control
6) Downslope Time, In Seconds
7) Spot Time

12

www.lincolnelectric.com/tig-welders

Hz

Literature
E3.42 (Precision TIG 275)
E3.51 (Precision TIG 375)

at 104F (40C).

Standard on Precision TIG 375


Optional on Precision TIG 275

50
60

Key Options
K2621-1 Advanced Control Panel
(275 model only)
K963-3 Hand Amptrol
K704 Stick Welding Accessory Kit
More options at end of section

Built-in storage compartment with


removable tray for torch consumables.

AC
DC

Precision TIG 375 Water-Cooled


Ready-Pak w/Cart Includes
K2622-1 Precision TIG 375
Under-Cooler Cart
Foot Amptrol
Gas Regulator/Flowmeter/Hose
PTW-20 Pro-Torch TIG Torch
Zippered Torch Cover
Parts Kit
Water Hose (2 included)
15 ft., (4.5 m) 2/0 Work Cable/Clamp
PTA-9 or -17 Torch Adapter

Highest duty cycle 275 @ 40% for


275 model and 375 amps @ 40% for
375 model.

Fan-As-Needed (F.A.N. ) prevents


overheating. F.A.N. reduces power
consumption, noise, motor wear and
dust in the machine

CC

4&7

TIG WELDERS
Processes
Stick

Invertec V155-S

Output

Portable. Professional. Rugged. Affordable.

Input

1
PHASE

50
60
Hz

TIG Ready-Pak Welding


Package (K2606-1) Includes
Invertec V155-S (K2605-1)
Stick electrode holder & cable,
10 ft. (3.0 m) with Twist Mate plug
Work clamp and cable, 10 ft.
(3.0 m) with Twist Mate plug
Fully adjustable shoulder strap
120/230V input cord [6.6 ft. (2 m)]
with a 120V 15 Amp plug
Extra 120V 20 Amp plug
Gas Regulator
PTA-17V TIG torch with Ultra-Flex
cable and Twist Mate adapter
PTA-17 TIG Accessory Kit (KP508)
Easy-Store/Easy-Carry Suitcase

Touch Start TIG DC operation allows you to strike the arc


easily without high frequency or tungsten contamination.
Dent resistant case is IP23 rated for outdoor use.
Fan-As-Needed (F.A.N. ) reduces noise and dust inside
the machine.
Two stick modes, SOFT and CRISP, provide the right
arc characteristics for different types of electrodes.
Auto-Adaptive Arc Force minimizes electrode
sticking in the puddle without compromising
arc stability or increased spatter.

Shown: K2606-1
Ready-Pak Pkg.

Automatic Hot Start boosts the current


during starting to make striking an arc easier.

Key Options
K2275-1 Welding Cart
K852-25 Twist Mate Cable
Plug Kit
K1782-13 PTA-17FV Flex Head
Gas Valve Torch
More options at end of section
Literature: E2.141

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V155-S

K2606-1
(machine only)
and
K2605-1
Ready-Pak

120/1/50/60

75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG

24.0A
33.8A
21.5A
28.8A
21.0A
31.0A
14.1A
22.8A

230/1/50/60

amps on 60 Hz input.

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

5-155 Amps DC
Max. OCV: 75V

11.3 x 6.2 x 15.4


(288 x 158 x 392)

14.7
(6.7)

Processes
Stick
TIG

Invertec V160-T

www.lincolnelectric.com/green

Serious DC TIG Arc Extremely Small Package

Output

CC DC

Input

1 5060
PHASE

Hz

Unit Includes
115V Input Cord (10 ft.) & Plug
(NEMA 5-15P)
20 Amp Plug (NEMA 5-20P)
Twist Mate Torch Adapter for
PTA-9 or -17 one-piece torch
Adjustable Shoulder Strap
Work Clamp & Cable

The Invertec V160-T is a full function DC TIG inverter intended


for alloy fabrication or critical maintenance work.
Advanced inverter technology delivers superior TIG performance.
Selectable Touch Start TIG starting or high frequency starting
makes it easy to establish an arc under a variety of conditions.
Built-in pulsing functions give you greater control
over thin materials.

Key Options
TIG-Mate 17 Air-Cooled TIG Torch
Starter Pack (K2266-1)
Foot Amptrol (K870)
Hand Amptrol (K963-3)
Weld Fume Control System
More options at end of section

Auto-reconnect between 115/230V 50/60Hz input


power eliminates operator error.
Auto restore fuse protects the machine from
high input currents.
Integral gas and power connector for simple
torch connections and quick changes
between TIG and stick welding.

CC DC

www.lincolnelectric.com/green

The Invertec V155-S offers much more than you would expect from a welder this size. It features
120/230V Auto-Reconnect operation and can operate from a portable generator. It can
also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about
anywhere. The Invertec V155-S is available in two models: a base unit
with stick accessories or a complete Stick/TIG ready to weld package
in an Easy-Store/Easy-Carry Suitcase.

(1)Input

DC TIG

Shown:
K1845-1 Invertec V160-T

Literature
E3.105

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V160-T

K1845-1

115/1/50/60
20A Branch Circuit

90A/13.6V/100% TIG
60A/22.4V/100% Stick

20A

115/1/50/60
30A Branch Circuit

110A/14.4V/100% TIG
80A/23.2V/100% Stick

25A

230/1/50/60
30A Branch Circuit

130A/15.2V/100% TIG
130A/25.2V/100% Stick

25A

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

5-160 Amps DC
Max OCV: 48V

13 x 8 x 17
(330 x 203 x 432)

24
(10.8)

(1)Input

amps on 60 Hz input.

www.lincolnelectric.com/tig-welders

13

TIG WELDERS
Processes
Stick
TIG

Invertec V205-T DC
& V205-T AC/DC

www.lincolnelectric.com/green

(1)

DC

(1) AC (2)
DC

Input

1 5060
PHASE

Hz

Invertec V205-T DC.


Invertec V205-T AC/DC

Code Quality TIG Welding

(2)

These compact AC/DC or DC only model TIG power sources are intended for critical TIG welding
in maintenance, fabrication, motorsports, aerospace, nuclear piping and shipbuilding.
Stick Crisp Mode for exceptional Fleetweld
5P and 5P+ (E6010) performance.
Adjustable DC strike mode Allows
adjustment for a hotter or colder start
depending on the tungsten diameter.

DC Model (K2671-1)
One-Pak Pkg. Includes
K2629-1 Invertec V205-T DC
K2266-1 TIG-Mate 17 air-cooled
TIG Torch Starter Kit
K870 Foot Amptrol
AC/DC Model (K2350-2)
One-Pak Pkg. Includes
K1855-4 V205-T AC/DC
230V Input Cord & Plug
Adjustable Shoulder Strap
K870 Foot Amptrol
K2266-1 TIG Mate 17 TIG Torch
Starter Kit

Voltage Reduction Device (VRD)


Reduces the open circuit voltage in
STICK mode for use in electrically
hazardous conditions or when
the use of a VRD is required.

Key Options
K2266-1 TIG Mate 17 Air-Cooled
TIG Torch Starter Kit (AC/DC model)
K870 Foot Amptrol
K963-3 Hand Amptrol
Weld Fume Control System
More options at end of section

200 amps @ 40% duty


cycle highest output
rating in this machine class.
Auto-Reconnect For
single phase 115V or 230V
50/60Hz input power.

Output CC

Shown:
K1855-4 Invertec
V205-T AC/DC

Fan-As-Needed (F.A.N.)
Fan only operates when needed to reduce
power consumption, noise and dust in machine.

Shown:
K2629-1 Invertec
V205-T DC

Literature
E3.110.1 (Invertec V205-T DC)
E3.110 (Invertec V205-T AC/DC)

TIG-Mate Starter Kits


Get everything you need for TIG welding in
one complete easy-to-order kit packaged
in its own portable carrying case.

TIG-Mate 17 Air-Cooled
TIG Torch Starter Kit
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

Invertec
V205-T DC

K2629-1

115/1/50/60

150A/16.0V/40% TIG
120A/14.8V/60% TIG
100A/14.0V/100% TIG
200A/18.0V/40% TIG
170A/16.0V/60% TIG
140A/15.6V/100% TIG
110A/24.4V/35% Stick
90A/23.6V/60% Stick
70A/22.8V/100% Stick
180A/27.2V/35% Stick
150A/26.0V/60% Stick
130A/25.2V/100% Stick
150A/16.0V/40% TIG
120A/14.8V/60% TIG
100A/14.0V/100% TIG
200A/18.0V/40% TIG
170A/16.0V/60% TIG
140A/15.6V/100% TIG
110A/24.4V/35% Stick
90A/23.6V/60% Stick
70A/22.8V/100% Stick
180A/27.2V/35% Stick
150A/26.0V/60% Stick
130A/25.2V/100% Stick

or
230/1/50/60(2)
K2671-1
One-Pak
Pkg.

115/1/50/60
230/1/50/60(2)

Invertec
V205-T AC/DC

K1855-4

115/1/50/60

or
230/1/50/60(2)
K2350-2
One-Pak
Pkg.

115/1/50/60
230/1/50/60(2)

(1)Input

14

TIG-Mate 20 Water-Cooled
TIG Torch Starter Pack

current on 60 hertz input. (2)Also operates on 208V input.

www.lincolnelectric.com/tig-welders

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

34.0A
25.0A
20.0A
30.0A
18.0A
15.0A
34.0A
28.0A
20.0A
30.0A
23.0A
19.0A

6-200A DC
Max OCV: 53.7V

15.0 x 8.5 x 19.0


(381 x 216 x 483)

38
(17.3)

34.0A
25.0A
20.0A
30.0A
18.0A
15.0A
34.0A
28.0A
20.0A
30.0A
23.0A
19.0A

6-200A AC/DC
Max OCV: 53.7V

15.0 x 8.5 x 19.0


(381 x 216 x 483)

38
(17.3)

TIG WELDERS

TIG Options
See the Recommended Equipment Options section for descriptions.
Square Wave TIG 175

Precision TIG 375

Invertec V205-T DC

General Options
K964-1
Undercarriage

Weld Fume Control System


TIG Options
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K814
Arc Start Switch
K1781-9 PTA-9F Flex Head w/Ultra-Flex Cable
TIG Torch Package, 12.5 ft. (3.8 m), 1pc
K1622-1 Twist Mate Torch Adapter, PTA-9, -17
KP507
Parts Kit For PTA-9 Series Torches
KP508
Parts Kit For PTA-17 Series Torches
KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit

Cut Length Consumables

General Options
K1869-1 Undercarriage
K2150-1 Work Clamp and Cable Assembly

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options

Pro-Torch Air and Water-Cooled TIG Torches


K2166-3 PTA-9, -17 One Cable Torch Adapter
K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter
K2166-1 PTA-26 One Cable Torch Adapter
K1828-1 Under-Cooler Cart Water Cooler
3100211 Harris Argon/CO2 Flowmeter Regulator & Hose Kit
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch

Cut Length Consumables

General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1 Small Canvas Cover

Weld Fume Control System


Stick Options
K2394-1 Stick Electrode Holder, Work Clamp,
Cable & Twist Mate Set
TIG Options
K2266-1 TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mate 20 TIG Torch Starter Kit (water-cooled)
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch
K1813-1 Cool Arc 40 Water Cooler 115/1/50/60
K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA)
K1781-1 PTA-9 TIG Torch, 12.5 ft. (3.8 m), 1pc
K1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m), 1pc
K1622-1 Twist Mate Torch Adapter, PTA-9 and -17
K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 1pc
K1622-3 Twist Mate Torch Adapter, PTA-26
K1784-3 PTW-20 Braided TIG Torch, 12.5 ft. (3.8 m), 3pc
K1622-4 Twist Mate Torch Adapter - Water-Cooled

Cut Length Consumables

Precision TIG 225


General Options
K2348-1 Understorage Cart
K2617-1 Dual Cylinder Cart
K2378-1 Medium Canvas Cover

Weld Fume Control System


Stick Options
K2374-1 Stick Electrode Holder and Cable
TIG Options
K2266-1 TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mate 20 TIG Torch Starter Kit (water-cooled)
K1781-9 PTA-9F Flexible Head w/Ultra-Flex Cable Torch
Package, 12.5 ft. (3.8 m), 1pc
KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit
KP508
Parts Kit For PTA-17 Series Torches
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch
K1813-1 Cool Arc 40 Water Cooler 115/1/50/60

Cut Length Consumables

Precision TIG 275


General Options
K2621-1 Advanced Control Panel
K1869-1 Undercarriage
K2150-1 Work Clamp and Cable Assembly

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options

Pro-Torch Air and Water-Cooled TIG Torches


K2166-3 PTA-9, -17 One Cable Torch Adapter
K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter
K2166-1 PTA-26 One Cable Torch Adapter
K1828-1 Under-Cooler Cart Water Cooler
3100211 Harris Argon/CO2 Flowmeter Regulator & Hose Kit
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch

Cut Length Consumables

Invertec V155-S
General Options
K2275-1 Welding Cart (80 cu ft bottle capacity)

Weld Fume Control System


TIG Options
K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex Cable, 12.5 ft. (3.8 m), 1 pc.
K960-2
Small Twist Mate Torch Adapter (w/separate gas)
KP508
Parts Kit for PTA-17 Series Torches
K852-25 Twist Mate Cable Plug Kit for 6-4 Cable
K586-1
Deluxe Adjustable Gas Regulator and Gas Hose Kit

Cut Length Consumables

Invertec V160-T
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1 Small Canvas Cover

Weld Fume Control System


Stick Options
K2394-1 Stick Electrode Holder, Work Clamp, Cable
& Twist Mate Set
TIG Options
K2266-1 TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mate 20 TIG Torch Starter Kit (water-cooled)
3100211 Harris Argon/CO2 Flowmeter Regulator & Hose Kit
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch
K1813-1 Cool Arc 40 Water Cooler 115/1/50/60

Cut Length Consumables

Invertec V205-T AC/DC


General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1 Small Canvas Cover

Weld Fume Control System


Stick Options
K2394-1 Stick Electrode Holder, Work Clamp,
Cable & Twist Mate Set
TIG Options
K2266-1 TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1 TIG-Mate 20 TIG Torch Starter Kit (water-cooled)
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch
K1813-1 Cool Arc 40 Water Cooler 115/1/50/60
K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.)
K1622-1 Twist Mate Torch Adapter, PTA-9 and -17
K1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m), 1 pc.
K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 1 pc.
K1622-3 Twist Mate Torch Adapter, PTA-26
K1784-3 PTW-20 Braided TIG Torch, 12.5 ft. (3.8 m), 3 pc.
K1622-4 Twist Mate Torch Adapter, Water-Cooled
K1859-2 Water Hose Kit, 25 ft. (7.6 m)
(5/8 LH CGA to 5/8 LH CGA)

Cut Length Consumables

www.lincolnelectric.com/tig-welders

15

MIG

WIRE FEEDER WELDERS

PORTABLE

POWER MIG The Professionals Choice!SM


Typical applications include home, farm,
autobody, maintenance or fabrication
Diamond Core Technology delivers a
superior arc
Professional Drive System
Spool Gun Ready
Three Year Warranty

SP-140T

SP-180T

POWER MIG 140C

POWER MIG 180C

120 Volt Input Wire Welder with


Tapped Voltage Control

230 Volt Input Wire Welder


with Tapped Voltage Control

Premium 120 Volt Input Wire


Welder with Continuous Controls

Premium 230 Volt Input Wire Welder


with Continuous Controls

POWER MIG 216

POWER MIG 255XT

POWER MIG 350MP

The Professionals Choice! for Autobody and


Sheetmetal Welding

More Power for Job Shop Fabrication

Stick, TIG, MIG, Flux-Cored and Advanced Process


with Power Mode and Pulse-on-Pulse

POWER MIG 140C

30-140

SP-180T

30-180

POWER MIG 180C

30-180

POWER MIG 216

30-250

POWER MIG 255XT

30-300

POWER MIG 350MP

5-350

KEY:
16

Excellent

Good

www.lincolnelectric.com/mig-welders

Optional

60

60

60

1 50/60
1

60

1 50/60

Chopper Technology

Diamond Core
Technology

Push-Pull Model

60

Synergic Control

FEATURES

Meters

Touch Start TIG

.035
(0.9)
.035
(0.9)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)

Stick

.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
.023-.045
(0.6-0.9)
.023-.045
(0.6-1.2)

Flux-Cored

50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)

MIG Pulsed

Cored Wire
Size Range
in. (mm)

Portable

30-140

Solid Wire
Size Range
in. (mm)

Hertz

SP-140T

Wire Feed
Speed Range
ipm (m/min)

Phase

208-230 Volt
Input

120 Volt
Input

Current Range
(Amps)

INPUT

PROCESS

MIG

OUTPUT

MODEL

Locking Tool Storage

MOBILE

SM

MIG: WIRE FEEDER / WELDERS


Processes
MIG

SP-140T & SP-180T

Output

120 or 208/230 Volt Compact Wire Welders


Ready to Weld! Includes mild steel MIG
and flux-cored wire spools and regulator.
Just add shielding gas for MIG welding
(sold separately).
Shown:
K2688-1
SP-140T

MIG weld 24 gauge up to 10 gauge


with the SP-140T or 3/16 in. (4.8 mm)
with the SP-180T in a single pass.
Weld up to 5/16 in. (7.9 mm) or
1/2 in. (12.8 mm) steel using
self-shielded Innershield wire (FCAW-S).

Spool Gun Ready

Spool Gun Ready add the optional


Magnum 100 SG spool gun for reliable
aluminum welding.

60

PHASE

Hz

Literature
E7.62 (SP-140T)
E7.63 (SP-180T)

Magnum 100SG
Medium Duty

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

SP-140T

K2688-1

120/1/60

90A/19.5V/20%

20A

SP-180T

K2689-1

208/230/1/60

208V: 130A/17V/30%
230V: 130A/20V/30%

20A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V

13.7 x 10.15 x 17.9


(347 x 258 x 454)

54
(24.5)

30-180 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 34V

13.7 x 10.15 x 17.9


(347 x 258 x 454)

64
(29)

Output Range

POWER MIG 140C & 180C

Premium 120 or 208/230 Volt Wire Welders


Select the POWER MIG 140 for home projects and repair, sheet metal or autobody work.
Step up to the 230 volt POWER MIG 180C for farm, shop and light fabrication.
Exclusive Diamond Core Technology delivers an outstanding arc youll immediately notice:
- Great arc starts.
- Wide voltage sweet spot gives you a very forgiving arc.
Wide Welding Output Range 30-140 amps for the
140C model and 30-180 for the 180C model.

Spool Gun Ready add the optional


Magnum 100 SG spool gun for
reliable aluminum welding.

Input

Key Options
K2532-1 Magnum 100SG Spool Gun
More options at end of section

Shown:
K2689-1
SP-180T

Product
Name

MIG weld 24 gauge up to 10 gauge


with the 140C model or 3/16 in.
(4.8 mm) with the 180C model in
a single pass. Weld up to 5/16 in.
(7.9 mm) or 1/2 in. (12.8 mm) steel
using self-shielded Innershield wire.

CV DC

Unit Includes
Magnum 100L gun 10 ft. (3.0 m)
.025 in. (0.6 mm) Contact Tips (Qty. 3)
.035 in. (0.9 mm) Contact Tips (Qty. 3)
Gasless Nozzle for Innershield
Gas Nozzle for MIG
Spindle Adapter, 8 in. (203 mm) Dia. Spools
.025-.030 in. (0.6-0.7 mm) MIG Drive Roll
.035 in. (0.9 mm) MIG Drive Roll
.030-.045 in. (0.7-1.1 mm) Knurled
Drive Roll
Adjustable Gas Regulator & Hose
2 lb. (0.9 kg) Spool of SuperArc
L-56 MIG wire
1 lb. (0.45 kg) Spool NR-211-MP
Work Clamp & 10 ft. (3.0 m) Cable
Learn-To-Use DVD

Choose these great little welders for project or repair welding in your garage,
barn or shop using MIG or self-shielded flux-cored wire welding.

Easy to Set 5 position tap voltage


control and continuous full-range wire
feed speed control help you dial in
your application.

Flux-Cored

Shown:
K2471-1
POWER MIG 140C
Shown: K2473-1
POWER MIG 180C

Medium Duty

Output

Flux-Cored

CV DC

Input

60

PHASE

Hz

Unit Includes
Magnum 100L Gun, 10 ft. (3.0 m)
Gas and Gasless Nozzles
Cable Liner
Contact Tips
Work Cable and Clamp
Adjustable Gas Regulator & Hose
Spindle Adapter
2 lb. (0.90 kg) Spool of SuperArc
L-56 Mild Steel MIG Wire
1 lb. (0.45 kg) Spool NR-211-MP
Flux-Cored Wire
Learn-To-Use DVD
Key Options
K520 Utility Cart, 150 cu ft. bottle capacity
K2377-1 Small Canvas Cover
K2525-1 Spot Timer Kit
K2532-1 Magnum 100SG Spool Gun
More options at end of section

Spool Gun Ready

Magnum 100SG

Processes
MIG

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

POWER MIG 140C

K2471-1

120/1/60

90A/19.5V/20%

20A

POWER MIG 180C

K2473-1

208/230/1/60

208V: 130A/17V/30%
230V: 130A/20V/30%

20A

Literature
E7.23 (140C)

E7.24 (180C)
HxWxD
inches (mm)

Net Weight
lbs.(kg)

30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V

14 x 10.15 x 18.6
(357 x 258 x 472)

58
(26.3)

30-180 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 34V

14 x 10.15 x 18.6
(357 x 258 x 472)

66
(30)

Output Range

www.lincolnelectric.com/mig-welders

17

MIG: WIRE FEEDER / WELDERS

POWER MIG 216

Processes
MIG

POWER MIG . The Professionals Choice!

TM

SM

Diamond Core Technology Delivers a forgiving arc, excellent


out-of-position arc action, low spatter and a wide voltage sweet
spot for steel, stainless steel or aluminum.
More Output and Better Efficiency Compare the best in class
rated output, wide amperage range and efficiency.

Spool Gun Capable

Magnum 100SG

Magnum SG

Magnum 250LX

Medium Duty

Medium Duty

Heavy Duty

Product
Name

Shown:
K2816-1 POWER MIG 216

Product
Input Power
Rated Output
Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle

POWER MIG K2816-1


216

208/230/1/60
220/1/50

170A/24VDC/60%
216A/22VDC/30%

Input

50
60
Hz

PHASE

Key Options
K466-6 Magnum Connection Kit
K2703-1 POWER MIG Spool Gun
Adapter
K468 Spindle Adapter for 8 in.
O.D. Spools
K1702-1 Dual Cylinder Mounting Kit
K2378-1 Medium Canvas Cover
K2532-1 Magnum 100SG
Spool Gun
K487-25 Magnum SG Spool Gun
K2490-1 Magnum 250LX Spool Gun
More options at end of section

Great Value-Adding Features Coil Claw Cable


Management system keeps your workstation organized.
Note the convenient top-mounted gun expendables
tray and all metal case front.
Spool Gun Capable

CV DC

Unit Includes
Magnum 250L Gun
Work Clamp and Cable,
10 ft. (3.0 m)
230V Input Power Cable w/Plug
(208/230V model only)
Drive Rolls & Guide for Steel
Adjustable Gas Regulator & Hose

The POWER MIG 216 offers the autobody and sheet metal fabrication industries
top welding performance with a host of professional features.

Spool Gun Ready

Output

Flux-Cored

Literature
E7.52

Input Current @
Rated Output

Max. Open
Circuit Voltage

Output
Range

Wire Feed Speed


ipm (m/min)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

208V:33A @ 170A/24VDC/60%
208V:40A @ 216A/22VDC/30%
230V:30A @ 170A/24VDC/60%
230V:36A @ 216A/22VDC/30%

36VDC

30-250A

50-700
(1.3-17.8)

32.56 x 19.15 x 39.92


(827 x 487 x 1,014)

206.5
(93.7)

Processes
MIG

POWER MIG 255XT

Output

SM

The Professionals Choice! for Job Shop Fabrication

Flux-Cored

CV DC

Input

60

PHASE

Hz

One-Pak Spool Gun Pkg. Includes


POWER MIG 255XT (K2701-1)
Magnum 250XL Spool Gun
Spool Gun Holder
Dual Cylinder Mounting Kit
Adjustable Gas Regulator
& Hose Kit

The POWER MIG 255XT sets the standard for MIG and flux-cored welding in industrial
production, job shop fabrication, maintenance or repair work.
Timer Functions Adds 4-step interlock, spot mode,
adjustable run-in speed for smoother arc starting and
adjustable burnback timer.

Unit Includes
Magnum 250L Gun
Work Clamp and Cable,
10 ft. (3.0 m)
230V Input Power Cable w/Plug
(208/230V model only)
Drive Rolls & Guide for Steel
Adjustable Gas Regulator & Hose

Digital meters display Preset wire feed speed and voltage,


and actual amperage and voltage while welding.
Spool Gun Ready Electronics and second gas solenoid
are built-in to drive either the Magnum SG or Magnum
250LX spool gun.
115V auxiliary receptacle (208/230V model only)
powers a grinder or other equipment.

Spool Gun Ready

Spool Gun Capable

Magnum 250LX

Magnum SG

Heavy Duty

Medium Duty

Key Options
K1702-1 Dual Cylinder Kit
K2378-1 Medium Canvas Cover
K2490-1 Magnum 250LX
Spool Gun
K487-25 Magnum SG Spool Gun
K2445-1 POWER MIG SG Spool
Gun Control Cable Adapter
More options at end of section

Shown:
K2701-1 POWER MIG 255XT

Literature: E7.54
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output(1)

POWER MIG 255XT

K2701-1
K2701-2
K2702-1

208/230/1/60
230/460/575/1/60
208/230/1/60

250A/26V/40%

56/52A
50/24/19A
56/52A

POWER MIG 255XT


One-Pak w/Spool Gun
(1)Input

18

current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.

www.lincolnelectric.com/mig-welders

Output Range
30-300 Amps
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 40V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

31.8 x 18.9 x 38.8


(808 x 480 x 985)

240 (109)
(with gun)

MIG: WIRE FEEDER / WELDERS

POWER MIG 350MP

The Professionals Choice!

Chopper Technology

SM

Processes
Stick
TIG
MIG
Output

When you want more than just a MIG machine, the POWER MIG 350MP is the choice for you.
Lincolns
Chopper Technology delivers more welding processes: Stick, TIG, MIG,
Flux-cored, and Advanced Processes such as Power Mode and Pulse-On-Pulse.
Pulse-on-Pulse Improves cleaning action when
welding aluminum and delivers a TIG-like appearance
to the MIG weld beads.
Synergic control of voltage and wire feed speed
allows you to set weld procedures with one control.

CC
CV

Pulsed
Flux-Cored
DC

Input

50
60
Hz

PHASE

Unit Includes
POWER MIG 350MP
Magnum 300 Gun
Work Clamp and Cable
230V Input Power Cable w/Plug
(208/230V model only)
Drive Rolls & Guide for Steel
Adjustable Gas Regulator & Hose
Key Options
K1702-1 Dual Cylinder Kit
K2378-1 Medium Canvas Cover
K3038-2 Python-Plus Air-Cooled
Gun, 25 ft. (7.6 m)
K2490-1 Magnum 250LX
Spool Gun
More options at end of section

Push-Pull or Spool Gun Ready A second gas


solenoid and other electronics are built-in to drive
either a spool gun or push-pull gun.
115V auxiliary receptacle Powers a grinder or
other equipment.
Dual Procedure capable Select between either
two welding procedures or two welding modes.

Literature
E7.57

Spool Gun Ready


Shown:
K2403-1 POWER MIG 350MP

Magnum 250LX
Heavy Duty

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

POWER MIG 350MP

K2403-1

208/230/460/575/1/50/60

300A/32V/60%(1)

72/62/31/25A

(1)40%

Output Range
5-350 Amps DC
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 67V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

31.8 x 18.9 x 38.8


(808 x 408 x 985)

255
(116)

on 208V input. Ratings based on 60 Hz operation.

3 WAYS TO FEED ALUMINUM


Push Gun

Spool Gun

Push-Pull Gun

Good for occasional


aluminum work

Better feeding with


integrated 2 lb. spools

Best performance for production


aluminum welding. (use larger spools.)

GOOD

BETTER

BEST

Magnum 250LX Spool Gun

Python, Python-Plus and Cougar Push-Pull Guns

280 amps, 60% duty cycle. Feeds


.025-3/64 in. (0.6-1.2 mm) diameter
aluminum wire on 2 lb. (0.9 kg) spools.
With remote wire feed speed control.
25 ft. (7.6 m) cable.

Select Python gooseneck-style guns for advanced


aluminum welding applications. Cougar push-pull
guns are intended for operators who prefer an upright
pistol-grip design. Air-cooled rated 300A @ 60% duty
cycle w/Argon. Water-cooled rated 400A @100%
duty-cycle w/Argon.

Magnum PRO Curve guns are intended


for most .035-.045 in. (0.9-1.1 mm)
wire diameter applications in job shops,
production or manufacturing.
Order:
K2951-2-6-45 for Magnum PRO Curve
300 Gun, 15 ft. (4.6 m), .035-.045 in.
(0.9-1.1 mm)

Order K2490-1

Order:
K2212-2 Python Water-Cooled, 25 ft. (7.6 m)
K3038-1 Python-Plus Air Cooled, 15 ft. (4.5 m)
K3038-2 Python-Plus Air Cooled, 25 ft. (7.6 m)
K3038-3 Python-Plus Air Cooled, 50 ft. (15.2 m)
K2704-2 Cougar Air Cooled, 25 ft. (7.6 m)
K2704-3 Cougar Air Cooled, 50 ft. (15.2 m)

www.lincolnelectric.com/mig-welders

19

MIG: WIRE FEEDER / WELDERS

MIG: Wire Feeder/Welder Options


See the Recommended Equipment Options section for descriptions.
SP-140T and SP-180T

POWER MIG 216

POWER MIG 350MP

General Options
K2275-1
K520
K2377-1
K2525-1
KP2529-1

General Options
K2378-1
K466-6
K468
K1702-1
KP1696-030S

General Options
KP1696-030S Drive Roll Kit, .023-.030 in.
(0.6-0.8 mm) Solid Wire
KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire
KP1696-1
Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid Wire
KP1696-2
Drive Roll Kit, .040 in. (1.0 mm) Solid Wire
KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire
KP1697-035C Drive Roll Kit, .030-.035 in.
(0.8-0.9 mm) Cored Wire
KP1697-045C Drive Roll Kit, .040-.045 in.
(1.0-1.1 mm) Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm)
Aluminum Wire
K1702-1
Dual Cylinder Mounting Kit
K2378-1
Medium Canvas Cover

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options

Pro-Torch TIG Torches


KP508
Parts Kit For PTA-17 Series Torches
KP509
Parts Kit For PTW-18 and -26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K814
Arc Start Switch

Cut Length Consumables


Wire Feeder Options
K489-8
Fast-Mate Adapter For POWER MIG
K2212-2
Python Water-Cooled, 25 ft. (7.6 m)
K3038-1
Python-Plus Air Cooled, 15 ft. (4.5 m)
K3038-2
Python-Plus Air Cooled, 25 ft. (7.6 m)
K3038-3
Python-Plus Air Cooled, 50 ft. (15.2 m)
K2704-2
Cougar Air Cooled, 25 ft. (7.6 m)
K2704-3
Cougar Air Cooled, 50 ft. (15.2 m)
K2154-1
Push-Pull Gun Connection Kit
K468
8 in. (203.2 mm) O.D. Spool Adapter
Spool Gun Options
K2490-1
Magnum 250LX Spool Gun
K2519-1
Control Cable Extension, 25 ft. (7.6 m)
K1738-1
Spool Gun Holder

Welding Cart (80 cu. ft. bottle capacity)


Utility Cart (150 cu. ft. bottle capacity)
Small Canvas Cover
Spot Timer Kit
Drive Roll, .025-.030 in.
(0.6-0.8 mm) Smooth
KP2529-2
Drive Roll, .035 in. (0.9 mm) Smooth
KP2529-3
Drive Roll, .030-.045 in.
(0.8-1.1 mm) Knurled

Weld Fume Control System


Wire Feeder Options
K2532-1
Magnum 100SG Spool Gun
K2528-1
.045 in. (1.1 mm) Innershield Welding Kit
(SP-180T only)

POWER MIG 140C and POWER MIG 180C


General Options
K2275-1
K520
K2377-1
K2525-1
KP2529-1

Welding Cart (80 cu. ft. bottle capacity)


Utility Cart (150 cu. ft. bottle capacity)
Small Canvas Cover
Spot Timer Kit
Drive Roll, .025-.030 in.
(0.6-0.8 mm) Smooth
KP2529-2
Drive Roll, .035 in. (0.9 mm) Smooth
KP2529-3
Drive Roll, .030-.045 in.
(0.8-1.1 mm) Knurled
KP2531-1
Inner Wire Guide, .025-.035 in.
(0.6-0.9 mm) Steel
KP2531-2
Inner Wire Guide, .045 in. (1.1 mm) Steel

Weld Fume Control System


Wire Feeder Options
K2532-1
Magnum 100SG Spool Gun
K2528-1
.045 in. (1.1 mm ) Innershield Welding Kit
(POWER MIG 180C only)

20

www.lincolnelectric.com/mig-welders

Medium Canvas Cover


Connector Kit POWER MIG
8 in. (203.2 mm) O.D. Spool Adapter
Dual Cylinder Mounting Kit
Drive Roll Kit, .023-.030 in.
(0.6-0.8 mm) Solid Wire
KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire
KP1696-1
Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid Wire
KP1696-2
Drive Roll Kit, .040 in. (1.0 mm) Solid Wire
KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire
KP1697-035C Drive Roll Kit, .030-.035 in.
(0.8-0.9 mm) Cored Wire
KP1697-045C Drive Roll Kit, .040-.045 in.
(1.0-1.1 mm) Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm)
Aluminum Wire

Weld Fume Control System


Spool Gun Options
K2532-1
Magnum 100SG Spool Gun
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K2490-1
Magnum 250LX Spool Gun
K2703-1
Adapter Kit for Magnum SG or
Magnum 250LX Spool Gun

POWER MIG 255XT


General Options
K1702-1
K2378-1
K466-6
K468
KP1696-030S

Dual Cylinder Mounting Kit


Medium Canvas Cover
Connector Kit POWER MIG
8 in. (203.2 mm) O.D. Spool Adapter
Drive Roll Kit, .023-.030 in.
(0.6-0.8 mm) Solid Wire
KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire
KP1696-1
Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid Wire
KP1696-2
Drive Roll Kit, .040 in. (1.0 mm) Solid Wire
KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire
KP1697-035C Drive Roll Kit, .030-.035 in.
(0.8-0.9 mm) Cored Wire
KP1697-045C Drive Roll Kit, .040-.045 in.
(1.0-1.1 mm) Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm)
Aluminum Wire

Weld Fume Control System


Spool Gun Options
K2490-1
Magnum 250LX Spool Gun
K2519-1
Control Cable Extension, 25 ft. (7.6 m)
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K2445-1
POWER MIG 255XT/Magnum SG Spool
Gun Control Cable Adapter
K1738-1
Spool Gun Holder

MIG & FCAW


INDUSTRIAL WELDERS
Recommended for industrial job shops
and manufacturing applications
Optimized for CV processes
Designed for use with a variety of
wire feeders
100% Duty Cycle

CV-655

CV-400

650 Amps @ 100% Duty Cycle Rated


Dependable High Output MIG Welding

Hertz

CV

DC

50-400

60

CV-400

CV

DC

60-500

60

CV-655
KEY:

CV

Excellent

Good

DC

70-815

FEATURES

50,60

Stackable

Phase

CV-305

Current Range
(Amps)

MIG

Polarity

Arc Gouging

INPUT

Mode

Submerged Arc

PROCESS

OUTPUT

Flux-Cored

MODEL

7-Yr. Warranty
(on Power
Rectifier)

400 Amps @ 100% Duty Cycle Rated


for Wire Welding

Digital Display

CV-305
315 Amps @ 100% Duty Cycle Rated for
All Day Long MIG Welding

Optional

Optional

www.lincolnelectric.com/mig-welders

21

MIG & FCAW INDUSTRIAL WELDERS

CV-305, CV-400 & CV-655

Processes
MIG
Flux-Cored

Dependable High Output Wire Welding

Output

Reliability and exceptional wire welding performance set Lincoln Electric CV series welders apart.
Tackle MIG and flux-cored wire welding for fabrication and production in transportation, heavy
equipment, structural steel, railroad and furniture.

Shown:
K1346-13 CV-400

Shown:
K1480-1 CV-655

Shown:
K2400-1 CV-305

CV-400

CV-655

CV-305

Connect wire feeders via either


14-pin MS-type or terminal strip.

Calibrated output control lets


operator accurately regulate
power levels.

Digital Ammeter/Voltmeter
view voltage presets.

115V and 42V wire feeder


auxiliary power with circuit
breaker protection.

Line voltage compensation


maintains weld consistency.

Internal components, including


windings, rectifiers and circuit
boards, are coated to protect
against moisture and corrosion.

115-volt duplex receptacle


provides 20 amps of auxiliary
power.

Electronic and thermostatic


protection.

Separate output studs allow


the operator to select high or
low inductance.

Seven-year warranty on power


rectifier.

Seven-year warranty on power


rectifier.

Easy access Twist Mate


connections on the front of
the machine.
Two output connectors allow
you to connect to high or low
inductance for optimal arc
control.
Stack them three-high.
Compact unit is 20 lbs. (9.0 kg)
lighter and significantly smaller
than competitive models.
Seven-year warranty on power
rectifier.

CV DC

Input

60

PHASE

Hz

50
60
Hz

CV-305 Ready-Pak Package


(K2395-2) Includes
CV-305 Power Source (K2400-1)
LF-72 Bench Model (2-Roll)
Wire Feeder with standard
Wire Reel Stand
Control Cable, 10 ft. (3.0 m)
.035-.052 in. (0.9-1.3 mm) solid
wire Drive Roll and Guide Tube Kits.
15 ft. (4.5 m) Magnum PRO 350
gun and cable assembly with
.035-.045 in. (0.9-1.2 mm) liner.
Work, 15 ft. (4.6 mm) and Wire
Feeder, 10 ft. (3.0 m) Power Cables
Package
Harris Flowmeter Regulator and
Gas Hose.

CV-400 Ready-Pak Package


(K2439-2) Includes
CV-400 Power Source (K1346-13)
LF-72 Bench Model, Heavy Duty
(Heavy Duty Wire Reel Stand)
.035-.045 in. Drive Rolls for
Solid Wire
Heavy Duty Wire Reel Stand
Control Cable, 10 ft. (3.0 m)
Weld Power Cable, 10 ft. (3.0 m)
Work Clamp
15 ft. (4.5 m) Magnum PRO 350
gun and cable assembly with
.035-.045 in. (0.9-1.2 mm) liner.
Harris Flowmeter Regulator and
Gas Hose
Key Options
K857 Remote Output Control
CV-305 Only:
K852-70 Twist Mate Welding
Cable Connectors
K852-90 Twist Mate Welding
Cable Connectors
CV-400 Only:
K864 Remote Control Adapter
K841 Undercarriage
CV-655 Only:
K1842-1 Digital Meter Kit
K1486-1 Air Filter Kit
K1528-1 Dual Process Switch
More options at end of section
Literature
E4.22 (CV-305)
E4.30 (CV-400)
E4.40 (CV-655)

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

CV-305

K2400-1
K2400-2

208/230/460/3/60
230/460/575/3/60

315A/32.6V/100%

52/48/24A
48/24/19A

50-400A
7-37V

24.6 x 19.5 x 27.0


(625 x 495 x 686)

330
(149)

CV-305/LF-72
Ready-Pak Pkg.

K2395-2

208/230/460/3/60

47.7 x 25.5 x 33.0


(1212 x 648 x 838)

448
(203)

CV-400

K1346-22
K1346-13
K2439-2

230/460/575/3/60
230/460/3/60

400A/36V/100%
450A/38V/60%

77/39/31A 80/40/32A
77/39A
80/40A

60-500A
12-42V

27.5 x 22.2 x 32
(699 x 564 x 813)
22.5 x 36.5 x 53
(571 x 927 x 1346)
27.5 x 36.5 x 53
(699 x 927 x 1346)

383
(174)
490
(222)
490
(222)

230/460/3/60

650A/44V/100%

94/47A

70-815A
13-44V
Max. OCV: 48V

27.5 x 22.2 x 38.0


(699 x 565 x 965)

652
(296)

CV-400/LF-72
Ready-Pak Pkg.
CV-400/LF-74
Ready-Pak Pkg.
CV-655

K2496-2
K1480-1

NOTE: 50 Hertz models available for the CV-305 and CV-400.

22

52/48/24A

www.lincolnelectric.com/mig-welders

MIG & FCAW INDUSTRIAL WELDERS

MIG & FCAW Industrial Welders Options


See the Recommended Equipment Options section for descriptions.
CV-305

CV-400

CV-655

General Options
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K1803-1
Work and Wire Feeder 2/0 Weld Cable
Package, 10 ft. (3.0 m)
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K484
Jumper Plug Kit
K867
Universal Adapter Plug
K874
Undercarriage Hand moving

Weld Fume Control System


Wire Feeder Options

LF-72 and LF-74, LN-25 PRO


K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)

General Options
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K841
Undercarriage Hand moving
K484
Jumper Plug Kit
K2149-1
Work Lead Package

Weld Fume Control System


Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-25 PRO

General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K842
Undercarriage Hand moving
K1737-1
All-Terrain Undercarriage

Weld Fume Control System


Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-25 PRO

www.lincolnelectric.com/mig-welders

23

MULTIPROCESS
WELDERS

For Heavy Manufacturing and Fabrication


One Machine For Stick, TIG, Wire Welding
and Arc Gouging
Ruggedly Built For Tough Environments

Invertec V350-PRO

Flextec 450

350 Amps @ 60% Duty Cycle.


Designed Smart. Built Tough.

FLEXible TEChnologyTM

Idealarc DC-400

Idealarc DC-600

Idealarc DC-655

400 Amps @ 100 Duty Cycle

600 Amps @ 100 Duty Cycle for


Industrial Manufacturing

Efficiently delivers 650 Amps


@ 100% Duty Cycle

Idealarc DC-655

KEY:

24

Excellent

Good

7-Yr. Warranty
on Power
Rectifier

Inverter

Arc Gouge

Submerged Arc

Flux-Cored

MIG Pulsed

FEATURES

DC

5-425

1/3

50/60

DC

5-500

50/60

DC

60-500

50,60

DC

70-850

50/60

DC

50-815

50,60

Current Range
(Amps)

Optional

www.lincolnelectric.com/multi-process-welders

MIG

Hertz

Idealarc DC-600

INPUT

PROCESS

Phase

Idealarc DC-400

Polarity

Mode

Flextec 450

CC
CV
CC
CV
CC
CV
CC
CV
CC
CV

Stackable

OUTPUT

MODEL

Invertec V350-PRO

TIG

CONVENTIONAL
RECTIFIER

Stick

INVERTER
TECHNOLOGY

MULTI-PROCESS WELDERS
Processes
Stick
TIG
MIG

Invertec V350-PRO

Designed Smart. Built Tough.

www.lincolnelectric.com/green

Output

The multi-process Invertec V350-PRO is an efficient, lightweight and portable choice


for training, fabrication or construction applications. Available in four models:
Construction, Factory, Factory (Tweco) and Advanced Process.

Pulsed (Advanced
Process Panel only)
Flux-Cored
Gouging

CC
CV

DC

Input

1 3 50
60
PHASE

Hz

Ready-Pak Package (K2437-2)


Includes
V350-PRO Factory Model (K1728-6)
LF-72 Heavy Duty Wire Feeder (K2327-6)
Magnum PRO 350 Gun & Cable
Assembly, 15 ft. (4.6 m)
Work & Wire Feeder 2/0 Welding Cable
Package, 10 ft. (3.0 m)
Harris Flowmeter/Regulator w/Adapter
and Hose, 10 ft. (3.0 m)
Inverter and Wire Feeder Cart
More options at end of section

All input voltages and frequencies are both single and three
phase ratedno phase derating necessary on single phase.
5-425 amp output range for all recommended processes from
DC TIG to arc gouging.
Input voltage from 208-575Vthis one machine is capable of
running on virtually any input power supply.
50 and 60 Hz operationcan be connected anywhere in the world.
Touch Start TIG for contamination-free starts.
Product
Name
Invertec V350-PRO

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

350A/34V/60%

3-ph: 50/42/28-26/23/18
1-ph: 94/85/54/42/37
3-ph: 41-39/36/23-22/19/16
1-ph: 76/69/41/36/31

K1728-5
Construction
200-208/230/380-415/
K1728-6
Factory
460/575/3/50/60
K1728-7 Advanced Process
208/230/415/
460/575/1/50/60
K1728-13 Factory (Tweco)

Invertec V350-PRO/LF-72 K2437-2


Ready-Pak Pkg.
Invertec V350-PRO

Model

Literature
E5.91

Shown: K1728-6 Invertec V350-PRO


(Factory Model)

88% efficiencylow power consumption for energy savings.

300A/32V/100%

200-220/380-400/
415-440/1/3/50/60

350A/34V/60% (3ph)
320A/33V/60% (1ph)
300A/32V/100% (3ph)
275A/31V/100% (1ph)

www.lincolnelectric.com/green

Processes
Stick
DC TIG
MIG
Output

This multi-process welder delivers up to 500 amps of welding power for a variety of
applications, including construction and fabrication. It features an IP23 rating for
outdoor operation and storage, and the latest inverter technology will save you
real dollars on the utility costs associated with your welding operations.
Flexible Multi-Process Capability Including stick, Touch Start TIG (DC), MIG,
flux-cored welding and carbon arc gouging with up to a 3/8 in. (9.5 mm) carbon.
The Future is NowSM You no longer have to pay a price premium to
gain the advantages of inverter technology over conventional welders.
- Faster Arc Response, Low Power Consumption and Enhanced Portability.
Compact, Durable Case Tough IP23 enclosure rating for extreme
field environments.
Selectable Hot Start Turn it off for thin material or flip it on to get
the extra starting amperage you need for thick, rusty or dirty material.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Flextec 450
Flextec 450/LF-72 Heavy Duty
Wire Feeder One-Pak Pkg. w/Cart
Flextec 450/LF-72 Standard Duty
Wire Feeder One-Pak Pkg.
Flextec 450/LF-74 Heavy Duty
Wire Feeder One-Pak Pkg. w/Cart

K2882-1
K2959-1

380/460/575/3/50/60

K2960-1
K3033-1

55.2 x 28.5 x 55.5


(1403 x 724 x 1410)

370
(168)

14.8 x 13.3 x 27.9


(376 x 338 x 709)

86.5
(37.4)

CC
CV

Flux-Cored
Gouging
DC

Input

3
PHASE

50
60
Hz

Flextec 450/LF-72 Heavy Duty


Wire Feeder One-Pak Package
(K2959-1) Includes
Flextec 450 (K2882-1)
LF-72 Bench Model, Heavy Duty (K2327-6)
- Heavy Duty Wire Reel Stand
- Drive Roll and Wire Guide Kit
.035-.045 in. (0.9-1.1 mm)
- Magnum PRO 350 Gun & Cable Assembly
- Control Cable 10 ft. (3.0 m)
2/0 Welding Cable
Work Lead Package
Harris Flowmeter Regulator & Hose
Heavy Duty Inverter/Wire Feeder Cart (K1764-1)
Key Options
K1764-1 Inverter/Wire Feeder Cart
K857-1 Remote Output Control, 100 ft. (30.5 m)
More options at end of section

Variable Arc Control In stick mode, vary the arc force to obtain
a soft or crisp arc. In CV modes, vary the pinch or inductance
to control spatter, fluidity and bead appearance.

Desert Duty Rated Welding outputs are rated for extreme


temperature operation up to 55C (131F).

81
(36.7)

3ph: 41-37/28-22/22-21

Flextec 450

Full-Featured Remote Control Capability Use a foot pedal or


hand control to remotely vary output up to 100 ft. (30.5 m) away.

14.8 x 13.3 x 27.9


(376 x 338 x 709)

3ph: 48/28-27/26-24

FLEXible TEChnology

Net Weight
lbs.(kg)

5-425A
Max OCV:
80V DC

Factory

K1728-8

HxWxD
inches (mm)

Output Range

Shown:
K2882-1 Flextec 450

Wire Feeders
LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO,
LN-25 PRO Dual Power, LN-25 Pipe
(115 volt input wire feeders are not supported)

Literature
E5.95
Rated Output
Current/Voltage/Duty Cycle
450A/38V/60%
400A/36V/100%
Desert Duty Rated:
340A/34V/100%/55C
375A/35V/60%/55C
400A/36V/40%/55C
450A/38V/20%/55C

Input Current @
Rated Output
Output Range
37/27/22A
29/21/17A

5-500 Amps

HxWxD
inches (mm)

Net Weight
lbs.(kg)

18.8 x 14 x 26.5
(477 x 356 x 673)

125
(56.8)

www.lincolnelectric.com/multi-process--welders

25

MULTI-PROCESS WELDERS

Idealarc DC-400, DC-600, DC-655

Industrial DC Multi-Process Welders


Rugged construction, simple controls and a 100% duty cycle output rating make these
machines a sound investment for heavy duty shop applications.

Processes
Stick
TIG
MIG
Flux-Cored
Submerged Arc
Gouging
Output

CC
CV

DC

Input

3
PHASE

50 60
Hz

Hz

Key Options
DC-400
K804-1 Multi-Process Switch
K841 Undercarriage
DC-600
K804-1 Multi-Process Switch
K1611-1 Paralleling Kit
(for codes above 10500)
K842 Undercarriage
DC-655
K1482-1 Digital Meter Kit
K1528-1 Dual Process Switch
K1611-1 Paralleling Kit
K842 Undercarriage
More options at end of section

Shown:
K1308-25
Idealarc DC-400

Shown:
K1609-2
Idealarc DC-655

Literature
E5.20 (Idealarc DC-400)
E5.40 (Idealarc DC-600)
E5.46 (Idealarc DC-655)

Shown:
K1288-17
Idealarc DC-600

Idealarc DC-400

Idealarc DC-655

Idealarc DC-600

Large, conveniently located


controls make it easy to change
between CC (Stick/TIG/arc
gouging), CV (MIG/flux-cored)
and CV Submerged Arc modes.

CC Arc Force Control Knob


with built-in Hot Start.

115V, 15 amps, duplex auxiliary


power receptacle (60Hz models)
makes it easy to power lights,
grinders and other shop tools
at your work station.

Arc force control adjusts short


circuit current for a soft arc or
a forceful driving arc in the CC
(Stick/TIG) mode.

Idle Shut Down mode


automatically shuts machine
off when not in use to minimize
power consumption.
Fan-As-Needed (F.A.N.) solid
state thermally controlled cooling
fan operates only when required.
Minimizes power consumption,
operating noise and dust intake.

Full range output voltage


control for easy operation
and precise control.
Standard analog ammeter
and voltmeter.

Arc control adjustment changes


pinch effect of the arc to control
spatter, fluidity, and bead shape
in the MIG/Flux-Cored mode.

Separate output studs let you


choose low or high inductance.

10% input line voltage


compensation for maintaining
weld consistency.

Remote and other switches are


behind front latched panel, for
added protection.

Low profile case allows stacking


machines up to three high to
conserve floor space.

Low profile case allows stacking


machines up to three high to
conserve floor space.

Flat-top case with a small


footprint can be placed under
a workbench or stacked up to
3 high on top of each other.

Seven-year warranty on power


rectifier.

Seven-year warranty on power


rectifier.

Seven-year warranty on power


rectifier.

Mode switch for selecting


desired output characteristics.
Windings and rectifiers
protected against moisture
and corrosive environments.

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc DC-400

K1308-25
K1308-12
w/Multi-Process Switch
K1288-18
w/Multi-Process Switch
K1288-17
K1288-22
K1288-28

230/460/3/60

400A/36V/100%
(450A/38V/60%)
(500A/40V/50%)
600A/44V/100%
680A/44V/60%

Idealarc DC-600

Idealarc DC-600
w/Meters
Idealarc
DC-600 VRD
Idealarc DC-655

26

K1609-2

www.lincolnelectric.com/multi-process-welders

230/460/3/60

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

78/39A

60-500A
12-42V

27.5 x 22.3 x 33.1


(698 x 566 x 840)

473
(215)

108/54A

CV:
70-850A, 13-44V
CC:
90-850A, 24-42V

30.7 x 22.2 x 38
(781 x 565 x 965)

522
(237)

50-815A
13-44V
Max. OCV: 46V (CV)
68V (CC)

27.5 x 22.2 x 38
(699 x 564 x 965)

720
(327)

230/460/575/3/60
108/54/43.2A

230/460/575/3/60

650A/44V/100%
(815A/44V/60%)

Shown:
K804-1 Multi-Process Switch

122/61/49A

MULTI-PROCESS WELDERS

Multi-Process Welder Options


See the Recommended Equipment Options section for descriptions.
Invertec V350-PRO

Flextec 450

General Options
K1763-1
Advanced Process Panel
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K1803-1
Work and Wire Feeder 2/0 Weld Cable Package,
10 ft. (3.0 m)
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm2 cable
K2176-1
Twist Mate to Lug Cable Adapter
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K867
Universal Adapter Plug

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6m)
K857-1
Remote Output Control, 100 ft. (30m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K936-4
Control Cable (9-pin to 115V plug)
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K814
Arc Start Switch
K1762-2
Invertec TIG Solenoid Kit
K1622-1
Twist Mate Torch Adapter, PTA-9, -17
K1622-3
Twist Mate Torch Adapter, PTA-26
K1622-4
Twist Mate Torch Adapter, Water-Cooled
K960-1
Twist Mate Torch Adapter (with separate gas)
K2265-1
TIG-Mate 17V TIG Torch Starter Kit (air-cooled)
K2266-1
TIG-Mate 17 TIG Torch Starter Kit (air-cooled)
K2267-1
TIG-Mate 20 TIG Torch Starter Kit
(water-cooled)
Wire Feeder Options

LF-72 and LF-74, LN-10 and DH-10, LN-15


and LN-25 PRO

General Options
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K1764-1
Inverter and Wire Feeder Cart

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
TIG Options

Pro-Torch TIG Torches


K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K814
Arc Start Switch
Wire Feeder Options

LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO,


LN-25 PRO Dual Power and LN-25 Pipe

Idealarc DC-400
General Options
K804-1
Multi-Process Switch
K841
Undercarriage Hand moving
K2149-1
Work Lead Package

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable Male 14-pin Control Cable to
Terminal Strip
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K939-1
Docking Kit
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K864
Remote Control Cable Adapter
K843
Amptrol Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-15 and LN-25 PRO, LN-23P,
LN-35, NA-3S, NA-5, LT-7

Idealarc DC-600
General Options
K804-1
Multi-Process Switch
K842
Undercarriage Hand moving
K1737-1
All-Terrain Undercarriage
K1611-1
Paralleling Kit (codes above 10500)
K1897-1
Paralleling Kit (codes below 10500)

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable Male 14-pin Control Cable to
Terminal Strip
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K939-1
Docking Kit
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K843
Amptrol Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.2 m)
Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-15 and LN-25 PRO, LN-23P,
LN-35, NA-3 and NA-5, LT-7

Idealarc DC-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K1611-1
Paralleling Kit
K842
Undercarriage Hand moving
K1737-1
All-Terrain Undercarriage

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable Male 14-pin Control Cable to
Terminal Strip
K937-45
Control Cable Extension, 45 ft.
K939-1
Docking Kit
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K864
Remote Control Cable Adapter
K843
Amptrol Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options

LF-72 and LF-74, LN-8, LN-9, LN-10 and


DH-10, LN-15 and LN-25 PRO, LN-23P,
LN-35, NA-3 and NA-5, LT-7

www.lincolnelectric.com/multi-process-welders

27

ADVANCED
PROCESS WELDERS
A Wide Variety Of Welding Waveforms
For Every Application
Fast, Reliable Digital Communication
Multi-Process Welding On A Variety Of
Materials

Power Wave STT Module

Dedicated Surface Tension Transfer (STT)


Process Welder. 225 Amps @ 60% Duty Cycle.

Gain outstanding puddle control for critical sheet metal


or pipe root pass welding. For Power Wave S350.

PROCESS

Power Wave C300

Power Wave S350

Portable, Powerful, Compact


Wire Feeder/Welder. 300 Amps
@ 40% Duty Cycle.

Latest Industrial Inverter Power Source.


350 Amps @ 40% Duty Cycle.

Power Wave S350

Power Wave 355M

Power Wave 455M

Excellent

5-570

50,60

STT

DC

N/A

CC
CV
CC
CV
CC
CV
CC
CV

DC

5-300

1,3

50,60

DC

5-350

1,3

50,60

DC

5-425

1,3

50,60

DC

5-570

50,60

Good

www.lincolnelectric.com/multi-process-welders

Optional

N/A

Inverter
Efficiency

DC

ArcLink Digital
Communication

Arc Gouge

50,60

Flux-Cored

CC
CV

Pulsed

0-450 PEAK
0-125 BKGRND

MIG/STT

DC

Current Range
(Amps)

MIG

Waveform Control
Technology

Power Wave C300

KEY:

STT

Power Wave STT Module

Hertz

Phase

FEATURES

INPUT

Polarity

Power Wave 455M/STT

PROCESS

Powerful Multi-Process Power Source.


450 Amps @ 100% Duty Cycle.

Mode

Compact, Multi-Process Inverter.


350 Amps @ 60% Duty Cycle.

TIG

MULTI-PROCESS

Multi-Process including STT.


450 Amps @ 100% Duty Cycle.

OUTPUT

Invertec STT II
STT

Power Wave 355M Power Wave 455M

MODEL

MULTI-PROCESS

Shown:
K2921-1 CE Model

Power Wave 455M/STT

Shown:
K2902-1 US/International Model

Stick

INCLUDES STT

28

Invertec STT II

ADVANCED PROCESS WELDERS


Processes
MIG-STT

Invertec STT II

www.lincolnelectric.com/green

Output

Featuring Surface Tension Transfer (STT ) Process

Controlled penetration and outstanding heat input controlIdeal for welding


joints with open root, gaps, or on thin material with no burnthrough.

Various shielding gasesSTT may be used with various gas blends


including 100% CO2 and Argon or Helium blends. Larger diameter
wires can typically be used.
Good bead control and faster travel speedsCan replace TIG (GTAW)
in many applications without sacrificing appearance or quality.

Invertec STT II

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

208/230/460/3/60

225A/29V/60%
200A/28V/100%

32/30/16A
33/30/15/17/16A
36/34/20/19/18A
33/30/18/17/16A
36/34/20/19/18A

200-208/220-230/380-415/440-460/3/50/60

60
Hz

Hz

Shown:
K1525-1 Invertec STT II

Adjustable Hot Start controls the heat at the start of the weld.

K1525-1
K1526-1
K1526-2
K1527-1
K1527-2

50
60

Literature
E4.52

Background and Tailout Currentaccurately control fine and


coarse heat input for reduced distortion and burnthrough as
well as proper penetration.

Invertec STT II

3
PHASE

Key Options
K1560-2 STT 10 Wire Feeder
K2614-1 LN-25 PRO Dual Power
K1759-xx Twist Mate Cable
Receptacles
K2593-100 Coaxial Power #1
Cable, 100 ft. (30.5 m), 300 amps
K852-xx Twist Mate Welding
Cable Plugs
More options at end of section

Reduced spatter and fumesCurrent is controlled to achieve optimal


metal transfer.

Product
Number

Input

Unit Includes
Twist Mate Cable Plugs (qty.2)
STT II Sense Lead Kit,
25 ft. (7.6 m)

The Invertec STT II power source combines high frequency inverter technology with advanced
Waveform Control Technology to provide a better welding solution than traditional short arc MIG.

Product
Name

STT DC

200/208/380/400/415/3/50/60
200/220/380/415/440/3/50/60
200/208/380/400/415/3/50/60

Power Wave C300

HxWxD
inches (mm)

Net Weight
lbs.(kg)

23.2 x 13.2 x 24.4


(589 x 336 x 620)

117
(53)

Output Range
Peak Current: 0-450A
Background Current:
0-125A
Max. OCV: 85V

www.lincolnelectric.com/green

Portable. Powerful. Compact. One Machine Does it All!

Processes
Stick
DC TIG
Pulsed
DC TIG
Output

The Power Wave C300 is an advanced compact multi-process power


source with an integrated wire feeder. Its ideal for welding on a
wide variety of materials, including aluminum, stainless, and
nickel materials where arc performance is critical.

Pulsed MIG
MIG
Flux-Cored

CC
CV

DC

Input

1 3 50
60
PHASE

Hz

Steel Ready-Pak Package


(K2774-2) Includes
Power Wave C300 (K2675-2)
Power Wave C300 Undercarriage
Magnum PRO Curve 300
Gun Package
Harris Flowmeter & Hose

PowerConnect Technology (Patent-Pending) Automatically


adjusts to input power from 200-600V, 50 or 60 Hz, single phase
or three phase. Welding output remains constant through the
entire input voltage range.

Unit Includes
Drive Roll Kit, .035/.045 in.
(0.9/1.2 mm)
Input Cord, 10 ft. (3.0 mm)
Work Lead & Clamp, 10 ft. (3.0 m)

Tribrid Power Module Exceptional welding performance


with high power factor and efficiency.
Production Monitoring 2 Track equipment usage, store
weld data and configure fault limits to aid in production
analysis and process improvements.

Key Options
K2734-2 Understorage Cart
Pro-Torch TIG Torches
K870-2 Foot Amptrol
K963-4 Hand Amptrol
More options at end of section

Compact and Durable Case IP23 rated to withstand


harsh environments.
Integrated TIG Torch and Spool Gun Solenoid Makes for
fast changeovers to TIG welding or spool gun operation.
Shown: K2774-2
Power Wave C300
Steel Ready-Pak Pkg.

Literature: E5.100

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


inches (mm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Power Wave
C300

K2675-2

3 Ph 50/60:
208/220-230/380-415/
460/575

300A/29V/40%
250A/27V/100%

3 Ph/40% Duty Cycle:


30/28/16/14/11A

50-700
(1.27-17.8)

18.8 x 14 x 27.4
(478 x 356 x 697)

100
(47.6)

Power Wave
C300 Steel
Ready-Pak Pkg.

K2774-2

Solid:
.023-.045
(0.6-1.2)
Cored:
.035-.045
(0.9-1.2)

40.2 x 24 45.2
(1021 x 609 x 1148)

180
(81.6)

Power Wave
C300 Educational
Ready-Pak Pkg.

K2774-4

1 Ph 50/60:
208/220-230

1 Ph/40% Duty Cycle:


53/48/29A

www.lincolnelectric.com/multi-process-welders

29

ADVANCED PROCESS WELDERS


Processes
Stick
DC TIG
Pulsed DC TIG

Power Wave S350

Portable, Powerful, Multi-Process.


www.lincolnelectric.com/green

The multi-process Power Wave S350 provides an extremely fast arc response, includes over 65
standard welding waveforms for optimized performance on almost any application and efficiently
converts input power to reduce operational costs all in a compact, rugged case.

Output

CC
CV

DC

MIG
Pulsed MIG
Flux-Cored
1 3 50
60

Input

Hz

PHASE

Base Unit (K2823-3) Includes


Input Power Cord, 10 ft. (3.0 m)
Key Options
K3001-1 S-Series User Interface Kit
K2902-1 Power Wave STT Module
K2829-1 115V Auxiliary Kit
K1764-1 Inverter & Wire Feeder Cart
K875 Accessory Kit
K857-2 Remote Output Control
K870-2 Foot Amptrol
Magnum PRO Semiautomatic Guns
Pro-Torch TIG Torches
More options at end of section

PowerConnect Technology (Patent-Pending) Automatically adjusts


to input power from 200-600V, 50 or 60 Hz, single phase or three phase.
Welding output remains constant through the entire input voltage range.
Tribrid Power Module Exceptional welding performance
with high power factor and efficiency.
Production Monitoring 2 Track equipment usage, store weld
data and configure fault limits to aid in production analysis and
process improvements.
Optional 115V (10A) AC Duplex Auxiliary Power Receptacle
Patent-pending Surge Blocker Technology ensures simultaneous
welding performance is not compromised by high starting current
devices such as grinders (typically requiring 60A or more peak
surge current).

Wire Feeders
Power Feed 10M, Power Feed 25M
Shown: K2823-1
Power Wave S350

Compact and Durable Case IP23 rated to withstand harsh environments.

Literature
E5.110

Standard Ethernet Allows for effortless software upgrades through www.powerwavesoftware.com.


Product
Name

Product
Number

Input
Voltage

Input Current
@ Rated Output

Power Wave
S350

K2823-3

208/230/380415/460/575/
1/3/50/60

3 Ph / 40% Duty Cycle: 39/35/19/17/14


3 Ph / 100% Duty Cycle: 31/28/15/14/11
1 Ph / 40% Duty Cycle: 60/671/NA/NA/NA
1 Ph / 100% Duty Cycle: 60/53/NA/NA/NA

Power Wave
S350
One-Pak
(steel)
(1)

K3005-1

Rated Output
Current/Voltage/Duty Cycle

Output
Range(3)

5-350A
GMAW: 350A/31.5V/40%2 SMAW: 250A/30V/100%
GMAW: 300A/29V/100% GTAW-DC: 350A/24V/40%
2
GTAW-DC: 300A/22V/100%
SMAW: 325A/33V/40%

208/230/380415/460/575/
1/3/50/60

Based on the U.S. National Electrical Code

(2)

230 Volt/1 Phase inputs, the peak rating is at 30% duty cycle, except for GTAW.

(3)

Net Wt.
lbs. (kg)

20.40 x 14 x 24.80
(518 x 356 x 630)

85
(38.6)

52 x 39 x 26
(1321 x 991 x 660)

450
(204.1)

On 208 Volt inputs, the maximum output is limited to 300 amps.

Power Wave STT Module

HxWxD
inches (mm)

Processes
GMAW-STT
Output

Add STT Process Capability


Add STT (Surface Tension Transfer) process capability to any compatible Power Wave S-Series
power source to gain outstanding puddle control for critical sheet metal or pipe root pass welding.
Exceptional Arc Control - Outstanding burnthrough
control on thin metal or critical pipe welding.

STT DC

Input

40

VDC

U.S./International Model
(K2902-1) Includes
Power Source Output Pigtail Adapter
Cable (Tweco-style)
Remote Voltage Sense Lead,
25 ft. (3.7 m)
CE Model (K2921-1) Includes
Sync Tandem/STT Receptacle
ArcLink Receptacle
Sense Lead

UltimArc - In synergic STT modes, it


dynamically and simultaneously controls
all heat input parameters together, including
peak, background and tailout currents. The
result is easy procedure setting for the operator.

Literature
E5.190

Modular Design - Allows easy connection and fast


digital ArcLink communication with compatible
S-Series Power Wave power sources, Power Feed
wire feeders, and water coolers. Add STT capability
without having to purchase a second power source.

Shown: K2921-1
CE Model
Shown: K2902-1
US/International Model

Compact Footprint - Securely connects directly below Lincoln


S-Series Power Wave models, without taking valuable floor space.
Self-Protecting Circuits - The module will protect itself from the
excessive transient voltages associated with highly inductive weld circuits.
Product
Name

Product
Number

Power Wave
STT Module

K2902-1
US/International
K2921-1
CE Model

30

www.lincolnelectric.com/multi-process-welders

Input Power
40V DC

Rated Output(1)
Current/Voltage/Duty Cycle

HxWxD
inches (mm)

Net Weight
lbs.(kg)

100% Duty Cycle: 450A


60% Duty Cycle: 500A
40% Duty Cycle: 550A
Peak (MAX.): 750A

11.5 x 13.9 x 25.4


(292 x 353 x 645)

47
(21.3)

(1)

Dependent on host welding power source output.

ADVANCED PROCESS WELDERS

Power Wave 355M

COMMUNICATIONS PROTOCOL

Superior Arc Performance. Revolutionary Communication.

Processes
Stick
TIG
MIG
Output

Choose the compact, efficient Power Wave 355M inverter-based welding power source for
advanced process semiautomatic welding, including aluminum push-pull capability.

Pulsed
Flux-Cored
Gouging

CC
CV

DC

Input

1 3 50
60
PHASE

Hz

Waveform Control Technology gives you the ability to select the right waveform for each applicationthat
means the arc has been optimized for each wire type and size for exceptionally smooth arc performance.
Utilizes ArcLinkthe leading digital communication protocol for welding, making
it the best choice for seamless, time critical integration with the wire feeder.
Push-pull capability for ultimate aluminum welding with
the Power Feed 10M or Power Feed 25M wire feeder.

www.lincolnelectric.com/green

Pulse-On-Pulse welding mode improves cleaning


action when welding aluminum and delivers a
TIG-like bead appearance.

Ready-Pak Package for Steel


(K2372-1) Includes
Power Wave 355M (K2368-1)
Power Feed 10M Bench (K2230-1)
.035 and .045 in. (0.9 and 1.1 mm)
Drive Roll & Spilt Wire Guide Kit
Magnum 400 Gun Pkg., 15 ft. (4.5 m)
Work & Wire Feeder Power Cable Pkg.
Harris Flowmeter/Regulator, 10 ft. (3.0 m)
Inverter and Wire Feeder Cart
10 ft. (3.0 m) Power Input Cord
Key Options
K586-1 Deluxe Adjustable Gas
Regulator and Hose Kit
K1764-1 Inverter & Wire Feeder Cart
K1803-1 Work & Feeder Cables Pkg.
K2436-1 Ethernet/DeviceNet Interface
More options at end of section

Power Mode maintains a stable, smooth arc for


short arc welding on thin materials.
State-of-the-art inverter technology provides high
power efficiency, excellent welding performance
and a lightweight, compact design.
Rigorous environmental, mechanical and
weld testing ensures ruggedness and reliability.

Shown:
K2368-1 Power Wave 355M

Wire Feeders
Power Feed 10M, Power Feed 25M
Literature: E5.146

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave 355M

K2368-1

3 ph: 200/208-230/380-400/
415-460/575/3/50/60

350A/34V/60%
(300A/32V/100%)

3 ph: 50/50-42/28-27/26-23/18A
1 ph: 94-85/64-42/37A

Power Wave 355M/


Power Feed 10M
Ready-Pak Pkg.

K2372-1
(for steel)

1 ph: 208-230/415-460/575/
1/50/60

350A/34V/60%
(300A/32V/100%)

Power Wave 455M &


Power Wave 455M/STT

COMMUNICATIONS PROTOCOL

www.lincolnelectric.com/green

Superior Arc Performance. Revolutionary Communication.


Waveform Control Technology gives you the ability to select the
right waveform for each application, enabling patented processes
like Pulse-On-Pulse, Power Mode and RapidArc.
Choose from over 60 standard welding waveform programs
that offer a broad range of electrode size, type and shielding
gas combinations to give you optimal appearance, penetration,
beadshape and travel speed for each application.

Push-Pull capability delivers ultimate aluminum welding


with the Power Feed 10M and Power Feed 25M
wire feeder.
Shown:
K2203-1 Power Wave
455M/STT

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave 455M


Power Wave 455M/
Power Feed 10M Ready-Pak
Power Wave 455M/STT
Power Wave 455M/STT
Pipefab Ready-Pak
Power Wave 455M
Power Wave 455M/STT

K2202-1

208/230/460/575/3/50/60

60Hz: 450A/38V/100%
(570A/43V60%)
50Hz: 400A/36V/100%
(500A/40V/60%)

60Hz:
58/53/25/22A
(82/78/37/31A)
50Hz:
49/45/23/18A
(67/61/31/25A)
60Hz & 50Hz: 36/33A
(48/44A)

K2202-2
K2203-2

380/415/3/50/60

5-425A

14.8 x 13.3 x 27.9


(376 x 338 x 709)

81.5
(37)

250
(113)

Processes
Stick
TIG
MIG
Pulsed
Output

CC
CV

STT (455M/STT only)


Flux-Cored
Gouging
DC

Input

3
PHASE

50
60
Hz

Ready-Pak Pkg. (K2375-1) Includes


Power Wave 455M (K2202-1)
Power Feed 10M Bench (K2230-1)
.040-.045 in. (1.0-1.1 mm) Drive Roll
& Guide Tube Kit
Magnum 400 Gun Pkg.,15 ft. (4.5 m)
Work Lead Package
Harris Flowmeter/Regulator, 10 ft. (3.0 m)

Wire Feeders
Power Feed 10M, Power Feed 25M
Literature: E5.161

Product
Name

K2375-1
K2203-1
K2792-1

Net Weight
lbs.(kg)

Key Options
K2149-1 Work Lead Package
K2207-2 Ethernet/DeviceNet Module
K1570-1 Dual Cylinder Undercarriage
K1813-1 Cool Arc 40
More options at end of section

Optional communication modules provide networking and


process monitoring capabilities via DeviceNet or Ethernet.

Utilizes ArcLinkthe leading digital communication


protocol for welding, making it the best choice for
seamless, time critical integration with the wire feeder.

HxWxD
inches (mm)

Output Range

60Hz & 50Hz: 400A/36V/100%


(500A/40V/60%)

Output Range
5-570A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

26.1 x 19.9 x 32.9


(663 x 505 x 835)

286 (130)
477 (216)
293 (133)
549 (249)
280 (127)
340 (154)

www.lincolnelectric.com/multi-process-welders

31

ADVANCED PROCESS WELDERS

Advanced Process Welder Options


See the Recommended Equipment Options section for descriptions.
Invertec STT II
General Options
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K940-75
Sense Lead Kit, 75 ft. (22.9 m)
K1796-25 Coaxial Weld Power Cable (350A), 25 ft. (7.6 m)
K1796-50 Coaxial Weld Power Cable (350A), 50 ft. (15.2 m)
K1796-75 Coaxial Weld Power Cable (300A), 75 ft. (22.9 m)
K1796-100 Coaxial Weld Power Cable (300A),
100 ft. (30.5 m)
K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug),
100 ft. (30.5 m)
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm2 cable
K2176-1
Twist Mate to Lug Cable Adapter

Weld Fume Control System


Wire Feeder Options

STT-10, LN-25 PRO Dual Power

Power Wave C300


General Options
K2378-1
Medium Canvas Cover
K2734-2
Understorage Cart
K2909-1
12-pin to 6-pin Adapter Cable
K2910-1
12-pin to 7-pin Adapter Cable

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 amps
K857-2
Remote Output Control, 12-pin, 25 ft. (7.6 m)
TIG Options
K1782-2
PTA-17, 150 Amp, Air-Cooled TIG Torch,
12.5 ft. (3.8 m) length, 2-cable
K1782-4
PTA-17, 150 Amp, Air-Cooled TIG Torch,
25 ft. (7.6 m) length, 2-cable
K1783-2
PTA-26, 200 Amp, Air-Cooled TIG Torch,
12.5 ft. (3.8 m) length, 2-cable
K1783-4
PTA-26, 200 Amp, Air-Cooled TIG Torch,
25 ft. (7.6 m) length, 2-cable
KP508
Parts Kits for PTA-17 Series Torches
KP509
Parts Kits for PTA-26 and PTW-18 Series Torches
K870-2
Foot Amptrol 12-pin
K963-4
Hand Amptrol 12-pin
K814
Arc Start Switch
K2505-3
TIG Torch Twist Mate to Stud Adapter Cable,
2 ft. (0.61 m) Gas Hose

Power Wave C300, cont.


Wire Feeder Options
K489-8
Fast-Mate Adapter
K2490-1
Magnum 250LX Spool Gun
K2519-1
Magnum 250LX Spool Gun Control
Cable Extension, 25 ft. (7.6 m)
K3038-1
Python-Plus Push-Pull Gun,
Air-Cooled, 15 ft. (4.6 m)
K3038-2
Python-Plus Push-Pull Gun,
Air-Cooled, 25 ft. (7.6 m)
K3038-3
Python-Plus Push-Pull Gun,
Air-Cooled, 50 ft. (15.2 m)
K2704-2
Cougar Push-Pull Gun, Air-Cooled,
25 ft. (7.6 m)
K2704-3
Cougar Push-Pull Gun, Air-Cooled,
50 ft. (15.2 m)

Power Wave S350


General Options
K3001-1
S-Series User Interface Kit
K2902-1
Power Wave STT Module
K2829-1
115V Auxiliary Power Kit
K2827-1
DeviceNet Kit
K1764-1
Inverter and Wire Feeder Cart
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K1803-2
Work and Wire Feeder Weld Cable Package
with Tweco-Style Plugs
K2946-1
Tweco-Style Adapter Plug
K2909-1
12-pin to 6-pin Adapter Cable
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)

Weld Fume Control System


Stick Options
K875
Accessory Kit, 150 Amp
K857-2
Remote Output Control, 12-pin, 25 ft. (7.6 m)
TIG Options
K1782-1
PTA-17 TIG Torch, 12.5 ft. (3.8 m)
K1782-3
PTA-17 TIG Torch, 25 ft. (7.6 m)
KP508
Parts Kit For PTA-17 Series Torches
K1783-1
PTA-26 TIG Torch, 12.5 ft. (3.8 m), 2 pc
K1783-3
PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870-2
Foot Amptrol 12-pin
K963-4
Hand Amptrol 12-pin
K960-3
Tweco-Style TIG Torch Adapter
Wire Feeder Options

Power Feed 10M, Power Feed 25M

Power Wave 355M


General Options
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm cable
K2176-1
Twist Mate to Lug Cable Adapter
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K940-75
Sense Lead Kit, 75 ft. (22.9 m)
K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)
K1803-1
Work and Wire Feeder 2/0 Weld Cable Package,
10 ft. (3.0 m)
K2436-1
Ethernet/DeviceNet Communication Interface

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
TIG Options
K2265-1
TIG-Mate 17V TIG Torch Starter Kit (air-cooled)
Wire Feeder Options

Power Feed 10M, Power Feed 25M

Power Wave 455M & 455M/STT


General Options
K2207-2
Ethernet/DeviceNet Interface Module
K1570-1
Dual Cylinder Platform Undercarriage
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60
K2149-1
Work Lead Package
K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)

Weld Fume Control System


Stick Options
K704
Accessory Kit, 400 Amp
TIG Options
K1782-7
PTA-17V TIG Torch, 12.5 ft. (3.8 m), 2 pc
K1783-7
PTA-26V TIG Torch, 12.5 ft. (3.8 m), 2 pc
Wire Feeder Options

Power Feed 10M, Power Feed 25M

Production Monitoring 2 Software


Advanced weld data collection and monitoring
allows fabricators to analyze and improve their
welding operations and processes.
Features
Collect short- and long-term welding logs Complete
with statistics for each recorded weld.
Set logical limits Monitor arc current, arc voltage and
wire feed speed and set acceptable fault limits for alerts,
reports and corrective actions.
Build up to thirty-two (32) distinct Weld Profiles With
separate limit settings for each profile (number of profiles
is dependent on system configuration).
Power Wave Email Functionality Send various email
alerts regarding weld limit faults and other error data to
multiple users.
Track wire usage Automatically monitor wire
consumption and deliver email notification to appropriate
personnel to minimize downtime.
32

www.lincolnelectric.com/multi-process-welders

Visit the demo site for a test drive:


www.lincolnproductionmonitoring.com

MULTI
OPERATOR

WELDING SYSTEMS

Great For Field or Shop


Applications
Multiple Arcs
Simultaneous Welding with
a Number of Operators

Multi-Weld 350
MULTI-ARC
SYSTEMS

Connect Several DC+ Welders to


One Power Supply

Invertec V350-PRO

Flextec 450

Compact multi-process welding. Select 4 or 6 Pack.

Compact multi-process welding.


Select 4 or 6 Pack.

Compact Stick/TIG Welding. Select 4 or 8 Pack.

COMING SOON

OUTPUT

Hertz

DC+ Welding
Only

CC

DC

5-275

1/3

50,60

Invertec V350-PRO

CC
CV
CC
CV

DC

5-425

1/3

50/60

DC

10-500

50/60

Flextec 450

KEY:

Excellent

Good

Touch-Start
TIG

Phase

Invertec V275-S

Arc Gouge

Flux-Cored

Pulsed

MIG

30-350

TIG

DC+
only

Current Range
(Amps)

Stick

Polarity

CC
CV

Multi-Weld 350

RACKS

FEATURES

INPUT

PROCESS

Mode
MULTI
ARC

MODEL

POWER SOURCE
RACK SYSTEMS

One Disconnect
Switch

Invertec V275-S

Optional

www.lincolnelectric.com/racks

33

MULTI-OPERATOR WELDING SYSTEMS

Multi-Weld 350

Chopper Technology

Connect Several DC+ Welders to One Power Supply

Output

The Multi-Weld 350 system offers a cleaner, safer job site, and allows operators to have high
performance welding control right where they need it at the arc.
Independent arcs. Starting or stopping one Multi-Weld
doesnt affect the welding of the others.

The Multi-Weld 350 is capable of continuous operation


at 350 amps in 122F (50C) air temperature.
No control cables are needed. Single weld cable
output from the power source to one or several
Multi-Weld 350s.

High efficiency design uses less than half the


power of other grid systems.

Additional stick welding controls include hot start,


arc force, and electrode type selection (E7018 & E6010).

Multi-Weld
350

K1735-1

80V DC

Input

80

VDC

Wire Feeders
LN-25 PRO

Lincoln Chopper Technology for quality welds with


instant control of the arc for superior welding results.

Input Volts

DC

Power Sources
Idealarc DC-655, Idealarc DC-1000,
Idealarc DC-1500, SAE-400,
SAE-500, Vantage 500

Controls are located close to the operator for


quick access.

Product
Number

CC
CV

Key Options
K1736-1 Distribution Box
K852-70 Twist Mate Welding
Cable Connectors
K1759-70 Twist Mate Female
Plug
K857 Remote Output Control
More options at end of section

Product
Name

Processes (DC+ only)


Stick
MIG
Flux-Cored
Gouging

Literature
E5.302

Shown:
K1735-1 Multi-Weld 350

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

350A/34V/100%
(DC+ only output)

165A

Output Range
15-40 Volts
30-350 Amps
Max. OCV: 76V

HxWxD
inches (mm)

Net Weight
lbs.(kg)

11.6 x 10 x 21.5
(295 x 254 x 546)

59
(27)

Processes:

Inverter Racks

www.lincolnelectric.com/green

Featuring Invertec V275-S or V350-PRO Power Sources


with Tweco Output Connectors

Invertec V275-S
Stick
TIG
Gouging
Output

Ideal for grouping several inverter power sources in


a portable industrial-grade package. These inverter
racks are constructed of heavy gauge square tubular
steel to ensure long life, yet maintain an extremely
compact size.

CC DC

Input

3
PHASE

50 60
Hz

Hz

Invertec V350-PRO
Stick
Flux-Cored
TIG
Gouging
MIG

One easy connection allows power sources to be


connected with one easy primary drop.

Output

The power sources are factory installed in the rack


and wired to the main power distribution panel.

CC
CV

DC

Input

3
PHASE

50
60
Hz

Key Options
K2665-1 Caster Kit
More options at end of section

Weather-resistant IP-23 S-rated power sources.


Entire system meets National Electrical Code (NEC).

Literature
E5.92

200 amp, 600 volt, 3-phase main disconnect switch.


Individual fuses provide overcurrent protection for each
power source.

Shown:
K2667-2 V350-PRO Tweco 6-Pack Rack

Standard length input cord insures the power sources


can be placed in any position on the rack.
Product
Name

Product
Number

4-Pack Rack
V275-S
8-Pack Rack
V275-S

K2666-1

4-Pack Rack
V350-PRO
6-Pack Rack
V350-PRO

K2667-1

K2666-2

Rack Input Power(1)

Rated Output
Current/Voltage/Duty Cycle(2)

Rack Input Current


@ Rated Output

208/230/460/575/3/60
220/380/400/415/440/3/50
208/230/460/575/3/60
220/380/400/415/440/3/50

275A/31V/35%
250A/30V/35%
275A/31V/35%
250A/30V/35%

96/89/46/39A
89/53/53/50/46A
161/149/77/65A
149/89/89/83/77A

208/230/380-415/460/575/3/50/60

350A/34V/60%

128/67/57A

K2667-2

(1)

Fused for 380/460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed.

34

www.lincolnelectric.com/racks

HxWxD
in. (mm)

Net Weight
lbs.(kg)

5-275A

60.0 x 38.0 x 33.5


(1524 x 965 x 851)
60.0 x 59.0 x 33.5
(1524 x 1499 x 851)

483
(219)
986
(447)

5-425A

60.0 x 44.5 x 33.5


(1524 x 1130 x 851)
60.0 x 59.0 x 33.5
(1524 x 1499 x 851)

796
(361)
1,039
(471)

Output Range

171/90/76A
(2)

Based on a 10 minute period. Output is for each individual machine.

MULTI-OPERATOR WELDING SYSTEMS


Processes
Stick
DC TIG
MIG
Flux-Cored
Gouging

Flextec 450 Racks

Output

Product
Name

Product
Number

Rack Input Power


Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current
@ Rated Output

Output Range

4-Pack Rack
Flextec 450

K2956-1

380/460/575/3/50/60

450A/38V/60%
400A/36V/100%

103/75/61A

5-500 Amps

6-Pack Rack
Flextec 450

K2957-1

138/100/81A

CC
CV

DC

Input

50
60
Hz

PHASE

HxWxD
in. (mm)

Net Weight
lbs.(kg)

70.25 x 37.5 x 33.0


(1,784 x 952 x 838)

800
(363)

70.25 x 49.5 x 33.0


(1,784 x 1257 x 838)

1,100
(499)

Multi-Operator Options
See the Recommended Equipment Options section for descriptions.
Multi-Weld 350

Inverter Racks

General Options
K1736-1
Distribution Box
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm2 cable
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)

Weld Fume Control System


Power Source Options
DC-655, DC-1000 & DC-1500
SAE-400, SAE-500, Vantage 500
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder

Power Source Options


K2269-3
Invertec V275-S
K1728-13 Invertec V350-PRO
K2882-1
Flextec 450
General Options
K2665-1
Caster Kit

www.lincolnelectric.com/racks

35

ENGINE DRIVES
COMMERCIAL

For Farm, Contractors, and Maintenance


Outstanding Arc For Stick, TIG and
Wire Welding
Plenty of AC Generator Power
Rugged Reliability

300 Amps for more DC Stick/Pipe/


Touch Start TIG/Wire Welding/
AC Generator. Gasoline Powered.

Ranger 305 D
300 Amps for more DC Stick/Pipe/

DC TIG/Wire Welding/AC Generator.


Liquid Propane Gas Powered.

Touch Start TIG/Wire Welding/


AC Generator. Diesel Powered.

Tube Frame

Chopper Technology

Reactor Technology

Arc Gouge
in. (mm)

70-140 AC

5,500(S)/4,000(C)

Outback 145

CC

DC

50-145 DC

4,750(P)/4,250(C)

Outback 185

CC

DC

50-185 DC

5,700(P)/5,200(C)

Ranger 225

CC/CV

DC

50-225 DC

Ranger 250 GXT

CC/CV AC/DC

Ranger 305 G

CC/CV

50-250 DC
50-250 AC

10,500(P)/9,000(C)

5/32
(4.0)

11,000(P)/10,000(C)

3/16
(4.8)

10,500(P)/9,500(C)

3/16
(4.8)

10,000(P)/9,000(C)

3/16
(4.8)

10,000(P)/9,500(C)

3/16
(4.8)

20-305 DC

DC

40-300 DC Pipe

MIG

AC

AC TIG

CC

Pipe

Bulldog 140

Current Range
(Amps)

Stick

Polarity

Flux-Cored

FEATURES

Mode

(C)=Continuous
(P)=Peak
(S)=Surge

DC Touch Start TIG

AC Generator
Power (In Watts)

Gasoline

PROCESS

OUTPUT

MODEL

DC TIG Scratch Start

140-225 AMP
MODELS
250-300 AMP
MODELS

Ranger 305 LPG


300 Amps for more DC Stick/Pipe/

Digital Meters

250 Amps AC/DC @


100% Duty Cycle

Hot Start

Ranger 305 G

Arc Force Control

Ranger 250 GXT

225 Amps DC Stick Welding


@ 40% Duty Cycle

Welding / AC Generator

Downhill Pipe Mode

Smooth DC Welding / AC Generator

Remote Capable

Portable AC Welder / AC Generator

Ranger 225

Outback 185
Weld Thicker Material Using DC

Electric Fuel Gauge

Outback 145

Enclosed Case

Bulldog 140

20-250 DC TIG

LPG
Diesel

20-300 DC

Ranger 305 LPG


Ranger 305 D

DC

40-300 DC Pipe
20-250 DC TIG

20-305 DC

CC/CV

DC

40-300 DC Pipe
20-250 DC TIG

KEY:
36

CC/CV

Excellent

www.lincolnelectric.com/engine-drives

Good

Optional

ENGINE DRIVES: COMMERCIAL

Bulldog 140

Processes
Stick

Portable AC Welder / AC Generator

Output

CC AC

Input

5.5s
kW

Key Options
K875 Accessory Kit
K2722-1 Undercarriage
K2819-1 Lift Bail Kit
K2804-1 Canvas Cover
K2471-1 POWER MIG 140C
K2473-1 POWER MIG 180C
K2532-1 Magnum 100SG Spool
Gun (Requires POWER MIG 140C
or 180C)
More options at end of section

Its great for homeowners and anyone who needs portable AC stick welding
and AC generator power!
Low-Lift Grab Bars (patent-pending) More leverage
for lifting unit on and off truck beds. Provides extra
protection against product damage.
1-1/4 in. (32 mm) Diameter Rugged Tube Frame
Great for all-around sturdy protection. Largest diameter
tube frame in its class!
6.8 Gallon (25.7 Liter) Fuel Tank For extended run
times, less frequent re-fueling. Large fuel fill opening
for easy re-fueling, too!

Literature
E6.31

AC Welding with up to 1/8 in. (3.2 mm) Stick


Electrode Up to 140 amps of AC output for
many applications.

Outback/Bulldog Canvas Cover


To protect your machine when not in
use. Made from
attractive red
canvas material
that is flame
retardant, mildew
resistant and water
repellent. Order K2804-1

5,500 Watts Surge (4,000 Watts Continuous) AC


Generator Power For many uses, including grinder,
work lights, pump, motor starting or emergency
power. Plug in a Lincoln POWER MIG 140C
or POWER MIG 180C for wire welding!
Product
Name

Product
Number

Bulldog 140

K2708-1

Rated Output
Current/Voltage/Duty Cycle
125A AC/20V/30%
100A AC/25V/60%

Shown:
K2708-1 Bulldog 140

Output Range

Engine Model

70 - 140A AC
5,500 Watts Surge
4,000 Watts Continuous

Subaru
EX30

Number of
Cylinders

HP@ Speed
(rpm)

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

10 @ 3,600

25.5 x 21.1 x 31.5


(647 x 536 x 800)

205
(93)

Outback 145 & 185

Processes
Stick

Built for the Outdoors!

Output

Outback models are great for service trucks, fence contractors, maintenance crews, farmers,
ranchers and anyone who needs portable DC stick welding and AC generator power!
Low-Lift Grab Bars More leverage for lifting unit on and off truck beds. Provides
extra protection against product damage.
Outback 185 model includes electric start switch and choke control. All engine
controls on front control panel for easy access, especially when mounted on truck beds.
1-1/4 in. (32 mm) Diameter Rugged Tube Frame for all-around sturdy protection.
6.8 Gallon (25.7 Liter) Fuel Tank for extended
run times and less frequent re-fueling. Large
fuel fill opening for easy re-fueling, too!
DC Welding with up to 1/8 in. (3.2 mm) stick
electrode on Outback 145 and 5/32 in. (4 mm)
stick electrode on Outback 185.
Versatile AC Generator Power 4,750 Watts
Peak (4,250 Watts Continuous) on Outback 145
and 5,700 Watts Peak (5,200 Watts Continuous)
on Outback 185. Use for many tasks, including
powering a grinder, work lights, pump, motor
starting, or emergency power. Plug in a Lincoln
POWER MIG 140C or POWER MIG 180C
for wire welding!

CC DC 4.7

(1)

kW

5.7P
kW

(2)

Input

Key Options
K875 Accessory Kit
K2793-1 Spark Arrestor Kit
(Outback 185 only)
K2722-1 Undercarriage
K2819-1 Lift Bail Kit
K2804-1 Canvas Cover
K1690-1 GFCI Receptacle Kit
(2 Kits Required)
K2471-1 POWER MIG 140C
K2473-1 POWER MIG 180C
K2532-1 Magnum 100SG Spool
Gun (Requires POWER MIG 140C
or 180C)
More options at end of section
Literature
E6.65 (Outback 145)
E6.70 (Outback 185)
(1)

Outback 145
Outback 185

(2)

Shown:
K2707-1 Outback 145
Shown:
K2706-1 Outback 185

Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Output Range

Type of
Engine

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Outback 145

K2707-1

80A DC/25V/100%
100A DC/25V/60%
125A DC/25V/30%

50-145 DC
4,750 Watts Peak
4,250 Watts Continuous

Subaru EX30

10 @ 3,600

25.5 x 21.1 x 31.5


(647 x 536 x 800)

238
(108)

Outback 185

K2706-1

100A DC/25V/100%
130A DC/25V/60%
150A DC/25V/20%

50-185 DC
5,700 Watts Peak
5,200 Watts Continuous

Kohler CS 12.75

12.75 @ 3,600

25.5 x 21.1 x 31.5


(647 x 536 x 800)

310
(141)

www.lincolnelectric.com/engine-drives

37

ENGINE DRIVES: COMMERCIAL


Processes
Stick
TIG
MIG

Ranger 225

Got It Covered! Enclosed-Case Welder

Output

A great choice for getting the job done! For construction contractors, maintenance crews,
farmers or ranchers, the Ranger 225 does a variety of basic welding jobs.

DC

10.5P
kW

Input

Key Options
K1898-1 Spark Arrestor Kit
K886-2 Canvas Cover
K1737-1 All-Terrain Undercarriage
K704 Accessory Kit
K2613-1 LN-25 PRO Wire Feeder
K126-12 K126-PRO 350 amp
Innershield Gun
KP1697-068 Drive Roll and Guide
Tube Kit
K2473-1 POWER MIG 180C
K1816-1 Full KVA Adapter Kit
K2532-1 Magnum 100SG Spool
Gun (requires POWER MIG 140C
or 180C)
More options at end of section

Totally Enclosed Case The engine is fully protected. The case


includes 3 service access doors. Low Noise 76.4 dBA sound level
at 23 ft. (7 m). 100.7 dB sound power (Lwa) at rated output.
Versatile DC Welding Smooth DC welding output for a
broad range of stick electrode types. The machine is also
MIG, Flux-Cored and TIG capable (with optional equipment).
10,500 Watts Peak Single-Phase AC Generator Power
Peak for motor starting. Features 9,000 watts continuous
power for generator, plasma cutter, inverter welder, lights,
grinder, or power tools.
23 HP Kohler Gasoline Engine 2 cylinder, 4 cycle overhead
valve air-cooled design. Includes oil drain extension for easy oil
changes. A 12 gallon tank for extended run times. Consumption
is only 1.3 gallons/hour at 210 amps DC, 25V, 100% duty cycle.
Visual fuel level gauge is on both sides of unit.

CC
CV

Flux-Cored
Gouging

Shown:
K2857-1 Ranger 225

Literature
E6.89

Rugged Reliability Welding and AC Generator Outputs Rated at 104F (40C).


Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Ranger 225

K2857-1

225A DC CC/25V/40%
210A DC CC/25V/100%
200A DC CV/20V/100%

Output Range

Engine Model

50-225A DC
15-25V CV
10,500 watts peak
9,000 watts continuous

Kohler
OHV Command
CH23S

Number of
Cylinders

HP@ Speed
(rpm)

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

23 @ 3600

29.9 x 21.5 x 42.3


(759 x 546 x 1074)
To Top of Exhaust Tube:
36.2 (920)

514
(233)

Processes
Stick
TIG
MIG
Flux-Cored
Gouging

Ranger 250 GXT

XTra Performance! XTra Power!


XTra Protection!

Output

The Ranger 250 GXT has all of the Xtras you need for
construction and maintenance work250 amps
for AC or DC stick and wire welding, 11,000
watts peak AC generator power and a
Lincoln Electric enclosed case.

11,000 Watts Peak Single-Phase


AC Generator Power
10,000 watts continuous power for generator,
plasma cutter or inverter welder.

11

kW

Input G

Literature
E6.96

Shown:
K2382-4
Ranger 250 GXT

23 HP Kohler Gasoline Engine


2 cylinder, 4 cycle overhead valve air-cooled design.
Electric fuel pump avoids vapor lock.
Oil drain extension.
12 gallon tank for extended run times.
Electric fuel gauge located on control panel.
Rugged Reliability
Welding and AC Generator Outputs Rated
at 104F (40C).

Shown: K2382-5
Stainless Roof, Sides, Doors

Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Output
Range

Type of
Engine

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Ranger
250 GXT

K2382-4
K2382-5

250 AC/DC CC/25V/100%


250A DC CV/25V/100%

50-250A AC/DC
14-28V CV
11,000 watts peak
10,000 watts continuous

Kohler OHV Command CH23S


(Electric Fuel Pump)

23 @ 3600

29.9 x 21.5 x 42.3


(759 x 546 x 1074)
To top of exhaust
tube: 36.2 (920)

602
(273)

(Stainless Steel Roof,


Case Sides & Engine Doors)

38

AC
DC

Key Options
K886-2 Canvas Cover
K930-2 TIG Module
K1737-1 All-Terrain Undercarriage
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
100 ft. (30 m)
More options at end of section

Totally Enclosed Case


Engine is fully protected.
Low Noise 76.4 dBA sound level at 23 ft. (7 m).
100.7 dB sound power (Lwa) at rated output.
Choose from painted or stainless steel roof, case
sides and engine doors.
Versatile AC/DC Welding
AC/DC welding output for a broad range of stick
electrode types.
Excellent AC TIG welding with optional TIG Module.
MIG and Flux-Cored capable (with optional
equipment).
Remote ready!

CC
CV

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: COMMERCIAL

Ranger 305 G, 305 LPG & 305 D

300 Amp DC Gasoline or Diesel EngineDriven Welder/Generators

Processes
Stick
TIG
MIG
Output

Whether you run a gasoline or diesel fleet, or require LPG power, these powerful stick, TIG, wire
and pipe welders are ready for all day, everyday performance. Rugged and dependable, Ranger
305 G, 305 D and 305 LPG models feature a totally enclosed case for maximum protection and
a 12 gallon (45 L) fuel tank to last the entire day.

Input

CC
CV
(1)

Flux-Cored
Gouging
DC
L
P
G

10.5P

(1)

(2)

10

(2)(3)

kW

kW

(3)

Ranger 305 G One-Pak


Package Includes
K1726-5 Ranger 305G
K704 Accessory Kit, 400 Amp
K2613-1 LN-25 PRO Wire Feeder
K126-12 K126 PRO 350 amp
Innershield Gun
KP1697-068 Drive Roll Kit
.072 in. (1.8 mm) NR-232,
25 lb. (11.3 kg) Spool

Chopper Technology
www.lincolnelectric.com/green

Ranger 305 LPG One-Pak


Package (K2944-1) Includes
K2937-1 Ranger 305 LPG
K1770-1 Factory Undercarriage
K1745-1 Welding Gas Cylinder/
LPG Tank Holder
K2361-1 LPG Tank Strap
K704 Accessory Kit
ED032589 1/8 in. (3.2 mm)
Excalibur 7018 MR Stick Electrode
- Six 10 lb. (4.5 kg) Easy Open Cans

Shown:
K2937-1
Ranger 305 LPG

Shown:
K1726-5
Ranger 305 G

Ranger 305 D One-Pak


Package Includes
K1727-3 Ranger 305 D
K704 Accessory Kit, 400 Amp
K2613-1 LN-25 PRO Wire Feeder
K126-12 K126 PRO 350 amp
Innershield Gun
KP1697-068 Drive Roll Kit
.072 in. (1.8 mm) NR-232,
25 lb. (11.3 kg) Spool

Shown:
K1727-3
Ranger 305 D

Excellent DC multi-process welding for general


purpose stick, downhill pipe (stick), TIG, CV wire welding up to 5/64 in (2.0 mm) diameter electrodes, (100%
CO2 and mixed gas) and arc gouging with up to 3/16
in. (4.8 mm) carbons.
Lincolns Chopper Technology provides easy starts,
a smooth arc, low spatter and excellent bead
appearance.
Digital Weld Meters For amps and volts. Precisely
preset procedures and monitor actual welding output.

A portable powerhouse
- Ranger 305 G :
10,500 watts peak and 9,500 continuous watts.
- Ranger 305 LPG :
10,000 watts peak and 9,000 continuous watts.
- Ranger 305 D :
10,000 watts peak and 9,500 continuous watts.

Key Options
K886-2 Canvas Cover
(Ranger 305 G and LPG)
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
100 ft. (30 m)
More options at end of section

Arc force control provides a soft or more forceful


digging arc.

Literature
E6.117 (Ranger 305 G)
E6.119 (Ranger 305 LPG)
E6.118 (Ranger 305 D)

Built-in hot start for easier starts and restrikes.


Touch Start TIG DC Lift tungsten to start the arc.

Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Output
Range

Type of
Engine

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Ranger 305 G

K1726-5

305A DC CC/29V/100%
300A DC CV/29V/100%

Kohler OHV Command CH23S Gas


Electric Fuel Pump

23 @ 3600

K2353-2

29.9 x 21.5 x 42.3


(759 x 546 x 1074)
To top of exhaust
tube: 36.2 (920)

510
(231)

Ranger 305 G
One-Pak Package
Ranger 305 LPG

20-305A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,500 watts peak
9,500 watts continuous
20-300A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,000 watts peak
9,000 watts continuous
20-305A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,000 watts peak
9,500 watts continuous

29.9 x 21.5 x 42.3


(759 x 546 x 1073)
To top of exhaust
tube: 36.2 (920)

480
(218)

29.9 x 21.5 x 52.3


(759 x 546 x 1327)
To top of exhaust
tube: 35.8 (909)

698
(317)

Ranger 305 LPG


One-Pak Package
Ranger 305 D

Ranger 305 D
One-Pak Package

K2937-1

300A DC CC/25V/100%
300A DC CV/25V/100%

K2944-1
K1727-3

K2352-1

305A DC CC/29V/100%
300A DC CV/29V/100%

Kohler OHV Command CH730 LPG

Kubota D722 Diesel


EPA Tier 4 Final

25 @ 3600

18.8 @ 3600

(1)

Ranger 305 G

(2)

Ranger 305 LPG

(3)

Ranger 305 D

www.lincolnelectric.com/engine-drives

39

ENGINE DRIVES: COMMERCIAL

Engine Drives: Commercial/Small Contractor Options


See the Recommended Equipment Options section for descriptions.
Bulldog 140

Ranger 225

Ranger 250 GXT

General Options
K875
Accessory Kit, 150 Amp
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
Wire Feeder Options
K2471-1
POWER MIG 140C
K2473-1
POWER MIG 180C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small Two-Wheel Road Trailer with Duo-Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V (25ft 2pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K2535-1
Precision TIG 225 Ready-Pak
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Solid/Cored Wire
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid Wire
K2473-1
POWER MIG 180C
K1816-1
Full-KVA Adapter Kit (1-phase)
K2532-1
Magnum 100SG Spool Gun

General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-4
Pro-Torch TIG Torch PTA-26,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-3
Control Cable (9-pin to 6-pin and 115V plug)
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K938-1
Contactor Kit
K939-1
Docking Kit
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
K2473-1
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun

Outback 145
General Options
K875
Accessory Kit, 150 Amp
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
Wire Feeder Options
K2471-1
POWER MIG 140C
K2473-1
POWER MIG 180C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun

Outback 185
General Options
K875
Accessory Kit, 150 Amp
K2793-1
Spark Arrestor Kit
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
Wire Feeder Options
K2471-1
POWER MIG 140C
K2473-1
POWER MIG 180C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun

40

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: COMMERCIAL

Engine Drives: Commercial/Small Contractor Options, cont.


See the Recommended Equipment Options section for descriptions.
Ranger 305 G

Ranger 305 LPG

Ranger 305 D

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small 2-Wheel Road Trailer and Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26
Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K2535-1
Precision TIG 225 Ready-Pak
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder with Internal
Contactor & Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin
MS-type & Lug, 10 ft. (3.0 m)
K2473-1
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun

General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full-KVA Power Plug (1-phase)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2361-1
LPG Tank Strap (requires K1745-1)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30.5 m)
TIG Options
K1783-9
PTA-26V Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K2535-1
Precision TIG 225 Ready-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Solid/Cored Wire
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Solid/Cored Wire
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 & .045 in. (0.9 & 1.1 mm)
Solid Wire
Spool Gun Options
K2473-1
POWER MIG 180C
K1816-1
Full-KVA Adapter Kit (1-phase)
K2532-1
Magnum 100SG Spool Gun
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type &
Lug, 10 ft. (3.0 m)

General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), qty. 2
KP509
Parts Kit For PTW-18 and PTA-26
Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K2535-1
Precision TIG 225 Ready-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder with Internal
Contactor & Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 m) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
K2473-1
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun

www.lincolnelectric.com/engine-drives

41

ENGINE DRIVES
INDUSTRIAL

Pipeliner 200D
Cross-Country Pipe DC 200 Amp Diesel

Classic 300D
Excellent for Pipe, Construction

Engine Driven Welder

and Maintenance

Big Red 500


Simple and Rugged. Stick, TIG
and Arc Gouging.

Construction Welding

500 AMP
MODELS

Corrosive Environments

Vantage
500
Vantage 500 and AirThree
in One Welder,
500 (Compact Case) Generator and Air Compressor
Vantage
High Output Multi-Process Powerhouse for

Classic 300D

CC

DC

40-350 DC

1-Phase: 3,000 (C)

3/16
(4.8)

Vantage 300

CC/CV

DC

3-Phase: 12,500(P)/11,000(C)
1-Phase: 11,500(P)/10,000(C)

1/4
(6.3)

3-Phase: 19,000(P)/17,000(C)
1-Phase: 12,000(P)/11,000(C)

5/16
(8.0)

1-Phase: 3,600 (C)

5/16
(8.0)

40-300 DC Pipe
30-500 DC

Vantage 400

CC/CV

DC

40-300 DC Pipe
20-250 DC TIG

Optional

Big Red 500

CC

DC

SAE-500

CC

DC

80-575 DC

1-Phase: 3,000 (C)

3/8
(10)

SAE-500
Severe Duty

CC

DC

80-575 DC

1-Phase: 3,000 (C)

3/8
(10)

Vantage 500

CC/CV

DC

30-575 DC
40-300 DC Pipe

3-Phase: 20,000 (C)


1-Phase: 12,000 (C)

3/8
(10)

3-Phase: 22,000 (P) / 20,000 (C)


1-Phase: 13,000 (P) / 12,000 (C)

3/8
(10)

3-Phase: 20,000(C)
1-Phase: 12,000(C)

3/8
(10)

60-500 DC

20-250 DC TIG

Vantage 500
(Compact Case)

CC/CV

DC

30-575 DC
40-300 DC Pipe

CC/CV

DC

40-300 DC Pipe
20-250 DC TIG

KEY:

Excellent

20-250 DC TIG
30-575 DC

Air Vantage 500

Air Compressor

Voltage Reduction
Device (VRD)

5/32
(4.0)

Corrosive
Environments

Weld Meters

Stainless Steel Case

Chopper Technology

Pure DC Generator

1,750 DC

Arc Gouge
in. (mm)

40-300 DC

(C)=Continuous

Flux-Cored

DC

(P)=Peak

MIG

CC

AC Generator Power
(Watts)

AC TIG

Pipeliner 200D

Current Range
(Amps)

Pipe

Polarity

Reactor Technology

FEATURES

Mode

DC Touch Start TIG

PROCESS
DC TIG Scratch Start

OUTPUT

20-250 DC TIG

Diesel

Welding and AC Generator Power

30-400 DC

Vantage
400
Compact, Multi-Process,

High Output AC Generator

SAE-500 SAE-500
Severe Duty
Heavy Duty Pipe and
Offshore and Other

MODEL

42

Vantage
300
Compact, Multi-Process

Stick

200-400 AMP
MODELS

Worlds Most Respected Products


Among Pipe Welders
Built Tough for Extreme Environments
Strong Arc Gouging Capability

Good

www.lincolnelectric.com/engine-drives

Optional

ENGINE DRIVES: INDUSTRIAL


Processes
Stick
Flux-Cored(1)
Gouging

Pipeliner 200D

Rich Heritage 200 Amp DC Diesel Engine

www.lincolnelectric.com/green

Output

The Pipeliner 200D is a direct descendant of Lincolns industryrespected 200 amp pure DC generator welders for cross-country
pipeline welding. It features a DC exciter and runs slower
than the common 1800 RPM, as requested by the most
discriminating cross-country pipeline operators.

CC CV

(1)

DC 1.75
kW

Input

Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K924-4 Remote Control Kit,
100 ft. (30.5 m) (for use w/o Wire
Feed Module)
K623-1 Wire Feed Module
More options at end of section

All copper windings enhance arc stability.


200 amps DC @ 60% duty cycle. Weld up to 7/32 in.
(5.6 mm) low hydrogen electrode. Gouge with up
to 5/32 in. (4.0 mm) carbons.

Literature
E6.132

Five overlapping current ranges with fine-tuning


within each range for precise control.
Custom Arc 150 RPM high idle (OCV) adjustment
rangeenhanced fine tuning for pipe.
Shown:
K6090-11
Pipeliner 200D

Local/Remote switch and receptacle are factory installed.


Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Pipeliner 200D

K6090-11

200A/40V/60%

Type of
Engine

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Kubota V2403M Diesel


EPA Tier 4i

27.8 @ 1600

37.1 x 24.0 x 68.0


(943 x 610 x 1727)
To top of exhaust
tube: 45.5 (1156)

1,302
(590)

Output Range
40-300A DC
1,750 watts DC
Auxiliary Power

(1)

With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.

Classic 300D

Processes
Stick
TIG
MIG(1)

Excellent for Pipeline, Construction


and Maintenance

www.lincolnelectric.com/green

Output

300 amps @ 60% duty cycle. Welds with up to 7/32 in.


(5.6 mm) Fleetweld 5P+ cellulosic and Excalibur
low hydrogen electrode.
3,000 watts of AC auxiliary power.
All copper windings enhance arc stability for an
extremely smooth arc.
Five current ranges with overlap and fine-tuning
within each range.
Local/Remote switch and receptacle are factory
installed.
Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)

Shown:
K1643-9
Classic 300D

With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.

Rated Output
Current/Voltage/Duty Cycle

Classic 300D (Perkins)


Classic 300D w/Wire Feed Module
Classic 300D One-Pak
Classic 300D Ready-Pak

K1643-7
K1643-8
K1864-3
K2242-3

250A/30V/100%
300A/32V/60%

Classic 300D (Kubota)


Classic 300D w/Wire Feed Module
Classic 300D One-Pak
Classic 300D Ready-Pak

K1643-9
K1643-10
K2386-3
K2387-3

(1)

DC 3
kW

Input

Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K924-4 Remote Control Kit,
100 ft. (30.5 m) (for use w/o Wire
Feed Module)
More options at end of section
Literature
E6.155

(1)

Product
Number

CC CV

Ready-Pak Package Includes


Classic 300D
Road Trailer & Combination Ball/Eye
Hitch
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 2/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 2/0, 10 ft. (3.0 m)
Work Cable 2/0, 50 ft. (15.3 m)
300A Electrode Holder
300A Work Clamp

The Classic 300D, with proven, rugged construction, is recommended for pipeline,
construction and maintenance welding. It features Lincolns pure DC
generator design for outstanding performance on pipe. Choose Perkins
or Kubota 4-cylinder, water-cooled industrial diesel engines
and add CV wire welding with the optional Wire Feed Module.

Product
Name

Flux-Cored(1)
Gouging

Output Range
40-350A DC
3000 watts
AC Power

Type of
Engine

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Perkins 404D-22 Diesel


EPA Tier 4i

32.7 @ 1800

37.1 x 24.0 x 65.0


(943 x 610 x 1651)

1354 (614)
1389 (630)

To top of exhaust tube:


45.5 (1156)

Kubota V2403M Diesel


EPA Tier 4i

35.5 @ 1800

37.1 x 24.0 x 66.4


(943 x 610 x 1687)
To top of exhaust tube:
45.5 (1156)

1320 (599)
1355 (615)

www.lincolnelectric.com/engine-drives

43

ENGINE DRIVES: INDUSTRIAL

Vantage 300 & 400

Chopper Technology

Compact, Multi-Process, Excellent Value

Processes
Stick
TIG
MIG
Output

Quiet, compact Vantage 300 & 400 models are an ideal


choice for construction teams, pipe rig owners and rental
fleet managers. Select your choice of proven 4 cylinder
1800 RPM diesel engines.

Compact Case with stainless steel enclosure.


Lincolns Chopper Technology delivers great arc
starts and a smooth arc for stick, TIG or wire welding.
Multi-Process Welding Five process modes,
including:
- CC-Stick (3/16 in./4.8 mm with Vantage 300,
1/4 in./6.4 mm with Vantage 400)
- Downhill Pipe (for stick)
- Touch Start TIG DC
- CV-Wire (5/64 in./2.0 mm with Vantage 300,
3/32 in./2.4 mm with Vantage 400)
- Arc Gouging Carbon sizes up to 1/4 in. (6.4 mm)
with Vantage 300 and 5/16 in. (8.0 mm) with the
Vantage 400.
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Vantage 300

K2409-3

300A/32V/100%
350A/28V/100%

Vantage 300 One-Pak


Vantage 300 Ready-Pak

K2452-3
K2453-3

CC
CV

DC

12.5P

(1)

kW

19

(2)

kW

Input

Vantage 300 Ready-Pak


Package Includes
Vantage 300
Road Trailer with Duo-Hitch:
Ball/Eye Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 2/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 2/0, 10 ft. (3.0 m)
Work Cable 2/0, 50 ft. (15.3 m)
300A Electrode Holder
300A Work Clamp
Vantage 400 Ready-Pak
Package Includes
Vantage 400
Road Trailer with Duo-Hitch:
Ball/Eye Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft. (15.3 m)
400A Electrode Holder
500A Work Clamp

Shown:
K2409-3
Vantage 300

Shown:
K2410-3
Vantage 400

www.lincolnelectric.com/green

Flux-Cored
Gouging

Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K2627-2 Remote Output Control
w/120V AC, 100 ft. (30.5 m),
20A capacity
More options at end of section

Plenty of AC Generator Power


Vantage 300
12.5 kW peak (11 kW continuous)
3-phase 240V AC
11.5 kW peak (10 kW continuous)
1-phase 120/240 AC

Literature
E6.206 (Vantage 300)
E6.210 (Vantage 400)

Vantage 400
19 kW peak (17 kW continuous)
3-phase 240V AC
12 kW peak (11 kW continuous)
1-phase 120/240V AC

(1)

Vantage 300

(2)

Vantage 400

Low Noise As low as 99.1 dBA Lwa sound


power (74.8 dB at 23 ft./7 m) with Vantage 400.

Output Range
30-400A DC
40-300A Pipe
20-250A DC TIG
14-32V CV

Type of
Engine

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Kubota V1505 Diesel


EPA Tier 4i

22 @ 1800

35.9 x 25.3 x 60.0


(913 x 642 x 1524)

1,035 (469)

To top of exhaust tube:


44.3 (1124)

35.9 x 25.3 x 60
(913 x 642 x 1524)

1,230 (559)

To top of exhaust tube:


46.6 (1184)

3-Phase AC Power:
12.5 kW Peak , 11 kW Continuous
1-Phase AC Power:
11.5 kW Peak , 10 kW Continuous
Vantage 400

K2410-3

Vantage 400 One-Pak


Vantage 400 Ready-Pak
Vantage 400

K2508-3
K2509-3
K2711-1

Vantage 400 One-Pak


Vantage 400 Ready-Pak

K2717-3
K2718-3

44

www.lincolnelectric.com/engine-drives

400A/36V/100%
450A/32V/100%

30-500A DC
40-300A Pipe
20-250A DC TIG
14-36V CV
3-Phase AC Power:
19 kW Peak , 17 kW Continuous
1-Phase AC Power:
12 kW Peak , 11 kW Continuous

Perkins 404D-22 Diesel


EPA Tier 4i

Kubota V2403M
EPA Tier 4i

32.7 @ 1800

35.5 @ 1800

1,245 (565)

ENGINE DRIVES: INDUSTRIAL

Big Red 500


www.lincolnelectric.com/green

Simple and Rugged. Stick, TIG and Arc Gouging.

Processes
Stick
TIG
Gouging
Output

Built for operation in remote locations, the Big Red 500 is a simple, rugged diesel engine
driven welder for stick welding, TIG and arc gouging.

CC DC 3.6
kW

Input

Key Options
K2861-1 Remote Control Kit
100 ft. (30 m)
K2636-1 Two-Wheeled Road Trailer
with Duo-Hitch: Ball/Eye Hitch
Combo
K2639-1 Fender & Light Kit
K2640-1 Cable Rack
K2863-1 Analog Weld Meters Kit
K2864-1 Spark Arrestor Kit
K704 Accessory Kit, 400 Amp
More options at end of section

Simple, Rugged Design Proven reactor technology.


No PC boards. Heavy gauge steel base, frame, case
sides and roof.
High-Output Welding and Arc Gouging
500 Amps DC stick and DC TIG welding.
8 mm (5/16 in.) carbon arc gouging.
Desert Duty Rated Rated welding
outputs for extreme temperature operation
up to 55C (131F).

Literature
E6.225

Versatile Receptacle Connections for


60 Hz AC Generator Power Operate
common construction tools with:
- 2,400 watts, 120V Euro and NEMA
receptacles, both GFCI protected.
- 3,600 watts, 240V Euro receptacle,
RCD (Residual Current Device) port
for easily adding this item.
Popular Deutz Industrial Diesel Engine
Deutz D2011L3i, 32 HP, 1800 RPM.
3-cylinder, oil/air-cooled. EPA Tier 4i.
Engine protection for low oil pressure
and high temperature. Low maintenance
and long life.
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Big Red 500

K2810-1

At 40 C (104F):
500A/30V/40%
450A/34V/60%
400A/40V/100%

Medium Two-Wheel Trailer


For heavy-duty road, off-road,
plant and yard use. Includes a
Duo-Hitch a 2 in. Ball/Lunette
Eye combination hitch.
Order K2636-1

Shown:
K2810-1 Big Red 500

Output Range

Engine Model

65-500A DC
3600 watts

Deutz D2011L3i
Diesel
EPA Tier 4i

Number of
Cylinders

HP@ Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs. (kg)

32 @ 1800

36.9 x 28.3 x 65.1


(937 x 718 x 1654)

1538
(697)

To top of exhaust tube:


46.5 in. (1181 mm)

Desert Duty Rated:


350A/34V/30%/55C
400A/36V/30%/50C
450A/34V/30%/45C

Big Red 500

DESERT DUTY RATED


UP TO 55C

www.lincolnelectric.com/engine-drives

45

ENGINE DRIVES: INDUSTRIAL

SAE-500 &
SAE-500 Severe Duty

www.lincolnelectric.com/green

Processes
Stick
TIG
Flux-Cored(1)
Gouging
Output

Heavy Duty Industrial Pipe and Construction Stick Welder


(Select SAE-500 Severe Duty for Off-Shore Salt Spray
and other Corrosive Environments.)

CC CV

(1)

DC 3
kW

Input

SAE-500 Ready-Pak
Package Includes
SAE-500
Road Trailer with Duo-Hitch:
Ball/Eye Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft. (15.3 m)
400A Electrode Holder
500A Work Clamp

For high amperage stick applications in demanding environments, the SAE-500 and
SAE-500 Severe Duty deliver 500 amps for DC stick welding and 3,000 watts of AC
power. Both models are powered by a heavy duty Kubota industrial turbo-charged
diesel engine, offering low maintenance and a long service life.
For offshore salt spray and other corrosive environments, the SAE-500 Severe Duty
(Silver Bullet) is the preferred choice featuring great arc performance, design
simplicity, high reliability and extreme ruggedness.

Key Options
K924-4 Remote Control Kit,
100 ft. (30 m)
K2637-1 Large Two-Wheeled Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K385-2 CV Adapter
More options at end of section
Literature
E6.182 (SAE-500)
E6.184 (SAE-500 Severe Duty)
(1)

With CV Adapter. Rated at 400 amps, 35 volts


at 60% duty cycle. (Not available with upgrades
for severe duty environments.)

Shown:
K1278-11 SAE-500
Shown:
K1278-12
SAE-500 Severe Duty

Both Models

Rugged Construction Withstands rough field


handling, protecting internal parts.
High Welding Output 60% duty cycle at 500
amps for demanding applications.
Large diameter stick welding and arc gouging
with up to 3/8 in. (10 mm) carbons.
Dual Continuous Output Control Continuous
adjustment of voltage and current. Select either
a soft buttery arc or snappy digging arc.
Multiple Arcs Robust DC weld output makes
the SAE-500 the #1 choice for the multi-arc
Multi-Weld 350 system.
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

SAE-500

K1278-11

400A/40V/100%
500A/40V/60%

SAE-500 One-Pak
SAE-500 Ready-Pak

K2726-3
K2730-3

SAE-500
Severe Duty

K1278-12

46

www.lincolnelectric.com/engine-drives

400A/40V/100%
500A/40V/60%

SAE-500 Severe Duty Only


Stainless steel and hot-dip galvanized case
and internal sheet metal parts.
Stainless steel brushholder assemblies.
All copper coils.
Coated radiator, laminations and wire connections.
Sealed switches.
Spark arrestor and engine air intake shutdown
per Mineral Management Services Code.
Remote Control Included

Type of
Engine

No. of
Cylinders

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

80-575A DC
3,000 Watts
AC Power

Kubota V3600-T Turbo Diesel


EPA Tier 4i

57.8 @ 1800

45.8 x 28 x 83
(1164 x 711 x 2109)

2,048
(928)

80-575A DC
3,000 Watts
AC Power

Kubota V3600-T Turbo Diesel


EPA Tier 4i

Output Range

To top of exhaust tube:


54.3 (1379)

57.8 @ 1800

45.8 x 28 x 83
(1164 x 711 x 2109)
To top of exhaust tube:
54.3 (1379)

2,048
(928)

ENGINE DRIVES: INDUSTRIAL

Vantage 500

Processes
Stick
TIG
MIG

Chopper Technology
www.lincolnelectric.com/green

500 Amps at 100% Duty Cycle, 20,000+ Watts AC Generator Power!


Select our full-size Deutz -driven model or the compact case, turbo-charged Perkins -driven model
for truck bed installation where space and weight capacity are limited. Both are rugged welders
intended for demanding construction, rental fleet or repair applications. Both deliver the low
maintenance, long service life, easy operation and great arc performance every owner appreciates.

Multi-Process Welding 500 amps at 100%


duty cycle for CC-stick, pipe, CV-wire,
DC Touch-Start TIG and arc gouging.
Plenty of AC Generator Power:
Vantage 500 (Deutz)
- 20 kW continuous 3-phase 240V AC
- 12 kW continuous 1-phase 120/240V AC

Shown:
K2405-2
Vantage 500

Shown:
K2686-1
Vantage 500
(Compact Case)

Vantage 500 Compact Case (Perkins)


- 22 kW peak (20 kW continuous) 3-Phase 240V AC
- 13 kW peak (12 kW continuous) 1-phase 120/240V AC

Voltage Reduction Device (VRD) for reduced


open circuit voltage (OCV) in the CC-Stick weld
mode (Vantage 500 Compact Case Perkins only).

Digital Weld Meters and fuel, oil pressure and


engine temperature gauges.
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Vantage 500

K2405-2

500A/40V/100%
550A/36V/60%
575A/35V/50%

Vantage 500 One-Pak


Vantage 500 Ready-Pak

K2288-3
K2290-3

Vantage 500, Compact Case

K2686-1

Vantage 500 One-Pak


Vantage 500 Ready-Pak

CC
CV

Output

DC 20
kW

Input

Stainless steel enclosure for corrosion-resistant


protection and durability.

Flux-Cored
Gouging

Output Range

Type of
Engine

K2724-3
K2728-3

Air Vantage 500

HxWxD
inches (mm)

Net Weight
lbs.(kg)

48 @ 1800

42.0 x 31.5 x 63.1


(1069 x 800 x 1603)

1,532
(695)

To top of exhaust tube:


50.8 (1290)

43 @ 1,850

35.9 x 25.3 x 60.0


(913 x 642 x 1524)

1,290
(586)

To top of exhaust tube:


46.6 (1184)

Chopper Technology

Processes
Stick
TIG
Output

CC
CV

MIG
Flux-Cored
Gouging
DC 20
kW

Input

Ready-Pak Package Includes


Air Vantage 500
Road Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 3/0, 50 ft. (15.3 m) (qty. 2)
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft (15.3 m)
400A Electrode Holder & 500A Work Clamp

When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy duty
construction, and rental fleet use. A compressor pumps plenty of air for arc gouging with
up to 3/8 in. (10 mm) carbons, plasma cutting or other air tools. A powerful 500 amps @
100% duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project.
Rotary screw compressor rated at
60 CFM, 100 PSI, 100% duty cycle.
www.lincolnelectric.com/green

Plenty of AC Generator Power


20 kW continuous 3-phase 240V AC
12 kW continuous 1-phase 120/240V AC

Key Options
K2636-1 Medium Two-Wheel Road Trailer
with Duo-Hitch: Ball/Eye Hitch Combo
K704 Accessory Kit, 400 Amp
K857-1 Remote Control, 100 ft. (30.5 m)
More options at end of section

Stainless steel corrosion-resistant enclosure.


Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)

Literature:
E6.216 (Vantage 500)
E6.214 (Vantage 500, Compact Case)

HP & Speed
(rpm)

Its Three in One Welder, Generator and Air Compressor

Multi-process powerhouse500 amps


at 100% duty cycle, or 575 amps at 50%.

Key Options
K2636-1 Medium Two-Wheel Road Trailer
with Duo-Hitch: Ball/Eye Hitch Combo
K704 Accessory Kit, 400 Amp
K857-1 Remote Control, 100 ft. (30.5 m)
More options at end of section

No. of
Cyl.

30-575A DC
Deutz D2011 L4i
40-300A Pipe
Diesel
20-250A DC TIG
EPA Tier 4i
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
30-525A DC
Perkins 404D-22T
40-300A Pipe
Turbo Diesel
20-250A DC TIG
EPA Tier 4i
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous

500A/40V/100%
525A/38V/60%

Ready-Pak Package Includes


Vantage 500
Road Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
Fender and Light Kit
Cable Rack
Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft (15.3 m)
400A Electrode Holder
500A Work Clamp

Shown:
K2325-2
Air Vantage 500

Literature: E6.217
Product
Name

Product
Number

Rated Output
Current/Voltage/Duty Cycle

Air Vantage 500

K2325-2

500A/40V/100%
550A/36V/60%
575A/35V/50%

K2725-3
Air Vantage 500 One-Pak
Air Vantage 500 Ready-Pak K2729-3

Output Range
30-575A DC
40-300A Pipe
20-250A DC TIG
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
Compressor: 60 CFM, 100 PSI

Type of
Engine

No. of
Cyl.

HP & Speed
(rpm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Kubota V3600-T
Turbo Diesel
EPA Tier 4i

58 @ 1,850

42.0 x 32.7 x 63.1


(1067 x 831 x 1603)

1,730
(785)

To top of exhaust tube:


48.9 (1243)

www.lincolnelectric.com/engine-drives

47

ENGINE DRIVES: INDUSTRIAL

Engine Drives: Industrial/Construction Options


See the Recommended Equipment Options section for descriptions.
Pipeliner 200D (Kubota)

Vantage 300 (Kubota)

Vantage 400 (Perkins and Kubota)

General Options
K903-1
Spark Arrestor Kit
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2423-1
Stainless Steel Sheet Metal Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
Wire Feeder Options
K623-1
Wire Feed Module
K2464-1
Remote Control Kit, 100 ft. (30.5 m)
(use when Wire Feed Module is installed)
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126-PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full KVA Power Plug (1-Phase)
T12153-10 Full KVA Power Plug (3-Phase)
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K1898-1
Spark Arrestor Kit
K2467-1
Digital Weld Meters Kit (for K2409-1 & K2499-1)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30.5 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K2535-1
Precision TIG 225 Ready-Pak Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
T12153-10 Full-KVA Power Plug (3-Phase)
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K903-1
Spark Arrestor Kit
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
K2679-1
Cold Weather Heater and Tarp Kit (Perkins)
K2735-1
Cold Weather Heater and Tarp Kit (Kubota)

Classic 300D (Perkins and Kubota)


General Options
K802D
Power Plug Kit
K903-1
Spark Arrestor Kit
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2423-1
Stainless Steel Sheet Metal Kit
Stick Options
K704
Accessory Kit, 400 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K814
Arc Start Switch
K938-1
Contactor Kit
Wire Feeder Options
K623-1
Wire Feed Module
K2464-1
Remote Control Kit, 100 ft. (30.5 m)
(use when Wire Feed Module is installed)
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)

48

www.lincolnelectric.com/engine-drives

Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K2535-1
Precision TIG 225 Ready-Pak Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)

Big Red 500 (Deutz)


General Options
K2636-1
Medium Two-Wheel Road Trailer with Duo-Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheeled Steerable Yard Trailer
with Duo-Hitch
K2863-1
Analog Weld Meters Kit
K2864-1
Spark Arrestor Kit
K1735-1
Multi-Weld 350 (For DC+ Welding Only)
Stick Options
K704
Accessory Kit, 400 Amp
K2861-1
Remote Control Kit, 100 ft. (30 m)
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V, 25 ft. (7.6 m), 2pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches

ENGINE DRIVES: INDUSTRIAL

Engine Drives: Industrial/Construction Options, cont.


See the Recommended Equipment Options section for descriptions.
SAE-500 (Kubota)

Vantage 500 (Deutz and Perkins)

Air Vantage 500 (Kubota)

General Options
K802D
Power Plug Kit
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp
K2637-1
Large Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-1
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K1735-1
Multi-Weld 350 (See Bulletin E5.302)
Stick Options
K704
Accessory Kit, 400 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft.
K814
Arc Start Switch
K938-1
Contactor Kit
Wire Feeder Options
K385-2
CV Adapter (with MS-Type connection,
local/remote switch)
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
T12153-10 Full-KVA Power Plug (3-Phase) (Perkins)
K2636-1
Medium Two Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K887-1
Ether Start Kit (Deutz)
K899-1
Spark Arrestor Kit (Deutz)
K903-1
Spark Arrestor Kit (Perkins)
K2679-1
Cold Weather Heater & Tarp Kit (Perkins)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K2535-1
Precision TIG 225 Ready-Pak Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in.
(1.7-1.8 mm) Cored/Solid
KP1697-3/32 Drive Roll Kit, 3/32 in. (2.4 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)

General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
K2636-1
Medium Two Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K2354-2
Air Dryer Kit (Kubota)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
K2535-1
Precision TIG 225 Ready-Pak Package
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in.
(1.7-1.8 mm) Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled, w/Remote,
25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)

SAE-500 Severe Duty (Kubota)


General Options
K802D
Power Plug Kit
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp
K2637-1
Large Two Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-1
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
Stick Options
K704
Accessory Kit, 400 Amp

www.lincolnelectric.com/engine-drives

49

LN -10
Enhanced Control, Single 4

DH-10
Enhanced Control, Dual 4 Roll

STT -10
Specifically for STT II Power

Heavy Duty Industrial Applications

Roll Drive, Bench or Boom

Drives, Bench or Boom

Source, Single 4 Roll Drive

for Larger Wire Sizes

LN -23P

FIELD
CONSTRUCTION

LN -15

DIGITAL ARCLINK
COMPONENT
COMMUNICATION

Power
Feed 10M Dual
Dual 4 Roll Drive, Bench or Boom

Digital Display

FEATURES
4-Roll Drive

WIRE SIZE RANGE


in. (mm)

2-Roll Drive

Submerged Arc

Flux-Cored

MIG-STT

WIRE FEED
SPEED RANGE
ipm (m/min)
High Speed
Low Speed

High Speed Solid


Low Speed Solid

High Speed Cored


Low Speed Cored

LF-72

50-800 (1.3-20.3)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

LF-74

100-800 (2.5-20.3)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

LF-74 Extra Torque

50-400 (1.3-10.1)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

LN-8 and LN-9

50-600 (1.3-15.2)

.040-3/32 (1.0-2.4)

.045-.120 (1.2-3.0)

LN-10

35-750 (0.8-19.0)

.023-3/32 (0.6-2.4)
.023-5/64 (0.6-2.4)

.035-1/8 (0.9-3.2)

DH-10

35-750 (0.8-19.0)

.023-3/32 (0.6-2.4)

.030-1/8 (0.8-3.2)

STT -10

35-500 (0.8-12.7)

.023-.052 (0.6-1.4)

LN-15

50-700 (1.3-17.7)

.035-1/16 (0.9-1.6)

LN-23P

30-170 (0.76-4.3)

.023-.052 (0.6-1.3)

.068-5/64 (1.7-2.0)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

MIG
Analog

Pulsed MIG

PROCESS

Field

Power Feed 10M


Single 4 Roll Drive, Bench or Boom

2 Roll MAXTRAC Drive

MODEL

LN-25 PRO Extra Torque

50-700 (1.3-17.7)
50-200 (1.3-5.0)
50-400 (1.3-10.1)
50-200 (1.3-5.0)

LN-25 PRO Dual Power

50-700 (1.3-17.7)

LN-25 PRO

50-800 (1.3-20.3)
30-400 (0.76-10.1)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)

Power Feed 25M


Digital

Select Standard, Extra Torque or Dual Power.

Power Feed 25M


Portable, Shop or Field, Push-Pull Capable,

LN -25ForPipe
& LN -25 PRO
construction, ship, rental.

Lightweight, intended
for erection & pipe.

Compact, for 8 in. (203 mm) spools,


Across Arc or Control cables

Power Feed 10M

Power Feed 10M Dual


KEY:
|

LF-72
and LF-74 LN
-8 and LN-9
2 or 4 Roll MAXTRAC Drives,
Heavy Duty Recommended

50

WIRE FEEDERS

ArcLink

ANALOG
SHOP MODELS

SEMIAUTOMATIC

Excellent

Good

www.lincolnelectric.com//wire-feeders

Optional

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)
.030-5/64 (0.8-2.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)

.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)
.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)

LN-9

SEMIAUTOMATIC WIRE FEEDERS


Processes
MIG
Pulsed
Flux-Cored

LF-72 & LF-74


Heavy Duty Industrial 2-Roll and 4-Roll Wire Feeders

(1)

Output

Designed for MIG and cored wire welding in job shop and manufacturing environments, the
rugged LF-72 and LF-74 wire feeders are built to deliver reliable performance day after day.
Select the LF-74 for large diameter wires, longer gun cables or long boom conduits.

(2)

Input

24-42 50

60

VAC

Hz

Required Options
Weld Power Cable
Key Options
K2330-1 Postflow and Burnback
Timer Kit
K2329-1 Remote Voltage Control Kit
K1546-1 Incoming Bushing for
Lincoln Conduit
More options at end of section

Patented MAXTRAC heavy-duty cast


aluminum wire drive system provides
reliable feeding and durability.
Brass-to-brass gun connections for better
electrical conductivity that results in better
arc performance.

Literature
E8.11

Totally tool-less drive rolls and wire guide


installation. Gear-driven wire drive rolls
easily slide on and off.
Calibrated wire feed speed dial for precise
and accurate settings.

(1)

LF-72
LF-74

(2)

In addition to great mild steel performance,


these feeders deliver positive arc starting and
feeding with stainless steel, aluminum and
flux-cored wires.

Shown:
K2327-2 LF-72
Bench Model, Standard Duty
(shown with optional wire.)

Shown:
K2426-3 LF-74
Bench Model Heavy Duty, Extra Torque
(shown with optional wire.)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LF-72 Base Model


(w/o gun or cable)
LF-72 Bench Model
Standard Duty
LF-72 Bench Model
Heavy Duty
LF-72 Bench Model
Heavy Duty (w/o gun)

K2327-4

24-42 VAC
50/60 Hz
9 Amps

500A/60%

50-800
(1.3-20.3)

Solid: .023-1/16 (0.6-1.6)


Cored: .030-5/64 (0.8-2.0)

11.1 x 10.2 x 12.9


(282 x 259 x 328)
12.6 x 10.9 x 22.5
(320 x 277 x 574)
15.3 x 13.0 x 27.7
(389 x 330 x 704)
15.3 x 13.0 x 27.7
(389 x 330 x 704)

24
(11)
52
(24)
69
(31)
63
(29)

11.1 x 10.2 x 12.9


(282 x 259 x 328)
15.3 x 13.0 x 27.7
(389 x 330 x 704)

27
(12)
63
(29)

LF-74
Base Model
LF-74 Bench Model
Heavy Duty

K2327-5
K2327-6
K2327-7
K2426-4

600A/60%

K2426-5

MODEL SELECTION

Model
Product Number
Application
Drive Roll & Wire Guide Kit
.035/.045 in. (0.9/1.2 mm)

LF-72
Base Model

LF-72 Bench Model,


Standard Duty

LF-72 Bench Model,


Heavy Duty

LF-72 Bench Model,


Heavy Duty

K2327-4

K2327-5

K2327-6

K2327-7

Boom or Bulk Pack General, 45 lb (20 kg) spool General, 60 lb (27 kg) spool General, 60 lb (27 kg) spool

LF-74 Bench Model,


Heavy Duty

K2426-4

K2426-5

Boom or Bulk Pack

General, 60 lb (27 kg) spool

Control Cable,
10 ft. (3.0 m)

Magnum PRO 350 Gun

Wire Reel Stand,


45 lb. (20.4 kg)

Wire Reel Stand,


60 lb. (27 kg)

LF-74
Base Model

www.lincolnelectric.com/wire-feeders

51

SEMIAUTOMATIC WIRE FEEDERS

LN-8 and LN-9

Processes
Flux-Cored
Submerged Arc

Semiautomatic Wire Feeders

Output

The LN-8 and LN-9 are semiautomatic wire feeders that deliver
dependable performance and reliable operation, making
them ideal for shop or field operations. Heavy-Duty,
recommended for larger size wires.

Required Options
Drive Roll Kit
Control Cable
Terminal Strip Adapter Cable
Control Extension Cable
Weld Power Cable

Completely enclosed case protects the heavy


duty wire drive mechanism from damage, yet
allows easy access to drive rolls.

Control of wire feed speed and voltage


at the wire feeder eliminates the need
to return to the power source to adjust
procedures.

115
VAC

Key Options
K1524-3 Heavy Duty
Wire Reel Stand
K1555-1 Insulated Lift Bail
K1556-1 Light Duty Caster Kit
K1557-1 Swivel Platform
More options at end of section

Rugged and durable design recognized


throughout the industry for its long life
and years of trouble-free wire feeding.
Standard digital meter can be set to read
volts, inches or meters/minute on the LN-9.

Input

Shown:
K357-1 LN-9
(shown with options.)

Literature
E8.30
Shown:
K297 LN-8
(shown with options.)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-8

K297

115 VAC
50/60 Hz

600A/60%

50-600
(1.3-15.2)

Solid: .040-3/32 (1.0-2.4)


Cored: .045-.120 (1.2-3.0)
Hardfacing: 7/64 (2.8)

10.9 x 9.8 x 9.6


(277 x 248 x 244)

36
(16.2)

LN-9

K357-1

11.5 x 11.3 x 11.5


(292 x 287 x 292)

42
(19)

Processes
MIG
Pulsed
Flux-Cored

LN-10 & DH -10


Single and Double Header Wire Feeders

Output

The LN-10 and DH-10 semiautomatic wire feeders feature our revolutionary split wire guide and
rugged 4 roll drive to deliver precisely aligned, fully supported wire through the entire feeding
system. Modular construction provides for many mounting options, including boom mounting.
Choose the dual feeder DH-10 to weld with two different wires or welding procedures
using one power source.
Split wire guide and 4 driven rolls deliver
positive, high traction wire feeding.

Standard dual procedure for each wire


drive allows the operator to set different
voltage and wire feed speeds and switch
between the two.

Standard Preflow/Postflow/Burnback
and Spot Timer.

42

VAC

50
60
Hz

Bench Model Includes


Control Cable, 10 ft. (3.0 m)
Required Options
Drive Roll Kit
Weld Power Cable
Key Options
K1501-10 Control Cable
K1798 Terminal Strip Adapter Cable
K1785-12 Control Cable
(Heavy Duty), 12 ft. (3.6 m)
K1785-16 Control Cable
(Heavy Duty), 16 ft. (4.8 m)
Weld Fume Control System
More options at end of section

Selectable trigger control for standard


2-step, interlocking 4-step, spot weld and
cold feed trigger control.

Standard Dual Digital Displays are


easy to read from a distance.

Input

Literature
E8.200

Shown:
K1559-3
LN-10 Bench Model
(shown with optional wire.)

Shown:
K1499-3 DH-10 Bench Model
(shown with optional wire.)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-10 Bench Model

K1559-3

42 VAC
50/60 Hz
6 amps

600A/60%
500A/100%

35-750
(0.8-19.0)

Solid: .023-3/32 (0.6-2.4)


Cored: .035-1/8 (0.9-3.2)

16 x 15 x 31
(406 x 381 x 787)

65
(29.5)

LN-10
Generic Boom Package

K1564-4

DH-10 Bench Model


DH-10
Generic Boom Package

K1499-3
K1521-7

42 VAC
50/60 Hz
6 Amps

600A/60%
500A/100%

35-750
(0.8-19.0)

Solid: .023-3/32 (0.6-2.4)


Cored: .030-1/8 (0.8-3.2)

21 x 20 x 32
(533 x 508 x 813)

98
(44.4)

NOTE: All units include 10 ft. (3.0 m) control cable. Boom packages also include a 25 ft (7.6 m) control cable/welding cable (3/0) assembly.

52

www.lincolnelectric.com//wire-feeders

SEMIAUTOMATIC WIRE FEEDERS


Processes
MIG-STT

STT -10

Output

Semiautomatic Wire Feeder

Input

42

VAC

Required Options
Drive Roll Kit

The sophisticated STT-10 Process Controller was designed specifically to work


with the revolutionary STT II power source. Its digital displays make the
STT-10 easy to develop optimal procedures and set the range of
operator adjustments.
Presettable background and peak current
settings for optimum starting performance.

Key Options
K1758-50 Control Cable,
50 ft. (15.2 m).
K940-25 Sense Lead Kit,
25 ft. (7.6 m)
More options at end of section

Split wire guide and four drive rolls for


positive feeding.

Literature
E4.52

Modular design for many mounting options.


Range control keeps procedures in the
sweet spot.
Four step trigger for cruise control
on long welds and hard automation.
Shown:
K1560-2 STT-10
(shown with options.)

Product
Name

Product
Number

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

STT-10

K1560-2

35-500
(0.8-12.7)

Solid: .023-.052 (0.6-1.4)

16 x 15 x 31
(406 x 381 x 787)

65
(29.5)

Processes
MIG
Pulsed
MIG-STT
(Control Cable Model only)
Flux-Cored

LN-15
Portable, Semiautomatic Wire Feeder
The LN-15 is available in both Across-The-Arc and Control Cable versions. Both offer
outstanding welding performance, including pulse welding, on a wide variety of
steel, stainless steel, and alloy materials.

Output

Input

15-110 (1)
VDC

42 (2)

VAC

Designed for MIG, Pulsed MIG, Flux-Cored, and


Metal-Cored welding processes using light
weight 8 in. (203 mm) diameter spools.

Unit Includes
K1500-2 Gun Receiver Bushing
Carrying Strap
Spindle Adapter for 8 in. (203.2 mm)
O.D. Spools

Fully enclosed molded case is


heat, spatter and impact resistant.

Required Options
Drive Roll Kit

Full body aluminum roll cage


provides sturdy impact protection
and all-around handles for easy
portability.

Key Options
K1500-1 Gun Receiver Bushing
K1500-2 Gun Receiver Bushing
K1797-25 Control Extension
Cable, 25 ft. (7.6 m)
K1797-50 Control Extension
Cable, 50 ft. (15.2 m)
More options at end of section

Adjustable carrying strap


makes it easy to carry and hang.
Compact unit fits easily through
14 in. diameter manhole/manway.

Literature
E8.60
Shown:
K1870-1 LN-15
Across-The-Arc

Shown:
K1871-1 LN-15
Control Cable

(1)

LN-15 Across-The-Arc
LN-15 Control Cable

(2)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-15
Across-The-Arc

K1870-1

15-110 VDC

300A/60%

50-700
(1.3-17.8)

Solid: .023-.052 (0.6-1.3)


Cored: .035-1/16 (0.9-1.6)

12.7 x 8.7 x 23
(356 x 188 x 533)

30
(15.4)

LN-15
Control Cable

K1871-1

42 VAC

500A/60%

28
(12.7)

www.lincolnelectric.com/wire-feeders

53

SEMIAUTOMATIC WIRE FEEDERS


Processes
Flux-Cored

LN-23P

Output

Semiautomatic Wire Feeder

Input

VDC

Unit Includes
25 ft. (7.6m) Control Cable
25 ft. (7.6m) 1/0 Electrode Cable
3/32 in. (2.4 mm) Drive Rolls and
Guide Tubes

The LN-23P semiautomatic wire feeder is able to handle the toughest


work sites and is an excellent choice for pipe welding applications. It
is portable, easy to set-up, and ideal for reaching difficult locations.
Weighs less than 50 lbs. (22.7 kg) including optional Innershield
gun and 14 lb (6.3 kg) coil of electrode.

Required Options
Adapter Kit
FCAW-SS 90 Nozzle
More options at end of section

Continuous wire feed speed control, voltage control and analog


voltmeter are standard.
Completely enclosed wire reel keeps the wire free of contaminants.

Literature
E8.90

Equipped with trigger interlock circuit to reduce operator fatigue.


Gun-mounted two-position switch allows on-the-fly change to 83%
of the preset wire feed speed.
Electrode and control cable quickly connect to power source.

Shown:
K316L-1 LN-23P
(shown with options)

One or two LN-23P wire feeders can be directly connected to


recommended Lincoln power sources, but only one can be used at a time.
Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-23P

K316L-1

14-50V DC
(90V DC Max. OCV)

350A/60%

30-170
(0.76-4.3)

.068-5/64
(1.7-2.0)

20.5 x 9 x 19
(520 x 230 x 480)

27
(12.3)

Portable Industrial Wire Feeder

Processes
LN-25 PRO
MIG
Pulsed
Flux-Cored

The LN-25 PRO is designed to be simple, reliable and easy to service. Its ideal
for field construction and fabrication, shipyards, and rental companies.

Output

LN-25 PRO & LN-25 Pipe

The Extra Torque model features


additional torque gearing for reliable
feeding of large diameter flux-cored wires.

Dual range wire feed speed provides more


precision at low end wire feed speeds.

Input

15-110
VDC

24-42
VAC

LN-25 PRO Includes


Internal Contactor
Gas Solenoid
Arc Sensing Lead & Clip, 15 ft. (4.5m)
2 Gun Bushings (K1500-2 installed;
K1500-1 loose)

The LN-25 PRO is available in 4 models:


Standard, Extra Torque, Dual Power and Pipe.

The Dual Power model features a voltage


control knob for superior arc control,
digital meters for increased monitoring,
MIG-STT capability, and can be
powered by either a control cable
or across the arc.

LN-25 Dual Power


MIG
Flux-Cored
Pulsed STT
STT

LN-25 Pipe Includes


All options in LN-25 PRO plus:
14 lbs. Innershield coil adapter
5/64 in. (2.0 mm) cored wire drive
rolls and guide kit

Shown:
K2614-5
LN-25 Pipe
K2613-5
LN-25 PRO Standard

Required Options
Drive Roll and Guide Kit

Lightweight, impact and flame resistant


polycarbonate case design keeps the
internal components protected.

Key Options
K3016-1 Flowmeter
More options at end of section

Potted and trayed PC board protects against moisture and corrosion.

Power Sources
All electric or engine drive welders
with CV capability.

Case can be replaced in less than 5 minutes eliminates downtime.


Timer Kit available includes preflow, postflow and burnback.

Literature E8.105
Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Gas Solenoid

LN-25 PRO
Standard

K2613-5

15-110V DC

450A/60%

YES

LN-25 PRO
Extra Torque

K2613-7

LN-25 PRO
Dual Power

K2614-6

LN-25 Pipe

K2614-5

54

Wire Feed Speed Range


ipm (m/min)

Wire Size Range - in. (mm)


Solid
Cored
Aluminum

High: 50-700 (1.3-17.7)


Low: 50-200 (1.3-5.0)

.023-1/16 .030-5/64
(0.6-1.6) (0.8-2.0)

High: 50-400 (1.3-10.1)


Low: 50-200 (1.3-5.0)

.030-3/32
(0.8-2.4)

15-110V DC
or
24-42V AC

50-700 (1.3-17.7)

.030-5/64
(0.8-2.0)

15-110V DC

50-700 (1.3-17.7)

.023-1/16 .030-5/64
(0.6-1.6) . (0.8-2.0)

www.lincolnelectric.com/wire-feeders

.035-1/16
(0.9-1.6)

.
.

HxWxD
in. (mm)

Net Weight
lbs.(kg)

15 x 8 x 22
(381 x 203 x 558)

37
(17)

SEMIAUTOMATIC WIRE FEEDERS


Processes
MIG
Pulsed
STT
Flux-Cored

Power Feed 25M


Premium Welding Solution with a Portable Design!

Stick
TIG
Gouging

COMMUNICATIONS PROTOCOL

Output

Lincoln offers this full featured design in a robust package that can meet industry
challenges. The lightweight construction, durable case, as well as the patented
design of the MAXTRAC wire drive system delivers the results you need.

Hardened and Construction Ready. Built tough for rough


environments. From construction to shipbuilding, this
design will meet your expectations. Packaged standard
with either a durable aluminum or plastic case.

Key Options
Magnum Gun & Cable Assemblies
Self-Shielded Gun & Cable
Assemblies
K1543-25 ArcLink/Linc-Net
Control Cables
K1733-4 Micro Wire Straightner
More options at end of section

Internal Lighting. High intensity LEDs illuminate


the wire drive.
Internal heating maintains control of humidity on
your consumable by keeping the package warmed
and protected in an enclosed case.
Mode Select Panel (MSP4) allows easy access to
the Power Wave library of waveforms. Advanced
controls and set-up options are only a fingertip away!

Power Feed 25M

Input
Power

K2536-2

40 VDC

(Aluminum Case)

K2536-3

Gearing
Standard Speed
(factory setting)
Extra Torque

(Plastic Case)

Shown:
K2536-3
Power Feed 25M
(Plastic Case)

Shown:
K2536-2
Power Feed 25M
(Aluminum Case)

Dual Procedure and Memory Buttons allow you to set-up


an A and B procedure to simplify on the-fly switching.
Product
Number

40

VDC

Unit Includes
Electrode Pigtail
MSP4 Panel
Dual Procedure/Memory Panel
Push-Pull Gun Connector
Remote Control Connector
Gun Receiver Bushing
Standard & Extra Torque Gearing

Push-Pull Capability is a standard function that delivers premier aluminum performance


by offering uniform feeding, as well as a flexible system for extending the gun.

Product
Name

Input

Literature
E8.271

Wire Feed Speed Range


ipm (m/min)

Wire Size Range Solid


in. (mm)

Wire Size Range Cored


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

Solid: 50-800 (2.5-20.3)


Cored: 50-800 (2.5-20.3)
Solid: 30-400 (1.3-10.4)
Cored: 30-400 (1.3-10.4)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

14.5 x 8.5 x 23.5


(368 x 216 x 597)

35
(15.9)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

Power Feed 10M


COMMUNICATIONS PROTOCOL

Single and Dual Bench Wire Feeders

When you need a versatile, multi-process industrial wire feeder for welding virtually any material,
you need the Power Feed 10M. Choose the Power Feed 10M for automotive manufacturing,
shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction.
World-class arc performance on steel, stainless steel,
aluminum and other materials.
Waveform Control Technology featuring patented processes
like Pulse-On-Pulse, for a TIG-like bead appearance, and
Power Mode, for a stable arc at low current levels.
Utilizes ArcLinkthe leading digital communication
protocol for welding, making it the best choice for
seamless, time critical integration with the power source.

Processes
MIG
Pulsed
STT
Flux-Cored
Output

Stick
TIG
Gouging
Input

40

VDC

Dual Bench Model Includes


Wire Reel Stand
MSP4 Panel
Dual Procedure/Memory Panel
ArcLink/Linc-Net Control Cable
Weld Power Cable, 8 ft. (2.4 m)
High Speed Pinion Gear
Power Wave Utilities CD-ROM
with Power Wave Manager
Key Options
K1543-XX ArcLink/Linc-Net
Control Cable
K1733-1 Wire Straightener
K2593-XX Coaxial Weld Power
Cable
More options at end of section

Pulsed MIG processgreat for low spatter, low heat


input and out-of-position applicationsmakes virtually
any operator a better welder!
Easy-to-understand standard user interface panel with
large numeric displays make it easy to set weld parameters
and recall previously saved procedures.

Shown:
K2230-1 Power Feed 10M
(shown with optional
coil adapter and wire)

Features push-pull capability for great performance


on aluminum.

Literature
E8.266

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


in/min (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

Power Feed 10M


Single Bench Model

K2230-1

40 VDC

600A/60%
500A/100%

62
(28.1)

K2234-1

High Speed:
Solid: .025-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
Low Speed:
Solid: .025-3/32 (0.6-2.4)
Cored: .035-.120 (0.9-3.0)

18.5 x 13.5 x 30.5


(470 x 343 x 775)

Power Feed 10M


Dual Bench Model

High Speed:
75-1200 (2.0-30.5)
Low Speed:
50-800 (1.27-20.3)

20.0 x 20.0 x 30.7


(508 x 508 x 781)

90
(40.8)

www.lincolnelectric.com/wire-feeders

55

SEMIAUTOMATIC WIRE FEEDERS

Power Feed 10M


Single and Dual Boom Wire Feeders

COMMUNICATIONS PROTOCOL

The Power Feed 10M single or dual industrial wire feeders are recommended for multi-process
wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop
fabrication industries, particularly when code quality work is required.
Waveform Control Technology featuring patented processes like Pulse-On-Pulse, for
a TIG-like bead appearance, and Power Mode, for a stable arc at low current levels.
ArcLink capability for networking welding equipment.
Pulsed MIG processgreat for low spatter,
low heat input and out-of-position applications
makes virtually any operator a better welder!

Stick
TIG
Gouging

Output

Input

40

VDC

Dual Boom Model Includes


MSP4 Panel
Dual Procedure/Memory Panel
Gun Trigger Cable
ArcLink/Linc-Net Control Cables,
8 ft. (2.4 m) and 25 ft. (7.6 m)
Hardware Kit (high speed pinion
gear, mounting hardware)
Power Wave Utilities CD-ROM
with Power Wave Manager
Key Options
Magnum Gun & Cable Assemblies
K1733-1 Wire Straightner
K2593-100 Coaxial Weld Power
#1 Cable, 100 ft. (30.5 m)
KP1505-030S Drive Roll Kit
.023-.030 in. (0.6-0.8 mm)
Solid Wire
More options at end of section

Easy-to-understand standard user interface


panel with large numeric displays make it easy
to set weld parameters and recall previously
saved procedures.
Power Wave Manager software allows for
easy system configuration via either the serial
port or the ethernet port on the Power Wave
power source.

Processes
MIG
Pulsed
STT
Flux-Cored

Shown:
K2314-1 Power Feed 10M
Single Boom Model

Literature:
E8.267
Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

Power Feed 10M


Single Boom Model

K2314-1

40 VDC

600A/60%
500A/100%

High Speed:
75-1200 (2.0-30.5)
Low Speed:
50-800 (1.27-20.3)

Power Feed 10M


Dual Boom Model

K2316-1

High Speed:
Solid: .025-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
Low Speed:
Solid: .025-3/32 (0.6-2.4)
Cored: .035-.120 (0.9-3.0)

Control: 13.0 x 8.5 x 4.0


(330 x 215 x 105)
Wire Drive: 7.6 x 12.9 x 13.7
(195 x 325 x 345)
Control: 13.0 x 8.5 x 4.0
(330 x 215 x 105)
Wire Drive: 9.0 x 19.0 x 15.5
(228 x 483 x 394)

8.5
(3.8)
30
(13.6)
8.5
(3.8)
50
(22.7)

56

www.lincolnelectric.com//wire-feeders

SEMIAUTOMATIC WIRE FEEDERS

Semiautomatic Wire Feeders Options


See the Recommended Equipment Options section for descriptions.
LF-72 and LF-74 Wire Feeders

LN-8 and LN-9 Wire Feeders

Required Options
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
General Options
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series

Weld Fume Control System


Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
K2330-1
Postflow and Burnback Timer Kit
K2329-1
Remote Voltage Control Kit
K1546-1
Incoming Bushing for Lincoln Conduit,
.025-1/16 in. (0.6-1.6 mm) wire
K1546-2
Incoming Bushing for Lincoln Conduit,
1/16-1/8 in. (1.6-3.2 mm) wire
K162-1
Spindle Kit, 2 Inch (50.8 mm) Hub
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
3100211
Harris Argon/CO2 Flowmeter Regulator &
Hose Kit, 10 ft. (3.0 m)
K2335-1
Adapter for Competitive Power Sources
K1798
Adapter Cable, Male 14-pin Control Cable to
Terminal Strip
K1520-1
42 Volt Transformer Kit
Additional Options For Base Model
K2328-1
Standard Duty Wire Reel Stand,
44 lbs. (20 kg) spools, max.
K1524-3
Heavy Duty Wire Reel Stand,
60 lbs. (27.2 kg) spools, max.
Additional Options For Feeders Equipped With
Standard Duty Wire Reel Stand, 44 lbs. (20 kg) spools, max.
K163
Undercarriage
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8 in. (203 mm) O.D. Spool Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
Additional Options For Feeders Equipped With
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail, 60 lbs. 27.2 kg) spools, max.
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K163
Undercarriage
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8 in. (203 mm) O.D. Spool Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
Power Source Options

MIG Welders (CV),


Multi-Process Welders (CC/CV)

Required Options
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
K1524-3
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K363P
22-30 lb. (10-13.6 kg) Readi-Reel Adapter
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8" (203.2 mm) O.D. Spool Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
K425
Gas Solenoid Kit (for codes above 9131)
K261
Wire Feed Speed Meter Kit
K202
Burnback Kit
K305
Wire Reel and Flux Tank Assembly
K163
Undercarriage
K110
Mechanized Hand Travel Unit
K161-50
Squirtmobile Power Pack, 50 ft. (15.2 m)
K283
Portable Digital Wire Feed Speed Meter
Power Source Options
Multi-Process Welders (CC/CV) (excludes Invertec V350-PRO and Flextec 450)

LN-10 and DH-10 Wire Feeders


Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K1546-1
Incoming Bushing for Lincoln Conduit,
.025-1/16 in. (0.6-1.6 mm) wire
K1546-2
Incoming Bushing for Lincoln Conduit,
1/16-1/8 in. (1.6-3.2 mm) wire
K1733-1
Wire Straightener
K1733-4
Micro Wire Straightener
K162-1
Spindle Kit, 2 Inch (50.8 mm) Hub
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K363P
22-30 lb. (10-13.6 kg) Readi-Reel Adapter
K438
50-60 lb. (22.7-27.2 kg) Readi-Reel Adapter
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
K590-6
Water Connection Kit
K683-3
Dual Procedure Switch (5-pin)
K1520-1
42 Volt Transformer Kit
K283
Portable Digital Wire Feed Speed Meter
K1764-1
Inverter and Wire Feeder Cart

Weld Fume Control System

LN-10 and DH-10 Wire Feeders, cont.


For LN-10 only:
K163
Undercarriage
K1557-1
Swivel Platform
K1556-1
Light Duty Caster Kit
K1555-1
Insulated Lift Bail
Power Source Options

MIG Welders (CV)

Multi-Process Welders (CC/CV)

STT-10 Wire Feeder


Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
General Options
Boom: Drive-to-Control Box
K1567-20 Head to Control, 20 ft. (6.0 m)
K1567-25 Head to Control, 25 ft. (7.6 m)
Bench: STT-10 to Power Source and
Boom: Control Box-to-Power Source
K1758-10 Control / Weld Cable, 10 ft. (3.0 m)
K1758-25 Control / Weld Cable, 25 ft. (7.6 m)
K1758-50 Control / Weld Cable, 50 ft. (15.2 m)
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K940-25
Sense Lead Kit, 25 ft.(7.6 m)
K940-75
Sense Lead Kit, 75 ft. (22.9 m)
K1561-1
Robotic Interface Module
K468
8 in. (203.2 mm) O.D. Spool Adapter
K363P
22-30 lb. (10-13.6 kg) Readi-Reel Adapter
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
K683-3
Dual Procedure Switch (5-pin)
K1556-1
Light Duty Caster Kit
K1555-1
Insulated Lift Bail
Power Source Options

Invertec STT II

www.lincolnelectric.com/wire-feeders

57

SEMIAUTOMATIC WIRE FEEDERS

Semiautomatic Wire Feeders Options, cont.


See the Recommended Equipment Options section for descriptions.
LN-15 Wire Feeder
Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
General Options
K1733-4
Micro Wire Straightener
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
Control Cables and Adapters
See Control Cables and Adapters chart in the Recommended
Equipment Options section.
K484
Jumper Plug Kit
K468
8 in. (203.2 mm) O.D. Spool Adapter
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K283
Portable Digital Wire Feed Speed Meter

Weld Fume Control System


Power Source Options

CV-400, CV-655, Invertec STT II

Engine Driven Welders

Multi-Process Welders (CC/CV)

LN-25 PRO Wire Feeder


(includes Dual Power and
Extra Torque models)
Required Options
Drive Roll and Wire Guide Kits
See chart in Recommended Equipment Options section.
General Options
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K2330-2
Preflow, Postflow and Burnback Timer Kit
K484
Jumper Plug Kit
K363P
22-30 lb. (10.0-13.6 kg) Readi-Reel Adapter
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8 in. (203.2 mm) O.D. Spool Adapter
K2596-2
Plastic Case Replacement Kit
K852-95
Twist Mate Cable Plug, for 2/0-3/0,
70-95 mm2 Cable
K1733-4
Micro Wire Straightener

Power Feed 25M Wire Feeder


LN-23P Wire Feeder
Required Options
K345-10
350A FCAW-SS Gun, 10 ft. (3.0 m),
.068-5/64 in. (1.7-2.0 mm)
Options for K316L-1 only
K350
LN-23P Adapter Kit, For Terminal
Strip Connection
K350-1
LN-23P Adapter Kit, For 14-pin Connection
Power Source Options

MIG Welders (CV)

Multi-Process Welders (CC/CV)

Engine Driven Welders

LN-25 Pipe
Required Options
Drive Roll and Wire Guide Kits
See chart in Recommended Equipment Options section.
General Options
K2330-2
Preflow, Postflow and Burnback Timer Kit
K468
8 in. (203.2 mm) O.D. Spool Adapter
K852-95
Twist Mate Plug, For 2/0-3/0,
70-95 mm2 Cable
K3016-1
Flowmeter

58
58

www.lincolnelectric.com//wire-feeders

General Options
Push-Pull Guns
See Push-Pull Guns chart in the Recommended Equipment
Options section.
K590-6
Water Connection Kit
K2339-1
Push-Pull Gun Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
ArcLink/Linc-Net Control Cables
See ArcLink/Linc-Net Control Cables chart in the
Recommended Equipment Options section.
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
K1796-25
Coaxial Weld Power Cable
(350A), 25 ft. (7.6 m)
K1796-50
Coaxial Weld Power Cable
(350A), 50 ft. (15.2 m)
K1796-75
Coaxial Weld Power Cable
(300A), 75 ft. (22.9 m)
K1796-100
Coaxial Weld Power Cable
(300A), 100 ft. (30.5 m)
K2593-100
Coaxial Weld Power Cable
(#1, Lug to Lug), 100 ft. (30.5 m)
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K1733-4
Micro Wire Straightner
K2429-1
ArcLink T Cable Connector
K2596-2
Replacement Case (Polycarbonate)

Weld Fume Control System


Power Source Options

Power Wave 355M, 455M, 455M/STT

Power Feed 10M and Power Feed 10M Dual


Wire Feeders
General Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the Recommended
Equipment Options section.
ArcLink/Linc-Net Control Cables
See ArcLink/Linc-Net Control Cables chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K1796-25
Coaxial Weld Power Cable
(350A), 25 ft. (7.6 m)
K1796-50
Coaxial Weld Power Cable
(350A), 50 ft. (15.2 m)
K1796-75
Coaxial Weld Power Cable
(300A), 75 ft. (22.9 m)
K1796-100
Coaxial Weld Power Cable
(300A), 100 ft. (30.5 m)
K2593-100
Coaxial Weld Power Cable
(#1, Lug to Lug), 100 ft. (30.5 m)
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K683-3
Dual Procedure Switch (5 pin)
K2429-1
ArcLink T Cable Connector
K1733-1
Wire Straightener
K1733-4
Micro Wire Straightener
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8 in. (203.2 mm) O.D. Spool Adapter
K363P
22-30 lb. (10.0-13.6 kg) Readi-Reel Adapter
K438
50-60 lb. (22.7-27.2 kg) Readi-Reel Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle)
K1546-1
Incoming Bushing for Lincoln Conduit
.025-1/16 in. (0.6-1.6 mm) wire
K1546-2
Incoming Bushing for Lincoln Conduit
1/16-1/8 in. (1.6-3.2 mm) wire
K590-6
Water Connection Kit
K1536-1
Flow Sensor
K283
Portable Digital Wire Feed Speed Meter

Weld Fume Control System


For Single Bench and Dual Bench Models only:
K2339-1
Push-Pull Gun Adapter Kit
K1556-1
Light Duty Caster Kit
K2320-1
Foot Amptrol Connector Kit
For Single Bench and Single Boom Models only:
K2360-1
Dual Procedure/Memory Panel
For Single Bench Model only:
K1557-1
Swivel Platform
K1555-1
Insulated Lift Bail
Power Source Options

Power Wave 355M, 455M and 455M/STT

SUBMERGED ARC
EQUIPMENT

Power Wave AC/DC 1000 SD

Recommended for integrator or


robotic SAW applications

Full control over hard automation applications

LN -8 and LN -9

NA-3S, NA-4 & NA-5


Control & Heads

LT-7 Tractor

Semiautomatic, Shop or Field, Fabrication or Hardfacing

Maximum control over


deposition and penetration
in single or multi-arc
environments.

ADVANCED
PROCESS DIGITAL
EQUIPMENT

MAXsa 19 Controller &


MAXsa 29 Feed Head

MAXsa 10 Controller &


MAXsa 22 Feed Head

Self-Propelled, Mechanized Track Capable

FEEDER /
HEADS /
DRIVES

Automatic, High Deposition,


Beam Mountable.

Idealarc DC-600 Idealarc DC-655 Idealarc DC-1000 Idealarc DC-1500 Idealarc AC-1200

Idealarc DC-655

Idealarc DC-1000

Idealarc DC-1500

Idealarc AC-1200
Digital

Power Wave
AC/DC 1000 SD

KEY:

Excellent

INPUT

POWER
SOURCES

FEATURES
ArcLink

Arc Gouge

PROCESS

TIG

Polarity

Mode
Analog

Idealarc DC-600

Current Range
(Amps)

40
VDC

Waveform
Control
Technology

OUTPUT

WELDER
MODEL

Submerged Arc

NA-5 Control & Heads


MAXsa 10 Controller
& 22 Feed Head
MAXsa 19 Controller
& 29 Feed Head

.045-5/32
(1.2-4.0)

Flux-Cored

AC-1200
DC-600, DC-655,
DC-1000, DC-1500

.045-5/32
(1.2-4.0)

Pulsed

NA-4 Control & Heads

MIG

NA-3 Control & Heads

DC-600, DC-655,
DC-1000, DC-1500

Stick

SemiMechanized automatic
(Tractors) (Hand-held)
Automatic

Cruiser Tractor

Power Wave
AC/DC 1000 SD

Digital Display

.045-7/32
(1.1-5.6)

DC-600, DC-655,
DC-1000

7-Yr. Warranty
on Power
Rectifier

10-500
(0.25-12.7)

LT-7 Tractor

Waveform
Control
Technology

Power Wave
AC/DC 1000 SD

LN-9 Feeder

115
VAC
115
VAC
115
VAC
40
VDC
115
VAC
115
VAC
115
VAC
40
VDC

Stackable

.040-3/32
(1.0-2.4)
.040-3/32
(1.0-2.4)
3/32-3/16
(2.4-4.8)
1/16-7/32
(1.6-5.6)
1/16-7/32
(0.8-5.6)
1/16-7/32
(0.8-5.6)
.035-7/32
(0.9-5.6)
.045-7/32
(1.1-5.6)

.045-.120
(1.2-3.0)
.045-.120
(1.2-3.0)

Power Wave
AC/DC 1000 SD

50-600
(1.3-15.2)
50-600
(1.3-15.2)
100-400
(2.5-10.2)
15-200
(0.4-5.0)
25-600
(0.6-15.2)
Subject to arc
voltage used
25-775
(0.6-19.7)
10-500
(0.25-12.7)

DC-600,
DC-655
DC-600,
DC-655

LN-8 Feeder

ArcLink

Cored Wire
Size Range
in. (mm)

Power

Solid Wire
Size Range
in. (mm)

Submerged Arc

Wire Feed
Speed Range
ipm (m/min)

FEATURES

INPUT

PROCESS

MIG

OUTPUT

Power Source
Required

Specifically
designed for
NA-4 equipment.
1200 amps @
100% duty cycle.

Flux-Cored

WIRE FEEDER
MODEL

1500 amps
@ 100%
duty cycle

Production
Monitoring

1000 amps @ 100% duty cycle

Hertz

Efficiently delivers 650 amps


@ 100% duty cycle

Phase

600 Amps @ 100 Duty Cycle


for industrial manufacturing

CC
CV
CC
CV
CC
CV
CC
CV
CC
CV

DC

70-680

3 50/60

DC

50-815

3 50,60

DC

150-1300

3 50,60

DC

200-1500

3 50,60

AC

200-1500

1 50,60

CC
CV

AC/
DC

100-1000

3 50/60

Good

Optional

Analog

Digital

www.lincolnelectric.com/subarc

59

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Power Wave AC/DC 1000 SD

Processes
DC+ Submerged Arc
DC- Submerged Arc
Balanced AC Submerged Arc
Variable AC Submerged Arc

Increase Productivity, Quality and Flexibility


Software-driven output delivers maximum control over the deposition
rate and penetration in single or multi-arc environments.

www.lincolnelectric.com/green

Output

CC
CV

AC
DC

Input

50
60

3
PHASE

Hz

Easy to Parallel Machines or Run Multiple Arcs.

Key Options
K3048-1 Cruiser Tractor
K2814-1 MAXsa 10 Controller
K2370-2 MAXsa 22 Feed Head
K2626-2 MAXsa 19 Controller
K2312-2 MAXsa 29 Feed Head
More options at end of section

3-Phase Voltage Input Eliminates the imbalance associated


with transformer-based AC welding machines.

Literature
E9.181

COMMUNICATIONS PROTOCOL

380-575 VAC, 50/60Hz Voltage Input Offers the ability to be


connected anywhere in the world.
No Hardware Reconfiguration Required with Easy Polarity
Switching Eliminates downtime.

95% Power Factor Correction Enables connection of


multiple machines on the same plant infrastructure for
lower installation costs.

Basic Automation Solutions

Severe Duty Can be stored outdoors. IP23 Rated.


ArcLink, Ethernet, and DeviceNet Communication
Offers remote process monitoring, control and troubleshooting.
True Energy Measures, calculates and displays instantaneous
energy in the weld for critical heat input calculations.

Integrated Solutions

Robotic Solutions

Production Monitoring 2 Track equipment usage, store weld


data and configure limits to assist in welding efficiency analysis.
Software Based Controls Can be upgraded as new features
become available.

Shown:
K2803-1 Power Wave
AC/DC 1000 SD

iARC Digital Control 90 times faster than the previous


generation, delivering a responsive arc.
Product
Name

Product
Number

Input
Power

Rated Output
Current/Voltage/Duty Cycle

Input Current
@ Rated Output

Output
Range

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

Power Wave
AC/DC 1000 SD

K2803-1(1)

380/400/460/500/575/3/50/60

1000A/44V/100%

82/79/69/62/55

100-1000A

49.2 x 19.2 x 46.2


(1250 x 488 x 1174)

800
(363)

(1)

Filter is required to meet CE conducted emission requirements. The K2444-3 must be used with the K2803-1.

Processes
Submerged Arc

Cruiser Tractor

COMMUNICATIONS PROTOCOL

Submerged Arc Welding Tractor


Bring the productivity of the Power Wave AC/DC 1000 SD to field applications. The Cruiser
is an automatic wire feeder tractor for use with the Power Wave AC/DC 1000 SD.

Designed for welding big joints on big jobs Ideal


for welding heavy plate on barges, ships, large tanks,
bridges, and offshore platforms.

Lightweight pendant control with digital meters


Save procedures, apply procedure limits, and lockout
any or all controls.

High deposition rates up to 60 lbs./hr. Rated


output of 1000 amps at 100% duty cycle.

Rugged mast and arm Keeps the wire drive in a


steady position and allows flexible adjustment.

Versatile travel capabilities 3 or 4 wheel


configuration for use with or without a track.

Proven industrial wire drive design Rotates on


two heavy duty cross slides for any torch angle and
feeds up to 7/32 in. (5.6 mm) diameter wire.

Output

Input

40

VDC

Cruiser Unit (K3048-1) Includes


Pendant Control
Butt, Fillet and Lap Joint Tracker
50-60 Lb. (22.7-27.2 kg)
Coil Adapter
Wire Straightener
Drive Roll/Guide Tube Kit
Contact Nozzle Assembly
Nozzle Extension
Contact Tip
Key Options
K396 Track Section
K1543-XX ArcLink Control Cable
KP2721-1 Nozzle Extension
More options at end of section
Power Source
K2803-1 Power Wave
AC/DC 1000 SD
Literature
E9.181

60

Product
Name

Product
Number

Input Power

Rated Output
Current/Duty Cycle

Gear Box

Cruiser Tractor

K3048-1

40 VDC

1000A/100%

142:1

www.lincolnelectric.com/subarc

Wire Feed Speed


ipm (m/min)

Wire Size Range


Solid - inches (mm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

15-200
(0.4-5.0)

1/16-7/32
(1.6-5.6)

29 x 23 x 36
(737 x 584 x 914)

140
(63.5)

SUBMERGED ARC & AUTOMATIC EQUIPMENT

MAXsa 10 Controller

COMMUNICATIONS PROTOCOL

Processes
Submerged Arc
Output

ArcLink -enabled Controller for


Power Wave AC/DC 1000 SD Systems

40

VDC

Input

40

VDC

Key Options
K2462-1 MAXsa 10 Mounting
Bracket (Only required for TC-3
Travel Carriage)
More options at end of section

The MAXsa 10 controller offers a single monitoring and control point for the entire hard
automation welding system. Operators have full control over AC and DC welding parameters
and easy PLC interfacing to control fixture travel, timers and other system commands.

Literature
E9.181

Severe Duty Ready The controller is IP23 rated and ready for operation in
harsh environments.
Pendant Box Mount the controller in the standard protective box or
remove the pendant for hand-held operation. Extend hand-held operation from
4 feet (1.2 m) up to 100 feet (30.5 m) with an ArcLink extension cable.
Eight Procedure Memories Pre-set and save your optimal welding
parameters for repeating applications and recall later for fast changeovers.
User-Friendly Controls Clear digital display and controls make it easy
to set weld modes, AC operation, strike/start/end options, travel stop/start,
timers and other parameters.

Shown:
K2814-1

Limit Control Apply operator procedure limits or lockout on any or all parameters.
Waveform Control Technology Allows the user to choose from a library of
pre-programmed weld modes. Parameters for each mode can be adjusted within a
limited range to achieve optimal balance between deposition rate and penetration.

IP23 Rated Tested and approved to withstand rain,


humidity, dust and other environmental conditions.
When placed vertically, the unit can be stored outdoors.

Product
Name

Product
Number

Input Power

Rated Output
Current / Duty Cycle

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

MAXsa 10

K2814-1

40 VDC

N/A

15 x 13 x 4
(381 x 259 x 102)

25
(11.3)

Processes
Submerged Arc

MAXsa 22 Feed Head

COMMUNICATIONS PROTOCOL

Output

Submerged Arc Hard Automation Wire Drive for


Power Wave AC/DC 1000 SD Systems

Designed specifically for hard automation applications, the MAXsa 22 Wire Drive delivers accurate
wire feeding of large diameter submerged arc wires. Based on Lincolns proven gearbox and cast
aluminum feedplate, the MAXsa 22 model features a 32VDC permanent magnet, high torque motor
that delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed of up
to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio.
Flexible Configuration Can be used in single, tandem, Twinarc or multiple arc applications.

Input

40

VDC

Key Options
K325HCS TC-3 Self-Propelled
Travel Carriage (5-75 ipm)
K389 Flux Hopper for Tandem Arc
K231-1 Submerged Arc Contact
Nozzle Assembly
More options at end of section
Literature
E9.181

Closed Loop Speed Control Facilitates full control over


starting, running and stopping wire feed speed.
IP23 Rated Tested to withstand harsh environments.
Standard Conversion Kits Used to change the speed
ratio to match the requirements of your application.
Multi-Axis Rotation Rotational feed head adjustment in
two planes allows flexible, accurate setup for fixturing or arc
locating. Additional positioning flexibility can be achieved
with the optional horizontal and vertical lift adjuster.

Shown:
K2370-2
TC-3
The TC-3 travel carriage allows the mounting of up
to two feed heads/controllers and wire reels to a
beam for basic hard automation installations.

Standard Accessories Including an adjustable wire


straightener, cross-seam adjuster and electrical valve
flux hopper and mounting bracket for TC-3 carriage.
Product
Name

Product
Number

Input
Power

Rated Output
Current / Duty Cycle

MAXsa 22 Head
(includes flux hopper)

K2370-2

40 VDC

1000A / 100%

Wire Feed
Speed Range(1)
imp (m/min.)

Wire Size Range(1)


in. (mm)
Solid

Dimensions
HxWxD
inches (mm)

Net Weight
lbs. (kg)

142:1(1)

10-200 (.25-5.08)

5/32-7/32 (4.0-5.6)

95:1(1)

10-300 (.25-7.62)

1/8-5/32 (3.2-4.0)

12 x 14 x 10
(305 x 355 x 254)

80
(36.3)

57:1(1)

40-500 (1-12.7)

.045-1/16 (1.1-1.6)

Gear
Box

(1)

142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-2, K2312-2, or K2311-1)

www.lincolnelectric.com/subarc

61

SUBMERGED ARC & AUTOMATIC EQUIPMENT

MAXsa 19 Controller

COMMUNICATIONS PROTOCOL

Output

Submerged Arc Systems for Integrators and Robotic


Applications for Power Wave AC/DC 1000 SD Systems

40

Input

VDC

40

VDC

Key Options
More options at end of section

Processes
Submerged Arc

The MAXsa 19 controller is specifically designed to relay wire feed commands to the MAXsa 29
when a customer-supplied user interface is used in place of the MAXsa 10 controller. Typically,
this occurs in a variety of third party integrator solutions that include integration hardware
like turning rolls, panel lines, seamers and pipe mills fixturing.

Literature
E9.181

Compact Size Makes it easy to position in custom


integrator solutions.
Fast Digital Communication with the
Power Wave AC/DC 1000 SD via ArcLink
cable and to the wire drive via a 14 pin control cable.
Standard I/O Connector Block for start/stop,
forward/reverse feed and shutdown input interfacing
with external accessories.

Bottom View of K2626-2

Standard Status Indicator aids diagnostic system


troubleshooting.
IP23 Rated Tested to withstand harsh environments.
Contact us at automation@lincolnelectric.com
for more information on robotic applications.

Shown: K2626-2

Product
Name

Product
Number

Input Power

Rated Output
Current / Duty Cycle

Dimensions - H x W x D
inches (mm)

Net Weight
lbs. (kg)

MAXsa 19

K2626-2

40 VDC

1000A/100%

9 x 10.5 x 3
(229 x 267 x 76)

7
(3.2)

MAXsa 29 Feed Head

COMMUNICATIONS PROTOCOL

Output

Submerged Arc Systems for Integrators and Robotic


Applications for Power Wave AC/DC 1000 SD Systems

Processes
Submerged Arc

The compact MAXsa 29 Feed Head is intended for integrator solutions as well as the latest
submerged arc robotic applications.
Closed Loop Speed Control Facilitates full control
over starting, running and stopping wire feed speed.

Input

40

VDC

Key Options
K231-1 Submerged Arc Contact
Nozzle Assembly
More options at end of section
Literature
E9.181

32V DC Permanent Magnet, High Torque Motor


Delivers plenty of traction to push up to 7/32 in.
(5.6 mm) diameter solid wire. Top speed of up to
500 ipm (12.7 m/min) can be achieved by
changing the gear ratio.
IP23 Rated Tested to withstand harsh
environments.
Standard Conversion Kits Used to change
the speed ratio to match the requirements of
your application.

Shown:
K2312-2

Multi-Axis Rotation Rotational feed head


adjustment in one plane allows flexible,
accurate setup for fixturing.

Contact us at automation@lincolnelectric.com
for more information on robotic applications.

Standard adjustable wire straightener.


Product
Name

Product
Number

Input
Power

Rated Output
Current / Duty Cycle

MAXsa 29 Head

K2312-2

40 VDC

1000A / 100%

()

Gear
Box

Wire Feed
Speed Range(1)
imp (m/min.)

Wire Size Range(1)


in. (mm)
Solid

142:1

10 - 200 (.25 - 5.08)

5/32 - 7/32 (4.0 - 5.6)

95:1

10 - 300 (.25 - 7.62)

1/8 - 5/32 (3.2 - 4.0)

57:1

40-500 (1-12.7)

.045 - 1/16 (1.1 - 1.6)

142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-2, or K2311-1)

62

www.lincolnelectric.com/subarc

Dimensions
HxWxD
inches (mm)

Net Weight
lbs. (kg)

13 x 16 x 10
(330 x 406 x 254)

35
(15.9)

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Idealarc DC-600, DC-655,


& DC-1000

Processes
Stick
TIG
MIG

Industrial DC Multi-Process Welders

Key Options
DC-600
K804-1 Multi-Process Switch
K1611-1 Paralleling Kit
(for codes above 10500)
K1897-1 Paralleling Kit
(for codes below 10500)
K842 Undercarriage
DC-655
K1482-1 Digital Meter Kit
K1528-1 Dual Process Switch
K1611-1 Paralleling Kit
K842 Undercarriage
DC-1000
K1897-1 Paralleling Kit
K857 Remote Output Control
K843 Amptrol Adapter Kit
K1798 Terminal Strip Adapter Cable
More options at end of section

Output

Rugged construction, simple controls and rated 100% duty cycle output make these machines
a sound investment for heavy duty shop applications.

Shown:
K1288-17
Idealarc DC-600

Shown:
K1609-2
Idealarc DC-655

Idealarc DC-600

Idealarc DC-655

Idealarc DC-1000

115V, 15 amps, duplex auxiliary


power receptacle (60Hz models)
makes it easy to power lights,
grinders and other shop tools at
your work station.

CC Arc Force Control Knob


with built-in Hot Start.

500 amp output connections


provide enhanced arc
characteristics for low amperage
submerged arc and MIG welding
procedures.

Full range output voltage


control for easy operation and
precise control.
Standard analog ammeter and
voltmeter.
Mode switch for selecting desired
output characteristics.
Windings and rectifiers
protected against moisture and
corrosive environments.
Flat-top case with a small
footprint can be placed under a
workbench or stacked up to 3
high on top of each other.
Seven-year warranty on power
rectifier.

Fan-As-Needed solid state


thermally controlled cooling fan
operates only when required.
Minimizes power consumption,
operating noise and dust intake.

Separate output studs let you


choose low or high inductance.

Input

50
60
Hz

PHASE

Single range control for precise


output control and easy operation.
Terminal strip and output studs
for remote connections and cable.
Low profile case allows
installation of a work-bench and
for stacking up to 2 machines to
conserve floor space.

Panel switches are behind front


latched panel, for remote or
machine panel output control,
and output on or remote on
selection, and CC, CV Subarc or
CV MIG mode selection.

Removable side panels for easy


access to internal parts.

Low profile case allows stacking


machines up to three high to
conserve floor space.

Internal components, including


windings, rectifiers and circuit
boards, are coated to protect
against the effects of moisture
and corrosion.

Seven-year warranty on power


rectifier.

DC

Literature
E5.40 (Idealarc DC-600)
E5.46 (Idealarc DC-655)
E5.50 (Idealarc DC-1000)

Shown:
K1386-3
Idealarc DC-1000

Idle Shut Down mode


automatically shuts machine
off when not in use to minimize
power consumption.

CC
CV

Flux-Cored
Submerged Arc
Gouging

Line voltage compensation


maintains weld consistency, even
with line voltage changes of
10%.

Seven-year warranty on power


rectifier.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc DC-600
w/Multi-Process Switch
Idealarc DC-600

K1288-18

230/460/3/60

600A/44V/100%
680A/44V/60%

108/54A

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

CV: 70-850A, 13-44V


CC: 90-850A, 24-42V

30.7 x 22.2 x 38
(781 x 565 x 965)

522
(237)

K1288-17
K1288-22

230/460/575/3/60

Idealarc
DC-655

K1609-2

230/460/575/3/60

650A/44V/100%
(815A/44V/60%)

122/61/49A

13-44V
50-815A Max.
OCV: 46V (CV)
68V (CC)

27.5 x 22.2 x 38
(699 x 564 x 965)

720
(327)

Idealarc
DC-1000

K1386-3
K1386-4

230/460/3/60
575/3/60

1000A/44V/100%

193/96.5A

16-46V
150-1300A

30.7 x 22.5 x 39
(781 x 572 x 991)

821
(372)

108/54/43.2A

NOTE: 50 Hertz models available for the Idealarc DC-600, DC-655 and DC-1000.

www.lincolnelectric.com/subarc

63

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Idealarc DC-1500

Processes
Flux-Cored
Submerged Arc

Multi-Process DC Arc Welding Power Source

Output

The precise output of the DC-1500 enhances productivity and quality control when used
with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.

CC
CV

DC

Input

60

PHASE

Hz

Mode switch used to select the desired output characteristics


for the process being used.

Key Options
K1900-1 Paralleling Kit
K857 Remote Output Control,
25 ft. (7.6 m)
K857-1 Remote Output Control,
100 ft. (30.5 m)
K843 Amptrol Adapter Kit
More options at end of section

Line voltage compensation for maintaining weld consistency,


even with line voltage changes of 10%.

Literature
E5.60

Full range output voltage control for easy operation and


precise output control.

Fan cooled with electronic and thermostatic protection from


current overload and excessive temperatures.
Function lights built into the printed circuit boards
speed diagnostics.
Windings and rectifiers protected against moisture and
corrosive environments.
Removable side panels for easy access to internal parts.
Recessed front panel protects operating controls.
Terminal strip and output studs for remote connections
and cable.

Shown:
K1275
Idealarc DC-1500

Seven-year warranty on power rectifier.


Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Idealarc
DC-1500

K1275

460/3/60

1500A/44V/100%
1500A/60V/100%

184A

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

200-1500A
20-60V

57.2 x 22.3 x 38
(1453 x 566 x 965)

1420
(644)

NOTE: 50 Hertz models also available.

Processes
Submerged Arc

Idealarc AC-1200

Output

Automatic Submerged Arc Welding Power Source

CC AC

Input

60

PHASE

Hz

Key Options
Weld Fume Control System
More options at end of section

The AC-1200 submerged arc power source is specifically designed for operation with
Lincoln Electrics NA-4 automatic wire feeder. It is a power source that you can
count on day-in and day-out to provide proven performance.

Literature
E5.70

Scott connection taps standard for two AC welding heads


operated in tandem.
Rheostat adjusts the output settings while welding or at idle.
Three output studs with overlapping ranges.
10% input line voltage compensation for maintaining
weld consistency.
Thermostatic protection from current overload and
excessive temperatures.
Terminal strip for remote control and wire connections and
output studs for welding cables.
Removable side panels for easy access to internal parts.
Windings and rectifiers protected against moisture and
corrosive environments.
Seven-year warranty on power rectifier.
Shown:
K1276
Idealarc AC-1200

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Output Range

Idealarc
AC-1200

K1276

460/1/60

1200A/44V/100%

182A

200-1500A

NOTE: 50 Hertz models also available.

64

www.lincolnelectric.com/subarc

HxWxD
inches (mm)

Net Weight
lbs.(kg)

57.2 x 22 x 38
(1453 x 560 x 965)

1570
(712)

SUBMERGED ARC & AUTOMATIC EQUIPMENT


Processes
Flux-Cored
Submerged Arc

NA-3S, NA-4 & NA-5


Control & Heads

Output

Input

115
VAC

50
60
Hz

Required Options
Nozzle Assembly
Control Cable
Weld Power Cable
Power Source
Wire Reel(s) and mounting

Automatic Welding Systems


Improve productivity with the NA-3S, NA-4, or NA-5 automatic
wire feeders. These systems have been specially designed
to deposit more weld metal at faster travel speeds which
eliminates bottlenecks and cuts costs.

Key Options
More options at end of section

Solid state controls allow for precise control of


welding procedures, striking characteristics, as
well as bead size and shape.

Literature
E9.10 (NA-3S, NA-4)
E9.30 (NA-5)

Easily adjusted for a wide range of processes,


feed speeds, and wire sizes.
Compact units with excellent flexibility to
fit into simple fixtures or the most complex
automated production lines.
Rugged construction minimizes downtime
and maintenance costs.

Shown:
K356-2 NA-5

Product
Name

Product
Number

Wire Feed Speed Range


ipm (m/min)

Wire Size Range - in. (mm)


Solid

NA-3S Controller
NA-4 Controller

K210-2

25-650 (0.6-16.5)

.035-7/32 (0.9-5.6)

K388-2

subject to arc voltage used

.035-7/32 (0.9-5.6)

NA-5 Controller

K356-2

25-775 (0.6-16.5)

.035-7/32 (0.9-5.6)

NA-3S/NA-4 Head

K208A

subject to arc voltage used

3/32-7/32 (2.4-5.6)

NA-3S/NA-4 Head

K208B

subject to arc voltage used

.035-3/32 (0.9-2.4)

NA-3SF/NA-4F Head

K209A

subject to arc voltage used

3/32-7/32 (2.4-5.6)

NA-3SF/NA-4F Head

K209B

subject to arc voltage used

.035-3/32 (0.9-2.4)

NA-5S Head

K346A

15-290 (0.4-7.4)

3/32-7/32 (2.4-5.6)

NA-5S Head

K346B

22-425 (0.6-10.8)

1/16-3/32 (1.6-2.4)

NA-5SF Head

K347A

15-290 (0.4-7.4)

3/32-7/32 (2.4-5.6)

NA-5SF Head

K347B

22-425 (0.6-10.8)

1/16-3/32 (1.6-2.4)

Automatic Welding Systems


'Set-it and forget it' automatic
welding
Deposit more metal at faster travel
speeds compared to semiautomatic
equipment
Designed to help you increase
production, eliminate operational
bottlenecks and cut costs.

www.lincolnelectric.com/subarc

65

SUBMERGED ARC & AUTOMATIC EQUIPMENT

LN-8 and LN-9

Processes
Flux-Cored
Submerged Arc

Semiautomatic Wire Feeders

Output

The LN-8 and LN-9 are semiautomatic wire feeders deliver


dependable performance and reliable operation, making
them ideal for shop or field operations. Heavy-Duty,
recommended for larger size wires.

Required Options
Drive Roll Kit
Control Cable
Terminal Strip Adapter Cable
Control Extension Cable
Weld Power Cable

Completely enclosed case protects the heavy


duty wire drive mechanism from damage, yet
allows easy access to drive rolls.

Shown:
K357-1 LN-9

Control of wire feed speed and voltage


at the wire feeder eliminates the need
to return to the power source to adjust
procedures.

115
VAC

Key Options
K1524-3 Heavy Duty
Wire Reel Stand
K1555-1 Insulated Lift Bail
K1556-1 Light Duty Caster Kit
K1557-1 Swivel Platform
More options at end of section

Rugged and durable design recognized


throughout the industry for its long life
and years of trouble-free wire feeding.
Standard digital meter can be set to read
volts, inches or meters/minute on the LN-9.

Input

Literature
E8.30

Shown:
K297 LN-8
( K357-1 LN-9 and K297 LN-8
shown with options.)

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


in. (mm)

HxWxD
in. (mm)

Net Weight
lbs.(kg)

LN-8

K297

115 VAC
50/60 Hz

600A/60%

50-600
(1.3-15.2)

Solid: .040-3/32 (1.0-2.4)


Cored: .045-.120 (1.2-3.0)
Hardfacing: 7/64 (2.8)

10.9 x 9.8 x 9.6


(277 x 248 x 244)

36
(16.2)

LN-9

K357-1

11.5 x 11.3 x 11.5


(292 x 287 x 292)

42
(19)

Processes
Submerged Arc

LT-7 Tractor

Output

Submerged Arc DC Wire Feeder


The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged
arc process with track system capabilities. It is self-guiding and easy to operateonly
one operator is usually required.
Feeds 3/32-3/16 in. (2.4-4.8 mm) solid wires,
from 100-400 inches per minute (2.5-10.2 m/min)
wire feed speed.

Input

115
VAC

Unit Includes
Control Cable, 25 ft. (7.6 m)
Required Options
Nozzle Assembly
Control Cable
Weld Power Cable
Key Options
More options at end of section

Calibrated tractor drive adjusts travel speeds from


6 in.-70 in. per minute (0.12-1.8 m/min).

Literature
E9.70

Vertical head lift adjuster for adjusting electrical


stick-out from 1/2-5 in. (12.7-127.0 mm).
Weld angle is up to 50 from vertical on either
side; drag angle is up to 30 from vertical.
Control box can be mounted either left or right,
eliminating the need to return to the power source
for routine procedure changes.
Welds butts, horizontal fillet and lap joints to the
left or right side of the tractor frame for convenience.

66

Shown:
K395-1 LT-7 Track Model

Product
Name

Product
Number

Input
Power

Output Capacity
Current/Duty Cycle

Wire Feed Speed Range


ipm (m/min)

Wire Size Range


Solid inches (mm)

HxWxD
inches (mm)

Net Weight
lbs. (kg)

LT-7
Standard

K227-1

115 VAC
50/60 Hz

600A/100%
1100A/100% (with
water cooling)

100 - 400
(2.5 - 10.2)

3/32 - 3/16
(2.4 - 4.8)

27.5 x 33 x 14
(698 x 838 x 356)

120
(54)

LT-7
Track Model

K395-1

www.lincolnelectric.com/subarc

130
(59)

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Submerged Arc & Automatic Equipment Options


See the Recommended Equipment Options section for descriptions.
LN-8 and LN-9 Wire Feeders

NA-3S and NA-4

NA-5

Required Options
Submerged Arc Gun and Cable Assemblies
See Submerged Arc Guns in the Guns and Torches section.
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
K1524-3
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K1504-1
50-60 lb. (22.4-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K1634-2
Plastic Wire Cover - up to 60 lbs. (27.2 kg)
K261
Wire Feed Speed Meter Kit
K202
Burnback Kit
K305
Wire Reel and Flux Tank Assembly
K163
Undercarriage
K110
Mechanized Hand Travel Unit
K161-50
Squirtmobile Power Pack, 50 ft. (15.2 m)
K283
Portable Digital Wire Feed Speed Meter

Required Options
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
Drive Roll /Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
K221
Start Controls P.C. Board for Automatics
K245
Crater Fill Controls P.C. Board for Automatics
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K325HCS
TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K219
Automatic Flux Hopper Assembly
K299
Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg)
Coils (without high frequency insulation)
K278-1
Spreadarc Oscillator
K1733-5
Wire Straightener (Automatics)
Single Electrode Options
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2 and 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 in.
KP2082-2B1 Contact Tip, 5/64 in. (2.0 mm),
3/8-24 in. (9.5-609.6 mm) thread
KP1962-3B1 Nozzle Tip, 3/32 in. (2.4 mm) wire diameter
KP1962-1B1 Nozzle Tip, 1/8 in. (3.2 mm) wire diameter
KP1962-4B1 Nozzle Tip, 5/32 in. (4.0 mm) wire diameter
KP1962-2B1 Nozzle Tip, 3/16 in. (4.8 mm) wire diameter
KP1962-5B1 Nozzle Tip, 7/32 in. (5.6 mm) wire diameter
K148A
Positive Contact Nozzle Assembly for
3/32-1/8 in. (2.4-3.2mm) Wire
K148B
Positive Contact Nozzle Assembly for
5/32-3/16 in. (4.0-4.8mm) Wire
K285
Concentric Flux Cone Assembly
K386
Narrow Gap Deep Groove Nozzle
K226R
Contact Jaw Assembly for 1/8-7/32 in.
(3.2-5.6 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
Twinarc Options
K129-1/16 Tiny Twinarc Assembly for 1/16 in.
(1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly for 5/64 in.
(2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly for 3/32 in.
(2.4 mm) Wire
K225
Submerged Arc Twinarc Nozzle for 5/64, 3/32
and 1/8 in. (2.0, 2.4 and 3.2 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
Tandem Arc Options
K387
Tandem Arc Framework Assembly
K390
Tandem Arc Wire Reels and Mountings
K389
Flux Hopper Assembly
Power Source Options
For NA-3S Idealarc DC-600, DC-655, DC-1000
and DC-1500
For NA-4
Idealarc AC-1200

General Options
Control Cables and Adapters
See Control Cables and Adapters chart and Drive Roll and Wire
Guide Kits Chart in the Recommended Equipment Options
section.
K2163-35 Weld Power Cable,
Lug to Lug (4/0), 35 ft. (10.7 m)
K2163-60 Weld Power Cable,
Lug to Lug (4/0), 60 ft. (18.3 m)
K1842-110 Weld Power Cable,
Lug to Lug (4/0, 600A, 60%), 110 ft. (33.5 m)
K338-46
Control to Head Cable Extension, 46 ft. (14.0 m)
K335-26
Control to Head Cable Extension, 26 ft. (7.9 m)
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2, 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 in. (127 mm)
K226R
Contact Jaw Assembly for 1/8-7/32 in.
(3.2-5.6 mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32.-3/16 in. (4.0-4.8 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in.
(3.4 mm ID, 6.1 mm OD, 320.0 mm)
KP2108-1B1 Nozzle Tip
KP1966-2B1 Contact Tip, Pressure Shoe Type, 1/16 in.
(1.6 mm) wire diameter
K285
Concentric Flux Cone Assembly
K225
Sub Arc Twinarc Nozzle for 5/64, 3/32 & 1/8 in.
(2.0, 2.4, 3.2 mm) Wire
K129-1/16 Tiny Twinarc Assembly, 1/16 in. (1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly, 5/64 in. (2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly, 3/32 in. (2.4 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
K223
Solenoid Kit
K325HCS
TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K299
Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg)
Coils (without high frequency insulation).
K162-1
Spindle Kit, 2 Inch (50.8 mm) Hub
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K278-1
Spreadarc Oscillator
K334
Start or Crater Module
K337-10
Weld Timer Module - maximum time 9.99 sec.
K336
Remote Interface Module
K219
Automatic Flux Hopper Assembly (NA-5N only)
K1733-5
Wire Straightener (Automatics)

LT-7 Tractor
Required Options
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16 in. (4.0-4.8 mm) Wire
General Options
KP2268-1 LT-7 Drive Roll 052-1/16 (2 required)
KP2268-2 LT-7 Drive Roll 068-3/32 (2 required)
KP2268-3 LT-7 Drive Roll 3/32-3/16 (2 required)
KP2268-4 LT-7 Drive Roll 045-052 (2 required)
KP1890-1 Drive Roll Center 5/64-3/32 Tiny Twin
KP1890-2 Drive Roll Side 5/64-3/32 Tiny Twin
KP1984-1 Guide Tube Assembly 068-3/16 Incoming
KP1985-1 Guide Tube 3/32-3/16 Outgoing
KP1986-1 Guide Tube Outgoing Tiny Twinarc
KP2127-1 Guide Tube Incoming TinyTwin Tractor
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
K232
Horizontal Fillet and Lap Adapter Kit
K229
Flat Fillet Adapter Kit
K230
Butt Seam Guide Kit
K396
Track Section - 70 in (1.8m)
K285
Concentric Flux Cone Assembly

www.lincolnelectric.com/subarc

67

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Submerged Arc & Automatic Equipment Options, cont.


See the Recommended Equipment Options section for descriptions.
MAXsa Controllers and Heads

Idealarc DC-600

Idealarc DC-1500

General Options
K2163-35 Weld Power Cable, Lug to Lug (4/0),
35 ft. (10.7 m), two cables per package
K2163-60 Weld Power Cable, Lug to Lug (4/0),
60 ft. (18.3 m), two cables per package
K1842-110 Weld Power Cable, Lug to Lug
(4/0, 600A, 60%), 110 ft. (33.5 m)
Weld Power Cables, 0-250 ft @ 100% Duty Cycle
K1842-10 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
10 ft. (3.0 m), Requires Qty. 3
K1842-35 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
35 ft. (10.7 m), Requires Qty. 3
K1842-60 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
60 ft. (18.3 m), Requires Qty. 3
K387
Tandem Arc Framework Assembly
K390
Tandem Arc Wire Reels and Mountings
K389
Flux Hopper Assembly
K219
Automatic Flux Hopper Assembly
Submerged Arc Contact Nozzle Assembly
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2, 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 inches
K226R
Contact Jaw Assembly for 1/8-7/32in.
(3.2-5.6 mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16 in. (4.0-4.8 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in.
(3.4 mm ID, 6.1 mm OD, 320.0 mm)
KP2108-1B1 Nozzle Tip
KP1966-2B1 Contact Tip, Pressure Shoe Type,
1/16 in. (1.6 mm) wire diameter
K285
Concentric Flux Cone Assembly
K225
Sub Arc Twinarc Nozzle for 5/64 in., 3/32 in.
and 1/8 in. Wire
K129-1/16 Tiny Twinarc Assembly, 1/16 in. (1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly, 5/64 in. (2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly, 3/32 in. (2.4 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
TC-3 Travel Carriage
K325HCS
TC-3 High Capacity Travel Carriage, 5-75 ipm
K299
Wire Reel Assembly for 50-60 lb.
(22.7-27.2 m) Coils.
K162-1
Spindle Kit, 2 Inch Hub
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K278-1
Spreadarc Oscillator
K2462-1
Mounting Bracket for TC-3
K1733-5
Wire Straightener (Automatics)

General Options
K804-1
Multi-Process Switch
K842
Undercarriage - Hand moving
K1737-1
All-Terrain Undercarriage
K1611-1
Paralleling Kit
K1897-1
Paralleling Kit
Wire Feeder Options

LN-8, LN-9, LT-7, NA-3S, NA-5

General Options
K1900-1
Paralleling Kit
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
K843
Amptrol Adapter Kit
Wire Feeder Options

NA-3S, NA-5, LT-7

68

www.lincolnelectric.com/subarc

Idealarc DC-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K1611-1
Paralleling Kit
K842
Undercarriage - Hand moving
K1737-1
All-Terrain Undercarriage
Wire Feeder Options

LN-8, LN-9, LT-7, NA-3S, NA-5

Idealarc DC-1000
General Options
K1897-1
Paralleling Kit
K1520-1
42 Volt Transformer Kit
K857
Remote Output Control, 25 ft., (7.6 m)
K857-1
Remote Output Control, 100 ft., (30.5 m)
K843
Amptrol Adapter Kit
K1798
Adapter Cable - Male 14-pin Control Cable to
Terminal Strip
K1770-1
Factory Undercarriage
K1737-1
All-Terrain Undercarriage
Wire Feeder Options

LN-9, LT-7, NA-3S, NA-5

Idealarc AC-1200
General Options

Weld Fume Control System


Wire Feeder Options

NA-4

Power Wave AC/DC 1000 SD


General Options
K2444-3
CE Filter
K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m)
K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m)
K2683-25 Heavy Duty ArcLink Control Cable, 25 ft. (7.6 m)
K2683-50 Heavy Duty ArcLink Control Cable,
50 ft. (15.2 m)
K2683-100 Heavy Duty ArcLink Control Cable,
100 ft. (30.5 m)
K1785-4
Control Cable (Heavy Duty), 4 ft. (1.2 m)
K1785-16 Control Cable (Heavy Duty), 16 ft. (4.9 m)
K1785-25 Control Cable (Heavy Duty), 25 ft. (7.6 m)
K1785-50 Control Cable, 14-pin, 50 ft. (15.2 m)
K1785-100 Control Cable, 14-pin, 100 ft. (30.5 m)
Wire Feeder Options

MAXsa Controllers

PLASMA CUTTING
SYSTEMS

Cut Any Conductive Material


Fast, Clean Cutting Compared to Oxy-Fuel
Great for Hobby, Farm, Autobody or Industry

Tomahawk 375 Air

Tomahawk 625

Plasma Cutting - Anywhere, Anytime

Plasma Cutting - Anywhere, Anytime

1 - PHASE

Maximum Cutting Thickness in. (mm)


Recommended
22 ipm (0.56 m/min)

Maximum
14 ipm (0.36 m/min)

Severance
5 ipm (0.13 m/min)

10-25 DC

5/16 (7.9)

3/8 (9.5)

1/2 (12.7)

10-40 DC

1/2 (12.7)

5/8 (15.9)

3/4 (19.1)

1
Phase

Cutting Output Range


(Amps)

Tomahawk 375 Air


Tomahawk 625

KEY:

Excellent

Good

FEATURES
Parts-In-Place
Safety

CUTTING CAPABILITY

Contact Cut

OUTPUT

Standard Cut

MODEL

Optional

www.lincolnelectric.com/plasma

69

PLASMA CUTTING SYSTEMS


Processes
Plasma Cutting

Tomahawk 375 Air

Output

Plasma Cutting - Anywhere, Anytime


The Tomahawk 375 Air plasma cutting system arrives ready to go, for fast and precise
cutting. With the 375 Air, forget the grinder simply pick up the torch and cut in seconds.
Ultimate Portability Internal air compressor enables operation
in environments where external compressed air is not available.
www.lincolnelectric.com/green

Continuous Output Control Focus the arc for different


material thickness.
Touch Start system Reliable plasma arc initiation
without high frequency.

DC

Input

60

PHASE

Hz

Unit Includes
Internal air compressor (external air
connection also standard)
Lincoln Electric LC25 Torch with
10 ft. (3.0 m) cable
Air regulator and pressure gauge
Internal water separator
Work clamp and cable
Spare consumables
Shoulder strap
Input power cord
Key Options
K2886-1 Plasma Circle Cutting Guide Kit
K2377-1 Small Canvas Cover
K2846-1 LC25 Handheld Plasma Torch,
10 ft. (3 m)

Rapid Arc Restrike Fast cutting through gaps, even


expanded metal.
Front Panel Purge Control Makes it easy to set
the air flow rate without initiating the plasma arc.
Cool Operation, Long Consumable Life New electrode
and nozzle design save you money in the long run.

Consumables Options
KP2842-1 Electrode (LC25)
KP2842-2 Nozzle, 25A (LC25)
KP2842-3 Retaining Cap (LC25)
KP2842-4 Swirl Ring (LC25,LC40)
KP2842-5 Spacer (LC25)

Added Safety Our Parts-in-Place system detects


correct installation of consumables and torch.
Engine Drive Compatible Select a Lincoln Electric
Ranger or Vantage to power your Tomahawk
in remote locations.

Shown:
K2806-1
Tomahawk 375

Literature
E11.100

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current
@ Rated Output

Pilot
Current

Output
Range

Air Pressure
Required

Air Flow
Rate

HxWxD
in. (mm)

Net Weight
(w/o Torch) lbs.(kg)

Tomahawk
375 Air

K2806-1

208/230/1/60

13A@85.2V 100%
18A@87.2V 60%
25A@90V 35%

21.7A

17A

10-25A

80-110 PSI
(6-7.5 Bar)

70 psi@
125-200 SCFH
5 Bar@80 L/min

15.2 x 8.5 x 18.9


(385 x 215 x 480)

40
(18)

Processes
Plasma Cutting

Tomahawk 625

Output

Plasma Cutting - Anywhere, Anytime

www.lincolnelectric.com/green

Tomahawk plasma cutting systems are portable enough to carry to any jobsite.
Hook up the compressed air, grab the torch and start cutting right away.

Continuous Output Control Focus the arc for different


material thickness.
Touch Start System Reliable plasma arc initiation
without high frequency.

DC

Input

1
PHASE

50
60
Hz

Unit Includes
Lincoln Electric LC40 torch,
20 ft. (6.0 m) cable
Air regulator and pressure gauge
Internal water separator
Work clamp and cable
Spare consumables
Shoulder strap
Input power cord
Key Options
K2886-1 Plasma Circle Cutting Guide Kit
K2377-1 Small Canvas Cover
K2847-1 LC40 Handheld Plasma Torch,
20 ft. (6 m)

Rapid Arc Restrike Fast cutting through gaps,


even expanded metal.
Front Panel Purge Control Makes it easy to set
the air flow rate without initiating the plasma arc.
Cool Operation, Long Consumable Life New
electrode and nozzle design save you money
in the long run.
Added Safety Our Parts-in-Place system
detects correct installation of consumables
and torch.

Shown:
K2807-1
Tomahawk 625

Lightweight and Portable Easily carried


by one person.
Engine Drive Compatible Select a Lincoln Electric Ranger
or Vantage to power your Tomahawk in remote locations.

Consumables Options
KP2843-1 Electrode (LC40)
KP2843-2 Nozzle, 40A (LC40)
KP2843-3 Nozzle (Direct Contact),
40A (LC40)
KP2843-5 Retaining Cap (LC40)
KP2842-4 Swirl Ring
KP2843-9 Nozzle (Direct Contact),
25A (LC40)
KP2843-10 Spacer (LC40, LC65)
Literature
E11.200

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current
@ Rated Output

Pilot
Current

Output
Range

Air Pressure
Required

Air Flow
Rate

HxWxD
in. (mm)

Net Weight
(w/o Torch) lbs.(kg)

Tomahawk
625

K2807-1

208/230/1/50/60

24A@89.6V 100%
29A@91.8V 60%
40A@96.0V 35%

36.8A

17A

10-40A

80-110 PSI
(6-7.5 Bar)

70 psi @
125-200 SCFH
5 Bar@80 L/min

15.2 x 8.5 x 18.9


(385 x 215 x 480)

34
(15.42)

70

www.lincolnelectric.com/plasma

AUTO-DARKENING

WELDING
HELMETS

1840 Black

Cruzin Sticks

K3024-1

1840 Patriot

K3025-1

Amp Angel

K3026-1

K3027-1

1840 SERIES

K3023-1

Tribal

2450 Black

Heavy Metal

Hemisfear

K3029-1

2450 Patriot

K3030-1

Street Rod

K3032-1

K3035-1

TIG AMP
RATING
(amps)

4.33 x 3.54
(110 x 90)

3.78 x 1.85
(96 x 47)

4.5 x 5.25
(114 x 133)

3.82 x 2.44
(97 x 62)

DC: 3
AC: 5

FEATURES

User Replaceable
Batteries

2450 Series

DIN 9-13
Internal

VIEW SIZE
in. (mm)

Standard
4.5 x 5.25 Lens

DIN 9-13
External

CARTRIDGE
SIZE
in. (mm)

Cheater Lens
Capable

1840 Series

ARC
SENSORS

Bonus Pak

SHADE

Grind Mode

MODEL

Hard Hat
Adapter Capable

2450 SERIES

K3028-1

www.lincolnelectric.com/helmets

71

WELDING HELMETS
Processes
Stick
TIG
MIG
Cutting

VIKING Welding Helmets:


1840 Series

Replacement Parts
KP2929-1 Headgear w/Sweatband
KP2930-1 Sweatband
KP3043-1 Outside Clear Cover Lens
KP3046-100 Cheater Lens, 1.0 MAG
KP3046-125 Cheater Lens, 1.25 MAG
KP3046-150 Cheater Lens, 1.5 MAG
KP3046-175 Cheater Lens, 1.75 MAG
KP3046-200 Cheater Lens, 2.0 MAG
KP3046-225 Cheater Lens, 2.25 MAG
KP3046-250 Cheater Lens, 2.5 MAG
KP2853-1 ADF Cartridge Kit
KP2897-1 Inside Clear Cover Lens
KP3047-1 Hard hat Adapter

Rugged. Light Weight. Feature-Packed.


VIKING 1840 series solar-power auto-darkening helmets are
intended for welders who prefer external shade control for
easy adjustment on the fly with gloved hands.

Flux-Cored
Pulsed MIG
Gouging
Grinding

Solar Powered
(with battery assist)

Continuously variable control for shade, sensitivity


and delay Dial in your preference:
Sensitivity: Adjustable for welding environment.
External Shade Control: 9-13
Delay: Adjustable for dark back to light state.
Extremely Light Weight 18 oz (510 g).

Literature
E12.208

Magnifying Cheater Lens Capable.


Grind mode.
Solar powered with battery assist.
Hard hat adapter capability.

Shown:
K3024-1 Tribal

Two arc sensors.


Viewing Area:
Size of Cartridge:
UV/IR Protection:
Variable Shades:
Light To Dark Speed:
Light State:
Grind Mode:
Dark To Light Delay:

3.78 x 1.85 in. (96 x 47 mm)


4.33 x 3.54 in. (110 x 90 mm)
Up to Shade DIN 16 at all times
DIN 9 to 13 and Grind
1/25,000 sec.
DIN 3.5
DIN 3.5
0.1 - 1.0 sec. Cartridge mounted, fully adjustable

Variable Sensitivity:
TIG Amp Rating:
Arc Sensors:
Power Supply:
Operating Temperature:
Storing Temperature:
Total Weight:
Compliance:
Warranty:

Fully Adjustable
5 amps
2
Solar Cells with battery assist
+14F (-10C) to 131F (+55C)
-4F (-20C) to 158F (+70C)
Black: 18 oz. (510 g)
Graphics: 19 oz. (539 g)
ANSI Z87.1 and CSA Z94.3
2 Year

All Helmets Come With Great


Bonus Items Valued at
over $25 Including:

Processes
Stick
TIG
MIG
Cutting

VIKING Welding Helmets:


2450 Series

Flux-Cored
Pulsed MIG
Gouging
Grinding

Replacement Parts
KP2929-1 Headgear w/Sweatband
KP2930-1 Sweatband
KP2931-1 Inside Clear Cover Lens
KP2932-1 ADF Cartridge Kit
KP3046-100 Cheater Lens, 1.0 MAG
KP3046-125 Cheater Lens, 1.25 MAG
KP3046-150 Cheater Lens, 1.5 MAG
KP3046-175 Cheater Lens, 1.75 MAG
KP3046-200 Cheater Lens, 2.0 MAG
KP3046-225 Cheater Lens, 2.25 MAG
KP3046-250 Cheater Lens, 2.5 MAG
KP2898-1 Outside Clear Cover Lens
KP3047-1 Hard hat Adapter

Light Weight with Large Viewing Area.


VIKING 2450 series solar-power auto-darkening helmets
are designed for welders who prefer internal shade control.

Sport-pak style
helmet bag
Lincoln Electric
Tribal bandana.

Replaceable
Lithium Batteries

Continuously variable control for


shade, sensitivity and delay
Dial in your preference:
Sensitivity: Adjustable for
welding environment.
Internal Shade Control: 9-13
Light Weight 20 oz (567 g).
Grind mode.

Literature
E12.208

Cheater lens capable.


Standard lens size 4.5 x 5.25 in. (114 x 133 mm)
Shown:
K3029-1 Heavy Metal

Hard hat adapter capability.


Four arc sensors.
Viewing Area:
Size of Cartridge:
UV/IR Protection:
Variable Shades:
Light To Dark Speed:
Light State:
Grind Mode:
Dark to Light Delay:
Variable Sensitivity:
TIG Amp Rating:
72

3.82 x 2.44 in. (97 x 62 mm)


4.5 x 5.25 in. (114 x 133 mm)
Up to Shade DIN 16 at all times
DIN 9 to 13, Fully Adjustable
1/25,000 sec.
DIN 3.5
DIN 3.5
0.1-1.0 seconds, fully adjustable
Fully Adjustable
DC<3 amp; AC<5 amp; DC pulse

www.lincolnelectric.com/helmets

Arc Sensors:
Power Supply:
Low Battery Warning:
Battery:
Operating Temperature:
Storing Temperature:
Total Weight:
Compliance:
Warranty:

4
Solar Cells w/replaceable batteries
Red Light
CR2450 Lithium (2 required)
+14F (-10C) to 131F (+55C)
-4F (-20C) to 158F (+70C)
Black: 20 oz. (567 g)
Graphics: 21 oz. (595 g)
ANSI Z87.1 and CSA Z94.3
2 Year

All Helmets Come With Great


Bonus Items Valued at
over $25 Including:

Sport-pak style
helmet bag
Lincoln Electric/
Foose bandana.

WELDING TOOLS
Processes
Stick

HydroGuard Rod Ovens

Output Preset at 300F (149C)

Outstanding Moisture Resistance


for Improved Weld Quality

Input

50
60
Hz

PHASE

Unit Includes
6 ft. (1.8 m) Input Cord
(K2939-1 includes plug)
Rod Elevator
Drying Guidelines

HydroGuard rod ovens help you protect your stick electrodes


from moisture pick up, a potential contributor to weld cracking
and porosity. Protect your rods and drive moisture away.
Your welds depend on it.

Literature
E12.230

Compact Design Easy to transport around the job site.


Rod Elevator Makes it easy to extract your stick electrode.
Preset 300 F (149C) Temperature.
Power On Indicator Light Visually confirms operation.

Removable, one piece carrying handle.


Substantial Insulation Layer Efficiently maintains temperature.
Tough Powder Coat Finish.
Durable Steel Construction.
Shown: K2939-1
HydroGuard Rod Oven

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

HydroGuard
Rod Oven

K2939-1
K2939-2

115/120/1/50/60
208/230/240/1/50/60

Capacity

Chamber Size
inches (cm)

Insulation
inches (cm)

Temperature
Range

Heating
Element

H x W xD
inches (mm)

Net Weight
lbs.(kg)

10 lbs. (4.5 kg)


of 18 in. (45.7 cm)
electrode

Dia. / Depth
3 x 20
(7.6 x 50.8 cm)

1.5 (3.8)
Fiberglass

Preset at 300F
(149C)

75 Watt Wire
Wrapped

23.25 x 5.5 x 8
(518 x 356 x 630)

10.5
(4.8)

Critical projects demand precise control over the arc. In fact, code
requirements in the power generation, shipbuilding and construction
industries often require the use of a rod oven to help prevent moisture
pick up in stick electrode. On many projects, you may only have one
chance. Get it right the first time.
HydroGuard rod ovens simple, portable and reliable.

} 10 lb. (4.5 kg) capacity of 18 in. (45.7 cm) electrode


} Preset at 300 F (149 C)
} Chamber size, dia. x depth: 3 x 20 in. (7.6 x 50.8 cm)

www.lincolnelectric.com

73

GUNS & TORCHES


Magnum
PRO Curve Semiautomatic
Standard Duty, 60% Duty Cycle, 200-400 Amps

Welding Drive Systems

Submerged
Arc Guns
Hand-Held Semiautomatic Guns

Fume
Extraction Guns
Remove welding fume at the source

Sub
Arc

SelfShielded

Fume
Extraction

Push-Pull

Spool Guns

Gas-Shielded

100%

.035-5/64 (0.9-2.0)

550

100%

.035-1/8 (0.9-3.2)

200

60%

.035-.045 (0.9-1.2)

300

60%

.035-.045 (0.9-1.2)

400

60%

.035-.045 (0.9-1.2)

450

100%

.035-5/64 (0.9-2.0)

130

30%

.030-.035 (0.8-0.9)

250

60%

.023-3/64 (0.6-1.2)

300

60%

.023-3/64 (0.6-1.2)

200

100%

.030-1/16 (0.8-1.6)

400

100%

.030-1/16 (0.8-1.6)

300

60%

.035-1/16 (0.9-1.6)

Magnum PRO Fume 350 Gun


Magnum PRO Fume 550 Gun

350

100%

.035-5/64 (0.9-2.0)

550

100%

.035-1/8 (0.9-3.2)

350 Amp Gun


450 Amp Gun
600 Amp Gun
600 Amp Gun

350

60%

.062-3/32 (1.6-2.4)

450

60%

3/32-.120 (2.4-3.0)

600

60%

7/64-.120 (2.8-3.0)

600

60%

5/64-3/32 (2.0-2.4)

Excellent

www.lincolnelectric.com

Good

Optional

Locking Trigger

450

Fume Extraction

.035-5/64 (0.9-2.0)

Water-Cooled

.035-5/64 (0.9-2.0)

100%

Dual Procedure

100%

350

FEATURES
Dual Schedule

250

Submerged Arc

Magnum PRO 250 Gun


Magnum PRO 350 Gun
Magnum PRO 450 Gun
Magnum PRO 550 Gun
Magnum PRO Curve 200 Gun
Magnum PRO Curve 300 Gun
Magnum PRO Curve 400 Gun
Magnum 450WC Gun
Magnum 100SG Spool Gun
Magnum SG Spool Gun
Magnum 250LX Spool Gun
Python-Plus Air-Cooled
Python Water-Cooled
Cougar Air-Cooled

Flux-Cored,
Self-Shielded

Wire Diameter Range


in. (mm)

Aluminum MIG

Duty
Cycle

PROCESS

MIG

Current Range
(Amps)

KEY:

74

OUTPUT

Flux-Cored,
Gas-Shielded

MODEL

Copper Plus Tips

SPECIAL
PROCESS /

Proven Innershield Guns for Construction, Erection, Shipbuilding

PRO-TORCH
Light and easy to use.

TIG TORCHES

Push-Pull Guns

Premium Aluminum Welding Performance

Self-Shielded Flux-Cored Guns

APPLICATIONS

Magnum
PRO Semiautomatic
Heavy Duty 100% Duty Cycle, 250-550 Amps

Spool Guns
Self-Contained Small Spool Aluminum

ALUMINUM
WELDING
GUNS

MIG / FLUXCORED GUNS

K126 PRO

GUNS AND TORCHES

Welding Guns
Magnum PRO Semiautomatic Guns

Semiautomatic Air-Cooled Guns


Magnum PRO guns for MIG and flux-cored
welding are specifically designed and tested
for extreme environment welding applications.
These guns are built for high amperage, high
duty cycle applications where heat-resistance
and fast serviceability are key.
Request Publication E12.01
* Results based on the following test parameters: .045 SuperArc L-56 on 60 lb. spools. Two spools of wire per tip. Pulse program. 350 ipm Wire Feed
Speed (approx. 16 welding hours per tip). 100% duty cycle. Contact tip usage values based on replacing tip after 10% wear. Your actual results may vary.
The trademark Tregaskiss and Tough Lock are the property of Tregaskiss, wholly owned subsidiary of Illinois Tool Works Inc. Bernard and Centerfire
are trademarks of Illinois Tool Works Inc. The trademark Tweco is the property of Thermadyne Industries Inc. Actual testing was completed by Lincoln
Electric personnel in Cleveland, Ohio in December 2009. Testing results were complete and accurate at the time of publication in September 2010.

Gun
Type

Product
Number

Magnum PRO 250


Magnum PRO 250
Magnum PRO 350
Magnum PRO 350
Magnum PRO 450
Magnum PRO 450
Magnum PRO 450
Magnum PRO 550
Magnum PRO 550
Magnum PRO 550
Magnum PRO 250
Ready-Pak
Magnum PRO 350
Ready-Pak
Magnum PRO 450
Ready-Pak

Current Rating (Amps)


100% Duty Cycle

Wire Diameter Range

Cable
Length
ft. (m)

Gun
Connector

Gun
Liner

10 (3.0)
15 (4.5)
10 (3.0)
15 (4.5)
10 (3.0)
15 (4.5)
25 (7.6)
10 (3.0)
15 (4.5)
25 (7.6)
15 (3.0)

Order
Separately

Order
Separately

K466-6

KP44-3545-15

(0.9 - 1.2)

15 (3.0)

K466-10

KP44-3545-15

(0.9 - 1.2)

15 (3.0)

K466-10

KP44-3545-15

K2651-1
K2651-2
K2652-1
K2652-2
K2653-1
K2653-2
K2653-4
K2655-1
K2655-2
K2655-4
K2651-2-6-45

CO2
250
250
350
350
450
450
450
550
550
550
250

Mixed
250
250
285
285
325
325
325
375
375
375
250

in.
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 1/8
.035 - 1/8
.035 - 1/8
.035 - .045

(mm)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 3.2)
(0.9 - 3.2)
(0.9 - 3.2)
(0.9 - 1.2)

K2652-2-10-45

350

285

.035 - .045

K2653-2-10-45

450

325

.035 - .045

Magnum PRO Curve Semiautomatic Guns

Semiautomatic Air-Cooled Guns


Magnum PRO Curve guns for MIG or
flux-cored welding combine our classic
curved handle with our Copper Plus
contact tips and Magnum PRO gun
expendables to deliver long hours of
fabrication welding with less frequent tip
and gun expendable parts changes. Ideal
for shop production, maintenance and
repair, and construction applications.
Request Publication E12.05

Current Rating
60% Duty Cycle
CO2
Mixed

Cable
Wire Diameter Range Length
ft. (m)
in.
(mm)

Product
Name

Product
Number

Gun
Connector

Gun
Liner

Magnum PRO
Curve 200
Ready-Pak
Magnum PRO
Curve 300
Ready-Pak
Magnum PRO
Curve 300
Ready-Pak
Magnum PRO
Curve 400
Ready-Pak

K2950-2-10-45

200A

.035-.045

(0.9-1.2)

15 (3.0)

K466-10 KP42-4045-15

K2951-2-6-45

300A

.035-.045

(0.9-1.2)

15 (3.0)

K466-6

K2951-2-10-45

300A

.035-.045

(0.9-1.2)

15 (3.0)

K466-10 KP44-3545-15

K2952-2-10-45

400A

.035-.045

(0.9-1.2)

15 (3.0)

K466-10 KP44-3545-15

KP44-3545-15

www.lincolnelectric.com

75

GUNS AND TORCHES

Magnum MIG Guns

Request Publication E12.10

Magnum 100L Gun and


Cable Assembly
Extremely small, lightweight gun that's
great for most home, farm and small
shop projects, auto-body work and light
maintenance or repair applications.
Standard equipment on SP-140T and
SP-180T, POWER MIG 140C and 180C
wire feeder/welders. Includes gun
connector.

Magnum 200 Gun and


Cable Assembly
A small, lightweight gun intended
for light job shop and fabrication
applications. Best suited for welding
on thin materials using .025-.030 in.
(0.6-0.8 mm) wire.

Magnum 250L Gun and


Cable Assembly
Recommended for medium duty job
shop and production applications.
Standard equipment on the
POWER MIG 216 and POWER MIG
255XT wire feeder/welders.
Includes gun connector.

Magnum 250SP Gun and


Cable Assembly
Recommended for medium duty job
shop and production applications.
Replacement for welding gun on
out-of-production SP-250/255 wire
feeder welders.

Magnum 300 Gun and


Cable Assembly
This popular Magnum gun is
intended for most .035-.045 in.
(0.9-1.1 mm) wire diameter
applications in job shops,
production or manufacturing.
Standard equipment on the
POWER MIG 350MP wire
feeder/welder.

Magnum 400 Gun and


Cable Assembly
The Magnum 400 gun is built for
operator comfort when welding with
the greater heat levels generated by
higher amperage applications. Select
the Magnum 400 gun for most
.045-1/16 in. (1.2-1.6 mm)
gas-shielded operations. Available
in standard, dual schedule, dual
procedure and short neck models.

Magnum 550 Gun and


Cable Assembly
Choose our 550 gun for high
amperage, large wire diameter
welding, including up to .052 in.
and .062 in. (1.3 and 1.6 mm)
MIG or 3/32-1/8 in. (2.4-3.2 mm)
gas-shielded flux-cored applications.

Magnum 450WC Gun and


Cable Assembly
The Magnum 450WC is a water
cooled gun and cable assembly
designed for both gas-shielded solid
(GMAW) and gas-shielded, flux-cored
(FCAW-GS) continuous feed arc welding
wires. Rated 450 amps @ 100% duty
cycle with CO2 shielding gas.
Request Publication E12.70

Wire Diameter
.025-.035 in. (0.6-0.9 mm)
Gun Type

Open-End

Fast-Mate Package

Open-End Fast-Mate

10 (3.0)

Magnum 200

10 (3.0)
15 (4.5)

Magnum 250L

12 (3.6)
15 (4.5)

K533-7 (Fixed Gas Nozzle)


K533-3 (Adjustable Gas Nozzle)

Magnum 250SP

12.5 (3.8)

K524-5 (Fixed Gas Nozzle)

Magnum 300

Magnum 400
STANDARD

K497-2
K497-1

K470-1

15 (4.5)

K470-2

10 (3.0)
12 (3.6)
15 (4.5)

K471-1

20 (6.1)
25 (7.6)

K471-10
K471-13

K471-2

Magnum 400
DUAL SCHEDULE

15 (4.5)

Magnum 400
DUAL PROCEDURE

15 (4.5)

K1722-2

Magnum 400
SHORT NECK

15 (4.5)

K541-3

Magnum 450WC

15 (4.5)

K684-12(4)
(2)

Includes K466-1 Connector Kit.

Gun Type

Wire Diameter
.035-.045 in. (0.9-1.2 mm)
Gun Connector
600A Open-End

Magnum 550

15 (4.5)
25 (7.6)

K598-4

www.lincolnelectric.com

Open-End Fast-Mate Package

Open-End Fast-Mate Package

K498-1

K479-2

K497-21(3)

K1802-1(2)

K470-4

K2286-1(2)
K471-21(3)

K471-4

K470-6

K479-4

K471-11
K471-14

K471-22(3)

K471-6

K479-6

K471-15
K575-2

Cable
Length
ft. (m)

76

Wire Diameter
1/16-5/64 in. (1.6-2.0 mm)

K530-3 (FCAW-SS only)

K530-5
K530-6(1)

10 (3.0)

Includes 4-pin MS-Type connection for trigger control.

Wire Diameter
.052-1/16 in. (1.3-1.6 mm)

Package

Magnum 100L

(1)

Cable Length

Wire Diameter
.035-.045 in. (0.9-1.2 mm)

(3)

K684-12(4)

Includes K466-10 Connector Kit.

(4)

.035-1/16 in. (0.9-1.6 mm) Solid Wire, .045-5/64 in. (1.2-2.0 mm) Flux-Cored Wire.

Wire Diameter
.052-1/16 in. (1.3-1.6 mm)
Gun Connector
600A Open-End
500A Open-End
K598-7

K684-12(4)

Wire Diameter
5/64-3/32 in. (2.0-2.4 mm)
Gun Connector
600A Open-End
500A Open-End
K598-11

GUNS AND TORCHES

Spool Guns

Magnum 100SG Spool Gun


The Magnum 100SG spool gun is the lowest cost way
to add reliable and precise spool gun wire feeding
performance for soft aluminum wire. Its easy to set up,
does not require a bulky outboard adapter/power module
and shares gun expendable parts with the standard MIG
gun included with the POWER MIG models.
Request publication E12.21

Magnum SG Spool Gun


The Magnum SG a lightweight, well balanced semiautomatic spool gun designed for easy and reliable aluminum
wire feeding with a variety of CV power sources and enginedriven welders. Rated 250 amps @ 60%, the Magnum SG
features a generous 25 ft (7.5 m) gun cable and integrated
wire feed speed control in the handle to cut your trips back
to the power source. Easy to set up, operate and maintain...
the Magnum SG is a great addition to your welding tool set.
Request publication E12.22

Magnum 250LX Spool Gun


The Magnum 250LX spool gun is a professional grade
solution for feeding small spools of aluminum and steel
wire. Featuring a 1-year warranty and a 280A 60% duty
cycle rating (Ar), the Magnum 250LX is a combination of
durability and performance. The gun is well balanced and
lightweight, and the unique oval shaped handle with finger
ribs ensures both comfort and a sure grip. The Magnum
250LX is an ideal complement to the POWER MIG 350MP
and POWER MIG 255XT.
Request publication E12.25

Spool Guns
Model

Product
Number

Length
ft. (m)

Wire Size Range


in. (mm)

Rated Output
Current/Duty Cycle

Machine

Adapter

Magnum 100SG

K2532-1

10 (3.0)

.030-.035
(0.8-0.9)

130A/30%

POWER MIG 216


POWER MIG 180C
POWER MIG 140C
SP-180T, SP-140T

None

Magnum SG

K487-25

25 (7.5)

.025-3/64
(0.6-1.2)

250A/60%

POWER MIG 216


POWER MIG 255XT

K2703-1
K2445-1

Magnum 250LX

K2490-1

25 (7.5)

.025-3/64
(0.6-1.2)

CO2: 300A/60%
Ar: 280A/60%
Ar: 200A/100%

POWER MIG 350MP


POWER MIG 255XT
POWER MIG 216

None
None
K2703-1

Magnum SG Spool Gun Accessories

SG Control Module
Provides control of wire speed and gas flow.
For use with CV power sources and CV
Engine Drives with output contactor.
Order K488

Control Module Input Cable


14-pin MS-type & Lug. Required for
connection of control module to power
source. Consists of control and electrode
cables and gas line. 10 ft. (3.0 m). For
Lincoln engine driven power sources
with 14-pin MS-type connection, separate
115V NEMA receptacles and lug power
connections.
Order K691-10

Control Module Input Cable


Terminal Strip and Lug. Required for
connection of control module to power
source. Consists of control and electrode
cables and gas line. 10 ft. (3.0 m). For
Lincoln power sources having terminal
strip and lug connections.
Order K492-10

Control Module Input Cable


14-pin MS-type and Twist Mate. Required
for connection of control module to power
source. Consists of control and electrode
cables and gas line. 10 ft. (3.0 m). For
Lincoln power sources having 14-pin
MS-type control connections and
Twist Mate power connections.
Order K493-10

www.lincolnelectric.com

77

GUNS AND TORCHES

Push-Pull Guns

Python-Plus Air-Cooled and Python


Water-Cooled Push-Pull Guns
The Python-Plus air-cooled push-pull guns
feature a Magnum backend that integrates
power, gas and wire conduit into a single easy
connection for direct plug into a POWER MIG
350MP wire feeder welder, Power Wave C300
or Power Feed 10M semiautomatic wire
feeder. The Python water-cooled push-pull gun
has separate wire and conduit, power and gas
connections and requires a connection adapter.
See chart below for specifications.

Cougar Pistol-Grip Air-Cooled Push-Pull Guns


Cougar Push-Pull guns are intended for those
operators who prefer an upright pistol-grip design
for aluminum welding fabrication or production.
Feature Sure-Grip handle, integrated strain relief
and multi-turn potentiometer. Rated 300A @ 60%
duty cycle w/Argon. See below for ordering.
Request Publication E12.16

Request Publication E12.13

Product
Name

Product
Number

Python-Plus Air-Cooled
Python-Plus Air-Cooled
Python-Plus Air-Cooled
Python Water-Cooled
Cougar Air-Cooled
Cougar Air-Cooled

K3038-1
K3038-2
K3038-3
K2212-2
K2704-2
K2704-3

Current Rating
100% Argon
200A @ 100% Duty Cycle
200A @ 100% Duty Cycle
200A @ 100% Duty Cycle
400A @ 100% Duty Cycle
300A @ 60% Duty Cycle
300A @ 60% Duty Cycle

Wire Diameter Range


in.
(mm)
.030 - 1/16
(0.8 - 1.6)
.030 - 1/16
(0.8 - 1.6)
.030 - 1/16
(0.8 - 1.6)
.030 - 1/16
(0.8 - 1.6)
.035 - 1/16
(0.9 - 1.6)
.035 - 1/16
(0.9 - 1.6)

Cable Length
ft. (m)
15 (4.5)
25 (7.6)
50 (15.2)
25 (7.6)
25 (7.6)
50 (15.2)

Fume Extraction

Magnum PRO Fume 350


The Magnum PRO Fume 350 gun is
designed to stand up to high productivity
fabrication and production environments.
Featuring a 550A contact tip, nozzle and
diffuser, it is the choice for MIG (GMAW) and
flux-cored (FCAW-GS) semiautomatic welding
where long hours of arc time are the norm.
Rated 350A at 100% duty cycle (CO2).
Includes 15 ft. (4.5 m) cable.
Order K2649-1

Magnum PRO Fume 550


The Magnum PRO Fume 550 gun is
designed to stand up to high productivity
fabrication and production environments.
For high amperage MIG (GMAW) and
flux-cored (FCAW-GS) semiautomatic welding
applications. Rated 550A at 100% duty cycle
(CO2). Includes 15 ft. (4.5 m) cable.
Order K2650-1
Request Publication E12.02

Request Publication E12.02

350A Gun
For welding with Innershield or Lincore
electrodes. Rated 350 amps at 60% duty
cycle. Use .062-3/32 in. (1.6-2.4 mm)
diameter wires. 62 gun tube angle.
Includes 15 ft. cable.
Order K206

500A Gun
For welding with Innershield or Lincore
electrodes. Rated 500 amps at 60% duty
cycle. Use 5/64-.120 in. (2.0-3.0 mm)
diameter wires. 82 gun tube angle.
Includes 15 ft. cable.
Order K289-1

(See Weld Fume Control Section for other Fume Extraction attachments and accessories)

78

www.lincolnelectric.com

GUNS AND TORCHES

Innershield Guns (Flux-Cored Self-Shielded)

K126 PRO:
Lincoln Electric has been the leader in self-shielded wire, feeders and guns for
more than 50 years. The K126 PRO guns feature replaceable liners, interchangeable
backends, long life Magnum PRO contact tips, improved heat resistant gun tubes
and better trigger lead protection. Select the Lincoln K126 PRO series for your
construction welding applications.

K126 Classic:
Rated 350 amps. Use .062-3/32 in. (1.6-2.8 mm) diameter
wires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths.

Request Publication E12.111

K115:
Rated 450 amps. Use .068-.120 in. (1.7-3.0 mm)
diameter wires. Choose from 10 or 15 ft.
(3 or 4.5 m) cable lengths.

K345:
Rated 350 amps. Use .068-5/64 in. (1.7-2.0 mm)
diameter wires. Cable is 10 ft. (3.0 m) in length.
Reduced wire feed speed thumb switch.

K116:
Rated 600 amps. Use 7/64-.120 in.
(2.8-3.0 mm) diameter wire. 15 ft. (4.5 m)
cable length. Adjustable grip angle.

Product
Name

Rated Amps
@60% Duty Cycle

Length
ft. (m)

K126-11 PRO

350

15 (4.5)

K126-12 PRO

350

15 (4.5)

K126-1 Classic

350

10 (3.0)

K126-2 Classic

350

15 (4.5)

K345-10

350

10 (4.5)

K115-1

450

10 (4.5)

82

K115-2

450

15 (4.5)

82

K115-3

450

10 (4.5)

82

K115-4

450

15 (4.5)

82

K115-8

450

15 (4.5)

K115-10

450

15 (4.5)

K116-2

600

15 (4.5)

.062 (1.6)

1/16 (1.6)

Feeding Capability - Wire Diameter, in. (mm)


.068 (1.7) .072 (1.8) 5/64 (2.0) 3/32 (2.4) 7/64 (2.8)

.120 (3.0)

Tube
Angle

62
62
62
62
90

45

Straight

45

Submerged Arc Guns

Submerged Arc Gun


Rated 600 amps, 15 ft.
(4.5 m) cable.
Order K113-1
for 5/64 in. (2.0 mm)
Order K113-2
for 3/32 in. (2.4 mm)

Mechanized SAW Gun


Rated 600 amps, for 5/64
and 3/32 in. (2.0 and 2.4 mm)
solid electrode. Includes flux
valve interlock switch and
receptacle for Hand Travel Unit
or Squirtmobile.
Order K114
The new bulk bag for Lincolnweld submerged arc flux features a variable spout for easy to control flux flow.

www.lincolnelectric.com

79

GUNS AND TORCHES

TIG Torches

Water-Cooled

Air-Cooled

PTA-9 & PTA-9F


Air-cooled TIG torch, rated
125 amps at 60% duty
cycle. The PTA-9F is
equipped with a
flexible head for easy
maneuverability into
tight places.

PTA-17, PTA-17V ,
PTA-17F & PTA-17FV
Air-cooled TIG torch, rated
150 amps at 60% duty
cycle. The PTA-17V is
equipped with a valve
for gas flow control. The
PTA-17F is equipped with
a flexible head for easy
maneuverability into tight
spaces. The PTA-17FV is
equipped with both a gas
valve and a flexible head.

PTA-26, PTA-26V,
PTA-26F & PTA-26FV
Air-cooled TIG torch, rated
200 amps at 60% duty
cycle. The PTA-26V is
equipped with a valve
for gas flow control. The
PTA-26F is equipped with
a flexible head for easy
maneuverability into tight
spaces. The PTA-26FV is
equipped with both a gas
valve and flexible head.

Pro-Torch TIG Torches


Rated
Amperage

Model

Air-Cooled TIG Torches


PTA-9
125
125

Length
ft. (m)

Number
of Cables

Product
Number

.020-1/8

12.5 (3.8)
25.0 (7.6)

1
1

K1781-1
K1781-3

125

.020-1/8
(0.8-3.2)

12.5 (3.8)

K1781-9

PTA-17

150
150
150
150

.020-5/32
(0.5-4.0)

12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)

1
2
1
2

K1782-1
K1782-2
K1782-3
K1782-4

150

.020-5/32
(0.5-4.0)

25.0 (7.6)

K1782-10

.020-5/32
(0.5-4.0)

25.0 (7.6)

PTA-17FV
PTA-17V

150
150
150
150
150

PTA-17
Ultra-Flex

150

PTA-26

.020-5/32
(0.5-4.0)

12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)

1
1
2
1
2
1

K1782-11
K1782-6
K1782-7
K1782-8
K1782-9

.020-5/32
(0.5-4.0)

12.5 (3.8)

K1782-12

200
200
200
200

.020-5/32
(0.5-4.0)

12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)

1
2
1
2

K1783-1
K1783-2
K1783-3
K1783-4

PTA-26F

200

.020-5/32
(0.5-4.0)

25.0 (7.6)

K1783-10

PTA-26FV

200

.020-5/32
(0.5-4.0)

25.0 (7.6)

K1783-11

PTA-26V

200
200
200

(0.5-4.0)

12.5 (3.8)
25.0 (7.6)
25.0 (7.6)

2
1
2

K1783-7
K1783-8
K1783-9

Water-Cooled TIG Torches

(1)

PTW-18

350
350

.020-5/32
(0.5-4.0)

12.5 (3.8)
25.0 (7.6)

3
3

K1784-1
K1784-2

PTW-20

250
250

.020-1/8
(0.5-3.2)

12.5 (3.8)
25.0 (7.6)

3
3

K1784-3
K1784-4

Pre-configured package with K1622-1 Twist Mate adapter and 1/16 in. (1.6 mm)
gas lens collet body, collet, and gas lens installed.

80

www.lincolnelectric.com

PTW-20
Water-cooled TIG torch, rated
250 amps at 100% duty cycle.

Lincoln Adapters
Tungsten
Range
in. (mm)

PTA-9F
Ultra-Flex(1)

PTA-17F

PTW-18
Water-cooled TIG torch, rated
350 amps at 100% duty cycle.

Model

Product
Number

For Precision TIG 275/375 Power Sources


PTA-26
(one-piece power cable)

K2166-1

PTA-9, -17
(one-piece power cable)

K2166-3

PTA-9, -17, -26


(two-piece power cable)

K2166-2

PTW-18, -20

No adapter required.

For Invertec V160-T, V205-T AC/DC, V205-T DC & Precision TIG 225 Power Sources
PTA-9, -17

K1622-1

PTW-18, -20

K1622-4

PTA-26

K1622-3

For TIG Module & Power Sources with 1/2 in. (50.8 mm) Stud Output Terminals
PTW-18, -20

K2505-2 and K1622-4

PTA-26, -26V

K2505-2 and K1622-3

PTA-9, -17

K2505-2 and K1622-1

PTA-9, -17, -26


(two-piece power cable)

No adapter required

For Invertec V160-S, V275-S, V350-PRO and Power Sources with Twist Mate Power and Separate Gas
PTA-9FV, -17V, -17FV

K2505-1 and K1622-1

For Invertec V155-S and Power Sources with small Twist Mate Power and Separate Gas
PTA-9FV, -17V, -17FV

K960-2

AUTOMATED

SOLUTIONS

Drop-In-Place Pre-Engineered Solutions


Custom Systems Available for
Unique Needs
Resolve Quality, Productivity or Skilled
Labor Issues

System 30HS

System 50HP

System 55

Dual headstock/Fixed table. Small


to medium sized parts.

Dual headstock. Medium sized parts.

Dual headstock. Large sized parts.

System 20

Small to medium sized parts.

Turntable. Small to medium


sized parts.

OUTPUT

Hertz

Waveform
Control
Technology

ArcLink

Production
Monitoring 2

50,60

DC

5-570

50,60

Power Wave 455M/STT Robotic

DC

5-570

50,60

Power Wave 655 Robotic

DC

20-880

50, 60

Power Wave AC/DC 1000 SD

(1)

DC

100-1000

50, 60

MIG

STT

Current Range
(Amps)

Pulsed

5-420

Polarity

Phase

Power Wave 455M Robotic

CC
CV
CC
CV
CC
CV
CC
CV
CC
CV

FEATURES

INPUT

PROCESS

DC

Mode

Power Wave i400

Medium to large sized parts.

Medium sized parts.

Submerged Arc

POWER SOURCE MODEL

System 35

System 30

FIXED TABLE
SYSTEMS

System 10

Compact floor footprint. Small


to medium sized parts.

Flux-Cored

eCell LR

POSITIONING
SYSTEMS

Backed by Lincoln Automation Service,


Support and Training

(1) See Submerged Arc and Automatic Equipment section for details.

FEATURES

50-1200 (1.3-30.5)

50-1200 (1.3-30.5)

.023-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)

AutoDrive 4R100

50-800 (1.3-20.3)

50-800 (1.3-20.3)

.023-.045 (0.6-1.2) .035-.045 (0.9-1.2)

Power Feed 10R

75-1200 (2.0-30.5)
50-800 (1.3-20.3)

75-1200 (2.0-30.5)
50-800 (1.3-20.3)

.025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)


.025-3/32 (0.6-2.4) .035-.120 (0.9-3.0)

STT

AutoDrive 4R220

Flux-Cored

High Speed Solid


Low Speed Solid

Pulsed

High Speed Cored


Low Speed Cored

MIG

High Speed Solid


Low Speed Solid

4-Roll Drive

WIRE SIZE RANGE


in. (mm)

ArcLink

WIRE FEED
SPEED RANGE
ipm (m/min)

MAXTRAC

Metal-Cored

PROCESS

WIRE DRIVE MODEL

KEY:

Excellent

Good

High Speed Cored


Low Speed Cored

Optional
www.lincolnelectric.com/automated-solutions

81

AUTOMATED SOLUTIONS

Robotic Welding Systems


Pre-Engineered Solutions
The ideal robotic welding system for your company may be one from our extensive menu of pre-engineered hardware
and software configurations. Lincolns welding automation experts work with your team to identify the performance
and quality characteristics that are most important to you, and then suggest appropriate robotic options for your review.
Lincoln Electric offers a wide spectrum of pre-engineered systems to meet virtually any fabrication need.

FIXED TABLE SYSTEMS


EDUCATION CELL

SYSTEM 10

Fixed Table System

Dual Zone/Fixed Table System

Product #: AD1222-36
Literature: E10.121

Product #: AD1310-3
Literature: E10.140

Includes:

Small to medium sized parts

Power Wave 355M Power Source

Includes:

AutoDrive 4R100 Wire Drive

Power Wave i400 Power Source

FANUC ARC Mate 50iC/5L Robot

FANUC Education Bundle Software

AutoDrive 4R100 Wire Drive


FANUC ARC Mate 100iC Robot

SuperArc L-56 MIG Wire

500 Amp Air-Cooled Welding Torch

Handshields

Torch Guard Software

Self-Enclosed Cart

eCELL LR

SYSTEM 30

Dual Zone/Horizontal Table System

Dual Zone/Fixed Table System

Product #: AD1222-42
Literature: E10.250

Product #: AD1310-4
Literature: E10.160

Small to medium sized parts

Medium sized parts

Includes:

Includes:

Power Wave i400 Power Source

AutoDrive 4R100 Wire Drive

Power Wave i400 Power Source


AutoDrive 4R100 Wire Drive

FANUC ARC Mate 50iC/5L Robot

FANUC ARC Mate 100iC Robot

500 Amp Air-Cooled Welding Torch

500 Amp Air-Cooled Welding Torch

Torch Guard Software

Torch Guard Software

SYSTEM 5

SYSTEM 35

Single Zone/Fixed Table System

Dual Fixed Table System

Product #: AD1310-2
Literature: E10.130

Product #: AD1310-5
Literature: E10.170

Small to medium sized parts

Medium to large sized parts

Includes:

Includes:

Power Wave i400 Power Source

AutoDrive 4R100 Wire Drive

Power Wave i400 Power Source


AutoDrive 4R100 Wire Drive

FANUC ARC Mate 100iC Robot

FANUC ARC Mate 100iC Robot

500 Amp Air-Cooled Welding Torch

500 Amp Air-Cooled Welding Torch

Torch Guard Software

Torch Guard Software

82

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS

Robotic Welding Systems, cont.


Pre-Engineered Solutions
TURNTABLE SYSTEMS

POSITIONING SYSTEMS

SYSTEM 15

SYSTEM 30HS

Dual Zone/Manual Turntable System

Dual Headstock/Fixed Table System

Product #: AD1222-44
Literature: E10.145

Product #: AD1310-7
Literature: E10.162

Small to medium sized parts

Small to medium sized parts

Includes:

Includes:

Power Wave i400 Power Source

Power Wave i400 Power Source

AutoDrive 4R100 Wire Drive

AutoDrive 4R100 Wire Drive

FANUC ARC Mate 50iC/5L Robot

FANUC ARC Mate 100iC Robot

500 Amp Air-Cooled Welding Torch

500 Amp Air-Cooled Welding Torch

Torch Guard Software

Torch Guard Software

SYSTEM 20

SYSTEM 50HP

Dual Zone/Horizontal Turntable System

Dual Headstock System

Product #: AD1222-29
Literature: E10.150

Product #: AD1310-8
Literature: E10.190

Small to medium sized parts

Medium sized parts

Includes:

Includes:

Power Wave i400 Power Source

Power Wave i400 Power Source

AutoDrive 4R100 Wire Drive

AutoDrive 4R100 Wire Drive

FANUC ARC Mate 100iC Robot

FANUC ARC Mate 100iC Robot

500 Amp Air-Cooled Welding Torch

500 Amp Air-Cooled Welding Torch

Torch Guard Software

Torch Guard Software


Bi-fold doors with optional roll curtains

SYSTEM 40

SYSTEM 55

Dual Zone/Horizontal Turntable System

Dual Headstock System

Product #: AD1310-6
Literature: E10.180

Product #: AD1310-9
Literature: E10.200

Small to medium sized parts

Large sized parts

Includes:

Includes:

Power Wave i400 Power Source

Power Wave i400


Power Source

AutoDrive 4R100 Wire Drive


FANUC ARC Mate 100iC Robot
500 Amp Air-Cooled Welding Torch
Torch Guard Software

AutoDrive 4R100
Wire Drive
FANUC ARC Mate
120iC/10L Robot
500 Amp Air-Cooled
Welding Torch
Torch Guard Software

www.lincolnelectric.com/automated-solutions

83

AUTOMATED SOLUTIONS

Robot Arm Selections


(6-axes)

Custom Systems

ARC Mate 50iC/5L


5 kg (11.2 lbs) wrist loading capacity
892 mm (35.1 in.) reach

Combine Lincoln Electrics industry leading welding and cutting


expertise with the most recognized name in robotics, FANUC, and
you have a great robotics solution regardless of your application.
We have the ability to seamlessly integrate all aspects of the
automated welding/cutting process, from analysis to custom
and pre-engineered cells, to software, service, and training.

ARC Mate 100iC


10 kg (22.4 lbs) wrist loading capacity
1420 mm (55.9 in.) reach
ARC Mate 100iC/6L
6 kg (13.2 lbs) wrist loading capacity
1632 mm (64.2 in.) reach
ARC Mate 120iC
20 kg (44.8 lbs) wrist loading capacity
20 kg (44.8 lbs) on J3 casting
1811 mm (71.3 in.) reach

Custom Robotic Solutions


From concept to design and build,
Lincolns automation engineers
work closely with you to understand
your manufacturing needs. Correct
synergy, creative positioning design
and production efficiency are all
critical to producing repeatable,
high quality, high volume solutions.

ARC Mate 120iC/10L


10 kg (22.4 lbs) wrist loading capacity
12 kg (26.5 lbs) on J3 casting
2009 mm (79.1 in.) reach
ARC Mate R2000-165F
165 kg (360 lbs.) wrist loading capacity
2660 mm (104 in.) reach

Shown: Custom robotic welding system


with overhead gantry, 2 zones, 2 headstocks
and laser-based vision tracking.

ARC Mate M-710iC/20L


20 kg (44 lbs.) wrist loading capacity
3110 mm (122 in.) reach

Complete Single Source Automation Solutions


In-the-field service support

Robot feasibility testing

Complete system design


and build

Sample part welding

Pre-engineered systems

Computer robot simulations

24-hour hotline assistance

Emergency welder/robot
part delivery

Return on investment
calculations

Operator training

Welding applications evaluation

Robot repair/rebuild

In-plant start-up assistance

Long-term preventative
maintenance programs

Automation Division

Regional Service & Support


Cleveland, OH
Phone: (888) 935-3878
Fax: (216) 383-4732

Nashville, TN
Phone: (615) 291-9927
Fax: (615) 291-9928

Lincoln Electrics welding and automation experts are always as close as


your phone ready to provide fast, professional service and support.
Offering a variety of options:
} Preventative maintenance
} Repair services
} Upgrade services
} Redeployment capabilities

84

www.lincolnelectric.com/automated-solutions

Covered equipment includes:


} Power Wave 355M & F355i
} Power Wave i400
} Power Wave 450 & Synergic 7F
} Power Wave 455R
} Power Wave 455M Robotic
and 455M/STT Robotic
} Power Wave 655 Robotic
} Power Wave AC/DC 1000
(all models)
} Power Feed 10R
} AutoDrive 4R90
} AutoDrive 4R100
} AutoDrive 4R220

AUTOMATED SOLUTIONS

Power Wave i400

www.lincolnelectric.com/green

Intelligent Robotic Solution

Processes
TIG (Lift Start Only)
MIG
Pulsed-MIG
Flux-Cored
Metal-Cored

COMMUNICATIONS PROTOCOL

The Power Wave i400 delivers Lincolns best performance technologies and
welding processes all rolled into one highly efficient inverter power source.

Output

CV DC

Input

50
60
Hz

PHASE

Key Options
K1785-25 14-pin to 14-pin
Control Cable
K2670-1 CE Filter Kit
K2677-1 Integration Kit
More options at end of section

Flexible Design Designed for simple, seamless integration with the FANUC Robotics R-30iA Controller,
or use as a separated configuration to meet your weld cell requirements.
Quality and Consistent Welding Results Lincolns
Waveform Control Technology gives you the ability to
select the right waveform for each application.
High Performance Digital Communications The
Power Wave i400 can communicate via traditional
ArcLink over a CAN-based network or via ArcLink XT
over an industrial Ethernet connection.

Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R

Best in Class Power 5-420 amps output delivers


the power you need for a wide range of processes
and materials, with no derating for pulse waveforms.

Literature
E10.11
Shown:
Power Wave i400 Power Source

Ready to Perform Auxiliary outlet offers flexibility to add fume


extraction, water cooler, computer or other accessories quickly and easily.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave i400

K2669-1

200-208/230/380-415/460/575/3/50/60

350A/31.5V/100%
400A/34V/60%
420A/35V/40%

40/37/21/18/15A
50/45/26/23/18A
54/49/28/25/20A

(380-415/3/50/60
with CE Filter Kit installed)

Output Range

HxWxD
inches (mm)

Net Weight
lbs.(kg)

5-420A
10-37V

22.7 x 24.4 x 21.5


(577 x 620 x 546)

209
(95)

Power Wave 455M Robotic


& 455M/STT Robotic

Processes
MIG
Pulsed
STT (K2263-1 only)
Flux-Cored
Metal-Cored

High Performance Robotic and Hard Automation


Inverter Power Sources

Output

These digitally-controlled inverter-based welding power sources are specifically intended for
robotic and hard automation applications while retaining semiautomatic welding capabilities.
Select the Power Wave 455M/STT Robotic model with Lincolns STT (Surface Tension Transfer)
process for applications in which precise heat input control, minimal distortion, reduced spatter
and low fumes are essential.

CC
CV

DC

Input

50
60

PHASE

Hz

Key Options
K2207-2 Ethernet/DeviceNet
Interface Module
K1570-1 Dual Cylinder Platform
Undercarriage
K1813-1 Cool Arc 40 115/1/50/60
More options at end of section
Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R

Choose from over 60 standard welding waveform programs.


Utilizes ArcLink the leading digital communication
protocol for welding, making it the best choice for seamless,
time critical integration to the power source and networked
equipment.

Literature
E10.90

Software-based controls can be upgraded as new features


become available. Go to www.PowerWaveSoftware.com
for the latest software release.
Production Monitoring 2 Track equipment usage,
store weld data and configure limits to assist in welding
efficiency analysis.

www.lincolnelectric.com/green

Shown:
K2263-1 Power Wave
455M/STT Robotic

High efficiency operation These inverter models


operate at a high efficiency (88-90%) with a 95%
minimum power factor (at rated output).
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave
455M Robotic
Power Wave
455M/STT Robotic

K2262-1

208/230/460/575/3/50/60

60Hz:
450A/38V/100%
570A/43V/60%
50Hz:
400A/36V/100%
500A/40V/60%

60Hz:
58/53/25/22A
82/78/37/31A
50Hz:
49/45/23/18A
67/61/31/25A

K2263-1

Output Range
5-570A

COMMUNICATIONS PROTOCOL

HxWxD
inches (mm)

Net Weight
lbs.(kg)

26.1 x 19.9 x 32.9


(663 x 505 x 835)

286
(130)
293
(133)

www.lincolnelectric.com/automated-solutions

85

AUTOMATED SOLUTIONS
Processes
MIG
Pulsed MIG
Tandem MIG
Flux-Cored
Metal-Cored

Power Wave 655 Robotic

For Tough Automation Jobs


The Power Wave 655 Robotic is a high-performance, digitally controlled
inverter power source capable of complex, high-speed waveform control.
This Power Wave connects seamlessly to robot controllers and hard
automation PLCs to create a highly integrated and flexible welding cell.

CC
CV

Output
COMMUNICATIONS PROTOCOL

Choose from over 60 standard welding waveform programs.


Utilizes ArcLinkthe leading digital communication protocol
for welding, making it the best choice for seamless, time-critical
integration to the power source and networked equipment.
Software-based controls can be upgraded as new features
become available. Go to www.PowerWaveSoftware.com for
the latest software release.

DC

Input

50
60
Hz

PHASE

Key Options
K1570-1 Dual Cylinder Platform
Undercarriage
K1813-1 Cool Arc 40
115/1/50/60
K2187-1 Cool Arc 40
220-240/1/50/60
More options at end of section
Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R

Production Monitoring 2 Track equipment usage, store weld


data and configure limits to assist in welding efficiency analysis.

Literature
E10.95

A Power Wave inverter operates at a high efficiency (88-90%)


with a 95% minimum power factor (at rated output).
Excellent power source for heavy-duty Tandem MIG
applications.(requires additional hardware and software).

Shown:
K1519-2 Power Wave
655 Robotic

Standard Ethernet/DeviceNet capabilities.


Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Rated Output
Current/Voltage/Duty Cycle

Input Current @
Rated Output

Power Wave
655 Robotic

K1519-2

460/575/3/60
400/3/50

60Hz:
650A/44V/100%
815A/44V/60%

460/575/60Hz:
41/33A
53/42A

Output Range
20-815A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

26.1 x 19.9 x 32.9


(663 x 505 x 835)

306
(139)

Processes
MIG
Pulsed MIG
STT
Flux-Cored
Metal-Cored

AutoDrive 4R100 & 4R220

Industry Leading Design


The AutoDrive 4R100 and 4R220 are powerful yet compact 4-roll wire drives for
robotic and hard automation applications. Both models feature the MAXTRAC
Wire Drive System. Select the 4R220 for feeding larger diameter wires, pulling
wire through long conduits and in applications requiring extra ruggedness.

www.lincolnelectric.com/green

Output

Input

40

VDC

COMMUNICATIONS PROTOCOL

Key Options
KP1505-035S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
KP1505-045S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
More options at end of section

Integrated Design Designed to nest in the upper arm


of the FANUC Robotics ARC Mate iC family of arms.
Best in Class Torque Results in faster acceleration
and reliably pulls wire through conduit.
Welding Results High resolution tachometer
for accurate wire feed speed control.

Literature
E10.12

Durable and Rugged Patented MAXTRAC wire


drive is precision cast aluminum designed to provide
reliable feed force.
Ease of Use Unlike competitive models, no tools
are required for drive roll, wire guide or pressure
arm adjustment.
High Performance Brass-to-brass gun connections
provide more reliable electrical connectivity and
more efficient energy transfer.
Optimized Robotic Solution Compact, lighter
weight package maximizes robot acceleration
performance and throughput.

86

Shown:
K2685-1
AutoDrive 4R220
(mounted on FANUC arm)

Product
Name

Product
Number

Wire Feed Speed Range


in/min (m/min)

Wire Size Range Solid


inches (mm)

Wire Size Range Cored


inches (mm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

AutoDrive 4R100

K3002-1

50-800
(1.3-20.3)

.023-.045
(0.6-1.2)

.035-.045
(0.9-1.2)

8.4 x 7.5 x 8.1


(213 x 191 x 231)

13.2
(6.0)

AutoDrive 4R220

K2685-1

30-1200
(0.8-30.5)

.023-1/16
(0.6-1.6)

.035-5/64
(0.9-2.0)

10.43 x 10.07 x 9.92


(265 x 256 x 252)

20.9
(9.5)

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS
Processes
MIG
Pulsed
STT
Flux-Cored
Metal-Cored

Power Feed 10R


Compact Wire Drive System for Automation
The Power Feed 10R is a high performance, digitally controlled wire
feeder designed to be part of a modular, multi-process welding system.
It is specifically designed to mount to a robot arm or to use in hard
automation applications.

Output

Input

40

VDC

COMMUNICATIONS PROTOCOL

Use with Lincoln power sources featuring ArcLink, the


leading digital communications protocol for welding, making
it the best choice for seamless integration with the power
source and networked equipment.

Key Options
K1785-25 Control Cable, Heavy
Duty, 25 ft.
K590-7 Water Connection Kit
K1733-1 Wire Straightner
K1546-1 Incoming Conduit
Bushings, .025 in.-1/16 in.
K1546-2 Incoming Conduit
Bushings, 1/16 in.-3/32 in.
More options at end of section

Tachometer feedback provides calibration and precise


control of wire feed speed.

Literature
E9.160

Digitally controlled by the Power Wave power source,


yielding the best performance in the industry.

Feeder brakes from maximum speed to zero in milliseconds,


minimizing the chance of wire sticking in the puddle.
Select standard or high speed gears for wide wire feed
speed range.
Split wire guides provide trouble-free feeding and offer fast,
tool-less wire installation, changeover and maintenance.
Easy-to-read gauge for accurate drive roll tension.
Brass-to-brass connections for good connectivity between
feeder and gun.

Shown:
K1780-2 Power Feed 10R mounted on
FANUC Robot Arm.

Self loading wire feature for easy set-up.


Product
Name

Product
Number

Wire Feed Speed Range


in/min (m/min)

Wire Size Range Solid


inches (mm)

Wire Size Range Cored


inches (mm)

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Power Feed 10R

K1780-2

50-800 (1.3-20.3)
75-1200 (2.0-30.5)

.025-3/32 (0.6-2.4)
.025-1/16 (0.6-1.6)

.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)

8.9 x 10.3 x 8.1


(226 x 261 x 206)

22.4
(10.2)

Welding Booth
Effective Production or Training Space
with Integrated Weld Fume Control
The Lincoln Electric Welding Booth is ideal for use in
stationary production welding applications, vocational
centers, and training facilities. It can be configured
with shelving, brackets, hooks, lighting, and air/gas
connections to meet the needs of the welding operator
or student. Source extraction weld fume control can
be easily integrated into the booth, with an extraction
arm and connection to a Central System.

Welding Booth

Optional Extraction Arms

Rugged Steel Construction Endures the rigors


of production welding operations or training
environment.

Telescopic Arm with 360 Rotatable Hood New


telescopic tube design allows maximum extension
and compression. Spring-balanced mechanism
provides easy movement and ensures the hood stays
where it is positioned. Ideal for pipe welding; position
the arm at the start of the weld and no additional
adjustment is necessary. Arm length is 40-80 inches.

Easy Installation Helps to minimize start-up costs.


Generously Sized Plenty of room to maneuver
within the work or training space. Standard booth
sizes of 5 ft. x 5 ft. (1.5 x 1.5 m) and 6 ft. x 6 ft.
(1.8 x 1.8 m) meet AWS guidelines for booth width
and depth.

Processes
(Power Source Controlled)
Stick
TIG
MIG
Flux-Cored
Metal-Cored
Submerged Arc
Key Options
Work Table with Adjustable Overhead
Welding Bracket
Welding Curtain
Tool Shelves with Torch Holders
Locker Box
Literature
MC10-87

Rugged Design Made from durable dent and


scratch resistant material.
Source Capture Solution More effective than back
draft designs as a means of controlling weld fume.

Welding Booth shown with


optional Welding Curtain

www.lincolnelectric.com/automated-solutions

87

AUTOMATED SOLUTIONS
Simulates Processes:
SMAW: 6010 and 7018
GMAW: Short arc, spray, pulse & STT
FCAW: Gas-shielded & self-shielded

VRTEX 360

Virtual Weld Training


reduces scrap, emissions and energy use.
www.lincolnelectric.com/green

The Revolution in Welding Training is Here...

Input

The VRTEX 360 is a virtual reality arc welding


trainer. This computer based training system is
an educational tool designed to allow students
to practice their welding technique in a simulated
environment. It promotes the efficient transfer of
welding skills to the welding booth while reducing
material waste associated with traditional welding
training. The combination of realistic puddle
simulation and arc welding sound tied to the
welders movement provides a realistic and
exciting, hands-on training experience.
Innovation

Flexibility

Performance

Service and
Support

Eco Friendly

50
115V 230V
60
Hz

System includes:
VRTEX Welding machine
VRTEX Welding Stand
VRTEX Welding Helmet
VRTEX Coupons
- Flat Plate
- Tee Joint
- Groove Joint
- 2 in. (50.8 mm) diameter XXS Pipe
- 6 in. (152.4 mm) diameter
Sch 40 Pipe

Powered by:

Literature
MC09-98 (VRTEX 360)
MC10-31 (Upgrade Package)

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Input Current

VRTEX 360 Std.


VRTEX 360 Alt.
Annual Upgrade Pkg.
(optional)

AD1332-1
AD1332-2
AD1332-3

115/230/1/50/60

4/2A

HxWxD
inches (mm)

Net Weight
lbs.(kg)

Machine: 71 x 30 x 50 (1803 x 762 x 1270)


Stand: 78 x 39 x 47 (1981 x 990 x 1194)

Machine: 360 (163)


Stand (w/o arm): 102 (46)

VRTEX 360 Virtual Reality Arc Welding Trainer

The Revolution in Welding Training is here...


The VRTEX 360 graphs
the students welding
technique and color
codes results.

We
W
e
eld
Ins
spection

St dent
Stud
Stude
entt Score
Score Summary
Su
y

Simulate real field welding experiences with Virtual Environments

Desert Base

Welding Booth

Construction Site

WWW.VRTEX360.COM
88

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS
VERNON Tool Abrasive Saw (VAS)

Abrasive Saw (VAS),


Pipe Cutting Machines (MPM) &
Master Tube Plasma Profilers (MTC)
A Lincoln Electric Company

Pipe Cutting Solutions from VERNON Tool


With nearly 1,000 installations worldwide, VERNON Tool Company is the industrys
preferred source and global supplier of 3D profiling, customized pipe cutting, and
metal fabrication machinery. You'll find our products in the process piping, offshore,
structural, pressure vessel, and shipbuilding industries.
VERNON Abrasive Saw (VAS)
Pipe sizes 1-24 inches
(2.5-61 cm) O.D.
Semiautomatic material handling.
Uncontaminated machine-like
finish on all pipe materials.

VERNON Tool Pipe Cutting Machine (MPM)

VERNON MasterTube Cutter


(MTC)
Accommodates up to 6 in.
(15.2 cm) circular tube.
Accommodates up to 4 x 6 in.
(10.1 x 15.2 cm) or 5 x 5 in.
(12.7 x 12.7 cm) rectangular
tube.
Minimum-Maximum tube length
is 14-44 ft. (4.3-13.4 m).

VERNON Pipe Cutting Machine


(MPM)
VERNON Tool flame-cutting
machines can supply enough
pipe to satisfy 5 to 10 fit-up
and welding stations.
Product range accommodates
up to 60 inch diameter pipe.
CAD-CAM compatible.
An excellent tool to improve the
speed and repeatability of each
contour to feed Robo Pipe
systems.

VERNON Tool MasterTube Cutter (MTC)

MECHANIZED

CNC CONTROLLED

VAS

SCC

PPM

MPM

MTC

Vernon Abrasive Saw

Straight Cut-Off Machine

Pantograph

Pipe Cutting Machine

MasterTube Cutter

Description: Abrasive wheel


cuts pipe while pipe rotates on
mechanized rollers. A bevel is then
applied with grinding wheel leaving
a machined finish.

Description: Roller-bed style


machine fully supports pipe and
utilizes rollers to provide cutting
rotation and lifter conveyors for
loading/unloading. Manually
adjustable torch bracket locates torch
and orientates angle. In-feed and
out-feed conveyors are available for
loading/unloading. Two torch feature
allows two simultaneous cuts and
out-of-round compensation.

Description: Roller-bed style


machine fully supports pipe and
utilizes rollers to provide cutting
rotation and lifter conveyors for
loading/unloading. Mechanically
driven cams and gears position the
torch and provide all torch motion.
In-feed and out-feed conveyors are
available for loading/unloading.

Description: Roller-bed style


machine fully supports pipe and
utilizes servo driven rollers to
provide cutting rotation and lifter
conveyors for automatic loading/
unloading. Servo driven profiling
axes position the torch and provide
all torch motion and orientation.
Automatic, servo driven height
sensing system
compensates vertical position for
out-of-round pipe. In-feed and
out-feed conveyors available for
loading/unloading.

Description: A servo driven


rotating chuck provides rotation and
longitudinal motion. Two additional
profiling axes provide torch angle
and linear motion. Automatic,
mechanically driven height sensing
system compensates vertical
position for out-of-round pipe.

Capacity: 1- 24 in. (2.5-61 cm)

Capacity: 60 in. (152 cm)

Capacity: 2- 48 in. (5-122 cm)

Capacity: 2-84 in. (5-213 cm)

Capacity: 1-8 in. (2.5-20 cm)

Number of Axes: 1

Number of Axes: 1

Number of Axes: 2

Number of Axes: 2, 5 & 6

Number of Axes: 5

Operation: Semi-Automatic

Operation: Mechanized

Operation: Mechanized

Operation: CNC Controlled

Operation: CNC Controlled

Software: NA

Software: NA

Software: NA

Software: WinMPM

Software: WinMPM

Cutting Options: Abrasive

Cutting Options: Plasma, Oxy/fuel

Cutting Options: Plasma, Oxy/fuel

Cutting Options: Plasma, Oxy/fuel

Cutting Options: Plasma, Oxy/fuel

Types of Cuts: Straight

Types of Cuts: Straight

Types of Cuts: T-K-Y

Types of Cuts: All

Types of Cuts: All

Types of Holes: N/A

Types of Holes: N/A

Types of Holes: N/A

Types of Holes: All

Types of Holes: All

Weld Prep/Bevel:
Abrasive

Weld Prep/Bevel:
Manual

Weld Prep/Bevel:
Manual

Weld Prep/Bevel:
Automatic, Manual

Weld Prep/Bevel:
Automatic

Loading/Unloading:
Conveyor Assisted

Loading/Unloading:
Automated Option

Loading/Unloading:
Automated Option

Loading/Unloading:
Automated Option

Loading/Unloading:
Manual

Additional information can be found at www.VernonTool.com


www.lincolnelectric.com/automated-solutions

89

AUTOMATED SOLUTIONS

MasterPipe Profiler (MPP)

Economical CNC Pipe Cutting Solution


The new MasterPipe Profiler from VERNON Tool is a 2-axis, CNC pipe cutting machine capable
of cutting and profiling pipe having an outside diameter of 1-12 in. and a length of up to 40 ft.
Economically priced great choice
for smaller shops.
Consolidates set-up, programming
and cutting into one operation
achieve improvements in productivity
and quality.

Processes:
Plasma cutting
Oxyfuel cutting
System includes:
Straight
Miter
Saddle
Centerline Offset
Multiple Intersection
Round, Rectangular and
Overlapping Pipe Holes
Gusset Slot
Input1

PHASE

60
Hz

Literature
MC10-112

Menu-driven WinMPM programming


software easy to use; no special
skills required.
Large pre-loaded cut library provides
maximum pipe configuration flexibility.
Ve-Assist internet diagnostics
maximizes machine uptime.
Product
Name

Input Power
Voltage/Phase/Hertz

MasterPipe
Profiler (MMP)

120/1/60

Pipe Capacity
Dimensional
Weight
OD: 1-12 in.
Length: up to 40 ft.

600 lbs. max.


50 lbs./ft. max.

Cutting Speed
ipm (m/min)

HxWxD
feet (m)

Net Weight
lbs.(kg)

200 (5.1) max

6 x 12 x 4
(1.83 x 3.66 x 1.22)

2,500
(1,134)

Automated Solutions Options


See the Recommended Equipment Options section for descriptions.
Robotic Welding Systems

K2391-1
Power REAM Torch Maintenance Center
General Options
KP2435-1 Reaming Bit, 1/2 in. (12.7 mm) with Washer
KP2435-3 Reaming Bit, 5/8 in. (15.9 mm) with Washer
KP2435-5 Reaming Bit, 3/4 in. (19.1 mm) with Washer
KP2457-1 Anti-Spatter Fluid, 1 gallon (3.8 L)
K2433-1
Power REAM Robotic Cable, 20 ft. (6.1 m)
K2434-1
Remote Power REAM Reservoir Kit

Power Wave i400


General Options
K2673-1
Inverter Chassis
K2677-1
Integration Kit
K2670-1
CE Filter
K2780-1
DeviceNet Kit
K940-25
Sense Lead Kit, 25 ft. (7.6 m)
K940-25
Sense Lead Kit, 75 ft. (22.9 m)
K1785-16 Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m)
K1785-25 Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m)
K1785-50 Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m)
K1785-100 Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m)
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60

Weld Fume Control System


Wire Feeder Options
K2685-1
AutoDrive 4R220
K3002-1
AutoDrive 4R100
K1780-2
Power Feed 10R

Power Wave 455M Robotic &


455M/STT Robotic
General Options
K2206-1
DeviceNet Interface Module
K2207-2
Ethernet/DeviceNet Interface Module
K1570-1
Dual Cylinder Platform Undercarriage
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60

Weld Fume Control System


Wire Feeder Options
K2685-1
AutoDrive 4R220
K3002-1
AutoDrive 4R100
K1780-2
Power Feed 10R

90

www.lincolnelectric.com/automated-solutions

Power Wave 655 Robotic

Power Feed 10R

General Options
K1570-1
Dual Cylinder Platform Undercarriage
K2681-1
22-pin to 14-pin Adapter Cable Assembly
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60

Weld Fume Control System


Wire Feeder Options
K2685-1
AutoDrive 4R220
K3002-1
AutoDrive 4R100
K1780-2
Power Feed 10R

Drive Roll and Wire Guide Kits


See chart in Recommended Equipment Options section.
General Options
K590-7
Water Connection Kit
K1785-2
Robotic Cable Adapter, 18 in. (.46 m)
K1785-16 Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m)
K1785-25 Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m)
K1785-50 Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m)
K1785-100 Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m)
K1795-10 Control Cable, 10 ft. (3.0 m)
K1795-25 Control Cable, 25 ft. (7.6 m)
K1795-50 Control Cable, 50 ft. (15.2 m)
K1795-100 Control Cable, 100 ft. (30.5 m)
K1804-1
Robotic Cable Adapter,
22-pin to 14-pin, 10 ft. (3.0 m)
K1804-2
Robotic Cable Adapter,
22-pin to 14-pin, 18 in. (.46 m)
K1805-1
Robotic Cable Adapter,
14-pin to 22-pin, 18 in. (.46 m)

Weld Fume Control System


Power Source Options

Power Wave 455M Robotic

Power Wave 455M/STT Robotic

Power Wave 655 Robotic

Power Wave i400

AutoDrive 4R100 and 4R220


Drive Roll and Wire Guide Kits
See chart in Recommended Equipment Options section.
General Options
Wire Drive Control Cable (14-pin to 14-pin; for use with FANUC
arms having integrated cable)
K1785-4
Control Cable (Heavy Duty), 4 ft. (1.2 m)
K1785-16 Control Cable (Heavy Duty), 16 ft. (4.9 m)
K1785-25 Control Cable (Heavy Duty), 25 ft. (7.6 m)
K1785-50 Control Cable, 14-pin, 50 ft. (15.2 m)
K1785-100 Control Cable, 14-pin, 100 ft. (30.5 m)
Wire Drive Control Cable (14-pin to 14-pin; for external dress
of FANUC arm or hard automation)
K2709-25 Wire Drive Cable, 25 ft. (7.6 m)
K2709-50 Wire Drive Cable, 50 ft. (15.2 m)
K1733-1
Wire Straightener
K1546-1
Incoming Bushing for Lincoln Conduit,
.025-1/16 in. (.64-1.6 mm) wire
K1546-2
Incoming Bushing for Lincoln Conduit,
1/16-1/8 in. (1.6-3.2 mm) wire
K590-7
Water Connection Kit
Power Source Options

Power Wave 455M Robotic

Power Wave 455M/STT Robotic

Power Wave 655 Robotic

Power Wave i400

WELD FUME
CONTROL
Reduces Welding Fume and Dust in The Workplace.
Engineering Solution to Help Meet OSHA Requirements.
Portable, Wall Mounted or Shop-Wide Systems.
Visit www.lincolnelectric.com/safety for more information.

system handles up to 765 CFM

system extracts up to 135 CFM.

Mobiflex 200-M
& 400 MS
Low vacuum systems

PORTABLE
SYSTEMS

Mobiflex 100-NF
Portable low vacuum exhaust-only

Miniflex
Portable light duty high vacuum

move up to 735 CFM.

PROCESS

Mobile

Start/Stop
Sensor

Mobiflex 100-NF

115V/1/60

Mobiflex 200-M

Disposable

115V/1/60

Mobiflex 400-MS

Self-Cleaning

538 ft2
(50 m2)
325 ft2
(30 m2)

115V/1/60

DownFlex 100-NF

Non-Filtration

Central System

DownFlex 200-M

Disposable

DownFlex 400-MS/A
Statiflex 200-M
Statiflex 400-MS

Modular Extraction Hood

Self-Cleaning
Disposable
Self-Cleaning

Size

System

Non-Filtration

MIG

115V/1/60

TIG

130 ft2
(12 m2)

Stick
Mobile

FEATURES

Disposable

Miniflex

Stationary

and manual applications.

INPUT

FILTER
Flux-Cored

MODEL

560 ft2
(52 m2)
560 ft2
(52 m2)
538 ft2
(50 m2)
325 ft2
(30 m2)

The operation of welding fume control equipment is affected by various factors including proper use and
positioning of the equipment, maintenance of the equipment and the specific welding procedure
and application involved. Worker exposure level should be checked upon installation and periodically
thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

STATIONARY
SYSTEMS

systems extract up to 735 CFM.

Modular
Extraction Hood
Ideal for robotic, hard automation

208/230/460/3/60

208/230/460/3/60

Dual Arm
System

systems move up to 1750 CFM.

Single Arm
System

Statiflex 200-M
& 400 MS
Wall mounted low vacuum

Filter Indicator
Guage

DownFlex 100-NF,
200-M
& 400-MS/A
Workbench/Downdraft extraction

KEY:

Excellent

Good

Optional

www.lincolnelectric.com/weld-fume-control

91

WELD FUME CONTROL

Miniflex

Processes
Stick (light duty)
TIG
MIG
Flux-Cored (light duty)

Portable Welding Fume Extractor

Input

Lincoln Electrics Miniflex is a high vacuum system designed for the removal and filtration of
welding fumes from light duty welding applications. The Miniflex excels in performance and
ease of handling. It can be completely disassembled in a matter of minutes for cleaning and
maintenance. The convenient automatic start/stop function can extend the life of the motor
brushes and reduces energy consumption.

1
PHASE

50
60
Hz

Unit Includes
9 ft. (2.7 m) cord (AWG 14) with
15 amp plug (NEMA 5-15).
8 ft. (2.4 m) length x 1-3/4 in.
(44.5 mm) O.D. extraction hose.
LongLife-H main filter.
HEPA filter.
2 spare sets of carbon brushes and
seals for motors.

Five-stage Filtration System Delivers higher filtration


efficiency. Final stage includes a HEPA H12 Class filter.
Generously Sized Main Filter Large surface area
(130 ft2/12 m2) extends filter's useable life.

Key Options
K2389-8 16 ft. (4.9 m) Extraction
Hose
K2389-9 8 ft. (2.4 m) Extraction
Hose
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
More options at end of section

Activated Carbon Filter (optional) Reduces the


recirculation of odors into the environment.
Current Sensor Allows convenient automatic
start/stop capability by sensing welding current.
Multiple Extraction Settings Choose 94 CFM (Low)
or 135 CFM (High).
Quiet Operation Sound level < 70 dB(A).
Highly Portable Standard wheels, handle and light
weight make the Miniflex easy to roll around the shop.

Literature
E13.11

Shown:
K2376-1 Miniflex

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Input Current

Miniflex

K2376-1

115/1/50/60

15A

HxW
inches (mm)

Net Weight
lbs.(kg)

28-3/4 x 16-1/2
(730 x 420)

38
(17)

Processes
Stick
TIG
MIG
Flux-Cored

X-Tractor 1GC

Portable Welding Fume Extraction and Filtration


Lincoln Electrics X-Tractor 1GC is a high vacuum extraction system designed for the removal
and filtration of welding fume. The 1GC is a great choice for fume removal on the light duty
welding applications typically found in shops or companies with a small number of welding
stations. The compact size and light weight of the X-Tractor 1GC make the unit easy to
move to where it's needed.
Simple to Configure Uses a single fume extraction
welding gun or suction nozzle attachment.
Filter Cleaning System Unique rotary air jet
system allows the polyester filter to be cleaned
using compressed air without removing it from
the X-Tractor 1GC.

Input

1
PHASE

50
60
Hz

Unit Includes
Adapter for 1-3/4 in. (44.5 mm)
hose (S20591-8).
8 ft. (2.4 m) long x 1-3/4 in.
(44.5 mm) diameter flexible hose.
2 spare sets of carbon brushes
for motors.
Filter cartridge.
12 ft. (3.6 m) power cord.
Key Options
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
K639-5 SHFA Flat Suction Nozzle
K2389-9 8 ft. (2.4 m) Extraction
Hose
More options at end of section

Automatic Start/Stop Sensor Provides


extraction only when needed, extends motor
life, and reduces energy consumption.
Wide Variety of Extraction Nozzles Available
Easily adapt the X-Tractor 1GC for many different
welding applications.

Shown with optional


K639-5 Suction Nozzle

Literature
E13.17

Low noise operation 74 dBA.

92

Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Input Current

X-Tractor 1GC

K652-1

120/1/50/60

15A

K652-2

220/1/50/60

9A

www.lincolnelectric.com/weld-fume-control

HxWxD
inches (mm)

Net Weight
lbs.(kg)

13.4 x 26.8 x 15.8


(340 x 680 x 400)

37
(17)

WELD FUME CONTROL


Processes
Stick
TIG
MIG
Flux-Cored

X-Tractor 3A, 5A, 8A

Welding Fume Extractors


Lincoln Electrics self contained X-Tractor units are specifically designed for the removal and
filtration of welding fume. These high vacuum, systems are engineered to provide suction for
multiple nozzles and fume guns and feature an integrated automatic self-cleaning filter system.
They are ideally suited for continuous use in heavy duty welding applications.
Integrated automatic filter cleaning.
Automatic operation capability
Using wire feeder trigger signal.

Input

60

PHASE

Hz

Unit Includes
Extraction Unit
Filter Cartridge
Automatic Filter Cleaning System
Internal Compressed Air Regulator
Automatic Operation Connection
Starter/Overload Switch
Key Options
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
K639-5 SHFA Flat Suction Nozzle
More options at end of section

For 1 to 8 operators simultaneously.


Rugged design For industrial use
and impact resistance.
Wide range of accessories available.

Literature
E13.19

Compact design For easy installation


in narrow spaces.
Shown (L-R):
X-Tractor 3A, X-Tractor 8A,
X-Tractor 5A

Easy to Empty Particulate bin is


readily accessible.
Product
Name

Product
Number

Input Power
Voltage/Phase/Hertz

Input Current

CFM

X-Tractor 3A

L12810-1
L12810-2
L12810-3
L12810-4
L12810-5
L12810-6

230/3/60
460/3/60
230/3/60
460/3/60
230/3/60
460/3/60

14A
6.5A
20A
10A
40A
21A

165

X-Tractor 5A
X-Tractor 8A

285
475

DownFlex 200-M, 400-MS/A


& 100-NF

Rugged Workbench and Fume Extraction Downdraft Table

H x W xD
inches (mm)

Net Weight
lbs.(kg)

29.1 x 16.9 x 43.3


(740 x 430 x 1100)
33.1 x 28.0 x 55.1
(840 x 710 x 1400)
43.3 x 28.0 x 55.1
(1100 x 710 x 1400)

192
(87)
242
(110)
309
(140)

Processes
Stick
TIG
MIG
Flux-Cored
Plasma Cutting
Grinding(1)
Input

The Lincoln Electric DownFlex table is a rugged welding workbench and extraction system,
all in one self-contained unit. Great for welding, plasma cutting and grinding(1).
DownFlex 200-M and 400-MS/A Models:
Strong Backdraft (80%) and Downdraft (20%) Extraction Capacity
Ideal for welding, grinding(1), and light duty plasma cutting.

60

PHASE

Hz

Unit Includes
Sturdy Welding Table
Backdraft Panel
Side Panels
Filters & Controls
Key Options
(for 200-M and 400-MS/A Models)
K2752-1 HEPA Filter Kit
K2752-2 Plasma Cutting Work Grid
K2752-3 Working Light Kit
K2752-6 Wheel Kit
More options at end of section

Innovative 3 Stage Spark Arrestor Captures hot particulate


before it can get into the filter chamber.
Oval Shaped Filters Deliver an Impressive 560 ft2 (52 m2) of
Total Filter Media Results in longer filter life.
All Controls and Doors on Front Offers complete access to
filters and collection draws for easy maintenance.

Literature
E13.50

UL Approved
DownFlex 100-NF:
Available for customers who need a rugged downdraft table, but
prefer to build their own customized extraction system. (no filtration,
fan or electrical controls supplied).

(1)

Not suitable for use when grinding Aluminum,


Magnesium or other explosive materials.

Shown:
K2751-3
DownFlex 400-MS/A

Product
Name

Product
Number

Filter Type/
Filter Size

Input Power
Voltage/Phase/Hertz

Input Current

DownFlex 200-M

K2751-2

Cellulose/Polyester Fiber Filter/


560 ft2 (52 m2)

208/230/460/3/60

11/10/5A

DownFlex 400-MS/A

K2751-3

DownFlex 100-NF

K2751-1

HxWxD
inches (mm)

Net Weight
lbs. (kg)

36.2 x 54.3 x 39.4


(920 x 1380 x 1005)

540 (245)
562 (255)

No Filtration

N/A

36.2 x 53.8 x 35.9


(920 x 1366 x 911)

330 (150)

www.lincolnelectric.com/weld-fume-control

93

WELD FUME CONTROL


Processes
Stick
TIG
MIG
Flux-Cored

Mobiflex 100-NF

Portable Welding Exhaust System

Input

The Mobiflex 100-NF is a portable, lightweight welding fume extraction unit that provides
source capture exhaust only capability. Great for field construction sites, repair & maintenance
operations and/or shop welding applications where removing welding fumes at the source is
needed. No filtration.

60
Hz

Unit Includes
Exhaust Fan Unit
Carrying Handle
Sturdy Base/Stand

Lightweight and portable.

Required Options
K1668-1 Hose & Hood Set,
16 ft. (4.9 m)
More options at end of section

Weighs only 37.5 lbs (17 kg).


Handle and sturdy base included.
Great for field or shop welding.

Literature
E13.42

Exhaust only capability, airflow


up to 765 CFM depending on
length of hose(s) used.

Shown:
Mobiflex 100-NF with
K1668-1 Hose & Hood Set and
K1668-2 Extension Hose Kit

Low noise operation (69dBA).


One-year warranty.
Product
Name

Product
Number

Filter Type/
Filter Size

Input Power
Voltage/Phase/Hertz

Input Current

Mobiflex 100-NF

K1666-1

Non-Filtration Exhaust Only

115/1/60

10A

HxWxD
inches (mm)

Net Weight
lbs. (kg)

23.1 x 18.9 x 18.9


(587 x 480 x 480)

37.5
(17)

Processes
Stick
TIG
MIG
Flux-Cored

Mobiflex 200-M & 400-MS

Mobile Welding Fume Extractors


These low vacuum extractor and filtration systems are designed for light to medium duty extraction
of welding fumes. Select the Mobiflex 400-MS system to add self-cleaning capability. Mobiflex
units are ideal for facilities that require welding fume extraction in multiple locations including
maintenance departments, general fabrication or job shops and industrial environments.
All Models
Generous 735 CFM airflow with LFA 3.1/4.1
extraction arm(1).

Input

60

PHASE

Hz

Unit Includes
Filter
Plastic housing
8 in. (203 mm) Flexible Hose
19 ft. (6 m) 115 VAC Input
Power Cord
Required Options
Extraction Arm
- K2633-1 LFA 3.1
- K2633-2 LFA 3.1 w/Lamp &
Arc Sensor
- K2633-3 LFA 4.1
- K2633-4 LFA 4.1 w/Lamp &
Arc Sensor

Internal aluminum mesh spark arrestor.

1
PHASE

Choice of filter types Cellulose or


high efficiency cellulose/polyester.

One-year warranty on equipment.


(30 day warranty on filter cartridge.)
200-M Model

Key Options
K1494-3 Starter Overload Switch
for 230V
More options at end of section

Large Filter Capacity 538 ft2 (50 m2).


Filter Status Indicator Indicates amount of
particulate in filter cartridge to alert for system
maintenance and filter replacement.

Literature
E13.12

400-MS Model
Shown:
Mobiflex 400-MS with
required Extraction Arm

RotaPulse automatic filter cleaning system.


Electronic filter pressure system monitors
internal static pressure and controls filter cleaning.
Large Filter Capacity 325

ft2

(30

m2).

(1)

CFM level is dependent on extraction arm length,


fan type and system maintenance.

Shown:
Mobiflex 200-M with
required Extraction Arm

Indicator Light Indicates saturated filter.

94

Product
Name

Product
Number

Filter Type

Mobiflex 200-M
Base Unit

K1653-2
K1653-3

Mobiflex 400-MS
Base Unit

K1741-1
K1741-2

www.lincolnelectric.com/weld-fume-control

Input Power
Voltage/Phase/Hertz

Input Current

HxWxD
inches (mm)

Net Weight
lbs. (kg)

Cellulose
High Efficiency Cellulose/Polyester

115/1/60

12A

36 x 32 x 48
(900 x 810 x 1210)

243
(111)

Cellulose
High Efficiency Cellulose/Polyester

115/1/60

12A

40 x 32 x 48
(1020 x 810 x 1210)

286
(130)

WELD FUME CONTROL


Processes
Stick
TIG
MIG
Flux-Cored

Statiflex 200-M & 400-MS

Wall-mounted Welding Fume Extractors


The Statiflex 200-M and 400-MS are stationary, wall-mounted low vacuum systems designed for
light to medium duty extraction and filtration of welding fume(1). A self-cleaning filter is standard
on the Statiflex 400-MS. Statiflex units are ideal for facilities with fixed location work stations
and little available floor space including general fabrication, job shops, welding schools, and
maintenance departments.

Required Options
Extraction Arm(s)
Stationary Fan
Overload Switch
Lamp Kit with Arc Sensor
Key Options
K1534-2 Air Exhaust Silencer
K1750-1 230V Conversion Kit
for SF 2400 Fan
More options at end of section

All Models
Generous airflow 735 CFM with LFA 3.1 or 4.1
extraction arms and SF 2400 fan(2).
Internal spark arrestor Also functions as a
pre-filter for larger-sized particulate.

Literature
E13.14

Choice of filter types Cellulose or


high efficiency cellulose/polyester.

One-year warranty (30 day warranty on filter).


Shown:
K1654-1 Statiflex 200-M
Single Arm Base Unit

200-M Model
Filter status indicator Visual guide to remaining
filter life.

Shown:
Statiflex 400-MS
Base Unit

(1)

Not suitable for use with cutting or arc


gouging operations.

(2)

CFM level is dependent on extraction arm


length, fan type and system maintenance.

400-MS Model

Large filter capacity 538 ft2 (50 m2).

RotaPulse automatic cleaning system simplifies


filter maintenance.

Flexible configuration choose single or dual


arm system.

Large filter capacity 325 ft2 (30 m2)

Product
Name

Product
Number

Filter Type

Filter Size
ft2 (m2)

HxWxD
in. (mm)

Net Weight
lbs. (kg)

Statiflex 200-M
Single Arm Base Unit

K1654-1
K1654-3

Cellulose
High Efficiency Cellulose/Polyester

538
(50)

36 x 32 x 29
(900 x 810 x 730)

66
(30)

Statiflex 200-M
Dual Arm Base Unit

K1654-2

Pretreated Cellulose

538
(50)

36 x 32 x 29
(900 x 810 x 730)

66
(30)

Statiflex 400-MS
Base Unit

K1742-1
K1742-2

Cellulose
High Efficiency Cellulose/Polyester

325
(30)

41 x 27 x 26
(1040 x 670 x 660)

187
(85)

Processes
Stick
TIG
MIG
Flux-Cored

Fume Extraction Arms


Low Vacuum Flexible Extraction Arms

Literature
E13.16

These flexible extraction arms are built the Lincoln Electric way, rugged and reliable. Designed
with the welder in mind, the arms come equipped with the 360 rotatable hood for optimal
positioning to the welding point.
Ultra-light positioning.
Minimal maintenance.
Dent and scratch resistant material.
Unique spring-balanced internal
mechanism: LFA 3.1/4.1/4.1-LC.
Unique advanced friction internal
mechanism: LTA 2.0/LFA 2.0.
360 rotatable hood.

LFA 4.1-LC

Airflow throttle valve.

LFA 3.1
LTA 2.0

One-year warranty.

LFA 4.1

LFA 2.0

Product
Name

Product
Number

Arm Length
ft. (m)

HxW
inches (mm)

Net Weight
lb. (kg)

CFM with SF 2400 Fan


(with no filtration)

LFA 3.1

K2633-1
K1655-1
K2633-2
K2633-3
K1655-2
K2633-4
K1655-6
K1655-5
K1655-3

10 (3.1)

8 x 118 (208 x 3,000)

33 (15)

760

10 (3.1)
13 (4.1)

8 x 118 (208 x 3,000)


8 x 157 (208 x 4,000)

35 (16)
37.5 (17)

760
760

13 (4.1)
13 (4.1)
6.5 (2.0)
Retracts from 3-4.5 (1-1.5)

8 x 157 (208 x 4,000)


8 x 157 (208 x 4,000)
8 x 85 (208 x 2,160)
8 x 39.5-55 (208 x 1,000-1,400)

39.5 (18)
37.5 (17)
33 (15)
15.4 (7)

760
760
760
780

LFA 3.1 (w/Lamp & Arc Sensor)


LFA 4.1
LFA 4.1 (w/Lamp & Arc Sensor)
LFA 4.1-LC (Low Ceiling)
LFA 2.0
LTA 2.0

Use With:
Mobiflex
Statiflex
Mobiflex
Mobiflex
Statiflex
Mobiflex
Statiflex
Statiflex
Statiflex

www.lincolnelectric.com/weld-fume-control

95

WELD FUME CONTROL

Modular Extraction Hood


For Containing and Extracting Fume from Metalworking Operations
Lincoln Electrics Modular Extraction Hood is engineered to contain and extract welding,
cutting, arc gouging, and grinding(1) fume from the work environment. Its innovative design
brings a reliable and practical solution to the market. These units are ideal for robotic,
hard automation and manual applications.
Modular, extruded aluminum construction
Easy to assemble, install, and relocate.
Unique double panel roof configuration
Acts as an in-line baffle, deflection plate
and spark arrestor.
Lincolns innovative perimeter pull
technology Maximizes fume extraction
effectiveness at lower overall airflow rates.

Processes
Stick
TIG
MIG
Flux-Cored

Plasma Cutting
Arc Gouging
Grinding(1)

Key Options
S28058-24 Light Kit
S28058-25 Leg, 6.56 ft. (2.0 m)
S28058-26 Leg, 8.2 ft. (2.5 m)
S28058-27 Leg, 9.84 ft. (3.0 m)
S28058-52 Leg, 11.48 ft. (3.5 m)
S28058-28 Leg Mounting Kit
S28058-22 Curtain Bracket Kit
S28058-53 Semi-transparent (red)
Curtain Strip: 82 ft. Roll (25 m)
S28058-59 Non-transparent (green)
Curtain Strip: 82 ft. Roll (25 m)
Literature
E13.60

Efficient airflow control Results in


reduced energy consumption and lower
capital equipment costs.

(1)

Not suitable for use when grinding Aluminum,


Magnesium or other explosive materials.

Modular design Allows for cleaning and


servicing of key components.
Pre-Engineered Statiflex Filter Banks
Optimized for each hoods size and airflow
requirements.
One-year warranty.
Product
Name
Modular Extraction Hood

Product Number/Sizes

Recommended
Extraction Capacity

Recommended Air Velocity


in Connected Duct

See end of section for full list of


product numbers and sizes.

290-474 CFM per square meter of hood


(27-44 CFM per square foot of hood)

2,000 feet/minute
(FPM)

For Fume Extraction from Robotic Welding Cells

Processes
TIG
MIG
Flux-Cored
Metal-Cored

Lincoln Electric robotic extraction hoods are the ideal solution for welding fume extraction
on robotic cells. Theres a model for each of our pre-engineered cells or one can be
customized to fit a nonstandard cell.

Key Options
Interior lighting
Statiflex Filter Bank
Preventive maintenance contract

For filtration of welding fume, a Statiflex


Filter Bank can be incorporated into the
extraction hood design. The Statiflex
Filter Banks modular layout, higher
efficiency and innovative cartridge
cleaning system make it a robust
filtration solution.

Literature
E10.295

Robotic Extraction Hoods

Lightweight design.
Sized to fit Lincoln Electric pre-engineered cells.
Modular-style hood also available for custom cell designs.
Shown:
System 20 shown with extraction hood,
Statiflex filter bank, interior lighting,
and Power REAM Robotic Torch Maintenance Center.

96

www.lincolnelectric.com/weld-fume-control

WELD FUME CONTROL

Statiflex Filter Banks

For Filtering Industrial Welding Fume and Particulate

Processes
Stick
TIG
MIG
Flux-Cored
Input

The Statiflex Filter Bank is ideal for filtering fume and


particulate generated by welding, cutting, arc gouging
and grinding. Its higher efficiency, innovative cartridge
cleaning system, and modular design make the
Statiflex Filter Bank a more robust filtration
solution for your metalworking operations.

60

PHASE

Hz

Plasma Cutting
Arc Gouging
Grinding(1)

Unit Includes
Filter Bank
Filters
Fan
Cleaning Controls
Starter Controls
Dust Drum

Compact, high performance system available in 2, 4, 6,


and 8 filter versions.

User to supply electrical power,


compressed air and ductwork.
Assembly required.

Multi-Flow Technology Disperses incoming air evenly


throughout the filter bank, resulting in longer filter life.
Self-Cleaning System Pulse amplifier technology
utilizes a uniform high energy pulse of compressed
air for filter cleaning.

Literature
E13.60
(1)

Not suitable for use when grinding Aluminum,


Magnesium or other explosive materials.

Shown:
Statiflex Filter Bank,
4-Bank

Product
Name

Filter
Type

Fan Sizes
HP

Statiflex Filter Banks


(2, 4, 6 or 8 cartridges)

MERV 16 Rated Filters

1-1/2, 3, 5, 7-1/2, 10

July 25, 2011

Are You Ready?


Are you welding metals containing cadmium, chromium,
lead, manganese or nickel?
Does your production operation include welding or other
primary processes?
Does your facility use 2,000 lbs. or more per year of
welding rod containing one or more MFHAP*?
If yes, then the *Metal Fabrication Hazardous Air Pollutants
- National Emissions Standard for Hazardous Air Pollutants
Rule, 40 CFR Part 63 Subpart XXXXXX is important to your
company.
The operation of welding fume control equipment is affected by various factors
including proper use and positioning of the equipment, maintenance of the
equipment and the specific welding procedure and application involved. Worker
exposure level should be checked upon installation and periodically thereafter to
be certain it is within applicable OSHA PEL and ACGIH TLV limits.

For additional information see:


www.lincolnelectric.com/weld-fume-control
www.lincolnelectric.com/safety

www.lincolnelectric.com/weld-fume-control

97

WELD FUME CONTROL

Engineered Central Systems


Solutions customized to meet your individual needs.
Circulator Systems
The Lincoln Electric Circulator System has been custom designed to improve indoor air quality in smaller shops
or work areas. The system handles this task by continuously moving cleaner, filtered air into the facility preventing
the formation of a welding fume layer in the ceiling and/or rafters. The filtration is provided by Lincoln Electrics
Statiflex 6000-MS, which is a self-cleaning central filter unit with a filter surface area of 150 m2 (1614 ft.2).
The Lincoln Electric Circulator System is a smart solution for welding safety, workplace cleanliness and an
overall positive manufacturing work environment.
Literature: MC08-88

Push/Pull Systems
For Welding and Fabrication Facilities
Fume and metal particulate from metalworking operations such as welding, plasma cutting, arc
gouging and grinding can build-up as a layer in the air of a facility. Eventually, the particulate
may settle back to the floor. Lincoln Electric Automations Push/Pull System can remove this
layer in a controlled manner, filter it and circulate the filtered air back into the facility.
Use a Push/Pull System when:
Workers are in spaces where effective source capture is difficult.
Fabricating large weldments and when the welder needs to frequently shift positions.
Improvement of general workplace air quality by removing welding particulate layer is desired.
Literature: MC08-88
Push/Pull System installed at Elgin Sweeper Company

High Vacuum Central Systems


For Welding, Cutting and Grinding
High vacuum, low volume central systems are a cost effective choice.
These systems use a central turbine and filter, and supply suction
throughout the plant. Since the airflow is one-tenth the volume
of low vacuum systems, and the vacuum pressures are ten
times higher, these systems use smaller ductwork and
less CFM. Header ducts are frequently one size
through the whole system.
Literature: MC09-89

Low Vacuum Central Systems


For Schools and Industry
Lincoln Electric offers low vacuum, high volume
exhaust systems for source capture applications.
They are an ideal solution to address welding
fume removal in educational environments and
manufacturing plants that require multiple
station drops.
Literature: MC09-89

Low Vacuum Central Systems installed at Erie Technical Institute

For further information, contact the Environmental Team at: weldfumecontrol@lincolnelectric.com or call 216-383-2667
98

www.lincolnelectric.com/weld-fume-control

WELD FUME CONTROL

Weld Fume Control Options


Miniflex

DownFlex 200-M and 400-MS/A

Statiflex 200-M Single and Dual Arm

Expendable Parts
KP2390-1 LongLife-H Filter
KP2390-2 HEPA Filter
KP2390-3 Pre-filter
General Options
K2389-5
EN 20 Nozzle
K2389-6
EN 40 Nozzle
K639-1
SHM-300 Suction Head
for Manual Welding, 12 in. (300 mm)
K639-2
SHM-400 Suction Head
for Manual Welding, 16 in. (400 mm)
K639-3
SHM-500 Suction Head
for Manual Welding, 20 in. (500 mm)
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
K639-6
UNM Suction Head for Heavy Smoke
K2389-3
NKT Nozzle Kit, 1 in. x 8 ft. Hose,
1-3/4 in. (44.5 mm) Hose Adapter
K2389-4
NKC Nozzle Kit, 1 in. x 8 ft. Hose,
1-3/4 in. (44.5 mm) Hose Adapter
K2389-8
Extraction Hose, 1-3/4 in. x 16 ft.
(44.5 mm x 4.9 m)
K2389-9
Extraction Hose, 1-3/4 in. x 8 ft.
(44.5 mm x 2.4 m)
K2389-10 Hose-to-Hose Adapter,
1-3/4 x 1-3/4 in. (44.5 x 44.5 mm)
K2389-2
Hose Connection Outlet
K2389-1
Activated Carbon Filter
K2389-7
Wall Mounting Bracket

General Options
K2752-1
HEPA Filter Kit
K2752-2
Plasma Cutting Work Grid
K2752-3
Working Light Kit
K2752-4
Current Activated Start/Stop Sensor
(400-MS/A only)
K2752-5
Motion Activated Start/Stop Sensor
(400-MS/A only)
K2752-6
Wheel Kit (max. load 330 lb./149.7 kg)
K2752-7
Silencer/Outlet Duct
K2752-8
Mounting Kit for Bench Vice
K2752-9
Dust Tray Lid
Expendable Parts
K2752-13 LongLife Filter
K2752-14 HEPA Filter

FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM


CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS
3A OR 3B

DownFlex 100-NF

Standard System (Category 3A) requires fan, starting control


and mounting brackets
K1656-1
SF 2400 Stationary Fan (1 HP)
K1494-2
Starter Overload Switch for 115V
K1494-3
Starter Overload Switch for 230V
K1669-4
Lamp Kit with Arc Sensor for Wall Mounted Arms
K1657-1
SF 2400 Wall Mounting Bracket
(use with LFA 3.1, 4.1 and 4.1-LC)
K1657-2
SF 2400 Wall Mounting Bracket
(use with LTA 2.0 and LFA 2.0)

X-Tractor 1GC
General Options
K639-1
SHM-300 Suction Head for Manual Welding,
12 in. (300 mm)
K639-2
SHM-400 Suction Head for Manual Welding,
16 in. (400 mm)
K639-3
SHM-500 Suction Head for Manual Welding,
20 in. (500 mm)
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
K639-6
UNM Suction Head for Heavy Smoke
K639-20
Gun Mounted Nozzle Kit (OT-25)
Expendable Parts
KP2069-1 Filter Cartridge for K652-XX

X-Tractor 3A, 5A, 8A


General Options
K639-1
SHM-300 Suction Head for Manual Welding,
12 in. (300 mm)
K639-2
SHM-400 Suction Head for Manual Welding,
16 in. (400 mm)
K639-3
SHM-500 Suction Head for Manual Welding,
20 in. (500 mm)
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
K639-6
UNM Suction Head for Heavy Smoke
K639-20
Gun Mounted Nozzle Kit (OT-25)
K2389-5
EN 20 Nozzle
K2389-6
EN 40 Nozzle
K2389-3
NKT Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m)
Hose, 1-3/4 in. (44.6 mm) Hose Adapter
K2389-4
NKC Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m)
Hose, 1-3/4 in. (44.6 mm) Hose Adapter

( See Guns and Torches section for weld fume extraction guns. )

General Options
K2752-10 Central System Connection Kit
K2752-11 Dust Container
K2752-12 Spark Arrestor
K2752-2
Plasma Cutting Work Grid
K2752-3
Working Light Kit
K2752-8
Mounting Kit for Bench Vise

Mobiflex 100-NF
Required Options
K1668-1
Hose and Hood Set, 16 ft. (4.9 m)
K1668-2
Exhaust or Extension Hose Set, 16 ft. (4.9 m)

Mobiflex 200-M and 400-MS


Hose/Hood Set or Extraction Arm
K1668-3
Hose Kit
K2633-1
LFA 3.1 10 ft. (3.0 m) Extraction Arm
K2633-2
LFA 3.1 10 ft. (3.0 m) Extraction Arm with
Lamp/Arc Sensor
K2633-3
LFA 4.1 13 ft. (4.0 m) Extraction Arm
K2633-4
LFA 4.1 13 ft. (4.0 m) Extraction Arm with
Lamp/Arc Sensor
General Options, Both Models
K1494-3
Starter Overload Switch for 230V
General Options, Mobiflex 200-M
K1673-1
Cellulose Filter
K1673-3
High Efficiency Cellulose/Polyester Filter
K1852-1
Activated Carbon Filter
General Options, Mobiflex 400-MS
K1673-2
Cellulose Filter
K1673-4
High Efficiency Cellulose/Polyester Filter

FOR A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM


CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS
3A OR 3B
Extraction Arms (Category 2)
K1655-3
LTA 2.0 Telescopic Extraction Arm
K1655-5
LFA 2.0 6.5 ft. (2.0 m) Extraction Arm
K1655-1
LFA 3.1 10 ft. (3.0 m) Extraction Arm
K1655-2
LFA 4.1 13 ft. (4.0 m) Extraction Arm
K1655-6
LFA 4.1-LC Low Ceiling 13 ft. (4.0 m)
Extraction Arm

Extension Crane System (Category 3B) requires fan, starting


control and extension crane
K1656-4
SF 4200 Stationary Fan (2 HP)
K1494-10 Starter/Overload Switch for SF 4200 Fan
K1669-10 Lamp with Arc Sensor for SF 4200 Fan
K1671-1
EC 2 Extension Crane, 7 ft. (2.1 m)
K1671-2
EC 4 Extension Crane, 14 ft. (4.3 m)
K1672-1
Feeder Hanging Rail
General Options
K1750-1
230V Conversion Kit for SF 2400 Fan
K1673-1
Cellulose Filter
K1673-3
High Efficiency Cellulose/Polyester Filter
K1852-1
Activated Carbon Filter
K1534-2
Air Exhaust Silencer
K1743-2
Non-Return Valve

Statiflex 400-MS Single Arm


FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM
CATEGORY 2, AND ONE ITEM EACH FROM CATEGORY
3A OR 3B
(Requires Lamp/Arc Sensor Kit to operate Statiflex 400-MS
Self-Cleaning Controls).
Extraction Arms (Category 2)
K1655-3
LTA 2.0 Telescopic Extraction Arm
K1655-5
LFA 2.0 6.5 ft. (2.0 m) Extraction Arm
K1655-1
LFA 3.1 10 ft. (3.0 m) Extraction Arm
K1655-2
LFA 4.1 13 ft. (4.0 m) Extraction Arm
K1655-6
LFA 4.1-LC Low Ceiling 13 ft. (4.0 m)
Extraction Arm
Standard System (Category 3A) requires fan, starting control
and mounting brackets
K1656-1
SF 2400 Stationary Fan (1 HP)
K1669-4
Lamp Kit with Arc Sensor for Wall Mounted Arms
K1657-1
SF 2400 Wall Mounting Bracket
(use with LFA 3.1, 4.1 and 4.1-LC)
K1657-2
SF 2400 Wall Mounting Bracket
(use with LTA 2.0 and LFA 2.0)
Extension Crane System (Category 3B) requires fan, starting
control and extension crane
K1656-4
SF 4200 Stationary Fan (2 HP)
K1669-10 Lamp with Arc Sensor for SF 4200 Fan
K1671-1
EC 2 Extension Crane, 7 ft. (2.1 m)
K1671-2
EC 4 Extension Crane, 14 ft. (4.3 m)
K1672-1
Feeder Hanging Rail
General Options
K1750-1
230V Conversion Kit for SF 2400 Fan
K1673-2
Cellulose Filter
K1673-4
High Efficiency Cellulose/Polyester Filter
K1534-2
Air Exhaust Silencer

www.lincolnelectric.com/weld-fume-control

99

WELD FUME CONTROL

Weld Fume Control Options


Modular Extraction Hood
Product
Number
AD1234-80
AD1234-81
AD1234-82
AD1234-83
AD1234-84
AD1234-85
AD1234-86
AD1234-87
AD1234-88
AD1234-89
AD1234-90
AD1234-91
AD1234-92
AD1234-93
AD1234-94
AD1234-95
AD1234-96
AD1234-98
AD1234-99
AD1234-100
AD1234-101
AD1234-102
AD1234-103
AD1234-104
AD1234-105

Modular Extraction
Hood Size - ft. (m)
3.28 x 4.92 (1.0 x 1.5)
3.28 x 6.56 (1.0 x 2.0)
3.28 x 8.20 (1.0 x 2.5)
3.28 x 9.84 (1.0 x 3.0)
3.28 x 11.48 (1.0 x 3.5)
3.28 x 13.12 (1.0 x 4.0)
4.92 x 4.92 (1.5 x 1.5)
4.92 x 8.20 (1.5 x 2.5)
4.92 x 9.84 (1.5 x 3.0)
4.92 x 11.48 (1.5 x 3.5)
4.92 x 13.12 (1.5 x 4.0)
6.56 x 4.92 (2.0 x 1.5)
6.56 x 6.56 (2.0 x 2.0)
6.56 x 8.20 (2.0 x 2.5)
6.56 x 9.84 (2.0 x 3.0)
6.56 x 11.48 (2.0 x 3.5)
6.56 x 13.12 (2.0 x 4.0)
3.28 x 14.76 (1.0 x 4.5)
3.28 x 16.40 (1.0 x 5.0)
3.28 x 18.04 (1.0 x 5.5)
4.92 x 14.76 (1.5 x 4.5)
4.92 x 16.40 (1.5 x 5.0)
4.92 x 18.04 (1.5 x 5.5)
6.56 x 14.76 (2.0 x 4.5)
6.56 x 16.40 (2.0 x 5.0)

Product
Number
AD1234-106
AD1234-107
AD1234-108
AD1234-109
AD1234-110
AD1234-111
AD1234-112
AD1234-113
AD1234-114
AD1234-115
AD1234-116
AD1234-117
AD1234-118
AD1234-119
AD1234-120
AD1234-121
AD1234-122
AD1234-123
AD1234-124
AD1234-125
AD1234-126
AD1234-127
AD1234-128
AD1234-129
AD1234-130

Modular Extraction
Hood Size - ft. (m)
6.56 x 18.04 (2.0 x 5.5)
8.20 x 8.20 (2.5 x 2.5)
9.84 x 8.20 (3.0 x 2.5)
9.84 x 9.84 (3.0 x 3.0)
9.84 x 14.76 (3.0 x 4.5)
11.48 x 8.20 (3.5 x 2.5)
11.48 x 9.84 (3.5 x 3.0)
11.48 x 11.48 (3.5 x 3.5)
11.48 x 14.76 (3.5 x 4.5)
11.48 x 16.40 (3.5 x 5.0)
13.12 x 8.20 (4.0 x 2.5)
13.12 x 9.84 (4.0 x 3.0)
13.12 x 11.48 (4.0 x 3.5)
13.12 x 13.12 (4.0 x 4.0)
13.12 x 14.76 (4.0 x 4.5)
13.12 x 16.40 (4.0 x 5.0)
13.12 x 18.04 (4.0 x 5.5)
14.76 x 8.20 (4.5 x 2.5)
14.76 x 14.76 (4.5 x 4.5)
16.40 x 8.20 (5.0 x 2.5)
16.40 x 9.84 (5.0 x 3.0)
16.40 x 14.76 (5.0 x 4.5)
16.40 x 16.40 (5.0 x 5.0)
18.04 x 8.20 (5.5 x 2.5)
18.04 x 9.84 (5.5 x 3.0)

Product
Number
AD1234-131
AD1234-132
AD1234-133
AD1234-134

Modular Extraction
Hood Size - ft. (m)
18.04 x 11.48 (5.5 x 3.5)
18.04 x 14.76 (5.5 x 4.5)
18.04 x 16.40 (5.5 x 5.0)
18.04 x 18.04 (5.5 x 5.5)

General Options
S28058-24
Light Kit
S28058-25
Leg, 6.56 ft. (2.0 m)
S28058-26
Leg, 8.2 ft. (2.5 m)
S28058-27
Leg, 9.84 ft. (3.0 m)
S28058-52
Leg, 11.48 ft. (3.5 m)
S28058-28
Leg Mounting Kit
S28058-22
Curtain Bracket Kit
S28058-53
Semi-transparent (red),
Curtain Strip: 82 ft. (25 m) Roll
S28058-59
Non-transparent (green),
Curtain Strip: 82 ft. (25 m) Roll

Modular
M
odular EExtraction
xtraction H
Hood
ood
For Containing and Extr
Extracting
acting Fume from Metalw
Metalworking
orking Oper
Operations
ations
Challenge
Contain and extract fume from metalworking
operations including:
Robotic Welding Systems
Hard Automation
Manual Welding Applications
Plasma Cutting and Grinding Applications

Solution
Modular Extraction
Hoods from
Lincoln Electric

Results
Innovative perimeter pull technology maximizes
fume extraction effectiveness at lower overall
airflow rates.
Large selection of hood sizes (up to 18 ft. x 18 ft.)
covers a wide variety of applications.
Modular, extruded aluminum construction
makes the hood easy to assemble.
Multiple installation options minimize
interference with application.

100

www.lincolnelectric.com/weld-fume-control

RECOMMENDED

EQUIPMENT OPTIONS

www.lincolnelectric.com

101

RECOMMENDED EQUIPMENT OPTIONS

Stick
ACCESSORY KITS

REMOTE CONTROLS

Accessory Kit, 400 Amp


For stick welding. Includes
35 ft. (10.7 m) #2/0 electrode
cable with lug, 30 ft. (9.1 m)
#2/0 work cable with lugs,
headshield, filter plate, work
clamp and electrode holder.
Order K704

Remote Output Control


For remote output of welding
voltage. Consists of control
box with 25 or 100 ft. (7.6 or
30 m) of four conductor cable
and 6-pin MS-type connector.
Order K857 for 25 ft. (7.6 m)
Order K857-1 for 100 ft.
(30 m)

Accessory Kit, 150 Amp


For stick welding. Includes
20 ft. (6.1 m) #6 electrode
cable with lug, 15 ft. (4.6 m)
#6 work cable with lugs,
headshield, filter plate, work
clamp, electrode holder and
sample pack of mild steel
electrode.
Order K875

Stick Electrode
Holder & Cable
Includes 12.5 ft. (3.8 m)
electrode cable with
Twist Mate connectors.
Order K2374-1
for Precision TIG 225

Stick Electrode Holder,


Work Clamp, Cable &
Twist Mate Set
Includes 200 amp stick holder,
welding cable, work cable,
work clamp and Twist Mate
connections.
Order K2394-1 for Invertec
V275-S, Invertec V160-T,
Invertec V205-T AC/DC,
Invertec V205-T DC

102

www.lincolnelectric.com

Remote Output Control


with 12-pin Universal
Connector
Consists of a
control box with choice of
two cable lengths. Permits
remote adjustment of output.
25 ft. (7.6 m) cord.
Order K857-2 for
Power Wave C300,
Power Wave S350

Remote Output Control


with 120V AC Receptacles
Remote weld output control
box with two 120V AC
receptacles having GFCI
(Ground Fault Circuit
Interrupter) protection. One
cord for both remote and
power. 100 ft. (30.5 m) long.
Permits remote adjustment
of weld output and power for
tools 20 amp capacity.
Order K2627-2 for Ranger
250 GXT, Ranger 305 G,
Ranger 305 D, Vantage
300, Vantage 400, Vantage
500, Air Vantage 500

Remote Control
Remote control rheostat
permits machine output
changes up to 100 ft.
(30.5 m) from the machine.
Includes local/remote switch
and receptacle for older
machine control panels.
Order K924-4 for Pipeliner
200D, Classic 300D,
SAE-500

Remote Output Control


(Stick and Wire Welding)
Contains rheostat for stick
output, potentiometer for wire
output, and 100 ft. (30.5 m)
long control cable.
Order K2464-1 for Pipeliner
200D, Classic 300D (Code
10911 and up)
Remote Control
Remote control rheostst
permits machine output
changes up to 100 ft.
(30.5 m) from the machine.
Plugs into receptacle on
control panel.
Order K2861-1 for
Big Red 500

RECOMMENDED EQUIPMENT OPTIONS

TIG
TIG GENERAL OPTIONS

TIG REMOTE CONTROLS

Invertec TIG Solenoid Kit


Mounts inside the back of the
Invertec V350-PRO. Controls
gas flow into the V350-PRO
through the Twist Mate
connector. Includes gas hose
and solenoid. (Not compatible
with construction model.)
Order K1762-2

Arc Start Switch


May be used in place of the
Foot or Hand Amptrol. Comes
with a 25 ft. (7.6 m) cable and
6 pin plug connector. Attaches
to the TIG torch for convenient
finger control to start and stop
the weld cycle at the current
set on the machine.
Order K814

TIG WATER-COOLED
OPTIONS
Cool Arc 40 Water Cooler
Reliable and affordable water
cooler for water-cooled MIG,
TIG, or plasma cutting
applications.
Order K1813-1 for
115/1/50/60
Order K2187-1 for
220-240/1/50/60
Water Cooler Hoses
(CGA to CGA)
For 5/8 in. (15.9 mm) LH CGA
fitting applications at both
cooler and wire feeder. Kit
contains two 25 ft. (7.6 m)
hoses with 5/8 in. left hand
CGA fittings on both ends
of hose.
Order K1859-2 for Precision
TIG 275, Precision TIG 375

TIG MODULES
TIG Module
Portable, high frequency unit
with gas valve for TIG welding.
Rated at 300 amps/60% duty
cycle.
Order K930-2

Control Cable
Connects TIG Module to
power source.
Order K936-1 for 9-pin to
14-pin
Order K936-3 for 9-pin to
6-pin plus 115V
Order K936-4 for 9-pin to
115V

Control Cable Extension


Allows the TIG Module to be
operated at distances up to
200 ft. (61 m) from the power
source. Available in 45 ft.
(13.7 m) sections.
Order K937-45

Docking Kit
Allows you to dock the TIG
Module on top of a flat-roofed
power source, or any other flat
surface measuring at least
10 x 15 in. (254 x 381 mm).
Includes a latch and provisions
for a user-supplied padlock to
lock the TIG Module in place.
Order K939-1

Contactor Kit
Installs in the K930-2 TIG
Module for use with welders
without a contactor. Makes the
TIG torch electrode electrically
cold until the Amptrol is
activated.
Order K938-1

Amptrol Adapter Kit


Adapts Amptrols 6-pin
MS-type plug connection to
terminal strip on power
source.
Order K843

Foot Amptrol
Provides 25 ft. (7.6 m) of
remote output control for
TIG welding. (6-pin plug
connection).
Order K870

Foot Amptrol with 12-pin


Universal Connector
Provides 25 ft. (7.6 m) of
remote current control for
TIG welding.
Order K870-2 for
Power Wave C300,
Power Wave S350

Hand Amptrol
Provides 25 ft. (7.6 m) of
remote current control for
TIG welding. (6-pin plug
connection). Velcro straps
secure it to the torch.
Order K963-3 (One size fits
all Pro-Torch TIG Torches.)

Hand Amptrol with 12-pin


Universal Connector
Provides 25 ft. (7.6 m) of
remote current control for
TIG welding.
Order K963-4 for
Power Wave C300,
Power Wave S350

TIG-MATE STARTER
PACKS
Includes
Ultra-Flex
Torch!

Includes
Ultra-Flex
Torch!

TIG-Mate 17V Air-Cooled


TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying case.
Includes: PTA-17V Ultra-Flex
torch, parts kit, Harris
flowmeter/regulator, 10 ft.
(3.0 m) gas hose, and work
clamp and cable.
Order K2265-1

TIG-Mate 17 Air-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying case.
Includes: PTA-17 Ultra-Flex
torch, parts kit, Harris
flowmeter/regulator, 10 ft.
(3.0 m) gas hose, Twist Mate
adapter, and work clamp and
cable. Order K2266-1

TIG-Mate 20 Water-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying case.
Includes: PTW-20 torch, parts
kit, Harris flowmeter/
regulator, 10 ft. (3.0 m) gas
hose, Twist Mate adapter,
work clamp and cable and
10 ft. (3.0 m) water hose.
Order K2267-1

www.lincolnelectric.com

103

RECOMMENDED EQUIPMENT OPTIONS

MIG Wire Feeder/Welder


WELDING KITS
.045 in. Innershield
Welding Kit
Includes everything needed to
weld with .045 in. (1.1 mm)
Innershield self-shielded
flux-cored wire. Includes an
.035-.045 in. (0.9-1.1 mm)
Magnum 100L gun liner, a
.045 in. (1.1 mm) contact tip,
a gasless nozzle, knurled drive
roll, .045 in. (1.1 mm) inner
wire guide and 10 lb. (4.5 kg)
spool of .045 in. (1.1 mm)
Innershield NR-212 wire.
Order K2528-1 for SP-180T,
POWER MIG 180C

POWER MIG SPOOL GUN


SYSTEMS
POWER MIG 255XT:
Magnum SG Spool Gun
Lightweight, well-balanced,
semiautomatic spool gun
designed primarily for easy,
accurate aluminum wire
feeding.
Order K487-25
Magnum SG Spool Gun
Control Cable Adapter Plug
Allows K487-25 Magnum SG
spool guns 6-pin control
cable to plug into the POWER
MIG 255XTs 7-pin spool gun
control receptacle.
Order K2445-1
OR
Magnum 250LX
Spool Gun
300 amps, 60% duty cycle.
Feeds .035-3/64 in.
(0.9-1.2 mm) dia. aluminum
wire on 2 lb. (0.9 kg) spools.
Order K2490-1

POWER MIG SPOOL GUN


SYSTEMS, CONT.
POWER MIG 140C & 180C
and SP-140T & SP-180T:
Magnum 100SG Spool Gun
Designed to easily feed 4 in.
(102 mm) diameter 1 lb. (0.45
kg) spools of .030 in. (0.8 mm)
or .035 in. (0.9 mm) diameter
SuperGlaze aluminum MIG
wire. Includes gun, adapter kit,
.035 in. (0.9 mm) contact
tips (qty. 3), gas nozzle, and
a 1 lb. (0.45 kg) spool of
SuperGlaze 4043 .035 in.
(0.9 mm) MIG wire. Packaged
in a convenient carrying case.
Order K2532-1

POWER MIG 216:


POWER MIG 216
Spool Gun Adapter
This kit is designed to allow
the Magnum SG or Magnum
250LX spool gun to operate
with the POWER MIG 216.
The kit includes the solenoid,
gas lines, wiring harness and
gun connection panel. The
gun connection panel features
a 6-pin MS-type connector
for the Magnum SG spool gun
and a 7-pin MS-type
connector for the Magnum
250LX spool gun and a
selector switch to choose
which gun you are using.
Order K2703-1
(Note: The K2703-1 spool
gun adapter disables the
Magnum 100SG capability.)

POWER MIG 350MP:


Magnum 250LX
Spool Gun
300 amps, 60% duty cycle.
Feeds .035-3/64 in.
(0.9-1.2 mm) dia. aluminum
wire on 2 lb. (0.9 kg) spools.
Order K2490-1

Spool Gun Holder


Provides neat storage of spool
gun cable, and gas hose on
power source.
Order K1738-1

104

www.lincolnelectric.com

POWER MIG TIMER KIT


Timer Kit
Adds 4-step trigger interlock,
spot mode, adjustable run-in
speed for smoother arc
starting, and adjustable
burnback time to minimize
wire sticking in puddle. Easy
to install.
Order K1701-1

Spot Timer Kit


This timer allows you to set a
fixed weld time of up to 10
seconds that is initiated when
you pull the gun trigger. Ideal
for making consistent spot
welds on thin sheet metal.
Order K2525-1 for POWER
MIG 140C, POWER MIG
180C

RECOMMENDED EQUIPMENT OPTIONS

Power Sources
UNDERCARRIAGES
AND CARTS
Wheel Kit
Includes axle, two wheels,
and assembly hardware.
Can be installed in minutes.
Order K761 for AC-225,
AC/DC-225/125

Valet Style Undercarriage


Offers a unique pull-out handle. It provides cable storage
and the ultimate in portability.
Order K1838-1 for Invertec
V350-PRO, Multi-Weld 350,
Power Wave 355M

Undercarriage
For hand moving. Includes
handle, axle, wheels, front
bracket and mounting
hardware.
Order K866 for Idealarc 250

Understorage Cart
Adds easy shop mobility and
provides shielding gas bottle
platform, handy storage
drawer and two filler rod
holders.
Order K2348-1 for
Precision TIG 225

Undercarriage
Platform undercarriage with
mounting for two gas cylinders
at rear of welder.
Order K841 for R3R-400,
R3R-500, CV-400, DC-400
Order K842 for CV-655,
DC-600, DC-655
Order K874 for CV-305

Dual Cylinder Cart


Adds easy shop mobility
and provides side-by-side
mounting for two full size
gas cylinders. Cart includes
handy storage drawer and
TIG filler rod holders.
Order K2617-1 for
Precision TIG 225.

Dual Cylinder Platform


Undercarriage
Platform undercarriage for
mounting two gas cylinders
at rear of welder
Order K1570-1 for Power
Wave 455M, Power Wave
455M/STT

Utility Cart
Heavy duty cart stores and
transports welder, 150 cubic
foot shielding gas cylinder,
welding cables and
accessories. Includes stable
platforms for welder and gas
bottle, lower tray for added
storage capacity and
adjustable height handle.
Order K520 for AC-225C,
SP-140T, SP-180T, POWER
MIG 140C, POWER MIG
180C

Undercarriage
Includes a dual bottle rack
with chain and front casters,
rear wheels and a handle.
Order K1869-1 for Precision
TIG 275, Precision TIG 375

Under-Cooler Cart Water


Cooler
Includes cooler-in-a drawer
with hoses and a lockable
storage drawer on a dual
bottle undercarriage.
Order K1828-1 for Precision
TIG 275, Precision TIG 375

Welding Cart
Lightweight cart stores and
transports welder, 80 cubic
foot shielding gas cylinder,
welding cables and
accessories. Includes an
angled top shelf for easy
access to controls, lower tray
for added storage capacity,
a sturdy fixed handle and
convenient cable wrap hanger.
Order K2275-1 for Invertec
V155-S, Invertec V160-S,
Invertec V160-T, Invertec
V205-T AC/DC, Invertec
V205-T DC, SP-140T,
SP-180T, POWER MIG 140C,
POWER MIG 180C

Inverter & Wire Feeder Cart


Rear-wheeled cart includes
front casters and no-lift gas
bottle platform. Convenient
handles allow for easy cable
storage while full length side
trays store parts and tools.
Shipped fully assembled.
Small footprint fits through 30
inch door.
Order K1764-1 for STT-II,
Invertec V350-PRO,
Power Wave 355M

Dual Cylinder Kit


Permits side-by-side mounting
of two full size gas cylinders,
with easy loading.
Order K1702-1 for use with
K1764-1 cart and POWER
MIG 216, POWER MIG
255XT, POWER MIG 350MP
and Power Wave 355M

Caster Kit
Used on Invertec Racks.
Order K2665-1

www.lincolnelectric.com

105

RECOMMENDED EQUIPMENT OPTIONS

Power Sources, cont.


CANVAS COVERS

Power Source Options

Small Canvas Cover


Protect your machine when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent. Includes a
convenient side pocket to hold
welding torch or gun.
Order K2377-1 for SP-140T,
SP-180T, POWER MIG 140C,
POWER MIG 180C, Invertec
V160-T, Invertec V205-T
AC/DC, Invertec V205-T DC

Advanced Control Panel


Provides 2/4-step trigger with
adjustable Pulser controls and
Downslope timer for TIG
welding. Also includes
adjustable Hot Start and
Arc Force internal panel
controls for stick welding,
and other user selectable
features.
Order K2621-1 for
Precision TIG 275

Outback/Bulldog
Canvas Cover
To protect your machine when
not in use. Made from attractive red canvas material that is
flame retardant, mildew resistant and water repellent.
Order K2804-1
for Outback 145, Outback
185, Bulldog 140

Medium Canvas Cover


Protect your machine when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent.
Order K2378-1 for POWER
MIG 216, POWER MIG
255XT, POWER MIG 350MP,
Precision TIG 225

Ranger Canvas Cover


Protect your machine when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent.
Order K886-2 for Ranger
225, Ranger 250 GXT,
Ranger 305 G,
Ranger 305 LPG

Advanced Process Panel


Includes Pulsed MIG,
Pulse-On-Pulse and Power
Mode capabilities.
Alpha-numeric display for
accurate setting.
Order K1763-1 for Invertec
V350-PRO Factory Model

Air Filter Kit


Mounts on the front of the
machine and uses cleanable,
all metal air filters. Not
compatible with dual process
switch.
Order K1486-1 for CV-655
and Idealarc DC-655

Digital Meter Kit


Accurately displays welding
amps and volts.
Order K1482-1 for CV-655
and Idealarc DC-655

Dual Process Switch


Mounts on front of machine
and provides polarity change
or electrical isolation. Great for
arc gouging applications and
where two separate feeders
require different output polarity
or inductance settings. Not
compatible with air filter kit.
Order K1528-1 for CV-655
and Idealarc DC-655

Multi-Process Switch
3-position switch allows quick
and easy change from
electrode positive or negative
semiautomatic/automatic wire
feed welding to stick or air
carbon arc gouging.
Order K804-1 for Idealarc
DC-400, Idealarc DC-600

106

www.lincolnelectric.com

Paralleling Kit
Permits paralleling of two
power sources.
Order K1611-1 for Idealarc
DC-600 and Idealarc DC-655
Order K1897-1 for
Idealarc DC-1000
Order K1900-1 for
Idealarc DC-1500

Ethernet/DeviceNet
Interface Module
This module provides all
DeviceNet functionality,
networking capabilities for
Weld Development, Data
Logging, Systems Updates,
Diagnostics, Weld Settings
and Weld Mode Selection.
Order K2207-2
for Power Wave 455M,
Power Wave 455M/STT

RECOMMENDED EQUIPMENT OPT IONS

Engine Drive

120V

115V

POWER PLUG KITS

FULL KVA KITS

COLD WEATHER KITS

Power Plug Kit (20 amp)


Provides four 120V plugs rated
at 20 amps each, and one dual
voltage, full KVA plug rated
at 120/240V, 50 amps. 120V
plug may not be compatible
with common household
receptacles.
Order K802N for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG, Ranger 305 D, Vantage
300, Vantage 400, Vantage
500, Air Vantage 500

Full-KVA Adapter Kit


(1-Phase)
Provides convenient
connection of Lincoln Electric
equipment with NEMA 6-50P
plug to Lincoln engine driven
welders having a full KVA
receptacle.
Order K1816-1 for all
engine driven welders with
120V/240V AC 1-Phase
Receptacle

Cold Weather Kit


For engine starting and
operation in extreme cold
weather conditions down
to -40F/-40C (with the use
of 0W40 synthetic oil and
arctic diesel fuel). Includes
120V AC oil pan heater, 120V
AC engine block heater, and
radiator grill tarp.
Order K2679-1 for Vantage
400 (Perkins), Vantage 500
(Perkins)
Order K2735-1 for Vantage
400 (Kubota)

Power Plug Kit (20 amp)


Provides two 115V plugs rated
at 20 amps each, and two
230V plugs rated at 15 amps
each. 115V plugs may not be
compatible with common
household receptacles.
Order K802D for SAE-500,
SAE-500 Severe Duty,
Classic 300D
GFCI Receptacle Kit
Includes one UL approved
120V ground fault circuit
interrupter duplex type
receptacle and installation
instructions. Replaces the
factory-installed 120V duplex
receptacle. Each receptacle
of the GFCI duplex is rated
at 20 amps. Maximum total
current from the GFCI duplex is
limited to 20 amps. Two
kits required for all 120V
receptacles on Ranger
products.
Order K1690-1 for Outback
145, Outback 185, Ranger
225, Ranger 250 GXT,
Ranger 305 G, SAE-500,
SAE-500 Severe Duty

Full-KVA Power Plug


(1-Phase)
One dual voltage plug rated
at 120/240V, 50 amps. NEMA
14-50P.
Order T12153-9 for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG, Ranger 305 D, Vantage
300, Vantage 400, Vantage
500, Air Vantage 500
Full-KVA Power Plug
(3-Phase)
One plug rated at 240V, 50
amps. NEMA 15-50P.
Order T12153-10
for Vantage 300, Vantage
400, Vantage 500,
Air Vantage 500

Ether Start Kit


Provides maximum cold
weather starting assistance for
frequent starting below 10F
(-12C). Required ether tank
is not provided with kit. (For
Cummins engine Ether Start
Kit cannot be used
simultaneously with service
indicator kit).
Order K887-1
for Vantage 500 (Deutz)

SPARK ARRESTOR KITS


Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K2793-1 for
Outback 185
Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K1898-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG, Ranger 305 D,
Vantage 300
Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K899-1 for
Vantage 500 (Deutz)

www.lincolnelectric.com

107

RECOMMENDED EQUIPMENT OPTIONS

Engine Drive, cont.


SPARK ARRESTOR KITS,
CONT.
Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K903-1 for Pipeliner
200D (Kubota), Classic
300D, Vantage 400,
Vantage 500 (Perkins)

Spark Arrestor Kit


Mounts to muffler exhaust
tube. Virtually eliminates spark
emissions.
Order K2864-1 for Big Red
500

Lockable Fuel Cap/Flash


Arrestor Kit
For use in locations where
flash arrestor safety is
required. Lockable fuel cap
prevents tampering with fuel.
Green cap color provides a
visual reminder to use diesel
when refueling.
Order K2340-1 for Vantage
500 (Deutz), Air Vantage
500

WIRE FEEDER CAPABILITY


CV Adapter
Provides constant voltage
output for semiautomatic wire
welding. Includes 14-pin
MS-Type connection and
local/remote switch.
Order K385-2 for SAE-500

Wire Feed Module


Provides constant voltage (CV)
output with improved arc stability for Innershield welding.
Also excellent for MIG welding.
Easy installation. The
recommended wire feeder is
the LN-25 PRO.
Order K623-1 for Pipeliner
200D, Classic 300D

108

www.lincolnelectric.com

MISCELLANEOUS KITS
Air Dryer Kit
Minimizes water content in
supply air. Avoids cold weather
air hose ice up and water
condensation in air tools
during humid weather. Highly
recommended for use with
plasma cutter. Installs inside the
machine for compact operation.
Order K2354-2 for
Air Vantage 500 (Kubota)

Digital Weld Meters Kit


Easy-to-read digital meters for
volts and amps. Easy to install.
Order K2467-1 for Vantage
300. (K2409-1 and K2499-1)

Analog Weld Meters Kit


Easy-to-read analog meters for
volts and amps. Easy to install.
Order K2863-1 for
Big Red 500

Docking Kit
Secures the K2642-1 Polarity/
Multi-Process Switch to the
engine-driven welder roof.
Release latch permits removal
of K2642-1 Polarity/MultiProcess Switch. Made from
stainless steel for rust-free
operation. For all Lincoln
Chopper Technology
engine-driven welders.
Order K2663-1 for Ranger
305 G, Ranger 305 LPG,
Ranger 305 D, Vantage 300,
Vantage 400, Vantage 500,
Air Vantage 500.

Lift Bail Kit


Easily installed kit for lifting the
machine with a fixed lifting
point.
Order K2819-1 for Bulldog
140, Outback 145, Outback
185

UNDERCARRIAGES
Stainless Steel Sheet
Metal Kit
Stainless steel roof and doors.
Also includes decals (mounted),
door latches, door hooks,
bumpers and all required
mounting hardware.
Order K2423-1 for Pipeliner
200D, (K6090-9 thru -11),
Classic 300D (K1643-1
thru -10)

Undercarriage
Puncture-proof (foam-filled)
tires for easy transport and
durability. Fold downs handles
for easy storage when not
needed, and convenient
holders for wrapping welding
output cables.
Order K2722-1 for Bulldog
140, Outback 145, Outback
185

Polarity/Multi-Process
Switch
For easy polarity switching.
6-pin and 14-pin remote
connections can be made to
this unit. For all Lincoln Chopper
Technology engine-driven
welders. Mounts on roof with
K2663-1 Docking Kit.
Order K2642-1 for Ranger
305 G, Ranger 305 LPG,
Ranger 305 D, Vantage 300,
Vantage 400, Vantage 500,
Air Vantage 500

All-Terrain Undercarriage
For moving by hand at
construction sites. Maneuvers
over obstacles. Heavy-duty
puncture-resistant tires.
Order K1737-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G

Factory Undercarriage
For moving by hand on smooth
surface floors. Heavy-duty,
puncture-resistant tires and
front caster. Convenient
steering handle.
Order K1770-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG

RECOMMENDED EQUIPMENT OPTIONS

Engine Drive, cont.

ROAD TRAILERS

Medium Two Wheel Trailer


For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 13 in. wheels. Stiff
.120 in. welded rectangular
steel tube frame construction
is phosphate etched and
powder coat painted for
superior rust and corrosion
resistance. Low sway
suspension gives outstanding
stability with manageable
tongue weight. Wheels
bearings packed with high
viscosity, high pressure, low
washout Lubriplate grease.
Includes a Duo-Hitch (2"
Ball/Lunette Eye combination
hitch). Overall width 60".
Order:
K2636-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack for
Pipeliner 200D, Classic
300D, Vantage 300,
Vantage 400, Vantage 500,
Air Vantage 500, Big Red
500

Small Two Wheel Trailer


For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 13 in. wheels.
Stiff .120 in. welded
rectangular steel tube frame
construction is phosphate
etched and powder coat
painted for superior rust and
corrosion resistance. Low
sway suspension gives
outstanding stability with
manageable tongue weight.
Wheels bearings packed with
high viscosity, high pressure,
low washout Lubriplate
grease. Includes a Duo-Hitch
(2" Ball/Lunette Eye combination hitch). Overall width 60".
Order:
K2635-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack for
Ranger 225, Ranger 250 GXT,
Ranger 305 G, Ranger 305 D

Large Two Wheel Trailer


For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 14 in. wheels. Stiff
.120 in. welded rectangular
steel tube frame construction
is phosphate etched and powder coat painted for superior
rust and corrosion resistance.
Low sway suspension gives
outstanding stability with
manageable tongue weight.
Wheels bearings packed with
high viscosity, high pressure,
low washout Lubriplate
grease. Includes a Duo-Hitch
(2" Ball/Lunette Eye combination hitch). Overall width 60".
Order:
K2637-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack for
SAE-500, SAE-500 Severe
Duty

UNDERCARRIAGES, CONT.
Welding Gas Cylinder/LPG
Tank Holder
Holds welding gas cylinder or
LPG tank (for products with
LPG engine). For LPG: Use
one holder for LPG tank and a
second holder for welding gas
cylinder. Both holders will
attach to the K1770-1
Undercarriage.
Order K1745-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G,
Ranger 305 LPG

LPG Tank Strap


Mounts to K1745-1 gas
cylinder holder to secure
LPG tank.
Order K2361-1 for
Ranger 305 LPG

Four-Wheeled Steerable
Yard Trailer
For off-road, plant and yard
use. Includes an automatically
engaging drawbar lock when
the drawbar is raised to the
vertical position. 13 in.
wheels. Wheel bearings are
packed with high viscosity,
high pressure, low washout
Lubriplate grease. Assembles
directly to the base of the
SAE-500 or SAE-500
Severe Duty welder. Also
includes a Duo-Hitch (a 2"
Ball/Lunette Eye combination
hitch). Overall width 55".
Order K2641-1 for
SAE-500, SAE-500 Severe
Duty

Four-Wheeled Steerable
Yard Trailer
For off-road, plant and yard
use. Includes an automatically
engaging drawbar lock when
the drawbar is raised to the
vertical position. 13 in.
wheels. Wheel bearings are
packed with high viscosity,
high pressure, low washout
Lubriplate grease. Stiff 3/16
in. welded rectangular steel
frame construction is phosphate etched and powder-coat
painted for superior rust and
corrosion resistance. Also
includes a Duo-Hitch ( a 2"
Ball/Lunette Eye combination
hitch). Overall width 55".
Order K2641-2 for Vantage
300, Vantage 400, Vantage
500, Air Vantage 500, Big
Red 500

www.lincolnelectric.com

109

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder
DUAL PROCEDURE KITS
AND REMOTE PENDANTS
Dual Procedure Switch
Allows the use of two welding
procedures with one Lincoln
Magnum gun. 15 ft. (4.5m).
Order K683-3 for LN-10,
DH-10, STT-10, Power
Feed 10M

Foot Amptrol
Connector Kit
Provides 25 ft. (7.6 m) of
remote output control for
TIG welding. (6-pin plug
connection).
Order K2320-1 for
Power Feed 10M

GMA TIMER KITS, GAS


SOLENOID AND BURNBACK
KITS
LF-72 and LF-74:
Postflow and Burnback
Timer Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking in
crater when using high wire
feed speeds.
Order K2330-1 for LF-72,
LF-74

Remote Voltage Control Kit


Allows arc voltage to be
changed at the feeder.
Order K2329-1 for LF-72,
LF-74

LN-7, LN-8, LN-9,


LN-25 PRO, LN-25 PRO
Dual Power:
Gas Solenoid Assembly
Includes solenoid valve and
mounting bracket.
Order K494 for LN-7

Gas Solenoid Kit


Includes solenoid valve and
mounting bracket.
Order K425 for LN-8, LN-9

Burnback Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking in
crater when using high wire
feed speeds. Includes a cold
inch switch.
Order K202 for LN-8, LN-9
Preflow, Postflow and
Burnback Timer Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking in
crater when using high wire
feed speeds.
Order K2330-2 for LN-25
PRO, LN-25 PRO Dual Power

110

www.lincolnelectric.com

REGULATORS AND WATER


CONNECTION KITS
Deluxe Adjustable Gas
Regulator & Hose Kit
Accommodates CO2, argon,
or argon-blend gas cylinders.
Includes a cylinder pressure
gauge, dual scale flow gauge
and 4.3 ft. (1.3 m) gas hose.
Order K586-1

Harris Argon Flowmeter


Regulator
Deluxe flowmeter/regulator.
Includes 10 ft. (3.0 m) hose.
Order 3100211

Water Connection Kit


Includes quick connect fittings
on front and back of wire drive
for use with water-cooled
guns and coolers. Kit provides
for one gun.
Order K590-6 for LN-10,
DH-10, Power Feed 10M,
Power Feed 10M Dual,
Power Feed 25M

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, cont.


CONTROL CABLES AND ADAPTERS

Description

Connection

Order No.

Wire Feeder Control Cable

Male 6-pin to Female 14-pin

K1818-10 (for LN-7)

Wire Feeder Control Cable

Female 8-pin to Male 14-Pin

K1819-10 (for LN-742)

Wire Feeder Control Cable

Male 9-pin to Female 14-pin

K1820-10 (for LN-8, LN-9)

Wire Feeder Control Cable

Male 14-pin to Female 9-pin

K1501-10 (for LN-10, DH-10)

Wire Feeder Control Cable

Male 14-pin to Female 8-pin

K2393-1, 25 ft. (for LN-23P [K316L-2])

Wire Feeder Control Cable

Male 14-pin to Female 8-pin

K2393-2, 75 ft. (for LN-23P [K316L-2])

Wire Feeder Control Cable Extension


(May require K1818-10, K1819-10,
K1820-10 or K1501-10, depending
on the feeder)

Male 14-pin to female 14-pin

K1797-10 for 10 ft. (3 m)


K1797-25 for 25 ft. (7.6 m)
K1797-50 for 50 ft. (15.2 m)
K1797-100 for 100 ft. (30.4 m)

Adapter Cable for Control Cable to


Terminal Strip of Power Source

Male 14-pin control cable to


terminal strip

K1798

ArcLink/Linc-Net Control Cables

For Power Wave/Power Feed


Systems

K1543-8 for 8 ft. (2.5 m)


K1543-25 for 25 ft. (7.6 m)
K1543-50 for 50 ft. (15.2 m)
K1543-100 for 100 ft. (30.4 m)

Heavy Duty ArcLink /Linc-Net


Control Cables

For Power Wave/Power Feed


Systems

K2683-25 for 25 ft. (7.6 m)


K2683-50 for 50 ft. (15.2 m)
K2683-100 for 100 ft. (30.4 m)

For synchronizing Power Wave


AC/DC 1000 SD and
connecting MAXsa Heads.

K1785-4 for 4 ft. (1.2 m)


K1785-16 for 16 ft. (4.9 m)
K1785-25 for 25 ft. (7.6 m)
K1785-50 for 50 ft. (15.2 m)
K1785-100 for 100 ft. (30.4 m)

Wire Feeder Control Cables

Extensions and Adapters

ArcLink /Linc-Net Control Cables

14-pin Cables
Submerged Arc Equipment

CONTROL CABLES AND


ADAPTERS
Remote Control Cable
Adapter
Y connector adapter for connecting K857 Remote Output
Control (6 pin plug connection)
and wire feeder input cable
(14-pin plug connection) to
power source 14-pin
receptacle.
Order K864 for CV-305,
CV-400, CV-655, DC-400,
DC-600, DC-655

Jumper Plug Kit


Required to close the contactor in the power source when
the power source is used with
a remote output contactor
such as the contactor in
across-the-arc wire feeders.
Order K484 for LN-15,
LN-25 PRO, LN-25 PRO Dual
Power

Sense Lead Kit


Recommended for extended
cable length. Application
allows machine to sense voltage directly at the work piece
for improved arc performance.
Order K940-25 for 25 ft.
(7.6 m)
Order K940-75 for 75 ft.
(23 m) for Invertec STT-II,
Power Wave 355M, Power
Wave 455M/STT

Sense Lead Kit


Required to accurately monitor
voltage at the arc for heavy
duty applications. 25 ft. length
included with Invertec STT II.
Order K1811-50 for 50 ft.
(15.2 m)
Order K1811-100 for 100 ft.
(30 m)
for Power Wave 355M, Power
Wave S350, Power Wave
455M, Power Wave
455M/STT, Power Wave
AC/DC 1000 SD

Universal Adapter Plug


The adapter plug allows user
connection of any suitable
accessory or wire feeder cable
to the output contactor and
auxiliary power circuitry of
power source with 14-pin
receptacle. Consists of a
14-pin MS-type (Amphenol)
plug with 8 in. (203mm)
stripped leads.
Order K867

ArcLink T Connector Kit


For connecting multiple feeders to a single power source.
Order K2429-1

Adapter for Competitive


Power Sources
Allows wire feeder to connect
to select Miller Electric power
sources.
Order K2335-1 for LF-72,
LF-74

www.lincolnelectric.com

111

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, cont.


WELD CABLES
Coaxial Weld Power Cables
Recommended for STT and
pulse welding when using long
distances between
feeder and power source.
Order K1796-25
25 ft. (7.6 m), 350 amps
Order K1796-50
50 ft. (15.2 m), 350 amps
Order K1796-75
75 ft. (22.8 m), 325 amps
Order K1796-100
100 ft. (30.4 m), 300 amps

ADAPTERS AND PACKAGES


Twist Mate to Lug Adapter
For connection of lugged cable
to Twist Mate connectors,
18 in. (457 mm) long.
Order K2176-1 for Invertec
V350-PRO, Power Wave
355M

Work and Wire Feeder 2/0


Weld Cable Package
Includes Twist Mate
connectors, work clamp, 15 ft.
(4.5 m) work cable and 10 ft.
(3.0 m) electrode cable. Rated
350 amps, 60% duty cycle.
Order K1803-1 for CV-305,
Invertec V350-PRO,
Power Wave 355M

Work Lead Package


15 ft. (4.5 m) 4/0 cable with
1/2 in. (12.7 mm) stud lug
and work clamp
Order K2149-1

Work Clamp and Cable


Assembly
15 ft. 2/0 cable with 1/2 in.
(12.7 mm) stud lug and
work clamp.
Order K2150-1

Twist Mate Cable Plug


For connecting welding
cable to output terminal
receptacles.
Order K852-25
for #4-#6 cable (Invertec
V155-S small Twist Mate).
Order K852-50 for #1-#2
cable (Invertec V160-S).

112

www.lincolnelectric.com

Weld Power Cables


Connection

Description

Order No.

Twist-Mate to Lug
Lug to Lug

1/0, 350A, 60% duty cycle, 10 ft. (3.0 m)


3/0, 600A, 60% duty cycle, 10 ft. (3.0 m)
3/0, 600A, 60% duty cycle, 35 ft. (10.6 m)
3/0, 600A, 60% duty cycle, 60 ft. (18.2 m)
4/0, 600A, 60% duty cycle, 110 ft. (33.5 m)

Order K1840-10
Order K1842-10
Order K1842-35
Order K1842-60
Order K1842-110

Twist-Mate to Twist-Mate

1/0, 350A, 60% duty cycle, 25 ft. (7.6 m)


2/0, 350A, 60% duty cycle, 50 ft. (15.2 m)

Order K1841-25
Order K1841-50

Twist Mate Cable Plug


For connecting welding
cable to output terminal
receptacles.
Order K852-70 for 1/0-2/0
(50-70 mm2) cable
Order K852-95 for 3/0
(95 mm2) cable.
Order both for Invertec
V275-S, CV-305, Invertec
STT-II, Invertec V350-PRO,
Power Wave 355M

Twist Mate Cable


Receptacle
For connecting welding cable
to Twist-Mate cable plug.
Order K1759-70 for 1/0-2/0
(50-70 mm2) cable
Order K1759-95 for 2/0-3/0
(70-95 mm2)

Swivel Platform
Mounts to the lift bail on the
power source and bottom of
the Heavy Duty Wire Reel
Stand. Wire feeder may be
lifted off if needed. Compatible
with Light Duty Caster Kit.
Includes lazy susan parts
tray.
Order K1557-1 for
LF-72, LF-74, LN-7, LN-8,
LN-9, LN-10, STT-10,
Power Feed 10

Caster Kit Light Duty


Mounts to the Heavy Duty
Wire Reel Stand. Allows
for easy movement of wire
feeder.
Order K1556-1 for
LF-72, LF-74, LN-7, LN-8,
LN-9, LN-10, STT-10,
Power Feed 10

STANDS AND
UNDERCARRIAGES
Heavy Duty Wire Reel
Stand
For use with Lincoln 10-60
lb. (4.5-27.2 kg) wire packages that use a 2 in. (51 mm)
spindle. Hole in stand fits over
lift bail.
Order K1524-3 for LF-72,
LF-74, LN-7, LN-8, LN-9
Insulated Lift Bail
Allows the entire wire feeder
to be hung from a crane or
hook. Use with Heavy Duty
Wire Reel Stand.
Order K1555-1 for
LF-72, LF-74, LN-7, LN-8,
LN-9, LN-10, STT-10,
Power Feed 10

Standard Duty Wire Reel


Stand
For use with Lincoln 10-44 lb.
(4.5-20 kg) wire packages
that use a 2 in. (51 mm)
spindle. Standard on K2327-5
LF-72 wire feeder.
Order K2328-1 for LF-72,
LF-74

Undercarriage
Includes mounting frame, front
casters, rear wheels and handle for hand towing. For use
with Wire Reel Stand.
Order K163 for LF-72, LF-74,
LN-7, LN-8, LN-9

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, cont.


WIRE ADAPTERS, COVERS
AND STRAIGHTENERS
8 in. O.D. Spool Adapter
Permits 8 in. (200 mm) O.D.
spools to be mounted on
2 in. (51 mm) O.D. spindles.
Order K468

14 lb. Innershield Coil


Adapter
Permits 14 lb. (6 kg)
Innershield electrode coils to
be mounted on 2 in. (51 mm)
O.D. spindles.
Order K435

22-30 lb. Readi-Reel


Adapter
Adapts 22-30 lb. (10-14 kg)
Lincoln Readi-Reels of
electrode to 2 in. (51 mm)
spindle.
Order K363P

50-60 lb. Coil Adapter


Adapts 50-60 lb.
(22.6-27.2 kg) coils of
Lincoln electrode to 2 in.
(51 mm) spindle.
Order K1504-1

Plastic Wire Cover


Plastic enclosure for
30-44 lbs. (13.6-19.9 kg)
wire packages.
Order K1634-1

Wire Straightener
Straightens wire for better,
smoother feeding.
Order K1733-1 for LN-10,
DH-10, Power Feed 10M,
Power Feed 10R

Micro Wire Straightener


Straightens .035-1/16 in.
(0.9-1.6 mm) wire for use
with portable feeders.
Order K1733-4
for Power Feed 25M and
LN-25 PRO

Spindle Adapter for


Readi-Reels and Spools
2 in. (51 mm) O.D. spindle for
mounting Readi-Reels and
2 in. (51 mm) I.D. spools up to
60 lb. (27.2 kg) capacity to
custom installations.
Order K162-1

Incoming Bushings for


Lincoln Conduit
Connects directly to Lincoln
plastic conduit (not included),
for use in boom systems, long
distances, or large payoff
packages.
Order K1546-1
for .025-1/16 in.
Order K1546-2
for 1/16-1/8 in.

Portable Digital Wire Feed


Speed Meter
When clamped on an exposed
section of continuously fed
electrode, unit reads wire feed
speed in inches per minute.
Order K283

Accu-Trak Drum
Payoff Kit
A Payoff Kit must be used with
Accu-Trak Drums to ensure
precise feeding. The fitting on
the top of the Payoff Kit has
a 1/2-14 NPT internal pipe
thread to facilitate the
connection of the conduit.
Order K884-5 for 500 lb.
Accu-Trak Drums
Order K884-6 for 250 lb. and
1,000 lb. Accu-Trak Drums

Accu-Pak Box Payoff Kit


A Payoff Kit is necessary
for our 100% recyclable
Accu-Pak Box to ensure
precise feeding. The fitting on
the top of the Payoff Kit has
a 1/2-14 NPT internal pipe
thread to facilitate the
connection of the conduit.
Order K2175-1 for 500 lb.
Accu-Pak Boxes
Order K2175-2 for 1,000 lb.
Accu-Pak Boxes
SUBMERGED ARC
ACCESSORIES

Plastic Wire Cover Kit


Plastic enclosure for up
to 60 lb. (27.2 kg) wire
packages.
Order K1634-2

Polycarbonate Portable
Feeder Case
Replace a damaged case
without replacing the
entire unit.
Order K2596-2 for Power
Feed 25M, LN-25 PRO
(shown), LN-25 PRO Dual
Power

Flux Cone
Fits K113 submerged arc guns
for welding without the
Continuous Flux Feed Tank
Assembly.
Order K119

Wire Reel and Flux Tank


Assembly
Includes flux tank, undercarriage, wire reel and brake
assembly in open shroud.
Order K305

www.lincolnelectric.com

113

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, cont.


DRIVE ROLL AND GUIDE TUBE KITS

2-Roll
Wire
Drive
Systems

DRIVE ROLL AND WIRE GUIDE KITS

POWER MIG 216, 255XT, 350MP, LN-15,


Power Feed 25M, LF-72, LN-25 PRO,
LN-25 PRO Dual Power

LN-7 GMA, LN-23P, LN-25, LN-35


Description

Product Number

Description

Solid Wire
.023-.025 in. (0.6-0.9 mm)
.030 in. (0.8 mm)
.035-.040 in. (0.9-1.0 mm)
.045-.052 in. (1.2-1.4 mm)

KP653-025S
KP653-030S
KP653-035S
KP653-052S

Cored Wire
.035 in. (0.9 mm)
.045-.052 in. (1.2-1.4 mm)

KP653-035C
KP653-052C

Solid or Cored Wire


1/16 in. (1.6mm)
.068-3/32 in. (1.7-2.4 mm)

KP653-1/16
KP653-3/32(2)

Hardfacing
7/64 in. (2.8 mm)

KP653-7/64H(1)

Product Number

Solid Wire (includes stainless steel)


.023-.030 in. (0.6-0.8 mm)
KP1696-030S
.035 in. (0.9 mm)
KP1696-035S
.035, .045 in. (0.9, 1.2 mm)
KP1696-1(1)
.040 in. (1.0 mm)
KP1696-2(1)
.045 in. (1.2 mm)
KP1696-045S
.052 in. (1.4 mm)
KP1696-052S
1/16 in. (1.6 mm)
KP1696-1/16S(1)
Cored Wire
.030-.035 in. (0.8-0.9 mm)
.040-.045 in. (1.0-1.2 mm)
.052 in. (1.4 mm)
1/16 in. (1.6 mm)
.068-.072 in. (1.7-1.8 mm)
5/64 in. (2.0 mm)
3/32 in. (2.4 mm)

KP1697-035C
KP1697-045C
KP1697-052C
KP1697-1/16C
KP1697-068
KP1697-5/64
KP1505-3/32(2)

Aluminum Wire
.035 in. (0.9 mm)
.040 in. (1.0 mm)
3/64 in. (1.2 mm)
1/16 in. (1.6 mm)

KP1695-035A
KP1695-040A
KP1695-3/64A
KP1695-1/16A(1)

2-Roll
Wire
Drive
Systems

LN-8, LN-9
Solid Wire
.040, .045-.052 in.
(1.0, 1.2-1.4 mm)
1/16 in. (1.6 mm)

LF-74, LN-10, DH-10, Power Feed 10M,


Power Feed 10M Dual
Description
4-Roll
Wire
Drive
Systems

Solid Wire, Smooth V Groove


.023-.030 in. (0.6-0.8 mm)
.035 in. (0.9 mm)
.040-.045 in. (1.0-1.2 mm)
.052 in. (1.4 mm)
1/16 in. (1.6 mm)

Product Number
KP1505-030S
KP1505-035S
KP1505-045S
KP1505-052S
KP1505-1/16S

Cored Steel Wire, Knurled V Groove


.030-.035 in. (0.8-0.9 mm)
KP1505-035C
.040-.045 in. (1.0-1.2 mm)
KP1505-045C
.052 in. (1.4 mm)
KP1505-052C
1/16 in. (1.6 mm)
KP1505-1/16C
7/64 in. (2.8 mm) Hardfacing KP1505-7/64H(2)
(Knurled V Groove with matching Smooth U Groove)

Cored or Solid Steel Wire, Knurled V Groove


.068-.072 in. (1.7-1.8 mm)
KP1505-068
5/64 in. (2.0 mm)
KP1505-5/64
3/32 in. (2.4 mm)
KP1505-3/32
7/64 in. (2.8 mm)
KP1505-7/64(3)
.120 in. (3.2 mm)
KP1505-120(3)
Aluminum Wire, Smooth U Groove
.035 in. (0.9 mm)
KP1507-035A
.040 in. (1.0 mm)
KP1507-040A
3/64 in. (1.2 mm)
KP1507-3/64A
1/16 in. (1.6 mm)
KP1507-1/16A
3/32 in. (2.4 mm)
KP1507-3/32A(3)
(1) Not for use with the LN-15.
(2) Not for use with the LN-15 or LF-72.
(3) Not for use with the LF-74.

114

www.lincolnelectric.com

KP502-052
KP502-1/16

Cored Wire
.045-.052 in. (1.0-1.4 mm)
1/16-.062 in. (1.6 mm)
7/64-.120 in. (2.8-3.0 mm)

KP502-052C
KP502-1/16C
KP502-120

Solid or Cored Wire


.068-3/32 in. (1.7-2.4 mm)

KP502-3/32

Hardfacing
7/64 in. (2.8 mm)

KP502-7/64H

(1) Not for use with the LN-25 PRO and LN-25 PRO Dual Power
(2) For LN-7 only.

NA-3S, NA-4, NA-5


Description
2-Roll
Wire
Drive
Systems

Solid Wire Drive Roll


3/32-7/32 in. (2.4-5.6 mm)
1/16, 5/64, 3/32 in.
(1.6, 2.0, 2.4 mm)
.035, .045, .052 in.
(0.9, 1.2, 1.4 mm)

Product Number
KP1899-1
KP1899-2
KP1899-3

Cored Wire Drive Roll


.045-.052 in. (1.0-1.4 mm)

KP1899-4

Knurled Drive Roll


3/32-7/32 in. (2.4-5.6 mm)
1/16-3/32 in. (1.6-2.4 mm)

KP1885-1
KP1886-1

Outgoing Guide
3/32-7/32 in. (2.4-5.6 mm)

KP1963-1

Incoming Guide
3/32-7/32 in. (2.4-5.6 mm)

KP2116-2

WELDING CONSUMABLES

For more information on Lincoln Electrics consumable


product offering, please see publication C1.10 available
online at www.lincolnelectric.com.

www.lincolnelectric.com

115

SMAW

STICK

Jetweld

CONSUMABLES

Jetweld

Stick (SMAW) Electrode


Product Name
& AWS Class

Mild Steel, Cellulosic


Fleetweld 5P
(AWS E6010)

Fleetweld 5P+
(AWS E6010)

Pipeliner 6P+

Fleetweld 180
Fleetweld 35

Fleetweld 35LS

Fleetweld 37

Operable with low amperages on sheet metal


Excellent bead appearance
Slag control accommodates vertical down welding

(AWS E6013)
(1)

Manufactured to 2.5 mm diameter.

www.lincolnelectric.com

5/32
(4.0)

3/16
(4.8)

7/32
(5.6)

1/4
(6.4)

Use for tack welds under Innershield deposits


Light, easy to remove slag
DC and AC welding

(AWS E6011)

1/8
(3.2)

High operator appeal and control


Easy slag removal
Standard in the pipe welding industry

Stable arc performance


High operator appeal
DC and AC welding

(AWS E6011)

3/32
(2.4)

Performs on low amperages and OCV


AC polarity welding

(AWS E6011)

5/64
(2.0)

Deep arc penetration


Light slag with minimal arc interference
Excellent vertical and overhead capability

Designed for root pass welding of up to X80 and hot, fill and cap
pass welding of up to X60 grade pipe
Easy slag removal
Lot controlled and Q2 tested

(AWS E6010)

116

Diameters Available
in (mm)

Key Features


(1)

STICK CONSUMABLES

Stick (SMAW) Electrode


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
3/32
(2.4)

Mild Steel
Fleetweld 22

Forceful, penetrating arc


Optimized for burn-through spot welding
Little slag interference in arc

(AWS E6022)

Jetweld 2

Fleetweld 47

High deposition rates


Excellent operator appeal
Easy to use

(AWS E7014)

Jetweld 1

Pipeliner 16P
(AWS E7016 H4)

Lincoln 7018AC
(AWS E7018 H8)

Excalibur 7018 MR

(AWS E7018 H4R)

Jet-LH 78 MR
(AWS E7018 H4R)

Excalibur 7018-1 MR
(AWS E7018-1 H4R)

(AWS E7018-1 H4R)

1/8
(3.2)

(AWS E7028 H8)

(AWS E7010-P1, E7010-G (3))

Shield-Arc 85

(AWS E7010-A1)

Pipeliner 7P+

Shield-Arc 70+
(AWS E8010-G)

Pipeliner 8P+
(AWS E8010-P1, E8010-G (3))

Shield-Arc 90
(AWS E9010-G)
(2)

1/4
(6.4)

Low hydrogen
Smooth arc performance
Premium arc performance and strikeability
Charpy V-Notch impact properties tested to -46C (-50F)
Square coating burn-off and effortless slag removal




3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

Cellulosic electrode designed for pipe welding


Deep penetration
Clean, visible weld puddle

Designed to weld 0.50% molybdenum steel


Cellulosic electrode designed for pipe welding
Deep penetration and superior puddle control

Designed for root pass welding up to X80 grade pipe; and hot, fill
and cap pass of up to X65 grade pipe
High stacking efficiency for increased productivity
Lot controlled and Q2 tested
Cellulosic electrode designed for pipe welding
Deep penetration
Clean, visible weld puddle

(AWS E7010-P1, E7010-G (3))

7/32
(5.6)

Low Alloy, Cellulosic


Shield-Arc HYP+

3/16
(4.8)

High deposition rates for increased productivity


Premium arc performance and strikeability
H8 diffusible hydrogen levels

Excalibur 7028

5/32
(4.0)

AC polarity welding
H8 diffusible hydrogen levels
Minimal spatter

(1)

Designed for hot, fill and cap pass welding of up to X65 grade pipe
Charpy V-Notch impact properties tested to -46C (-50F )
Lot controlled and Q2 tested

Pipeliner 17P

Low hydrogen
Smooth arc performance

Jetweld LH-70

1/4
(6.4)

Designed for root pass welding of up to X80 grade pipe; hot, fill and
cap pass welding of up to X60 grade pipe
Charpy V-Notch impact properties tested to -40C (-40F)
Lot controlled and Q2 tested

Premium arc performance


Square coating burn-off and effortless slag removal
Easy strike and re-strike

(AWS E7018 H4R)

7/32
(5.6)

3/32
(2.4)

Mild Steel, Low Hydrogen

3/16
(4.8)

High deposition rates


Smooth bead appearance
Minimal spatter

(AWS E7024-1)

Manufactured to 2.5 mm diameter.

5/32
(4.0)

High deposition rates


Smooth bead appearance
Easy slag removal in deep groove welds

(AWS E6027)

(1)

1/8
(3.2)

(2)

Cellulosic electrode designed for pipe welding


Deep penetration
Clean, visible weld puddle

(3)

1/4
(6.4)

Designed for root pass welding of up to X80 grade pipe; and hot, fill
and cap pass welding of up to X70 grade pipe
High stacking efficiency for increased productivity
Lot controlled and Q2 tested

Manufactured to 5.0 mm diameter.

7/32
(5.6)

(2)

(2)

Also meets.

www.lincolnelectric.com

117

STICK CONSUMABLES

Stick (SMAW) Electrode


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
3/32
(2.4)

Low Alloy, Low Hydrogen


Excalibur 7018-A1 MR
(AWS E7018-A1 H4R)

Excalibur 8018-B2 MR

(AWS E8018-B2 H4R)

Excalibur 8018-C1 MR
(AWS E8018-C1 H4R)

Excalibur 8018-C3 MR
(AWS E8018-C3 H4R)

Pipeliner 18P
(AWS E8018-G H4R)

Pipeliner LH-D80
(AWS E8045-P2 H4R)

Excalibur 9018-B3 MR
(AWS E9018-B3 H4R)

Excalibur 9018M MR
(AWS E9018M H4R)

Pipeliner LH-D90
(AWS E9045-P2 H4R)

Excalibur 10018-D2 MR
(AWS E10018-D2 H4R)

Excalibur 11018M MR
(AWS E11018M H4R)

Pipeliner 19P
(AWS E10018-G H4R)

Pipeliner LH-D100
(AWS E10045-P2 H4R)

(1)

1/8
(3.2)

1/4
(6.4)

Designed to produce a 1.25% chromium, 0.50% molybdenum


weld deposit for elevated temperature applications
Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Designed to produce a nominal 2-1/4% nickel deposit


Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Capable of producing a 1% nickel deposit


Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Designed for fill and cap pass welding of up to X70 grade pipe
Charpy V-Notch impact properties tested to -46C (-50F)
Lot controlled and Q2 tested
Designed for vertical down, hot, fill and cap pass welding of up to
X70 grade pipe
High productivity
Lot controlled and Q2 tested
Designed to produce a 2.25% chromium, 1% molybdenum weld
deposit for elevated temperature applications
Premium arc performance and strikeability
Square coating burn-off and easy slag removal
Capable of exceeding 620 MPa (90 ksi) tensile strength deposit
Premium arc performance
Square coating burn-off and easy slag removal
Designed for vertical down, hot, fill and cap pass welding of up to
X80 grade pipe
High productivity
Lot controlled and Q2 tested


(1)


(1)

Designed to exceed 690 MPa (100 ksi) yield strength after 12


hours at 635C (1175F) for use on 4130 AISI steel
Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Designed to produce a patented low chrome weld deposit for


joining high strength steel
Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Designed for hot, fill and cap pass welding of up to X80 grade pipe
Charpy V-Notch impact properties tested to -46C (-50F)
Lot controlled and Q2 tested
Designed for vertical down, hot, fill and cap pass welding of up to
X90 grade pipe
High productivity
Lot controlled and Q2 tested

Plastic Tube
Cardboard Carton
Easy Open Hermetic Can

www.lincolnelectric.com

7/32
(5.6)


(1)

Manufactured to 4.5 mm diameter.

3/16
(4.8)

Designed for welding 0.50% molybdenum steel


Premium arc performance and strikeability
Square coating burn-off and easy slag removal

Packaging Available for Lincoln Electric Stick (SMAW) Electrode:

118

5/32
(4.0)

GMAW & GTAW

MIG & TIG


CONSUMABLES

MIG (GMAW) Wire


Product Name
& AWS Class

Mild Steel, Bare


SuperGlide S3
(AWS ER70S-3)

SuperGlide S6
(AWS ER70S-6)

(AWS ER70S-3, EM13K)

SuperArc L-56
(AWS ER70S-6, EH11K)

SuperArc L-59
(AWS ER70S-6)

Pipeliner 70S-G

(AWS ER70S-G)

0.025
(0.6)

0.030
(0.8)

0.035
(0.9)

0.040
(1.0)

0.045
(1.1)

Deoxidizers tolerate clean to light mill scale


Microguard Ultra provides superior feeding and arc stability
Non-copper coated

Deoxidizers tolerate medium mill scale


Microguard Ultra provides superior feeding and arc stability
Non-copper coated

Mild Steel, Copper Coated


SuperArc L-50

Diameters Available
in (mm)

Key Features

Moderate levels of manganese and silicon for deoxidization of clean


to light mill scale surfaces
MicroGuard Ultra provides superior feeding and arc stability
High levels of manganese and silicon deoxidizers tolerate medium to
heavy mill scale surfaces
Excellent toe-wetting provides optimal bead appearance
MicroGuard Ultra provides superior feeding and arc stability
High deposition rates similar to metal-cored wire with minimal spatter
Engineered alloy system enhances silicon island management
MicroGuard Ultra provides superior feeding and arc stability
Root pass capability up to X100 and hot, fill and cap pass up to
X70 grade pipe
Low silicon level for minimal clean-up
Good back bead shape on STT root passes

0.025
(0.6)

0.030
(0.8)

0.035
(0.9)

0.040
(1.0)

0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

0.052
(1.3)

1/16
(1.6)

www.lincolnelectric.com

119

MIG & TIG CONSUMABLES

MIG (GMAW) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.035
(0.9)

Low Alloy, Copper Coated


Pipeliner 80S-G
(AWS ER80S-G)

Pipeliner 80Ni1
(AWS ER80S-G)

SuperArc LA-75
(AWS ER80S-Ni1 & ENi1K)

SuperArc LA-90
(AWS ER80S-D2,
ER90S-D2, EA3K)

SuperArc LA-100

(AWS ER100S-G, ER110S-G


and Military MIL-100S-1)

(1)

0.040
(1.0)

Root pass capability up to X100 and hot, fill and cap pass up to
X80 grade pipe
Less than 1% Nickel for NACE applications

0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Root pass capability up to X100 and hot, fill and cap pass up to
X80 grade pipe
Impact toughness capable of exceeding 69 -95 J (51 - 70 ftlbf)
at -50C (-58F)

(1)

Meets tensile strength requirements of 552 MPa (80 ksi)


Suitable for use in applications requiring less than 1% Ni weld deposits
Microguard Ultra provides superior feeding and arc stability

Meets tensile strength requirements of 552-620 MPa (80-90 ksi)


Contains 0.50% molybdenum for strength after stress-relief
Microguard Ultra provides superior feeding and arc stability

Meets tensile strength requirements of 690 MPa (100 ksi)


Excellent for welding quenched and tempered steels and HY-80
base materials
Microguard Ultra provides superior feeding and arc stability

Manufactured to 1.2 mm diameter.

Packaging Available for Lincoln Electric MIG (GMAW) Wire:


Plastic Spool
Plastic Spool with
Vacuum Sealed Foil Bag
Fiber Spool
Steel Spool

Coil
Accu-Pak Box
Accu-Trak Drum
Speed-Feed Reel
Precise-Trak Reel

TIG (GTAW) Cut Lengths


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
1/16
(1.6)

3/32
(2.4)

1/8
(3.2)

Contains zirconium, titanium, and aluminum in addition to


silicon and manganese
Produces x-ray quality welds over most surface conditions
Recommended for TIG welding on all grades of steel

High levels of silicon and manganese for use on slightly


contaminated base materials
Better puddle fluidity
Excellent wetting action

Mild Steel
Lincoln ER70S-2
(AWS ER70S-2)

Lincoln ER70S-6
(AWS ER70S-6)

Packaging Available for Lincoln Electric TIG (GTAW) Cut Lengths:


Cardboard Carton
Plastic Tube

120

www.lincolnelectric.com

GMAW-C

METAL-CORED
CONSUMABLES

Metal-Cored (GMAW-C) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Excellent performance in fast follow, high travel speed applications


Optimal wetting action, even at low voltages
H4 diffusible hydrogen level

High deposition rates and travel speed


Enhanced silicon island management
H4 diffusible hydrogen level

High column strength for excellent feedability


Tolerates moderate amounts of surface contaminants

0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Tensile strength of 620 MPa (90 ksi)


Produces welds with Charpy V-Notch toughness tested to
-50C (-58F)
Tolerates moderate amounts of surface contaminants

Capable of producing 760 MPa (110 ksi) tensile strength


Can be used to weld HSLA and quenched and tempered steels
Tolerates moderate amounts of surface contaminants

Mild Steel
Metalshield MC-6
(AWS E70C-6M H4)

Metalshield MC-706
(AWS E70C-6M H4)

Metalshield MC-710XL
(AWS E70C-6M H16)

Low Alloy
Metalshield MC-900
(AWS E90C-G H4)

Metalshield MC-1100
(AWS E110C-G H4)

Packaging Available for Lincoln Electric Metal-Cored (GMAW-C) Wire:


Fiber Spool
Steel Spool

Coil
Accu-Trak Drum

www.lincolnelectric.com

121

FCAW-S & FCAW-G

FLUX-CORED
CONSUMABLES

Flux-Cored Self-Shielded (FCAW-S) Wire


Product Name
& AWS Class

Mild Steel, Flat and Horizontal


Innershield NR-5
(AWS E70T-3)

Innershield NS-3M
(AWS E70T-4)

Innershield NR-305
(AWS E70T-6)

Innershield NR-311
(AWS E70T-7)

Innershield NR-131
(AWS E70T-10)

122

www.lincolnelectric.com

Diameters Available
in (mm)

Key Features
0.068
(1.7)

5/64
(2.0)

Designed for high speed single pass welding applications


Increased weld metal protection minimizes porosity
Capable of welding up to 4.8 mm (3/16 in) material thickness

3/32
(2.4)

0.120
(3.0)

Very high deposition rates


Increased resistance to hydrogen cracking and porosity on steel containing
sulfur and contaminants
Capable of single pass welding on up to 12.7 mm (1/2 in) material thickness

High deposition rates in the flat and horizontal positions


Smooth arc and low spatter levels
3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8 seismic
requirements and lot waiver requirements

High deposition rates and fast travels speeds


Capable of fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel
Optimal toe wash-in

Fast travel speeds and high deposition rates


Deep penetration
Capable of single pass welding on 2.8 mm (0.11 in) and greater material
thicknesses

7/64
(2.8)

FLUX-CORED CONSUMABLES

Flux-Cored Self-Shielded (FCAW-S) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features

0.030 0.035 0.045 0.062


(0.8) (0.9) (1.1) (1.6)

Mild Steel, All Position


Innershield NR-152
(AWS E71T-14)

Innershield NR-211-MP
(AWS E71T-11)

Innershield NR-203MP
(AWS E71T-8J)

Innershield NR-232
(AWS E71T-8)

Innershield NR-233
(AWS E71T-8)

Designed for high speed welding of thin galvanized or


specially coated steels
Soft, consistent arc
Capable of single pass welding on materials 0.8 mm
(0.030 in) to 4.8 mm (3/16 in) thick
Versatile welding capability on a variety of base materials
High operator appeal and good bead appearance
Capable of welding up to 12.7 mm (1/2 in) material thickness

(AWS E71T8-Ni1)

Innershield NR-311 Ni
(AWS E70T7-K2, E80TG-K2)

Innershield NR-207
(AWS E71T8-K6)

Pipeliner NR-207+

(AWS E71T8-K6)

Innershield NR-212

(AWS E71TG-G)

Pipeliner NR-208-P
(AWS E81T8-G)

Pipeliner NR-208-XP
(AWS E81T8-G)

Innershield NR-208-H
(AWS E91T8-G-H8)

0.068 0.072
(1.7) (1.8)

5/64
(2.0)

3/32
(2.4)

7/64
(2.8)

Designed to handle poor fit-up on heavy wall tubes and gaps


up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset
Fast freezing slag with excellent wash-in
Root bead capability without back-up bars

Designed for high deposition, out-of-position welding in


structural fabrication
Fast freezing, easy to remove slag system
Meets FEMA 353 and AWS D1.8 seismic requirements and
lot waiver requirements

Designed for high deposition, out-of-position welding in


structural fabrication
Welder-friendly, easy to use and great bead appearance
Meets FEMA 353 and AWS D1.8 seismic requirements and
lot waiver requirements

0.030 0.035 0.045 0.062


(0.8) (0.9) (1.1) (1.6)

Low Alloy
Innershield NR-203
Nickel (1%)

1/16
(1.6)

1/16
(1.6)


0.068 0.072
(1.7) (1.8)

5/64
(2.0)

3/32
(2.4)

7/64
(2.8)

Designed to produce weld deposits with less than 1% nickel


to meet NACE requirements
Charpy V-Notch impact properties tested to exceed 27 J
(20 ftlbf) at -29C (-20F)
Color match on weathering steels

Designed to provide a nominal 1.5% nickel weld deposit


High deposition rates and fast travel speeds
3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8
seismic lot waiver requirements

Designed for vertical down hot, fill and cap passes on X42 to
undermatched X70 grade pipe
Increased productivity

Designed for vertical down hot, fill and cap pass welding of
up to X70 grade pipe
Charpy V-Notch impact properties tested at -29C (-20F)
Lot controlled and Q2 tested
Accommodates a wide range of mild steels up to 3/4 in. (19
mm) plate thickness
Fast freeze characteristics accommodate poor fit-up
Smooth arc performance

Designed for vertical down hot, fill and cap pass welding of
up to X80 grade pipe
Charpy V-Notch impact properties tested at -29C (-20F)
Lot controlled and Q2 testing

Designed for vertical down hot, fill and cap pass welding of
up to X80 grade pipe
Micro alloyed for more consistent impact properties to meet
higher single minimum requirements
Lot controlled and Q2 tested

Designed for hot, fill and cap pass welding of up to X80


grade pipe
Capable of exceeding 538 MPa (78 ksi) yield strength
when tested at -29C (-20F)
High deposition rates

Packaging Available for Lincoln Electric Flux-Cored Self-Shielded (FCAW-S) Wire:


Plastic Spool
Plastic Spool in Vacuum Sealed
Foil Bag

Coil
Coil in Vacuum Sealed Foil Bag
Coil in a Hermetically Sealed Pail

Fiber Spool in Foil Bag


Steel Spool
Accu-Trak Drum

Speed-Feed Reel
Speed-Feed Drum

www.lincolnelectric.com

123

FLUX-CORED CONSUMABLES

Flux-Cored Gas-Shielded (FCAW-G) Wire


Product Name
& AWS Class

Mild Steel, All Position


UltraCore 71A85
(AWS E71T-1M H8, E71T-9M H8)

UltraCore 71C
(AWS E71T-1C H8, E71T-9C H8)

UltraCore 71A75 Dual


(AWS E71T-1C H8, E71T-1M H8,
E71T-9C H8, E71T-9M H8)

UltraCore 712C
(AWS E71T-1C-JH8, E71T-9C-JH8,
E71T-12C-JH8)

UltraCore 712A80
(AWS E71T-1M-JH8, E71T-9M-JH8,
E71T-12M-JH8)

UltraCore 712A80-H
(AWS E71T-1M-JH4, E71T-9M-JH4,
E71T-12M-JH4)

Outershield 71 Elite
(AWS E71T-1C H8, E71T-9C H8,
E71T-1M H8, E71T-9M H8)

Outershield 71M
(AWS E71T-1C-J, E71T-1M-J,
E71T-9C-J, E71T-9M-J )

Pipeliner G70M
(AWS E71T-1M-JH8,
E71T-9M JH8)

(AWS E70T-1C H8, E70T-9C H8)

UltraCore 75C
(AWS E70T-5C-JH4)

Outershield 70
(AWS E70T-1C, E70T-9C)

Outershield XLH70
(AWS E70T-1C H8, E70T-9C H8)

124

www.lincolnelectric.com

0.035
(0.9)

0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Designed for welding with 75-85% Argon/balance CO2 shielding gas


Premium arc performance and bead appearance
Fast freezing slag for out-of-position welding

Designed for welding with 100% CO2 shielding gas


Premium arc performance and bead appearance
Fast freezing slag for out-of-position welding

Designed for welding with either 100% CO2 or 75% Argon/balance CO2
shielding gas
Premium arc performance and bead appearance
Fast freezing slag for out-of-position welding

Designed for welding with 100% CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)
at -40C (-40F)
Premium arc performance and bead appearance

Designed for welding with 75-80% Argon/balance CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)
at -40C (-40F)
Premium arc performance and bead appearance

Designed for welding with 75-80% Argon/balance CO2 gas


H4 diffusible hydrogen levels
Premium arc performance and bead appearance

Designed for welding with either 100% CO2 or 75% Argon/balance CO2
shielding gas
Charpy V-Notch impact toughness tested to -40C (-40F)
High travel speeds

5/64
(2.0)

3/32
(2.4)

5/64
(2.0)

3/32
(2.4)

Designed for welding with either 100% CO2 or 75-82% Argon/


balance CO2 shielding gases
Smooth arc transfer and low spatter
Good bead appearance

Designed for hot, fill and cap pass welding on up to X70 grade pipe
Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)
at -40C (-40F)
Lot controlled and Q2 tested

Mild Steel, Flat and Horizontal


UltraCore 70C

Diameters Available
in (mm)

Key Features

0.035
(0.9)

0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Designed for welding with 100% CO2 shielding gas


Premium arc performance, low fume generation and high deposition rates
Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver
requirements

Designed for welding with 100% CO2 shielding gas


H4 diffusible hydrogen levels and high deposition rates
Premium arc performance and bead appearance

Designed for welding with 100% CO2 shielding gas


High deposition rates

Designed for welding with 100% CO2 shielding gas


High deposition rates
Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver
requirements

FLUX-CORED CONSUMABLES

Flux-Cored Gas-Shielded (FCAW-G) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.045
(1.1)

0.052
(1.3)

1/16
(1.6)

Designed for welding with 75% Argon/balance CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)
at -51C (-60F)
Premium arc performance and bead appearance

Designed for welding with 100% CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)
at -51C (-60F)
Premium arc performance and bead appearance

Designed for welding with 75% Argon/balance CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf)
at -40C (-40F)
Premium arc performance and bead appearance

Designed for welding with 100% CO2 shielding gas


Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf)
at -40C (-40F)
Premium arc performance and bead appearance

Designed for welding with 75-95% Argon/balance CO2 shielding gas


Tensile strength capable of exceeding 620 MPa (90 ksi)
Use on high strength, low alloy steel applications

Designed for hot, fill and cap pass welding of up to X80 grade pipe
Tensile strength capable of exceeding 690 MPa (100 ksi)
Lot controlled and Q2 tested

Designed for hot, fill and cap pass welding of up to X80 grade pipe
Tensile strength capable of exceeding 760 MPa (110 ksi)
Lot controlled and Q2 tested

Low Alloy, All Position


UltraCore 81Ni1A75-H
(AWS E81T1-Ni1M-JH4)

UltraCore 81Ni1C-H
(AWS E81T1-Ni1C-JH4)

UltraCore 81Ni2A75-H
(AWS E81T1-Ni2M-JH4)

UltraCore 81Ni2C-H
(AWS E81T1-Ni2C-JH4)

UltraCore 81K2A75-H
(AWS E81T1-K1M-JH4)

UltraCore 81K2C-H
(AWS E81T1-K2C-JH4)

Outershield 91K2-H
(AWS E91T1-K2M H8)

Pipeliner G80M
(AWS E101T1-GM-JH8)

Pipeliner G90M
(AWS E111T1-K3M-JH8)

(1)

Designed for welding with 75% Argon/balance CO2 shielding gas


Designed to produce weld deposits with less than 1% nickel to meet
NACE requirements
Capable of producing weld deposits with impact toughness exceeding
88-123 J (65-91 ftlbf) at -40C (-40F)
Designed for welding with 100% CO2 shielding gas
Capable of producing weld deposits with less than 1% nickel to meet
NACE requirements
Capable of producing weld deposits with impact toughness exceeding
84-130 J (62-96 ftlbf) at -40C (-40F)

(1)

Manufactured to 1.2 mm diameter.

Packaging Available for Lincoln Electric Flux-Cored Gas-Shielded (FCAW-G) Wire:


Plastic Spool
Plastic Spool in Vacuum Sealed Foil Bag
Coil
Coil in Vacuum Sealed Foil Bag
Fiber Spool in Vacuum Sealed Foil Bag

Steel Spool
Steel Spool in Vacuum Sealed Foil Bag
Speed-Feed Drum
Speed-Feed Reel
Accu-Trak Drum

www.lincolnelectric.com

125

SAW

SUBMERGED ARC
CONSUMABLES

Submerged Arc (SAW) Flux


Product Name
& AWS Class

Key Features

700 Series Active Flux

126

Packaging Available
Paper
Bag

Plastic
Bag

Lincolnweld 760

Highly active and designed to handle rust and mill scale


Helps resist porosity caused by arc blow
Slow freezing slag for good weld appearance

Lincolnweld 761

Manganese alloying and carbon reducing flux designed to provide superior


crack resistance
Slow freezing slag for a wide, flat weld
Excellent resistance to cracking in single pass applications

Lincolnweld 780

Industry standard for submerged arc welding applications


Fast freezing slag for easy removal and minimized spilling on circumferential welds
When paired with Lincolnweld L-61 it is recommended for up to three pass
welding applications

Lincolnweld 781

Features fast follow characteristics that allow for uniform welds at high speeds
without undercut or voids
Recommended for high speed, limited pass welding on clean plate and sheet steel

800 Series Neutral Flux

Paper
Bag

Lincolnweld 860

Industry standard for submerged arc welding applications


Excellent operating characteristics in a variety of general welding applications
Charpy V-Notch test results exceeding 27 J (20 ftlbf) @ -40C (-40F) with
Lincolnweld L-61

Lincolnweld 865

General purpose flux designed to weld butt joints and flat and horizontal fillets
When used with Lincolnweld L-50 or L-61, it is capable of producing
480 MPa (70 ksi) tensile strength after stress relief

Lincolnweld 880

Can be used for both joining and hardfacing welding


Optimal bead appearance when used with solid low alloy steel electrodes
with a minimum of 0.20% silicon

www.lincolnelectric.com

Plastic
Bag

Steel
Drum

Bulk
Bag

Steel
Drum

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Flux


Product Name
& AWS Class

Key Features

800 Series Neutral Flux


Lincolnweld 880M

A basic flux which features industry proven results in multiple pass applications
Recommended for welding with solid mild steel and low alloy electrodes, as
well as Lincolns LAC series of low alloy flux-cored electrodes

Lincolnweld 882

Designed for a variety of welding applications and is known for providing


consistent mechanical properties
Recommended for stainless steel welding and can be paired with both mild
and low alloy steel electrodes

Lincolnweld 888

Designed for use in critical applications


Recommended for joining mild steel and low alloy steels in as-welded and
stress-relieved applications
Low H4 diffusible hydrogen levels

Lincolnweld MIL800-H

Capable of providing industry leading H2 diffusible hydrogen levels


Designed for low temperature applications
Recommended for both single and multiple arc welding of both butt and fillet
welds

Lincolnweld 8500

Capable of providing impact properties necessary for thick weld joints from root
to cap pass
Operates well on AC and multiple arcs with good resistance to nitrogen porosity

Packaging Available
Paper
Bag

Hermetically
Sealed Pail

Bulk
Bag

Special Neutral Flux

Paper
Bag

Lincolnweld 960

Low cost, general purpose flux designed to weld butt joints and both single and
multiple pass fillets
Recommended for automatic and semiautomatic submerged arc welding

Lincolnweld 980

Combines many of the features of the 700 and 800 series fluxes and is ideal
for semiautomatic submerged arc welding
Exceptional resistance to flash-through and porosity caused by arc blow in a
variety of applications

Lincolnweld WTX

Neutral submerged arc welding flux designed to meet the specific requirements
of wind tower welding applications
Recommended for use with Lincolnweld L-61 electrode on both longitudinal
and circumferential seam welds

Flux for Seam Welding of Pipe

Plastic
Bag

Plastic
Bag

Hermetically
Sealed Pail

Bulk
Bag

Hermetically
Sealed Pail

Bulk
Bag

Paper
Bag

Plastic
Bag

Lincolnweld 761-Pipe

Features the chemical composition of 761 with a particle size optimized for
seam welding
Low-melting slag system produces wide flat welds with superior resistance
to cracks and pockmarking

Lincolnweld P223

Industry standard for pipe welding on up to X80 grade pipe


Fast freezing and easily removable slag for excellent bead profile
Can be used for welding with up to three arcs

Lincolnweld SPX80

Designed to meet the specific requirements of spiral pipe seam welding of


up to API X80 grade pipe
High speed welding capability for increased productivity

Lincolnweld 995N

A nitrogen limiting flux designed for seam welding of pipe


Recommended for automatic single pass welding with up to five arcs
Produces welds with minimal buildup and good penetration

High Performance / Alloy Flux

Paper
Bag

Lincolnweld AXXX-10

An alloy flux designed to produce a nickel bearing weld deposit


Recommended for use on ASTM A533 Class 1 and A588 weathering steels
when combined with Lincolnweld L-61

Lincolnweld MIL800-HPNi

When used with Lincolnweld LA-85 the nickel content will increase from a
nominal 1% to a minimum 1%
Use on high performance steel applications, including HPS70W or HPS100W

Plastic
Bag

Hermetically
Sealed Pail

Bulk
Bag

www.lincolnelectric.com

127

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Solid Wire


Product Name
& AWS Class

1/16
(1.6)

Mild Steel
Lincolnweld L-50
(AWS EM13K)

Lincolnweld L-56
(AWS EH11K)

Lincolnweld L-60
(AWS EL12; EN 756: S 1)

Lincolnweld L-61
(AWS EM12K; EN 756: S 2Si)

Lincolnweld L-S3

(AWS EH12K; EN 756: S 3Si)

Lincolnweld LA-71
(AWS EM14K)

(AWS EA1; EN 756: S 2Mo)

Lincolnweld LA-75
(AWS ENi1K)

Lincolnweld LA-81
(AWS EG)

Lincolnweld LA-82

(AWS EF2)

Lincolnweld LA-84
(AWS EF3; EN 756: S3 Ni1Mo)

Lincolnweld LA-85
(AWS ENi5)

Lincolnweld LA-90
(AWS EA3K)

Lincolnweld LA-92
(AWS EB2R; EN 12070: Cr Mo1)

Lincolnweld LA-93
(AWS EB3R; EN 12070: Cr Mo2)

Lincolnweld LA-100
(AWS EM2)

128

www.lincolnelectric.com

5/64
(2.0)

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

A low carbon, medium manganese, medium silicon wire


Pair it with Lincolnweld 980 flux for the best flux/wire combination when
semiautomatic submerged arc welding

A low carbon, high manganese, very high silicon wire


Can be used with Lincolnweld 800 series fluxes on welds requiring
480 MPa (70 ksi) tensile strength in stress relieved conditions

A low carbon, low manganese, low silicon general purpose electrode


Provides the lowest hardness and is best suited for use with the
Lincolnweld 700 series of active fluxes
Industry standard for submerged arc welding applications
A low carbon, medium manganese, low silicon general purpose submerged
arc electrode

A low carbon, medium manganese, medium silicon electrode containing


approximately 0.1% titanium
Small addition of titanium allows deposits to be stress-relieved with little
loss of strength, even with extended stress relief times


1/16
(1.6)

5/64
(2.0)

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used
for single or multiple pass welds
A standard choice for pipe fabrication and other limited pass applications

A low carbon, medium manganese, high silicon, nickel-bearing electrode


designed for use with Lincolnweld neutral fluxes
Suitable for use in applications requiring less than 1% Ni wire composition

A low carbon, medium manganese, low silicon, 1/2% molybdenum wire


containing small additions of titanium and boron for improved fracture toughness
Generally used in two pass applications for arctic grade line pipe

3/16
(4.8)

A low carbon, high manganese, medium silicon electrode designed for use with
the Lincolnweld 800 series of neutral fluxes
Capable of producing impact properties exceeding 27 J (20 ftlbf) at -62C
(-80F) when used with Lincolnweld 888, 8500, and MIL800-H neutral fluxes

Low Alloy
Lincolnweld L-70

Diameters Available
in (mm)

Key Features

3/16
(4.8)

Designed especially for high strength applications


Recommended when over 620 MPa (90 ksi) tensile strength is required in
the as-welded condition or when low temperature impact toughness is
required in the stress-relieved condition

A nickel-bearing electrode with 1/2% molybdenum


Can be used for higher strength weldments where impact properties
exceeding 27 J (20 ftlbf) at -62C (-80F) are required

A nickel-bearing wire with 0.2% molybdenum designed for use on


weathering steels
Capable of exceeding low temperature Charpy V-Notch requirements
and 480-550 MPa (70-80 ksi) tensile strength in the as-welded and
stress-relieved conditions

A low carbon, high manganese, high silicon, 1/2% molybdenum special


purpose wire
Recommended for seam welding of pipe and for the general welding of
high strength plate

Designed for welding 1-1/4% chromium, 1/2% molybdenum steels in high


temperature service applications such as pressure vessels or piping
The AWS R designator denotes ultra low residuals which will result in a low
Bruscato factor (X-factor)

Designed for high temperature applications such as pressure vessels and


piping for 2-1/4% chromium, 1% molybdenum steels
The AWS R designator denotes ultra low residuals which will result in a low
Bruscato factor (X-factor)

A low carbon, high manganese wire with nickel and molybdenum designed
to weld high strength steels such as HY-80 and HSLA-80
Delivers yield strength greater than 690 MPa (100 ksi)
Low H2 hydrogen levels can be achieved when used with MIL800-H flux

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Cored Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features

Mild Steel
Lincolnweld LC-72
(AWS EC1)

A cored wire designed to increase deposition rates 10-30% when used


with 980 flux
Designed to provide optimal bead shape, penetration, and slag removal
in semiautomatic submerged arc welding

Low Alloy
Lincolnweld LAC-B2
(AWS ECB2)

Lincolnweld LAC-M2
(AWS ECM2)

Lincolnweld LAC-Ni2

(AWS ECNi2)

Lincolnweld LAC-690
(AWS ECG)

5/64
(2.0)

3/32
(2.4)

5/64
(2.0)

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

1/8
(3.2)

5/32
(4.0)

A flux-cored wire designed to weld with either single or tandem arcs using a
neutral flux
A cost-effective choice when welding 1-1/4% chromium, 1/2% molybdenum
steels where a low Bruscato factor (X-factor) is not required

Capable of delivering 690 MPa (100 ksi) yield strength when welded with
Lincolnweld 880, 880M, 888 or MIL800-H fluxes

A 2% nickel flux-cored wire used primarily in weathering steel applications


When used with 888 flux, it can produce impact properties exceeding
27 J (20 ftlbf) @ -73C (-100F)
H4 Diffusible Hydrogen Level Combine with both Lincolnweld 888 or
MIL800-H flux for low H4 diffusible hydrogen weld deposits
Low Temperature Impact Properties Charpy V-notch test results capable of
exceeding 27 J (20 ftlbf) @ -62C (-80F) with Lincolnweld 888 flux
Smooth Bead Profile Achieve optimal bead appearance for interior and
exterior welding applications

www.lincolnelectric.com

Packaging Available for Lincoln Electric Submerged Arc (SAW) Wire:


Coil
Speed-Feed Reel
Speed-Feed Drum

Speed-Feed Stem
Speed-Feed SlimReel

129

STAINLESS & NICKEL


CONSUMABLES

Stainless Stick (SMAW) Electrode


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
3/32
(2.4)

Stainless Steel
Excalibur 308/308L-15
(AWS E308-15 & E308L-15)

Excalibur 308L-16
(AWS E308L-16)

Excalibur 308/308H-16

(AWS E308-16 & E308H-16)

Excalibur 308L-17
(AWS E308-17, E308L-17)

Excalibur 309/309L-15
(AWS E309-15, E309L-15)

Excalibur 309/309L-16
(AWS E309-16 & E309L-16)

Excalibur 309/309L-17
(AWS E309-17, E309L-17)

Excalibur 316/316L-15
(AWS E316-15, E316L-15)

Excalibur 316/316L-16
(AWS E316-16, E316L-16)

Excalibur 316/316L-17

(AWS E316-17, E316L-17)

www.lincolnelectric.com

3/16
(4.8)

Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels
Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels

Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels

Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Designed for joining stainless steel to mild or low alloy steel

Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Designed for joining stainless steel to mild or low alloy steel

Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Designed for joining stainless steel to mild or low alloy steel

Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Molybdenum grade for increased corrosion resistance

Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Molybdenum grade for increased corrosion resistance

Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Molybdenum grade for increased corrosion resistance

Easy Open Hermetic Can


|

5/32
(4.0)

Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Versatile electrode designed to weld several types of austenitic steels

Packaging Available for Lincoln Electric Stainless Stick (SMAW) Electrode:

130

1/8
(3.2)

Tube

NOTE: All Lincoln Electric stainless products are Q2 Lot controlled


and tested with a certificate showing actual deposit chemistry and
calculated ferrite number (FN) available online.

STAINLESS & NICKEL CONSUMABLES

Stainless MIG (GMAW) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features

Stainless Steel
Blue Max MIG 308LSi

Versatile electrode designed to weld CrNi austenitic steels


Proprietary surface lubricant for steady feeding and arc stability

(AWS ER308Si & ER308LSi)

Blue Max MIG 309LSi

Designed for joining stainless steel to mild or low alloy steel


Proprietary surface lubricant for steady feeding and arc stability

(AWS ER309Si & ER309LSi)

Blue Max MIG 316LSi

Molybdenum grade for increased corrosion resistance


Proprietary surface lubricant for steady feeding and arc stability

(AWS ER316Si & ER316LSi)

Blue Max LNM 307

0.035
(0.9)

0.045
(1.1)

1/16
(1.6)

Designed for joining dissimilar steels


7% Mn increases resistance to hot cracking

(Similar to AWS ER307)

Blue Max LNM 347Si

Blue Max LNM 4462

Designed for weld 2209 stainless steel


Excellent choice for nuclear and power generation applications

(AWS ER2209)
Manufactured to 1.2 mm diameter.

(1)

Designed for joining Ti or Nb (Cb) stabilized CrNi steels


Excellent resistance to intergranular corrosion and oxidizing
environments

(AWS ER347-Si)

(1)

0.030
(0.8)

(2)

(1)

(2)

(1)

Manufactured to 1.0 mm diameter.

Packaging Available for Lincoln Electric Stainless MIG (GMAW) Wire:


Accu-Trak Drum

Plastic Spool

Stainless Gas-Shielded Flux-Cored (FCAW-G) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.045
(1.1)

1/16
(1.6)

Designed for flat and horizontal welding of 304L and other common
18/8 stainless steels
Enhanced operator appeal and superior weld performance

Designed for all position welding 304L and other common 18/8
stainless steels
Enhanced operator appeal and superior weld performance

Designed for flat and horizontal welding of dissimilar metals - stainless


and mild or low alloy
Enhanced operator appeal and superior weld performance

Designed for all position welding of dissimilar metals - stainless and


mild or low alloy
Enhanced operator appeal and superior weld performance

Designed for flat and horizontal welding of 1.5 - 3% Mo austenitic


stainless steels
Enhanced operator appeal and superior weld performance

Designed for all position welding of 1.5 - 3% Mo austenitic stainless steels


Enhanced operator appeal and superior weld performance

Stainless Steel
UltraCore FC 308L
(AWS E308LT0-1, E308LT0-4,
E308T0-1, E308T0-4)

UltraCore FCP 308L

(AWS E308LT1-1, E308LT1-4,


E308T1-1, E308T1-4)

UltraCore FC 309L
(AWS E309LT0-1, E309LT0-4,
E309T0-1, E309T0-4)

UltraCore FCP 309L

(AWS E309LT1-1, E309LT1-4,


E309T1-1, E309T1-4)

UltraCore FC 316L
(AWS E316LT0-1, E316LT0-4,
E316T0-1, E316T0-4)

UltraCore FCP 316L


(AWS E316LT1-1, E316LT1-4,
E316T1-1, E316T1-4)

Packaging Available for Lincoln Electric Stainless Gas-Shielded Flux-Cored (FCAW-G) Wires:
Plastic Spool

NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

www.lincolnelectric.com

131

STAINLESS & NICKEL CONSUMABLES

Stainless Submerged Arc (SAW) Solid Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
5/64
(2.0)

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Designed to be used primarily with basic fluxes


Balanced chromium and nickel levels provide enough ferrite in the weld
metal for high resistance to hot cracking

Designed to be used primarily with basic fluxes that recover nearly all of the
wire chromium in the deposit
Provides good resistance to hot cracking

Designed to be used primarily with basic fluxes that recover nearly all of the
wire chromium in the deposit
Provides good resistance to hot cracking

Stainless Steel
Lincolnweld S308/308L
(AWS ER308, ER308L)

Lincolnweld S309/309L
(AWS ER309, ER309L)

Lincolnweld S316/316L

(AWS ER316, ER316L)

Packaging Available for Lincoln Electric Stainless Submerged Arc (SAW) Wire:
Coil

Stainless Submerged Arc (SAW) Flux


Product Name
& AWS Class

Key Features

Packaging Available
Plastic
Bag

Flux

Hermetically
Sealed Pail

Lincolnweld P2000

Produces sound welds with excellent slag removal and bead appearance
Exhibits superior resistance to moisture pickup
Designed for maximum toughness and ductility with duplex stainless steels

Lincolnweld P3000

Low dilution into the base material being surfaced


Achieves high alloy and low carbon content deposit even in the first layer of cladding
High ferrite content (4FN), which is desired with 309L strip on carbon steel in one layer

Lincolnweld P4000

A neutral flux designed for cladding applications using the electroslag process with
stainless steel or nickel-based alloy strip electrodes

Lincolnweld ST-100

An alloy flux designed for use with solid stainless steel electrodes to compensate for
chromium in the wire that is not recovered in the weld deposit
Slag removal characteristics are exceptionally good, even on niobium (columbium) bearing
steels which normally cause slag to adhere to the weld metal
Good performance on seamer applications

Stainless TIG (GTAW) Cut Lengths


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
1/16
(1.6)

3/32
(2.4)

1/8
(3.2)

Use on base metals of similar composition


Dual classification ensures the maximum carbon content is 0.03%
Alloy embossed on each end for easy identification after use

Use for welding similar alloys in wrought or cast form


Occasionally used for welding 18/8 base metals when severe corrosion
conditions exist or dissimilar metals
Alloy embossed on each end for easy identification after use

Use for welding similar alloys containing approximately 2% molybdenum


Use for high temperature service applications
Alloy embossed on each end for easy identification after use

Stainless Steel
Lincoln ER308/308L
(AWS ER308, ER308L)

Lincoln ER309/309L
(AWS ER309, ER309L)

Lincoln ER316/316L
(AWS ER316, ER316L)

Packaging Available for Lincoln Electric Stainless TIG (GTAW) Cut Lengths:
Cardboard Carton
Tube
NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

132

www.lincolnelectric.com

STAINLESS & NICKEL CONSUMABLES

Stainless Metal-Cored (GMAW-C) Wire


Product Name
& AWS Class

Diameters Available
in. (mm)

Key Features

0.045
(1.1)

Stainless Steel
Outershield MC-409

Designed for joining 409 stainless steel


Improved wetting action
Low spatter and minimal slag

(AWS EC-409)

Packaging Available for Lincoln Electric Stainless Metal-Cored (GMAW-C) Wire:


Steel Spool
Accu-Trak Drum

Nickel-Based MIG (GMAW) Wire


Product Name
& AWS Class

Diameters Available
in. (mm)

Key Features

Nickel-Based
Designed for joining nickel-based alloys for applications with
both high and low temperatures

LNM NiCro 60/20


(AWS ERNiCrMo-3)

Designed for welding CrMoW nickel alloys, such as C276


Weld deposits are extremely resistant to corrosive environments
including exposure to sulfuric acid and chlorides

LNM NiCroMo 60/16


(AWS ERNiCrMo-4)
(1)

Manufactured to 1.2 mm diameter.

0.040
(1.0)

0.045
(1.1)

(1)

(1)

Packaging Available for Lincoln Electric Nickel-Based MIG (GMAW) Wire:


Steel Spool

Nickel-Based Submerged Arc (SAW) Solid Wire


Product Name
& AWS Class

Diameters Available
in. (mm)

Key Features

Nickel-Based
LNS NiCro 60/20
(AWS ERNiCrMo-3)

Designed for joining nickel-based alloys


Depending on the application, it is also suitable for welding fully austenitic
stainless steels, 9% Ni-steel and dissimilar joints
Composition is controlled to produce consistent mechanical properties

1/16
(1.6)

3/32
(2.4)

1/8
(3.2)

Packaging Available for Lincoln Electric Nickel-Based Submerged Arc (SAW) Wire:
Coil
Steel Spool

Nickel-Based TIG (GTAW) Cut Lengths


Product Name
& AWS Class

Diameters Available
in. (mm)

Key Features
3/32
(2.4)

1/8
(3.2)

Designed for joining nickel-based alloys for applications with both


high and low temperatures

Designed for welding CrMoW nickel alloys, such as C276


Weld deposits are extremely resistant to corrosive environments
including exposure to sulfuric acid and chlorides

Nickel-Based
LNT NiCro 60/20
(AWS ERNiCrMo-3)

LNT NiCroMo 60/16


(AWS ERNiCrMo-4)

Packaging Available for Lincoln Electric Nickel-Based TIG (GTAW) Cut Lengths:
Cardboard Carton
NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

www.lincolnelectric.com

133

HARDFACING
CONSUMABLES

HARDFACING ELECTRODES

LINCORE

HARDFACING WIRE

HARDFACING ELECTRODES

LINCORE

HARDFACING WIRE

Hardfacing Stick (SMAW) Electrode


Product Name

1/8
(3.2)

Build-Up
Wearshield BU

Wearshield Mangjet

Provides a martensitic deposit with considerable retained austenite


General purpose electrode, a good compromise for metal-to-metal wear,
moderate impact and mild abrasion
Can be used on carbon and low alloy steel parts

3/16
(4.8)

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

For building up austenitic manganese steel and cladding carbon steels


Produces an austenitic manganese deposit that will work harden in service
Lowest cost austenitic manganese stick electrode
3/32
(2.4)

Severe Impact

134

5/32
(4.0)

Build-up with moderate hardness to resist shock and metal-to-metal wear,


as in rolling and sliding
Can be used as underbase for other hardfacing deposits or as final
overlay on parts to be machined or forged
Unlimited layers with proper preheat, interpass temperatures and procedures

Metal-to-Metal Wear
Wearshield MI

Diameters Available
in (mm)

Key Features

1/4
(6.4)

1/4
(6.4)

Wearshield 15CrMn

Provides a premium austenitic chromium manganese deposit


Resists severe impact or gouging even in a single layer over carbon steel
Used to join Hadfield manganese steel to itself or to carbon steel

Wearshield FROG MANG

Designed specifically for building up manganese frogs and manganese


crossing diamonds in the railroad industry
Provides a high strength, high alloy austenitic manganese deposit to handle
the increased loading of railroad cars
Unlimited layers with proper preheat, interpass temperatures and procedures

www.lincolnelectric.com

HARDFACING CONSUMABLES

Hardfacing Stick (SMAW) Electrode


Product Name

Diameters Available
in (mm)

Key Features
3/32
(2.4)

Abrasion Plus Impact

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

Wearshield ABR

Provides good resistance to abrasion, impact and some metal-to-metal wear


Good hot forging properties
Use on carbon, stainless and manganese steels

Wearshield 44

Moderate hardness to resist abrasion with impact up to 600C (1100F)


Higher alloy results in improved spalling resistance than Wearshield ABR

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

1/8
(3.2)

5/32
(4.0)

3/16
(4.8)

3/16
(4.8)

3/32
(2.4)

Metal-to-Earth Wear
Wearshield ME

High alloy produces chrome carbides and austenite


Provides greater abrasion resistance than Wearshield ABR or Wearshield 44
3/32
(2.4)

Severe Abrasion
Wearshield 60

Designed to resist severe abrasion


It exhibits higher alloy and higher abrasion resistance than Wearshield ABR,
Wearshield 44 or Wearshield ME

Maintenance and Repair

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Blue Max 2100

(1)

High resistance to cracking


High strength
Designed for joining difficult to weld steel

(1)

Manufactured to 2.5 mm diameter.

Packaging Available for Lincoln Electric Hardfacing Stick (SMAW) Electrode:


Easy Open Hermetic Can

Cardboard Carton

Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire


Product Name

Diameters Available
in (mm)

Key Features

Build-Up
Lincore BU-G

Delivers deposits with moderate hardness for build-up or as final overlay


Provides some resistance to metal-to-metal wear and moderate impact
Can be used for the matrix with the Bulk Tungsten Carbide process

Metal-to-Metal
Lincore 55-G

Produces a deposit which resists metal-to-metal wear and mild abrasion


The deposit results in an even harder material when used with the Bulk
Tungsten Carbide process
To be used on carbon steel and low alloy steel

0.045
(1.1)

1/16
(1.6)

0.045
(1.1)

1/16
(1.6)

Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire:
Plastic Spool

Accu-Trak Drum

Hardfacing Metal-Cored (GMAW-C) Wire


Product Name

Diameters Available
in (mm)

Key Features

0.045
(1.1)

Abrasion
Lincore 60-G

Deposits feature higher alloy levels than to resist both abrasion and moderate
impact
Can be used at temperatures up to 704C (1300F)
To be used on carbon, low alloy, manganese and stainless steels and cast iron

Packaging Available for Lincoln Electric Hardfacing Metal-Cored (GMAW-C) Wire:


Plastic Spool
www.lincolnelectric.com

135

HARDFACING CONSUMABLES

Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire


Product Name

Diameters Available
in (mm)

Key Features
0.045
(1.1)

Build-Up
Lincore BU

Provides a tough machinable deposit for build-up or final overlay


Delivers non-severe metal-to-metal wear with outstanding crack resistance
Ideal for rebuilding worn parts to near final dimensions before applying final
hardfacing layers which are more wear resistant

Lincore 33

Delivers tough machinable deposits for build-up or final overlay intended for
metal-to-metal wear
Use for build-up of steel mill parts such as rougher couplings
Build-up deposit on carbon steel and low alloy steel base metals

Metal-to-Metal
Lincore 40-O

Higher hardness for metal-to-metal wear and mild abrasion


Used on transfer rollers and guides, crane wheels and shafts
Can be used on low carbon, and low alloy steels

Lincore 55

Delivers a deposit which resists metal-to-metal rolling or sliding wear as


well as mild abrasion
To be used on carbon steel, low alloy steel and manganese steel
Unlimited layers with proper preheat and interpass temperatures and procedures

Severe Impact
Lincore T & D

Deposit resists severe impact as well as moderate abrasion


Produces an austenitic manganese deposit that work-hardens
Recommended for build-up and repair of Hadfield-type austenitic manganese
materials as well as carbon and low alloy steels

Lincore 15CrMn

Lincore 50

Delivers an abrasion resistant deposit, even under conditions of moderate impact


Larger wire diameter sizes may be used for the submerged arc process
Can be used on low carbon, medium carbon, low alloy, manganese and
stainless steels

Severe Abrasion
Lincore 60-O

Deposits feature higher alloy levels than Lincore 50 to resist both severe
abrasion and moderate impact
Can be used at temperatures up to 704C (1300F)
To be used on carbon, low alloy, manganese and stainless steels and cast iron

Lincore 65-O

0.045
(1.1)

1/16
(1.6)

5/64
(2.0)

7/64
(2.8)

0.045
(1.1)

1/16
(1.6)

5/64
(2.0)

7/64
(2.8)

0.045
(1.1)

1/16
(1.6)

5/64
(2.0)

7/64
(2.8)

0.045
(1.1)

1/16
(1.6)

5/64
(2.0)

7/64
(2.8)

Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire:

136

www.lincolnelectric.com

Accu-Trak Drum
Speed-Feed Drum

Highest abrasion resistance and hardness of all the Lincore flux-cored line
Deposits include higher carbon and chrome levels than Lincore 60-O
Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools,
and on slurry pipe and elbows

Plastic Spool
Coil
Steel Spool

Designed for repair of manganese frogs and manganese crossing diamonds in


the railroad industry
High alloy austenitic manganese deposit
Can easily handle the increased loading of railroad cars, therefore reducing the
frequency of repairs

Abrasion Plus Impact

7/64
(2.8)

Provides an austenitic manganese deposit which exhibits very good crack resistance
Work-hardens for overlay or joining austenitic manganese steel to itself or to
carbon steel
Can be used as a build-up layer before capping with abrasion resistant alloys

Lincore FROG MANG

5/64
(2.0)

Delivers a deposit similar to H12 tool steel


For build-up of tool steel dies and edges, or applying wear resistance surface
on carbon or low alloy steels
To be used on carbon steel, low alloy steel or tool steel

Lincore M

1/16
(1.6)

HARDFACING CONSUMABLES

Hardfacing Submerged Arc (SAW) Metal-Cored Wire


Product Name

Diameters Available
in (mm)

Key Features

Build-Up

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Lincore 30-S

Intended for build-up before final overlay, and as a final surface for
metal-to-metal wear with moderate impact
For automatic and semiautomatic operation on mild and low alloy steels

Lincore 32-S

Designed for build-up on 4140 drill stems in the deep hole drilling industry
For automatic and semiautomatic operation on mild and low alloy steels

Metal-to-Metal, Build-Up

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Lincore 35-S

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Intended for rolling and sliding metal-to-metal wear with moderate impact
and abrasion
For automatic and semiautomatic operation on mild and low alloy steels

Metal-to-Metal
Lincore 40-S

Designed for rebuilding heavy equipment undercarriages


Deposit is machinable and hot forgeable and resists rolling and sliding
metal-to-metal wear

Lincore 42-S

Designed for rebuilding heavy equipment undercarriages


The deposit exhibits enhanced crack resistance and toughness compared
to Lincore 40-S

Roll Rebuilding - Build-Up

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Lincore 20

Metal-cored wire with moderate hardness for build-up before stainless overlay
Good crack resistance and high compressive strength

Metal-cored wire for build-up on worn rolls


A little softer than Lincore 20 for easier machining

Lincore 4130

Metal-cored wire for general build-up


Can be flame hardened to 38 Rockwell C

Lincore 8620

Roll Rebuilding - Metal-to-Metal

3/32
(2.4)

1/8
(3.2)

5/32
(4.0)

Lincore 410

Metal-cored wire with a 410 martensitic stainless steel deposit


Low carbon content and high corrosion resistance
Soft and easily machined

Lincore 410NiMo

Metal-cored wire with low carbon deposit, which forms softer, tougher
martensite than other roll alloys
Recommended flux is Lincolnweld 801 and 802

Lincore 423L

Metal-cored wire, provides a softer as-welded deposit than Lincore 420


More resistance to softening during tempering above 482C (900F)

Lincore 423Cr

Metal-cored wire with a higher chrome deposit than Lincore 423L for
improved corrosion resistance
Recommended flux is Lincolnweld 802

Lincore 420

Metal-cored wire that is most widely used for caster roll rebuilding
Flux recommendation is Lincolnweld 801 and 802

Lincore 96S

Metal-cored wire which produces a high carbon, 420 stainless steel deposit
Use where a higher hardness is required

Lincore 102W

Metal-cored wire which produces a tool steel deposit that retains hardness
at high working temperatures
Used for guide rolls and work rolls

Lincore 102HC

Metal-cored wire with a higher carbon content than Lincore 102W


Will give a higher hardness tool steel deposit

Packaging Available for Lincoln Electric Hardfacing Submergerd Arc (SAW) Metal-Cored Wire:
Coil
Speed-Feed Drum

www.lincolnelectric.com

137

HARDFACING CONSUMABLES

Hardfacing and Neutral Submerged Arc (SAW) Flux


Product Name

Key Features

Hardfacing
Lincolnweld A-96-S

Modified Type 420 stainless deposit with a carbon content near the high side
for as-welded hardness
Carbon will be about 0.23%, with about 13% chromium, with proper procedures

Lincolnweld H-535

Produces a deposit with good abrasion resistance, allows some machinability


Low carbon martensitic deposit
Hardness range is 24-45 Rockwell C, depending upon the actual welding
procedure used

Lincolnweld H-560

High alloy flux depositing primary carbides in a martensitic matrix


Excellent material for severe abrasion applications
Resistance to abrasion is 50 to 60 times that of plain carbon steel

Lincolnweld 801

Lincolnweld 802

Lincolnweld 803

www.lincolnelectric.com

Provides smooth beads and excellent slag removal


Fast freezing
Use with Lincore 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo,
420 and 96S
Excellent hot slag removal with wire containing columbium, vanadium or
very high chrome levels
Use with Lincore 102W, 423L, 423Cr and 102HC
Specially designed for Lincore 60-S on high speed welding applications, such
as the resurfacing of coal crusher rolls and blast furnace bells and hoppers

Plastic
Bag

Steel
Drum

Bulk
Bag

Steel
Drum

Bulk
Bag

Paper
Bag

Neutral Flux

138

Packaging Available
Paper
Bag

Plastic
Bag

ALUMINUM,
CAST IRON &
NON-FERROUS
CONSUMABLES

Cast Iron & Non-Ferrous Stick (SMAW) Electrode


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features

1/8
(3.2)

Cast Iron
(AWS ENiFe-Cl)

Designed for repairing and reclaiming gray cast iron


Creates strong and ductile weld deposits
Multiple pass welds are typically machinable

Softweld 99Ni

Provides machinable weld deposits

Softweld 55Ni

(AWS ENi-Cl)

Ferroweld

(AWS ESt)

Deposits may be finished by grinding


Cost effective option for repairing cast iron

Packaging Available for Lincoln Electric Cast Iron & Non-Ferrous Stick (SMAW) Electrode:
Easy Open Hermetic Can
Tube

www.lincolnelectric.com

139

ALUMINUM, CAST IRON & NON-FERROUS CONSUMABLES

Aluminum MIG (GMAW) Wire


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
0.030
(0.8)

Aluminum
SuperGlaze 4043

Designed for welding heat-treatable base alloys and more


specifically the 6XXX series alloys
Lower melting point and more fluidity than the 5XXX series filler alloys

0.035
(0.9)

0.040
(1.0)

3/64
(1.2)

1/16
(1.6)

Produces very clean weld deposits


Excellent operator appeal
Creates weld deposits with increased silicon and shear strength
over E4043

(AWS ER5183)

High tensile strengths for welding high magnesium alloys


Designed for 5083 and 5654 base materials

SuperGlaze 5356

General purpose filler alloy for 5XXX series alloys

(AWS ER4043)

SuperGlaze 4047
(AWS ER4047)

SuperGlaze 5183

0.052
(1.3)

(AWS ER5356)

SuperGlaze 5554

(AWS ER5554)

SuperGlaze 5556
(AWS ER5556)

Matching filler alloy for welding 5454 base alloys


Low magnesium content to closely match the base material chemistry
Maximum corrosion performance
Provides matching tensile strengths for 5XXX alloys
Increased amounts of magnesium and manganese

Packaging Available for Lincoln Electric Aluminum MIG (GMAW) Wire:


Accu-Pak Box
Plastic Spool

Aluminum TIG (GTAW) Cut Lengths


Product Name
& AWS Class

Diameters Available
in (mm)

Key Features
1/16
(1.6)

3/32
(2.4)

1/8
(3.2)

Use on many weldable cast and wrought aluminum alloys


Generally recommended for welding 5052, any 6XXX series alloys
and castings
Embossed on each end for easy identification after use

Aluminum-magnesium alloy for use on many weldable cast and


wrought aluminum alloys
Generally recommended for welding any 5000 or 6000 series
aluminum alloys
Excellent for color matching after anodizing

Aluminum
SuperGlaze 4043
(AWS ER4043)

SuperGlaze 5356
(AWS ER5356)

Packaging Available for Lincoln Electric Aluminum TIG (GTAW) Cut Lengths:
Cardboard Carton

140

www.lincolnelectric.com

Welding Safety Checklist


HAZARD

FACTORS TO CONSIDER

PRECAUTION SUMMARY

Electric shock can


kill

Wetness
Welder in or on workpiece
Confined space
Electrode holder and
cable insulation

Insulate welder from workpiece and ground using dry insulation. Rubber
mat or dry wood.
Wear dry, hole-free gloves. (Change as necessary to keep dry.)
Do not touch electrically hot parts or electrode with bare skin or wet
clothing.
If wet area and welder cannot be insulated from workpiece with dry
insulation, use a semiautomatic, constant-voltage welder or stick welder
with voltage reducing device.
Keep electrode holder and cable insulation in good condition. Do not
use if insulation damaged or missing.

Fumes and gases


can be dangerous

Confined area
Positioning of welders head
Lack of general ventilation
Electrode types, i.e.,
manganese, chromium,
etc. See MSDS
Base metal coatings,
galvanize, paint

Use ventilation or exhaust to keep air breathing zone clear, comfortable.


Use helmet and positioning of head to minimize fume in breathing zone.
Read warnings on electrode container and material safety data sheet
(MSDS) for electrode,
Provide additional ventilation/exhaust where special ventilation
requirements exist.
Use special care when welding in a confined area.
Do not weld unless ventilation is adequate.

Welding sparks
can cause fire or
explosion

Containers which have held


combustibles
Flammable materials

Do not weld on containers which have held combustible materials (unless


strict AWS F4.1 procedures are followed). Check before welding.
Remove flammable materials from welding area or shield from sparks, heat.
Keep a fire watch in area during and after welding.
Keep a fire extinguisher in the welding area.
Wear fire retardant clothing and hat. Use earplugs when welding overhead.

Arc rays can burn


eyes and skin

Process: gas-shielded arc


most severe

Select a filter lens which is comfortable for you while welding.


Always use helmet when welding.
Provide non-flammable shielding to protect others.
Wear clothing which protects skin while welding.

Arc Welding Fumes and Gases


The fume plume contains solid particles from the consumables, base metal,
and base metal coating. For common mild steel arc welding, depending on
the amount and length of exposure to these fumes, most immediate or short
term effects are temporary, and include symptoms of burning eyes and skin,
dizziness, nausea, and fever. Long-term exposure to welding fumes can lead
to siderosis (iron deposits in the lungs) and may affect pulmonary function.
Bronchitis and some lung fibrosis have been reported.
Compounds which may be in welding fume, and reported health effects of
overexposure are:
} Barium may cause severe stomach pain, slow pulse rate; irregular heart
beat, ringing of the ears, convulsion and muscle spasms. In extreme
cases can cause death.
} Cadmium fumes can be fatal even under brief overexposures, with
symptoms much like metal fume fever.
} Chromium and its compounds are on the IARC (International Agency for
Research on Cancer) and NTP (National Toxicology Program) lists as
posing a cancer risk to humans. Some forms of these metals are known
or suspected to cause lung cancer in processes other than welding and
asthma has been reported.
} Manganese: Manganese overexposure may affect the central nervous
system, resulting in poor coordination, difficulty in speaking, and tremor
of arms or legs. This condition is considered irreversible.
} Nickel: Nickel and its compounds are on the IARC (International Agency
for Research on Cancer) and NTP (National Toxicology Program) lists as
posing a cancer risk to humans.
} Silica: Overexposure can cause severe lung damage (silicosis). Crystalline
silica is present in submerged arc flux.
} Zinc: Overexposure to zinc may cause metal fume fever with symptoms
similar to the common flu.

Your work area has adequate ventilation


when there is enough ventilation and/or
exhaust to control worker exposure to
hazardous materials in the welding fumes
and gases so the applicable limits for
those materials is not exceeded. See the
MSDS for the legal limits, the OSHA PEL
(Permissible Exposure Limit), and the
recommended guideline, the ACGIH TLV
(Threshold Limit Value). Confirm that if
the worker exposure does not exceed the
applicable exposure limit for compounds
in the fumes and gases by having an
industrial hygienist take and analyze
a sample of the breathing air. A respirator
may be required if exposure cannot be
controlled to the PEL or TLV.
Read the product label and material safety data sheet for the electrode posted
in the work place or in the electrode or flux container to see what fumes can
be reasonably expected from use of the product and to determine if special
ventilation is needed. Know what the base metal is, and determine if these is
any paint, plating, or coating that could expose you to toxic fumes and/or gases.
Remove it from the metal being welded, if possible.
If you start to feel uncomfortable, dizzy or nauseous, you may be overexposed
to fumes and gases, or suffering from oxygen deficiency. Stop welding and get
some fresh air immediately. Notify your supervisor and co-workers so the
situation can be corrected and other workers can avoid the hazard. Be sure
you are following these safe practices, the consumable labeling and MSDS and
improve the ventilation in your area. Do not continue welding until the situation
has been corrected

www.lincolnelectric.com/weld-fume-control

141

DISTRICT SALES OFFICES


U.S.A.
ALABAMA
BIRMINGHAM 35124-1133
(205) 988-8232
DOTHAN 36303-5533
(334) 782-1074
JACKSON 39212-9635
(601) 506-4598
MOBILE 36527-5323
(251) 377-8574
ALASKA
Contact VANCOUVER, WA
(360) 693-4712
ARIZONA
PHOENIX 85260-1745
(480) 348-2004
ARKANSAS
LITTLE ROCK 72032-4371
(501) 764-0480

HAWAII
Contact LOS ANGELES, CA
(562) 906-7700

MASSACHUSETTS
BOSTON 01581-2658
(508) 788-9353

IDAHO
Contact SALT LAKE CITY, UT
(801) 233-9353

MICHIGAN
DETROIT 48393-4700
(248) 348-2575
GRAND RAPIDS 49512-3924
(616) 942-8780

ILLINOIS
CHICAGO 60440-3538
(630) 783-3600
BLOOMINGTON 61704-1510
(309) 838-3717
INDIANA
FT. WAYNE 46825-1551
(260) 484-4422
INDIANAPOLIS 46250-5536
(317) 845-8445
EVANSVILLE 47711-2340
(216) 287-0227
SOUTH BEND 46530-7384
(574) 271-3473

CALIFORNIA
FRESNO 93722-5268
(559) 276-0110
LOS ANGELES 90670-4062
(562) 906-7700
NORTHERN CALIFORNIA
95762-5706
(916) 939-8788

IOWA
CEDAR RAPIDS 52402-3160
(319) 362-6804
DAVENPORT 52806-1344
(563) 386-6522
DES MOINES 50021-6835
(563) 386-6522

COLORADO
DENVER 80112-5115
(303) 792-2418
CEDAREDGE 81413-8266
(970) 856-4581

KANSAS
KANSAS CITY 66214-1629
(913) 894-0888
WICHITA 67235-9261
(316) 789-5954
OMAHA 68046-7031
(402) 203-6401

CONNECTICUT
NORTH HAVEN 06238-1090
(860) 742-8887
DELAWARE
Contact PHILADELPHIA, PA
(888) 935-3881
FLORIDA
JACKSONVILLE 32216-4634
(904) 642-3177
MEDLEY 33178-1175
(305) 888-3203
MIAMI 33178-1175
(305) 888-3203
ORLANDO 32714-1954
(407) 788-8557
TAMPA 33606-2661
(888) 935-3860
GEORGIA
ATLANTA 30122-3811
(888) 935-3860
SAVANNAH 31324-6525
(912) 656-1978

KENTUCKY
LOUISVILLE 47130-4108
(502) 655-9315
LOUISIANA
BATON ROUGE 70808-3150
(225) 922-5151
HOUMA 70364-2516
(225) 773-5614
LAFAYETTE 70507-3126
(337) 886-1090
NEW ORLEANS 70124-3831
(504) 432-4717
SHREVEPORT 75692-9313
(318) 518-4099

MINNESOTA
MINNEAPOLIS 55369-5455
(763) 391-8384
MISSISSIPPI
JACKSON 39212-9635
(601) 372-7679
MISSOURI
ST. LOUIS 63017-7341
(563) 386-6522
SPRINGFIELD 65804-2309
(417) 773-2657
DES PERES 63131-1928
(314) 704-3090
MONTANA
Contact VANCOUVER, WA
(360) 693-4712
NEBRASKA
OMAHA 68046-7031
(402) 203-6401
NEW HAMPSHIRE
Contact BOSTON, MA
(508) 788-9353
NEW JERSEY
LONG BRANCH 07740-5428
(732) 841-6951
NEW MEXICO
ALBUQUERQUE 87120-5360
(505) 890-6347
NEW YORK
NEW YORK 07002 - 2144
(732) 796-5001
SYRACUSE 13090-3600
(315) 430-2567
NORTH CAROLINA
CHARLOTTE 28273-3552
(704) 588-3251
RALEIGH 27540-9649
(704) 301-0565

MAINE
Contact BOSTON, MA
(508) 788-9353

NORTH DAKOTA
Contact MINNEAPOLIS, MN
(763) 391-8384

MARYLAND
BALTIMORE 21202-4747
(410) 443-1091

OHIO
SEVILLE 44273-9199
(216) 407-9538
AKRON
(216) 383-2662

OHIO (cont)
CINCINNATI 45242-3706
(513) 554-4440
CLEVELAND 44117-2525
(216) 383-2662
COLUMBUS 43221-4073
(614) 488-7913
TOLEDO 43551-1914
(419) 874-6331
OKLAHOMA
OKLAHOMA CITY 73139-2432
(405) 616-1751
TULSA 74146-1622
(918) 622-9353
OREGON
Contact VANCOUVER, WA
(360) 693-4712
PENNSYLVANIA
PHILADELPHIA 19341-1258
(610) 524-4600
PITTSBURGH 15001-4800
(724) 857-2750
ERIE 16506-1566
(216) 469-1059
HARRISBURG 17101-2748
(717) 649-1966
RHODE ISLAND
Contact BOSTON, MA
(508) 788-9353
SOUTH CAROLINA
COLUMBIA 29063-7806
(803) 312-4700
SOUTH DAKOTA
SIOUX FALLS 57110-4004
(262) 227-2807
TENNESSEE
MEMPHIS 38119-5811
(901) 683-6260
NASHVILLE 37228-1708
(615) 291-9927
TRI-CITIES 37686-4561
(423) 612-1204
TEXAS
ALBUQUERQUE 87120-5360
(505) 400-5200
CORPUS CHRISTI 78412-3931
(361) 244-3007
DALLAS 75063-2210
(817) 329-9353
LUBBOCK 76903-7131
(325) 260-3667
HOUSTON 77060-3143
(281) 847-9444
MONTGOMERY 77316-2429
(713) 724-2350
MT. PLEASANT 75455-2189
(903) 352-9013

International Headquarters
LATIN AMERICA
MIAMI, FLORIDA U.S.A.
Phone: (305) 888-3203

EUROPE
BARCELONA, SPAIN
Phone: 34 93 492 20 00

MIDDLE EAST
DUBAI, UAE
Phone: 971 4 883 3317

RUSSIA
MOSCOW
Phone: 7 495 660 94 04

AFRICA
SOUTH AFRICA
Phone: 27 11 312 0601

ASIA PACIFIC
SHANGHAI
Phone: 86 21 6673 4530
AUSTRALIA
Phone: 61 2 9772 7222

The Harris Products Group

4501 Quality Place, Mason, Ohio 45040 U.S.A. Web Site: www.harrisproductsgroup.com
Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 Equipment: ph: 1-800-241-0804, fax: (770) 535-0544

142

www.lincolnelectric.com

UTAH
SALT LAKE CITY 84037-2661
(801) 233-9353
VERMONT
Contact BOSTON, MA
(508) 788-9353
VIRGINIA
VIRGINIA BEACH 23455-6821
(757) 870-5508
ROANOKE 24541-6785
(434) 441-0227
WASHINGTON
VANCOUVER 98661-8023
(360) 693-4712
SPOKANE 99005-9637
(509) 953-7399
AUBURN 98282-7290
(253) 722-6316
WASHINGTON DC
Contact PHILADELPHIA, PA
(888) 935-3881
WEST VIRGINIA
BARBOURSVILLE 25504-9665
(304) 736-5600
WISCONSIN
MILWAUKEE 53072-0400
(262) 650-9364
CANADA
ALBERTA
CALGARY
(403) 253-9600
(877) 600-WELD(9353)
BRITISH COLUMBIA
VANCOUVER
(360) 693-4712
(866) 867-5180
MARITIMES
NEW BRUNSWICK
(506) 849-4474
MANITOBA /
SASKATCHEWAN /
NORTHWEST ONTARIO
WINNIPEG
(204) 488-6398
ONTARIO
MISSISSAUGA
(905) 565-5600
TORONTO
(416) 421-2600
QUEBEC
MONTREAL
(450) 654-3121

FREE Welding Safety Interactive DVD


The innovative Lincoln Electric Welding Safety Interactive
Training Program is designed to educate arc welders
about the safety hazards they may encounter while arc
welding and the safe practices they should follow to
minimize those hazards.

Safety Photo Hunt Section

The content in the new program is designed to be


understood by welders at all experience levels,
including welding instructors and students, casual
welders, professional welders and their supervisors
and employers. Even experienced professionals will
learn something new.
Welding Safety Interactive includes more than 120
frequently asked questions about welding safety and
a safety photo hunt section, which is a series of arc
welding task photos. Each contains a questionable
welding practice that viewers are asked to identify.
To order, visit the Literature Request page at
www.lincolnelectric.com and request MC10-92

Welding Safety

MC10-92: Welding Safety Interactive DVD

INTERACTIVE DVD
M

C1

IN

CO

LN ELECT

RI
C

Warranty Commitment

0-

92

8/1

201

0T

he L

inco

ln Ele

ctric Com

pany All Rights Res

er ved

Drop Test

3 Year Warranty
You have a right to expect that the welding and cutting equipment,
electrode and flux you purchase will be free of defects in workmanship
and material. Standing behind the high quality of our products, Lincoln
Electrics warranty commitment to its customers leads the industry in
breadth and scope.
For example, our limited warranty extends to 7 Years on many of our
main power rectifiers. With few exceptions, all industrial welders and
power sources carry a full 3 Year Lincoln warranty. Electrode, wire and
flux are warranted for 1 full year, as are environmental systems.
Extended Warranty Available
If you choose, you can extend the duration of the Lincoln warranty on
your Lincoln welder or power source by two years with the Lincoln
Electric Extended Warranty. Available only in the United States and
Canada. Visit our web site for more information.

ISO
9001:2008
14001:2004

Environmental Chamber

Quality Systems
Choose welding suppliers wisely. . . look for third party certifications on
the companies and products you select. In fact, some of your projects
or customers may require it. Many Lincoln manufacturing sites have
been inspected and registered to the worlds ISO standards. In fact,
Lincoln Electric was the first welding manufacturer to be registered to
the tough ISO 9001 and 14001 standards.
However, theres more. Equipment destined for harsh environments is
often tested to IP21, IP23 and IP23S standards. Products intended for
the Canadian market meet stringent CSA (Canadian Standards
Association) standards. Electrode is tested to comply with AWS
(American Welding Society) and often ASME Boiler Pressure codes,
ABS (American Bureau of Shipping), CWB/CSA (Canadian Welding
Bureau) and MIL qualifications. Certificates of Conformance are
available at our web site.

Power Wave S350 in the testing chamber

www.lincolnelectric.com

143

Kody Lostroh - 2009 PBR World Champion

Lincoln Electric is proud to sponsor the


Professional Bull Riders, Inc. (PBR)
THE LINCOLN ELECTRIC COMPANY
E1.10 1/2011 Lincoln Global Inc. All Rights Reserved.

22801 St. Clair Avenue Cleveland, OH 44117-1199 U.S.A.


PH: +1.216.481.8100 www.lincolnelectric.com

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