Beruflich Dokumente
Kultur Dokumente
DATE
200G.02.07
REV.
PAGE
DESCRIPTION
DRAWN BY BASIC RESEARCH TEAM
OWN.
CHKD.
^GR.
II I A K i t f R mrn
iiviu NuiVitich
(
435
COVER
) SHEETS WITH A
HULL
NO.
TYPE
S-2005
51,O0G M l
TANKf
OIL/PRODUCT
MANA
GER
TITLE
CHECK
ED
FINAL
SPECIFICATIONS
DRA
WN
C. H. PARK
loWG. NO.
PATE
[EL. NO.
Or
>....
S!XSL-C30H^00301)
STX S h i p b ui l d i n g Co.,Ltd
(3
16
REV.
NO.
C:WSTXSEC30t.XLS
r
MANAGER
X
(
HULL NO.
TYPE
) SHEETS WITH A
S 2005
51,000 DWT OIL/PRODUCT TANKER
^ ^ A/ LCHECKED TITLEFINAL
G
^ DRAWN
/H^PARf ^
TEL. NO.
055) 548 - 7164
DEP'T BASIC RESEARCH SCALE
TEAM
STXSE-
435
SPECIFICATIONS
STX S^'n ^ f i l i l r l i n n
I tri
REV. NO.
C:WSTXSEC301.X
INDEX
Section__________Description_____________________________________________Page
0
GENERAL
00
PRINCIPAL PROVISIONS
0 -1
General
0-1
1
2
3
4
0-3
0-3
Buyer's supply
0-4
Identification of equipment
0-5
01
0-6
5
6
7
8
9
10
General arrangement
0-6
Dimensions
0-8
0-8
Deadweight
0-9
0-9
Complement
0-9
02
0 -10
11
12
13
14
Main engine
0-10
Service speed
0-10
0-10
Cruising range
0-10
03
TECHNICAL GUARANTEE
0 -11
15
16
17
Deadweight
0-11
Speed
0-11
0-11
04
REGULATIONS
0 -12
18
19
20
Calssification society
0-12
0-12
Registration
0-14
05
0 -14
21
22
23
24
25
0-14
0-15
0-16
Ship's model
0-17
06
DOCUMENTATION
0-18
26
27
Certificates
0-18
Drawings
0-19
07
0 - 20
28
29
30
31
General
0 - 20
Shop tests
0-20
Inclining experiment
0-21
Sea trials
0-21
08
I
0 - 24
10
1 -1
32
33
34
1-1
Workmanship
1-2
Construction test
1-3
II
MAIN HULL
1-4
110
General
1-4
III
1-5
35
1-5
0-17
36
37
38
1-8
39
1-10
40
MISCELLANEOUS
1 -11
41
42
43
44
45
46
Foundation
1-11
Bulwark
1-11
Bilge keel
1-11
Bottom plugs
1-11
Grease nipple
1-12
1-12
MATERIAL PROTECTION
20
GENERAL
2 -1
47
48
49
General
2-1
Surface preparation
2-3
Painting work
2-5
21/22
PAINTING SCHEDULE
2-7
50
51
52
53
54
55
56
57
58
59
60
Flat bottom
2-7
Vertical outside
2-7
Topside
2-7
2-8
Cargo area
2-10
Accommodation area
2-11
Engine room
2-12
2-13
Tanks
2-13
2-14
Miscellaneous
2-14
23
1-7
-
CATHODIC PROTECTION
1-8
2 -16
24
GALVANIZING
2-16
Page
Description
Section
3-1
3-1
3 - 2a
3-3
3-3
3-4
3-5
3-5
3-6
3-8
DECK OUTFITTING
Small hatch and manhole
Steel door
Mast, post and rigging
Ladder and rail
Gangway for passageway, platform and miscellaneous
Cargo hose handling crane and provision crane
Davits
Deck inventory
3 - 10
3-10
3-14
3-15
3-17
3-23
3-24
3 - 26
3 - 27
3 - 33
3-33
3-33
3-34
3-35
3 - 35a
ACCOMMODATION
40
GENERAL
4 -1
61
62
4-1
Layout
4-2
41
JOINER WORK
4-4
63
64
General
4-4
4-5
65
66
Ceiling panel
4-5
Steel wall
4-6
42
4-7
67
68
69
70
General
4-7
Deck covering
4-7
Insulation
4-9
4-10
43
4-11
71
72
73
74
General
4-11
Furniture list
4-14
Upholstery
4-19
Sanitary fixture
4 - 20
44
75
76
77
78
79
80
81
General
4-22
*
4-22
Galley equipment
4-22
Pantry
4 - 23
4-23
4-24
Sundry spaces
4-25
Miscellaneous room
4-26
Section__________Description________________________________________
Page
45
4 - 27
82
83
84
85
86
87
88
4-27
Window
4-28
Side Scuttle
4 - 28
4 - 29
4-31
Door fitting
4-32
Key system
4-32
46
4-33
89
90
91
4-33
4-33
Refrigerating plant
4-35
47
4 - 38
92
93
94
95
96
97
General
4 - 38
4-39
4-43
4 - 45
4-46
Room heater
4-46
48
MISCELLANEOUS
4 - 47
98
99
100
4-47
4-48
4 - 48
Voice tube
HULL PIPING SYSTEM
50
SEGREGATION AND
101
102
5-1
General
5-1
5-1
Section__________Description________________________________________
Page
103
104
5-5
Piping system
5-9
51
5 - 12
105
106
5-12
Piping system
5-12
52
BALLAST SYSTEM
5-13
107
108
109
110
Ballast pump
5-13
5-14
Piping system
5-15
5-16
53
5 - 17
111
112
5-17
5-17
54
5 - 18
113
114
115
116
117
118
General
5-18
5-19
Piping system
5-21
5-22
5-23
5-24
55
5 - 25
119
120
121
122
General
5 - 25
5-27
5-27
5-28
56
5 - 29
123
124
125
General
5 - 29
Design requirement
5-29
Piping system
5-29
Section__________Description________________________________________
57
Page
5 - 31
126
127
128
129
130
5-31
5-32
5-35
5-36
Miscellaneous
5 - 37
58
5 - 38
131
132
133
134
135
136
137
138
139
140
General
5-38
5-51
5-53
Drainage system
5-55
5-56
Bilge system
5 - 56
5-57
Bunker station
5-58
5-58
5-58
60
GENERAL
6 -1
141
142
143
6-2
Fuel oil
6-4
Design condition
6-5
61
6-9
144
145
146
147
148
149
Main engine
6-9
6-9
6-10
6-11
6-12
Auxiliaries
6-13
Section__________Description________________________________________
Page
150
Miscellaneous
6-21
62
MAIN ENGINE
6 - 24
151
152
Construction
6-24
6-25
63
6 - 26
153
154
155
156
157
General
6 - 26
Shafting
6-26
Coupling
6 - 27
6-27
6 - 2 8 stem
tube seal
158
64
6 - 30
159
160
161
162
General
6 - 30
6-30
6-31
6-32
Page
6-33
6-33
6-33
6-34
6-35
6-35
6-37
6-40
6-41
6-41
6-41
6-42
6-42
6-42
6-43
6-44
6-44
6-63
6-66
Section
65
650
651
652
66
660
661
662
663
664
665
666
667
668
669
67
670
671
672
"
6-29
Section__________Description________________________________________
673
Fuel oil system
674
Cooling water system
675
Compressed air system
676
Ship's service system
677
Exhaust gas system
Section
Description
68
MISCELLANEOUS EQUIPMENT AND
OUTFITTING
681
Insulation
682
Overhauling and removal of machinery
683
Tank in engine room
684
Ventilation of machinery space
685
Silencer
686
Machinery workshop and engine room store
687
Ladder, handrail, grating, floor and emergency escape
688
Name plate
689
Painting in engine room
Page
6-71
6-78
6-84
6-86
6-89
Page
6-91
6-91
6-94
6-95
6-95
6-96
6-96
6-97
6-99
6-99
69
-100
691
General
66
-100
692
Ship's inventories
-100
Page
Section__________Description
AUTOMATION SYSTEM
70
GENERAL
701
General description
7-1
71
CONTROL
7-2
163
164
165
166
7-2
7-6
7-8
Control of others
7-9
72
7 -14
167
168
169
General
7-14
7-15
7-17
73
7 -19
170
171
172
General
7-19
7-19
Distribution of alarms
7-20
APPLICATION LIST
7 - 21
Main engine/operation
7-22
7-25
Main engine/instruments
7-26
7-27
Main engine/pressure
7-28
Main engine/temperature _
7-29
Generator plant/operation
7-30
7-31
7-32
74/75
173
174
175
176
177
178
179
180
181
and instruments
182
183
184
7-33
7-34
7-39
-1
Page
Description
Section
185
186
187
188
7-44
7-47
7-50
Others
7 - 54
Description
80
GENERAL
8 -1
189
190
191
192
193
194
195
196
8-2
8-4
8-5
8-7
Distinguishing colour
8-7
Polarity arrangement
8-8
8-8
8-8
81
8-10
197
198
199
200
201
202
General
8-10
8-10
Emergency generator
8-12
Service
8-13
8-13
Transformer
8-15
82
8 - 16
203
204
205
206
207
Main switchboard
8-16
Emergency switchboard
8-21
8-22
Distribution board
8-23
Test panel
8 - 24
83
DISTRIBUTION
8 - 25
208
209
210
211
8-25
Main distribution
8 - 25
Secondary distribution
8-26
Emergency distribution
8-26
84
POWER EQUIPMENT
8 - 27
212
213
214
General
8 - 27
Motor
8 - 27
8-29
85
ELECTRIC LIGHTING
8 - 33
215
216
217
218
219
220
221
General
8 - 33
8-34
Ceiling light
8 - 34
Special light
8-35
8-38
Emergency light
8-40
8-41
86
8 - 43
222
Telephone equipment
8-43
Description
223
224
225
226
227
228
229
230
87
231
232
233
234
235
236
237
8-46
8-47
8-48
8-49
8-50
Bridge console
8-51
8-51
NAUTICAL INSTRUMENT
8-53
Radar
8 - 53
Magnetic compass
8-54
8-54
8-55
8-56
8-56
8-57
Section__________Description_____________________________________________Page
88
RADIO EQUIPMENT
8 - 58
238
239
240
241
General
8 - 58
Radio equipment
8-58
Broadcast/TV antennas
8 - 60
8-60
89
8 - 61
ABBREVIATION
The following abbreviations shall be used in the Specifications.
Abbreviation
Contents
Abbreviation
A.CVh
Air Changes per hour
L.C.V
Appx.
Approximately
L.O.
Arr.'
Arrival
Lub.
Auto.
Automatic
M.A.
Aux.
Auxiliary
MCR
B.C.R.
Ballast Control Room
(M.)D.O.
Circ.
Circulating
M.E.
Class
Classification Society
mic.
C.H.
Cargo Hold
MID, mid
Dep.
Departure
mlc
Dia.
Diameter
MT
DMCR
Derated Maximum
mwc
Continuous Rating
NBR
E.C.R
Engine Control Room
NCR
Ele.
Electric
ND
Em'cy
Emergency
NM
E.R.
Engine Room
NMCR
Exh.
Exhaust
F'cle
Forecastle
No.
FRP
Reinforced Fiberglass Plastic
P&S
F.O.
Fuel Oil
Q'ty
F.W.
Fresh Water
R.H.
FWD, fwd
Forward
RPM
GA.
General Arrangement
Sch.
Galv.
Galvanized
Sec.
G.E.
Generator Engine
(S.)F.O.C.
G/S
General Service
H.F.O.
Heavy Fuel Oil
S.G.
hori
horizontal
STD
hyd.
hydraulic
S.W.
JIS
Japanese Industrial Standard
SWL
I.O.P.P
International Oil Pollution
U.S.(A)
Prevention
U.S.C.G
ISC
Integrated Ship's Control
vert.
KS
Korea Industrial Standard
W.B.(T.)
LBP
Length Between Perpendicular
LOA
Length Overall
Contents
Lower Calorific Value
Lubricating Oil
Lubricating
Machinery Arrangement
Maximum Continuous rating
(Marine) Diesel Oil
Main Engine
micron
Middle
Mater Liquid Column
Metric Ton
Mater Water Column
Natural Butadiene Rubber
Normal Continuous Rating
Nominal Diameter
Nautical Mild
Nominal Maximum
Continuous Rating
Number
Port & Starboard
Quantity
Relative Humidity
Revolutions Per Minute
Schedule
Section
(Specific) Fuel Oil
Consumption
Specific Gravity
Standard
Sea Water
Safety Working Load
United States (of America)
United States Coast Guard
vertical
Water Ballast (Tank)
Chapter 0
GENERAL
00
General
The Specifications and accompanying plans are intended to describe the details of
technical matters in the Contract, i.e. performance, capacities, structure, materials,
equipment and control required for the construction of Oil/Product Tanker (hereinafter
called as the "Vessel").
The accompanying plans listed below shall form an integral part of the Specifications;
0-27
Any items which are not described in the Specifications shall neither be furnished nor applied by
the Builder.
The requirements of the Buyer, which is in excess of the requirement of the Rules and
Regulations as specified in "04 CLASSIFICATION, RULES AND REGULATIONS" or the
contents of the Specifications shall be applied subject to the adjustment of the contract price,
deadweight, scheduled delivery date and any other applicable item which may be affected.
The changes to the Rules and Regulations as specified in the Specifications coming into effect
after signing the Contract shall not be applied, unless the mutual agreement in writings together
with change in price, delivery, guarantee figures and other terms in the Contract is made.
Spare parts shall be supplied by the Builder according to the Specification which
meet the requirements of the specified Classification Society, Regulatory Bodies
and/or the normal standards of the Builder and manufacturers.
Additional spare parts required by the Buyer may be supplied by the Builder on
the Buyer's account. Heavy spare parts and tools shall be mounted on suitable
brackets and fastended near the auxiliaries for which they are intended.
All spare parts except ones which are mounted on the arranged position shall be
stowed at suitable position in consultation with the Buyer.
The Builder may make changes to the design and the arrangement for introduction of the
improved production methods or design techniques or others during the building period with the
Buyer's approval. This change shall be in accordance with the applicable contractual terms and
conditions.
Materials supplied and used for the construction of the Vessel shall be of such quality as
approved by the Classification Society where required.
Materials, machinery and equipment shall be in accordance with Korean Industrial
Standards (KS) or Japanese Industrial Standards(JIS) or Builder's standards or
manufacturer's standards unless otherwise described in the Specifications.
If any material, machinery and equipment described in the Specifications can not be
obtained under certain circumstances, the Builder shall substitute for the suitable
equivalents with the Buyer's acceptance.
The works shall be executed in accordance with the Builder's current building practices
accepted by the Classification Society.
0-28
The Builder may employ sub-contractors for execution of part of the building work under
the responsibility of the Builder.
002
0-29
Buyer's supply
The Buyer's supply items shall be delivered to the Builder's yard on the Buyer's account at the
time designated by the Buider to meet the Builder's construction schedule. For this purpose the
Builder shall give the Buyer sufficient advance notice for the items required to be arrived at the
Builder's yard.
The Builder shall be responsible for storing and handling of Buyer's supply items after arrivalto
the Builder's yard and shall install and/or store those items to the Vessel.
The Buyer shall furnish the plans, instruction books, test reports and test certificates, etc., if any,
required by the Buyer's supply items to the Builder in time for installation work.
The supervision fees related to final adjustment, inspection and certifications of the Buyer's
supply items shall be paid by the Buyer.
The Buyer's supply will be such items as belows.
- Consumable stores
- Steel wires and mooring lines in excess of the Specifications
- Test kits for boiler water, fuel oil and lubricating oil
- Bosun's and carpenter's inventory in excess of the Specifications
- Decorative pictures and paintings
- Gymnasium equipment in excess of the Specifications
- All entertainment equipment in excess of the Specifications
- Such items as described "Buyer's supply" in the Specifications
- All other spares, stores and equipment over and above the Rule requirements and the
Specifications.
0-30
Identification of equipment
All units of equipment shall be identified by name and, in case of multiple units, by name
and numeral.
Allocation of numerals shall be as follows.
0-31
Starboard side
Forward
Upper
No. 1
No. 1
No. 1
Port side
Aft
Lower
0-32
No. 2
No. 2
No. 2
01
0-33
010
General arrangement
The Vessel shall be designed as an ocean going, single screw diesel engine driven
Oil/Product Tanker.
Accommodations including navigation bridge and engine room shall be located aft as
shown on the General Arrangement (hereinafter called as the "G.A")
The Vessel shall be divided by bulkheads, decks and platforms into the following spaces
and compartments:
-
Aft body
The aft body with transom stern shall be used for the steering gear compartment, fresh
water tanks and aft peak tank .
Cargo area
The cargo area shall have three(3) longitudinal bulkheads with double bottom and
double hull, and consist of six(6) pairs of cargo oil tanks, one(l) pair of slop tanks and
four (4) pairs of water ballast tanks.
The fore body with f cle deck and bulbous bow shall be used for the fore peak tank, chain
lockers, paint & lamp store and bosun store.
Bow thruster shall befitted in way offore peak tank as shown on the G.A.
Intended cargoes
The Vessel shall carry the following cargoes which are compatible to the coating system in cargo
oil tanks, all systems in connection with cargo oil handling and other provisions specified in the
Specifications set forth hereinafter.
Oil products, Crude oil
-
MTBE, Palm oil, Vegetable oil, IMO type III Chemicals, Caustic soda
0-34
011 Dimensions
Length overall
Length between perpendiculars
Breadth, moulded
Depth, moulded
Designed draught, moulded
Scantling draught, moulded
012
: Appx. 183.00 m
:
173.90 m
:
32.20 m
:
19.10 m
:
11.00 m
:
/5.27 m
:
:
:
:
:
:
3.00 m
3.00 m
2.90 m
2.90 m
2.85 m
2.85 m
:
:
:
:
0.7 m
Nil
0.1m
Nil
Sheer
Fore end of upper deck at center line
Other decks
3) Rise of floor
: Nil
: Nil
: Nil
0-35
013Deadweight
39,209.9 metric tonnes
50,921.9 metric tonnes
54,146.7 nf
1,457.1 nf 84.4
nf
1,289.6 nrf
186.1 nf
420 nf 23,461.3 rrf
0
0-36
02
0-37
020
0-38
Main engine
One(l)
STX MAN B& W 6S60MC-C
(MK VII)
18,420311? x 105KPM
Number of set
Type
Service speed
Service speed at the moulded design draft of 11.00m shall be appx. 15.9
knots at NCR power of main engine with 15% sea margin.
022
023
Cruising range
Appx. 9,000NM nautical miles on the basis of service speed of 15.9 knots,
total fuel oil tank capacity of 98% full and daily fuel oil consumption at
75% MCR of main engine only with the fuel oil of LCV of 9,800kcal/kg
and 3 days reserve.
0-39
03
030
TECHNICAL GUARANTEE
Deadweight
Deadweight shall be 50,921.9 metric tonnes on the moulded scantling draft of 13.27m on
even keel in sea water of specific gravity of 1.025.
031
Speed
The ship speed shall be 15.9 knots at the moulded design draft of 11.00m and at main
engine output of 12,010BH? (NCR/1.15).
The speed shall be guaranteed at above engine output with clean bottom, calm(no wind,
no wave, no current) and deep sea conditions.
For the deviations from the above conditions during speed tests, the test results shall be
corrected accordingly in accordance with NSMB trial allowance chart (NSMB
publication No. 524a), if the sea state during speed measurement exceeds Beaufort scale
No. 2.
032
0-40
04
040
041
International Convention for the Safety of Life at Sea (SOLAS), 1974 with
Protocol of 1978 and related amendments.
Convention on the International Regulations for Preventing Collisions at Sea, 1972 and
related amendments.
International Convention for the Prevention of Pollution from Ships (MARPOL) 1973
and Protocol 1978 (Annex I, II, IV, V and VI) and related amendmets.
IMO resolution A468 (XII), " Code on Noise Levels on board ships, 1981"
IMO Resolution A586/XIV) revised guidelines and specification for oil discharge,
monitoring and control system for tanker
U.S Coast Guard's Regulations for Foreign Flag Vessels operating in navigable waters of U.S.A
(CFR Title 33 - Part 155, 156, 157, 159 and 164, CFR Title 46-Part 32.53, 34.05, 35.01 -1,
35.30 and 35.35) (Except Nox Control system)
OCIMF recommendation for cargo equipment employed in the mooring of ships at Single
Point Mooring, 1993 (for fixed fitting only)
OCIMF recommendation for mooring equipment guideline 1997 Ed. (fixed fitting only)
IBC code : International code for the construction and equipment of ships carrying dangerous
chemicals in bulk (applicable part only).
At the time of delivery of the Vessel, if the sequential ballast exchange of a Sistership is
available, the same shall be provided to the Buyer for reference only.
Marine environmental and safety criteria for industry Vessel in ExxonMobil affiliate service
(2002 Edition).
Technical Provisions for means of access for inspections (IMO resolution MSC 133(76)).
042 Registration
The Vessel shall be registered under Italian flag..
05
050
Read the draft at forward, midship and aft of both port & starboard sides. Measure the
specific gravity of sea water taken from midship of both port & starboard sided.
Calculate the displacement at inclining experiment condition (deadweight
measrueement for subsequent Vessels)
Finally lightweight shall be obtained by subtracting the weight of temporarily loaded
items from the above displacement and then add the weight of unloaded items at the
time of lightweight measurement to the above displacement.
The corrections for trim, heel, deflection of the ship and specific gravity of sea water at the
lightweight measurement shall be made to the calculation in accordance with the Builder's
standard.
"Lightweight" is the weight of the Vessel completed, and shall consist of the followings.
Hull weight
Weight of fittings and equipment as stated in the Specifications, but excluding such
items as described in "Buyer's supply".
Main and auxiliary machinery in dry condition.
Spare parts, tools and accessories required by the specified Rules and Regulations.
The minimum quantity of fresh water and lub. oil in main and auxiliary machineries
directly related to main engine starting in engine room.
All weight other than those included in above mentioned lightweight shall belong to the
deadweight.
The Vessel shall satisfy the IMO stability requirement in normal seagoing conditions specified
below and damage stability requirement of MARPOL 1973/1978.
The partial loading conditions and typical group loading conditions(up to twenty(20)
conditions) by cargo segregation (Dep./Arr.) with the same specific gravity obtained from
homogeneous scantling draft shall be determined after discussion between Buyer and
Builder, but the loading conditions shall be prepared subject to the condition that the
maximum bending moment and shear force shall not be beyond the allowable bending
moment and shear force which are applied to the above mentioned loading conditions.
"Departure Condition" shall be based on full consumable supplies and "Arrival Condition" on
approximately 10% consumable supplies of departure condition.
Water ballast may be used fully and/or partially to obtain suitable trim and stability within the
permissible sheer force and bending moments assigned by the Class (except for above
mentioned homogeneously loaded condition/departure only).
Trim by stem may take place at homogeneous loaded condition.
Final trim and stability calculations shall be calculated on the basis of lightweight and the
position of center of gravity of the Vessel obtained from inclining experiment.
Final trim and stability calculations for various service conditions, mutually agreed and defined in
early design stage between the Buyer and the Builder, shall be furnished.
If the final trim and stability booklet is under the approval stage by the Class or Authority at the
delivery time of the Vessel, the preliminary one shall be onboard for provisional use.
The Builder shall deliver the final trim and stability booklet to the Buyer before expiry of
preliminary one.
Flow-through method of Ballast exchange at normal ballast condition with half bunker shall
be provided for the Buyer f s reference only.
The longitudinal strength shall be within the allowable strength assigned from the Class and
the Ballast exchange shall comply with stability criteria. The Ballast exchange may not comply
with visibility requirement, minimum bow draft and propeller immersion in some steps.
Following values shall be used as specific gravity for trim and stability calculation.
Filling ratio
- Sea water
:
1.025
100
- Fresh water
:
1.00
100
0-44
:
:
:
:
1.01
0.92
0.90
-
98
98
98
98
0-45
053
0-46
06
060
DOCUMENTATION
Certificates
The Builder shall obtain following certificates and deliver to the Buyer in triplicate (one(l)
original and two(2) copies). If formal certiflcate(s) can not be obtained upon the Vessel's
delivery, the Builder may furnish provisional one(s) which substitutes the formal
certificates(s).
In such case, the Builder shall deliver formal certiflcate(s) to the Buyer as soon as
practicable after the Vessel's delivery.
Note
Class : Classification Society KG
: Korean Government
1) Approval
0-47
06
DOCUMENTATION
Prior to starting work, the Builder shall submit major plans to the Buyer and/or the
Class for approval in due time of design and construction schedules.
The list of plans to be approved by the Buyer shall be submitted to the Buyer in early
stage of design (including all required manual : COW manual, IGS manual,
ODME manual, VECS manual, Trim & stability booklet)
Three (3) copies of plan for approval shall be submitted to the Buyer.
The Buyer shall return one (1) copy of each plan to the Builder by courier, together
with the Buyer's approved signature and comments, if any, contained in a letter which
shall be faxed in advance to the Builder within twenty (20) calendar days counted
from the date of arrival at the Buyer's office.
If the Buyer fails to return the drawing and/or to send any comments to the
Builder within the said period, the Builder shall contact the Buyer by telex or
telefax for advice of urgent comment giving three (3) working day extension, if
no reply from the Buyer is received, then the drawing shall be considered as
approved.
The Buyer shall receive the correspondence between the Builder and the Class,
which is directly related with hull key plans only.
2) Finished plans, etc.
The Builder shall furnish total three (3) sets of drawings including fire safety
operation booklet and total three (3) sets of manual of machinery and equipment to
the Buyer in accordance with "List of Finished plans" before delivery of the Vessel.
The following plans on metal photo with aluminum frames shall be installed onboard
at such locations as designated by the Buyer's supervisor.
General arrangement
Capacity plan with deadweight scale
Fire control and safety plan (3 locations)
Manoeuvring chart as required by U.S.C.G.
Bunkering plan
Pumping plan and cargo and ballast system
Steering gear and actuating system block diagram in wheelhouse and steering
gear room
Docking plan
Muster list
Any other required by Rules and regulations
One (1) transparent copy of an agreed list of basic plans shall be submitted to
the Buyer.
0 - 19
0-48
07
070
General
The Vessel shall be constructed in accordance with the requirements of the Class and other
regulatory bodies under the Builder's practice.
Correction works of the non-conformity to the Specifications shall be carried out by the
Builder as soon as possible before delivery.
During the period of the building the Buyer shall have the right to have authorized
representatives at the Shipyard in order to inspect the execution of the work.
The Buyer's supervisor shall attend the inspections and tests with his expense according to
the-Builder's application schedule which shall be informed when and where tests shall be
carried out.
The Builder shall inform the Buyer of the scheduled major shop test at least ten (10)
days before they are actually carried out. The Buyer shall confirm his
representatives' attendance at least two (2) days before the due date. In any
case, the Contract shall prevail.
The Buyer's supervisors shall make the best efforts not to delay the Builder's construction
schedule and failure of the Buyer's supervisor to be present, without proper cause after due
notice as above, shall be deemed to be waiver of the right to be present, and in such case
the Buyer's supervisor shall be obliged to accept the results of such test on the basis of the
Builder's, the Class' and the maker's reports on the said results.
In any difference of opinion on inspections or tests, the Buyer's supervisor and the
Builder's inspector shall be referred to the opinion of the Class' surveyor for the settlement.
071
Shop tests
Main engine, auxiliary and equipment shall be tested or inspected according to the Class
rule, Regulatory body and manufacturer's practices by using available facilities in the
manufacturer's shop.
The Buyer and the Builder shall, on the basis of the detailed schedule, determine the scope
of tests or inspections to be attended by the Buyer's supervisor.
The tests except for those which are agreed between the Buyer and the Builder to be
attended by the Buyer's supervisor shall be carried out by the manufacturer's on their
responsibility without attendance of the Buyer's supervisor and/or the Builder's inspector.
072
Inclining experiment
When the Vessel is nearly completed, an inclining experiment shall be carried out to
ascertain the position of center of gravity and weight of the Vessel in light ship condition at
the Builder's quay in the presence of the Buyer's supervisor and the Class' and/or
Authority's surveyor.
The inclining experiment shall be conducted by shifting water ballast and by measuring the
Vessel's heel using two pendulums and a light weight measurement shall be carried out.
For subsequent Vessel(s) the inclining experiment shall not be carried out and the results of
the first Vessel shall be referred to. But deadweight measurement shall be carried out for
every Vessel.
073
Sea trials
When the Vessel is nearly completed, leaving minor items of unfinished work to be
completed after the offcial sea trial but before the delivery, the following trials and tests
shall be carried out nearby sea of the Shipyard according to the Builder's practice and
mutually agreed programme in the presence of the Buyer's representative and the Class'
0-50
surveyor.
1) Quay trial
Quay trial for the main engine shall be carried out to check the running of main engine
and associated auxiliary machineries prior to the sea trial according to the Builder's
practice while the Vessel is moored at quay.
Confirmation of starting position.
Turning gear interlock test.
Confirmation of control position.
Safety device test (automatic trip by simulation).
Minimum revolution test.
Inspection of crankcase before mooring trial.
Fire fighting equipment test.
2) Official sea trial
The official sea trial shall be conducted in accordance with the sea trial schedule and
method mutually agreed with the Buyer.
The official sea trial shall be carried out under the weather condition which is deemed
favourable enough by the judgement of the Builder.
A
11
Heavy fuel oil obtainable from domestic market or diesel oil shall be used for the main engine
during sea trial by the Builder in accordance with the test schedule and operating condition of
main engine.
Trial draft shall be at moulded design draft (11.00m) and the official sea trial shall consist of the
following tests.
a) Progressive speed test
The progressive speed test shall be carried out under the following main engine load.
Trial running on each main engine load shall consist of one (1) run in a direction on the
course and one (1) run in the opposite direction.
The Vessel's speed shall be measured by Differential Global Positioning System (DGPS) and
the power of main engine shall be measured according to the main engine manufacturer's
recommendation.
50% of MCR
NCR (75% of MCR)
MCR power or Maximum attainable power
For the first Vessel only, the progressive test shall be carried out at both moulded design
draft (11.00m) and ballast draft.
b) Endurance test
The endurance test including unmanned engine room operation test shall be carried out under
the following condition.
-
: NCR/MCR
: Two (2) hours/Four (4) hours
Fuel consumption of main engine shall be measured for reference during the endurance test.
0-52
c) Manoeuvring test
The following tests shall be carried out to check manoeuvrability of the Vessel.
-
0-53
One (1) piston overhaul inspection for main engine including main bearing and
crank pin bearing.
Retightening of main engine tie bolt and foundation bolt.
One (1) piston overhaul inspection of main engine including main bearing and
crank pin bearing, and retightening of main engine tie bolt & foundation bolts
after sea trial. Any other test that may be required by the Class.
08
0-54
CHAPTER 1 HULL
STRUCTURE
10
100
- X
Bottom forward structure shall be strengthened against slamming based on fore peak
draught in normal ballast or heavy weather ballast condition as required by the Class
Sloshing forces in tanks shall be considered with respect to support and strengthen piping
and outfitting in tanks.
Marking of steel plates with respect to alignment shall be made according to agreed
procedure.
Workmanship
Hull work shall be executed in accordance with the Builder's current practice accepted by the
Class.
Welding
Welding procedure including edge preparation shall be executed in accordance with the Builder's
current practice approved by the Class.
Automatic and semi-automatic welding shall be executed extensively as far as practicable.
Loose mill scale and excessive rust shall be removed from the steel surface where welding will be
applied.
Corrective measures for mis-cut holes, the lack of alignment of joints, excessive gaps, etc. shall
be applied according to the Builder's practice approved by the Class.
Welding joints between castings and platings shall be heated prior to and/or during welding in
accordance with the requirements of the Class.
All welding shall be continuous except dry spaces in the funnel, deckhouses and engine casing
where intermittent weld may be adopted.
Access opening and temporary piece
Access openings for workers during construction and for the future convenience shall be provided
on the structural member such as girders, floors, web frames, etc.
If necessary, provisional access for workers shall be provided during construction and closed by
welding after completion of the construction work.
Temporary pieces such as staging pieces, lifting lugs and their reinforcements located in the
fatigue sensitive area, high stressed area or passage way shall be treated without leaving
notches. However those pieces considered not inconvenient for the future service may
remain in consultation with the Buyer.
1-2
102
Construction test
The testing schedule shall be determined by the Builder in view of the building
schedule and submitted to the Buyer's supervisor.
Testing shall be executed as required by the Class for all of which to be witnessed by their
surveyors and the Buyer's representatives.
Air tight test shall be carried out using suitable detective soap water in accordance
with the requirement of the Class.
Strength test by sea water shall be carried out for cargo and ballast tanks before or during
sea trial.
In order to ascertain the soundness of welding, non-destructive test with radiographic or
ultrasonic or magnaflux shall be carried out for the examination of welding bead on
important members according to the requirement of the Class.
Weathertight and/or watertight doors, hatches, etc. shall be tested with water hose in
accordance with the requirements of the Class.
The extent and location of the NDT shall be in accordance with the requirements of
the Class and NDT plan approved by the Class shall be submitted to the Buyer for
reference.
11
MAIN HULL
110 General
Structural details in general shall be in accordance with the Builder's practice approved by
the Class.
Slots, air holes, drain holes, scallops and lightening holes shall be provided in accordance
with the Builder's practice.
Air/drain holes shall be located clear of bracket toes as far as practicable.
Frames, beams and stiffeners shall be either of flat bar, rolled section or built-up section.
Connection between upper deck plate and sheer strake shall be directly welded type in
accordance with the Builder's practice approved by the Class.
The main hull shall be longitudinally framed extensively, however, ends of hull may be
framed longitudinally and/or transversely to suit the construction of the structure.
The shell and deck plate shall be gradually tapered in thickness from midship zone to
ends.
Locations under heavy concentrated load shall be reinforced with doublers or inserted
thicker plates and/or stiffeners where necessary.
Flat plate keel shall be fitted throughout the Vessel's length and connected to stem and
stern frames.
Tug pushing areas of ship side at forward, mid and aft shall be strengthened with
stiffeners according to the Builder's practice.
Reinforcement for docking shall be provided in accordance with the requirements of
the Class.
1-59
111
112
1 -60
Pintle bearing shall have a synthetic bush of Thordon type and the freeze fitting will be used for the
installation, and no special lubricating device shall be provided.
Rudder shall be tested for leakage with air in accordance with the requirements of the Class.
Drain plugs of stainless steel (SUS 316) shall be fitted, one(l) in top and two (2) [one(l)] in
bottom.
Two (2) lifting holes shall be provided in the rudder, which are located in way of upper part and
lower casting of the rudder.
Welded removal box shall be provided in the rudder body for maintenance of the pintle
without unshipping of the rudder body.
One inspection hole with a bolted cover shall be provided in the rudder body for checking of
the pintle bush clearance.
Rudder stock
Rudder stock shall be of one (1) straight piece of forged steel with shrunk-on stainless (SUS 316)
sleeve in way of bush bearing at lower part of the stock.
The connection between lower end of rudder stock and rudder top casting, and connection
between upper end of rudder stock and steering gear tiller shall be tapered type without key by
hydraulic mounting device.
The bush bearing shall be made of synthetic polymer, Thordon type, and the freeze fitting will be
used for the installation, and no special lubricating device shall be provided.
Checking means for the movement of stock/pintle shall be provided.
1 -61
Double bottom in the engine room shall be built with transverse framing system and solid
floors shall be fitted at every frame space and have the recess to accommodate the main
engine foundations.
Upper deck shall be longitudinally stiffened and side shell transversely and/or
longitudinally.
Deep beams and/or pillars shall be provided to minimize the vibration.
Lubricating oil tanks under main engine shall be surrounded by void space at sides/
bottom. Lube oil sump tank shall be provided under the entire length of main engine
bedplate.
Bilge wells shall be arranged at suitable place in the double bottom.
Platform decks shall be arranged in engine room. These decks shall extend from side to
side with opening around main engine and access ladder.
Openings in the platform decks shall be fitted with steel coamings.
One low (one side) and one high (the other side) sea water chests shall be provided at side
shell in way of engine room.
Engine room casing
Engine room casing walls shall be of flat type with vertical stiffeners or corrugated plate.
1 -7
provided with breast hooks as per the Class Rule and connected to shell and keel plating
by welding.
Forward flat bottom shall be reinforced against slamming load according to the
requirement of the Class.
Shell plating in way of anchor hawse pipes and anchor rubbing area shall be increased by
min. 2 mm thickness above the requirements of the Class.
Chain lockers, hawse pipes and chain pipes
The two(2) chain lockers shall be of square type stiffened outside and watertight
construction with no sparrings, and provided with perforated steel plate grating at the
level of appx. 800 mm above bilge of locker.
An access shall be arranged into each chain locker for inspection of locker and cables.
One(l) pair of hawse pipe with cast steel bellmouth and cast steel bolster, if required,
depending upon finalization of hull form, shall be provided at the bow and shall allow
acceptable housing of the anchor and easy lead of chain to the gypsy wheel.
12
One (1) pair of chain pipe shall be fitted around the middle of chain locker on the upper
deck.
DECKHOUSE AND FUNNEL
Deckhouse shall be of welded steel construction.
Plate thickness shall not be less than the following:
Exposed decks : 8 mm External walls : 7 mm
Other areas : 6mm
Exposed front wall of deckhouse shall be of flat plate type with vertical stiffeners and
rear, exposed side walls and inner walls shall be of plane or corrugated type according to
Builder's practice.
Decks shall be transversely and/or longitudinally stiffened.
Wet spaces or spaces that are frequently hosed down, such as service lockers, laundry
rooms, etc. shall be continuously welded to prevent rust streaks.
Foundation
Foundation of main engine shall be of welded steel construction in conjunction with bed
plate, floors and girders of double bottom structure and shall have an adequate strength
and rigidity.
Foundations of auxiliary machinery, deck machinery,.etc. shall be of welded steel
construction and shall be reinforced with girders or carlings underneath, if necessary and
shall be designed according to the Builder's practice and manufacturer's
recommendation.
Steel coaming appx. 75 mm high shall be fitted around the foundation of machineries
containing liquid.
132
Bulwark
Steel bulwarks of appx. 1.1m to 1.3m high shall be fitted at forward navigation bridge
wing and forecastle deck as shown on the G.A.
133
Bilge keel
Bilge keels shall be fitted on both sides amidship for appx. 25% LBP of the Vessel.
Bilge keels shall be non-continuously fabricated with steel plate or cut-out rolled profile
and tapered at fore and aft ends.
134
Bottom plugs
M52 for water ballast tanks and * oil tanks of bottom plug of stainless steel (SUS 316)
with steel socket shall be fitted.
Bottom plugs shall be fitted as close as possible to the lowest point of each tank and shall
be kept clear of points where keel block are laid beneath in dry dock.
Two(2) spanner wrenches for common use of each type bottom plug shall be supplied for
opening/closing of drain plugs with square head for ballast tanks and hexagonal head for
oil tanks.
Grease nipple shall be provided as per JIS B1575 A-type PT-1/8".
136
Paint line between boottop and topside shall be marked by appx. 50 mm long welding
bead, spaced appx. 3.0 m apart.
Marks shall be fitted as follows.
Item
Vessel's name
Location
Both sides of bow
Port of registry
Transom stern
Lifeboats, liferafts,
lifebuoys
Both sides at top of
wheelhouse
Both sides of bow,
midship and stern
Remarks
Intermittent welding bead and
painted
Painted
FRF covered plywood or
PVC plate
6.0 mm steel plate welded
and paintedArabic numerals of
100mm projected height and
200mm pitch
Freeboard mark
Suitable location
Cabins, public rooms,
stores, lockers
Suitable location
Around funnel
1) same
Suitable location
Front wall of deck house
Bottom and/or side shell
Adjacent to bottom plug
Suitable location
Item
Ventilator mark
Tug boat pushing point
Location
Suitable location
Side shell
1) same
Intermittent welding bead
and painted
Remarks
Painted
Welding bead and painted
mark
Register tonnage and
official number
Bulkheads mark
Manifold mark
Cargo tank No.
Bow thruster mark
Suitable location
Side shell
Side shell
On hatch cover
Both sides of bow shell
Remarks
1) Notice board and name plate, section 481 shall be referred to.
CHAPTER! MATERIAL
PROTECTION
20
GENERAL 200
General
All painting works including surface preparation and shop priming shall be carried out in
accordance with the Builder's practice, the paint manufacturer's recommendation and
industrial standards based on the Specifications.
Before starting the construction, the Builder shall prepare a detailed working
procedure and the Builder's practice shall be submitted to the Buyer for approval.
Paint specifications shall be submitted to the Buyer for approval.
Final colors of each area specified in the paint schedule shall be provided by the Buyer
within one(l) month after the Contract but colors for each coat other than final coat shall
be in accordance with the paint manufacturer's recommendation bearing in mind the color
of final coat.
Technical supervision and guarantee during preparation and application shall be provided
by the selected paint manufacturer.
No paint shall be applied to the following items or spaces unless otherwise specified.
- Copper, brass, bronze, aluminium, aluminium alloy * and other non-corrosive metals.
- Wooden work in stores and lockers.
- Polished fittings.
- Inner surfaces of doubling plates and steel surface enclosed tightly.
- Internal steel decks covered with deck covering.
Paintings for the following items or spaces shall be carried out according to the Builder's
standard paint manufacturer.
- Universal primer of outfitting.
- Ultra heat resistant paint
- Alkydprimer and alkyd F/C
- Anti-rust oil
- Fresh water tank.
- Inside of masts, vent duct and posts.
- Various seats.
Paintings for the equipments and machineries, shall be carried out according to each
manufacturer's standard and the damaged part after installation shall be touched up with
one(l) coat of finish paint of compatible kind in accordance with the Builder's practice if
the damaged area shall be shown steel surface, one (1) coat of universal primer and
two (2) coats of finish paint shall be applied but discoloration shall not be
considered.
2 -1
Where painting work for the part or spaces which are not specified and/or not described in detail
in the Specification, it shall be pursuant to the approved drawings.
All the openings and outfittings in internal/external of hull structures shall be executed prior to
painting as much as practicable.
All inspection of painting including surface preparation shall be carried out according to the
Builder's practice and the manufacturer's recommendation.
Small outfittings and fittings may be galvanized instead of painting according to the Builder's
practice.
Steel pipes for 100mm and below in diameter shall not be painted inside, but shall be galvanized
or pickled, if necessary.
* * *
Inner surfaces of double plates and steel surface under deck covering shall not be painted unless
otherwise specified.
Non-slip paint work shall be in accordance with the Builder's practice. Abbreviation
A/F
A/C
F/C
ISO ST2
ISO ST3
Sa 2.5
DFT
TBT
:
:
:
:
:.
:
:
:
Anti-fouling paint
Anti-corrosive paint
Finish coat
ISO 8501-1 : 1988 ST2 grade
ISO8501-1 : 1988 ST3 grade
Abrasive blasting to Sa 2.5 grade (ISO 8501-1 : 1988)
Dry Film Thickness
Tri Butyl Tin
According to amendment to Chapter II-l SOLAS (Regulation 3-2 Part A-l), the scheme for
the selection, application and maintenance of Ballast Tank corrosion prevention system
shall meet the requirements of IMO Resolution A.798(19) as far as painting concerned.
201 Surface preparation Shop
priming
All steel plates and sections shall be shot blasted to ISO Standard ISO 850101 : 1988 Sa
2.5 grade and immediately primed with one (1) coat of inorganic zinc shop primer to
2-72
202
Painting work
Painting shall be carried out by airless spray mainly, however, hand brush or roller brush
may be adopted where it is more suitable than spray.
During construction any damage to the shop primed surface shall be cleaned by power
tools and directly painted with the first coat according to painting schedule without touchup of shop primer.
The painting schedule specified hereunder may have alteration in number of coats and the
dry film thickness in accordance with standard specification of the selected paint
manufacturer with cost adjustment, if any.
Mixing and thinning of paint materials, conditions, method of application and interval
time between each coat shall be in accordance with product data sheet of the
manufacturer.
In case of the application of the coal tar epoxy paint or epoxy paint during winter season,
the Builder may use the winter type paint recommended by the paint manufacturer.
Stripe coat shall be conducted at free edge of inside of the cargo tanks, slop tanks and
water ballast tanks (stripe coat shall be applied between the coat except before
application of the first coat).
Oil and other contaminations shall be removed from cargo oil tank surface prior to
blasting.
Working procedure for cargo and slop tanks shall be prepared by the Builder in
cooperation with the selected paint manufacturer and submitted to the Buyer for
approval.
Free-edges of steel members cut by gas cutting and welding slags and/or irregular
weldings shall be treated in accordance with the Builder's practice accepted by the
Buyer.
Watertight weld lines by manual welding shall be painted after air test has been finished,
but touch up of shop-primer may be performed before air test.
Non-watertight weld lines and fillet welding for stiffening members shall be painted
after block inspection.
2-74
2-76
Type
21/22 PAINTING SCHEDULE
No. of Coat
211 Flat bottom (keel to bilge keel)
1
Tar epoxy A/C
1
Vinyl modified tar epoxy A/C
1
TBT free self-polishing A/F
1
TBT free self-polishing A/F
212 Vertical outside (bilge keel to ICE belt zone lower line)
1
Tar epoxy A/C
1
Vinyl modified tar epoxy A/C
1
TBT free self-polishing A/F
1
TBT free self-polishing A/F
1
TBT free self-polishing A/F
150
100
150
150
550
150
100
125
125
125
625
300
75
125
125
125
750
150
100
25
0
2-77
Type
No.
Coat
214 ofExposed
area and hull outfitting
1) Weather deck 1 1
2) Bulwark Outside
11
Epoxy primer Epoxy
F/C
inside
2-78
Type
No. of Coat
Epoxy primer
Epoxy F/C
100 100
200
2-79
Type
No. of Coat
3) Deckhouse
Outside wall
1
1
1
Epoxy primer
Sealer coat
Urethane F/C
100 75
50
225
Exposed decks
11
1
Epoxy primer
Sealer coat
Urethane F/C
2-80
100
50
225
75
2-81
___________________________________No. of Coat_____________Type
___________________________________Dry Film Thickness (micron)
Epoxy primer
Sealer coat
Urethane F/C
2-82
100 75
50
225
Inside
Heat resistance epoxy type paint
5) ventilation
Outside
2-83
100
___________________________________No. of Coat_____________Type
___________________________________Dry Film Thickness (micron)
Epoxy primer
Epoxy F/C
2-84
100 100
200
Inside
2-85
_______________________No. of Coat_____________Type_________Dry
Thickness (micron)
Epoxy primer
2-86
100
Film
6) Platforms, mooring fittings, handrails, stanchion, walk way, steel pipe outside and
other outfitting outside
Galvanized
Refer to Section 24.
Other than galvanized
2-87
___________________________________No. of Coat_____________Type
___________________________________Dry Film Thickness (micron)
Epoxy primer
Epoxy F/C
2-88
100 100
200
Cargo area
1) Cargo oil tanks
1
1
1
Phenolic epoxy
Phenolic epoxy
Phenolic epoxy
100
100
100
300
2) Slop tanks
Same as Cargo oil tanks
3) Outfittings in cargo oil tanks and slop tanks (except non-corrosive metals)
Same as Cargo oil tanks
4) Hatch covers and coamings
Outside
Same as Weather deck
Inside
Same as Cargo oil tanks
2-89
Type
No.
Coat
216 ofAccommodation
area
2-90
No. ofType____________________________Dry
Coat
Film Thickness (micron)
Alkyd primer
Alkyd F/C
2-91
70 40
Type
No. of Coat
110
2) Refrigerated provision chamber
2-92
No. ofType____________________________Dry
Coat
Film Thickness (micron)
Epoxy A/C
2-93
100
Type
No. of Coat
2-94
No. ofType_____________________________Dry
Coat
Film Thickness (micron)
11
Alkyd primer
Alkyd F/C
2-95
70 40
Type
No. of Coat
110
217
Engine room
1) Wall and overhead
2-96
No. of Coat
Alkyd primer
Alkyd F/C
70 40
110
2-97
Type
No. of Coat
Epoxy primer
Alkyd F/C
2-98
70 40
110
No. of Coat
T/F epoxy
150
2-99
Type
No. of Coat
2-100
No. of Coat
Epoxy A/C
150
2-101
Type
No. of Coat
2-102
No. of Coat
35
2-103
Type
No. of Coat
* * *
6) Under deck covering of ECR
No coating
7) Machinery foundation
Same as surrounding
2-104
218
219
Epoxy A/C
150
Tanks
1) Water ballast tanks (Including FPT and APT) (*)
1
1
50
100
100
250
150
150
300
1
1
1
Holding primer
Pure epoxy
Pure epoxy
T/F epoxy
"
200
(*) The coating system, procedure, inspection, etc. shall meet IMO and SOLAS
requirements concerning corrosion prevention of Ballast tanks.
(*)(*) The system shall be certified for portable/drinking water.
In case the shop-primer is left on the surface, certificate must clearly include
this product also.
2-105
No. of Coat
220
- Deck machinery
: Equivalent to surroundings
Miscellaneous
1) Void space, upper stool inside, cofferdam
1
150
Tar epoxy
200
2) Chain locker
1
3) Rudder and rudder horn
Outside
Same as vertical outside
Inside
Volatile corrosion inhibitors or float coat
4) Rudder trunk/rudder stock
Same as flat bottom
5) Sea chest inside
Same as vertical outside
2-106
Type
No.
of Coat mark and freeboard mark
6) Draught
2-107
Type
No. of Coat
Alkyd primer
Alkyd F/C
2-108
70 40
Type
No. of Coat
110
9) Anchor and anchor chain
As per manufacturer's standard
10) Bow thruster room 1 1
125 125
Epoxy
A/C
Epoxy A/C
250
2-109
23
CATHODIC PROTECTION
Recess type ICCP (automatically controlled impressed current cathodic protection)
system shall be applied on the immersed part of hull stern outer shell and aluminium
anodes shall be fitted in sea chests for Five(5) years life time.
Mean current density shall be appx. 30mA/sq.m
Builder's standard U-boIt type zinc anode shall be fitted in water ballast tanks(incl.
F.P.Tank and A.P.Tank).
- Life time
: Three(3) years
- Ballast ratio
: 50 %
- Mean current density : 5.0 mA/m2
Ionizing type anti-fouling system shall be installed on the main sea cross strainers with
the total life time offive (5) years.
The anode completes shall be composed of five (5) sets of one (1) year anode complete ;
1 year for working + 4 sets of 1 year life time anode for spare or one (1) set of three (3)
years anode for working + 1 set of 2 years life time anode for spare according to the
actual strainer size.
However, the actual anode size shall be correctly informed on approval drawing on the
basis of 5 years life time.
The capacity of anti-fouling system shall be calculated based on the one (1) set of main
C.S.W. pump, one (1) set of deck seal pumps, F.W. generator ejector pump and one (1) set
of fire & G.S. pump.
24
GALVANIZING
Galvanizing of steel outfits shall be done to the steel works specified in the
Specifications by hot dip process except bolts, nuts and thin material which shall be done
by electric galvanizing.
The damaged parts of galvanized steel surface shall be touch up with one (1) coat
of same as surrounding first coat as far as practicable.
* * *
Galvanized pipe outside
Universal primer x 1 coat 75mic and 1 coat of same as surrounding finish paint
scheme.
Galvanized outfittings outside except galvanized pipe
One (1) coat of same as surrounding finish paintfor cosmetic coating without
2-110
23
CATHODIC PROTECTION
guarantee.
2-111
MANOEUVRING EQUIPMENT
301
The maximum rudder angle shall be limited to 37 degrees on either side by means of the stopper
fitted on the steering gear.
3-112
Low level alarm switch shall be provided for steering gear hydraulic oil expansion tank to give
audible/visual alarm on bridge and in ECR.
An efficient means of communication with wheelhouse shall be provided adjacent to the local
manual control position.
A mechanical type rudder angle indicator shall be fitted on the steering gear.
Seat for steering gear and hydraulic power units shall be of fabricated steel construction directly
welded to deck.
Oil coamings (about 150 mm height) shall be provided around steering gear.
The direct access from E.R. to steering gear room shall be provided with an air lock.
Handrails and non-skid paint shall be provided on steering gear room floor where necessary for
passage and routine operation and maintenance around steering gear.
Wooden grating shall be provided around steering gear.
Eye plate for lifting chain blocks shall be provided above hydraulic power units.
Large tools, if any, shall be mounted and well fastened on the proper space in steering gear room.
Motor starts
Stb'd - Autotransformer starting Port - DOL
(direct on line) starting
3-113
302
Bow thruster
1) Bow thruster
One (1) set of hydraulic motor driven bow thruster shall be installed at bow of the
Vessel.
3-114a
302
Bow thruster
Capacity
Type
No. of blade
3-115a
302
Bow thruster
242
RPM controller.
243
RPM indicator.
3-116a
3 -117b
31
3-118
310
250
251
252
- No. of set
- Type
- Duty capacity
The windlass shall consist of one(l) cable lifter, two (2) mooring drum, one (1) warping
3-119
head and one (1) hydraulic motor, and the windlass shall be designed to obtain the duty
capacity at the cable lifter when operating the cable lifter only.
The control stand shall be provided on each windlass for local operation.
The mechanical clutch of windlass shall be provided with hand operated "device at
windlass according to the manufacturer's standard.
Cable lifter and mooring drum shall be operated independently each other by the
mechanical clutch.
3-120
312
Mooring winch
3-121
312
Mooring winch
- No. of set
-Type
- Duty capacity
3-122
312
Mooring winch
Two (2) mooring winches located on the upper deck mid shall consist of two(2) mooring
drum, one (1) warping head and one(l) hydraulic motor on each mooring winch.
Two(2) mooring winches located on the upper deck aft shall consist of two(2) mooring
drum, one(l) warping head and one(l) hydraulic motor on each mooring winch.
The control stand shall be provided each mooring winch for local operation.
The mechanical clutch of mooring winch shall be provided with hand operated device at
mooring winch according to the manufacturer's standard.
313
3-123
314
3-124
314
Item
Bower
anchor
2
Spare
Mooring rope
anchor
12
Heaving line
No. steel.
Cast
Material
Size
appx. 6,975 kg, HHP stockless
Grade 3
3-125
314
3-126
3-127
2 4 1 1
2251
3-128
One(l) set of single point mooring fittings shall be fitted on forecastle deck in
compliance with the requirements of the OCIMF and shall be commonly use for
forward emergency towing system, which shall consist of the following :
Bow fairlead : 600mm x 450mm in size for 76mm dia. grade 3 chain
Bow stopper : Working strength of 200 MT, tongue type.
Roller fairlead : For 76mm dia. chafe chain (Builder's standard type).
Chafe chains and loose equipments for SPM shall not be provided.
5) Fire wire rope
Forward
Aft
Mooring fitting
Mooring fitting, such as bollard, fairleader, mooring pipe, deck stand roller, etc., shall be
arranged as shown on the G.A.
Size and number of mooring fitting shall be as follows.
(1) Bollard
6 - 400mm diameter on the upper deck
4 - 400mm diameter on the upper deck for S.T.S.
6 - 400mm diameter on the f cle deck
8 - 400mm diameter on the aft mooring deck
4 - 300mm diameter on the upper deck near manifold
12 - 200mm diameter (cross bitts) on the upper deck near manifold
(2) Fairleader
6 - 300mm diameter x 2 rollers on the f cle deck
8 - 300mm diameter x 2 rollers on the aft mooring deck
(1) Fairleader
- Roller
- Seat
- Shaft
(2) Chock
- Chock
- Seat
: Cast steel :
Mild steel :
Carbon steel
: Cast steel :
Mild steel
3-131
DECK OUTFITTING
321
3-132
and stainless steel (SUS 304) bolt in accordance with the Builder's standard.
(1) Bosun store hatch
One(l) weathertight hinged rope hatch commonly used for Suez canal searchlight
handling hatch of 1,000mm x 1,000mm square on the fwd mooring deck shall be
arranged.
The coaming height of rope hatches shall be about 610mm as required by the Class
The hatches shall be fitted with round bar at top and bottom rim of coaming so as
to protect ropes from wearing.
(2) Steering gear room hatch
One(l) weathertight hinged rope hatch commonly used for steering gear room
maintenance hatch of about 1,000mm x l 5000mm square shall be provided on top
of steering gear room.
(3) Engine room hatch
One(l) weathertight bolted hatch of about 1,600mm x 1,600mm size with 150mm
coaming shall be provided on the aft deck for engine room spare parts handling.
Small hinged hatch of about 750mm x 750mm size with 450mm coaming shall
be provided on the engine room bolted hatch top for handling small engine
parts.
Oval type manhole with bolted steel cover shall be provided to water ballast tanks, fore
peak tank, aft peak tank, fuel oil tanks, fresh water tanks, chain lockers, cofferdams,
etc., where necessary.
The manholes shall be of watertight or oiltight depending upon its location and
purpose.
Manholes shall be located as near as possible to the transverse partition.
Manhole cover shall be fitted with two (2) hand grips, stud bolts, nuts, packings, etc. in
accordance with the Builder's standard.
Manholes shall be provided as follows :
-
One (1) watertight manhole of oval liner type (600mm x 800mm) and one (1)
weathertight oval hinged type access hatch on upper deck for each ballast tank in
cargo area. (appx. 660mm x 960mm)
The size of manhole for void space in cargo area shall be as follows ; Large void
space :
- Two (2) 600mm x 800mm manhole and/or 400 x 600 M/H Small
void space :
- One (1) 600mm x 800mm manhole and/or 400 x 600 M/H
Each two(2) watertight manholes of steel liner type for each of fore peak tank and
aft peak tank.
One (1) watertight manhole of liner type at side wall of each fresh water tank shall
be arranged in steering gear room.
One (1) watertight manhole of steel liner type for each of chain lockers and
cofferdam, if any.
One (1) watertight manhole with 150mm coaming or steel liner type on the steering
gear room for rudder trunk.
Two (2) oiltight manholes of steel liner type for each fuel oil storage tank.
3-133
One(l) watertight or oiltight manhole for other hull structural tanks in engine room
Material of packings, bolts & nuts for oiltight manhole and watertight manhole shall be as
follows:
Application
Material of packing.
Material of stud bolt.
Material of nut.
Other Part
Chloroprene rubber.
Stainless steel (SUS 304)
SUS 304 (Hexagonal)
The size of manhole in cargo area shall meet the requirement of SOLAS and the other
manholes shall generally be of 600mm x 400mm (oval type), however 500mm x 400mm or
450mm x 350mm size may be used for some manholes according to the position and space.
Name of the compartment shall be written on the cover by welding bead with paint.
Small independent tanks may be provided with a handhole if it is not practical to provide
the manhole.
- Two(2) spanner of non-sparking material for manholes shall be provided.
3-134
3-136
2) Miscellaneous post
Miscellaneous posts, davits, etc. shall be equipped as follows:
Item
Jack staff.
Ensign staff.
Lifeboat embarkation
lamp post.
Stem light post.
Lighting post
No. of set
1
Type
Steel pipe
1
2
Steel pipe
Steel pipe
1
2
Steel pipe
Steel pipe
Location
Forecastle deck (Combined
with Suez canal search
light davit)
Upper deck aft.
Both side on
"A" deck.
Upper deck aft.
On mid deck store top near
to cargo manifold area
Stern light post shall be fitted with stern light and anchor lamp.
Miscellaneous posts shall be constructed in accordance with the Builder's
standard.
3) Miscellaneous Rigging
Necessary riggings and tackles for davits, Suez searchlight davit, oil hose davit,
accommodation ladders, flag yards, signal yards, etc. shall be furnished completely.
Running riggings shall be provided as follows:
- Black ball halyard ......................10mm diameter synthetic fiber rope.
- Flag halyard.....................................8mm diameter synthetic fiber rope.
3-137
324
3-139
The vertical ladders without handrail shall be constructed of mild steel in accordance with the
Builder's standard as follows:
Application
Clear Width
(mm)
300
Stringer
plate
65 mm x 9 mm 19 mm square
etc.
350
Step
bar.
65 mm x 9 mm 22 mm square
plate
step
One (1)
One (1)
bar.
Dimension
appx. 600 mm
Material
2 x 50 x 50 x 6.0 mm
galvanized
180x6.0 mm
galvanized
galvanized
Non-skid surface shall be provided at the each step.
The inclination of deck ladder shall be less than 55 degrees to the
horizontal as far as practicable.
Steps shall be welded to the stringer.
Vertical spacing of steps shall be appx. 250mm apart.
(2) Ladder in cargo oil tank and slop tank
One(l) combined first vertical and inclined ladder shall be provided at each cargo oil tank
and slop tank in accordance with requirement of IMO Regulation.
The inclined ladders and vertical ladders shall be constructed as follows:
Item
Dimension
Material
appx. 500 mm
Clear width of ladder
Stringer (frame)
125 x 75 x 10 mm
Angle, (mild steel)
Step
22 mm
SUS 316 square bar (2 rung)
Handrail
appx. 25 mm dia.
Round bar. (mild steel)
Stanchion
65 x 161
Flat bar (mild steel)
^latform
Item
Dimension
Material
Frame
125 x 75 x 10 mm
Angle (mild steel)
Grating
22 mm
Square bar (SUS 316)
Handrail
appx. 25 mm dia.
Round bar (mild steel)
Stanchion
65xl6t
Flat bar (mild steel)
Vertical ladder
Clear width
Stringer
Step
500mm
(appx.)
65mm x 9mm
steel plate
(mild steel)
22mm
SUS 316
sq. bar
No. of rung
per step
One (1)
Vertical spacing of steps shall not be exceed 300mm for inclined ladder and appx. 300mm for
vertical ladder.
6) Miscellaneous ladder
3 - 141
Stay
(mm)
65x9
steel flat
bar.
65x9
steel flat
bar.
-
3 - 142
Galvanized storm rails of 34.0mm outside dia. steel pipe(SPP) shall be fitted on
the exposed walls of deckhouse up to navigation bridge deck where men usually
walk around.
All storm rails shall be fitted at about 1,000mm above the deck with adequate
distance from the wall.
At spaces covered by open door, storm rail shall be omitted or door shall have
suitable stopper to avoid contact with storm rails.
(3) Guardrail
Guardrail of 34mm out-dia. steel pipe(SPP) shall be fitted in way of bow chock,
and its height shall be appx. 1,000mm.
Gangway for passageway, platform and miscellaneous
(1) Gangway for passageway
Gangway of galvanized steel bar gratings with hand rails and stanchions (galvanized)
shall be provided on the ship center line from accommodation forward to aft end of
fwd mooring deck for passageway and cross platform for both port and starboard side
passageway shall be provided from the gangway.
Shelter shall be provided on gangway in accordance with the requirement of
Rule/Regulation.
(2) Platform
Platforms made of galvanized steel bar grating construction with railing for fire
fighting foam monitors shall be arranged adjacent to the gangway on upper deck.
The number and position of the foam monitor shall be in accordance with the
requirement of the Rule/Regulation.
3-143
(3) Miscellaneous
Window platform of 22mm mild steel square bar about 500 mm width with handrails
shall be arranged in front of the wheelhouse to facilitate cleaning of the window.
Portable type Panama Canal pilot platform with stanchions and an awning shall be
provided in accordance with Panama Canal Regulation.
Sloped way made of 6 mm thick checkered steel plate, about 800 mm wide shall
be provided where necessary for passage of the handcart on upper deck. Number
of sloped way shall be minimized.
Eye plate shall be fitted on the funnel top, on the accommodation wall for
painting work and on the stern shell for handling rudder and propeller.
Helicopter winching mark (ICS Guide to Helicopter/Ship Operations, 1989)
(winching mark only for em'cy winching shall be provided on upper deck fwd).
326
(3) Miscellaneous
(3) Miscellaneous
The crane shall be arranged on the Vessel's centerline in way of cargo manifold as
show on the G.A.
The working area of the crane shall cover the cargo crossover manifolds. Plumbing
depth shall be at light water level.
Height of crane post shall be taken into consideration with regards to dangerous zones
on the upper deck while deciding electric motor of explosion proof type.
The crane also shall be suitable for lifting/launching the Suez mooring boat (the
Buyer's supply) and wharf ladder.
3-24
The crane shall be operated by one (1) winch at one (1) motion with full load or two (2)
motions at the same time with reduced speed.
Plumbing depth shall be at light water level.
Open type control stand shall be provided on the crane body without cabin. Automatic braking
for luffing, slewing and hoisting shall be provided. The crane jib rest shall be provided at a
suitable location.
Detail construction and material not mentioned above shall be in accordance with the OCIMF
recommendations for the standardization of Ship's manifold
and
associated
equipment, 1991 (4th edition) and the
manufacturer's standard.
Wire rope shall be of galvanized steel anti-twist.
2) Provision and engine part handling crane
The crane shall be equipped with hoisting, luffing and slewing device.
One(l) set,
Electric motor driven, single jib type 3.4
MT SWL Appx. lOm/min
Manufacturer's standard (appx. 0.5 RPM, at even keel)
Manufacturer's standard (appx. 60 sec) Appx. 3.0m from
the Vessel's extreme beam. 5 degree of heel and 2 degree
of trim. By a remote push button switch.
The crane shall be arranged at port side with securing devices as shown on the
G.A.
Hatch shall be provided within crane reach to allow engine spare parts, etc.
shall be easily lowered onto landing platform in engine room.
The crane shall consist of a hoisting device, a slewing device, luffing device,
etc.
The crane shall be operated by one (1) winch at one (1) motion with full load or
two (2) motions at the same time with reduced speed.
Plumbing depth shall be at 2nd deck in engine room for engine part handling.
Safety devices shall be provided in accordance with the Builder's practice.(to
include overload, luffing, hoisting and max. jib slewing angle limit)
Wire rope shall be of anti-twist galvanized steel.
Jib rest shall be provided at a suitable location.
Class certificate for provision crane shall be provided.
1) Oil hose davit
Two(2) set of oil hose davit shall be provided at lubrication oil
bunkering station on the upper deck.
The particular shall be as follows:
3-147
327 Davits
-Type
- Hoisting load
- Hoisting operation
- Outreach
3-148
327 Davits
- Type
- Hoisting load
- Hoisting operation
: Portable type.
3-149
327 Davits
- Hoisting load
- Hoisting operation
3-150
: 0.2 MT SWL.
: Portable air motor driven.
Name
Size (mm)
Material
Q'ty
Remark
257 Carpenter's
19
Carbon
steel
Strike chisel
chisel
258 Carpenter's
13
Carbon
steel
Hollow chisel
chisel
259 Mooring
P.P rope
6 stopper
0300
261 Gimlet
40x200
262 Sledge
6kg
Carbon
steel
263 Hand
0.5kg
- 1 hammer
1
0.9kg
0.8kg
150 x 250
266 Hatchet
L = 350
267 Fid
1 hammer
1
Non-sparking
hammer
-
Hard
Wood
1
1
1
Non-sparking
hammer
1
1
1
45 dia. x 300
55dia.x380
60dia. x 460
1 hammer
3-151
Name
13. Serving
mallet
14. Serving
board
3-152
30 x 100
x 100
Wood
No.
Q'ty
Remark
Name
Size (mm)
Material
Leather
palm
269 Chipping
hammer
17. Big scraper
L = 760
3-153
Right type
Name
Size (mm)
Q'ty
Remark
Material
No.
18. Triangular
scraper
19. Paint scraper
3-154
L = 250
L = 200
Carbon steel
Non-sparking
material
Size (mm)
Material
No.
Q'ty
Remark
Name
3-155
L-300
L - 1,200
Name
Size (mm)Q'ty
Remark
Material
No.
L - 1,250
22. Mop
Liner
Coir
L = 1,000
3-156
Galv.
steel
No.
Q'ty
Remark
Name
Size (mm)
Material
L = 600
100x23
0
Round type
L = 800
Flat type
3-157
Q'ty
Remark
Name
No.
Size (mm)
Material
28. Monkey
wrench
L = 250
L = 375
29. Common
spanner
13x17
19x24
24x27
30x32
36x41
3-158
No.
Q'ty
Remark
Size (mm)
Name
Material
L = 210
3-159
Q'ty
Remark
Name
No.
Size (mm)
Material
L = 300
3-160
No.
Q'ty
Remark
Size (mm)
Name
Material
5 dia. x 100
8 dia. x 150
3-161
10 dia.
x 200
Each
2
Total 6
Each type
Q'ty
Remark
Name
No.
33. Shovel
Size (mm)
Material
3-162
No.
Q'ty
Remark
Size (mm)
Name
34. Carborundum
stone
Material
271 Oiler
Oil stone
Fine
medium
Cork manila
O.D : 600
I.D : 40
Galv.
steel
1.6txl5
0
xl60
Galv.
steel
3-163
Total 12
For mooring
rope
Q'ty
Remark
Name
No.
Size (mm)
38. Funnel
Material
155 x 1.6t
200 x 1.6t
Galv.
steel
3Ltr
Plastic
L = 200
Steel
3-164
Material
No.
Q'ty
Remark
Name
41. Bench vice
3-165
125
Q'ty
Remark
Name No.
Size (mm)
Material
3-166
Wood
2 sets
4 sets
Size (mm)
Q'ty
No.
Remark
Material
Name
rope
20 dia. x 50
3-167
Manila
Q'ty
No.
Remark
Name
Size (mm)
Material
L = 600
7m x 7.4m
6 dia. rope
P.P.
rope
18Ltr. with
3-168
For
accommodation
ladder
2) Navigation outfit
3-169
4)
Flag, Etc.
Flags shall be equipped as follows in a flag shelf & locker:
1 - International signal flag (medium size)
274
275
- Chain pipe.
- Mooring drum of deck machinery.
- Lifeboat davit winch drum.
- Accommodation ladder winch drum.
- Rope ladder for lifeboat and liferaft.
- Navigational equipment.
- Rigging screw of stay.
- Magnetic compass, gyro repeater
- Projectors.
- Speakers.
- Pilot ladder.
- Storage drum of aft E.T.A.
- Fire wire reel
6) Other equipment and instrument not mentioned above shall be supplied by the
Buyer.
330
General
Lifesaving appliance including equipment, arrangement and installation shall be furnished
in accordance with the requirement of SOLAS Regulation and Regulatory body of the
3-170
4)
Flag, Etc.
Vessel's registry.
331
No.
Type
Capacity
Speed
Material
Two (2)
Totally enclosed type.
The lifeboat shall be driven by a water cooled diesel engine with
electric starting.
One (1) of these lifeboats shall be used as a rescue boats for carrying 6
persons.
30 persons
Not less than 6 knots in still water at a loaded condition
Fiberglass reinforced plastics (F.R.P)
Capacity and certified date shall be marked at position approved by the Regulation.
Name of the Vessel and port of registry shall be painted.
Lifeboat shall be equipped with necessary distress signals, etc. in accordance with
the Rule/Regulations.
Construction and material of lifeboat and accessories shall be in accordance with
the approved manufacturer's standard to comply with the Rule/Regulations.
3-171
One(l) set hinged gravity type lifeboat davit made of fabricated steel plate shall be
installed for each lifeboat with necessary blocks, boat falls, galvanized steel wire
rope, etc.
Each davit shall be provided with one (1) set of fixed electric motor driven lifeboat
winch and equipped with a handle for manual operation in an emergency.
Each winch shall have one (1) limit switch to avoid over-hoisting.
The winch shall have a sufficient capacity for lower the lifeboat with persons
onboard.
Hoisting speed shall be in accordance with SOLAS Regulation.
The davits shall be welded to the deck and all moving parts shall be lubricated by
grease nipple.
Lifeboat davits shall be tested as required by the Rule and Regulation.
Other material, fittings, and construction not specified above shall be in accordance
with the manufacturer's standard in compliance with the Rule/ Regulation.
332 Lifer a ft and davit 1)
Liferaft
Liferaft shall be provided as follows:
(Effected term of 8 months)
Seating capacity
15 persons
NO. of set
2 sets
2 sets
6 persons
Iset
Location
"A "-deck port
Man overboard type
"A"-deck stb'd
Man overboard type
F'cle deck
3-172
The liferafts shall be of neoprene coated synthetic fabric and stowed in fiber glass
reinforced plastic container.
Liferafts located "A"-deck shall be provided with a hydraulic pressure releasing device and
necessary fittings in accordance with Regulation.
Marking required by Regulation shall be provided on liferaft and its container.
2) Liferaft davit
Liferaft davit shall not be provided, unless required by the Rules.
Personal life savings, etc. (to be MED (Marine Equipment Directive) type approved)
The life jackets, life buoys, rescue signals, etc. of KG approved type, shall be
provided as follows :_________________________________________________________
Item
No.
Type/Location
Life buoy with self-igniting light and
2
Rigid polyurethane type
activating smoke signal (lifebuoy min.
4kg or able to operate quick-release
arrange.)
Life buoy with self-igniting light
4
Rigid polyurethane type
Life buoy with life line
2
Rigid polyurethane type
Life buoy without attachment
4
Rigid polyurethane type
Life jacket for adult
37 Each cabin (27) Eng.
control room (2)
Wheelhouse (2) Upper
deck fwd. (6)
Immersion suit
3
In rescue boat
Line throwing appliance
1
Wheelhouse
Parachute distress signal
12 Wheelhouse
Red star handflare
6
Wheelhouse (Buyer's supply)
Red light handflare
9
Wheelhouse (Buyer's supply)
Six (6) life jackets shall be stowed on the shelf in the bosun's store.
As for other signals, Sec. 328 shall be referred to.
3-173
One (1) of lifeboat and davit shall be common use of rescue boat and davit, sec. 331
shall be referred to.
3-35a
3-174
34
General
The Vessel shall be provided with fire extinguishing equipments necessary to comply with
the requirement of the Class, SOLAS Regulation and the Regulatory body.
Fire extinguishing system shall be installed as follow.
Engine room
Living quarters
Cargo oil tank deck
Galley
Paint store
Emergency
generator room
Other space
Fixed C02 fire extinguishing system, seawater from fire main (fire
hydrant, hose/nozzle) and portable fire extinguishers.
Fixed water based local application fire extinguishing system.
Seawater from fire main (fire hydrant, hose/nozzle) and portable
fire extinguishers.
Fixed foam fire extinguishing system and seawater from
fire main (fire hydrant, hose/nozzle).
Fixed fire extinguishing system for deep-fat fryer.
Sea water spraying system.
Portable fire extinguisher.
Seawater from fire main (fire hydrant, hose/nozzle) or portable
fire extinguishers.
3-175
Branch line from the main line shall also be led to the following:
Fire hydrant
Fire hydrants shall be arranged for exposed deck, living quarters and engine room.
The arrangement of fire hydrants and provision of hoses and nozzles shall be in
accordance with the requirement of Rule.
Fire hydrants shall be of 2 1/2 " STORZ 65mm in nominal diameter for engine room &
upper exposed deck and of 2 1/2 " STORZ 65mm in nominal diameter for other parts, and
hose valves shall be provided with an instantaneous bronze hose coupling of DIN
standard.
Fire hose shall be of 15-18m length complete with a coupling and a combined jet & water
fog nozzle of bronze.
Sufficient number of flexible reinforced hoses shall be provided in accommodation,
engine room and other spaces where required by the Rule.
Hose box of FRP for exposed deck and hose reel (2.3mm thick galv. steel) shall be
provided in E.R.
The fire hoses with coupling, jet & water fog nozzles and necessary fittings shall be
stowed in FRP boxes and hose reel.
One(l) international shore connection shall be provided in compliance with the Rule
3-176
Branch line from the main line shall also be led to the following:
Requirement.
A fixed total flooding high-expansion foam system shall be provided for extinguishing
the fire in engine room.
The system shall consist of a foam pump, a foam storage tank, foam generators/
nozzles, control valves, foam/water discharging pipes, control device, etc. according to
the manufacturer's standard and Regulatory body.
The foam storage tank and foam pump shall be installed for high expansion foam fire
fighting system in the E/R & deck foam room.
The foam expansion ratio shall not exceed than 1,000 times of the volume of the
mixture when sprayed on engine room each deck.
Proportion of liquidfoam shall be 2% regular type.
The foam/water shall be of mixed liquid consisting of foam compound of 2% by
volume and sea water of 98% by volume, which shall be mixed by foam pump and
proportioned
Mixed foam/water liquid shall be discharged to engine room and shall be expanded at
foam generators arranged in each compartment where necessary.
The capacity of the foam liquid and number of the foam generator shall be in
compliance with the Rules and Regulations and according to the manufacturer's
standard.
The sea water shall be supplied by the emergency fire pump.
The high expansion foam releasing for engine room shall be done at the fire control
station.
Instructions for operation of the system shall be displayed at each control position.
Isolating valve shall be provided for purifier room, E.C.R. and rest of engine room.
344
Branch line from the main line shall also be led to the following:
Fire hazard protection of incinerator
Purifiers for heated fuel oil
3-178
A fixed water based local application fire extinguishing system shall consist of pump unit,
discharge lines, discharge nozzles, starter/control cabinet and valves in accordance with the
manufacturer's standard and Rule/Regulation.
The pump unit shall not provided the spare pump or back up unit for the system and shall
be placed outside the protected area.
Adequate pipe shall be used for small discharge line from distribution valve to discharge
nozzle in accordance with the manufacturer's standard.
The design pressure of the system and thickness of water mist pipe shall be in accordance
with the manufacturer's standard.
The fire extinguishing system shall have both automatic and manual release device.
Activation of any local application system shall give a visual and distinct audible alarm in
the protected space and at continuously manned station. This alarm shall indicate the
specific system activated.
Local fire detection system shall be provided in the above protected space.
345
3 -38a
The fixed foam fire extinguishing system shall be provided for the fire extinguishing on deck of
cargo area.
The system shall consist of a foam pump, a foam storage tank, manually operated foam monitors,
a proportioner, valves and interconnecting pipes.
The foam storage tank foam pump and proportioner shall be installed in foam room.
One (1) set of over filling hatch of appx. 600mm x 600mm size and appx. 300mm height shall
be provided on the top of foam tank, if necessary.
The foam expansion ratio shall be approx, seven (7) times of the volume of the mixture when
sprayed on deck.
The foam/water shall be of mixed liquid (alcohol resistant foam, UNJVEX 3-3 or equivalent)
consisting of foam compound of 3% by volume and sea water of 97% by volume, and be mixed
by foam pump and proportioner.
The capacity of the foam and number of the foam monitor shall be in compliance with the Rule
and Regulation.
The water shall be supplied from sea water fire main line.
An independent foam/water distribution main line shall be arranged on the upper deck and
branched off to each foam monitor.
The platform of steel open grating with handrail and vertical or inclined ladder shall be provided
for the foam monitor.
The valves associated with the foam system shall be locally/manually operated.
Four(4) sets of portable foam applicator consisting of foam hose and nozzle shall be
provided (mid-ship store, accommodation front wall port and stbd).
An electric motor driven emergency fire pump shall be installed in emergency fire pump
space under the steering gear room flat in compliance with the requirement of Rule.
The emergency fire pump shall have an independent suction sea chest and discharge to fire
main line through a stop valve at an easily accessible position.
The emergency fire pump shall be of self-priming centrifugal type and shall be directly
coupled to an electric motor, location of suction sea chest as low as possible.
- Pump capacity : According to Class Rule Requirement.
The electric source shall be led from the emergency generator.
The material of the pump shall be equivalent to the sea water pumps in engine room.
348
C02
one (1)
45 L foam
135 L foam
Portable foam
applicator unit
1
1
1
The spare charger for portable fire extinguishers shall be stowed in the locker in
accommodation.
3) Emergency escape breathing devices (EEBD)
Emergency escape breathing devices shall be provided in accordance with the Authority
requirement.
4) Personnel protection
Protective equipment (4 sets), safety equipment (3 sets) with air compressor (Iset, 200bar,
220V AC, 3ph), stretcher (1 set), first aid (lset) with 2.5 liter capacity oxygen resuscitation
(1 set), oil spill kit (2 sets) and fire blanket (2sets) shall be provided in accordance with the
requirement of Rule/Regulation (excluding medical/medicine, antidote and shipboard oil
response equipment).
Suitable respiratory and eye protection sufficient for every person onboard for emergency
escape purpose shall be supplied by the Buyer according to requirement of Rule/Regulation,
if, necessary.
CHAPTER 4
ACCOMMODATION
40
GENERAL
Accommodation spaces shall consist of cabins, public spaces, offices, navigation and
control spaces, passageways, sanitary spaces, catering spaces and other spaces as shown
on the Accommodation Plan.
401
Class
Captain
Part
Captain
C/Engineer
Senior officer
Deck part
Engine part
Junior officer
Deck part
Engine part
Pilot
Deck part
Engine part
Deck part
Engine part
Petty officer
Crew
Suez crew
Total
No. of room
Space per room
1
1 - Day room
1
1 - Bed room
1 - Private lavatory with a shower
1
1 - Day room
1
1 - Bed room
1 - Private lavatory with a shower
2
1 - Single berth room
2
1 - Private lavatory with a shower
1
3
1 - Single berth room
3
1 - Private lavatory with a shower
6
1 - Single berth room
6
(2-2 tier berth for crew cabin at near
officer's laundry)
1 - Private lavatory with a shower One (1) of
these cabin shall be used for quarantine
cabin.
(6P)
Commonly use with gymnasium
27 persons plus six (6) suez crew
Various spaces which are to be arranged in accommodation and other spaces shall
be grouped and defined with rank of furnishing as follows.
If such spaces are arranged in agreed on the Accommodation plan.
Private space
Public space
402 Layout
Office space
Sanitary space
Catering space
Navigation space
Control space
Conference room
Ship's office
Private lavatory Common W.C Hospital
lavatory
Officer's laundry with drying room Crew's
laundry with drying room Deck changing
room with shower space Engine changing
room with shower space
Galley
Officer's pantry
Crew's pantry
Wheelhouse (inch chart and radio space)
Engine control room (in E.R.)
Cargo control room
Passage space
Corridor
Stairway
Provision space
Machinery space
Sundry space
Oil drum stowage space appx. 3,000mm x 4,000mm size with oil coaming (200mm height) and
drain plug shall be provided on weather exposed area of B-deck port side.
Steel box for em'cy suit shall be provided on weather exposed area of B-deck both Side.
4-184
41
410
JOINER WORK
General
The construction of the joiner work shall be of such a design as to conceal the main
electric cable, vent duct, piping, etc. except where there are no space to conceal behind
lining and ceiling.
The piping in catering, sanitary (except private lavatory and hospital bath room)
and store spaces shall not be concealed.
Board or section of lining and ceiling in way of valve and junction box of wiring, etc.
shall be arranged for easy removal by means of hinged section for inspection, adjustment,
drain, accessibility and possible repair.
Clear height of living space, except locker, measured from top of deck floor covering to
bottom of overhead ceiling shall generally be appx. 2,100mm as far as practicable except
protruding part such as ceiling lamp, ventilating louver, unavoidable corner bracket, etc.
which may extend max. 100mm.
Clear height of private sanitary space shall be appx. 2,000mm.
Material and installation shall be done in accordance with SOLAS Regulation.
All materials for joiner work shall be of marine quality approved by the Class as far as
applicable.
All joiner bulkheads shall be set in steel profile in accordance with the Builder's practice.
Watertight coaming shall be made by bottom profile behind lining in way of wet space
and exterior steel boundary bulkhead.
The detail of securing and construction of bottom rail, top rail, skirting, etc. shall be in
accordance with the manufacturer's standard and the Builder's practice, unless otherwise
required by the Rule and Regulation.
The sample of color shall be submitted to the Buyer for selection of color for cabin,
public space and where necessary.
4-185
411
Ceiling panel
The ceiling panel of total 25mm thick rock wool board finished with 0.6mm thick steel
finished with white baked enamel coat on visual side shall be provided for the space
where wall panel is provided.
The ceiling panel shall be fastened on galvanized steel framing.
186-5
413
Steel wall
The following spaces shall be enclosed by steel wall :
4-6
42
420
421
The exposed deck shall not be applied with deck covering, but shall be finished with
paint.
Deck
covering
1) Floor
Deck covering shall be applied as follows:
4-7
4-7
:
spaces,
<
navigation spaces, control spaces,
passage spaces, gymnasium
4-7
and
part and aft part of main switch board in engine control room and at the front
part of the main equipment in wheelhouse, and emergency generator room.
14mm thick perforated synthetic rubber mat with paralleled grooves underside for
allowing drainage of water shall be provided along the front bulwark part
(forward part only) on the bridge wings.
422
Insulation
Accommodation shall be insulated against fire, heat and sound in accordance with the
Rule/Regulations.
Overhead and steel wall of private space, public space, office space, sanitary space,
catering space, navigation space, corridor space and control space where directly exposed
4-8
4-8
Handrail
Handrail stanchion
15A
4-8
43
General
Each room or space shall be provided with furniture to the extent specified hereinafter.
The drawings of furniture shall be submitted for the Buyer's approval.
The material of wooden furniture shall be of particle board or bear board and the outside
shall be finished with melamine film for bed, wardrobe, desk, bookcase, bookrack, tea
table and chest of drawer unless otherwise specified herein.
The top surface of desk and table shall be covered with 1.2mm thick melamine plastic
laminate.
Design, shape and construction of wooden furniture shall be of the Builder's standard and
practice.
Steel furniture shall be of commercial stock with durable construction available in the
market.
Steel furniture shall be finished with baked enamel coating.
Air hole for ventilation shall be providedfor wardrobes and cabinet lockers.
The size of steel furniture may be changed slightly to meet those of commercial stock,
irrespective of the description in the Specifications.
Fixing arrangement of furniture shall be in accordance with the Builder's practice.
The size of furniture specified in Section 431 "Furniture list" shall be as follows.
The items, quantities, and dimensions of furnitures may "be adjusted in accordance with
accommodation arrangement, subject to the Buyer's approval.
Item
Class
Appx. Size (mm)
Remarks
Bed
Captain class
With a drawer
underneath
Wardrobe
with a
mirror
Desk
Sofa
Bookcase
or
bookrack
Senior officer
Junior office
class & other
class
Hospital
Captain class
Senior office
Junior office
class & other
class
Captain class &
senior office
class
Junior officer
Class & other
class
With a drawer
underneath
With a drawer
underneath
Bookcase
4-11
Bookrack
4-11
Class
Captain class
Senior officer
class
Junior officer
class
Filing cabinet 4-drawer
2-drawer
Chest of
drawer
Item Tea
table
Remarks
Steel
Wood
With mirror
(500 x 700)
Fittings of furniture
4-11
Furniture List
Furniture and fixture shall be furnished as follows.
Space
Officer's mess room
No.
4-14
Furniture List
Space
Hospital
No.
3
1
3
3
1
1
1
1
1
1
1
2) Office space
Space
Ship's office
Conference room
No.
1
6
2
3
1
1
1
6
1
10
3
1
1
3)
Private space
Space
Captain class' day room
No.
Furniture and fixture
Sofa Tea table
Book casefappx. 1,200 x 400 x 770mm) Book
casefappx. 1,200 x 400 x 2,100mm)
Easy chairs
Refrigerator (appx. 100 lit. domestic type) with
box Side board Desk
File cabinet with 2-drawers Revolving arm chair
4-14
Furniture List
No.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
2
No.
Space
Wheelhouse
11
Berth Stool
Chest of drawers with mirror
Wardrobe
Furniture and fixture
Berth
Wardrobe
Desk
Sofa
Bookrack
Tea table
Arm chair
Coat and hat hook
Berth
Wardrobe
Desk
Sofa
Bookrack
Arm chair
Coat and hat hook
2-tier berth
Wardrobe
Desk
Sofa
Bookrack
Arm chair
Coat and hat hook
Furniture and
fixture
Flag locker Flag
pigeon box Pilot
chair Folding table
Bookcase (1,000 x400x
770mm)
4-14
Furniture List
Radio and chart space
411
12
11
6
3
21
1
Settee
Chart table (appx. 3,000mm
length) Desk (1,200 x 700 x
770mm) Working table
Revolving arm chair Arm
chair
Bookcase (1,000 x 400 x
770mm)
Filing cabinet with 4 drawers
Book case with Locker
(1,100 x 400 x
2100mm)
Coat and hat hook
Folding table
Book rack
Bookcase (1,200 x 400 x
770mm) Revolving arm
chair Filing cabinets with 4
drawers Refrigerator (appx.
lOOlit. domestic type) with
box
Coat and hat hook book
rack
Revolving arm chair
Filing cabinet with 4 drawers
Desk
C
o
m
pu
ter
de
sk
C
on
fe
re
nc
e
ta
bl
e
St
ac
ki
ng
ch
ai
r
Coat and hat hook
Commonly used with suez
1
14
6
Gymnasium
1
4-14
Furniture List
11
6
10 1 1
10 1 1
11
4-14
432
Upholstery
1) Mattress
One(l) mattress shall be provided at each berth and stuffed with 150mm thick
foam plastic with spring.
Mattress shall be upholstered with cotton cloth.
All other beddings shall be supplied by the Buyer.
2) Sofa & chair
Sofa, settee and chair shall be stuffed as follows:
- Seat
- Back
: PU Foam plastic.
: PU Foam plastic.
4-19
432
Upholstery
Each of the showers, wash basins and bath tub shall be supplied with hot and cold fresh water.
The door of the hospital lavatory shall be opened outward.
Metal fittings and accessories shall be of nickel chromium plate brass finished.
The private lavatory with shower shall be of prefabricated unit type.
Bath tub in the hospital bathroom shall be of material of GRP.
2) Common W.C
Conventional type common W.C. compartment shall be provided in the accommodation space
as shown on the Accommodation plan.
4-19
4-21a
- No. of set
-Type
- Capacity
One (1)
Biological, IMO approved
type
27 persons/day
4-21a
4-21a
44
4-208
440
General
Galley and pantry shall be arranged as shown on the Accommodation Plan, and the
equipment shall be provided for food preparing and food handling service.
In general, metal part material that comes in contact with prepared food directly, shall be of
stainless steel so far as practicable and remainder shall be galvanized steel or steel backed
enamel.
Shelves, cupboard and racks for glasses, plates and pots of stainless steel shall be furnished
as necessary in accordance with the layout of spaces.
441
Galley equipment
One(l) galley shall be arranged and furnished with following equipment.
One(l) - Electric cooking range with 6 hotplates and 1 oven. (appx. 15kw)
One(l) - Electric mixing machine (appx. 20 lit. bowl)
One(l) - Electric baking oven (3-compartments)
One(l) - Electric deep fat fryer (appx. 9 lit.)
One(l) - Electric meat sheer (portable, appx. 0.15kw)
One(l) - Electric dish washer(rearrange to officer's pantry)
One(l) - Electric potato peeler (appx. 9kg)
One(l) - Electric waste disposer (appx. 1.5kw)
One(l) - Electric refrigerator (appx. 300 lit. marine type)
One(l) - Stainless steel exhaust hood above the electric cooking range.
Three(3) - Dresser with double sink of stainless steel top.
Two(2) - Working table with stainless steel top.
One(l) - Wash basin with a towel bar, a soap dish and arm control lever. Two(2) Serving table with stainless steel top. One(l) - Chopping block with knife holder.
One(l) pantry for officer class shall be arranged near galley and shall be equipped with the
following:
One(l) - Electric hot plate (appx. 1 KW)
One(l) - Coffee machine (appx. 20 lit)
One(l) - Electric water boiler (appx. 10 lit.)
One(l) - Electric toaster (4 slices)
One(l) - Dresser with double sink of stainless steel top.
One(l) pantry for crewclass shall be arranged near galley and shall be equipped with the
following:
One(l) - Sideboard
One(l) - Hot water boiler (appx. lOlit.) One(l) Refrigerator (200 lit domestic type)
Plate rack, cup hook, jug hook and small shelf shall be provided in accordance with the
Builder's practice.
443
4-209
444
1) Officer's laundry
One (1) officers' laundry shall be equipped as follows:
1 - Marine type washing machine (appx. 16.0kg) 1 Marine type washing machine (appx. 5.0 kg)
1 - Electric tumble dryer (appx. 6.5kg)
1 - Ironing board of folding type with a canvas cover.
1 - Electric iron (Domestic type)
1 - Washing tub of stainless steel.
1 - Small locker of stainless steel
2) Crew's laundry
One (1) crew's laundry shall be equipped as follows:
1 - Marine type washing machine (appx. 7.0 kg)
1 - Marine type washing machine (appx. 5.0 kg)
1 - Electric tumble dryer (appx. 6.5 kg).
1 - Ironing board of folding type with a canvas cover.
1 - Electric iron (Domestic type)
1 - Washing tub of stainless steel.
1 - Small locker of stainless steel.
3) Drying room (One (1) for officer and one (1) for crew)
Each:
1 - Electric heater (appx. 1.5 kw)
Clothes hanging rod shall be provided.
4-210
445
Sundry spaces
Sundry spaces shall be arranged as shown on the G.A. and the Accommodation Plan, and
equipped as specified hereinafter.
1) Store and locker
Space
Floor
Wall
Bosun store
B.S. & B.S.
grating
Paint/lamp store B.S. & B.S.
grating
Overhead Shelf
B.S.
3-tiers
B.S.
3-tiers
(steel)
B.S.
3-tiers
B.S.
3-tiers
Rope stowage
space
Other locker in
accommodation
Aceth. & oxy. gas
bottle space *3)
B.S.
3-tiers
B.S.
3-tiers
B.S.
B.S.
B.S.
Sampling store
B.S.
B.S.
Garbage store
B.S.
B.S.
Deck store
Bonded store
Provisions
Location
1-Work table Forward
Forward
1-Lamp
locker 1-Rod
hanging 1Working table
(1,200 x
600mm)
Near cargo
manifold
Accommodation
*1)
*2)
-
Bottle rack
2-tiers
B.S. B.S. (steel)
Upper deck store located casing stb'd shall be provided tool board (1-1,200 x 800)
and working table (1-1,400 x 600).
Note
B.S.
: Bare steel with paint
Grating : Wooden batten grating under shelf
* 1)
: Refer to Section 422 for insulation.
*2)
: One (1) common use in the steering gear room and one (1)
common use in forward bosun store to be provided as rope stowage
space
*3)
: Shall be arranged in separate compartment.
4-211
446
Miscellaneous room
Space
Floor
B.S.
Steering gear room
*1)
Air-con. unit room, B.S.
Wall
B.S.
Overhead
B.S.
B.S.
B.S.
Wall
panel
Ceiling
panel
Ceiling
panel
Shelf
Provisions
30mm thick
cement with tile
30mm thick
cement with tile
Wall
panel.
Note
B.S.
: Bare steel with paint
Grating : Wooden batten grating under shelf
* 1)
: Non-skid type paint to be coated for outside area of gutter coaming
2tier wooden batten shelf (2sets, 1,600 x 800 x 2,000H)
45 WINDOW, SCUTTLE AND DOOR
450
446
Miscellaneous room
machinery space, sundry space and pantry.
A hot water washing pipe shall be fitted over the windows of wheelhouse front wall and
window cleaning stage fitted with handrail shall be provided.
Spot cooling and heating air shall be provided for defogging windows of around
wheelhouse center.
Two (2) electric motor driven clear view screens (350mm dia.) with a defogging heater if
applicable, three (3) electric motor driven window wipers of twin blade horizontal
moving type shall be fitted on the front windows of the wheelhouse.
Thirteen (13) portable sun screen shall be fitted on the front windows of the wheel
house.
4-213
451
Window
The size and number of rectangular windows shall be as follows.
Location
Wheel
house
Cabin
Public
space
Other
spaces
Front
Side and aft
Captain class
- bed room
- day room
Senior officer class
- bed room
- day room
Junior and rating class
Officer's mess room
Crew's mess room
Officer's smoking
room
Crew's smoking room
Hospital
Ship's office
Cargo control room
Conference room
Gymnasium
Engine control room
Remarks
No. x Approx. size (mm)
1,900 (B)xl, 100(H)
Fixed type
1,200 (B) x 1,050(H)
Fixed type
The window shall be
1 x 500(B) x 800(H)
of inside open side
3 x 500(B) x 800(H)
hinged type, if
acceptable by the
1 x 450(B) x 600(H)
Rule/Regulations.
2 x 450(B) x 600(H)
1 x 450(B) x 600(H)
If the space is located
3 x 500(B) x 800(H)
on the upper deck, the
window shall be of
3 x 500(B) x 800(H)
350mm dia. side
3 x 500(B) x 800(H)
scuttle.
3 x 500(B) x 800(H)
1 x 450(B) x 600(H)
2 x 450(B) x 600(H)
1 x l , 200(B) x 800(H)
2 x 450(B) x 600(H)
1 x 450(B) x 600(H)
2 x 1,200(B) x 800(H)
Fixed type
Fixed type
Fixed type
Fixed type, pair glass
Note
The quantity of the wheelhouse windows shall be depends on the wheelhouse
arrangement.
The hinged type window shall be of side hinged inside open type. 452
Side Scuttle
350mm diameter, side hinged or fixed type, side scuttle with dead light cover shall be
provided in cabin, office and other public spaces on the upper deck.
Door in accommodation shall be provided in accordance with the Builder's practice and SOLAS
Regulation.
Hollow type joiner door with steel frame shall be fitted to private cabin, lavatory, public space
4-214
451
Window
4-215
Door hook or door catcher shall be provided to doors other than those fitted with a self closing
device.
Door self-closing device shall be provided to the door of the following spaces:
4-216
Material
Stainless
(SUS 304)
Gastight Hinged
type with fixed
glass
Stainless
(SUS 304)
Application
Entrance door to accommodation on B-deck
and above
Outside entrance to the wheelhouse
Location
Outside entrance to wheelhouse, dry provision store and hospital
Entrance to corridor and stairway in accommodation
Private space, public space, office space, control space, laundry,
changing room, catering space and machinery space, pipe/duct trunk,
ele. cable trunk, stores and sundry space
600mm
Private lavatory, common toilet
Door locks and metallic fittings shall be made of chromium plated brass in general.
Doors of private cabins, public space, control space, inside locker and entrance to
accommodation corridor from outside shall be fitted with mortise type cylinder lock and
latch sets.
The door of bonded store shall be fitted with locking device and seal.
Mortise latch without locking device shall be fitted to the door of stairway, engine room
entrance and private toilet.
4-217
Key system
Three(3) sets of keys shall be supplied for each door with name tag. One(l)
master key system with three (3) sub-master key shall be provided. The key
system shall be submitted to the Buyer for approval.
46
461
4-218
Compartment
Meat room
Fish room
Vegetable room
Lobby
Total
Dry provision store
Volume
appx. 25 nf
appx. 10 nf
appx. 25 nf
appx. 30 nf
appx. 90 nf
appx. 50 nf
Temp
-20C
-20C
+4C
-
Cooling system
Unit cooler
Unit cooler
Unit cooler
Un-cooled
Air conditioned
2) Insulation
The wall and ceiling of the refrigerated provision chamber shall be insulated as
Location
Ceiling
Insulation
100mm pu
Wall
100mm pu
Divisional wall
Floor
100mm pu
100mm pu
Lining
0.7mm SUS 304 for visual side.0.7mm
galvanized steel sheet for back side.
0.7mm SUS 304 for visual side.0.7mm
galvanized steel sheet for back side.
0.7mm SUS 304 for both sides.
0.7mm SUS 304 for visual side with P.V.C
grating
4-220
Refrigerating plant
The cooling system shall be of R-407c direct expansion system and air circulation system with
automatic control device and shall be able to keep the temperature of the refrigerating chamber as
specified.
The refrigerating plant shall consist of two(2) refrigerating units, one(l) for working and the other
for standby.
Each unit shall consist of one(l) electric motor driven compressor and one(l) fresh cooled
condenser.
The compressor shall automatically be started and stopped to maintain the specified temperature.
The plant shall be capable of maintaining the specified temperature with one(l) compressor
working at full load not more than 18 hours a day after cooling down under the condition of fresh
cooling water temperature of 36C and outside temperature of 35 C, while the other compressor
to serve as standby.
The initial cooling down to the specified temperature shall be achieved by two(2) compressors
simultaneously.
The particulars of refrigerating plant shall be as follows:
4-221
1) Refrigerating machine
- 1NO.
-Type
- Material
(1) Unit air cooler
One (1) set in each compartment except lobby. Wall or ceiling suspension type.
Manufacturer's standard.
(2) Compressor
4-222
1) Refrigerating machine
-No.
- Type
:
:
Two(2).
Multi-cylinder single acting type driven by an electric
motor.
- Material
Manufacturer's standard.
-No.
Two (2).
- Type
- Material
Manufacturer's standard.
(3) Condenser
(4) Miscellaneous
4-223
3) Control system
A thermal expansion valve control panel and a dial type remote reading thermometer shall be
provided in accordance with the manufacturer's standard.
An alarm bell shall be fitted in galley and wheelhouse, and a push button switch shall be
fitted in each refrigerated chamber.
Temperature of each cold chamber shall be indicated on the wall of lobby by a dial
thermometer.
4) Spare parts and material
Spare parts and material shall be supplied in accordance with the manufacturer's standard.
4-224
47
470
General
Air-conditioning, mechanical and natural ventilation shall be applied as follows:
_-----_------,---------------.. .---.-------------.---------------------.- - - .
System
Application
Air-conditioning system
- Air conditioned space;
Cabin, public space, hospital, office space.
- Spot cooling/heating spaces; Wheelhouse/chart
space, laundry, dry provision store, changing
room, cargo control room.
- Separate cooling fan unit: Catering space.
Mechanical ventilation system
Galley, pantry, changing room, private lavatory,
common lavatory, hospital and hospital lavatory,
foam room, lockers in accommodation, steering
gear room, bosun's store, paint/lamp store, em'cy
gen. room, sampling store.
Natural ventilation system
Stores and lockers, battery room, air-con. unit
room, other spaces shall not be provided with
mechanical ventilation.
.
Note
276
Return air from hospital, quarantine cabin catering space, dry provision store
and sanitary space shall not be re-circulated.
277 Local re-cooling and local re-heating device shall not be provided.
278 Sanitary spaces, drying rooms, lockers, stores, passages, etc. shall be excluded
from the air conditioned spaces.
279 Air conditioned space, except hospital, quarantine cabin and sanitary space shall
be exhausted into passage through door louver.
280 Gooseneck, mushroom or wall louver type ventilator shall be provided as
ventilation head on the weather deck.
The ventilators shall be of fabricated mild steel plate painted, with sufficient cross
sectional area and shall be weathertight, if required by the Rule.
281 The coaming height shall be decided in accordance with the requirement of the
Rule Regulation.
282 The size and type of ventilators shall be determined according to the Builder's
standard and requirements of Rule/Regulation.
283 If coaming height exceeds 900mm, bracket stay shall be fitted on the coaming of
mushroom vent.
4-225
1) General
Air-conditioning system shall be installed to serve as ventilation, heating or cooling for the
space specified.
The type of air-conditioning system shall be as follows:
4-226
- System
- Heating
- Cooling
- Humidifying
- Air supply
4-227
For the following space, only spot cooling, heating and separate coaling fan unit &
heater shall be applied without maintaining the design condition mentioned hereinafter:
- Separate cooling fan unit & heater
- Galley (appx. 6 times/hour)
Pantry (appx. 6 times/hour)
- Spot cooling & heating
' Wheelhouse/chart space (appx. 10 times/hour)
- Laundry (appx. 6 times/hour)
' Dry provision store (appx. 5 times/hour, cooling only)
- Changing room (appx. 10 times/hour)
The air-conditioning system not mentioned herein shall be in accordance with the
manufacturer's standard.
4-228
2) Design condition
Period
Cooling
Heating
Outside Air
Temp. R. Humid.
35 C
70%
-20 C
Inside Air
Temp.
27 C 20
C
Fresh water R.
Humid. Temp 50%
36C 50%
Air re-circulation shall be made so that appx 50% fresh air supply could be maintained
and appx. 50% recirculated air.
Air change rate shall be appx. six(6) times/hour for cabins, appx. eight (8) times/hour
for public spaces (including changing room), ten (10) times/hour for wheelhouse and
fifteen (15) times for cargo control room.
Final air change rate, however, shall be decided according to the Rule requirement and
above temperature condition.
Passage and staircase shall be ventilated through vent louver on cabin doors and shall
serve as an air passage for exhausting to the weather part or for recirculating purposes.
Temperature and humidity condition in the spot cooling spaces may not be kept always
as stated above although conditioned air shall be supplied through punkah louvers.
4-229
3) Air-conditioning plant
Air conditioning plant of R-407c direct expansion system shall be provided for air
conditioning and the air-conditioning system shall consist of the following main
machinery.
The refrigerating plant shall consist of:
Two(2) - Compressor (each 100%, one for working, the other for standby)
- Electric motor driven, single acting reciprocating with manual start/stop and
automatic unloading.
Two(2) - Condenser (each 100%, one for working, the other for standby)
- Horizontal shell and tube type.
Two(2) - Gas dryer.
Material and construction shall be in accordance with the manufacturer's standard.
Central air handling unit: One (1) set, having 100% of each required capacity,
one for working, the other for standby One (1) - Spare
motor for air handling unit
The unit shall consist of:
One (1) - Ventilating fan.
- Single speed electric motor driven, centrifugal type. One
(1) - Steam heating coil section.
One (1) - R-407c direct expansion cooling coil section. One
(1) - Humidifying steam spray nozzle.
One (1) - Mixing section comprising a mixing chamber with a damper. One (1) Removable air filter. One (1) - Steam regulating valve.
Separate cooling fan unit
One ( I ) set of cooling fan unit shall be provided in the catering space.
The cooling medium shall be of R~407c direct expansion type and branched from main
cooling line near central air handling unit.
Electric heater shall be combined with cooling fan unit.
The fresh air shall be supplied independently from other accommodation space.
4-41
The accessories such as pressure gauge and thermometer shall be equipped in accordance with
the manufacturer's standard.
Material and construction shall be in accordance with the manufacturer's standard.
Auxiliary cooling fresh water pump in engine room shall supply the necessary quantity of
fresh water to the refrigerating plant.
4) Control
The mixing of fresh and recirculated air shall be controlled by the manual operating damper.
When cooling, the system shall be automatically controlled by a thermostat on return duct
with a solenoid valve, while the fan and compressor shall be manually started or stopped.
Humidity shall not be controlled when cooling period.
When heating, the temperature of the supply air shall be automatically controlled by a
temperature sensor fitted on main supply duct with a steam regulation valve.
The humidity of the supply air shall be manually controlled by a steam valve on the fan unit
in winter season.
Volume of supply air shall be manually adjusted at each air outlet.
5) Package type unit cooler
Two (2) sets of package type (each 100% capacity, one for working, the other for standby),
fresh water cooled R-407c direct expansion system unit cooler shall be provided in engine
control room.
The capacity shall be calculated based on the arranged volume of the room and outside air
temperature of 35C, engine room temperature of 45 C and engine control room temperature
of 29 C.
Heating device shall not be provided.
One (1) set of packaged (capacity : appx. 9,000 kcal), air cooled R-407c direct expansion
type unit cooler shall be provided in wheelhouse for emergency cooling, and condenser
shall be located exposed area and closed to wheelhouse.
4-231
2) Ventilation fan
Mechanical ventilation system shall be designed and installed in accordance with the
requirement of the Class and the Regulatory bodies.
Mechanical ventilation fan of A.C. electric motor driven, single speed, axial flow type or
centrifugal type shall be provided for the spaces as mentioned next table.
Material of fan shall be in accordance with the manufacturer's standard.
Emergency stop of mechanical fans shall be provided in wheelhouse according to the Rule
requirement.
Type, static pressure and capacity of fan shall be decided on a basis of aforementioned air
change rate and empty compartment capacity dividing some suitable groups.
Each space shall be provided with either supply or exhaust fan(s) with/without duct system
depending upon the characteristics of the compartments.
Number of fan and group or independent duct system shall be decided considering the
arrangement in each compartment and size of ventilator.
4=232
For compartment where only mechanical exhaust ventilation is applied, the air shall be supplied
from adjoining passageway through louver on the entrance door and/or by natural ventilator.
A hood of stainless steel (SUS 304) shall be fitted over the range in the galley and shall have
grease and moisture trap.
The ventilator shall have rat proof wire net and the ventilator for the accommodation space shall
have additional insect screen.
Outlet terminal of exhaust fan from sanitary space and galley shall be arranged away from air
intake as far as practicable.
Compartment
No. of fan
Supply
1
Galley
Pantry
Private lavatory
Common W.C.
Hospital/hospital bath room
Quarantine cabin/lavatory
Laundry and drying room
Changing room
Dry provision store
Steering gear room
Paint/lamp store
Emergency generator room
Bosun store
Foam room
-_
Exhaust
1
2)
2)
1
1)
1)
1
1
3)
1)
1)
1
'1
Note
284
285
: Punkah louver.
: Ceiling mounted pan type diffuser with manual
operating knob.
4=234
The ventilation trunk and duct shall be rectangular or non-insulated spiral duct
according to the compartment.
The trunk and duct for use of other than air conditioning shall be made of galvanized
steel sheet, and the thickness shall be determined by breadth for rectangular duct as
follows:
Breadth of duct (mm)
Less than 500
Over 500
Thickness (JIS)
0.5mm
0.8mm
475
Room heater
Electric heater shall he provided as follows.
Compartment
Em 'cy D/G room
Bosun store
Steering gear room
Battery room
No. of heater
1
1
2
1
4-235
Capacity
5KW
5KW
5KW
2KW
48
MISCELLANEOUS
481
Q'ty
6
Location
Cargo control room, ship's office, engine
control room, galley, wheelhouse,
gymnasium.
Deckhouse front wall
Wheelhouse
Wheelhouse, crew's smoking room, off s
smoking room
Engine control room, cargo control
room
Wheelhouse, cargo control room
2
2
Wheelhouse
Bridge wing
1
1
3
2
Senior officer's cabin
1 lot Cabin, corridor, stairway, bridge
wing, etc.
4-236
482
483
Voice tube
Voice tube shall be provided for the communication between wheelhouse and compass
deck.
Mouth piece with cover shall be fitted at the uppermost weather exposed part and lower
end in wheelhouse.
Material of mouth piece and cover shall be of bronze (CR-GILT or equivalent). Voice
tube shall have a suitable internal diameter and shall be of copper tube.
4-237/
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By : S\ ( 4 . SH' V
Title: (fit*
STX Shipbuilding Co., Ltd.
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CHAPTERS HULL
PIPING SYSTEM
50
500
501
Each oil consumer shall be stepless capacity controlled by means of a flow control valve
independently from other consumer in the system.
The hydraulic transmission system shall be designed with automatic load control, and the
equipment shall be regulated the variable hydraulic pump to meet the required oil flow in the
system, in addition to maintain the hydraulic system pressure to a preset level.
1) Pump in cargo oil tank (P&S)
No. of unit
:
Type
:
Capacity x head
Driven by
Shaft seal
Stripping system
Material against cargo
Pump in slop tank (P&S)
No. of unit
Type
Twelve (12)
Submerged, centrifugal
600 m V h x 125 mlc, S.G. 0.75/Visc. l.Ocst
Hydraulic motor
Teflon
Built-in
Stainless steel (SUS 316)
Two (2)
Submerged, centrifugal
5-251
Capacity x head
Driven by
Shaft seal
Stripping system
Material against cargo
The submerged pump shall be installed in the tank by means of a deck flange resting on the deck
trunk of mild steel (H=500mm) with coating and supported in tank by the intermediate and bottom
support ring.
All the connection shall be provided on the top plate, to which a control valve is mounted for
remote and local operation of the cargo pump.
From the top plate there is also arrangement for purging the cargo line, thus only a minimum of
cargo shall be left in the tank after pumping is completed.
A pilot operated control valve shall be mounted on the top of the submerged pump, enabling the
operator to regulate the capacity of the pump stepless from zero to max. locally from the pump top
and remotely from a control panel in cargo control room.
The pump pipe stack shall consist of two separate line, the cargo line and a concentric hydraulic
oil line whereby the hydraulic pressure pipe is placed inside the return pipe, and the hydraulic
system in the pump shall be separated from the cargo by a cofferdam which is ventilated via an
exhaust trap to the atmosphere.
The pump head shall be welded or flanged to the pipe stack.
The hydraulic motor shall be located inside the pump head and shall be surrounded by return
hydraulic oil.
The shaft shall be supported by bearing which are lubricated by the hydraulic oil, and shall be
connected to the single-stage impeller.
The shaft shall be fitted with anti-rotation brake which enables the pump shall be used for cargo
loading.
The impeller shall be driven by a built-in high pressure hydraulic motor via a short shaft.
The shaft seal shall be arranged to prevent any leakage between cargo and cofferdam and between
cofferdam and hydraulic oil.
Any leakage getting past the shaft seal or any other seal will invariable go to the cofferdam which
always has the lowest pressure.
The only visible part on deck of the pump is the top plate, which all pump connection are made.
The flow control valve, the exhaust trap and purging valve shall be located on the top plate.
3) Portable cargo pump
5-252
No. of unit
Type
Capacity x head Driven
by
Material against cargo
One(l)
Submerged, centrifugal
150 m3/h x 50 mlc, S.G. 0.75 /Vise. l.Ocst
Hydraulic motor
Stainless steel (SUS 316)
5-253
The pump shall be used for back-up duties as secondary means of emptying the cargo
tanks.
The pump shall be assembled with 18m of concentrically mounted hydraulic hose for
pressure and return hydraulic oil between the pump's starter head and pump housing.
5-254
502
One (1) set of 18m hydraulic oil extension hose between pump's starter head and snap-on station
on hydraulic main line shall be provided. The hydraulic hose shall be fitted with snap-on coupling
in both ends and protection cover.
Six (6) sets of snap-on coupling with protection cover for connection on hydraulic oil main line
shall be provided.
For connection between pump's discharge and portable hose, the portable cargo pump shall be
equipped with 4" special flange.
One (1) set of air motor driven portable winch for handling of portable cargo pump shall be
provided, and air motor shall be driven by 7 kg/cm2 working pressure.
Lifting capacity and height of portable winch shall be of appx. 700 kg and 30m.
The material and construction of pump/hose/winch etc. shall be in accordance with the
manufacturer's standard.
Tank cleaning hole shall be used for lowering the portable cargo pump.
Bottom area in way of tank cleaning hole shall be free from obstruction as far as practicable.
The portable hose for cargo and ballast discharge from portable cargo pump shall be supplied by
the Buyer.
The portable cargo pump can be used for water ballast system when the valve in tank does
not open.
5-255
5-256
502
Number/power
Protection
Speed
Insulation class
Power supply
2/400KW
IP54 or equivalent
1,775 RPM
F
440V, 3PH, 60HZ
5-257
5-258
502
Number/power
Speed
Type
2/400KW
1,800 RPM
Four stroke, water cooled type marine engine with
turbocharger, Nox emission approved type in
accordance with MARPOL Annex VI regulation
13.
Forced lubrication with engine driven lub. oil
pump
Electric start (24V)
Designed for marine distillate fuel type DMA in
accordance with ISO 8217. Internal cooling - fresh
water External cooling - fresh water According to
manufacturer's standard. According to
manufacturer's standard.
5-259
The diesel engine shall be coupled with flexible coupling to the hydraulic pump.
A pulsation damper (silencer) shall be built into each hydraulic pump, c) Hydraulic oil cooler
5-260
502
Q'ty
Type
Material in tube
One (1)
Shell & straight tube type
Al-brass
5-261
The hydraulic oil cooler shall be arranged for fresh water cooling.
d) Filter for hydraulic oil
The circulated hydraulic oil shall be returned via a filter which is equipped with a
drain valve and a differential pressure switch.
e) Temperature control valve
The motor operated temp, control valve, which is regulate the hydraulic oil
temperature shall be provided.
The valve shall be open/closed type mounted on the water connection inlet.
f) Automatic pressure/flow control system
When the system shall be used, the required number of power pack shall be
started.
The pressure in the main line shall be obtained by moving the pressure set handle
on the control panel until the desired pressure is reached.
The automatic control system will then automatically adjust the variable
displacement pump according to the actual oil consumption in the system.
The unit shall be equipped with necessary relief valve, temperature sensor,
pressure switch, pressure transducer and adjustable valve.
All necessary signal for remote operation of the hydraulic system shall be
provided from cargo pump control panel.
2) Hydraulic auxiliary unit
The hydraulic auxiliary unit shall be arranged above main return line, in general.
The hydraulic auxiliary unit shall consist of hydraulic oil expansion tank and
electric motor driven hydraulic feed pump.
The tank, which is manufactured from stainless steel plate shall be equipped as
follows ;
- Venting filter
- Thermometer for reading of oil temperature
- Sight glass
- Oil level switch (High-low)
Two (2) sets of feed pump shall be provided for maintaining a pressure in the
hydraulic system at all times.
3) Power balance
The hydraulic oil transmission shall be designed as follows ;
Six (6) sets of cargo pump shall be operated simultaneously when the power packs
are running at rated capacity.
Total installed power : 1,600KW
Total discharge rate : Cargo oil 3,600 m3/h at S.G. 0.75, Vise. l.Ocst
The following equipment shall be driven by hydraulic main line system.
- Cargo oil pump, slop pump and portable pump
- Ballast pump
- Tank cleaning pump
- Deck machinery (Windlass, winch)
- Bow thruster
5-262
502
5-263
5-264
2) Cargo manifold
The cargo oil manifold shall be arranged and constructed in accordance with OCIMF
recommendation "Standards for tanker manifold and associated equipments" as follows ;
- Six (6) cargo oil manifold with butterfly valve and blind flange
- One (1) slop manifold with butterfly valve and blind flange
- Two (2) heavy fuel oil filling line with butterfly valve and blind flange
- One (1) diesel oil filling line with butterfly valve and blind flange
- Two (2) vapour manifold with butterfly type valve and blind flange
A sampling/drain cock, a boss with gauge cock for portable pressure gauge, a boss with plug
for portable temperature gauge and an air blowing connection shall be provided on each cargo
oil manifold.
Butterfly type double shut valve shall be provided at cargo oil manifold in accordance with
each cargo segregation and the requirement of the Class.
Cargo oil reducer shall be supplied in accordance with OCIMF recommendation as follows.
Principal fittings
Number of reducer
12
2
Reserved reducer stock
Number of reducer
6
6
6
1
1
1
Presentation flange
Nominal bore (inch)
1 6 x 14
16x8
Presentation flange
Nominal bore (inch)
8x14
10x14
12x14
8x8
10x8
12x8
Each presentation flange of principal reducer shall be provided with a removal blind flange
fitted with lifting lug.
5-265
Each three (3) sets of cargo oil manifold U-piece (16" x 16") and Y-piece (16" x
16") shall be provided for the cargo loading as reserved stock.
The material of cargo oil reducer, manifold U-piece and Y-piece shall be mild
steel.
One (1) spill tank having two (2) compartment shall be fitted at each side of cargo oil
manifold for cargo/fuel oil drainage in accordance with OCIMF standards.
The spill tank shall be extended at least 1,200mm beyond the outermost flange of
vapour manifold including fuel oil manifold.
Working platform with open type grating shall be provided on each spill tank top.
A drain line from each spill tank shall be led to the slop tank (P) by an air driven
portable diaphragm pump with capacity appx. 10 m3/h.
One (1) hose support shall be provided at each side in accordance with OCIMF.
The cargo discharge hose shall be provided by the Buyer.
2) Cargo oil valve
a) General
The wafer type butterfly valve shall be used for ND 100mm and above in general.
And ball valve shall be used for ND 80mm and below in general.
But the choice of valve type in cargo oil piping system for the small size shall
depend on its intended service in accordance with the Builder's practice.
The type of butterfly valve shall be applied as follows.
5-266
5-267
Wafer type
Full-lug type
Full-lug type
The material of butterfly valve for cargo oil system shall be as follows ;
- Body
: Nodular cast iron in general
Cast steel for manifold (shipside)
- Disc
: Stainless steel (SUS 316)
- Stem
: Stainless steel (SUS 316)
- Seat
: Teflon
b) Control of valves
The pump discharge side valve on upper deck and an inter connection between
P&S slop tank shall be remotely operated from cargo control room and the other
valve on upper deck shall be manually operated at local side.
Valve actuator shall be of hydraulic cylinder double acting type in general, and the
actuator shall be mounted directly on the valve.
Manual operated butterfly valve shall be provided with mechanical indicator
actuated by the revolution of the hand wheel or hand notch.
Type and operation of the valve on cargo oil system shall be provided in
accordance with "Piping diagram of cargo oil system".
The other valve for cargo oil system which are not specified on the "Piping
diagram of cargo oil system" shall be manually operated type.
51
511
512
Piping system
The cargo line stripping system shall be provided between cargo oil main line and
manifold.
The material of stripping line shall be of stainless steel (SUS 316L), ERW, SchAOS, JIS
40A and shall be fitted with stainless steel (SUS 316) ball valve.
The individual purge valve and stripping line for the stripping of cargo in pump's pipe
stack shall be provided in each cargo pump , and shall be connected to pump discharge
main line with stainless steel (SUS 316) ball valve.
Two (2) drop line with loop and non-return valve (100A) shall be provided at oil barrier
of accommodation front wall (port & stbd), to allow the deck spillage to drain directly to
respective slop tank(P). (back pressure from IGS).
5-268
52
Ballast pump
Two(2) sets of ballast pump shall be provided for ballasting/de-ballasting purpose, and
each ballast pump shall have following particulars.
Type
Casing
Pipe stack
Impeller
Seal
Deck trunk
Support
The ballast pump shall be installed at inside double skin ballast tank (No.3 P&S)
The submerged type ballast pump shall consist of the hydraulic motor, a pipe stack and an
automatic self-priming device.
5-269
A pilot operated control valve shall be mounted on the top plate, enabling the operator to
regulate the capacity of the pump steeples from zero to max. locally from the valve and
remotely from a control panel.
The pump unit shall be mounted with an air separator.
An air ejector shall be fitted on the top plate and connected to the pump's suction side.
Automatic start/stop of the ejector shall be made the pump self-priming.
522
- One(l) stand pipe(JIS 300A, STPG-370, ERW, 12.7mm thick) in each water ballast
tank except A.P.Tank which is led to overboard.
- One(l) stand pipe(JIS 200A, STPG-370, ERW, 12.7mm thick) in AP.Tank.
- Overboard valve for ballast water exchange shall be remotely controlled from
console in cargo control room.
Water ballast pipe and valve shall be arranged as shown on the "Piping diagram of water ballast
5-270
Piping system
system".
Two (2) main line shall be arranged for ballasting and de-ballasting of water ballast tanks and fore
peak tank except aft peak tank.
Two (2) main line and one (1) cross connection line shall be led in water ballast tank and one (1)
cross connection discharge line shall be led on upper deck and shall be connected to tank cleaning
system.
A branch line shall be led directly from main line to each water ballast tank.
Single suction bellmouth shall be provided in each water ballast tank for maximum possible
drainage and shall be of welded steel plate.
Ballast sea suction shall be connected to the ballast sea chest, which is located in the bottom of
No.3 water ballast tank (P&S).
Sea chest shall be provided at the near of ballast pump with small mesh grating, and shall be
fitted steam and air blowing connection.
Each one(l) set of spectacle flange(P&S) at ballast water pump suction valve side shall be
provided.
Aluminum anode shall be fitted in sea chests as following basis.
: appx. 35mA/m2
: Five (5) years
A water suction strainer with stainless steel (SUS 316) grill plate shall be fitted for each ballast
pump suction.
The system shall be arranged to permit ballast pump to take suction from the water ballast tanks
or from the sea and to discharge overboard or to the water ballast tanks.
The material of overboard distance piece for ballast water pump discharge side shall be of mild
steel, STPG 370, ERW, 16.0 mm thickness for 300A, of which inside/outside coated with same
as ballast tank coating.
Overboard discharge from water ballast pump shall be located above full loaded draft water line.
It shall also permit gravity flooding of the water ballast tanks directly from sea chest.
Ballast water in aft peak tank shall be handled by the fire & general service pump in engine room.
One (1) set of ballast stripping eductor with capacity 100 m3/h, nodular cast
iron body and SUS 304 nozzle, shall be provided.
No separate stripping line with bellmouth shall be provided.
5-271
The material of water ballast pipe shall be of mild steel, STPG-370, ERW, Sch
80 or 12.7mm thickness of which inside coated with epoxy A/C (light color) coating
and outside coated with same as surrounding.
Sliding type expansion joint of stainless steel (SUS 304) and rubber seal shall
be used for the compensation of hull deflection and expansion.
Doubling plate (mild steel) thickness 10 mm shall be provided below suction
bellmouth
524
53
531
Piping system
Each cargo oil tank, slop tank and residue tank shall be fitted with independent a high
velocity pressure/vacuum (P/V) valve in accordance with the requirement of the Rule/
Regulations.
The vent height, velocity and size shall be in accordance with the requirement of the
Rule/Regulations.
The material and construction of high velocity P/V valve shall be in accordance with the
manufacturer's standard including folio wings ;
- Valve type
: Weight-loaded type
- Valve body
: Stainless steel (SUS 316)
- Internal part including disc : Stainless steel (SUS 316)
A stainless steel flame screen shall be fitted on the vacuum relief valve.
The setting value of P/V valve shall be set in accordance with the requirements of
SOLAS and the Class.
The pressure side P/V valve shall be capable of discharging vapour at 125 percent of the
maximum allowable loading rate.
The vacuum side P/V valve shall prevent a vacuum caused during any operation
performed at a maximum rate of flow, that exceeds a maximum design vacuum for the
tank.
The discharge capacity of P/V valves shall be designed taking into account a loading rate
of each cargo tank.
The material of venting pipe shall be of mild steel, STPG-370, ERW, Sch. 80 or 12.7mm
thick, for deck penetration with flanges, of which inside coated with same as cargo/slop
tank coating and outside coated with same as surrounding.
For gas freeing of cargo tank, blower of the inert gas system or portable gas freeing fan
shall be used.
532
54
General
The system shall be provided in accordance with the requirement of SOLAS and the
Class.
One (1) set of independent diesel oil fired inert gas generator shall be provided as a gas
explosion protection system for the cargo oil tank and slop tank, and installed in the
engine room.
Design of plant in respect of construction, material and corrosion protection, etc. shall be
in accordance with the requirement of the Rule/Regulation and the manufacturer's
standard unless otherwise specified.
The inert gas generating plant shall consist of as follows ;
5-274
12-14% vol.
2-4% vol.
According to manufacturer's standard.
According to manufacturer's standard.
Balance
100% at scrubber's outlet
5-275
The capacity of the plant shall be of 4,500 NmVh based on 400mmWG and 25C at the
deck water seal outlet, which shall be based on a cargo discharge rate of 3,600m3/h.
Turn down ratio shall be in accordance with the manufacturer's standard.
5-276
2)
Demister
2)
Demister
pump (one (1) as stand-by) shall be provided for the deck water seal and the
capacity/total head shall be in accordance with the manufacturer's recommendation.
5) Pressure/vacuum breaker
One (1) anti-freeze water filled type pressure/vacuum breaker with glass flake coating
internally shall be provided on the inert gas main line on upper deck with sight glass
for level checking.
6) Valve and corrosion protection
The valve and corrosion protection of the equipment shall be in accordance with the
manufacturer's standard.
542
Piping system
The inert gas shall be distributed by the blower to into the cargo oil tank, slop tank and
residue tank through a deck water seal, non return valve and inert gas piping on upper
deck.
The inert gas main line shall also be used as common vent pipe.
One (1) inert gas branch line shall be led directly from the main line to each cargo tank
with a spectacle flange and a manual butterfly type isolating valve with locking device.
The inert gas main line shall be connected to the one(l) of cargo manifold on upper deck
and water ballast cross main line by a portable spool piece and manual isolating valve to
comply with the Rule/Regulations.
The material of inert gas line valve (butterfly type) from deck water seal to C.O.T. shall
be of cast iron body, SUS 316 disk and teflon seat.
The material of inert gas pipe after deck water seal shall be mild steel, STPG-370, ERW,
Sch.40 for 125A and above, of which inside coated with pure epoxy coating and outside
coated with same as surrounding.
The material of inert gas pipe before deck water seal shall be of mild steel, STPG-370,
ERW, Sch.40 for 125A and above, of which inside coated with tar epoxy coating and
outside shall be coated with same as surrounding.
The material of inert gas pipe shall be of stainless steel (SUS 316L), ERW, Sch.lOS
for 100A and below, no coating inside and outside coated with same as surrounding.
The pressure transmitter type secondary means for P/V valve shall be provided in each
cargo oil tank and slop tank in accordance with the requirement of SOLAS II-2, Reg. 591 amendments for secondary means.
5-279
2)
Demister
The notice "No welding" shall be provided for all polyethylene coated or glass flake/
neoprene lined pipes
One (1) of sampling points for fixed oxygen analyser shall be provided on IG generator's gas
delivery line.
Safety and control device
The control and alarm for the inert gas system shall be in accordance with the manufacturer's
standard, the requirement of the Class, SOLAS and the Rule and Regulations.
The plant shall be controlled from the main control panel in local (engine room) and from the
sub control panel in cargo control room.
The main instrument panel shall be provided in engine control room and sub instrument panel
shall be provided in wheelhouse in accordance with the requirement of the Rule/Regulations.
In case of blower failure, inert gas delivery valve shall be shutdown.
For low pressure in inert gas supply main, cargo pump shall be shutdown.
The scrubber cooling pump, deck water seal pump and sea water valve shall be manually
operated in engine room and the pump shall be started/stopped from main control panel.
Inert gas blower shall be operated from the main control panel in engine room and sub control
panel in cargo control room.
Following alarm indicator shall be provided on the main control panel and/or sub control panel.
2)
Demister
- Indication of inert gas pressure with high and low pressure alarm
- Indication of 02 content with high 02 content alarm
Automatic shutdown of inert gas system plant shall be arranged as follows ;
- Automatic stop inert gas blower in case of high temperature of inert gas at scrubber
outlet, low water pressure to scrubber, high water level of scrubber and control air &
electric failure.
- Automatic stop of scrubber cooling pump in case of high water level of scrubber.
The fixed oxygen analyzer shall be fitted to monitor continuously the 02 content in the
inert gas during operation.
02 content meter of inert gas main delivery line on the outlet of scrubber shall be
provided.
The recorder for above pressure and 02 content shall be provided in cargo control room.
One (1) set of portable oxygen analyzer shall be provided.
544
The inert gas main and branch line shall be commonly used as vapour collecting main and branch
pipe, and inert gas/vapour collecting main pipe shall be connected to the vapour collecting main
pipe, which is connected to the vapour collecting manifold.
5-281
2)
Demister
The pressure with high and low alarm for vapour collecting main pipe shall be displayed in the
cargo control room.
The spill tank and working platform for cargo manifold shall be extended to accommodate the
vapour collecting manifold.
Four(4) reducer for presentation flange (principal fitting-12" x 12") and two(2) reducer (reserved
reducer stock-12" x 16") shall be provided for vapour collecting manifold.
Manifold flange shall be of ANSI 150 PSI.
The material of vapour manifold reducer shall be mild steel.
The collected vapour from the cargo tank shall be discharge to the port side facility through a
flexible hose, which shall be supplied either by the Buyer or the port authority.
By using the inert gas line for vapour collection, simultaneous loading of incompatible cargoes
subject to vapour collection requirements shall not be carried.
The vapour collecting manifold shall be color painted red/yellow/red with "VAPOUR in black
letter, which is located at the end of 1 meter.
The material of vapour collecting manifold shall be mild steel, STPG-370, ERW, Sch.40 for
125A and above of which inside coated with pure epoxy coating and outside coated with same as
surrounding.
The material of vapour collecting manifold shall be stainless steel (SUS 316L), ERW,
Sch.lOS for 100A and below, no coating inside and outside coated with same as
surrounding.
Water ballast tank inerting and gas freeing
The inert gas main line on upper deck shall be connected to the water ballast cross main line by a
portable spool piece, manual isolating valve and non-return valve in order to supply the inert
gas or fresh air to the water ballast tank for inerting or gas freeing.
In addition, the manual isolation valves with flange for connection of flexible hose (four pes)
shall be provided on the inert gas main line for inert gas supply to the water ballast tanks
through the high point supply connection on upper deck.
5-282
Fixed gas detection system for water ballast tank (Total 31 points)
Fixed gas detection system shall be provided to each one (1) point of all water ballast
tanks FWD high & AFT low side ,F.P. Tank highAow side and void space in way of
cargo area (upper stool port & starboard side).
The sampling & control panel of fixed gas detection system shall be installed in
cargo control room.
Repeater panel shall be installed in wheelhouse.
The material of fixed gas detection pipe shall be of multi-core (SUS 316, 1.0 thick.)
55
550
General
The tank cleaning system shall be provided for the cargo oil tanks and slop tanks and shall
consist of sea water washing system and crude oil washing system.
The fixed and portable tank cleaning machine shall be used for tank cleaning by sea water
and crude oil.
One (1) tank cleaning main line shall be led to upper deck and shall be used for sea water
washing, and branch line shall be connected to each tank cleaning machine with ball valve.
The tank cleaning main line shall have sufficient diameter to feed the fixed machine of two
(2) largest cargo tanks in simultaneous operation.
All valves associated with tank cleaning system shall be manually operated.
One (1) connection for portable tank cleaning machine of one (1) pair cargo tanks (P&S)
shall be provided on a branch line with a hose connection angle valve and spectacle
flange.
One(l) screw plug for the portable pressure gauge connection shall be provided at fore end
of the tank cleaning main line.
1) Hot/cold sea water washing
The tank cleaning pump shall be arranged for sea water cleaning duties.
Tank cleaning sea water shall be delivered to the fixed or portable tank cleaning
machine through tank cleaning heater.
Oily water in the cargo oil tank shall be collected in the port side slop tank by the cargo oil
pump for first step gravity separation water from oily water.
Separated sea water in port side slop tank shall be transferred to the starboard side slop tank by
gravity through balance line, and separated water shall be delivered to the tank cleaning
machine by slop pump through tank cleaning heater.
The valve fitted in balance line shall be remotely controlled from cargo control room.
After finishing of tank cleaning, separated water shall be discharged from starboard side slop
tank to discharge overboard by the slop pump through oil discharge monitoring unit.
The material of tank cleaning valve (butterfly type) shall be of cast iron body, SUS 316 disk
and teflon seat.
The material of tank cleaning pipe shall be of stainless steel, SUS 316L, ERW, Sch.lOS, no
coating inside and coating outside same as surrounding.
2) Fresh water washing system
5-283
For cargo tank rinsing, fixed tank washing system shall be suitably provided for fresh water
washing.
Aft peak tank shall be connected to the tank cleaning heater inlet side with spool piece &
non-return valve through fire & G/S pump in E/R..
F. W. filling in A.P.T shall be transferred from F. W.tank(P&S) by gravity.
3) Crude oil washing system (COW)
For cargo tank primary washing, fixed tank washing system shall be provided suitable for
crude oil washing (COW.)
COW shall be carried out during cargo oil unloading by two steps, i.e. upper part washing and
bottom washing.
COW shall be installed in order to meet requirements for being designated as Crude
Oil/Product oil tanker, as per MARPOL Annex I Reg. 5.2.1.4.1.
In case of bottom washing, a cargo pump shall suck cargo oil from cleaning cargo tank or
starboard slop tank and the sucked oil shall drive the fixed tank cleaning machine.
In case of upper part washing, some amount of unloading cargo shall be bleed off and shall
driven the fixed tank cleaning machine.
5-284
551
One (1) set of tank cleaning sea water heater shall be provided.
5-285
551
Capacity
5-286
551
Fouling margin
20C to 80
15%
5-287
551
Steel Steel
Al-brass
Naval brass
5-288
551
The cover of steel shall be coated with glass flake (minimum 600 micron) and
shall be fitted with zinc anode.
Sea water temperature shall be automatically controlled by the steam regulating
valve.
One (1) set of local thermometer shall be fitted at sea water outlet of heater.
Construction and detail of heater shall be in accordance with the manufacturer's standard,
unless otherwise specified.
552
5-289
551
Pump control
5-290
5-291
5-292
560
General
The steam heating system shall be provided for cargo oil tank, slop tank and residue tank.
Each cargo, slop and residue tank shall be heated by heating coil.
One (1) steam supply main line and one (1) drain main line shall be arranged on upper
deck and drain main line shall be led back to the engine room through observation tank on
upper deck.
Steam of 7kg/cm shall be supplied for cargo oil heating.
561
Design requirement
The material of heating coil in cargo, slop and residue tank shall be of stainless steel
(SUS 316L), ERW, Sch.lOS, JIS 40A.
The material of support, U-bolt/nut in heating coil shall be of stainless steel (SUS 316).
Cargo tank
Slop tank
From 44C to 66C within 96 From 33C to 66C within 24
hours
hours
-2C
~2C
-9C
-9C
The heating calculation shall be based on the adjacent cargo oil tanks in full and adjacent
ballast tanks in empty condition.
Down comer, riser and connection of pipe for steam in slop tanks shall be considered as
parts of heating coil.
562
Piping system
A steam supply branch line with a stop valve & the thermometer well (14points) for each
cargo, slop and residue tank shall be branched from the steam supply main line and a
steam drain line with one (1) screw down-non-retura globe stop valve, one (1) steam trap
and one (1) strainer from each cargo, slop and residue tank shall be led back to the steam
drain main line.
A test cock shall be fitted on steam trap.
5-293
A hose connecting globe valve for testing the leakage of heating coil shall be structure with the
steam drain line.
Arrangement of heating coil in cargo and slop tank shall be of based on tank structure and the
Builder's practice.
A stop valve shall be fitted on each down comer.
The heating coil shall be at least 2 circuit for cargo and slop tank and 1 circuit for residue tank.
Each circuit shall be provided with isolating valve.
Pipe connection shall be of sleeve welding type in general, and flange type shall be used for deck
penetration and valve connection.
The steam supply line on upper deck shall be insulated with 50mm water repellent plus 1mm
F.R.P resin.
The steam supply line for a tank cleaning heater on deck store shall be insulated with 25mm
glasswool and a sheet offiber glass cloth for outside covering.
Control of heating for the cargo oil tank and slop tank shall be made manually.
5-294
57
Cargo
The cargo pump control panel shall be arranged with a control station in cargo control
room and shall be fitted with remote control handle for stepless capacity regulation of
each individual submerged cargo oil pump, ballast pump and tank cleaning pump.
Pressure gauge for reading of hydraulic pressure to each individual pump shall be
provided.
The individual hydraulic pilot control valve shall be fitted on a control valve
assembly.
From control valve assembly, the hydraulic regulation shall be converted to electric
signal through proportional valve and transmitted via electric cable to the cargo pump
control panel terminal box.
2) Hydraulic system control panel
The control panel shall be placed at the near of the cargo pump control panel in the
cargo control room.
The control panel shall be fitted with the following functions ; (1)
Alarm lamp and buzzer for : 1.1 Warning
298 Power on
299 Run indication for each power pack
(3) Button for :
307
308
309
310
311
312
One (1) emergency stop push button in engine room (near power pack)
Two (2) emergency stop push button on deck location (near cargo
manifold, P&S)
313
One (1) emergency stop push button atforward of accommodation area
5-297
Following level measurement and remote valve operation for cargo oil tank, slop tank
and ballast tank shall be provided on cargo control console in cargo control room.
5-298
573
5-299
Remote control valve for cargo and ballast system shall be hydraulically operated and
remotely controlled from cargo control console in cargo control room.
A centralized solenoid valve board shall be provided in hydraulic power unit space in E.R.
for remote operated valve.
Valve position indicator for remote controlled valve shall be displayed on cargo control
console in cargo control room.
Valve actuator for remote controlled cargo and ballast valve shall be of hydraulic type and
all actuator shall be directly mounted on the valve.
A hydraulic power unit shall be arranged in hydraulic power unit space in E.R. and shall
consist of two (2) hydraulic oil pump (one (1) as stand-by), one (1) oil tank, accumulator,
pressure control device, pressure gauge, low level alarm device, and magnetic filter, etc.
Oil coaming shall be provided around the hydraulic power pack.
Each hydraulic oil pump of power unit shall be capable of actuating two (2) sets of the
largest diameter valve simultaneously from full open to full close or vice versa within one
(1) minute.
The accumulator shall be capable of closing two (2) sets of the largest valve.
Primary start and stop for these pumps shall be carried out at local side and in the cargo
control room.
The pump shall be run depending on setting value of accumulator pressure and the
pressure shall be automatically maintained by pressure control device.
Alarm lamp for hydraulic pressure and low level in tank shall be provided in the cargo
control room.
The pump unit shall be provided with automatic stop device and pressure relief valve for
the protection of line from excessive pressure.
Two (2) sets of portable emergency hand pump unit shall be provided with two (2) rubber
hose of 5m each in length attached with self-seal coupling.
For small size actuator, the spanner shall be used for emergency operation. Necessary spare
part and tool shall be supplied in accordance with the manufacturer's standard.
574
5-300
5-301
The necessary equipment such as suction pump, sampling tube, flow meter, sensing unit, control
system, monitoring device and recorder shall be provided in accordance with the manufacturer's
standard and to meet the requirement of Rule/ Regulations.
Sampling pump and ODM cabinet exposed to weather deck shall be protected against water.
Miscellaneous
1) Hand dipping device
Two (2) sets of hand dipping device shall be provided to meet the requirements of IMO.
- Two (2) inch vapour control valve : One (1) set for each cargo oil tank
and slop tank
- One (1) inch deck valve
: Two (2) sets for each cargo oil tank
and slop tank.
The deck valves shall be used for hand dipping unit.
The vapour control valve shall be used for closed type portable U.T.I measuring unit and
closed type cargo sampling unit.
2) Oil/water interface detector
Four(4) sets of portable ullage, temperature indication and oil/water interface detector
(U.T.I) shall be provided to meet the requirements of IMO.
A cargo sampling unit (0.5 liter) shall be provided in accordance with manufacturer's
standard.
58 GENERAL HULL PIPING SYSTEM
580
General
The general requirements for piping system of this section shall be particularly applied to
piping system located outside the engine room, unless otherwise stated.
Necessary piping system shall be provided for bilge, fuel oil, sea water, fresh water,
compressed air, drainage, etc. in accordance with the requirement of the Class and the
Regulatory body concerned.
5-302
Material and dimension of pipe, valve, flange, etc. shall generally be manufactured in
accordance with KS or JIS or the Builder's standard except otherwise specified
hereinafter.
Valve, pipe and fitting mounted on its equipment shall be in accordance with the
manufacturer's standard to comply with the Rule/Regulations.
Piping shall be securely supported and braced to avoid damage, vibration and movement
due to thermal expansion of trapped liquid/contraction and/or deflection of the Vessel
structure, for which expansion joint or bend shall be properly used.
Piping shall be led with minimum number of bend as far as practicable and the
arrangement to avoid well part where drains likely to stay or to avoid air pocket, however
if impossible, drain plug or air vent cock shall be provided.
Piping shall be provided in such a way as to be accessible for any repair, renewal or
overhauling and shall not be located behind stiffener or beam as far as practicable.
Where galvanized piping is specified, the system is "Hot dip" type and galvanizing shall
be done after fabrication has been completed as far as possible.
But the minor damage of the outside surface during installation on board shall be touched
up with one(l) coat of zinc rich paint for outside.
Galvanized and coated pipes shall have galvanized bolts/nuts.
As far as practicable, liquid pipes shall not be passed over the essential electrical equipment.
If unavoidable, welded sleeve joint shall be used for liquid pipes arranged over the electrical
equipment.
The material, coating and other specification of pipe and valve forming a part of machinery or
equipment supplied by the manufacturer, shall be in accordance with the manufacturer's standard.
The valve, air vent head and sounding cap shall have the name plate in accordance with the
Builder's standard.
For the piping system in engine room, refer to "CHAPTER 6" of the Specifications. 1) Pipe
5-303
Valve size shall be of the same nominal bore as that of the pipes connected except special
cases shall be complied with the Builder's practice.
In general, globe valve shall be fitted for 40mm nominal diameter pipes and below and
butterfly valve for 50mm nominal diameter pipes and above.
Butterfly valve shall be of wafer type with NBR seat, except shipside valve.
Shipside valve of butterfly type shall be of flange or full-lug type with the material of cast
steel body, aluminum bronze disc and stainless steel spindle.
All shipside valves shall be fitted rigidly to the shell plate with short stub piece of heavy wall
thickness and installation shall be approved by the Class.
Gate valve shall be of a non-rising stem type and shall have solid wedge disc.
Large size bronze or cast steel valve shall be applied only to such location as required by the
Class.
Valve name plate of brass or equivalent shall be fitted to all valves on the handle or other
suitable place.
In general, sleeve welded joint or butt-welded joint shall be applied for steel piping except in
location where flange joint is required to facilitate dismantling and repair of equipment,
machinery, valve and where considered necessary by the Builder's practice.
Grooved joint shall be provided for steel piping where it is practicable in accordance with the
Builder's practice.
Socket welded joint shall generally be applied to steel pipe for hydraulic oil line and small
pipe of 40mm and below in nominal diameter.
Brazing joint shall generally be applied to copper pipe and removable joint shall be applied to
valve, equipment, machinery and where considered necessary by the Builder's practice.
For small copper piping of low pressure service such as 5 kg/cnf and below, bite type union
joint shall also be applied for 32mm and below in nominal diameter.
PVC adhesive joint shall generally be used for low pressure of PVC pipe.
5-305
5-307
Anchoring piece shall be fitted to the pipes to prevent the excessive free moving, where
necessary.
The longitudinal pipe arranged on upper deck shall be provided with the pipe supports of
suitable height in accordance with the Builder's practice.
Longitudinal direction pipe including cable pipe shall have sliding pad made of phenol resin
(appx. lOt) or equivalent for 125A & above size pipe and support on upper deck in cargo area
and water ballast tank.
6) Joint gasket
Universal heat and oil resisting non-asbestos joint gasket shall be used.
Thickness of gasket and packing shall be of 1.5mm for 300mm nominal diameter and below,
and 3.0mm for 350mm and above.
7) Expansion joint
The expansion joint shall be applied to the line running fore and aft to cover expansion or
contraction stress in pipe due to temperature change or deformation of the hull structure.
Sliding type coupling joint shall be applied to the ballast line, bilge line, fuel oil line,
fire/wash deck line, etc, where necessary.
Offset expansion bend shall be applied to the hydraulic oil line, and sleeve type coupling for
steam and condensate line, etc. where necessary
8) Bending, branching,, etc.
For steel and non-ferrous pipes the maximum diameter for cold bending machine having
bending radius of 2.5 times of the outside diameter of pipe to a maximum practicable extent
according to the Builder's facilities.
If the cold bending machine is not applicable or small radius bending is necessary to facilitate
the piping arrangement, the commercial bend piece (elbow, miter bend) shall be used.
For connecting pipes which have different diameters, commercial reducing piece shall be
used.
5-308
Tee, Y-branch, etc. shall also be used for low pressure piping up to 30kg/cnf and shall be
directly welded.
Reducing pipes having a reduction rate of 3:1 or over shall be of fabricated steel irrespective
of their nominal diameter.
In general, branch pipes shall be directly welded to the main pipe
9) Suction bellmouth
Suction bellmouth in the water ballast tank shall be of fabricated mild steel, coated with same
as ballast tank coating.
10) Galvanizing of pipe and piece
Galvanizing of pipe and piece shall be carried out after prefabrication.
In case welding or gas cutting the galvanized pipe such like sleeve joint or adjusting piece
shall be inevitable, the damaged portion of the inside and outside surface shall be finished
with zinc rich paint as far as practicable.
11) Inspection and test
Test and inspection of pipe line shall be carried out in accordance with the requirements of
Rule/Regulations and the Builder's practice.
12) Schedule of hull piping and valve (l)Pipe
list
Material and thickness of pipe shall be in accordance with KS or JIS or the Builder's
standard.
(a) Steel pipe
Refer to "CHAPTER 6" of these specifications.
(b) Copper pipe
5-309
17.3 1.65
21.72.1
27.22.1
34.02.8
42.72.8
48.62.8
60.52.8
76.3 3.0
89.1 3.0
101.6 3.0
114.3 3.0
139.8 3.4
165.2 3.4
216.3 4.0
267.4 4.0
318.5 4.5
355.6 5.0
406.4 5.0
2.0
2.5
2.5
3.0
3.0
3.0
3.5
3.5
4.0
4.0
4.0
5.0
5.0
6.5
6.5
6.5
3.2
3.7
3.9
4.5
4.9
5.1
5.5
7.0
7.6
8.1
8.6
9.5
11.0
12.7
15.1
17.4
5-310
Press. Pipe
Joint Antirating material &_________________corrosion
(Kg/cm2) thickness________________measure
5-311
"Refer to
Flange "Refer to
section 542"
section 542'
5
5-312
Sch. 80
5-313
flange
Sounding pipe
STPG 370E
Sch. 40
Do.
Do.
Steel (1)
Steel(1)
Galvanized
(2)
5-314
Copper
5-315
Brazing
5
5
Copper
Do.
STPG 370E Flange Galvanized Sch.
40
5-316
Copper
Brazing
C-PVC
Adhesive
5-317
STPG370E
Sch.80
5-318
Do.
Do.
System
Press. Pipe
Joint Antirating material &_________________corrosion
(Kg/cm2) thickness________________measure
Compressed air line for
general service
10
5-319
flange
System
10
5-320
STPG370S
Sch. 40
Sleeve
System
10
C02 line
From bottle to main valve
(6)
(4)
(4)
Do. Sch. 80
Do. Sch. 40
16
"Refer to
Flange "Refer to
Section 550"
section550'
"Refer to
Flange "Refer to
Section 531"
section 531"
5-321
Brazing
System
Do.
Copper
10.5(3) Copper
Do.
5-322
Copper
Brazing
Brazing
Brazing
System
5-323
Joint
AntiCorrosion
measure
(4)
(4)
Do.
"Refer to ManufactSection 502" -urer's
standard
Do.
5-324
-Low pressure
line in door (42mm
& below)
Hydraulic line for hyd.
valve control
(4)
(4)
Do.
Do.
Multi-core
SUS 316
t = 1.0mm
ERW
max 4 cores
with sheath,
single tube
without
sheath in
cargo tank
SPP, ERW
Others
Galvanized
Note
314
Use
Steam supply
Condensate
Hot water
Material
Glass
wool
Glass
wool
Glass
Wool
Insulation
Pipe
Nom.
dia.
(mm)
All
32 and
above
15 and
above
10 and
ThickNess
(mm)
25
25
25
below
(b) Refrigerant pipe for provision chamber
Insulation shall only be applied for R-404A return gas pipe.
5-325
Outside
covering
A sheet of fiber
glass cloth
A sheet of fiber
glass cloth
A sheet of fiber
glass cloth
Two layers of
fiber glass cloth
Liquid line shall not be insulated except liquid pipe down stream of heat
exchanger.
5-326
Insulation
Pipe
5-327
1)
nom.
5-328
Thick-
Use
Return gas pipe
Material
Polyethylene
dia.
(mm)
All
ness
(mm)
25
Outside
covering A
sheet of fiber
glass cloth
Refrigerant valve on return gas pipe shall be insulated with 25mm thick
glass wool and covered with a sheet of fiber glass cloth.
(3) Valve, flange and coupling
Valve, flange and coupling shall not be insulated except those are otherwise
specified.
(4) Sweat proofing
A sheet of fiber glass cloth shall be applied to the water service and drainage
pipe which shall be led behind the ceiling in the accommodation.
Water service system
Fresh water tank shall be arranged as shown on the G.A.
One (1) fresh water filling connection with a blank flange shall be provided on both
sides on upper deck aft.
Fresh water system shall consist of cold fresh water system, drinking water system
and hot water system.
5-329
1)
The fresh water system serve for supplying cold washing water and sanitary water from a
fresh water hydrophore unit installed in engine room.
A separate fresh water line for accommodation shall be arranged for supplying to galley,
pantry, laundry, bathtub, water closet, shower, washbasin, nozzle for washing front window of
wheelhouse and lobby of refrigerated provision chamber.
For the detail of fresh water hydrophore unit, refer to "CHAPTER 6".
2) Drinking water system
Drinking water system shall be fed from fresh water hydrophore unit through a sterilizer
installed in engine room.
A drinking water line shall be arranged to supply to galley, pantry, water fountains and
hospital.
For the detail of sterilizer, refer to "CHAPTER 6".
3) Hot fresh water system
A continuous running system through a calorifier installed in engine room shall be provided.
Hot fresh water shall be circulated continuously through one (1) circulation main line, and
shall be supplied to the followings:
582
For the detail of calorifier and circulating pump, refer to "CHAPTER 6".
Air and sounding system
1) Air escape pipe and overflow pipe
One(l) set of air escape pipe or combined air escape pipe and overflow pipe of
suitable size shall be fitted at each of water tank, oil tank, bilge tank, ballast tank, void
space, etc. in accordance with the requirement of the Class.
5-330
Tank having comparatively large volume shall be fitted with two (2) air escape pipe
and one (1) of them shall be located at the highest part of the tank according to the
requirement of Rule.
Total sectional area of air escape pipe shall be in accordance with the requirement of
the Class.
Disc float type air vent head with stainless steel wire net screen shall be provided for
water ballast tank, fuel oil tank, fresh water tank and cofferdam.
Disc float type air vent head without stainless steel wire net screen shall be provided
for the other spaces than specified above.
The air escape pipe shall have the Class approved type head on its top.
Name plate for each air pipe shall be fitted in accordance with the Builder's practice.
Fixed coaming shall be provided on the upper deck around the air escape pipe of oil
tank to hold overflow oil and oil filling connection in accordance with the
requirement of U.S.C.G. Regulation.
Height from deck and the thickness of the air pipe shall meet the requirement of the
Class.
2) Sounding pipe
One(l) set of sounding pipe shall be fitted to all tanks, void space, chain locker, cofferdam,
etc. and shall be terminated above upper deck in accessible location with suitable marked for
identification of the compartment.
The rudder horn shall be fitted with drain plug.
The sounding pipe for fresh water tank shall be provided.
Level measuring device for fresh water tank shall be of self-powered content gauge type.
Sounding pipe shall be of 80mm in nominal dia. for heavy fuel oil tank and 65mm for other
compartments and blank plate shall be fitted at the end of sounding pipe.
5-331
1)
Fresh water system
Sounding pipes shall be of stand type or deck flush type having sounding cap on each pipe
top with name plate in accordance with the Builder's practice.
Deck stand type shall have mild steel head and brass cap.
Each double bottom tank and cofferdam in the engine room shall be fitted with short
sounding pipe and led to an accessible position at the lowest floor in engine room and those
shall be fitted with a brass self-closing cock for fuel oil tank and a brass screw cap for other
tank.
Sounding pipe except above-mentioned one shall be led as straight as possible, extended to
an accessible location at above deck, and fitted with a screw cap or deck piece.
The sounding pipe for the tank shall be placed as near the suction pipe as possible.
1) Peek scupper and drain
The scupper or drain arrangement shall be provided for all exposed weather deck in
accordance with the Builder's practice.
Deck scupper shall be provided to drain and prevent water standing on the deck under
ordinary condition of list and trim.
Scupper shall be fitted with rubber plug for weather deck and scupper for accommodation
and sanitary space shall be fitted with small well and rose plate.
The self-expanded type rubber plug be provided for the open deck scupper.
Drain from the deck scupper shall be led clear of the freeboard marks, lifeboat falls and
accommodation ladder area
Exposed weather deck of the accommodation shall be drained to lower next deck in general,
and pipe shall be ended approx. 50mm above from the deck.
The scupper pipe from weather deck of accommodation shall be of outside mounting type.
Deck scupper shall be arranged at suitable position well clear of freeboard mark,
accommodation ladder and life boat launching.
5-332
584
585
Bilge system
Bilge piping shall be arranged according to the requirements of the Class.
Bilge water in chain locker and bosun store shall be discharged by a bilge eductor
(5m3/h, bronze body).
Driving water of eductor shall be supplied from fire & wash deck system.
Bilge water in steering gear room and emergency fire pump room shall be drained to
engine room bilge well through a self-closing valve in engine room.
Level alarm high for emergency fire pump room shall be provided and readout to
CCR.
Bilge water in deck store on upper deck shall be led to weather deck by means of drain
plug.
Bilge pipe shall have a suitable dimension to comply with the requirement of Rule.
Suction end of bilge shall be fitted with galvanized rose box and suitable rose plate shall
be provided on bilge well.
The valve for bilge suction line shall be of non-return type.
An international bilge shore connection with a blank flange shall be provided at each side
of deckhouse on the upper deck for discharging engine room bilge.
5-333
Presentation flange
Nominal bore (inch)
6x6
4x4
Presentation flange
Nominal bore (inch)
6 x 10
6x8
6x4
One (1) sampling/drain cock shall be fitted on each F.O. & D.O. bunker manifold, and
a boss with gauge cock for portable pressure gauge and a boss with plug for portable
temperature gauge shall be provided on each F.O. & D.O. bunker manifold.
For detail of fuel oil filling system, refer to "CHAPTER 6".
2) Lubricating oil system
A lubricating oil filling station with a steel blank flange of 50mm in nominal diameter
shall be provided at each side of deckhouse on the upper deck. For detail of lub. oil
system, refer to "CHAPTER 6".
5-57
587
Bunker station
Bunker station for lub. oil, cylinder oil and shore discharge for bilge/sewage shall be
arranged at each side of upper deck in way of accommodation area and shall be fitted with
shore connection for the following system.
System
Lubricating oil/
Cylinder oil
Bilge/sewage
Pipe STPG
370E Sch.40
DO.
Valve Blank
flange.
Do.
Remark Inlet
Discharge.
One(l) USCG box shall be provided for each side of bunker station in accordance with the
requirement of U.S.C.G. regulation.
588
589
5-336
601
60
GENERAL
The propelling machinery shall consist of a slow speed, reversible, two stroke, diesel
engine, Licensee make STX MAN B& W 6S60MC-C (MK VII) driving a fixed pitch
propeller through a forged steel shafting.
The shafting shall consist of one (1) intermediate shaft, one (1) propeller shaft with one
(1) propeller and shall be coupled to the main engine directly.
The propeller shall be turned clockwise viewed from afterward of the Vessel at M.E.
going ahead.
The electric generating plant shall consist of three (3) set of main diesel generator engines
and one (1) set of emergency diesel generator engine.
The main engine shall be remotely controlled from the engine control room and
wheelhouse by means of electronic control device.
An air conditioned engine control room shall be provided in E.R. and equipped with
engine control device, main switchboard and other necessary monitoring equipment.
The machinery and equipment in engine room shall be designed, constructed, installed or
supplied according to the manufacturer's and/or the Builder's standard in compliance with
the requirement of the Class and the Regulatory body as far as they are concerned.
The machinery shall be supplied with all necessary fitting in accordance with the
manufacturer's standard and requirement of Class.
Valve, cock, manometer and thermometer etc. shall be manufactured in accordance with
the Korean Industrial Standard (KS)/Japanese Industrial Standard (JIS) or equivalent as
well as pipe, valve, flange, bolt & nut.
Those not specified in KS or JIS, and having special construction shall be in accordance
with the manufacturer's standard.
Horse power in the Specification shall be indicated in metric unit (75kg-m/sec).
6-346
All inspection and test for machinery shall be carried out in accordance with the
requirement of the Class and manufacturer's inspection standard.
The following inspection and test, the application for which will be submitted to the
Buyer's representative in advance, shall be carried out by the manufacturer in the presence
of surveyor of the Class and the Buyer's representative.
Running test and trial of machineries shall be carried out at manufacturer's shop after
completion, and necessary data shall be recorded during the trial and submitted to the
Buyer.
Especially for main engine and diesel generator engine, the shop test schedule shall be
informed to the Buyer.
1) Main engine shop test
The following test shall be performed using equipment, lubricating oil, cyl. oil and
diesel oil etc. supplied by the manufacturer.
The brand of lubricating oil and cylinder oil used during shop test shall be chosen in
accordance with the manufacturer's standard.
The brake horse power shall be measured by the manufacturer's dynamometer.
(1) Load test
Load 50%
75%
N.C.R. 100%
Hour
1/2
1/2
1/2
1
320
Governor test.
321
Fuel oil consumption measurement.
322
Starting test and reversing test.
323
Safety device test with emergency trip test
324
Minimum revolution test at no load.
325
Astern running test at no load.
326
Turning gear blocking device confirmation test
110%
1/2
Overhaul inspection for necessary portion after shop test shall be carried out in
accordance with the manufacturer's standard in compliance with the requirement of
the Class and mentioned below.
No. Overhaul item
Quantity
Inspection
6-347
CO
1 Cyl.
5 Crosshead bearing
6 Cyl. liner
7 Crosshead pin &
Guide shoe
8 Piston complete
1 Cyl.
1 Cyl.
1 Cyl.
9 Camshaft driving
chain & chain wheel
10 Trust pad
11 Scavenge air port
1 Eng.
lPad
ICyl
Appearance inspection
Appearance inspection
1 Cyl.
110%
1/2
Overhaul inspection shall be carried out in accordance with the requirement of the Class and
manufacturer's standard.
For the machinery having the same capacity, characteristic test shall be carried out for
one set only in accordance with the manufacturer's standard in compliance with the
requirement of the Class.
4) Other aux. machineries
6-348
Performance test shall be carried out in accordance with the manufacturer's standard
in compliance with the requirement of the Class.
602
Fuel oil
Three (3) kinds of fuel oil shall be stored on board as follows. The allowable chemical
property shall be in accordance with the recommendation of each machinery
manufacturer.
1) Heavy fuel oil having a viscosity up to 600 cSt at 50C shall be used for:
o. The main engine at sea and maneuvering condition.
o. The gen. engine at normal condition,
o. The boiler at oil firing condition.
2) Marine diesel oil having a viscosity up to 14 cSt at 40C (ISO 8217, DMC) shall
be used for :
o. The main engine at cold starting and before long term stopping.
o. The gen. engine at low load operation and cold starting.
o. The boiler at cold starting.
o. The incinerator operation.
o. The inert gas generator (I.G.G.) operation.
331
The diesel engine for hyd. power pack of cargo pump and the emergency
generator engine shall be designed for using marine diesel oil (6.0 cSt at 40C, ISO
8217, DMA)
332
The common pressurized heavy fuel oil system (F.O. module unit) shall be
adopted for main engine and gen. engines.
6-349
603
Design condition
The main engine and the propulsive machinery including the shafting shall be so designed
that the main engine is satisfactorily operated at the maximum continuous rating at sea water
temperature of 32C, fresh water cooling temperature of 36C, engine room ambient air
temperature of 45C, barometric pressure of 750mmHg (1,000 mbar).
The basic idea or design condition in planning the machinery plant shall be as enumerated
below.
1) Steam
Necessary steam for ship's service shall be as follows :
6-350
603
Design condition
6-351
603
Design condition
333
Electric power
334
Compressed air
Two (2) main air reservoir shall be able to start main engine consecutively at least
twelve (12) times without recharging, and total capacity of two (2) main air compressor
shall be capable of recharging two (2) main air reservoir within one (1) hour.
One (1) aux. air reservoir for generator engines shall be provided and charged through
the main air line from main air reservoir normally, while this reservoir shall be charged
by the emergency air compressor in emergency case.
6-352
4) Heat exchanger
Cooler
- M.E. jacket water inlet (M.E. J. W. cooler)
- Lub. oil outlet (M.E. lub. oil cooler)
- Sea water inlet (L. T. F. W. cooler)
- Fresh water outlet (L.T. F.W. cooler)
Designed temp.
80C
45C
32C
36C
The cleanliness factor shall be based on followings except where otherwise specified.
Tubular type cooler
Plate type cooler
Oil heater & M.E. jacket W. preheater
: 80%
: 90%
: 90%
(2) One (1) set of atmospheric condenser shall be provided and designed to condense the surplus
6-353
4) Heat exchanger
steam and to cool the condensate together with drain from each heating service to 80C with
32C sea water when steam is generated by the exh. gas section of composite boiler at NCR
of main engine.
6-354
(3)
Two (2) sets of heavy fuel oil heater for M.E. & G.E. shall be provided.
The flow capacity of each heater shall be equivalent to 100% cap. of one (1) F.O.
circulating pump.
5) Purifier
For purifying service of heavy fuel oil, marine diesel oil as well as lub. oil, the purifier of
self-cleaning type shall be provided.
o. For heavy fuel oil:
Two (2) sets of self-cleaning, auto, partial discharge type heavy oil purifier shall be
provided for the heavy fuel oil cleaning.
The throughput capacity of each H.F.O. purifier shall be designed to process at least
120% of fuel oil consumption of main engine at MCR and one (1) G.E. at normal sea
trip.
o. For lub. oil :
Two (2) sets of self-cleaning, auto, total discharge type lub. oil purifier shall be provided
for M.E. & G.E.
The M.E. lub. oil purifier shall be capable of circulating the oil in the main engine sump
tank at least every 12 hours.
(The above oil quantity in sump tank shall be based on the engine manufacturer's
recommendation).
o. For marine diesel oil :
One (1) set of self-cleaning, auto, total discharge type M.D.O. purifier shall be
provided by the Buyer and install by the Builder.
The basis capacity for major tank in engine room shall be as follows.
Heavy fuel oil service tank...................... 8 hours
F.O. consumption of the main
engine at MCR, a generator engine
and an aux. boiler at normal sea trip.
Heavy fuel oil settling tank......................Ditto
Marine diesel oil service tank................ 8 hours
6-355
6-356
61
: One (1)
Fresh water Fresh water
Fresh water Lub. oil Acc.
to the manufacturer's
standard.
61
One(l
)
Intennediate shaft.
Material : Forged steel.
Diameter : Acc. to the Class rule
subject to torsional vibration calculation,
and bearing part shall be of 5 mm over
size.
One(l
)
Propeller shaft.
Material : Forged steel
Diameter : At least 3 mm above the based on the
Rule requirements of the Class subject to
torsional vibration calculation.
One (1)
One (1)
- Stern tube.
Cast steel stern frame boss extending type with welded steel plate.
Each one (1)
One(l)
Stern tube bearing (forward & afterward part). Cast iron bearing
bush lining on lead base white metal complete with oil seal ring at
forward (2 lips seal) and afterward end (4 lips seal), non-split type.
Propeller. Type
Material
Propeller cap
The propeller diameter shall be finally determined in consideration of the propulsion efficiency
and cavitation.
Spare propeller and spare propeller shaft shall not be provided.
Steam generation plant
Aux. boiler No. of set
Type
Evaporation Feed
water temp.
Evaporation Feed
water temp.
Working pressure & temp.: 7 kg/cm2G, saturated steam
6-359
One (1)
The boiler feed water temperature of cascade tank shall be controlled by the direct steam injector
with temp, control valve in cascade tank.
6-360
614
Output
Revolution
Generator
Emergency generator engine
No. of set
Type
Output
Revolution
Generator
6-361
6-362
6-363
6-364
6-365
Air dryer
No. of set
Type Capacity
Working pressure
6-366
616
Auxiliaries
: Two (2)
: M.D. Vert, centrifugal.
: Each 100% of system requirement.
: Appx. 30 m.
: Two (2)
: S.W. cooled, plate type.
: Each 50% of total system requirement.
: Pneumatic (P.I)
: T wo (2)
: M.D. centrifugal, tank mounted deepwell type.
: Each 100% of system requirement.
: 4.3 kg/cnf.
6 - 367
6-368
No. of set
Type
L.O. by-pass manual
filter
: One (1)
: Auto, back flushing type (absolute fineness 40 micron). :
One (1) set (JIS type)
6-369
No. of set
Type
Heat dissipation F.O.
flow F.O. inlet/outlet
temp.
6-370
Temp, control
6-371
: Electric (P.I)
6-372
No. of set
Type
: One (1)
: Electric type
3)
6-373
No. of set
Type
Capacity
Two (2)
Steam heated, tubular type.
Each 100% of system requirement.
6-374
6-375
One (1)
Tubular type, S.W. cooled
Shall be designed to meet the dumping capacity for
exhaust gas section of composite boiler or return steam
from cargo heating system.
Capacity &
total head
manufacturer's recommendation.
One (1)
Low pressure evaporating, single stage, plate type.
25T/Day with S.W. temp. 32C and M.E. jacket water
temperature of 80 C at MCR of M.E. Max. 10 PPM.
One (1)
M.D. centrifugal.
Acc. to F.W. Gen.
One (1)
M.D. centrifugal
Acc. to F.W. gen. manufacturer's recommendation.
: One (1)
: M.D. gear or screw.
: 20 nrf/h.
: 3 kg/cm2.
6-376
One(l)
M.D. gear or screw.
10 nf/h.
3 kg/cnf.
One(l)
M.D. gear or screw
1 m3/h.
2 kg/cm2.
:One(l)
: M.D. gear or screw.
: 5 m7h.
: 3 kg/cnf.
6-377
Flowmeter
One ( 1 ) - M.E. F.O. system.
Two (2) - G.E. F.O. system.
One (1) - Boiler F.O. system.
H.F.O. purifier No. of
set Type
Cleaning capacity
(Throughput capacity)
Max. density Supply
pump
Two (2)
Self-cleaning, auto, control, partial sludge discharge. Each
appx. 3,450 L/H based on 600cSt at 50C.
1,010 kg/nf.
Separated or Built-in type x 2 sets
M.D.O. purifier
No. of set
: One (1) (The Buyer's supply)
Type
: Self-deaning, auto, control, total sludge discharge.
Cleaning capacity
: 750L/H at 13cst at40C
Supply pump
: Built-in type (1 set)
(The relative pipe, valve, fitting and installation of M.D.O. purifier shall be arranged
by the Builder.)
6-378
Two (2)
Self-cleaning, auto, control, total sludge discharge.
Each appx. 1,750 L/H at SAE #30. Separated pump x
2 sets
Two (2)
Steam heated type.
Each appx. 3,450 L/H.
60/98 C. Pneumatic
(P.I)
Two (2).
Steam heated type. Each
appx. 1,750 L/H. 45/90 C.
Thermostatic
One(l)
M.D. Vert, centrifugal with self-priming.
Acc. to Rule requirement
Acc. to system requirement
The pump shall have the capacity for foam fire
fighting system
6- 379
One(l).
M.D. Vert, centrifugal with self-priming.
Acc. to Rule requirement Acc. to system
requirement
One (1)
Acc. to the manufacturer's standard. 5.0
mJ/h. 3 kg/cnf.
No. of set
Type
Capacity
6- 380
: One(l)
: IMO & MED
approved type.
6- 381
Sludge pump
No. of set Type
Capacity
Delivery press
One(l)
M.D. Horiz. mono
3.0' m7h. 4 kg/cm2.
6-382
6-383
No. of set
Type
Capacity
Total head
One(l)
M.D. Horiz. centrifugal.
4.0 r r f / h . 5 m.
6-384
Calorifier
No. of set
Type
Water flow
Water inlet/outlet temp.
Tank
One(l)
Steam and electric heating type.
4,000 L/H.
10/70C.
0.6 ms in gross volume with stainless steel (SUS 304)
6-385
Rehardening filter
No. of set Type
Water flow
One (1)
Manufacturer's
1,000 L/H
6-386
standard
Sterilizer
6-387
No. of set
Type
Water flow
6-388
One (1)
Ultra-violet type.
1,000 L/H
6-389
No. of set
Type
Capacity & total head
One (1)
M.D. centrifugal
Acc. to manufacturer's recommendation.
6-390
: T wo ( 2 )
: M.D. centrifugal
: Acc. to manufacturer's recommendation.
: One(l)
: Solid waste (including plastic) and sludge oil burning,
IMO & MED approved type : Appx. 300,000 Kcal/h. :
Below 30%
.Two (2)
: Package type, marine use, F.W. cooled
: Acc. to the Builder's calculation.
6-391
7) Fan
6-392
: Four (4)
: M.D. axial flow (two (2)-reversible type, two (2)-non
reversible type). : Appx. 900 m3/min, depending on
final air balance
according to ISO 8861. :
38 mmAq.
: In case of reversible rotation, the capacity and pressure
shall be reduced.
6-393
617 Miscellaneous
1) Machinery workshop equipment
One (1)
M.D. conventional
1,000 mm. 450mm
6-394
Electric welder
No. of set Type
Voltage primary
Output Control
Cable
One(l)
Drip-proof.
AC 440V.
300 A.
Machine side control.
2x50M
Gas welder
No. of set
Type
Rubber hose
: One (1).
: 2-Oxygen bottles (40L)
1-Acetylene bottle (40L)
: Each 2 x 50m for oxygen and acetylene.
OX and AC gas bottle shall be stored in separated room on upper deck and connected by
steel pipes to machinery workshop.
Racks in OX and AC bottle room shall be capable to stow at least four (4) bottles of AC and
eight (8) bottles of OX.
2) Tank in engine room
Tank
Set
Capacity (m3)
Appx.
Remark
80
70
30
30
0.8
20
20
1
6-22
Acc. to Rule
requirements.
In double bottom with
steam heating coil.
In double bottom with
steam heating coil.
17
In double bottom
Tank
Set
1
1
2
1
1
1
1
1
1
1
1
10
0.4
Sludge tank
Capacity (m3)
Appx.
25
25
25
0.8
1.0
5.0
5.0
0.5
10
Remark
With steam heating coil.
In double bottom
With steam heating coil.
Acc. to the
manufacturer's
recommendation.
Acc. to the
manufacturer's
recommendation.
0.2
cleaning tank
1
Acc. to the
manufacturer's
recommendation.
1
Ditto
1
8.0
Acc. to the
manufacturer's
recommendation. 1.5
With slopped tank
bottom and steam
heating coil.
22
In double bottom with
steam heating coil.
13
In double bottom with
steam heating coil.
5
Based on fifteen (15)
holding day. 0.6
With
steam heating coil.
Capacities described in "Tank in engine room" may be readjusted in accordance with the
manufacturer's recommendation after final selection, if any.
6-23
62
Construction
The design, construction, material, accessories, spare parts and tools for main engine shall
be of engine manufacturer's standard in accordance with the requirement of the Class
The material and fitting for main engine shall be in accordance with engine manufacturer's
standard, for burning heavy fuel oil of 600 cSt at 50 C.
M.D.O. shall be used for main engine at cold starting condition and before long term stop
condition.
The direction of rotation for crankshaft shall be clockwise viewed from aft when running
ahead.
Tool and instrument shall be supplied as per engine manufacturer's standard practice in
accordance with the recommendation of the Class.
Pipe, valve, flange, bolt/nut and gauge, etc. shall be in accordance with JIS and/or KS.
Bed plate shall be fastened to the tank top by hydraulic holding down bolt and resin chock
shall be used for leveling the engine foundation.
Piping around the engine foundation shall he arranged to give easy access to the holding
down bolts.
The engine shall be equipped with gratings to allow proper working and access to and
maintenance of the parts of the engine.
The engine shall incorporate the latest upgrades and/or modifications as issued by
the licensor to the engine manufacturer at the time of signing the contract.
The main parts of the engine shall be interchangeable with those of the licensor. Any
deviation shall be submitted to the Buyers for reference.
The main engine shall be controlled from the engine control console, bridge console
and engine local side.
622 Accessories and fittings
The following accessories mounted on main engine, and material and dimension of
accessories, and the associated fittings including pipe, valve and cock, etc. shall be
designed and constructed according to the manufacturer's standard to meet the requirement
of the Class
337
6-400
344
Standard gallery
345
346
347
348
349
350
351
352
353
354
355
356
1
manoeuvring system
21) Top bracing
(friction type according to the manufacturer's standard)
63
630
Two (2) by-pass flange and two (2) blind plate for M.E. T/C total by-pass system shall be
fitted on M.E. exh. gas receiver and exh. gas pipe of M.E. T/C outlet, and additional bypass exh. gas pipe shall be provided.
SHAFTING AND PROPELLER
General
The main shafting shall consist of an intermediate shaft, a propeller shaft, and a stern tube,
etc.
The shafting system shall be so designed that the system is free from harmful torsional
vibration at normal speed range in accordance with the rule requirement.
At the non-essential speed range, the barred speed range with quick by-pass
arrangement shall be provided.
A shaft earthing device of silver alloy band type with voltmeter shall be provided.
631
Shafting
1) Intermediate shaft
The intermediate shaft shall be of forged steel with solid flange coupling on both ends
and coupled together with parallel reamer bolts.
The shaft shall be machined all over and finished brightly in way of bearing where the
diameter is increased appx. 5mm.
2) Propeller shaft
6-401
The propeller shaft shall be made of forged steel with a solid flange coupling on fore
end.
The aft portion of the shaft shall be machined to 1/20 taper to fit the propeller hub with
wet type keyless fitting method and the end of the shaft shall be left-hand threaded to
suit a propeller shaft nut.
The shaft in way of the bearing and outside of the coupling flange shall be smoothturned.
All flanged coupling shall be fitted with straight shank forged steel reamer bolt and nut.
The diameter of the coupling bolt and the thickness and fillet radius of coupling flange of
intermediate shaft and propeller shaft shall be comply with the requirements of the Class.
633
634
An oil level checking device and an oil drain plug shall be provided on the bearing.
Stern tube, stern tube bearing and stern tube seal
1) Stern tube
The stern tube shall be of cast steel stern frame boss extending type with welded steel
plate fabricated type, constructed as hull.
The fore end shall be secured to the aft peak bulkhead, and the aft end to the stern
frame hub by welding.
The stern tube shall be connected for oil supply, air vent and/or return line.
A steel plate rope guard shall be provided at the aft end of the stern frame hub.
A suitable stern tube drain tank for draining oil from the lower point of stern tube shall
be provided and shall be able to recover at least the oil contained in stern tube, gravity
tank and piping.
2) Stern tube bearing
There shall be two (2) bearing-one at the stern frame hub and the other bearing at the
forward end of the stern tube.
The bearing shell shall be of cast iron lined with lead base white metal and of oil
retaining type.
The aft/forward stern tube bush shall have a bearing length in compliance with the
requirements of the Class.
Provision shall be made to drain oil from the lower point of stern tube.
Two (2) sets of replaceable type thermosensor shall be provided for monitoring
6-402
6-403
6-404
64
640
641
6-405
357
Turbocharger with
1 set
cleaning provision
358 Air coolerwith water mist catcher
359 Flywheel
360 Governor
361
each 1/cyl.
362 L.O. pump (Engine driven)
363 L.O. priming pump (Ele. motor driven)
364 L.O. cooler (With a thermostat valve incl. manual valve)
365 L.O. filter (Manual duplex type)
366
367
368
369
370
6-407
643
Accessories for emergency generator engine
The following accessories shall be furnished together with the engine.
371
372
373
374
375
General
The steam generating plant shall consist of one (1) aux. boiler and one (1) composite
boiler, and all necessary auxiliary equipment shall be provided in accordance with the
manufacturer's standard and the requirements of the Class.
The composite boiler shall be arranged in engine room to take the waste heat from main
engine exhaust gas.
The total capacity of aux. boiler shall be designed to supply the steam required based on
the followings.
Cargo heating.
Tank cleaning.
Cargo loading/unloading (only for cargoes demanding heating)
The exhaust gas section of the composite boiler shall be so designed that the saturated
steam of rated capacity and condition can be produced during normal voyage with main
engine developing at NCR under ISO condition to cover all steam consumption,
excluding cargo heating and tank cleaning.
At harbour including manoeuvring condition, the steam demand shall be served by the oil
fire section and exh. gas section of the composite boiler.
6-408
643
Accessories for emergency generator engine
The oil fired section of the composite boiler shall be so designed that the saturated
steam of rated capacity and condition can be produced during cargo
loading/unloading, excluding cargo heating and tank cleaning, to cover all steam
consumption.
651
652
Construction
The construction, material, accessories, spares and tools shall be in accordance with the
requirement of the Class and manufacturer's standard practice.
Accessories
Oil burner
Oil burner which is capable of burning the heavy fuel oil 600 cSt/50C shall be provided.
Each automatic combustion control panel and feed water regulator for aux. boiler and
composite boiler shall be provided.
Feed water controller with remote water level gauge
Each pneumatic feed water control valve with a remote water level indicator for aux.
boiler composite boiler: pump on-off type shall be provided.
Each remote water level indicator for aux. boiler and composite boiler shall be provided
in engine control room.
A high & low level alarm of boiler water shall be provided.
Emergency fuel oil cut-off device
Each one (1) emergency fuel oil cut-off device for aux. boiler and composite
boiler shall be provided in order to automatically cut-off fuel oil for abnormal condition.
Water level gauge
Each two (2) sets of local water level gauge for aux. boiler and composite boiler
shall be provided.
Each one (1) set of local water level gauge for aux. boiler and composite boiler shall be
mounted in suitable place so that water level is visible from local control panel.
Soot blowing device
Each one (1) set of soot blower device for aux. boiler and composite boiler shall be
6-409
643
Accessories for emergency generator engine
provided in accordance with the manufacturer's standard.
Sampling cooler
Each one (1) set of sampling cooler for aux. boiler and composite boiler shall be
provided in accordance with manufacturer's standard.
66
Pump
Pump construction, material, accessories, spares and tools shall be provided in accordance
with the manufacturer's standard.
The construction, material and accessories for pump being attached to other machinery,
such as main engine, generator engine, fresh water generator, etc. shall be in accordance
with the manufacturer's standard practice.
Pump shall be of flexible or rigid coupled type according to the manufacturer's standard.
Positive displacement pump shall have relief valve.
Pump shall be fitted with suction and discharge pressure gauge with a root cock.
Pumps shall be constructed to allow overhauling of rotating parts for inspection or
replacement.
1) Centrifugal pump
(1) General
In general, centrifugal pump shall be of volute type construction.
Conventional gland packing shall be fitted for F.W. pump and mechanical seal for
S.W. pump except oil seal or gland packing required by the manufacturer's
standard design.
Centrifugal pumps shall have constantly rising head capacity characteristic from
rated capacity to zero discharge and non-overloading power characteristic as far
as practicable.
6-410
643
Accessories for emergency generator engine
The priming system for pump, where fitted, shall not be run continuously.
6-411
(2) Material
S.W.
________handling
________
Casing Bronze.
Impeller Phosphor bronze
or Ni-Al-bronze
Shaft
Stainless steel.
F.W.
handling
Cast iron
Phosphor bronze
or Ni-Al-bronze
Stainless steel
(SUS 304)
Stainless steel
(SUS 304)
Cr-Mo steel
(SUS 304)
or carbon steel
Gear pump
Cast iron
Carbon steel
Screw pump
Cast iron
6-412
3) Mono pump
Item Casing
Power rotor
Stator
Material Cast
iron. Stainless
steel Synthetic
rubber
6-413
3) Mono pump
Frame
Gasket
6-414
3) Mono pump
Tube
Shell
: Steel pipe
: Steel plate or pipe
6-415
662
The compressor shall be of electric motor with belt driven, air cooled, self-contained
lub. oil system, skid mounting with vibration damper, oil separator filter and water
separator.
The material, spares and tools shall be in accordance with the manufacturer's
standard.
4) Air reservoir
The air reservoir shall be of cylindrical type of welded steel plate, and complete with
pressure gauge, safety valve, drain connection and manhole for main air reservoir.
The air reservoir shall be painted inside with tar epoxy.
6-416
663
Purifier
The purifier shall be provided with the purification of heavy fuel oil, marine diesel oil and
lub. oil for main engine, generator diesel engine, etc. in engine room.
The construction, material, accessories, spares and tools shall be in accordance with the
manufacturer's standard practice.
664
665
666
The inside of separator body shall be coated with tar epoxy or equivalent coating.
Engine room ventilating fan
Ventilating fan for supplying air to main engine, generator diesel engines, boiler, etc. shall
be provided having easy access for removal of electric motor.
The construction, material, accessories, spare parts and tools shall be in accordance with
the manufacturer's standard practice.
667
663
Purifier
Electric hoisting crane shall be provided for overhauling work for main engine in
principle.
The crane shall be of trolley type with electric motor driven hoisting, travelling and
traversing in accordance with the manufacturer's standard construction and material.
Locking device for travelling/traversing shall be provided.
The remote start/stop control box with the remote push button switch shall be provided
for hoisting, travelling and traversing.
668
6-418
Miscellaneous
The following miscellaneous machinery and equipment shall be in accordance with the
manufacturer's standard construction, material, accessories, spares and tools.
376
Machinery workshop equipments such as lathe, grinding machine, drilling machine, gas
welder and electric welder.
377
Air dryer.
378
Engine control room unit cooler (Package type).
379
Sterilizer (for drinking water).
380
Rehardening filter
6-419
67
670
6-420
Care shall be taken to avoid air pocket in pipe line, but where unavoidable, valve or screw plug
for draining shall be fitted.
Piping shall be led directly as possible with a minimum number of bend.
Pipe shall have ample bore and thickness according to the Builder's standard and the requirement
of the Class.
Machinery and equipment such as pump, heat exchanger, etc. shall be provided with isolating
valve for easy maintenance, if necessary.
Piping shall be provided in such a way as shall be accessible for repair, renewal or overhauling
and shall not be located behind stiffener or beam as far as practicable.
Galvanized and coated pipe shall have galvanized bolt/nut.
6-421
Pipe
Flange
material list
Size (mm)
Pipes
System Exhaust
gas
Steel built-up
6mm thick.
(SS400). *See
remark
Kg
/c
m2
G
&
bel
ow
)
o
i
l
s
e
r
v
i
Lu
c
b.
below
e
oil
fill
ing
S
,
t
tra
e
nsf
a
er
m
&
s
pur
e
ify
r
ing
v
i
c
Lu
e
bri
(
cat
7
ing
6-422
Ex
hau
st
ste
am
and
con
den
sat
ed
wat
er
We
lde
d
ste
el
SP
P.
A
l
l
s
i
z
e
s
Seamless
J steel
STPG-370
I
JI
Sch. 40
S
S
All sizes
30
5
K
K
Fo
Welded steel
rg
STPG-370 Sch.
S
ed
40
t
ste
All sizes
e
el
e
we
l
ld
p steel ed
Welded
l
ty
STPG-370
Sch.
pe
40 a
All sizes t
.
e
s
JI
Welded steel
l
S
STPG-370 Sch.
i
10
40
p
K
All sizes
or
o
5
n
Welded steel K
St
STPG-370 Sch.
eel
40 o
pl
All sizes r
b
ate
u
sli
t
pWelded
steel
t
on
STPG-370
Sch.
w
or
40 e
sle
l
ev
d
e
i
joi
n
nt.
g
JI
S
5
K
St
ee
l
pl
at
e
sl
ip
o
n
JI
S
5
K
St
ee
l
pl
at
e
sl
ip
o
n
JI
S
1
0
K
St
e
e
l
p
l
a
t
e
s
l
i
p
o
n
o
r
s
l
e
e
v
e
j
o
i
n
t
.
J
I
S
Pipe
Flange
material list
5K
Ste
el
pla
te
sli
pon
All sizes or
sle
ev
e
joi
nt
He
ati
ng
tra
cin
g
for
F.
O.
lin
e
He
ati
ng
coi
l in
oil
tan
k.
(d
ru
m
ty
pe
)
Copper
Al
l
si
ze
s
W
el
de
d
st
ee
l
S
T
P
G37
0,
Sc
h.
40
(S
he
ll
si
de
)
Se
a
m
le
ss
s
t
e
e
l
Size (mm)
Un
ion
Co
upl
Pipes
ing
Sle
ev
e
S
T
P
G
3
7
0
,
S
c
h
.
4
0
(
t
u
b
e
s
i
d
e
)
6-423
j
o
i
n
t
Flange
System
Size (mm)
Air vent /
sounding line/
tank overflow
Pipes
Seamless steel
STPG-370.
Sch. 40
All sizes
Welded steel
STPG-370
Sch. 40
All sizes
All sizes
All sizes
All sizes
Welded steel
STPG-370. Sch.
40 Galv.
(Except oil tank)
According to Rule
requirement
Welded steel
STPG-370 Sch. 40
Seamless steel
STPG-370 Sch. 40
JIS 5K Steel plate
slip-on or sleeve
joint.
6-424
JIS l O K o r 16K
Forged steel
slip-on or sleeve
joint.
JIS 5K Steel
plate slip-on
or sleeve
joint.
JIS 10Korl6K
Steel plate/forged
steel slip-on or
sleeve joint.
System
Flange
Pipes
Size (mm)
All sizes
Welded steel
STPG-370
Sch. 40
Welded steel
STPG-370
(12.7MM thick.)
Galv.
Welded steel
STPG-370
(12.7MM thick.)
Galv.
Welded steel
STPG-370 Sch.
80
JIS 5K
Steel plate
slip-on or
sleeve joint
JIS 5K
Steel plate
slip-on.
Galv.
JIS 5K or 10K
Steel plate slipon.
JIS 5K or 10K
Steel plate slipon.
All sizes
Welded steel
SPP.
* See remark 3
JIS 5K
Steel plate
slip-on or
sleeve joint.
All sizes
Welded steel
STPG-370
Sch. 40
Galv.
JIS 5K
Steel plate
slip-on or
sleeve joint.
Fresh water
(In E.R.)
All sizes
Welded steel
STPG-370
Sch. 40
Galv.
JIS 5K
Steel plate
slip-on or
sleeve joint.
6-425
Pipes
Flange
System
Size (mm)
TPG-370 Sch.
40 Galv.
(Except oil line)
Union or brazing
Coupling
Hot water
Union or brazing
coupling
JIS 5K Steel
plate slip-on or
sleeve joint.
All
Copper
sizes
All sizes
W
el
d
e
d
st
ee
l
S
T
P
G
3
7
0
S
c
h.
4
0
G
al
v.
All sizes
W
el
d
e
d
st
e
el
S
JIS 5K Steel
plate slip-on.
G
Pipes
Flange
System
Size (mm)
joint
Remarks :
381
Pipe material and
dimension of SPP is Korean
Industrial standard similar to
S G P o f JIS.
382.........................KS
Korean Industrial Standard
JIS......................Japanese
Industrial Standard
Std......................Standard
SPP..................... Steel pipe
for ordinary piping SPP series
in KS pipe
t
h
i
c
k
n
e
s
s
s
t
a
n
d
a
r
d
S
G
P
S
t
e
e
l
p
i
p
e
f
o
r
o
r
d
i
n
a
r
y
p
i
p
i
n
g
STPG
370E .......
Carbon steel
pipes for
pressure
piping,
electric
resistance
w
elded
min.
tensile
strengt
h 38
kg/mm
2.
. STPG
370S.......................
Carbon
steel
pipes
for
pressur
e
piping,
seamle
ss min.
tensil
e
streng
th 38
kg/m
m2.
Sch. 40................
Schedule
No. 40 series
in JIS pipe
thickness
standard.
Galv
.....................
Galvanized
3. Cooling fresh
water pipes
for
main
engine and
generator
engines shall
have
phosphate
treatment
Pipes
Flange
System
Size (mm)
for
anticorrosion,
considering
use
of
corrosion
inhibitor by
the
Buyer
after
the
delivery
of
the Vessel in
accordance
with
the
recommendat
ion of the
engine
manufacturer
.
6-49
383
Nominal dia. 32mm and below pipe can be used both of welding union socket and flange
joint.
384
Nominal diameter 32mm and above pipe shall be used with flange joint except where
sleeve type connection can be used.
385
386
Exhaust gas pipe above funnel top exposed to the weather shall be bend type to
afterward.
System
(kg/cm2)
Compressed air
(25 Kg/cm2 &
above)
32 & over
25 & below
Compressed air (7
Kg/cm2 & below)
50 & over
40 & below
Lubricating oil.
30
Cast steel
flanged.
30
Forged steel
Flanged
10
Cast steel
flanged.
16
Bronze
50 & over
6-429
Cast iron
flanged.
Mountings
Stainless
steel.
(SUS 304)
Stainless
Steel
(SUS 304)
flanged.
Stainless
Steel
(SUS304)
Bronze.
Bronze.
40 & below
Bronze
flanged.
6-430
Bronze.
System
Fuel oil suction,
filling,
transfer,
Purifying,
other
low press, piping
50 & oyer
Fuel oil booster
pump discharge to
main engine/gen.
engine
(Press, piping)
Hot water/fresh
water and sanitary
water.
Sizes (mm)
Nominal press.
(kg/cm2) Bodies
Soil and
waste water pipes.
Cast iron
flanged.
Bronze,
Bronze
flanged.
Bronze,
Stainless
Steel
(SUS 304)
Bronze
40 & below
50 & over
10
Cast steel
flanged.
40 & below
16
Bronze
flanged
50 & over
40 & below
Drinking water
Mountings
25 & below
50 & over
6-431
Cast iron
flanged,
(bronze for
hot water)
Bronze
flanged.
Bronze.
Bronze
flanged.
Bronze.
Cast iron
flanged.
Bronze.
Bronze.
40 & below
Bronze
6-432
flanged.
Bronze.
Steam service
(7 kg/cm2G & below)
50 & over
10
6-433
Cast steel
flanged.
Stainless
Steel
(SUS 304)
40 & below
Bronze
6-434
flanged.
Bronze.
System
Exhaust steam
and condensate
water
(mm)
50 & over
6-435
Cast iron
flanged.
Mountings
Bronze
40 & below
Bronze
flanged
6-436
Bronze
50 & over
6-437
Cast iron
flanged.
Bronze.
40 & below
Bronze
6-438
flanged.
Bronze.
50 & over
10 or 16
6-439
Cast steel
flanged.
Stainless
steel.
(SUS 304)
40 & below
16
Bronze
6-440
flanged.
Bronze.
Cooling fresh
water.
50 & over
6-441
Cast iron
flanged.
Bronze.
40 & below
Bronze
6-442
flanged.
Bronze.
50 & over
Cast iron
flanged.
Bronze.
40 & below
Bronze
flanged.
Bronze.
6-443
System
Sizes (mm)
Nominal press.
(kg/cm2) Bodies
Mountings
B
40 & below
6-445
Bronze
flanged.
Bronze.
Sea suction,
overboard discharge,
attached on shell and
sea chest
Cast steel
Stainless
flanged/lugged Steel
(SUS 304)
50 & over
6-446
40 & below
Bronze .
6-447
flanged
Bronze
air
30
ed or union.
The material of following valve and fitting shall be used in accordance with
the manufacturer's standard.
- Temp, control valve.
- Press, control valve.
- Press, reducing valve.
- Safety & relief valve.
- Steam trap with strainer.
6-448
2) Piping work
387
388
389
390
391
Medium System
System
Lub. oil service line for main engine.
oil Compressed
air.
oil
Steam supply
6-450
392 Welded sleeve joint shall be generally used to minimize risk of leakage for the piping
above M.E., boiler, G.E. and electric equipment, for E.R. piping except galvanizing pipes
or where it is difficult to remove the pipes such as in tank, cargo hold, cofferdam, void
space, duct, store space, accommodation space, engine room casing in way of main
engine opening.
393 Flanged joint, union joint or removable expansion joint shall be used for dismantling of
pipe to allow for the easy overhaul of pump, heat exchanger & etc, and shall be used
where frequent disassembly of pipes are necessary.
394 Butt welded joint for large exhaust gas pipe shall be generally used for steel pipe.
395 Brazing joint may be used for copper and copper alloy pipe with ND 50mm and below.
(2)
Valve
The type of valve and fitting shall be selected by the Builder suitably for the intended use,
except where otherwise specified.
In general, globe/butterfly valve shall be used in all pipe line.
Gate valve can be used in accordance with the Builder's practice and intended use.
Butterfly valve shall be used in lieu of globe/gate valve for ND 50 mm and above.
Non-return valves shall be utilized where flow reversal is detrimental to operation or safety.
Material of automatic control valve shall be according to the relevant manufacturer's standard in
compliance with the requirements of the Class.
Extended spindle or valve handle spanner shall be provided for operation of the valve located
300mm below the grating top or 1,800 mm above the platform.
Valve handle spanner, each two (2) sets of Y-type and F-type, shall be supplied.
6-451
6-452
6-453
- Valve body
- Valve disc
- Valve seat
- Valve stem
6-454
Cast steel
Al-bronze
Synthetic rubber (NBR)
Stainless steel (SUS 304)
(3)
Penetration piece
All penetrating piece shall be of heavy wall thickness in accordance with the
requirements of the Class and the Builder's standards.
Ship side distance piece shall be heavy wall thickness.
Connection through insulated bulkhead shall be of sufficient length to permit
access to the flanged connection without disturbing the insulation.
(4) Reducing piece
For connecting pipes having different diameter, reducing piece shall be applied as
per the Builder's standard.
(5) Expansion joint
In machinery space, expansion of piping shall generally be compensated by bend.
For compensation of thermal expansion for exhaust gas pipe such as main engine,
generator engines, economizer if necessary, bellow type expansion joint shall be
used.
(6) Joint gasket
For universal heat and oil resisting, suitable sheet gasket, non-asbestos type shall
be used for all piping system.
(7) Bolt and nut for flanged joint
Regular the Builder's standard, galvanized steel bolt and nut with hexagonal head
shall be used for all flanged joint.
(8) Pipe support
Pipe support shall be provided in accordance with the Builder's standard.
6-455
(20) 27.2
#160 16.0MM
2.8FOR #40
PIPING SYS.
3.7
2.65
2.9
3.9
4.7 FOR
#160
PP1NG
SYS.
5.5
FOR #80
PIPING SYS.
25
34.0
3.25
3.4
4.5
6.4
(32)
40
50
65
80
100
42.7
48.6
60.5
76.3
89.1
114.3
3.25
3.25
3.65
4.0
4.05
4.5
3.6
3.7
3.9
5.2
5.5
6.0
4.9
5.1
5.5
7.0
7.6
8.6
6.4
7.1
8.7
11.1
12.5
13.5
6-456
6.6
7.1
8.2
9.3
9.5
11.0
12.7
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
9.5
9.5
9.5
9.5
9.5
9.5
9.5
7.9
7.9
7.9
7.9
7.9
15.9
9.5
9.5
9.5
9.5
9.5
O
12.7
12.7
12.7
12.7
12.7
O
O
O
REMARK : (KS)
SGP
(JIS)
O
(KS)
6-457
(JIS) SPP :
Outside
Diameter
(mm)
6
8
10
12
15
20
25
30
35
45
55
70
85
110
CO
Nominal
Diameter
(mm)
4
5
6
10
15
20
25
32
40
50
65
80
100
Thickness
(mm)
1.2
1.2
1.2
1.2
1.4
1.6
1.6
1.6
1.6
2.0
2.0
2.0
2.5
3.0
Service condition
6-458
6-459
6-460
6-461
o
m
1
.
8
t
o
1
0
b
a
r
A
b
o
v
e
1
0
b
a
r
6-462
Based
Based
Based
Based
Based
on
on
on
on
on
JIS
JIS
JIS
JIS
JIS
F7101
F7101
F7101
F7101
F7101
Steam system
Following system shall be provided and as illustrated in FIG. 8-1 and 8-2.
396
397
Steam shall be supplied by aux. boiler and/or composite boiler for fuel oil and lub. oil tank
heating, oil heater, accommodation air conditioning and etc.
Drain from fuel oil and lub. oil tank heating coil and oil heater, etc. shall be led to the cascade
tank through observation tank and atmospheric condenser.
Drain trap with strainer shall be provided on condensate pipe.
The condensate water from atmospheric condenser shall be led to cascade tank by gravity.
The feed water shall be supplied from cascade tank to aux. boiler and composite boiler by the
feed water pump.
Drain from cargo tank heating coil and slop tank heating coil and tank cleaning heater shall be
led to E.R. cascade tank through observation tank in upper deck.
One(l) set of sight glass shall be provided at observation tank in engine room.
One(l) set of saiinometer and oil detector shall be provided In accordance with the boiler
manufacturer's standard.
Boiler water test kit for testing shall be supplied by the Buyer. Feed water
chemical dosing tank shall be provided.
Two (2) sampling cooler and sink including valves shall be installed in E.R.
The service steam pressure for various equipment shall be as follows ;
6-463
Steam system
6-464
7kg/cm2
7kg/cm2
4kg/cm2
4kg/cm2
Steam system
One (1) set of observation tank and cascade tank shall be provided (one filter tank shall
be incorporated).
Each two (2) sets of feed water pump for aux. boiler and composte boiler shall be
provided.
6-465
PAG E
6-466
6-64
To Upper
Fr om
deck(Cargo Heotins
Sysler
7K
Red. VaIve 4K
Aux .
BoiIer
D U M P.
6-467
V/V
-,
A'i mosphe r i c
6-468
J
-
Condenser
6-469
.F .0 Se 11 I i ng
H.
F .0
Service
S1
eam
Tracing
H . F.O T r a n s .
Pipe
Tank
Tonk
Sloroge Tanks
Seo Chest
for
Blow Down
6-470
H . F.O O v er f l ow Tan k
6-471
H . F.O F i l l e r
F.O
Dr
Tank
6-472
H.F
.0 Healers
H.F
0 Purifier Heaters
H.F
0.
Bo i
e r
L.O
Pu rifier
Heater
for
G.E.
for
Heolers
E.L.0 Sell I i ng
G. E.L.O Sel 1 1 mg
_j
5
M.E.8
Tank
Tank
0 Drain Tank
ludge Tank
M.E J
Pr e- He a 1e r
Color
e r
Oily Bilge
Tank
Was t e Oil
Scavenge
Tank
5er v i ce
Air
Box
Tan!
Droin
M.E.
Air Cooler
Chemical
Cleaning Tank
FN'C'
/MACH/STD/POR H/F
OHM - DOS
H6I7 05)
6-473
OOO A4( 9
672
: - 2
PAG E
G-65
H . F.O S e t t 1 i n 3 T an k
H . F.O S e r v i c e
Steam Tracing
H . F.O T r a n s .
Tank
Pipe
Return
H . F.O S t o r a g e T an k s
6-475
672
H . F.O F i l t e r
for
M.E.8.
G.E.
L.O
Dr
Tank
Sludge Tank
H. F. 0 H e o t e r s
HF
for M.E.8
0 Pur i f i er
HF i0 .
Heot-er
G.E.
Heoters
for e r
Be
L .0
Purifier
Heaters
O i l y B i 1g e T a n k
Bilge Ho
1d i n g T an k
Waste
1 Service
0.
S c a v e n gA i r B e x
e
Tank
Drain
M.E.
A i rC o o l e r
C h e m i c a lC 1 e o n i n g
Tank
To'nk
6-477
672
M.E O.W.
Pre-Heater
From Deck Corgo Heating
Calorifier
Atmospheri c
Condenser
From Accommodation
System
on Tank
To
Comp
cs
I S i g h t |
Observe
t e Bei I er
To Aux.
er
Bo
6-479
Cascade
Tank
Glass
Fr om
F.W .H v d
Un i t
672
FN
,C
.
MAC"/5TP/FORM/FORM005
Following lub. oil system shall be provided and as illustrated in FIG. 9 -1, 9-2 and 9-3.
398
399
400
The lub. oil system shall consist of lub. oil filling, transferring, purification system and
forced lubricating system.
The main engine lub. oil shall be supplied by lub. oil pump which is arranged to take
suction from lub. oil sump tank to discharge to main engine via a auto, back-washing type
filter and the lub. oil cooler.
The cylinder of the main engine shall be lubricated by independent lubricating system.
Each generator engine shall be designed for forced lubrication system throughout.
Each air compressor shall be of self-contained lub. oil system.
Independent deck filling connection shall be provided for main engine and generator
engine system oil.
Cylinder oil filling connection for main engine shall be provided exclusively.
Cylinder oil filling line shall have additional piping connection with isolating valves to
M.E. L.O. storage & settling tank.
Hydraulic oil filling connection for hyd. oil service tank shall be provided exclusively.
Stern tube L.O. system of natural circulation independently shall be provided by gravity
for stern tube bearing.
L.O. transferring system from L.O. drain tank to shore/settling tank by L.O. transfer pump
shall be provided.
L.O. trans, pump shall be also used for transfer and drain of stern tube.
6-66
A cyl. L.O. hand pump shall be provided for cyl. oil measuring tank filling as stand-by.
Uni-lub. oil system for M.E. L.O. system shall be arranged in accordance with the manufacturer's
standard.
Stuffing box drain oil shall be led to oily bilge tank.
L.O. purifier shall be able to purify continuously with main engine in operation.
Generator engine lub. oil system shall be provided in accordance with the manufacturer's
standard.
Lub. oil system for stern equipment shall be arranged in accordance with the manufacturer's
standard.
FIG.
PAGE
9-1
L .0 F i l l i n g a n d T r a n s f e r S y s t e m
6-68
Bunker
Slaiicn
Bunker
Slolion
Bunker
Station
Bunker
Slaticn
Upper Deck
From CyI .0 i
I SIc r og e
Tonk F i I I i
n g Line
Tc Oily
Bilge
Tonk
From
L. 0
Pur i f
ie r
./TV
M.E L.O St
or .
Tonk
G.E L.O St
or .
Tank
G.E L.O Se
i
Tank
Cy I .
Oil SI
or.
Tank
Cm
Hyd .
t
St cr.Tonk
Tc
Pump
Sh i f t .
To
M.E.
Purifier
Cyl.011
Inlet
L.O
L.O Trans.
Pump
To G.E.
L.O
Pur i fier
Tc
Main
Engine
1
M.E L.O
Sump
Tank
Nc .2
No . 3
No . i
S/T L.O.
Sump
Tank
G.E
G.E
G.E
L.O
L.O
L.O
Sump
Sump
Sump
Tonk
Tonk
Tank
FN
/MACH
/ S 1 D/ F 0 R M / F 0 R H -
OO5
STX Shi
6-68
Co. ,Ltd.
FIG. 9-2
PAGE
L
.0
Purification
System
6-491
6-69
PAGE
FIG. 9-2
VL
M.E L
5e 1 i
_ .0
Tank
G.E L.O Se t I .
Tonk
6-492
PAGE
FIG. 9-2
He o1er
6-493
PAGE
FIG. 9-2
Healer
6-494
PAGE
FIG. 9-2
1L 0 .
NO .
Pur i f e r
6-495
F I G PAGE
. 9-2
M.E L.O
Sump
Tonk
Nc . 1
No .2
Nc . 3
G.E
G.E
G.E
L.O
S/T
L.O
L.O
L .0
Drain
L.O.
Sump
Sump
Sump
Tonk
Sump
Tank
Tonk
Tonk
Tank
6-496
Sludge
PAGE
FN
C
ODS
FIG. 9-2
/MACH/STO/FCRM/FORM-
STX
Shipbuilding Co .
,Ltd .
6-497
m-
000 A4 ( 9705)
/
F I G . 9-3
PAGE
Lu b r i c a t i n g O i l S er v i c e S y s t e m
6-70
Tc M.E.
L.O.
Se t1 .
8
51croge Tank
Tank
Ma i n Engine
Scavenge
Air
Dr a i n
Tank
6-498
STX Shipbuilding Co .
,Ltd .
i!SI-
000 A-4(9705)
6-499
6-500
Following system shall be provided and as illustrated in FIG. 10-1, 10-2, 10-3, 10-4 and
10-5.
401
402
403
404
405
The fuel oil system shall consist of fuel oil filling, transfer system, fuel oil purification and
fuel oil service system.
Common pressurized fuel oil supply system shall be provided for M.E. & G.E.
One(l) set of fuel oil supply unit shall be installed for M.E. & G.E. fuel oil service, the
material and design shall be in accordance with the manufacturer's standard.
Fuel oil from heavy fuel and diesel oil service tank shall be drawn by H.F.O. supply pump,
and discharge to fuel oil circ. pump suction.
Heavy fuel oil from venting box shall be supplied to M.E. & G.E. by H.F.O. circ. pump
through H.F.O. heater, viscosity controller and H.F.O. filter.
M.D.O. return piping shall be separated from H.F.O. return piping for G.E.
M.D. O. supply piping shall be separated from H.F.O. supply piping for G.E.
Two(2) sets of H.F.O. flow meter shall be provided for G.E.
For black out starting of G.E., an em'cy M.D.O. pump driven by electric motor shall be
installed and to take suction from the M.D.O. service tank.
Fuel oil for aux. boiler and composite boiler shall be supplied from the heavy fuel oil
service tank by the fuel oil supply pump to discharge to the burner.
Marine gas oil shall be used for ignition of aux. boiler and composite boiler, and shall be
led from the M.G.O. tank, if fitted.
One(l) set of M.D.O. purifier shall be provided for M.D.O. purifying.
Oil drain from the machinery mentioned above shall be collected into the fuel oil overflow
& drain tank.
Sludge from the purifier shall be discharged into the sludge tank, and shall be shifted to the
waste oil serv. tank or the shore connection by the sludge pump.
F.O. viscosity for M.E. & G.E. shall be controlled by H.F.O. heater and viscosity controller
for M.E. & G.E.
G.E. & boiler fuel oil system shall be provided according to the manufacturer's standard.
The diesel engine for hyd. power pack of cargo pump shall be supplied fuel oil from
M.G.O. service tank by the engine driven fuel oil supply pump.
F.O. and D.O. transfer system shall be normally separated, but interchangeable in case of
necessity.
Six (6) sets of H.F.O./M.D.O. change-over 3-way valve (pneumatic type) for G.E. shall be
provided with control device in engine control console.
6-501
According to the requirements of SOLAS, high pressure F.O. and D.O. pipe shall be
jacketed so as to contain fuel oil in the event of inner pipe fail.
The heat ratio (m2/m3) of heavy fuel oil tank shall be designed as follows :
- H.F.O. storage tank
: 0.03 m2/m3
- H.F.O. settling tank
: 0.1 m2/m3
- H.F.O. service tank
: 0.08 m2/m3
: 0.04 m2/m3
: 0.2 m2/m3
6-502
FIG.
10-1
M .E .& G .E . F .0
Service System
6-503
Venting Bex
o
Si
ghl
Gloss
H . F.0 .
Se
Tonk
IIIi
H . F.0 .
v i ce
ng
Se r
Tonk
6-504
M.D.O.
Service
Tank
M.D.O.
Se t i 1 i n g
Tank
H . F.0 .
Su pp
y Pump
Flew
Me 1 e r
6-505
(E
Mc't
or
Dr
ie>i
venj)
6-506
G.E. Em'
c y D O
Pump
STX
4
H.F.O. F i Her
H.F.O. C i r c . Pump
Ui ih By-pass Filler
FN C / MACH/ST[>/FORM/FORM-005
3M-S*rOOO A4(9705)
Shipbuilding
Co.,Ltd
6-507
FIG. 10-2
PAGE
F .0 Service
System
E-74
Refer l o a t tached
FIG. 10- 1 (Page 673)
fM-C
/MACH/STD/FORM/FORM-OOS
F . O F i l l i n g a n d Tr a n s f e r S y s t e m
FIG.
10-3
To M D 0
Supply Pu mp
for
Incinerat
or
- H . F.O
Line
-M.D.O Line
H . F.
Se t 1
Tonk
> r
0.
ling
H . F.O .
Ser v ice
Tank
i
i
-------------1
!
1
i
1
1
M.D.O.
M.D.O.
Serv i ce
Se t t 1 ing
. Tank
Tank
M.D.O
Trans.
Pu m p
a.
t
Sight
Gl ass
H . F.O O v
e r fIow
Tank
M.G.O.
Tank
M.D.O St
or age
Tank
NO. 1
H . F.O
SI or age
Tank
r
1
N O . 2 H . F.O S t o r a g e T an k
FN
./HACH/51D/FDRM/F0RH-0O5
F I G .
10
PA G E
- 4
F .0 Purification
System
6-76
6-517
- H . F.O
-M.D.O
6-518
L i n e
ne
H . F.O
Purif i
6-519
er
51 udge
Tank
m C
oos
/HAO/SID/FCRM/rCRM.
Shipbuilding
Co . ,Ltd
ST X
6-520
361-
000
{ 3705 )
FIG.
iler & Incinerator
6-521
lystem
PAG E
6-77
674
From
M.D.O.
Supply
Pump
for
Was t e
Oil
Serv ice Tank
Waste 0 i I
Incinerator
F.0
Re
urn
Pipe
6-522
M.G.O
For Be
lgn i t
Tank
iler
c n
M
D..OO.. S
H .. F
S
e err vv i iccee
Tank
H . F.O S u p p I y
P u m p H . F.O
Heater
For Au * .Boi I e r For
Aux .Bo i Ier
H . F.O . S e t i I i
ng Tank
H . F.O
Supp I y Pump
, _ ,,
,
For
e
H . F.O H e a te r
For
Compos i Ie
Bo i I er
Flew
Me t er
iQ
r
Burner
6-523
Compos i i
Bo i I e r
674
FN
/MACH/S70/F0RM/FORN -
005
:TX Shipbuilding Co .
,Ltd .
S6- S3- 0 0 0 A 4 { 9 7 0 5 )
1) General
The central F.W. cooling system shall be applied to the main engine, generator engines
and auxiliary machinery in engine room, except atmospheric condenser.
The cooling water shall be designed based on 36 C in the L.T. F.W. system,
corresponding to 32 C of sea water.
Following system shall be provided and as illustrated in FIG 11-1, 11-2, 11-3, 11-4
and 11-5.
a) M.E. cool. & aux. cool, sea water system.
b) High temperature cooling fresh water system.
c) Low temperature cooling fresh water system.
d) High & low temperature cooling fresh water system.
2) Cooling sea water system
The main cooling sea water pump shall take suction from main sea cross over line
through high or low sea chest to supply cooling sea water for L.T. F.W. cooler,
atmospheric condenser and other consumers if necessary at normal sea going and
harbour condition.
Two (2) sets of main cooling sea water pump shall be provided (one (1) set as standby), for sea going condition.
One (1) set of the main S.W. cooling pumps shall be self-priming type and used as
emergency bilge suction.
One (1) set of port use C.S.W. pump shall be in service at harbour condition.
The material of overboard distance piece for E.R. shall be of mild steel, STPG 370,
ERW, Sch 160 or 16.0t thickness.
3) Cooling F.W. system
The fresh water cooling system shall consist of low temperature cooling system and high
temperature cooling system.
Main cooling system shall consist of jacket water cooling for main engine which are cooled by
two (2) electric motor driven F.W. pumps, separate one (1) set of M.E. J.W. cooler.
Aux. cooling system shall consist of jacket water cooling for G.E. which are cooled by the
engine driven F.W. pump and one (1) pneumatic type temp, control valve .
Two (2) sets of M.E. J.W. pump shall be provided and one (1) set of M.E. J.W. pump shall be
covered the jacket water demand at MCR condition during sea going condition.
Two (2) sets of low temp, cooling fresh water pump shall be provided (one (1) set as standby) for sea going condition.
One (1) set of port use low temp, cooling fresh water pump shall be in service at harbour
condition.
Ref. prov. machine & air cond. machine, ECR unit cooler, hyd. power pack diesel engine
J.W. cooling and hydraulic cooler for hyd. power pack unit shall be cooled by L.T. C.F.W.
6-524
6-525
6-526
FIG
,W
.System
6-527
6-80
A1mospher
i
c
Condenser
No
.1
L .
T
F.
W
Co
ol
er
No
.2
L.
T
F.
W
Co
o I
er
6-528
NO. 1
NO. 2
6-529
Por t Us
e C .5. W
Pump
6-530
Mo i n
C.S.W:
Puinp
6-531
Sue
Low 5/C
High S/C
6-532
To F.W.G e n . E j e
ctor Pump
6-533
To
Fire
To Fire
Bilge
Pump
G/5 Pump
To Deck Seal
C.S.W.
Pump
To
6-534
Scrubber
Water
C.S.W Pump
FN.
M*CH
C
.
/5T[>/FORM/FORK-005
SSH-
6-535
000 A4 f 9705 ]
FIG. 1 I-2
6-536
a t er S y s t e m
PAGE
6-81
Refer
FN
005
to attached FIG.
1 1 - 1 Pa g e 6 - 8 0
/HACK/ST [>/FORM/FORM-
/
PAGE
M . E . H i g h Te m p e r a t u re C o o l i n g F
.W Syste
6-537
6-82
M-
OOO A4(9705)
FIG. 11-3
FN
H/
:
C
:
5TD/FORM/FCRH-OOS
/HA.C
6-538
7
FIG. 11-4
PAGE
6-539
Hyd.
Oil
Cooler for
Hyd.
Power Pack OniI
Hyd.
Powe r
Pack D i eseI Eng
i ne
ECR
Un
Coo I e r
Pro.
an 1
M.E
Coo
Ref.
A i r
e r
Air
Con.
for Ac
c ommo d a I ion
6-540
.C./MACH/5TD/FORH/FORM0 05
FN
6-541
To L . T.
F.W. E x p a n s i o n T an k
No
G.E
J . W. Te m p .
Control V/V
(Direr- Ac I i n9)
A i r
Cooler
-Jacke t
G
E
Pump
J . W.
L.O.
C o cIer
No
G.E
.2
. W . Te m p . C e n t r e I
V/V ^(Direc1 Ac t
ing)
_/K
Cooler
-Jacke
G.E.
J . W. P u m p
L.O.
Coc I er
No
G.E
J W Te m p
Coniro I V/V
(Di rec1 Ac t i ng)
A i r
-Jack e
T o L . T. C . F.W.
Cooler
Pump
Fr o m L . T.
F.W .
6-831
FN
/M*CH/STD/FORH/FO[?Hnr)5
Cooler
406
407
Compressed air shall be provided for starting of main engine and generator engines and
various service such as air horn, machinery control, hydrophore tank charging and engine
room miscellaneous, etc.
Starting air shall be charged in the main and aux. air reservoir by the main air compressor
through oil/water separator.
An oily/water separator shall be provided at common discharge line of main air
compressor.
Service air shall be supplied from deck service air reservoir and main air reservoir via
pressure reducing valve and shall be led to air dryer.
The control air for the measuring equipment shall be supplied from the main air reservoir
via pressure reducing valve and shall be led to air dryer.
The main air compressor shall be started/stopped at local and automatically.
Electric motor driven emergency air compressor shall be provided for emergency use.
6-551
F I G
2- 1
PA G E
ompressei
.ir bystem
6-85
6-552
676
ItNo . 1
Main
Air
Reserve i r
Nc
Ma in
Air
.2
Reservoi r
(1)
NO.
Con iro
Air
Dryer
6-553
NO-.
;
Can t r
o 1
Air
Dr y er
6-554
676
- j ________
-HXE---------------------t^r-
Red.
Valve
To Conir.O-A
i r Li ne
No . I
. 2 Main Air
To E.'R i
Deck 5er
v ice
Comp
r es
NO. 3
Serv
ice Air
Dr ye r
6-555
Em'cy
Comp
in
Se
rv .
Air
Air Reservoir
Aux.
Air
Reserve ir
Ser v.A i r
Cornpr
essor
Ma i n Engine
6-556
676
No . 3 G.E
S5M-
0 0 0
A4(9705)
FN:C;
/MACH/ST
0/FORK/FORM-OOJ
Following system shall be provided and as illustrated in FIG. 13-1 and 13-2.
a) Bilge system.
b) Sanitary system.
The engine room bilge system shall be served by the fire & G/S pump, the fire & bilge
pump and the oily water separator pump.
These pumps shall have the connection from the bilge main in the engine room which have
the bilge suction each with a mud box.
Direct bilge suction line shall be provided in accordance with the requirement of the Class
The oily water sep. pump shall have the connection from the bilge tank and to overboard or
oily bilge tank through the oily water separator.
Bilge shall be led to the oily water separator by the oily water sep. pump, and after
separation, separated water shall be discharged to overboard and separated oily bilge shall
be automatically drained to the oily bilge tank by gravity.
Fire system shall be serviced by the fire & G/S pump and the fire & bilge pump.
The emergency fire pump shall be installed outside of the engine room.
Sea water for miscellaneous service such as wash deck shall be supplied by the fire & G/S
pump.
Sanitary water shall be supplied by fresh water pump with hydrophore unit.
One (1) set of the sterilizer shall be provided for accommodation sanitary water system.
One (1) set of the sludge pump shall be provided for transferring sludge.
6-557
FIG.
1
13-
(P)
U g c System
(5)
6-558
676
Cargo Man i To
Id Ar ea
Oily
Water
Separ.a f or
Waste Oi I
Ser vi ce
Tonk
Oily
Se
p
Pump
Wo I er
ar
oI
or
Sludge
Pump
Waste Oi I ]
n c i n e r a
t o r
6-559
J
Oily Bilge Tank
51udge Tank
6-560
676
6-561
From
M.E.A/C
Cleaning Tonk
6-562
Chemica
676
To Fire 8
Fire 8
FN'C
DOS
G/S Pump
Bilge Pump
"/MACH/STD/FORM/FORM-
m- S 7 J - 0 0 0 A 4 ( 9 7 0 5 )
6-563
FIG. 13-2
PAGE
6-564
Sanitary
System
6-565
6-SB
F.W
Generoicr
Rehor
den
ng F i i kr
i
51
zer
6-566
eri
Tc Accc
6-567
Frcm
c o
Ac
Co
er
6-568
or
f i
Hc1 W.
Pump
Circ
Tc Accc
To Accc.
F.W .
Line
Tc E.R Service
FN
C
-OOS
/MAC"/SID/FORM/FORK
STX Shipbuilding Co .
,Ltd .
6-569
JlaH-gX-000 A4(9705)
st x
FIG. 14
Fu n n e I
PAGE
6-90
n
cr
ED
fr
LU
LL
z
2L
6-571
FNf FR
6-572
6-573
w. o.
]nc ineroior
6-574
No.l
N o
G.E
G.E
.2
No
G.E
No . 1 . 2Hy
d.Power
Pock
Eng i
n e
Compos i i e
6-575
Bo i Ier
EM 'CY G .E RM
38100 0 A
4 ( 9 705 )
Mo in Engine
FN.C./HACH/5TD/FDRH/F0l?
M-OOS
6-576
68
Miscellaneous equipment and outfitting such as insulation, tank, ventilating duct, funnel, ladder
and floor plate, etc. shall be constructed and furnished in accordance with the Builder's standard
practice and in compliance with the Class.
681
Insulation
1) General
The surface having normal operating temperature above 65 C, except for the cooling
fresh water line and condensate line where otherwise described below, shall be
insulated in accordance with following the Specifications.
2) Piping
6-577
68
System
Size
Material
Thickness
Steam supply
cloth
25mm
Two layer
All
Glasswool
Fiber glass
cloth
Fiber glass
Two layer
F.O./L.O.
(Steam traced &
insulated)
All
F.O./L.O.
(Insulated)
32A
&
above 25 A &
below
Glasswool
Fiber glass
cloth
25mm
Two layer
Hot water
circulation
All
Fiber glass
cloth
Two layer
Exh. gas
Glasswool
M.E
25mm
6-578
System
Size
Material
Thickness
F.O. serv./sett.
tank, waste oil
tank
Glasswool
25mm
for steam
Rockwool mat
25mm
Fiber glass
cloth
6-579
One layer
System
Size
Material
Thickness
ele. equipment
Thickness of insulation mentioned above shall be sufficient to cause no injury for
accidental touch and temp, shall not be exceed 55 C. .
The steam and condensate line in purifier room shall be insulated by glasswool
(thickness 25mm) with fiber glass cloth (thickness 0.3mm).
The exhaust gas piping after turbocharger of main engine and gen. engines, boiler and
incinerator shall be insulated with rock wool or equivalent and fastened by galvanized
steel wire and finished with galvanized steel plate.
Exhaust gas pipe and uptake upto 2m height from E.R. casing top shall be insulated.
The exposed part to the crew of following pipe shall be insulated with glass cloth
regardless of pipe diameter and internal fluid temperature.
6-580
Steam tracing
Following pipes in engine room shall have steam tracing, and shall be insulated.
6-581
682
Overhauling equipment for main engine and auxiliary machinery shall be provided as
mentioned below.
1) Overhauling of main engine
For overhauling of main engine, there shall be a crane on the overhead lifting beam.
The crane shall consist of travelling girder hung from the strong I-beam running in
longitudinal direction of the Vessel, and driving control apparatus shall be mounted
over the travelling girder.
I-beam shall be securely supported to ship's structure and shall extend the full length of
the main engine.
All control and operation shall be done from engine top level by means of push button.
Overhead crane shall also reach heavy spare parts stored in the vicinity of M.E.
2) Propeller shaft removal
Lifting beam with two (2) sets of trolley and eye plate shall be provided in the shaft
alley so that the relocation of the intermediate shaft and the withdrawal of the propeller
shaft in board for inspection may be facilitated.
Pipe and outfitting arrangement shall be minimized near the temporary opening for
minimum dismantling.
Removal of propeller shaft from the Vessel may be carried out via a temporary
opening cut in the shell plating, of which location shall be made at sideshell in engine
room with welding bead.
Each generator engine shall have adequately designed lifting beam with a trolley to
facilitate overhaul and normal maintenance.
Oil purifier shall have adequately designed lifting beam with a trolley to facilitate
overhaul and normal maintenance.
Other major pump and heat exchanger shall have eye plate to facilitate overhaul and
normal maintenance.
Lifting eye plate shall be arranged over the large electric motor 50kg and above for
maintenance.
Engine room machinery part on M.E. floor level shall be led to the lift space in engine
room which is served by the engine room overhead crane.
Machinery workshop & engine room store in E.R. shall be provided with lifting
beam and trolley of adequate capacity.
683
6-582
682
Oil tank located over the engine room floor level shall be provided with drip pan or oil tray
having drain piping where necessary.
684
The engine control room shall be air-conditioned by one (1) set of unit cooler.
685
Silencer
One (1) set of silencer combined with spark arrester shall be provided for each generator
engine.
One(l) set of silencer combined with spark arrester shall be provided for each diesel engine
for hyd. power pack of cargo pump.
The exhaust gas section of compsite boiler shall be used as silencer for main engine exh.
gas.
686
6-583
682
6-584
2) Handrail
Handrail throughout the machinery space shall be of steel pipe (20A) and shall be
supported by stanchion offlat bar (65mm x 9mm thick.).
Where necessary for overhaul of machinery, handrail and stanchions shall
be removable but firmly secured.
3) Grating
Expanded metal grating shall be installed where necessary for space ventilation (only
E.R. casing, funnel and around shafting space) in accordance with the Builder's
standard practice.
4) Floor
In general, the checkered plate of appx. 4.5mm in thickness, supported and fastened to
suitable bars of angle frame shall be used at E.R. floor and opening space for 1 st and 2nd
deck in E.R.
The method of floor checkered plate shall be two kind of securing method.
One is a point welding to support angle for permanent fixing and the other is a
machinery screwed fitting (flat head type set screw) to support angle for removable.
Portable floor plate shall be provided where necessary for access to valve, strainer,
manifold, and to space below floor.
5) Emergency escape
One (1) emergency escape route with vertical ladder in the trunk shall be arranged, and
an entrance door in E.R. floor and additional door in E.C.R shall be provided.
The direct access from E.R. to steering gear room shall be provided with air lock.
6) Funnel
Funnel shall be accommodated for M.E. & G.E. exhaust gas pipes, G.E. silencer, boiler
and incinerator uptake exh. gas pipes, waste steam pipe, vent pipe, M.E. and G.E.
crankcase breather pipes and shall be provided ventilation exhaust louver for engine
room.
The height and shape of funnel shall suit for ship and of adequate strength and
stiffness.
6-585
688
Name plate
Name plate for machinery, caution plate for machinery operation, including valve
handling plate etc. shall be provided as necessary.
Brass name plate shall be fitted to valve handle.
689
ITEM
Main engine, generator engines with
alternators and auxiliary machinery
Aux. boiler, economizer, incinerator and
heater
Air reservoir
SPECIFICATION
Refer to "Chapter 2"
Heat resistant silver
White (N-9.5)
In addition, the piping shall be distinguished by colour code for the service intended, in
accordance with the Builder's standard.
Following part shall not be painted.
408
Working surface of machinery, brass surface, shafting and other part are finished
bright.
409
410
The pipe and valve shall be distinguished by colour code for the service intended
according to the Builder's standard for identification of pipe line.
6-586
69
691
692
Ship's inventories
One (1) set of ship's inventories shall be supplied in accordance with JIS F 7602-1989 for
engine room.
6-587/
CHAPTER?
AUTOMATION
SYSTEM
70
GENERAL
701
General description
The automation in engine room, control devices and instrumentation shall be provided to
comply with the requirements for unmanned machinery space.
Alarm and monitoring system shall be provided with CRT with keyboard.
At the sea going and harbour in-out, it is possible to remote control the main engine from
the bridge.
Remote control of the main engine shall be carried out by means of an electric system
from engine control room and an electric system from wheelhouse.
On the other hand, a simple maneuvering system shall be provided at the engine side for
emergency use.
The generator engine on stand-by condition shall be automatically started if operating
generator is blacked out. (stand-by generator shall start when the generator in service
slow down or additional load is requested - before the actual black-out; in case of
additional significant load - i.e. the electric motor of the hydraulic pump - the system
shall check the available load before starting the equipment)
The air conditioned and soundproofed engine control room shall be arranged at suitable
place in the engine room, and important gauges for engine and auxiliary machineries
shall be fitted in engine control room for concentrated watch keeping system.
The engine control room shall be equipped with the main switchboard, group starter
panel, main engine control console, alarm panel and air conditioner, etc.
All indicator dials and scale graduation shall be in the metric system and all dial marking
shall be indicated in English.
Necessary instrumentation for local manual control in the machinery space, such as
thermometers and pressure gauges, shall be provided.
CONTROL
monitoring system.
Automatic stop can be released by setting the telegraph handle or manoeuvring handle to
"Stop" position after the restoration of stop causes.
The emergency shut-down system shall be independent of the remote control system.
c) Automatic slow down
When the engine is running over the "Slow" revolution during bridge and engine control
room control, if "Slow Down" signal is supplied by following causes, engine speed is
decreased automatically to the pressure of "Slow" revolution.
Item for slow down shall be decided according to classification.
a) Wrong way
In case that the position of the telegraph receiver is not coincident with the direction of
the engine rotation an alarm "Wrong way" is given on the engine control console and
wheel house.
The reset of the alarm can be carried out in case of either coincidence between the reply
of the telegraph receiver and the direction of engine rotation or setting the regulation
handle to "Stop" position.
b) Misfiring
When the engine revolutions after a start attempt decrease below half the speed
corresponding to starting air off, a misfiring is recorded.
Simultaneously starting air will be applied again in order to carry out a new attempt.
However, after three start attempts have missed, "STARTING FAIL" alarm shall be
generated.
Others shall be in accordance with manufacturer's standard.
The auxiliary blowers shall be started and stopped automatically in accordance
with the scavenging air pressure in the inlet manifold.
d) Automatic viscosity control
A viscosity controller without viscosity recorder shall be provided for
automatically maintaining the viscosity of the heavy fuel oil content.
H.F.O/D.O change-over and vice versa shall be controlled by manual at local and
indicating lamps shall be fitted on the engine control console.
Local temperature indicator shall be installed as close as possible to the outlet of
viscosity controller and electronic temperature indicator shall be installed in
ECR console.
3) In any of following conditions occurs, the generator diesel engine shall be stopped
automatically.
- Over speed.
- Low pressure of lubricating oil inlet.
- High temperature of jacket water outlet.
1) Fuel oil and diesel oil system
7-596
Purification system
Starting and stopping of the heavy fuel oil purifiers shall be manually operated at
purifier side.
The malfunction alarm equipment shall be provided for the heavy fuel oil purifiers
and M.D.O. purifier.
At the seal water breakage, three way feeding oil valve shall be changed to
recirculation side automatically.
Automatic desludging shall be applied for the heavy fuel oil purifiers and M.D.O.
purifier.
Service system
Steam control valves of fuel oil heater for main engine and gen. Engine shall be
automatically controlled by viscosity controller.
2) Lubricating oil system
Starting and stopping of the lub. oil purifier shall be manually operated at purifier
side.
The malfunction alarm equipment shall be provided for the lub. oil purifier.
At the seal water breakage, three way feeding oil valve shall be changed to
recirculation side automatically.
Automatic desludging shall be applied for the lub. oil purifier. -
7-597
The pumps shall take suction from fresh water tank and discharge through a stop check valve
to the pressure tank.
An automatic pressure control shall be fitted to start and stop the pump to maintain the
pressure in the pressure tank between the pre-setting pressure.
In case that the salinity of distilled water from fresh water generator would exceed a
predetermined value, the distilled water shall be automatically diverted by a solenoid dump
valve (Acc. to manufacturer's standard).
4) Compressed air system
The main air compressors shall be arranged for automatic start and stop with predetermined
pressure of each inlet line to the air reservoirs.
And above compressors shall be remotely started and stopped from the engine control room.
Control air for air operated automatic regulating system shall be supplied from the
refrigerated control air dryer.
In the following conditions, the main air compressor shall be stopped automatically.
Item
Method
7-599
7-600
Float valve
Cascade tank
Float valve
7-601
Automatic temperature control valves shall be applied to the following heat exchangers and
tanks.
7-602
Name
Type
Cooler
Air
operate
d
Control Method
F.W shall be
bypassed.
Lub. oil shall
be by-passed.
7-603
Applied part
L.T. C.F.W.
cooler M.E. J.W.
cooler G.E. J.W.
cooler M.E. L.O.
cooler
Heater
Tank
Direct
operated
Electric
operated
To be regulated
heating steam flow
Air
operated
To regulated heating
steam flow.
Direct
operated
Calorifier.
L.O. purifier heater
Direct
operted
7-604
7-605
722
1) Lay-out
The engine control room surrounded with steel walls having soundproof and heat
insulated air conditioned construction, shall be located in machinery space.
The engine control room shall have soundproof door and suitable glass windows
(wide type) facing the engine room to afford the operating personal a good view of
the operating flat.
In the engine control room, following equipment and instruments shall be provided
for the centralized supervision and the control of main engine and essential auxiliary
machinery.
Main switchboard
Group starter panel for vital auxiliaries
A package type unit cooler in the engine control room shall have auto and manual
start/stop.
2) Engine control console
One (1) set of piano type engine control console shall be provided and following
instruments and equipment shall be incorporated into the console.
o. Main engine manoeuvring panel with lever o.
Telegraph (Telegraph receiver) with bell o. Main
engine safety panel
- According to the manufacturer's standard o.
Engine room panel including sub-telegraph
- According to manufacturer's standard o.
Main engine indication panel
- According to the manufacturer's standard
o. Main engine control position change-over switch and lamp
- Bridge
- Engine control room
o. Governor control panel for main engine
7 - 606
723
7-607
723
7-608
723
7-609
73
731
732
7-610
733
Distribution of alarms
When the main engine is controlled from the wheelhouse, the alarms shall be classified
into six (6) groups and extended to the accommodation by the extention alarm panel
together with fire alarm and calling lamp as follows :
Alarm group
A - Main engine auto shut down/auto slowdown
B - Main engine general alarm
C - Generator engine/general alarm
D -Engine room bilge
E - Miscellaneous
F - Fire
Extension alarm panel
415
416
417
418
419
420
421
The duty engineer shall be selected between the engineer by the duty engineer select
switch on the engine control console.
The alarm shall not be extended the engineer's room when the engineer is not on duty.
74/75 APPLICATION LIST
Following list may be changed in accordance with the requirements of the Class Rules and
manufacturer's standard practice.
The abbreviations of following list shall be as follows :
NO : Number of each operation place.
AC
: Automatic Control.
O : Application.
7-611
733
Distribution of alarms
ID : Indicator.
C : CRT display.
O : Indicating lamp or electric gauge.
OP: Operating
Low level alarm.
St-by start alarm.
Stop alarm.
AL: Alarm.
H : High level alarm
L
O : Alarm lamp
ST
G : Group alarm
SA
C : Alarm display on CRT.
PARTICULARS
NO ACLOCAL ENG. CONT. WHEEL
REMARK
ROOM
HOUSE
ID OP
ID AL OP ID AL OP
Starting
Stopping
##
0
0
Reversing
Speed control
*0
Load program
1
1
0
0
0
O
1
2
1
#0
#
0
#
0
0
0
0
C
0
G
0
o
7-612
0
G
O
C
0
#0
733
Distribution of alarms
LOCALENG.
CONT. L
ROOM HOUSE
ID
Wrong
way
Reset of
wrong
way
alarm
Lamp
test
Buzzer
stop
Starting
air
valve
position
Service/
block
F/E,
S/B,
RAJ
change
over
Finishe
d with
engine
Standby
WHEE REMARK
OP
IDAL
OP
IDAL
OP
G
O
0
1
7-613
REMARK :
PARTICULARS
0
0
O
0
0
0
REMARK
ROOM
HOUSE
ID OP ID AL OPID
AL OP
Dimmer for
M.E. revolution indicator &
starting air press, gauge
Telegraph indicator
Indicating lamp
Alarm lamp
Aux. blower
Auto/manual change over
Start & stop
Running indicator
Running failure
Main control console
A.C. power available
A.C. power failure
D.C. power available
D.C. power failure
1
1
1
2
0
0
0
0
O
0
0
0
C
1
0
0
7-614
733
Distribution of alarms
REMARK:
P NO AC
A
R
T
I
C
U
L
A
R
S
LOCALENG.
WHEE REMARK
CONT. L
ROOM HOUSE
ID
OP
ID
AL
OP
ID
ALOP
From
control
room to
wheel
house
Change
over
1)
Lamp
0
0
"Bridge
control"
& alarm
Confir
mation
2)
Lamp
"Bridge
control"
Control
1
1
0
0
0
0
From
wheel
house
to
7-615
733
Distribution of alarms
control
room
Chan
ge
over
1)
Lamp
"Contro
l room
control"
& alarm
Lamp
"Contro
l room
control"
Contr
ol
Emerge
ncy
local
control
Chan
ger
over
1)
Lamp
"Eme
rgenc
y
contr
ol"
733
Distribution of alarms
I
C
U
L
A
R
S
ID
Engine 1
telegrap
h
transmit
ter
Regulat 2
OP
ID
AL
OP
ID
ing
handle
and
telegrap
h
receiver
Fuel
1
handle
Reversi 1
ng lever
M.E.
revoluti * 6
on
indicato
r
M.E. 1
revoluti
on
counter
1
M
0
0
.
E
.
T
/
7-617
ALOP
0
733
Distribution of alarms
C
h
i
g
h
s
p
e
e
d
t
a
c
h
o
m
e
t
e
r
Control 1
position
confirm
ation
switch
(W/HC/R)
Control 1
system
abnorm
al
Control 1
source
7-618
7-619
744
high
Oil mist in crankcase high
Main L.O. inlet temp, high
Main L.O. inlet press, low
0
0
0
0
0
0
0
REMARK
0
1
1
0
0
0
0
7-620
O
0
0
0
PARTICULARS
NO AC
ID
0
CL
CL
CL
1
1
CL
C
G
G
CL
G
G
CL
CL
CL
CL
C
REMARK:
PARTICULARS
NOAC
CH
CH
turbocharger
Scaveng. air in manifold
CH
CH
C
H/L
CH
CH
CH
CH
REMARK
7-621
REMARK
P
A
R
T
I
C
U
L
A
R
S
NO
c
c
ACLOCALENG.
CH
C
CH
G
G
CH
WHEE REMARK
CONT. L
ROOM HOUSE
Starting
/stoppin
g
IDOP
ID
AL
o
n
t
r
o
l
m
o
d
e
(
7-622
OP
ID
ALOP
A
u
t
o
,
r
e
m
o
t
e
,
l
o
c
a
l
)
Parallel
running
Synchro
nizing
Load
sharing
Runnin
g
indicato
r
Start
failure
Main
switchb
oard
abnorm
al
Main
0
O
0
O
switchb
7-623
oard
control
source
failure
Emerge
ncy
gen.
abnorm
al
L.O
sump
tank
level
CH
REMARK:
7-624
748
NO AC
C
0
3
3
3
0
O
C
C CL
C CL
G
G
G
C CL
C CH
C CH
C
C CH
C CL
CH
CL
CL
CH
7-625
REMARK
PARTICULARS
REMARK
ROOM
HOUSE
ID OP ID ALOP ID
ALOP
Boiler burning
Combustion control
Steam press
2
2
Water salinity
0
0
0
0
0
C
HL
CH
G
C
C
C
C
C
c
c
HL
REMARK:
PARTICULARS
NO
HOUSE
OPID
ALOP
1
0
1
0
0
0
0
1
0
0
O
7-626
CL
REMARK
Oil detector
Feed water pump for
aux. boiler
Change over
Start & stop
Running indicator
CH
2
0
0
Suction press.
Discharge press.
Feed water pump for composite 2
boiler
Change over
Start & stop
Running indicator
Suction press.
Discharge press.
0
0
0
0 C
ST
O
0
0
0
0
0
0
0
7-627
0 C
751
PARTICULARS
NO AC LOCALENG.
REMARK
WHEEL
CONT.
HOUSE
ROOM
ID OP ID AL OPID ALOP
Discharge press.
Suction press.
M.E. lub. oil cooler
Temp, control
L.O. inlet temp.
L.O. outlet temp.
Cool, water inlet temp.
Cool, water outlet temp.
M.E. L.O. settling tank
Level
CL
*0
0
0
0
0
0
C
ST
CL
0
0
1
O
0
o
0
0
1
Temperature
Cyl. oil shifting pump
1
Start & stop
Running indicator
Hydraulic oil storage tank for 1
cargo pump power pack unit
Level
0
0
0
** 0
NO AC
1
** 0
CH
CCH
CL
CL
L/H
Stern tube L.O. drain tank
Level
1
*0
7-628
REMARK
751
M.E. air
0
1
0
1
0
1
0
1
cooler
chemica
l
cleanin
g tank
Level
M.E. air
0
1
cooler
cleanin
g water
circ.
pump
Start
&
stop
Runn
ing
indic
ator
Sucti
on
press.
0
0
7-629
ID
AL
OP
751
Disch
arge
press.
7-630
OP
ID
ALOP
751
OP
ACLOCALENG.
CONT. L
ROOM HOUSE
ID
F.O.
service
tank
Level
control
WHEE
OP
ID AL
*0
7-631
OPID
ALOP
751
Temp,
control
0
REMA
RK
Level
F.O.
tempera
ture
F.O.
flow
meter(
M.E.,
G.E.)
F.O.
flow
** 0 C L
^^0
0
CH
0
2
F
.
O
.
s
u
p
p
l
y
p
u
m
p
(
M
.
E
.
,
G
.
E
.
)
Chan
ge
over
Start
&
stop
Runn
ing
indic
ator
Sucti
on
press.
Disc
O
0
0
0
0 C ST
0
0
7-632
751
harge
press.
REMARK
ROOM
HOUSE
ID OP ID AL OPID
ALOP
2
0
0
0
0
C
ST
Suction press.
Discharge press.
F.O. heater(M.E., G.E.)
Temp, control
F.O. inlet temp.
F.O. outlet temp.
F.O. filter(M.E., G.E.)
Differential press.
0
0
2
0
O
0
1
Running indicator
CH
*0
1
O
0
0
0
1
** 0
1
0
0
ACLOCALENG.
CONT. L
ROOM HOUSE
ID
D.O.
service
tank
WHEE
OPID
ALOP
7-633
ID
ALOP
751
Level
D.O.
settling
tank
Level
control
Level
CL
REMA
RK
C
HL
CH
++
CH
++
CH
***
0
1
F.O.
2
purifier
feed
pump
Start
&
stop
Runn
ing
indic
ator
Sucti
on
press.
Disch
arge
press.
D.O.
1
storage
tank
(each)
Level
+0
0
o
0
0
0
o
F.O
1
storage
tank
(each)
Level
Temp
eratu
re
M.D.O. I
purifier
feed
pump
Start
&
stop
Run
ning
indic
ator
Sucti
on
press
ure
Disc
harg
e
press
ure
** 0
*
o
o
o
type
7-634
751
P NO
A
R
TI
C
U
L
A
R
S
ACLOCALENG.
CONT. L
ROOM HOUSE
ID
F.O.
purifier
Start &
stop
Sludge
dischar
ge
Abnorm
al #
Runnin
g
indicato
r
F.O.
purifier
heater
Temp,
control
F.O.
inlet
temp.
F.O.
outlet
temp.
F.O.
sett,
tank
Level
control
M.D.O.
purifier
Start
&
stop
Slud
ge
disch
arge
Run
ning
indic
ator
OP
ID
ALOP
ID
ALOP
2
0
O
CH
CH
CH
CH
2
0
0
0
1
+
Temp,
control
Sludg
e
disch
arge
Level
F.O.
temp
eratur
e
F.O.
drain
tank
Level
WHEE
0
0
*0
0
1
0
** 0
1
o
o
7-635
751
Abno
rmal
ROOM
HOUSE
OP ID AL OP ID
ALOP
1
0
0
0
Suction press.
Discharge press
0 C
SA
CH
0
O
1
0
0
O
O
0
1
*
o
Sludge pump
Start & stop
Running indicator
0 C
SA
1
0
0
O C
SA
7-636
REMARK
753
NO
ACLOCALENG.
CONT. L
ROOM HOUSE
ID
Main
cooling
S.W.
pump
Change
over
Start &
stop
Runnin
g
indicato
r
Sucti
on
press.
Disch
arge
press.
M.E.
jacket
water
cooler
Temp
,
contr
ol
H.T.
F.W.
inlet
temp.
H.T.
F.W.
outlet
temp.
L.T.
F.W.
WHEE REMARK
OP
ID
AL
OPID
ALOP
0
0
0
0
0
C ST
0
0
1
7-637
PARTICULARS
NO
2
0
O
O
0
2
0
0
0
0
0
C
ST
Suction press.
Discharge press.
H.T. F.W. exp. tank
Level
O
0
1
Suction press.
Discharge press.
REMARK:
PARTICULARS
Suction press.
Discharge press.
M.E. J.W. pre-heater
F.W. inlet temp.
CL
CL
O
0
0
O C
SA
O
O
NO AC
ROOM
HOUSE
OP IDAL OP ID AL OP
1
0
0
0
0C
SA
0
0
1
0
7-638
REMARK
0
1
0
0
REMARK:
PARTICULARS
NO AC
F.W. generator
3)
Running indicator
Salinity of dist. water
Distilled water flow
M.E. J.W. inlet temp.
M.E. J.W. outlet temp.
Cool. S.W. inlet temp.
Cool. S.W. outlet temp.
Shell vacuum
F.W. gen. ejector pump
Start & stop
Suction press.
Discharge press
1
O
0
0
CH
0
0
0
0
O
0
1
0
0
0
7-639
ID
F.W. hydrophore unit
Pump change over
Start & stop
Running indicator
Hydro tank press.
Hydro tank level
Hot water circu. pump
Start & stop
Running indicator
Suction press.
Discharge press.
REMARK
2-Pump
0
0
0
0
0
O
1
0
0
O
0
REMARK:
PARTICULARS
NO AC
1
0
O
0
r<
Calorifier
Temp, control
F.W. inlet temp.
F.W. outlet temp.
Sewage holding tank
7-640
REMARK
Level
Incinerator
Abnormal
Running indicator
Sterilizer
Start & stop
Running indicator
Sewage treatment plant
Start & stop
Running indicator
Abnormal
REMARK :
PARTICULARS
CH
0
0
0
1
0
0
1
O
O
NO
1
0
0
C
SA
0
0
1
O
0
0
0
C
SA
0
0
2
0
0
O
0
0
0
C
ST
Suction press.
Discharge press.
Scrubber C.S.W. pump
0
G
O
0
1
7-641
REMARK
0
0
0
0
REMARK
ROOM
HOUSE
ID OP ID ALOP ID
ALOP
Oily water separator pump
Stop
Running indicator
Suction press.
discharge press.
Bilge well
Level
0
0
0
0
incinerator
Temp, control
Level
CH
*O
CH
CH
*0
CH
REMARK : : Auto, stop by aft. bilge well level with a long run alarm. *
By sounding pipe
PARTICULARS
NO
1
0
C
7-642
REMARK
REMARK:
PARTICULARS
0
0
Running indicator
Service air dryer
Start & stop
Running indicator
Emergency air compressor
Start & stop
Running indicator
C CL
0
0
2
0
0
1
0
O
0
1
0
NO AC
ROOM
HOUSE
OPID AL OP ID AL OP
o
O
1
o
O
1
o
0
7-643
REMARK
REMARK :
7-644
756 Others
PARTICULARS
NO
REMARK
HOUSE
ROOM
ID OP ID AL OP ID ALOP
Rudder angle indicator
** 0
0
0
0
0
0
0
0
0
level, low
Steering gear el. control power
failure
*
Engine room vent, fan
Start & stop
4
0
Running indicator
C
SA
2
0
0
0
0
C
1
0
0
0
0
0
0
0
0
NO AC
ROOM
HOUSE
OP ID ALOP ID
ALOP
1
0
0
0
0
0
0
C
C
abnormal
7-645
G
G
REMARK
756 Others
REMARK:
7-646
801
CHAPTERS
ELECTRICAL SYSTEM AND NAVIGATION EQUIPMENT
GENERAL
The electrical installation shall be designed, constructed and installed in accordance with the
Specification and the Rules and Regulations specified in the "Sec. 04" of the Specifications.
All materials and equipments, except otherwise especially specified, shall be of Korean or
Japanese make.
Such equipment and materials shall comply with the Korean Industrial Standard (KS) and
Japanese Industrial Standard (JIS) and/or Builder's standard.
The whole electrical works on the Vessel shall be carried out in accordance with the Specification
and the Builder's standard practice.
An ambient temperature of 45C and primary cooling water of 32C shall be assumed for electric
rotating equipments in engine room.
Electrical equipment shall be located so as to be easily approachable for repair and removal and
shall be of type proven in marine service.
8-648
1) Shop test
In general, shop tests of electrical equipment shall be carried out at the manufacturer's
shop in accordance with the requirements of the Class and the manufacturer's
inspection standard.
The shop tests of essential electrical equipments shall be executed at the
manufacturer's shop in the presence of the Buyer's representative.
However, if the Buyer's representative can not attend at the inspections and/or tests, it
will be entrusted to the manufacturer to conduct the inspections and/or tests in
accordance with the Rule requirements and the results shall be submitted to the Buyer.
Shop tests of the following electrical equipments specified by the Class shall be
conducted in the presence of the Class Surveyor and Buyer's representative.
422 Generators
423 Main switchboard
424 Emergency switchboard
In general, equipment and device regarding which there are no applicable
requirements of the Class shall be tested in accordance with the manufacturer's
inspection standard or Builder's standard practice.
2) Onboard test
After completion, the electrical installation shall be tested and inspected by the
Buyer's representative and the Class Surveyor and necessary test records shall be
submitted to the Buyer.
In general, onboard tests of electrical equipments shall be carried out at the sea trial or
at the quay according to the Rule requirements and the Builder's practice.
The generator tests shall be carried out at the quay including measurement of
insulation resistance, capacity test for about 1 hour, load characteristic test, voltage
regulation and governor test, parallel running test etc. according to the Builder's
standard.
8-649
Motors together with their associated control gear shall be run under normal operating conditions
to make sure of the performance at the sea trial or at the quay according to the working schedule.
Working condition of emergency stop switches in the wheelhouse, engine room entrance, etc.
shall be confirmed (Ventilation fans, F.O. pump motors, etc.).
"ON" and "OFF" test of each lighting switch shall be carried out.
Nautical instruments shall be tested or calibrated at the sea trial or at the quay.
Working Condition of radio equipment shall be checked.
Other electric equipments shall be tested to demonstrate their satisfactory operation before
delivery.
Schedule of onboard tests shall be submitted to the Buyer.
8-650
802
ITEM
Generators
Power Motors
Power Motors
(Fractional Output &
Special Service)
Galley Equipment
Main & em'cy lighting
(Main circuit)
VOLTAGE FREQUENCY
450V, A.C
60 Hz
440V, A.C
60 Hz
220V, A.C
60 Hz
440V, A.C
220V, A.C
220V, A.C
PHASE CONDUCTOR
3ph
3 core
3ph
3 core
3 or 1 ph
3 core
or 2 core
3 core 2 core
60 Hz
3ph 1
ph
3ph
1 ph
2 core
60 Hz 60 Hz
3 core
220V, A.C
60 Hz
Nautical
Instruments
440V, A.C
220V, A.C
24V, D.C
60 Hz 60 Hz 3 p h 3 or 1
ph
3 core 3 core
or 2 core
2core
Interior
Communication and
Alarm System
Radio Equipment
220V, A.C
24V, D.C
60 Hz
1 ph
2 core 2 core
440V, A.C
220V, A.C
24V, D.C
60 Hz 60 Hz
3ph 1
ph
3 core 2 core
2 core -
8-651
803
Where cables enter any box or wiring device, the cables shall be secured by a clamp or
gland on the box, otherwise by a clamp near the box
8-652
803
Where cables penetrate non-water-tight bulkhead, frame, beam and girder, bushing or
coaming shall be fitted. However bushing or coaming may be omitted where the steel plate
has suitable thickness.
Where cable penetrate non-water-tight deck, coaming or cable pipe without cable gland
shall be fitted.
Where cables penetrate fire tight deck or bulkhead, cable gland or coaming shall be used
and filled with rise insert and sealing putting for horizontal installation cable, while
compound for vertical installation cable.
Cable runs shall be so arranged as to prevent the propagation of fire by using fire stop which shall
be approved by the Class.
Cable on exposed deck between the accommodation and the upper deck fore shall be protected
with galvanized steel pipe (SPP) and several expansion boxes shall be fitted.
All cables on weather deck including those passing inside of steel pipe on upper deck shall be
ofPYCY type.
Application of cables shall be as follows :
8-653
Type of Cable
Application
8-654
8-655
806
Polarity arrangement
Color by Munsell's
Notation
Equipment
Generator and motor,
Switchboard and starter,
Panel board and other
panel Transformer.
Interior communication equipment
and
Navigation equipment
General alarm devices and em'cy
stop switches
Others
Manufacturer's
Standard
Manufacturer's
Standard
5RA4/13
(Red)
Manufacturer's
standard
8-656
8-657
806
Polarity arrangement
Red
White
Blue
Red
Blue
8-658
Left
top
Right
or
bottom rear
front
or
Phase 1
Phase 2
Phase 3
807
808
Load side
U
V
W
Source side
R
S
T
2) Terminal
Solderless type
The end of cable conductors shall be connected to the terminal block by solderless type
terminal lugs, pin type terminals or sleeve type terminals depending upon type of
terminal block or by spring loaded type terminal block without terminal lugs.
In general cable shall be installed in continuous length between electric equipment.
8-659
806
Polarity arrangement
However, according to the works of construction, cables may be joined between electric
equipment by means approved by the Class. The cable connection box shall be of drip
proof or water proof construction depending on their location. Method of jointing and
approximate location shall be identified on plans.
3) Name plate
425
426
To be in English
Material of plate
8-660
Non-corrosive plate
Plastic plate Noncorrosive plate
Laminated paper plate inserted in vinylcase
Manufacturer's standard
8-661
806
Polarity arrangement
4) All starters and distribution boards to have their respective circuit diagram on laminated
paper kept inside cabinet.
5) Distribution boards shall be lockable.
810
General
The generating plant shall consist of three (3) sets of diesel engine driven generator
and one (1) set of emergency generator.
The main diesel generators shall be operated in parallel with each other, (two or
three sets)
Generators shall be installed in engine room with their shaft line in the longitudinal
direction of the vessel and shall be free from dripping water, oil, etc.
811
Main diesel
generator
1) Main
particulars
Particulars of main diesel generators shall be as follows :
8-662
81
427
Rating
normal
output
428
429
430
431
432
433
Number of set
Voltage
Phase and line
Frequency
Power factor
Rating
8-663
434
Revolution
: 1,125 KVA (900kW) :
Three (3) sets
: A.C. 450V
: 3 phase, 3 line system
: 6 0 Hz
: 0.8 Lagging
: 100% continuous
: 900 RPM
81
9. Type
435
Exciting
system
436
Insulation
material
437
438
Enclosure
Cooling system
8-664
2) Thermometer
8-665
812
Emergency generator
439
Rating
normal
output
440
441
442
443
444
445
446
447
448
No. of set
Voltage
Phase and line
Frequency
Power factor
Rating
Revolution
Exciting system
Insulation
material
8-666
449
450
Enclosure
Cooling system
225 KVA (180 kW)
One(l).
A.C. 450V
3 phase, 3 line system 60
Hz
0.8 lagging 100%
continuous 1,800 RPM
Brushless type
: Class "F"
: Drip-proof type (IP23)
: Self-ventilation
812
Emergency generator
8-667
813Service
8-668
Service 813
Service condition
One (1)
Three (3)
Two (2)
Two (2)
One (1)
8-669
813Service
814
: Silicon rectifier.
: A.C. 440V, 3ph, 60 Hz.
: D.C. 26.2 V +/-5% equalizing
: 20A
8-670
Transformer
1) Main transformer
Marine type main transformer shall be installed near the main switchboard for general
lighting, small power equipment, interior communication equipment, navigation
equipment and radio equipment.
They shall be located at well ventilated space.
Particulars of main transformer shall be as follows :
Type
Capacity
Phase
No. of set
Frequency
Voltage
Insulation
Connection
2) Emergency transformer
One (1) bank of marine type transformer shall be installed in emergency generator
room for emergency lighting and emergency small power.
Particulars of emergency transformer shall be as follows :
Type
Capacity
Phase
No. of set
Frequency
Voltage
Insulation
Connection
8-671
82
8-672
821
8-673
Main switchboard
1) General
One (1) set of self-supported, dead front type marine use main switchboard consisting
of three (3) generator panels (including one bus-tie breaker (on/off function only)
panel and one synchronizing panel), two (2) vital group starter panels, two (2) 440V
feeder panels and one (1) 220V feeder panel shall be installed in engine control room.
The switchboard shall consist of necessary wiring, terminals, busbars with bus
support, fuses, air circuit breakers, moulded case circuit breakers, relays, meters and so
on.
Front panel shall be movable door supported with hinges and fitted with screws, so
that the breakers, switches, etc. are accessible from the front.
The switchboard shall be arranged with clear working space for maintenance
purposes.
An insulated handrail shall be provided all along the front and rear side to avoid
accidental contact with the parts under tension during inspection.
Floor in front and rear of the main switchboard shall be covered with insulating sheet.
Main switchboard shall be applied SOLAS 96 amendments (Reg. 41.5.1.3).
2) Meter
The meters shall be of class 1.5 and shall have scale of the following range with red
color mark at rated value.
8-674
Voltmeter
Ammeter
8-675
Wattemeter
8-676
Frequency meter
8-677
55-65 Hz
5)
8-678
Name plate shall be provided for devices on the switch board. Feeder name plate shall
indicate the feeder designation, name of appliance and rating of the trip-element.
12)
Preferential tripping system shall be arranged so that in the event of the generator
having over current, the non-vital services shall be interrupted.
13) Fitting list
Kind and number of meters, etc. fitted on the main swithboard shall be as follows :
a) For three (3) generator panels (total)
Air circuit breaker
A.C. voltmeter (One of them shall be also used
for shore source)
Change-over switch for A.C. voltmeter
A.C. ammeter (One of them shall be also used
for shore source)
Change-over switch for A.C. ammeter
Over current relay according to maker's standard
Over current relay for preferential trip
according to maker's standard
Reverse power relay
Indicating lamp for air circuit breaker
(Close-green, open-red)
Indicating lamp for generator (Running-white)
Space heater control switch
Indicating lamp for space heater (On-orange)
Voltage adjuster
Hour meter
b) For synchronizing panel
A.C voltmeter (Double scale) Frequency meter
(Double scale) Kilowattmeter (with return power
scale)
Change-over switch for voltmeter & frequency meter
Automatic synchronizing device
Automatic load sharing device
Synchronizing three (3) lamp
Synchroscope with switch
Selecting switch for "Auto-Man" synchronizing
Common lamp for preferential trip
Governor control switch
Start-stop switch for D/G prime mover
Close-open switch for A.C.B.
Close-open indicating lamp for A.C.B.
Indicating lamp
Auto start stand-by
DC source
Shore source receiving
Insulation low level alarm (MSB : 440V-1, 220V-1
ESB : 440V-1, 220V-1, Battery CH./DiSCH. board-1 spare : 1)
Insulation resistance meter
c) For 440 volt feeder panel (total)
8-679
3
3
3
3
3
3
3
3
6
3
3
3
3
3
1
1
1
1
1
1
1
3
3
3
3
3
1
1
6
11
Necessary
Quantity
8-680
Necessary
Quantity
1111
1 (on the generator panel)
Emergency switchboard
A separate switchboard built
in same way as the main
switchboard shall be located
in emergency generator room
for control of emergency
generator and emergency
power distribution.
The switchboard shall consist
of one (1) generator panel, one
(1) 440V feeder panel and one
(1) 220V feeder panel.
Protection
device
(interlocking device) between
main
switchboard
and
emergency switchboard shall
be provided.
1) Emergency generator panel
The generator panel shall
be provided with
following devices :
1 - Three pole air circuit
breaker
1Magnetic
contactor
for
normal-
8-681
8-682
8-683
824
Distribution board
Distribution board shall be of drip-proof, wall mounting or recessed steel plate type
depending upon its location.
All boards shall be provided with single doors.
A directory listing all circuits and rating of trip element shall be provided and mounted
inside door of each cabinet.
No board shall be fitted in a position liable to be damaged from spray and leakage from
steam or water pipes.
Distribution board shall have necessary components as follows :
1) A.C. 440V circuits shall be equipped with 3-pole moulded case circuit breakers
or miniature circuit breakers.
2) A.C. 220V circuits shall be equipped with 3-pole or 2-pole moulded case
circuit breakers or miniature circuit breakers.
3) D.C. 24V circuits shall be equipped with 2-pole moulded case circuit
breakers.
4) General alarm circuit shall be equipped with fuse or miniature circuit breaker.
451
1 set - A.C. Voltmeter with a selecting switch for A.C. 440V, A.C. 220V.
452
453
454
8-684
824
Distribution board
455
456
457
1 - N.W.T. Receptacle
8-685
83
831
DISTRIBUTION
Electric distribution system
In general, separate main feeder shall be fed from main switchboard to large pump
motors, steering gear motor, navigation lights.
Small motors, domestic service and others shall be connected to each distribution board.
Nautical instrument and interior communication equipment shall be connected to their
own distribution board.
General lighting system shall be separated into accommodation lighting system, engine
room lighting system, deck part lighting system and distributed adequately thourgh each
distribution board.
Monitoring system and some interior communication equipment shall be connected to
their own distribution board fed from the battery charging and discharging panel.
832
Main distribution
The main power supply of A.C. 440V, 3ph, 60 Hz ? shall supply the following
fundamental services :
o. All the power circuit in the engine room
o. Steering gear electric motor.
o. Transformer for lighting circuits.
o. Group control for motor.
o. Large pump motors, etc.
o. Emergency switchboard.
The secondary system at A.C. 220V, 3ph or lph, 60Hz, shall supply the following services
:
o. General lighting circuits.
o. Some circuit of small power as the pantry/galley.
o. Control circuit.
o. Nautical instrument.
o. Interior communication instrument.
834
Emergency distribution
8-686
83
DISTRIBUTION
The emergency system at A.C. 440V, 60Hz, and A.C. 220V, shall supply the following
services :
1) A.C. 440V, 60Kz, Power
o. Radio equipment.
o. Emergency transformer.
o. Steering gear motor (1 set).
o. Battery charging and discharging board.
o. Emergency fire pump.
o. One (1) E/R vent fan.
o. Emergency air compressor.
2) A.C. 220V, 60Hz, Power
84
840
458
459
460
461
462
463
464
465
466
841
Motor
8-687
83
DISTRIBUTION
1) General
In general, motors shall be rated at A.C. 440V, 3-phase (motor of 0.4 KW or less may
be 220V three or single phase), and shall have the proper speed and power to suit
each application.
All motors shall be of squirrel cage rotor, induction type unless specially noted.
All motors with rating greater than 30 KW and motors for steering gear, hyd. pump
for deck machinery, ref. compressors for provision, and air cond. shall be equipped
with heating element automatically switched on when the motor stops.
Special motors shall be of manufacturer's standard.
8-688
Motors, unless otherwise specified, shall be of drip proof type (IP 23) in general, and under
engine room floor shall be of totally enclosed type (IP 44).
Motors located on open deck shall be of water proof type (IP 56).
Motors located within the hazardous area shall be explosion-proof and intrinsically safe type.
3) Insulation
Generally, motor windings shall be designed and constructed as class B or F insulation
according to motor size.
4) Bearing
All motors shall be provided with ball bearing of JIS standard or manufacturer's standard.
Pre-lubricated sealed type bearing shall be used as far as practicable depending on
manufacturer's standard.
5) Lubrication
Lubrication of all ball bearings except sealed type shall be by means of JIS B1575 A-type
PT-1/8" grease nipple.
6) Terminal box
Motors shall be provided with water-proof terminal box of cast iron or steel plate
construction with cable gland.
7) Others
Interior painting colour shall be according to manufacturer's standard.
Identification name plate shall be provided on each motor.
Starter and control equipment 1) General
a) Starting system
8-689
2) Enclosure
All controls shall be of magnetic type except that starters for non-essential motors of
0.4KW rating and less may be manually operated.
All controls shall be across-the-line starting type.
If excessively large starting current of the large motor causes more than 15% variation of
the generator's rated voltage, the control for the large motor shall be reduced voltage
starting type.
Motor control shall be locally operated by non-watertight push-button mounted on the
starter door when motor is in sight of the starter.
Where the starter is located at a distance (out of sight of the motor), a local start and stop
master switch with locking device on "off position shall be provided near the motor
except for ventilation fan motors.
Reduced voltage starting system shall be provided for following equipment
which are fed by the emergency generator.
1 - Steering gear motor
1 - E/R vent fan
1 - Emergency fire pump
b) Construction
In general, starters of motors in the engine room shall be assembled in group starter
panels as far as practicable and the ones for essential auxiliaries shall be assembled in
group starter panel which is located in the main switchboard, and the other ones 'shall be
assembled in several group starter panels according to their location and/or purpose and
located near the respective motors arranged on bulkhead or floor.
Starter for each motor shall be built into drip-proof enclosed steel cubicle with hinged
door.
The group starter panel in engine control room shall contain starters for main air
compressor, ballast pump, pumps for main & aux. sea water service, fresh water, lub. oil,
fuel oil and transfer service, E/R ventilation fans and fire pump, etc.
c) Under Voltage Feature
8-690
All controls except for non-essential motors of 0.4 KW rating and less shall be provided
with under voltage protection or release features.
d) Over current protection
An over current relay of thermal type with two current elements shall be provided for each
starter and shall be calibrated for ambient temperature of4C.
e) Potential of Control Circuit
The control voltage of starter, in general, shall be 220V. 2) Starter
panel
The starter panels shall be of drip-proof type, wall mounted or floor mounted type.
Motor starters shall have laminated schematic and elementary wiring diagrams inside each
starter.
Starters shall be provided with the following components, but not limited to :
2) Enclosure
- All vent, fans in the engine room
8-692
467
Emergency stop switch shall be provided in a convenient station for sea water
discharging pumps whose overboard discharge outlet is above the light load line and whose
discharge outlet is located beneath the lifeboat launching area.
468
Emergency stop switch shall be provided for cargo pumps at each manifold, at CCR and
engine room side.
8-693
85
ELECTRIC LIGHTING
850
General
The Vessel shall be adequately lighted with fixtures suitable for marine use.
The emergency lighting shall be fitted at stairs, exits, passageways, boat stations,
wheelhouse, chart space and machinery spaces normally fed from 220 volt section of
emergency switchboard on failure of main supply.
Machinery space light shall be so arranged/supplied that the failure of any one branch
circuit may not cause any space to be entirely dark.
In general, fixtures and fittings shall be arranged for flush or surface mounted and shall
be of the following type depending upon their location.
469
470
locations
exposed to vapor or moisture.
4) Exp-proof type
5) Sodium of water proof type shall be used for projectors and deck flood lights.
Lamps shall be controlled by switches fitted at convenient place independently or
properly grouped.
Lighting shall be arranged so as to obtain as a minimum the average illumination level
for accommodation and machinery space.
Fixture and fitting shall be generally constructed to meet IEC Standard type
(European Standard type).
8-694
8-695
Lamp bulb
Lamp holder
8-696
Incandescent lamp
B-15
B-22 E26 E-39
Fluorescent lamp
G-13
G-13
G-13 P21
Projector or deck
flood light
Pilot lamp
E-39
24V, 18V, 2W
8-697
E-12
Ceiling light
1) Fluorescent ceiling light (20W, 40W)
471
Flush mounted type fluorescent light with plastic cover shall be fitted in
wheelhouse, chart space, engine control room public spaces, inner passage and
cabins.
472
8-698
473
Four (4) 400W projector of sodium lamp type shall be fitted on forward end of
navigation bridge deck.
474
Two (2) 400W projector of sodium lamp type shall be fitted for aft mooring
working space.
475
Two (2) 400W projector of sodium lamp type shall be fitted on aft part of
foremast.
476
Two (2) 400W projector of sodium lamp type shall be fitted on foremast for
windlass working.
477
Each four (4) 400W projector Of sodium lamp type shall be fitted on lighting
post of upper deck port and starboard.
Two (2) 300W projector of water-proof incandescent type shall be fitted on suitable place
for funnel mark illumination.
11)
13)
14)
8-700
8-702
Emergency light
Emergency lighting shall be fully incorporated in normal lighting system, i.e. same
lighting fixture shall be used.
Emergency lighting shall be provided throughout the vessel to furnish illumination for
guiding the personnel to lifeboats and to permit the performance of essential operations
and observations.
Each alleyway and all stairs shall have an emergency light.
These light fittings shall be marked with red label.
These lights shall be fed from lighting distribution panels connected to the emergency
switchboard.
Emergency light shall be fitted as follows :
Wheelhouse. Chart
space. Engine control
room. Cargo control
room. Radio space.
Mess room. Galley.
Hospital.
8-703
478
Switches fitted in cabins, public rooms, inner passages, lockers and similar spaces shall
be of non-watertight type and ones fitted in other places shall be of watertight synthetic resin
type.
479
Switches fitted in cabins, public rooms and offices shall be of flush mounting type except
where un-applicable and those in other spaces shall be of surface mounting type.
480
Passage light and machinery space light, in general, shall be divided into suitable group
and controlled by branch circuit breaker in lighting distribution board.
481
Switch for bed and desk lamp shall be built in its own fixture.
482
Switches fitted on exposed space on the upper deck shall be protected with a synthetic
resin box from mechanical damage.
483
Switch of lightings connected to the ship's service system, in general, shall be located at
inside of each entrance.
484
Switches for explosion-proof lights shall be of double pole type and shall be provided
with a key for maintenance
4 - 400W flood light of navigation bridge deck.
2 - 400W flood light of aft mooring working space.
2 - 400W flood light of foremast aft.
2 - 400W flood light of foremast fore.
2 - 300W funnel light.
2 - 500W life boat light.
6 - 100W ship name board light.
8 - 400W upper deck flood light.
2 - 75 W life boat preparation light.
9) Receptacle
8-704
485
Receptacles, in general, shall be of synthetic resin three pole type, one pole of which to
serve as earth connection of frame of portable appliance.
486
487
Receptacle fitted on exposed space on the upper deck shall be protected with box of
synthetic resin from mechanical damage.
488
Suitable number of receptacles shall be provided inside the main passages, these
receptacles are for using an electric cleaner or a small electric appliance at 220 volts.
489
Two receptacles shall be fitted in each cabin including public room. Bed room
shall have one receptacle.
490
491
Four receptacles shall be fitted in each officer's smoking room and crew's smoking room
for TV and stereo cassette.
8-706
8-707
Selective ringing, common talking telephone system shall be installed at the following
stations.
Type Console
No.
Location
492
Wheelhouse
mounting Console
493
mounting
3.
Engine side
4.
8-708
Remarks
Wall mounting
To be housed in half
height Telephone
booth.
5.
Console mounting.
8-709
1 - Portable push button at each bed in hospital Each 1 Buzzer in Cargo Control Room and wheelhouse
5) For engine room alarms
Ten (10) light signal columns shall be provided for engine room and steering gear
room alarm system.
Each light signal column shall have one (1) electric horn, one (1) siren, one (1) yellow
rotating light and one (1) red rotating light.
Total six (6) section shall be provided for each light signal column as follows.
Full/Half/Slow/Dead slow
Stop
Dead slow/Slow/Half/Full
8-712
In addition to the engine telegraph, each one (1) set of lamp illuminated sub-telegraph having the
following divisions shall be provided on the engine control console and bridge control console :
Finished with engine Stand-by At sea.
Fire alarm, and Foam alarm
496
497
One (1) master clock with slave clock control panel in chart space.
Two (2) slave clocks with three (3) hands in engine control room and
wheelhouse.
498
Twenty-/ive (25) slave clocks with two (2) hands :
8-713
1 decorative type
1 decorative type
1
1 decorative type
1 decorative type
1
2
2
6
1
1 (three hands)
1
1
1
1
1
1
8-714
8-715
867
Bridge console
One (1) set of navigation bridge console shall be installed in wheelhouse and shall be fed
from A.C. 220V/D.C. 24V.
(Detailed specification - Refer to "Sec. 723 specification").
868
8-716
Radar
Following two (2) sets of radar shall be installed and fed from A.C. 440V or 220V.
1) One (1) complete set of "S" band radar (daylight color type) with true motion
and combined with ARPA.
Display unit in wheelhouse :
Dia. of scope
: 16 inches (PPI)
Peak power
: 30 KW
: 25 KW
8-718
872
Magnetic compass
One (1) set of reflector type standard compass shall be installed on the compass bridge
deck to take the bearings by the reflecting mirror in the whelhouse.
The illumination lamp shall be provided and supplied from the D.C. 24V.
One (1) azimuth circle and three (3) shadow pins shall be provided.
One (1) set of spare bowl with wooden box shall be provided.
One (1) off-course alarm
873
499
500
The pilot stand shall be fitted with a follow-up control wheel and a non-follow-up control
handle.
Detail particulars shall be in accordance with manufacturer's standard.
8-719
875
876
875
8-722
88
RADIO EQUIPMENT
880
General
The following equipments shall be provided according to SOLAS 1988 amendments for
GMDSS (Global Maritime Distress and Safety System), for A3 area with duplication of
equipment.
Radio license shall be prepared by buyer.
Power source for equipment shall be A.C. 440V or 220V and fed from the emergency
switchboard.
One (1) set of radio battery shall be provided.
881
Radio equipment
1) Radio
Radio equipment shall consist of the following units :
1 - MF/HF (400W) main transmitter with SSB.
1 - MF/HF receiver.
1 - MF/HF with DSC controller
1 - DSC watch receiver
1 - Battery charger for radio emergency battery. 1
- Antenna tuner.
503 - Self supporting type antenna.
504 - Whip antenna.
1 - Battery operated 3 hand clock
1 - Accessories.
8-723
8-724
Satellite
5)
EPIRB
Broadcast/TV antenna
1 - Whip antenna for radio (AM/FM) 1 Omni-directional antennas for T.V. 1 Amplifier.
Each 1 - Outlet box with two (2) receptacle in public room and each cabin.
Receptacle for each cabin and public room shall be combined with outlet box for
broadcast antenna system.
883
- Deadweight
- Trim
- Aft draft and fore draft
- Drafts (aft and fore) correction due to difference of sea water density
- Shear force and bending moment at the prescribed frame points
- Maximum values of bending moment and shear forec
- Maximum GM according to IMO requirement
- GoM calculation for intact stability
- Display of tank condition : Each
tank level, temperature
Weight, volume and volume percent of each tank.
8-725
89
8-726