Beruflich Dokumente
Kultur Dokumente
Injection (CSI)
Jeannine Chang, Devon Canada, and John Ivory, Alberta InnovatesTechnology Futures
Summary
Only 510% of the oil in Lloydminster heavy-oil reservoirs is
recovered during cold heavy-oil production with sand (CHOPS).
CSI is currently the most active post-CHOPS process. In CSI, a
solvent mixture (e.g., methane/propane) is injected and allowed to
soak into the reservoir before production begins (Fig. 1). CSI has
been focused on heavy-oil recovery from post-CHOPS reservoirs
that are too thin for an economic steam-based process. It has been
piloted by Nexen and Husky and was a fundamental part of the
CDN 40 million joint implementation of vapour extraction (JIVE)
solvent pilot program that ran from 2006 through 2010.
This paper describes field-scale simulations of CSI performed
with a comprehensive numerical model that uses mass-transfer
rate equations to represent nonequilibrium solvent-solubility
behaviour (i.e., there is a delay before the solvent reaches its equilibrium solubility in oil). The model contains mechanisms to consider foaming or to ignore it, depending on the field behaviour. It
has been used to match laboratory experiments, design CSI operating strategies, and to interpret CSI field pilot results.
The paper summarizes the impact on simulation predictions of
post-CHOPS reservoir characterizations where the wormhole
region was represented by one of the following five configurations: (1) an effective high-permeability zone, (2) a dual-permeability zone, (3) a dilated zone around the well, (4) wormholes
(20-cm-diameter spokes) extending from the well without branching, and (5) wormholes extending from the well with branching
from the main wormholes. The different post-CHOPS configurations lead to dramatically different reservoir access for solvent
and to different predictions of CSI performance.
The impacts of grid size, upscaling, solvent dissolution and
exsolution rate constants, and injection strategy were examined.
The assumption of instant equilibrium solubility resulted in a 23%
reduction in oil production compared with when a delay in solvent
dissolution and exsolution was allowed for. Increasing the gridblock size by a factor of nine reduced the predicted oil production
five-fold. Assuming isothermal behaviour in the simulations
decreased predicted oil production by 17%.
Introduction
Primary CHOPS is commonly used in Lloydminster and Cold
Lake to produce heavy-oil reservoirs (Sawatzky et al. 2002). As a
result of reservoir-pressure depletion and/or excessive water production, CHOPS becomes uneconomic after approximately
515% of the initial oil has been recovered. Detailed studies of
the cold-production process and enhanced-oil-production mechanisms, including the effect of fluid flow on sand production in
heavy-oil reservoirs under solution gas drive, have been presented
previously (Bratli and Risnes 1981, Bratli et al. 1998; Chang
2000; Dusseault and Santarelli 1989; Dusseault et al. 1998; Dusseault and El-Sayed 1999; Geilikman and Dusseault 1997; Geilikman 1999; Risnes et al. 1982; Sawatzky et al. 1996, 2002; Smith
1988; Tremblay et al. 1998, 1999, 2009; Tremblay 2003).
In CSI, a solvent mixture is injected into the reservoir, allowed
to soak, and then the well is put on production to a drawdown
C 2013 Society of Petroleum Engineers
Copyright V
This paper (SPE 157804) was accepted for presentation at the SPE Heavy Oil Conference
Canada, Calgary, 1214 June 2012, and revised for publication. Original manuscript
received for review 27 June 2012. Revised manuscript received for review 6 April 2013.
Paper peer approved 29 April 2013.
q =
(EOR) CSI
k dp
dr
, ............ (1)
Oil
Bubble
s
3000 kPaa
Pressure Profile
Pressure Profile
200 kPaa
60/40 Methane/Propane
10,000
int
o
lep
e
Lin
bb
Bu
se
pha
ion
reg
Two
4,000
CSI
Pressure (kPa)
8,000
6,000
2,000
ne
Dewpoint Li
0
60
40
20
20
0.50
0.40
XC3H8Leqm
0.30
0.20
XC3H8L
0.10
0.00
100
40
Temperature (C)
200
300
400
Time (days)
500
600
Nonequilibrium
Instant equilibrium
Cumulative
Oil (cm3)
Propane
Recovery (%)
Carbon Dioxide
Recovery (%)
Net Solvent/Oil
Ratio (liquid cm3/cm3)
1698
809
72.8
92.3
64.1
97.4
0.60
0.34
physical delay in both gas dissolution and gas exsolution is represented by nonequilibrium behaviour during both injection and
production periods. In developing CSI numerical-simulation models, the nonequilibrium representation of solvent (e.g., methane
and propane) solubility, solvent/oil-mixture (methane/propane/
oil-mixture) viscosities, and the mixing parameters (diffusion, dispersion) of the process were incorporated into the reservoir-fluid
model. Previous work at AITF for a laboratory-scale experiment
showed the difference between the predicted propane mole fraction in oil and its equilibrium value during six CSI cycles (Fig. 3).
Insoluble gas
FF=0
FF=0.01
Predicted values for the 72% carbon dioxide/28% propane injection experiment were dramatically different when nonequilibrium
solubility effects were considered relative to when they were
ignored (Table 1). Allowance for nonequilibrium behaviour also
affects the predicted bottomhole pressure (BHP) during injection
periods in field-scale simulations (Fig. 4). Frequency factor (FF)
in this figure is the value of the frequency factor in the nonequilibrium reactions. For confidentiality reasons, the actual BHP values are not shown in Fig. 4. In general, the quicker the solvent
dissolution, the slower is the rise in BHP during injection periods.
In predicting the effectiveness of CSI and in developing operating strategies, the assumed post-CHOPS reservoir situation
resulting from sand production is of key importance. AITF has
developed a sand-production model, which is supported in CMG
STARS software, and is an effective-permeability model in that
the regions with a wormhole network are represented by a high
permeability determined by the sand-production model. For due
diligence, other post-CHOPS representations can be considered.
In this paper, the effectiveness of CSI was investigated for the
following post-CHOPS representations (Fig. 5): (1) an effective
high-permeability zone, (2) a dual-permeability zone, (3) a dilated
zone around the well, (4) wormholes (20-cm-diameter spokes)
extending from the well without branching, and (5) wormholes
extending from the well with branching from the main
wormholes.
Simulations were performed to examine the impact of
Using nonequilibrium dissolution and exsolution reaction
kinetics to represent delays in solvent dissolution and exsolution
Nonequilibrium solubility rate parameters
July 2013 Journal of Canadian Petroleum Technology
VW
(a)
(b)
Frac Perm = 10,000 darcies
Frac Trans = 1,000
In blocks with fractures,
Frac Vol/Block Vol = 0.067
High permeability
region
Dual
permeability
Dual-Permeability model
(d) Wormhole diameter = 20 cm Spoke 1
3
Branch 2
ok
Sp
Spoke 2
ok
Sp
200 m
Dilated-Zone model
Spoke 1
Branch 1
Porosity = 0.7
Permeability
= 1,000 darcy
Porosity = 0.3
Permeability = 1.56 darcies
Spoke 2
Effective-Permeability model
(c)
Spokes model
kv1 (kPa)
kv2 (kPa1)
kv3
kv4 ( C)
kv5 ( C)
Methane
Propane
476 664
0
0
879.84
265.99
726 374
0
0
1872.46
247.99
Ki
yi
=xi ;
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
45
40
35
30
25
20
15
10
5
0
(b) 100000
Viscosity (mPas)
K Value
(a) 50
CH4
C3H8
45.6
22.8
11.4
1.47
0.73
1000
0.37
7.6
0.24
2000
3000
Pressure (kPaa)
10000
240
100
Oil-C3H8
10
1
6.5
0.21
Oil-CH4
1000
4000
0.2
0.4
0.6
0.8
Fig. 6(a) K-values for C3H8 and CH4 at 23.4 C and (b) live-oil viscosity.
lnllive oil
X
Xi lnli ; . . . . . . . . . . . . . . . . . . 9
Interblock
Intrablock
Gridblock n
Gridblock n
yi, n
Gas Phase
Gridblock n + 1
Gas Phase
Gas Phase
,
Oil Phase
Oil Phase
Pn, ci, n
xi, n
;
Dm F/
Dm
rudp
< 50
where
Dm
. . . . . . . . . . . . . . . . . . . . . . 12
;
Dm F/
Dm
rudp
< 104
where
Dm
. . . . . . . . . . . . . . . . . . . . 13
Layer
Thickness
(m)
So
Sw
Permeability
(md)
7 (top)
6
5
4
3
2
1 (bottom)
0.15
0.38
1.14
0.99
0.53
0.23
0.15
0.15
0.55
0.66
0.79
0.70
0.37
0.0
0.85
0.45
0.34
0.21
0.30
0.63
1.0
0.06
0.14
0.25
0.31
0.26
0.20
0.05
0.0
11.1
290.7
1,563
277.1
40.8
0.02
(a)
(b)
md
1,560
290
< 0.1 40
500 m
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
3.58 m
< 0.1 40
280
2,000
1,800
1,600
1,400
1,200
1,000
800
600
400
200
0
(b)
4,000
8
6
10,000
4
5,000
2
0
Cumulative Oil SC (m )
10
15,000
30
3,000
20
2,000
10
1,000
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
3
Water Rate SC [m /day]
12
20,000
(a)
0
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
Time (Date)
Time (Date)
Fig. 9CHOPS (a) oil production and (b) water production using AITF cold-production model.
md
Permeability
3.58 m
250 m
1.00e+7
9.00e+6
8.00e+6
7.00e+6
6.00e+6
5.00e+6
4.00e+6
3.00e+6
2.00e+6
1.00e+6
2.00e2
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
(b)
250 m
Oil Saturation
3.58 m
(a)
Fig. 10Post-CHOPS (a) effective permeability and (b) oil saturation (AITF radial model).
(a)
md
3,000
2,700
2,400
2,100
1,800
1,500
1,200
900
600
300
0
(b)
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
Fig. 11Pre-CSI Cartesian model with one-quarter symmetry (a) effective permeability and (b) oil saturation.
256
36 36 7
0
100
200
VW
16 16 7
100
200
VW
High-permeability
region
High-permeability
region
Permeability:
5,000 to 100,000 darcies
100
6.49 6.49 m
200
1 m 6.49 m
100
19.47 19.47 m
200
1 m 19.47 m
(a)
(b)
Coarse grid
3,000
2,000
Fine grid
1,000
0
4,000
Fine grid
3,000
2,000
1,000
Coarse grid
0
0
200
400
Time (days)
600
200
400
Time (days)
600
Fig. 13Impact of grid size on (a) BHP and (b) oil production (one-quarter well basis).
Run
Grid
FF
Dissolution
(m3/g mol/d)
Baseline
Upscale 1
Upscale 2
Upscale 3
Upscale 4
Upscale 5
Upscale 6
Upscale 7
Upscale 8
Fine
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
Coarse
0.0005
0.0005
0.00005
0.05
0.5
0.05
0.0005
0.0005
0.0005
Net Propane/Oil
(liquid m3/m3)
FF
Exsolution
(day1)
Dispersion
Coefficient
(m)
Cycle 1
Cycle 2
Cycle 3
Cycle 1
Cycle 2
Cycle 3
0.0005
0.0005
0.00005
0.05
0.5
0.0005
0.05
0.0005
0.0005
0.005
0.005
0.005
0.005
0.005
0.005
0.005
0
0.1
4,139
322
3,003
4,206
4,871
4,059
4,382
4,198
4,339
9,041
1,343
4,792
7,584
7,245
7,982
8,688
8,830
8,872
13,769
2,788
10,968
9,199
11,651
12,285
11,763
13,510
0.15
2.08
0.16
0.04
0.00
0.05
0.11
0.13
0.12
0.03
0.68
0.30
0.03
0.00
0.04
0.08
0.03
0.11
0.03
0.36
0.05
0.00
0.04
0.07
0.00
0.09
257
Fine grid
Upscale 1
Upscale 2
Upscale 3
Upscale 4
Upscale 5
Upscale 6
Upscale 7
Upscale 8
3,000
Isothermal
Nonisothermal
2,000
1,000
0
0
200
400
Time (days)
600
800
Fig. 14Upscaling simulation results of cumulative oil production (one-quarter well basis).
(a)
4,000
(b)
Nonequilibrium
3,000
Equilibrium
2,000
1,000
0
200
400
Time (days)
Net Propane/Oil
(liquid m3/m3)
3524
4139
0.15
0.15
600,000
500,000
400,000
Equilibrium
300,000
Nonequilibrium
200,000
100,000
0
Oil Production
(m3)
Cumulative Oil SC (m )
4,000
600
200
400
Time (days)
600
Fig. 15Impact of equilibrium vs. nonequilibrium on (a) BHP and (b) gas injection (one-quarter well basis).
(b)
800,000
3,000
Nonequilibrium
2,000
Equilibrium
1,000
0
200
400
Time (days)
600
(a)
4,000
Equilibrium
600,000
400,000
200,000
Nonequilibrium
0
0
200
400
Time (days)
600
Fig. 16Impact of equilibrium vs. nonequilibrium on (a) oil and (b) gas production (one-quarter well basis).
258
Small Bubbles
Bubble
Destruction
kPaa
Bubble
Destruction
2,510
2,180
1,850
Free Gas
Dissolved Gas
1,520
1,190
860
530
200
pressure decreased more slowly in the instant equilibrium simulations as propane came rapidly out of solution and helped maintain
the reservoir pressure. In contrast, much of the propane was produced in the oil phase in the nonequilibrium simulations.
Effect of Extra Exsolution Reaction. Foamy oil behaviour
during exsolution is represented in AITF CSI models by assuming
that each dissolved component first forms small gas bubbles dispersed in the oil phase before entering the free gas. A refined parallel model allows for cases where rapid gas exsolution occurs. An
extra bypass reaction was added to the model to allow for gas to
come out of the solution and join the free gas phase without forming bubbles. This parallel bubble-destruction reaction can also
remove small bubbles created during CHOPS before solvent injection. Rate parameters for bubble-forming reactions were based on
previous modelling (including history matches) and examinations
of the predicted bubble oil phase mole fraction profiles.
Use of the reaction bypassing bubble formation resulted in
greater gas production in Cycle 1 because gas could come out of
solution more quickly (Fig. 18a). Oil production over two cycles
was increased by 9% from 9041 to 9871 m3 (Fig. 18b) by incorporating the extra gas exsolution reaction. Production of gaseous propane (C3H8G) and dissolved propane (C3H8L) was also increased
(Figs. 19a and 19b) when the extra reaction was used. Although
the new reaction (dissolved gas to free gas) competed with the
bubble-forming reaction, it actually increased the amount of both
propane and methane bubbles (Figs. 19c and 19d) produced at the
well as a result of its effect in increasing the pressure drawdown
rate during production because of enhanced gas production. It
should be noted that the bypass reaction (as shown in the following
reactions) was only included in the simulation discussed in this
section and not in any of the other simulations in this paper.
(a)
4e+5
3,000
3e+5
Extra reaction
2e+5
1e+5
0e+0
No extra reaction
0
100
200
Time (days)
300
400
3
Cumulative Oil SC (m )
Small Bubbles
Free Gas
3,500
3,170
2,840
Bubble
Formation
Bypass
2,500
Extra reaction
2,000
1,500
1,000
No extra reaction
500
0
100
200
300
400
Time (days)
Fig. 18Impact of extra exsolution (bypass of bubble formation) reaction on (a) gas and (b) oil production (one-quarter well
basis).
July 2013 Journal of Canadian Petroleum Technology
259
(b)
8e+4
6e+4
Extra reaction
4e+4
2e+4
0e+0
No extra reaction
0
100
200
300
400
3
Cumulative Gas (C3H8L) SC (m )
(a)
6e+4
5e+4
Extra reaction
4e+4
3e+4
No extra
reaction
2e+4
1e+4
0e+0
100
(d)
(c)
Extra reaction
600
400
200
No extra
reaction
0
100
200
200
300
400
Time (days)
Cumulative Gas (SBubCH4) SC (m )
Time (days)
300
400
Time (days)
250
Extra reaction
200
150
100
50
0
No extra
reaction
0
100
200
300
400
Time (days)
Fig. 19Impact of extra exsolution (bypass of bubble formation) reaction on production of (a) C3H8G, (b) C3H8L, (c) SBubC3H8, and
(d) SBubCH4 (one-quarter well basis).
STARS for the fracture and matrix, but in this study the same tuning parameters were used.
Dilated-Zone Model. In the dilated zone model (Fig. 5c), it
was assumed that there was dilation in a region (153.28
m 153.28 m 23 525 m2 on a full-well basis) around the well
causing a high permeability (1,000 darcies) and that there was no
wormhole formation. As a result of slow run times, an instant
equilibrium model was used to represent CSI. The high-permeability region was in place at the beginning of primary
production.
Spokes Model. In the spokes model, it was assumed that wormholes emanated from the well (Fig. 5d). This model was not the
SRC model. The spokes were only in Layer 4 because it was
assumed that this was the only layer with high enough porosity and
permeability for wormholes to propogate during CHOPS. The
spokes were represented by 20-cm-diameter source/sink horizontal
wells, whose length increased with time during primary production, as shown in Table 6. There was no dilated region around the
spokes. They were assigned a minimum BHP during primary production and CSI production periods of 150 kPaa and a maximum
BHP during CSI injection periods of 3500 kPaa. It was assumed
260
Time
(days)
Spoke 1
Length (m)
Spoke 2
Length (m)
Spoke 3
Length (m)
Branch 1
Length (m)
Branch 2
Length (m)
0
12
26
40
54
68
83
98
114
122
3,657
0.2
8.4
21.4
34.4
47.3
60.3
73.3
86.3
99.3
105.7
105.7
0.2
8.4
21.4
34.4
47.3
60.3
73.3
86.3
99.3
105.7
105.7
3.2
11.9
30.2
48.6
66.9
85.3
103.7
122.0
140.4
149.5
149.5
0
8.4
21.4
34.4
34.4
34.4
34.4
34.4
34.4
34.4
34.4
0
8.4
21.4
34.4
34.4
34.4
34.4
34.4
34.4
34.4
34.4
Model
Oil (m )
Effective permeability
Dual permeability
Dilated zone
Spokes
Spokes and branches
Water (m )
15 677
14 606
5460
10 518
6005
Gas (std m )
3593
228
33
2946
1512
568 901
929 036
35 708
99 874
79 580
7000
eP
fectiv
6.E+05
on
yN
ilit
eab
erm
5000
Ef
4000
rium
Equilib um
ri
erm
Dual P Nonequilib
es
3000
ches
Spok
and Bran
Spokes
librium
Nonequi
ilated zone
2000
1000
D
0
CSI
ilibriu
equ
6000
0
CHOPS
CSI
CHOPS CHOPS
Production
8000
EP
E
qm
.
500
1000
1500 2000
2500
3000
3500
4000
Time (days)
EPEqm.
Fig. 20Cumulative oil produced for different models (onequarter well basis).
EP nonequilibrium (NE)
5.E+05
4.E+05
SPokes
Dual Perm
3.E+05
2.E+05
Dilated zone
0.E+05
0
500
1000
1500 2000
2500
3000
3500
4000
Time (days)
Fig. 21Cumulative gas injected for different models (onequarter well basis).
(b)
(c)
5
< 1 10
< 1 10
End Inj. 3
< 0.000015
5
< 1 10
End Prod. 3
< 1 10
1.00e+0
4.64e1
2.15e1
1.00e1
4.64e2
2.15e2
1.00e2
4.64e3
2.15e3
1.00e3
4.64e4
2.15e4
1.00e4
4.64e5
2.15e5
1.00e5
Fig. 22Propane mole fraction in oil phase for (a) effective-permeability (nonequilibrium), (b) effective-permeability (equilibrium),
and (c) dual-permeability (equilibrium) models.
July 2013 Journal of Canadian Petroleum Technology
261
Effective-Permeability Model
Spokes Model
End Injection 2
Dual-Permeability Model
< 0.00001
Equilibrium
Matrix
Fracture
End Production 2
Nonequilibrium
< 0.00001
Nonequilibrium
Equilibrium
Matrix
Fracture
1.00e+0
4.64e1
2.15e1
1.00e1
4.64e2
2.15e2
1.00e2
4.64e3
2.15e3
1.00e3
4.64e4
2.15e4
1.00e4
4.64e5
2.15e5
1.00e5
Fig. 23Propane mole fraction in oil phase in CSI Cycle 2 for different CHOPS models.
Fractures
0 days
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
(a) Spokes
< 0.00001
< 0.00001
End Inj. 1
< 0.00001
< 0.00001
End Prod. 1
1.00e+0
4.64e1
2.15e1
1.00e1
4.64e2
2.15e2
1.00e2
4.64e3
2.15e3
1.00e3
4.64e4
2.15e4
1.00e4
4.64e5
2.15e5
1.00e5
Fig. 25Propane mole fraction in oil phase for (a) spokes and
(b) spokes-and-branches models.
(a)
(b)
End of Injection Period 1
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
Fig. 26Spokes model (a) oil saturation and oil velocity vectors and (b) gas saturation and gas velocity vectors in high-permeability Layer 4.
(a) Spokes
kPaa
3750
(b) Spokes
3375
kPaa
3,600
3,260
3000
2,920
2625
2,580
2250
1875
1500
2,240
1,900
1,560
1125
1,220
750
880
375
540
200
Fig. 27(a) Pressure in Layer 4 and (b) reservoir pressure for spokes and spokes-and-branches models.
July 2013 Journal of Canadian Petroleum Technology
263
TABLE 8COMPARISON OF EFFECTIVE-PERMEABILITY-, DUAL-PERMEABILITY-, DILATEDZONE-, SPOKES-, AND SPOKES-AND-BRANCHES-MODEL PREDICTIONS FOR FIRST CYCLE
Effective permeability
Effective permeability
Dual permeability
Dilated zone
Spokes
Spokes and branches
Eqm or NE
Oil
Production (m3)
Net Propane/Oil
(liquid m3/m3)
NE
Eqm
Eqm
Eqm
NE
NE
4,139
4,849
656
1,281
630
168
0.15
0.07
0.82
0.00
1.14
4.91
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Jeannine Chang is a reservoir engineer at Devon Canada
Corporation. Before joining Devon, she was a senior research
scientist at AITF. In the past Chang also worked as an environmental consultant focusing on environmental hydrogeology and petroleum contaminant remediation. Her work has
been focused primarily on primary and thermal heavy-oil
July 2013 Journal of Canadian Petroleum Technology
development, reservoir simulation, and laboratory experiments of enhanced-oil-recovery (EOR) technologies, including
cyclic injection processes (solvent, steam, steam/solvent, and
steam/air), steam-assisted gravity drainage, CHOPS, VAPEX,
and steam additives.
John Ivory is the Heavy Oil and Oil Sands Subsurface Portfolio
Manager at AITF in the areas of EOR (primarily solvent, steam,
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