Doc.

MPS-FM-003
Issue: 0
Issue Date: 20.09.2010

SMP3 - SHUTDOWN MAINTENANCE ACTIVITIES SATURDAY 20.09.2015

Planned stop :EAF 07:00
CCM 09:00H
Planned start : EAF 17:00H
CCM 20:00H
TOTAL PLANNED EAF STOPPAGE: 10H-R01
ID TASK NAME
1

DURA
TION

6 AM
0
30

7 AM
0
30

8 AM
0
30

9 AM
0
30

10 AM
0
30

11 AM
0
30

12 PM
0
30

1 PM
0
30

2 PM
0
30

3 PM
0
30

4 PM
0
30

5 PM
0
30

6 PM
0
30

7 PM
0
30

8 PM
0
30

9 PM
0

10 hrs

EAF

Planned stop at 07:00H 20.09.2015

0 hrs

Planned start at 17:00H 20.09.2015

0 hrs

Sun Sep 20

DEPT

7:00 AM
EAF STOP
EAF START

5:00 PM

11 hrs

CCM

Planned stop at 09:00H 20.09.2015

0 hrs

Planned start at 20:00H 20.09.2015

0 hrs

CCM STOP

9:00 AM
CCM START
8:00 PM

7
8

SHUTDOWN ACTIVITIES (EAF+CCM)

CRANES

10.03 hrs
9 hrs

10

Crane 102 PM

3 hrs

11

Crane 102 PM

3 hrs

CR M

12

Crane 102 AC PM

3 hrs

M/E/CWS

13

Rectification jobs from ACE cranes

2 hrs

14

Crane #103 PM jobs.

4 hrs

CR-Elect
CR Mech
AC sec

9:00 AM

1:00 PM
CR-Elect

15

Crane 103 AC PM

2 hrs

16

Crane #106 AC PM

2 hrs

17

Billet bays crane runway beams Bracket Changing and

bolts Tighten job, Non DSL side. Need Scaffolding.
Crane 106 to be off
Structural bolts fixing by total solutions

8 hrs

CR-M

AC Sect
AC sec

18

CR Mech
8 hrs
Contractor

19
20

ELECTRIC ARC FURNACE

EAF Maintenance

22

Electrode removal & arm cleaning for electrode

clamps
EBT change

23
24

21

10.03 hrs

10.03 hrs
1.5 hrs

:00 AM

8:30 AM
Operation

3 hrs

Scaffolding to be built fo Cu pad cleaning.

1 hr

All arm copper pad cleaning.

2 hrs

Wellgate
E&A
Prepared By:

S.Sundaram
Maint. Planner

Approved By:

Alvin D'souza
Supervisor- Maint. Planning

1
Thu 9/17/15 2:00 PM

Doc. MPS-FM-003
Issue: 0
Issue Date: 20.09.2010

SMP3 - SHUTDOWN MAINTENANCE ACTIVITIES SATURDAY 20.09.2015

Planned stop :EAF 07:00
CCM 09:00H
Planned start : EAF 17:00H
CCM 20:00H
TOTAL PLANNED EAF STOPPAGE: 10H-R01
ID TASK NAME

DURA
TION

DEPT

0.5 hrs

2 hrs

4 hrs

0.5 hrs

STC all fasteners inspection, tightening and

manual lubrication to be done
Front bumper frame Stiffener plate to be welded.

2 hrs

4 hrs

M/CWS

All 03 arms guide roller's position and gap to be

check/adjust, Manual lubrication
Arm#3 guide roller base inspection to be done
and strengthened
Front side Roof lifting cylinder hose leakages to
checked and change if required line to be re route
Slag door hydraulic hose leakages to be arrested

6 hrs

8 hrs

M/CWS

7 hrs

1 hr

2 hrs

36

Tilting circuit pressure reducing valve to change

with new(if valve spare available).
TRAFO OCTC reactor checking

7 hrs

37

Inclinometer fixing

3 hrs

E/CWS

38

Emergency valve platform full welding

4 hrs

39

6 hrs

40

DRI vibrator, LRF side motor cable checking work

and replacing work. Control room side motor &
Fixing of Electrodes

0.5 hrs

41

Scraps charging

0.5 hrs

42

EAF Start (Final Check by Elect/Mech/Oprn)

0 hrs

M/E/O

43

LRF

25

Scaffolding to be removed.

26

Scaffolding to be made for roof swiveling cylinder

leakage arresting job
Roof swiveling cylinder fitting leakage to be
rectified.
Scaffolding to be removed.

Sun Sep 20
6 AM
0
30

7 AM
0
30

8 AM
0
30

9 AM
0
30

10 AM
0
30

11 AM
0
30

12 PM
0
30

1 PM
0
30

2 PM
0
30

3 PM
0
30

4 PM
0
30

5 PM
0
30

6 PM
0
30

7 PM
0
30

8 PM
0
30

9 PM
0

Wellgate

27
28

Wellgate
Hyd
Wellgate

29
30

Mech Gr. C
Mech Gr. C/ CWS IW Gr 1

31
32
33
34

Mech Gr. C
Mech Gr. C / CWS IW Gr 2
Hyd
Hyd

35

Hyd
E&A
E&A /CWS IW Gr 2
M /CWS IW Gr 1
E&A
Operation

44
45
46

Operation
Operation

8.03 hrs

LRF Pump#2 hydraulic unit manifold block

leakages to be arrested
Wire feeder machine repositioning and trial to be
taken. Crane required for 1 hr and Electrical
Scaffolding erection for Roof hose job

8 hrs

6 hrs

2 hrs

Roof cooling hose to be cleaned and protection

wrapping to be done
Scaffolding remova

2 hrs

1 hr

Hyd
Mech Gr G
Wellgate

47
48

Mech Gr. C
Wellgate

Prepared By:

S.Sundaram
Maint. Planner

Approved By:

Alvin D'souza
Supervisor- Maint. Planning

2
Thu 9/17/15 2:00 PM

Doc. MPS-FM-003
Issue: 0
Issue Date: 20.09.2010

SMP3 - SHUTDOWN MAINTENANCE ACTIVITIES SATURDAY 20.09.2015

Planned stop :EAF 07:00
CCM 09:00H
Planned start : EAF 17:00H
CCM 20:00H
TOTAL PLANNED EAF STOPPAGE: 10H-R01
ID TASK NAME
49

Booster fan Impeller cleaning to be done and

trial to be taken

50

FTP

DURA
TION

DEPT

1 hr

Sun Sep 20
6 AM
0
30

7 AM
0
30

8 AM
0
30

9 AM
0
30

10 AM
0
30

11 AM
0
30

12 PM
0
30

1 PM
0
30

2 PM
0
30

3 PM
0
30

4 PM
0
30

5 PM
0
30

6 PM
0
30

7 PM
0
30

8 PM
0
30

9 PM
0

Mech Gr. C
5 hrs

51

ID fan and conveyors pm jobs to be don

3 hrs

52

Main fan 5 motor vibration(VT

322)checking.

2 hrs

Mech Gr G

53
54
55
56
57

Material Handling

Weigh feeder#3 both head and tail pulley

shaft inspection and welding to be done if
BC#5 pm jobs and lubrication jobs, Gear box
input coupling to be checked. And all bearings
BC#4 pm jobs and lubrication jobs, Gear box
input coupling to be checked. And all bearings
SAC#1 PM jobs to be done and all fasteners
checking and tightening to be done.

58 BILLET CASTER

E&A
8 hrs
2 hrs

2 hrs

2 hrs

2 hrs

Mech Gr D
Mech Gr D
Mech Gr D
Mech Gr D
11.03 hrs
4 hrs

4 hrs

61

Mould tube cleaning and checking for any damages or

leakages
All launders , slag box and other required things to be
cleaned
Apron jam cleaning.

4 hrs

62

PCRT/DRT area scale cleaning.

4 hrs

63

End cut dumping box cleaning.

4 hrs

64

Scaffolding for tundish

2 hrs

O/M

65

Tundish preheater cover fixing

9 hrs

O/M/CWS

66

Withdrawal-All vertical gear-box oil level to be checked & to

be filled if any. Horizontal gear-box excess oil to be drain-out

4 hrs

67

Withdrawal -CGLS function to be checked. If any leakage to

be rectified.

8 hrs

68

Water cooling line to be fabricated and connection to be

given for withdrawal cylinder
scaffolding erection

8 hrs

M/CWS

2 hrs

70

Strand#3 entry side hydraulic cylinder replacement to

be done.

5 hrs

M/CWS

71

Strand#4 entry side hydraulic cylinder replacement to be

done.

5 hrs

M/CWS

59
60

Operation
Operation
Operation
Operation
Operation
Wellgate
CWS FIN GR 4

69

Mech GR B

Mech GR B
CWS IW Gr 3
Wellgate

Prepared By:

S.Sundaram
Maint. Planner

CWS Fin Gr 1/ CWS IW Gr 4

CWS Fin Gr 2/ CWS IW Gr 4

Approved By:

Alvin D'souza
Supervisor- Maint. Planning

3
Thu 9/17/15 2:00 PM

Doc. MPS-FM-003
Issue: 0
Issue Date: 20.09.2010

SMP3 - SHUTDOWN MAINTENANCE ACTIVITIES SATURDAY 20.09.2015

Planned stop :EAF 07:00
CCM 09:00H
Planned start : EAF 17:00H
CCM 20:00H
TOTAL PLANNED EAF STOPPAGE: 10H-R01
ID TASK NAME

DURA
TION

DEPT

Sun Sep 20
6 AM
0
30

72

Scaffolding removaL

1 hr

73

CCM All Motors brake air gap checking & Adjustment

4 hrs

74

AUTOCUTTER-PM jobs to be done including manual

lubrication.
Protection plate below auto cutter near crop box area
fabrication & replacement to be done
ST#1 auto cutter machine carriage clutch always ON
condition it has to be in logic and correct it
PCRT,DRT-=PM jobs to be done including manual
lubrication.
CDRT-PM jobs to be done including manual lubrication

4 hrs

8 hrs

M/CWS

2 hrs

4 hrs

3 hrs

All four strand DES cylinder function & PM jobs to be

done
Strand#1 DES cylinder to be replaced

2 hrs

4 hrs

M/CWS

81

Strand#2 Dummy bar receiver both cylinders to be

replaced with new

4 hrs

M/CWS

82

OHCT-PM jobs to be done including manual lubrication

3 hrs

83

TOCB-Manual lubrication to be done

6 hrs

84

TOCB Cam shaft main bearing block inspection to be done

and rectify if require

2 hrs

4 hrs

7 AM
0
30

8 AM
0
30

9 AM
0
30

10 AM
0
30

11 AM
0
30

12 PM
0
30

1 PM
0
30

2 PM
0
30

3 PM
0
30

4 PM
0
30

5 PM
0
30

6 PM
0
30

7 PM
0
30

8 PM
0
30

9 PM
0

Wellgate
E&A

75
76
77
78

Mech GR B
Mech GR B/ CWS IW Gr
E&A
Mech GR B
Mech GR B

79
80

Mech GR B
CWS Fin Gr 3/ CWS IW Gr 5
CWS Fin Gr 3/ CWS IW Gr 5
Mech GR B
Mech GR B

Secondary cooling tower#2 motor, starter contactor

replacing work at MCC panel in LCSS#1. Contactor got
86 RMH
85

Mech GR B
E&A
8 hrs

87

C-3 CONVEYOR PM

4 hrs

MH-M

88

HAC-2 PM

4 hrs

MH-M

89

C-3 & 4 & RSC-1 Inspection of the side skirt rubber replaced
idf required
C-3 & 4, HAC-2 and RSC-1 Cleaning of the Drive and Tail
Station

8 hrs

MH-M

6 hrs

MH Mech'l G-1
MH Mech'l G-1

90

91 Utility
92

DRP3 pump bearing replacement

MH Mech'l G-2
Operation
8 hrs
8 hrs

U/CWS
Utility/ CWS Fin Gr 5

Prepared By:

S.Sundaram
Maint. Planner

Approved By:

Alvin D'souza
Supervisor- Maint. Planning

4
Thu 9/17/15 2:00 PM