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OneTUVBV.ppt 08/05
Page 1
SEC3.PPT 04/2008
ASME B31.3
Construction-Code
Process Piping
Section I
Power Boilers
Nuclear Power
Section X
Section XII
Fiber Plastics
Transport Tanks
ASME B31.1
Power Piping
Referenced Code
ASME B31.1
Section II
Section V
Section IX
Power Piping
Materials
NDE
Welding
"Inservice"-Code
Section VI
Section VII
Section XI
Heating Boilers
Power Boilers
Nuclear Power
Standards, Recommendations
ANSI
ASTM
AWS
ASNT
Page 2
2500
45
20
70
2000
95
17
61
60
International
83
15
68
14
1500
50
51
50
50
1000
Nuclear
40
2005
2006
2007
2008
Nuclear Components
Vessels, Piping Systems, Valves, Pumps, etc.
NA
Nuclear Installer
Assembly of Components
NPT
Nuclear Parts
Welded Parts of Nuclear Components
NV
N3
NS
Nuclear Supports
Certificate of Accreditation
QSC
Page 3
70%
Classification
B31.PPT 09/03
Page 4
Construction Code
Inservice Code
ASME Code Section III-1
ASME Code Section XI
Referenced Codes
NQA-1
Quality Assurance Requirements
QAI-1
Qualifications for Authorized Inspections
ASME Code Sections II, V, IX, XI
ANSI, AWS, ASNT
SEC3.PPT 10/95
Division 1
Subsection NB
Class 1 Components
Division 2
Division 3
Containments for
Transportation and
Storage of Spent Nuclear
Fuel and High Level
Radioactive Material and
Waste
Subsection NC
Class 2 Components
Subsection CC
Subsection ND
Class 3 Components
Subsection NE
Class MC Supports
Subsection WA
Subsection NF
Supports
Subsection NG
Core Support Structures
Subsection NH
Subsection WB
Class TP (Type B) Containment
Subsection WC
Class SC Storage Containments
Appendices
Page 5
NCA
NCA-1000
NCA-2000
NCA-3000
NCA-4000
NCA-5000
NCA-8000
SEC3.PPT 01 / 2008
SEC3.PPT 01 / 2008
Page 6
Safety
Valve
Pressure Vessel
Restrictor
Pump
Component
Support:
NSNS-Certification
Welded Head
Line Valve
Shop Assembly
Pipe:
CMTR (material)
Field Weld
Elbow smls:
CMTR (material)
Piping System
SEC3.PPT 10/95
SEC3NCA.PPT 9/96
Page 7
SEC3NCA.PPT 9/96
SEC3NCA.PPT 9/96
Page 8
Component
Part
Welded Head
Pressure
Material
Vessel
NPT Authorization
CMTR
Plate
N Authorization
Material Organisation
Source Material
Billet
Approved Supplier
Material
ASME Code Section II
and
Section III, NXNX-2000
B31.PPT 09/03
Page 9
NCA-9000 Material
SEC3NCA.PPT 9/96
ASME
accreditation
N type
Certificate Holder
QSC
accredited M.O.
NCA-4000
NCA-3850
CMTR
Material
Analysis
source
material
control
Approved
Supplier
SEC3NCA.PPT 02-05
Page 10
ASME
accreditation
N type
Certificate Holder
QSC
accredited M.O.
NCA-4000
NCA-3850
qualified
CMTR
Material
Material
Organization
NCA-3850
control
Analysis
source
material
Approved
Supplier
SEC3NCA.PPT 02-05
NCA-9000 Material
SEC3NCA.PPT 9/96
Page 11
Material
Manufacturer
Marking
-Heat Analysis
-Melting
-Heat Treatment
-No weld repair
Not qualified
MTR
CMTR
Heat Analysis
ProductMelting
Analysis
Heat Treatment
Test Results
No weld repair
NDE Reports
QS Statement
Section III
Section IV
Section VIII
Section X
Dampfkessel
Nuclear Power
Heizkessel
Druckbehlter
Fiber Plastics
Reference Code
ASME B31.1
ASME B31.3
Kraftw. Rohrleit.
Rohrleitungen
ASME B31.1
Section II
Section V
Section IX
Power Piping
Material
ZfP
Schweien
"Inservice"-Code
Normen, Empfehlungen
Section VI
Section VII
Section XI
Heizkessel
Dampfkessel
Nuclear Power
ANSI
ASTM
AWS
ASNT
Page 12
NB-2200
NB-2300
NB-2400
Welding Material
NB-2500
NB-2600
NB-2700
Dimensional Standards
SEC3NB.PPT 01/2008
Goodplate Mfgr.
Ni
0,30
Cr
0,20
Mo
0,10
AL
0,025
charpy impact Test acc. to SA - 370 bei -52 C; 64J 86J 72J
Rm
512 [N/mm]
A, 2 (50 mm)
29 %
Page 13
Example NCA-3860
page 1/2
CLASS 1
Pl. 987654
Heat# 123456
S
0,02
N
0,08
Cu
0,20
Ni
0,30
Cr
0,20
Mo
0,10
AL
0,025
V
0,00
Nb
0,02
A, 4*D0
29%
Ultrasonic Examination: 100% Angle Beam Examination according to SA-577 and NB-2532.2 after rolling to size:
Acceptable, UT Report attached on page 2/2
Visual Examination: no defects
Welded repairs were not performed.
The material was manufactured under our ASME Quality System Certificate of Accreditation No. 1234 Exp. 31. December
2002.
We certify that the contents of this report are correct and that all test results and operations performed by Goodplate Mfgr. Or
our subcontractors are in compliance with the material specification and the specific applicable material requirements of
Section III, Subsection NB.
Goodplate Mfgr AG, Zuffenhausen, Germany
QA Manager: Gutfried
Fabrication
NXNX-4000
B31.PPT 09/03
Page 14
NB-4100
GENERAL REQUIREMENTS
NB-4200
FORMING, FITTING, AND ALIGNING
NB-4210 CUTTING, FORMING, AND BENDING
NB-4220 FORMING TOLERANCES
NB-4230 FITTING AND ALIGNING
NB-4240 REQUIREMENTS FOR WELD JOINTS IN COMPONENTS
NB-4250 WELDING END TRANSITIONS - MAXIMUM ENVELOPE
NB-4300
WELDING QUALIFICATIONS
NB-4310 GENERAL REQUIREMENTS
NB-4320 WELDING QUALIFICATIONS, RECORDS, AND IDENTIFYING STAMPS
NB-4330 GENERAL REQUIREMENTS FOR WELDING PROCEDURE QUALIFICATION
TESTS
NB-4350 SPECIAL QUALIFICATION REQUIREMENTS FOR TUBE-TO-TUBESHEET
WELDS
NB-4360 QUALIFICATION REQUIREMENTS FOR WELDING SPECIALLY DESIGNED
WELDED SEALS
SEC3NB.PPT 01/2008
BRAZING
NB-4600
HEAT TREATMENT
NB-4700
MECHANICAL JOINTS
SEC3NB.PPT 01/2008
Page 15
Section IX - Contents
Part QW - Welding
Article I
QW-100 ff
Article II
QW-200 ff
Article III
QW-300 ff
Article IV
Welding Data
QW-400 ff
Article V
QW-500 ff
Add 2000
Part QB - Brazing
APPENDICES
(Welding and Brazing Forms, and list of SWPSs)
SEC9.PPT 8-00
NDE
Section V
and
Section III, NXNX-5000
B31.PPT 09/03
Page 16
NB-5100
NB-5200
NB-5300
ACCEPTANCE STANDARDS
NB-5400
NB-5500
SEC3NB.PPT 11-00
NB-5510
GENERAL REQUIREMENTS
NB-5520
NB-5530
RECORDS
SEC3NB.PPT 11-00
Page 17
SEC3NB.PPT 01/2008
SEC3NB.PPT 11-00
Page 18
Quality Assurance
B31.PPT 09/03
Material Organisations
Manufacturer or Supply of Material
NCA 3800
NCA 4000
Page 19
Quality Assurance
Program
Basic Req.
NQA -1
Suppl. Req.
1) Organization
compl.
1s -1 compl.
None
2) Quality Assurance
Program
compl.
2s 1, 2s -3 compl.
3) Design Control
compl.
3s -1 compl.
4) Procurement
Document Control
compl.
4s -1 compl.
None
5) Instruction,
Procedures, and
Drawings
compl.
None
None
6) Document Control
compl.
6s -1 compl.
None
Basic Req.
NQA -1
Suppl. Req.
7) Control of
Purchased Items
and Services
7 compl.
7s -1 with exception
Para. 8.3 not
applicable
Para. 4.0 Para. 8.2, 1
(b); (c)
None
8) Identification and
Control of items
8 compl.
8s -1 compl.
Modif. / Supplements
Welding Material Control
Checklist for Material
Characteristic
9) Control of Process
10) Inspection
9 compl.
9s -1 compl.
Modif. / Supplements
10 compl.
Modif. / Supplements
Traveler
Hold Points etc.
11 compl.
11s -1 compl.
None
12) Control of
Measuring and
Test Equipment
12 compl.
12s -1 compl.
Modif. / Supplements
Page 20
NQA -1
Basic Reg. Suppl. Reg.
13 compl. 13s -1 compl.
None
Modif. / Suppl.
15) Control of
Nonconforming
Items
15s -1
None
16 compl.
Modif. / Suppl.
17 compl.
Modif. / Suppl.
Lifetime Records
Nonpernament Records etc.
18) Audits
18 compl.
18s -1
Modif. / Suppl.
Audit frequency at least once
annually
Record
10. Records of post-tensioning sequence, procedure, and loads
11. Heat treatment records [Note (1)]
12. Qualification test reports such as for concrete design mixes
(CC-2460) and safety valves (NB-7700)
13. Structural integrity test reports (CC-6260)
14. Final hydrostatic and pneumatic test results (NCA-5280)
15. Final nondestructive examination reports; final radiographs
as specified by the Owner for Section XI applications
16. Repair records when required by Code (NX-4130)
17. Weld procedures
18. Construction Report (NCA-3454)
GENERAL NOTE: Nonconformance reports that affect those records listed shall be incorporated into the record or be retained with the records.
NOTES:
(1) Either heat treatment charts or certified summaries of time and temperature data may be provided. These data may be included as part of
the CMTR.
(2) For supports designed by load rating, the Load Capacity Data Sheet is the design output document to be maintained as a lifetime quality
assurance record. For standard supports designed by analysis and supplied with a Certified Design Report Summary, the Certified Design
Report Summary is the design output document to be maintained as a lifetime quality assurance record.
SEC3NCA.PPT 01/2008
Page 21
Retention Period
1. QA Program Manual
2. Design procurement and QA procedures (NCA-4134.5)
3. Installation and NDE procedures (NX-5112)
4. Personnel qualification records (NX-5520 and NX-4322)
5. Purchase orders
6. Audit and survey reports (NCA-4121 and NCA-4134.18)
7. Final radiographs not covered in Table NCA-4134.17-1,
Record 15
8. Calibration records (NCA-4134.12)
9. Process sheets, travelers, or checklists (NCA-4134.10)
10. Rebar splice test reports (CC-4330)
11. Joint-welder identification records when such records
are used in lieu of physical marking of welds (NX-4322)
GENERAL NOTE: Nonconformance reports, which affect those records listed and are not incorporated into the
record, shall be retained for the retention period applicable to the record the nonconformance report affects.
SEC3NCA.PPT 01/2008
www.ONETB.com
B31.PPT 09/03
Page 22