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Legal Statement

This manual and its contents are produced and maintained by Volvo Construction Equipment in accordance with an agreement with Ingersoll-Rand regarding the depiction and use of its exclusive trademarks in support of equipment originally manufactured under the Ingersoll-Rand brand. Volvo Construction Equipment is fully responsible for the maintenance and accuracy of the information contained in this manual as it relates to applications for the referenced equipment manufactured exclusively under the Ingersoll-Rand brand.

HOW TO USE THIS MANUAL

This Parts Manual applies to all Dl)- 11O/11OWF Vibratory Compactors with scrial numbers 147781 thru serial number 160582.

When the Comm. # is not Known - Use the Word Index:

Ingersoll-Rand's Word Index will make this item easy to locate. The Word Index is found in the very back of the book. The items listed are in alphabetical order and and may be repeated several times depending on their functional descriptions.

Let's assume you need to replace the PRIMARY AIR CLEANER ELEMENT.

Use any of the functional words in the item description to locate the the desired item. Example: The first listing for the Primary Air Cleaner Element in the Word Index is: Air Cleaner, Primary Element. The index shows the component will be found on page C.4.3 which is the Parts List page number for the Air Cleaner Installation.

Adjustable Speed Switch Air Cleaner Element, Primary

Air Cleaner Element, Safety

Air Cleaner Primary Element Air Cleaner Safety Element Air Cleaner Service Indicator Air Cleaner Alarm, Back-up Arch ROPS Arm Rest Articulation Pin

E.2.5

C.4.3

C.4.3

M.2.3

M.2.3

C.4.3

C.4.3

E.7.3

A.2.3,D.10.3

D.4.3

A.1.3

The item is also listed as:

Elerncnt. Air Cleaner Primary Primary Element, Air Cleanel

Decal: Beacon Light

E.5.3

Decal: Beacon

E.4.5

Decal:

Rollover Hazard W/O ROPS

D. 10.3

Decal: Rollover Hazard

A.2.3

Decal: Variable Amplitude

8.11.3

Decal:

VPM Switch

D.13.3

Defroster Fan

A.5.3

Drive Motor,

Drum

B.6.3

Drive, Triple

Pump

C. 1.5

Drum Drive

Assembly

B.2.3

Drum Drive

Motor

B.6.3

Drum

B.2.3

Using the Parts Identification Pages:

The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered pages) and the PARTS LIST (odd numbered pages).

The Parts Illustration shows the assembly with its component parts identified by Item Numbers.

On the Parts List, the components are listed in Item Number order as found in the ITEM column. Other information provided by the Parts List is the Comm. Number which will be required to order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity required to assemble one complete assembly, and any additional notes/ dimensions required to help place your parts order.

For the example: The primary element is indented under Item 1, (lomm. Number 35328442, Quantity of 1.

When the Comm. # is not known - Use the Table of Contents:

* Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).

Find the Functional Group that best describes the area of the machine you are interested in. For example: ENGINE.

See the sample Table of Contents shown below:

Engine Installation Propulsion Pump Assembly Vibration Pump Assembly Air CleanerInstaliation Engine Cowling And Hydraulic Tank. Radiator And Oil Cooler Assembly. Hydraulic Tank Assembly Throttle Cable Installation Sound Kit Installation Grid Heaterlnstallation

For Internal Breakdowns - See Section I.

c.1.2

c.2.2

C.3.2

(2.4.2

C.5.2

C.6.2

C.7.2

C.8.2

C.9.2

C.10.2

Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major repairable components of that group. Find the listing that refers to AIR CLEANER INSTALLATION.

Since the Primasy Air Cleaner Element is what needs to be replaced, refer to the internal breakdown section for the Air Cleaner. The Air Cleaner used on your machine is found in Functional Group C.; Section 4, this makes up the first part of the page number. Turn to that section of the parts manual and find the parts identification pages C.4.2 & C.4.3 for the Air Cleaner.

When the Comm. #& Known - Use the Numerical Index:

If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired and the Numerical Index will show the Functional Group, Section, and Page Number where the item can be found.

For our Primary Air Cleaner Element Example: The Comm. Number 35128442 is found in the Numerical Index, it shows that component will be found on page C.4.3 which is the Parts List page number for the Air Cleaner Installation.

TABLE OF CONTENTS DD-110/11OHF EFFECTIVE WITH S/N 147781 thru S/N 160582

TITLE

TABLEOFCONTENTS

STANDARDABBREVIATIONS

MAIN FRAME

PAGE

Frame And Swivel Installation

A

.

.

I 2

ROPS And Seat Belt Installation .Effective With S/N 152139

A.2.2

ROPSIFops And Seat Belt Installation .Prior To S/N 156859

A.3.2

Pre-Cab Installation Kit

A.4.2

CabInstallation

A.5.2

For Internal Breakdowns - See Section I.

DRUM

DrumInstallation

DrumAssembly

Eccentric Shaft Assembly (DD-110)

Eccentric

Drum Drive Assembly (DD-1 IOHF) (DD-I I0 .Effective With S/N 156050)

Drum Drive Assembly (DD-1 10 . Prior To S/N 156050)

Shaft Assembly (DD-1 10HF)

Carrier And Spindle Assembly CarrierAssembly Vibration Motor Assembly (DD-110) Vibration Motor Assembly (DD-11OHF) HandwheelAssembly Inside Wiper Installation CocoaMatInstallation

For Internal Breakdowns - See Section I.

ENGINE

Engine Installation Propulsion Pump Assembly Vibration Pump Assembly Air CleanerInstallation Engine Cowling And Hydraulic Tank Radiator And Oil Cooler Assembly Hydraulic Tank Assembly Throttle Cable Installation Sound Kit Installation Grid Heater Installation

For Internal Breakdowns - See Section I.

DD-1 101110HF Effective with s/n 147781 thru s1n 160582

TABLE OF CONTENTS .Continued DD-llO/llOHF EFFECTIVE WITH S/N 147781 thru S/N 160582

TITLE

CONSOLE AND DECK

ConsoleInstallation Console Assembly Instrument Panel Assembly ControlLeverAssembly BrakeValveAssernbly Console Bearing Pack Assembly DeckInstallation HandPumpAssembly RailingInstallation Safety Manual Pouch Installation FlexTreadInstallation Speed Limiter Installation SpeedometerIVPM Meter Installation SpeedometerlTachometer Installation Hydraulic Oil Temperature Gauge Installation For Internal Breakdowns - See Section I.

ELECTRICAL

PAGE

'

Battery Installation

E.1.2

Wiring Harness Installation

E.2.2

Worklight Installation

E.3.2

Beacon Lamp Installation - Effective With SM 157495

E.4.2

Beacon Light Installation - Prior To SM 157495

E.5.2

FlasherInstailation

E.6.2

Back-up Alarm Installation

E.7.2

HID Lamp Installation

E.8.2

HIDLampAssembly

E.9.2

WATER SYSTEM

 

F.1.2

Water System lnstallation Water Tank Installation

F.2.2

Water Pump Installation

F.3.2

Water Pump Assembly

F.4.2

Water Hose Installation

F.5.2

SprayBarAssembly

F.6.2

DECALS

Decal Installation

G.1.2

Paint

G.2.2

DD-1101110HF Effective with sln 147781

TABLE OF CONTENTS .Continued DD-110/11OHF EFFECTIVE WITH S/N 147781 thru S/N 160582

TITLE

PAGE

 

HYDRAULIC

HOSING

   

H.1.2

Vibration Hosing (Effective with S/N 156050) Vibration Hosing (Prior To S/N 156050) .Sheet 1 Of 2

H.2.2

Propulsion Hosing (Effective With S/N 156050) .Sheet 1 Of 3

H.3.2

Propulsion Hosing (Prior To S/N 156050) .Sheet 1 Of 2

H.4.2

Steering And Brake Hosing . Sheet 1 Of 2

H.5.2

 

INTERNAL BREAKDOWNS

Drive Motor (59170068) -Internal Breakdown Torque Hub (Effective With S/N 157523) (59186387) .Internal Breakdown Torque Hub (Prior To S/N 157523) (59390872) .Internal Breakdown Drum Drive Motor (59378877) .Internal Breakdown Brake (5978201 1) .Internal Breakdown Vibration Motor (59385864) .Internal Breakdown

Vibration Motor (58936824) .Internal Breakdown Triple Pump Drive (59006510) .Internal Breakdown Propulsion Pump (Effective With S/N 155390) (59217364) .Internal Breakdown Propulsion Pump (Prior To S/N 155390) (59011544) .Internal Breakdown Vibration Pump (Effective With S/N 157183) (59162727) .Internal Breakdown

Vibration

Pump (Prior To S/N 157183) (5904465 1) .Internal Breakdown

Steering Valve (58858481) .Internal Breakdown Seat Assembly (Effective With SM 151429 Thru S/N 157055) (59124420) .Internal Breakdown F-Stop-R Control(Effective With S/N 151690) (59 130021) . Internal Breakdown F-Stop-R Control (Prior To S/N 151690) (59058677) .Internal Breakdown Hand Pump (59366724) . Internal Breakdown

Water Pump (59117440) .Internal Breakdown

 
 

MAINTENANCE INTERVAL AND OTHER PARTS KITS

 
 

M.1.2

Maintenance Interval Maintenance Interval

Kits (Effective With S/N 150303 . 153956) .300 Hours Kits (Effective With S/N 153957) .300 Hours

M.2.2

 

PUBLICATIONS

P

Manuals

P.1.2

 

WORD INDEX

W

WordIndex

W.1.2

DD- 110111OHF Effective with sin 147781

TABLE OF CONTENTS - Continued DD-110/11OHF EFFECTIVE WITH S/N 147781 thru S/N 160582

TITLE

WARRANTY

PUBLICATIONS

PAGE

BACKCOVER

DD-1101110HF Effective with s/n 147781

**Alwaysuse Ingersoll-Rand Replacementparts! **

STANDARDABBREVIATIONS

AC

Alternating Current

AJR

As Required

Assy

Assembly

Cu Yd

Cubic Yard

CY~

Cylinder

DC

Direct Current

Dia.

Diameter

Eff.

Effective

F-N-R

Forward-Neutral-Reverse

FOPS

Falling Object Protection System

Gr

Grade

H.H.C.S.

Hex Head Cap Screw

I.D.

Inside Diameter

MIK

Maintenance Interval Kit

mm

Millimeter

NA

Naturally Aspirated

Nat Asp

Naturally

Aspirated

Neg

Negative

N.S.S.

Not Sold Separately

N.SV.A.

Non Serviceable Assembly

O.D.

Outside Diameter

Ref.

Reference

R.H.S.S.

Round Head Selflapping Screw

ROPS

Roll-Over Protection System

Rot.

Rotary

RPM

Revolutions Per Minute

SAE

Society of Automotive Engineers

Sec.

Section

S.F.H.

Slotted Fillister Head

S.H.C.S.

Socket Head Cap Screw

S.M.V.

Slow Moving Vehicle

S/N

Serial Number

SPST

Single pulllsingle throw

S.T.

Self-Tapping

Std.

Standard

Str.

Straight

SW

Swivel

Tach.

Tachometer

Temp.

Temperature

Thd.

Thread

Thk.

Thick

TYP.

Typical

UNC

Unified Coarse

UNF

Unified Fine

Univ.

Universal

Var.

Variable

v

Volt

VPM

Vibrations Per Minute

Wgt

Weight

wl

With

w/o

Without

FRAME AND SWIVEL INSTALLATION

A.1.2

DD- 110111OHF Effectivewith sin 147781

FRAMEAND SWIVELINSTALLATION

TEM

COMM. NO.

DESCRIPTION

BOM 59099796

FrontFrame(Effectivewith S/N 155390) Front Frame(Prior to S/N 155390) RearFrame Swivel SteeringCylinder -Lock Nut -Seal Kit Lock Bar Back Plate H.H.C.S. Spacer Shim

Shim

OscillationPin Flatwasher StopNut Bearing ArticulationPin Flatwasher StopNut Bearing Dust Seal Dust Seal GreaseFitting Cap H.H.C.S. Locknut Fuel Cap Dust Seal PivotPin RingVPM Bearing Adapter HardenedFlatwasher Plug GreaseFitting RubberWasher FilteredVent - Fuel Tank Cover Gasket Bar Flatwasher H.H.C.S.

DD-1101110HFEffective with sin 147781

A.1.3

ROPS AND SEAT BELT INSTALLATION - EFFECTIVE WITH S/N 152139

DD-I 1011IOHF Effective with s/n 147781

ROPS AND SEAT BELT INSTALLATION - EFFECTIVE WITH SIN 152139

ITEM

1

-

-

2

3

4

5

6

7

8

9

10

11

12

13

COMM. NO.

DESCRIPTION

BOM 58952656

58952607

ROPSBOPS (DD-110)

59189191

ROPS/FOPS (DD-11OHF)

58952623

Arch ROPS

95947396

Bolt Hex Head

59327940

HexNut

95922167

Flatwasher

58879917

Seat Belt Kit

58999020

Deca1:Rollover Hazard

96701495

H.H.C.S.

96738596

Flatwasher, Hardened

96704291

Nut

95919460

H.H.C.S.

95922381

Flatwasher

95923330

Lock Nut

59537266

Flatwasher, Hardened

--

-

DD-1101110HF Effective with sin 147781

QTY

DIMENSIONSINOTES

1

1

1

8

1 112-6 x 4.0"

8

1 112-6

8

1

1

2

M12x25mm

2

M12

4

7/16-14

2

7/16-14 x 1.75"

2

7/16

2

7/16-14

2

.515idx1.120dx.l94thk

A.2.3

ROPSIFOPS AND SEAT BELT INSTALLATION - PRIOR TO S/N 156859

DD- 110\110HF Effective with sln 147781

ROPSIFOPS AND SEAT BELT INSTALLATION - PRIOR TO S/N 156859

ITEM

1

-

2

3

4

5

-

7

8

9

**

COMM. NO.

DESCRIPTION

BOM 58952649*

QTY

DIMENSIONSJNOTES

58952607

ROPSIFOPS (DD-110)

1

59189191

ROPSIFOPS (DD-11OHF)

1

58952623

Arch ROPS

1

95947396

H.H.C.S.

8

1112-6x4

59327940

HexNut

8

1 112-6

95922167

Flatwasher

8

58879917

Seat Belt Kit (Effective with S/N 151429)

1

59609024

Seat Belt Kit (Prior to S/N 151429)

1

95919445

H.H.C.S.

4

7116-14~1.25

95922381

Flatwasher

4

7/16

95923330

Locknut

4

7/16 - 14

58999020

Decal: Rollover Hazard wlo ROPS

2

DD-1101110HF Effective with sin 147781

A.3.3

A.4.2

PRE-CAB INSTALLATION KIT

DD-110/11OHF Effective with s/n 147781

PRE-CAB INSTALLATION KIT

ITEM

COMM. NO.

DESCRIPTION

BOM59028746

1

58830787

Access Door

2

58820150

Cover

3

59811364

Latch

4

59456269

Lock Screw

5

59918573

Lock Nut

6

59705202

Plate

7

59887000

Dome Plug

8

58947433

Padlock Tab

9

59692533

Plate

10

59028779

Upper Isolator Bracket

11

59028787

Lower Isolator Bracket

12

95919593

H.H.C.S.

13

59537266

Flatwasher, Hardened

14

95923348

Locknut

15

95920856

H.H.C.S.

16

59549329

Nut Weld

17

59935742

Weld Stud

18

59818393

Power Relay

19

59480996

Lock Screw

20

95922332

Flat Washer

21

95923124

Hex Nut

22

59726885

Shock

23

59324392

Filtered Vent

DD- 110111OHF Effective with s/n 147781

A.4.3

CAB INSTALLATION - SHEET 1 OF 2

DD-1101110HF Effective with sln 147781

CAB INSTALLATION - SHEET 1 OF 2

TEM

COMM.NO.

DESCRIPTION

1

58754235

Cab

-

59123893

- Defroster Fan

-

59123901

- Fan Bracket

-

59123919

- Eyebolt Mount

-

59123927

- Rear View Mirror

-

59123935

- Door Holder Frame

-

58844671

- Grab Bar Door

-

58791435

- Wiper Blade

-

59123943

- Wiper Arm

-

58790296

- Wiper Motor

-

59123950

- Window Glass

-

59123968

- Knob

-

59071993

- Handle Mount

-

58844705

- Latch Mount

-

58844721

- Handle Mount

-

59123976

- Door Handle (non-locking)

-

59123984

- Door Handle (flush type)

-

59123992

- Linkage

-

58844689

- Latch Cover

-

58844713

- Cover Mount

-

59124008

- Latch Frame

-

58844697

- Latch

-

59071969

- Latch

-

59124016

- Striker Bolt

3

50264860

Flatwasher

4

59565036

Hardened Flatwasher

5

95919262

H.H.C.S.

6

95919270

H.H.C.S.

7

95923322

Locknut

8

95922365

Flatwasher

9

95923314

Locknut

BOM 58754243

DD-1101110HF Effective with sin 147781

A.5.3

CAB INSTALLATION - SHEET 2 OF 2

DD-110/11OHF Effective with sin 147781

CAB INSTALLATION - SHEET 2 OF 2

COMM. NO. I

DESCRIPTION

Hardened Flatwasher H.H.C.S. Locknut Flatwasher Locknut Convoluted Conduit Clamp

DD-1101110HF Effective with sin

147781

A.5.5

B.1.2

DRUMINSTALLATION

FRAME

DD-1 10111OHFEffectivewith sln 147781

DRUMINSTALLATION

DD-11Oil 10HFEffective with s/n 147781

B. 1.3

B.2.2

DRUM ASSEMBLY - SHEET 1 OF 2

DDllO STANDARD

ONLY

DD110 HF

DD-1 1011IOHF Effectivewith sin 147781

ITEM

DRUM ASSEMBLY - SHEET 1 OF 2

COMM. NO.

DESCRIPTION

BOM 59164558'

Drum (DD-I10 -Effective with S/N 156050) Drum (DD-110-Effective with SIN 148973thru S/N 156050) Drum (DD-I 10- Prior to SIN 148972)

Drum(DD-11OHF)

Eccentric Shaft Assembly (DD-110) Eccentric Shaft Assembly (DD-11OHF) Drum Drive Assembly (DD-1lOHF) (DD-110 -Effective withS/N 155944) Drum Drive Assembly (DD-110 -Prior to S/N 155944) PipePlug Bearing Housing(DD-110-Effective with S/N 155944)(DD-11OHF-Effective with S/N 155390) Bearing Housing (DD-110- Prior to S/N 155944) (DD-I 10HF - Prior to SIN 155390) Bearing Cover(Effectivewith SIN 148410) Bearing Cover (Prior to SIN 148410)

Bearing(DD-110)

Bearing(DD-11OHF)

JournalCap (Effectivewith S/N 148459) Journal Cap (Prior to S/N 148459) HandwheelAssembly Indicator(Effectivewith 155124)

Indicator(EffectivewithSIN149545thru

SIN 155123) Indicator (Prior to S/N149544) ShockMount Oil Seal (Effectivewith S/N 147935) Oil Seal (Prior to S/N 147935) ThreadedStud WheelNut O-ring H.H.C.S. Lockwasher,ExternalTooth Starwasher,Internal-External

DD-11011 lOHF Effective with sin 147781

QTY

DIMENSIONSINOTES

See Section - B.3 See Section - B.4 See Section - B.5

See Section - B.6

See Section B.11

B2.3

DRUM ASSEMBLY - SHEET 1 OF 2 CONTINUED

B.2.4

DDllO STANDARD

ONLY

DD110 HF

DD-1 1011lOHF Effectivewith s/n 147781

DRUM ASSEMBLY - SHEET 1 OF 2 CONTINUED

DD-I 101110HFEffectivewith sin 147781

B.2.5

DRUM ASSEMBLY - SHEET2 OF 2

B.2.6

DD- 1101110HFEffectivewith sin 147781

DRUM ASSEMBLY - SHEET 2 OF 2

COMM.NO.

DESCRIPTION

3

N.SV.A.

Carrierand SpindleAssembly

4

N.SV.A.

CarrierAssembly

6

59600593

PipePlug

7

59082875

Bearing Cover(Effectivewith S/N 148410)

10

58880360

Bearing(DD-110)

-

59105072

Bearing@D-11 OHF)

18

95270575

S.H.C.S.

19

59650648

Threadstud

20

58994625

WheelNut

21

95654737

O-ring

22

95041422

O-ring

23

95454914

RetainingRing

24

59622217

Gasket

25

95920039

H.H.C.S.

26

59544213

Flatwasher

39

95922324

Flatwasher

42

95055018

S.H.C.S.

43

59957134

HardenedFlatwasher

44

95213294

Rollpin

45

59697292

Coupling

46

59444463

SplineShaft

47

59114330

Reliefvalve(Effectivewith SIN 149967)

-

59624122

Reliefvalve (Priorto S/N 149967)

48

N.SV.A.

Vibration Motor Assembly (DD-110)

-

N.SV.A.

Vibration Motor Assembly (DD-11OHF)

49

95025425

O-ring

50

95279998

Elbow

51

58770702

HardenedFlatwasher

DD-I 1011lOHF Effectivewith sin 147781

QTY

DIMENSIONS/NOTES

1

See Section - B.7

1

See Section - B.8

5

1

2

2

3

1/2-13 x 1.25

12

12

5/8-18

1

2

91/2x101/4

1

1

9

314-10x2"

9

3

114

2

1/2-13 x 1.50

2

1

3/16 x 1 518

1

1

1

1

1

See Section - B.9

1

See Section - B.10

1

1

2

B2.7

ECCENTIUCSHAFTASSEMBLY(DD-110)

DD-I 10111OHFEffectivewith sln 147781

ECCENTRIC SHAFTASSEMBLY (DD-110)

TEM

I COMM. NO.

DESCRIPTION

BOM 59358796

1QT~

1

-

Eccentric Tube Eccentric Shaft (Effectivewith S/N 148890) Eccentric Shaft (Pror to S/N 148890) Eccentric Journal Wear Sleeve Bearing

m

Locknut HandwheelShaft EccentricJournal (Effectivewith S/N 156445) EccentricJournal (Effectivewith S/N 150185thru S/N 156444) Eccentric Journal (Pror to S/N 150184) Coupling WoodrufKey H.H.C.S. Shear-proofPin LockPin

spring SplinedCoupling(Effectivewith S/N 152188) SplinedCoupling(Priorto S/N 152188)

DD-11Oil 10HFEffective with sin 147781

B.3.3

ECCENTRIC SHAFTASSEMBLY (DD-11OHF)

r -

I

\

I

\ .

I

\ .

B.4.2

I

I

I

VIEW "A"

DD-110/110HF Effectivewith sin 147781

I

ECCENTRIC SHAFTASSEMBLY(DD-11OHF)

TEM

COMM. NO.

--

DESCRIPTION

EccentricTube

EccentricShaft

EccentricJournal

CarrierEccentricJournal

LockPin

SplinedCoupling

Bearing

H.H.C.S.

EccentricShaft

m

Pin

spring

Coupling

Key

Flatwasher

BOM 59164301

DD-1101110HFEffective with s/n 147781

DRUM DRIVE ASSEMBLY (DD-11OHF) (DD-110 - Effective with S/N 156050)

B.5.2

DD-110/110HF Effective with s/n 147781

DRUM DRIVE ASSEMBLY (DD-11OHF) (DD-110 - Effective with S/N 156050)

ITEM

COMM. NO.

DESCRIPTION

BOM 59170126

1

59170068

Drive Motor

2

59167684

Mounting Flange

2

59177899

Mounting Flange L.H.

3

59166744

Plate Drive Drum

4

59168054

Spacer

5

96734025

H.H.C.S.

6

96738638

Flatwasher, Hardened

7

96728829

Nut

8

96704978

H.H.C.S.

9

96738620

Flatwasher, Hardened

10

95175881

Split Flange

11

96704309

H.H.C.S.

12

96704325

Flatwasher

13

95028528

0-Ring

14

59926659

Adapter

15

59926642

Adapter

16

95257341

Cap, Tube

17

95415667

Swivel Tee

23

59177907

Mounting Flange R.H.

24

59177915

Split Flange

25

59148841

Adapter

DD-I 1Oil IOHF Effective with sin 147781

B.5.3

DRUM DRIVE ASSEMBLY (DD-1 10 - PRIOR TO S/N 156050)

DD-110\110HF Effective with s/n 147781

DRUM DRIVE ASSEMBLY (DD-110 - PFUOR TO SIN 156050)

TEM

I COMM. NO.

DESCRIPTION

QTI

BOM 59418616

DIMENSIONSJNOTES

Torque Hub (Effective with SIN 157523)

1

See Breakdown - 1.2

Torque Hub (Prior to S/N 157523)

1

See Breakdown - 1.3

Drum Drive Motor

1

See Breakdown - 1.4

Plate

1

Plate

1

Drive Plate

1

H.H.C.S.

4

H.H.C.S.

4

Adapter

1

Hardened Flatwasher

8

O-ring

1

Flatwasher

12

H.H.C.S.

12

3/4-16 x 2.0"

Wheel Nut

10

Brake

1

See Breakdown - 1.5

Adapter

1

DD-110111OHF Effective with sln 147781

B.6.3

CARRIER AND SPINDLE ASSEMBLY

DD-110111OHF Effective with sin 147781

CARRIER AND SPINDLE ASSEMBLY

TEM

I COMM. NO.

DESCRIPTION

Carrier (Effective with S/N 148004) Carrier (Prior to S/N 148004) Spindle Bearing Retaining Ring Shim Shim Shim Bearing Cup Bearing Cone Wear Sleeve Oil Seal H.H.C.S. Lock Plate Dust Band

BOM 59896514

1QTY

1

I

l1

l1

/

DD-1 101110HF Effective with sln 147781

B.7.3

B.8.2

CARRIER ASSEMBLY

DD- 110111OHF Effective with s/n 147781

CARRIER ASSEMBLY

DD-1101110HF Effective with sln 147781

B.8.3

VIBRATION MOTOR ASSEMBLY (DD-110)

DD- 110111OHF Effective with s/n

147781

VIBRATION MOTOR ASSEMBLY (DD-110)

ITEM

COMM. NO.

DESCRIPTION

BOM59374652

QTY

DIMENSIONS/NOTES

1

59385864

Vibration Motor

1

See Breakdown - 1.6

2

59922989

Adapter

1

3

59922617

Adapter

1

Straight

4

59922898

Adapter

1

90"

--

DD-I 1011IOHF Effective with s/n 147781

VIBRATION MOTOR ASSEMBLY (DD- 11OHF)

DD-110111OHF Effective with s/n 147781

VIBRATION MOTOR ASSEMBLY (DD-11OHF)

ITEM

COMM. NO.

DESCRIPTION

BOM 58962432

QTY

1

58936824

Vibration Motor

1

2

95285946

Connector

1

3

95280186

Elbow

2

DD-110111OHF Effective with sin 147781

DIMENSIONSJNOTES

See Breakdown - 1.7

90"

B. 10.3

HANDWHEEL ASSEMBLY

HANDWHEEL ASSEMBLY

DD-11Oil 1OHF Effective with sin 147781

B.11.3

B.12.2

INSIDE WIPER INSTALLATION

REAR FRAME

ASSEMBLY TO REAR FRAME SHOWN FRONT FRAME IS THE SAME

DD-1101110HF Effective with sin 147781

INSIDE WIPER INSTALLATION

COMM. NO.

DESCRIPTION

ScraperMount Wiper Urethane Wiper (Optional) Wiper Clamp Spring Clevis Pin Cotter Pin Lockscrew

BOM58793530

DD-1 101110HF Effective with sin 147781

B.13.2

COCOA MAT INSTALLATION

DD-110/110HF

Effective with sin 147781

'ITEM

1

2

3

4

-

5

6

7

8

9

10

11

12

13

15

16

17

18

COMM. NO.

58857913

58970500

95424586

59121715

58901364

59887182

95923314

59151969

58970492

59436725

59436741

59436758

95920153

95923363

59680983

59807941

59680983

95922373

COCOA MAT INSTALLATION

DESCRIPTION

BOM58957242

Scraper

CocoaMat

Tyrap Cocoa Mat Plate (Effective with S/N 152099) Cocoa Mat Plate (Prior to S/N 152099) Hardened Flatwasher Locknut Front Cocoa Mat Mounting Plate Hitch Pin Cable Ferrule H.H.C.S. Locknut Lockscrew Locknut Lockscrew Flatwasher

QTY

4

2

36

2

2

8

8

2

2

2

2

4

4

4

4

4

4

4

DD-110/110HF Effective with s/n 147781

DIMENSIONSINOTES

5/16-18

3/4-10 x 7.0"

3/4-10

3/8-16 x 1.O"

3/8-16

3/8-16 x 1.0"

318

-

-

B.13.3

ENGINE INSTALLATION - SHEET 1 OF 3

C.12

DD-I 10i110HFEffectivewith sin 147781

ENGINE INSTALLATION - SHEET 1 OF 3

'ITEM

COMM. NO.

1 59125435

- 35387489

- 35354677

- 59104893

- 35387489

- 59728188

- 59098418

- 35387489

- 59728188

- 59728196

- 59309104

10

59816322

19

59462945

22

95919460

23

59673137

24

59409508

33

59442038

35

96701958

36

95923322

37

95919262

40

96702279

44

59363259

-

50274299

49

59098772

50

58926973

53

59565036

57

59995126

60

95302147

61

95280186

64

59996306

65

96704572

71

95923330

78

59924225

79

59454389

DESCRIPTION

QTY

BOM 59164590

DIMENSIONS/NOTES

Engine(EffectivewithShJ153957)

1

Cummins "Encore"

-Engine Oil Filter Element

1

See Section - M.2

-Primary Fuel Filter Element

1

See Section - M.2

Engine (Effectivewith SIN 150303thru S/N 153956)

1

CuIlltnins "Encore"

-Engine Oil Filter Element

1

See Section - M.l

-PrimaryFuel FilterElement

1

See Section - M.l

Engine(Priorto SIN 150302)

1

Cummins"Elite"

-EngineOil FilterElement

1

-PrimaryFuel Filter Element

1

-SecondaryFuel Filter Element

1

- Fan Belt

1

TemperatureSender

1

Clamp

1

H.H.C.S.

4

7116-14~1.75"

Flatwasher

1

Strap

1

CrossmemberAngle

1

H.H.C.S.

2

M6x16mm

Locknut

6

3/8-16

H.H.C.S.

4

3/8-16 x 1.75''

H.H.C.S.

1

MlOx20mm

HoseClamp(EffectivewithS/N 156050)

2

Hose Clamp (Priorto SIN 156050)

2

HoseAssembly

1

HoseAssembly

1

HardenedFlatwasher

14

.40x.81 x.19

HardenedFlahvasher

8

7/16

Elbow

1

Elbow

2

90"

HoseAssembly

2

LockBolt (Effectivewith S/N156050)

2

M12x20mm

Locknut

4

7/16-14

Reducer

1

NippleHoseFitting

1

DD-110111OHF Effective with sln 147781

C.1.3

ENGINE INSTALLATION - SHEET 2 OF 3

AND ATTACHING

HARDWARE

COMM.NO.

ENGINE INSTALLATION - SHEET 2 OF 3

DESCRIPTION

Engine(Effectivewith S/N 153957) -Engine Oil Filter Element -Primary Fuel Filter Element Engine(Effectivewith S/N 150303thru

-Engine Oil Filter Element -Primary Fuel Filter Element Engine (Priorto S/N 150302) -EngineOil Filter Element -PrimaryFuel Filter Element -SecondaryFuel Filter Element - Fan Belt TriplePumpDrive Propulsion PumpAssembly H.H.C.S. VibrationPumpAssembly SteeringPump -Seal Kit S.H.C.S. RearEngineMount - RH HardenedFlatwasher ShockMount SnubbingWasher O-ring ThrottleLever H.H.C.S. HardenedFlatwasher H.H.C.S. LockNut (Effectivewith S/N 156050) Air Cleaner/PropulsionCableBracket (Effective

Air Cleaner/PropulsionCableBracket(Priorto S/N 155535) Hardened Flatwasher (Effectivewith S/N 155535)

I Flatwasher (Prior to S/N 155535) H.H.C.S. ThrottleCableBracket S.H.C.S. Flatwasher

1qTY 1

DIMENSIONSITVOTES

I I

I

1

/

1 / Cummins "Encore"

1 / See Section - M.2 1See Section - M.2 I Cummins "Encore"

1

I

1

I

/

1

1

i See Section - M.l

See Section - M.1 1 / Curnmins"Elite"

11/

I /

1

1

See Breakdown - 1.8

1

See Section - C.2

2

MI2 x 1.75x 40mm

2

1 See Section - C.3

2

/ MI0

4

2

.515 x 1.12x.194 518-11x 4.0"

1

5/8-11

1

1

12

M 10

12

MI0

12

MlOx30mm

1

8

3/8-16 x .75

8

MI0

DD-I 1011IOHF Effectivewith sin 147781

C. 1.5

ENGINE INSTALLATION - SHEET 2 OF 3 CONTINUED

AND ATTACHING

C.1.6

HARDWARE

DD-1 101110HFEffectivewith sin 147781

ENGINE INSTALLATION - SHEET 2 OF 3 CONTINUED

COMM.NO.

31

59532093

32

58943598

34

95919817

35

96701958

38

59565044

58

59539569

63

95028809

65

96704572

67

95309829

70

59922633

76

95086708

80

96719794

17

95919346

- 95919254

25 59091884

26 96701982

DESCXIlTION

QTY

DIMENSIONSlTVOTES

Adapter

1

RearEngineMount -LH

1

H.H.C.S.

8

518-11~1.75"

H.H.C.S.

2

M6x16mm

Flatwasher

10

.660/.650x1.31x.187

HardenedFlatwasher

4

O-ring

1

LockBolt (Effectivewith SIN156050)

2

M12x20mm

Ferry Head Cap Screw

4

1/2-13 x 1.75

StraightAdapter

1

O-ring

1

H.H.C.S. (Effectivewith S/N 156050)

2

MlOx35mm

H.H.C.S. (EffectivewithSN 155535)

H.H.C.S. (Prior to S/N 155535)

2

318-16~1.5

Muffler

1

Flatwasher

12

MI0

DD-1101110HFEffective with

sin 147781

C. 1.7

ENGINE INSTALLATION - SHEET 3 OF 3

C.1.8

DD-110111OHF Effective with sin 147781

ENGINE INSTALLATION - SHEET 3 OF 3

DESCRIPTION

H.H.C.S. Locknut H.H.C.S.(EffectivewithS/N 155535) H.H.C.S. (Prior to S/N 155535) Spacer(Effectivewith S/N 155535) Fan, Sucker(Effectivewith S/N 156050) -Fan Spacer (Effective with S/N156050) Fan, Sucker (Prior to S/N 156050) Hex Nut (Effectivewith S/N 155535) Hex Nut (Prior to SIN 155535) H.H.C.S.(EffectivewithS/N 156050) Flatwasher Flatwasher (Priorto S/N 155535) HardenedFlatwasher Clamp H.H.C.S. (Effectivewith S/N 156050) H.H.C.S. (Prior to S/N 156050) MufflerSupportBracket MufflerMountingBracket

DD-110/1 lOHF Effectivewith s/n 147781

C.1.9

PROPULSION PUMP ASSEMBLY

DD-110/11OH3Effective with s/n 147781

#ITEM

1

-

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

PROPULSIONPUMP ASSEMBLY

COMM. NO.

DESCRIPTION

BOM 59185421*

59217364

Propulsion Pump (Effectivewith S/N 155390)

59011544

PropulsionPump (Prior to S/N 155390)

59923011

Fitting

58901653

Clamp

59993881

0-Ring(EffectivewithS/N 155390)

59993881

0-Ring (Priorto S/N 155390)

95919460

H.H.C.S.

59995126

HardenedFlatwasher

59876631

Tee,Branch

59922971

Fitting(Priorto S/N 155390)

59922757

Adapter

59922823

Adapter

58964818

Lever

95920641

H.H.C.S.

95923298

Locknut

95025466

O-ring

58964826

LeverShim

59442012

BranchTee

59922864

Adapter (Effectivewith S/N 155390)

59924027

ReducerAdapter (Effectivewith S/N 155390)

DD- 110111OH3Effective with sin 147781

QTY

DIMENSIONSINOTES

1

See Breakdown - 1.9

1

See Breakdown - 1.10

1

4

1

2

8

7116-14x 1.75"

8

7/16

2

1

1

1

90"

1

2

1/4-20x 1.375"

2

1/4-20

4

1

1

2

1

C.2.3

C.3.2

FRONT PUMP

DD-I 1011IOHF Effective with sln 147781

, ITEM

1

-

2

3

4

VIBRATION PUMP ASSEMBLY

COMM. NO.

DESCRIPTION

BOM 59418723*

QTY

DIMENSIONS/NOTES

59162727

Vibration Pump (Effective with S/N 157479)

2

See Breakdown - 1.11

59044651

Vibration Pump (Prior to S/N 157479)

2

See Breakdown - 1.12

95366001

Adapter

4

95280186

Elbow

2

90"

95280194

Adapter

2

DD- 1101110HF Effective with sln 147781

C.3.3

C.4.2

AIR CLEANER INSTALLATION

HERE (SUPPLIED

WITH ENGINE)

DD-1 10111OHF Effective with sln 147781

AIR CLEANER INSTALLATION

ITEM

COMM. NO.

DESCRIPTION

QTY

DIMENSIONS/NOTES

-

 

BOM 59097998

1

59160309

Air Cleaner (Effective with S/N 153957)

1

-

35328442

-Primary Filter Element

1

See Section - M.2

-

35318252

-Secondary Filter Element

1

See Section - M.2

-

50938935

-Nut Assembly

1

-

50938950

-Baffle

1

-

59155564

-Cover Assembly

1

-

56982143

-Vacuator Valve

1

-

58947748

Air Cleaner ( Prior to SIN 153957)

1

-

58785122

-0-Ring, Cover

1

-

59888891

-Primary Air Cleaner Element

1

See Section - M.l

-

58923442

-Safety Air Cleaner Element

1

See Section - M.l

-

59431668

-Wing Nut, Element Retaining

2

-

59327361

-Dust Ejector

1

-

59431650

-Wing Nut, Cover Retaining

1

-

59425702

-E-Ring

1

-

59425736

-Washer

1

2

58937921

Clamp

3

3

59869917

Lock Screw

6

5/16-18 x .75

4

95923314

Locknut

6

5/16-18

5

59160267

Air Intake Hose (Effective with S/N 153957)

1

-

59099937

Extension Tube (Prior to S/N 153957)

1

6

50266907

Air Cleaner Service Indicator

1

7