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INTRODUCTION
Composite one-way concrete floor slabs with profiled
steel decking as permanent formwork are commonly used in
the construction of floors in buildings (Fig. 1(a)). The steel
decking supports the wet concrete of a cast-in-place reinforced or post-tensioned concrete slab and, after the concrete
sets, acts as external reinforcement. Embossments on the
profiled sheeting provide the necessary shear connection to
ensure composite action between the concrete and the steel
deck (Fig. 1(b)).
Despite their common usage, relatively little research
has been reported on the in-service behavior of composite
slabs. In particular, the drying shrinkage profile through
the slab thickness (which is greatly affected by the impermeable steel deck) and the restraint to shrinkage provided
by the deck have only recently been quantified.1-4 In their
research, Gilbert et al.1 measured the nonlinear variation of
shrinkage strain through the thickness of several slab specimens, with and without steel decking at the soffit, and sealed
on all exposed concrete surfaces except for the top surface.
Carrier et al.5 measured the moisture contents of two bridge
decks; one was a composite slab with profiled steel decking,
and the other was a conventional reinforced concrete slab
permitted to dry from the top and bottom surfaces after the
timber forms were removed. The moisture loss was significant only in the top 50 mm (2 in.) of the slab with profiled
steel decking and in the top and bottom 50 mm (2 in.) of the
conventionally reinforced slab.
As a consequence of the dearth of published research,
little design guidance is available to structural engineers for
predicting the in-service deformation of composite slabs.
The techniques used to predict deflection and the onset of
ACI Structural Journal/July-August 2014
765
tion of time-dependent behavior1,8 and to assist in the development of design-oriented procedures to assess the serviceability of composite slabs.
Test specimens and instrumentation
Each slab was 3300 mm (130 in.) long, with a cross
section 150 mm (5.9 in.) deep and 1200 mm (47 in.) wide,
and contained no reinforcement (other than the external steel
decking). Each slab was tested as a single, simply supported
span. The center-to-center distance between the two end
supports (one hinge and one roller) was 3100 mm (122in.).
Five identical slabs with KF70 decking were cast at the same
time from the same batch of concrete. An additional five
identical slabs with KF40 decking were cast at a different
time from a different batch of concrete (but to the same specification and from the same supplier). The thickness of the
steel sheeting in both types of decking was ts = 0.75 mm
(0.03 in.). The cross section of each of the five slabs with
KF70 decking is shown in Fig. 2. The choice of specimen
variables was made to examine the effects of shrinkage
and sustained load levels on long-term deflections for slabs
with two different deck profiles, while keeping slab thickness and concrete properties the same for each specimen.
Further testing will be necessary to consider the effects of
varying the concrete properties and slab thickness on longterm deflection.
Each slab was covered with wet hessian and plastic sheets
within 4 hours of casting and kept moist for 6 days to delay
the commencement of drying. At an age of 7 days, the side
forms were removed, and the slabs were lifted onto the
supports. Subsequently, the slabs were subjected to different
levels of sustained loading provided by means of different-sized concrete blocks. A photograph of the five KF70
slabs showing the different loading arrangements and the
slab designations are also shown in Fig. 2. The first digit in
the designation of each slab is the specimen number (1 to
10), and the following two letters indicate the nature of the
test, with LT for long-term. The next two numbers indicate
the type of decking (with 70 and 40 for KF70 and KF40,
respectively). The final digit indicates the approximate value
of the maximum superimposed sustained loading in kPa
(1kPa = 20.9 lb/ft2).
The section properties of the steel decking profiles are
provided in Table 1, and the self-weight and cross-sectional
properties of the composite slabs are given in Table 2.
The midspan deflection of each slab was measured
throughout the sustained load period, with dial gauges at
the soffit of the specimen. Dial gauges were also used to
measure the slip between concrete and steel deck at the ends
of the slab at both roller and hinge supports in all slabs. At
the midspan of each slab, the concrete strains were measured
on the top and bottom surfaces using 60 mm (2.4 in.)
long strain gauges. The strain gauges were glued onto the
concrete surface and steel sheeting after removing the wet
hessian at an age of 7 days. Internal embedded wire strain
gauges were used to measure the concrete strains at different
depths through the thickness of Slabs 2LT-70-3, 5LT-70-8,
7LT-40-3 and 9LT-40-6, with locations shown on the cross
section in Fig. 2.
ACI Structural Journal/July-August 2014
Deck
thickness ts,
mm (in.)
Mass,
kg/m2
(lb/ft2)
Ixx,
mm4/m
(in.4/ft)
KF70
0.75 (0.03)
1100 (0.520)
27.7
(1.09)
9.17
(1.88)
584,000
(0.428)
KF40
0.75 (0.03)
1040 (0.491)
14.0
(0.55)
8.67
(1.78)
269,000
(0.197)
Slab deck
profile
Gross section
(Ixx)gross, mm4
(in.4)
Cracked section
(Ixx)cr, mm4
(in.4)
KF70
3.0 (63)
KF40
3.2 (67)
From age 7 to
64days
From age 64 to
197 days
1LT-70-0
3.0 (63)
3.0 (63)
3.0 (63)
2LT-70-3
3.0 (63)
6.4 (134)
6.4 (134)
3LT-70-3
3.0 (63)
6.4 (134)
6.4 (134)
4LT-70-6
3.0 (63)
9.0 (188)
9.0 (188)
5LT-70-8
3.0 (63)
9.1 (190)
10.9 (228)
Slab
From age 7 to 28
days
6LT-40-0
3.2 (67)
3.2 (67)
7LT-40-3
3.2 (67)
6.6 (138)
8LT-40-3
3.2 (67)
6.6 (138)
9LT-40-6
3.2 (67)
9.6 (201)
10LT-40-6
3.2 (67)
9.6 (201)
Slab type
KF70
KF40
64 days
28.0 (4060)
64 days
30,725 (4455)
64 days
3.50 (508)
247 days
29.8 (4320)
247 days
31,650 (4590)
247 days
4.54 (658)
28 days
35.5 (5150)
28 days
28,200 (4090)
28 days
3.80 (551)
251days
42.70 (6190)
251 days
31,600 (4580)
251 days
5.05 (732)
Cracking
Because of the steel decking at the slab soffit, it was difficult to inspect for flexural cracking in these simply supported
slabs. None of the slabs exhibited any signs of cracking at
first loading. Time-dependent flexural cracking, however,
was observed on the side surfaces of all KF40 slabs in the
tensile zone in the middle third of the span, but these cracks
remained fine and well controlled for the duration of the
test and less than 0.15 mm (0.006 in.) in width throughout.
The average crack spacing in the KF40 slabs was 180 mm
(7.1in.).
No cracking was observed in any of the KF70 slabs at any
stage of loading, except for Slab 5LT-70-8, in which three
flexural cracks were detected in the bottom of the slab in
the middle 0.5 m (20 in.) of the span at an age of 210 days
(14days after the second layer of blocks was placed on the
slab and the superimposed load was increased to 7.9 kPa).
The average spacing between the three cracks was 167 mm
(6.6 in.). Typical crack patterns are illustrated in Fig. 9.
DISCUSSION OF TEST RESULTS
Shrinkage clearly has a dominant effect on the final
deflection of these composite slabs. With a sustained load
of 3.2 kPa (67.7 lb/ft2) (self-weight), the final deflection
of 6LT-40-0 was 4.99 mm (0.197 in.). When the sustained
load was increased by a factor of approximately 3 to
9.6kPa (201lb/ft2), the slabs suffered additional cracking
and yet the final deflection only increased by a factor of
approximately 1.4 to 6.94 mm (0.273 in.) (9LT-40-6), and
by a factor of approximately 1.7 to 8.26 mm (0.325 in.)
(10T-40-6). A similarly dominant effect of shrinkage over
load was observed in the KF70 slabs.
769
Slab
Before
After
Before
After
Before
After
1LT-70-0
2.92 (0.115)
2.92 (0.115)
4.24 (0.167)
4.24 (0.167)
4.04 (0.159)
4.04 (0.159)
2LT-70-3
3.54 (0.139)
4.29 (0.169)
6.74 (0.265)
6.74 (0.265)
6.72 (0.265)
6.01 (0.237)
3LT-70-3
2.97 (0.117)
3.63 (0.143)
5.80 (0.228)
5.80 (0.228)
5.84 (0.230)
5.16 (0.203)
4LT-70-6
2.18 (0.086)
3.38 (0.133)
6.37 (0.251)
6.37 (0.251)
6.40 (0.252)
5.31 (0.209)
5LT-70-8
2.94 (0.116)
4.23 (0.167)
6.56 (0.258)
6.96 (0.274)
7.23 (0.285)
5.78 (0.228)
Slab
Before
After
28 days of drying
56 days of drying
Before
After
6LT-40-0
2.83 (0.111)
2.83 (0.111)
3.15 (0.124)
3.87 (0.152)
4.99 (0.197)
4.99 (0.197)
7LT-40-3
3.33 (0.131)
4.14 (0.163)
4.72 (0.186)
5.68 (0.224)
7.30 (0.287)
6.62 (0.261)
8LT-40-3
2.72 (0.107)
4.12 (0.162)
4.70 (0.185)
5.38 (0.212)
6.57 (0.259)
5.53 (0.218)
9LT-40-6
2.95 (0.116)
4.35 (0.171)
4.60 (0.181)
5.90 (0.232)
6.94 (0.273)
5.68 (0.224)
10LT-40-6
3.30 (0.130)
5.10 (0.201)
5.52 (0.217)
6.72 (0.265)
8.26 (0.325)
7.81 (0.308)
Slab
Before
After
Before
After
Before
After
2LT-70-3
1.80 (45.7)
2.42 (61.5)
3.83 (97.3)
3.83 (97.3)
3.51 (89.2)
2.98 (75.7)
5LT-70-8
2.07 (52.6)
2.99 (75.9)
4.55 (116)
5.66 (144)
5.88 (149)
4.42 (112)
7LT-40-3
2.52 (64.0)
3.25 (82.6)
5.70 (145)
5.70 (145)
6.34 (161)
4.69 (119)
9LT-40-6
2.83 (71.9)
4.34 (110)
8.20 (208)
8.20 (208)
9.06 (230)
7.70 (196)
al.1 extended the method to calculate the effects of a nonuniform shrinkage gradient by layering the concrete cross
section, with the shrinkage strain specified in each concrete
layer depending on its position within the cross section and
with the assumption of full shear interaction at service load
levels. This method is adopted herein.
To calculate the time-dependent deformation of a
composite concrete cross section, the shrinkage strain profile
and the creep coefficient for the concrete slab are needed.
In the following, a shrinkage strain profile is proposed for
concrete slabs on profiled steel decking that is suitable for
use in structural design, and a modification to the provisions
of ACI 209.2R-089 for estimating the shrinkage strain and
creep coefficient for composite slabs is also proposed. The
proposals have been developed empirically from experimental measurements of shrinkage-induced strain distributions in composite slabs.1
According to ACI 209.2R-08,9 the shrinkage strain
sh(t, tc) and creep coefficient j(t, t0) can be estimated using
Eq. (1) and (2)
sh (t , tc ) =
( t t c )
shu (1)
f + ( t t c )
( t , t 0 ) =
(t t 0 )
u (2)
d + (t t 0 )
771
Fig. 9Observed crack locations in slabs. (Note: All dimensions are in mm; 1 mm = 0.0394 in.)
The effect of member size on concrete shrinkage and
creep are considered by employing correction coefficients
sh.vs and c.vs defined as follows (in SI units)
(4b)
sh ( y)
y
= + (6)
D
sh (t , tc )
*
The Appendix is available at www.concrete.org/publications in PDF format,
appended to the online version of the published paper. It is also available in hard copy
from ACI headquarters for a fee equal to the cost of reproduction plus handling at the
time of the request.
773
Slab
Measured (test)
Calculated
Measured/calculated
Measured (test)
Calculated
Measured/calculated
1LT-70-0
2.67 (0.105)
2.80 (0.110)
0.95
4.04 (0.159)
4.34 (0.171)
0.93
2LT-70-3
3.27 (0.129)
2.80 (0.110)
1.17
6.72 (0.265)
5.92 (0.233)
1.14
3LT-70-3
2.74 (0.108)
2.80 (0.110)
0.98
5.84 (0.230)
5.92 (0.233)
0.99
4LT-70-6
2.16 (0.085)
2.80 (0.110)
0.77
6.40 (0.252)
7.27 (0.286)
0.88
5LT-70-8
2.69 (0.106)
2.80 (0.110)
0.96
7.23 (0.285)
7.98 (0.314)
0.91
Slab
Measured (test)
Calculated
Measured/calculated
Measured (test)
Calculated
Measured/calculated
6LT-40-0
3.77 (0.148)
3.28 (0.129)
1.15
4.99 (0.197)
5.08 (0.200)
0.98
7LT-40-3
5.50 (0.217)
4.40 (0.173)
1.25
7.30 (0.287)
6.64 (0.261)
1.10
8LT-40-3
5.26 (0.207)
4.40 (0.173)
1.20
6.57 (0.259)
6.64 (0.261)
0.99
9LT-40-6
5.67 (0.223)
6.09 (0.240)
0.93
6.94 (0.273)
8.33 (0.328)
0.83
10LT-40-6
6.36 (0.250)
6.09 (0.240)
1.04
8.26 (0.325)
8.33 (0.328)
0.99
M
= 1 cr .t (9)
M
s
where Mcr.t is the cracking moment at the time under consideration, and Ms is the in-service moment imposed on the
cross section.
774
ACKNOWLEDGMENTS
The work reported herein has been undertaken with the financial
support of the Australian Research Council, decking manufacturer Fielders
Australia PL, and Prestressed Concrete Design Consultants (PCDC). This
support is gratefully acknowledged.
REFERENCES
775
NOTES:
776