CPRI

TEST REPORT

Central Power Research Institute

(A Govt. of India Society)
P.B.No. 8066, Sadhashivanagar Post Office,
Prof. Sir C.V. Raman Road,
Bangalore - 560 080 (INDIA)

CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

CPRI
Test Report Number

DCCD - 12846(H)

Name & Address of the Customer

M/s. Bharat Heavy Electricals Limited,

(Electra Porcelains Division),
Opp. IISC, Bangalore- 560 012.
Ref.: Customer request form, dated: 12.10.2012

Name & Address of the Manufacturer

M/s. Bharat Heavy Electricals Limited,

(Electra Porcelains Division),
Opp. IISC, Bangalore- 560 012.

Particulars of sample tested

3200Amps, LV Switchgear, ACB & MCC Panel

(ACB- L&T make, rating 3200A)

Condition of the Sample on Receipt

Type
Designation
Serial Number
Number of samples tested
Date(s) of Test(s)
CPRI sample code no
Particulars of tests conducted

New
Draw out Type
Indoor I Outdoor
TYLT 17
One
12.10.2012
DCCDHRT12S0077
Temperature rise test at 3200 Amps

Test in accordance with

standard/specification

IS: 8623-Part 1-1993 I IEC: 60439-Part 1-1985 (RA-2008)

Sampling plan
Customers requirement
Deviations if any
Name of the witnessing persons
Customers representatives
Other than Customers representatives
Test subcontracted with address of the
laboratory
Documents constituting this report (in
words)
Number of Sheets
Number of oscillograms
Number of graphs
Number of photos
Number of Test Circuit Diagrams
Number of Drawings

Dated: 25.10.2012

Nil
Temperature rise test at 3200 Amps
Nil
Mr. V. Prasad Reddy (Engineer, M/s. BHEL) &
Mr. Lakshmeesha (Sr.Addl Engineer GR I, M/s. BHEL)
Nil
NA

Five
Nil
Nil
Nil
Nil
Four 1) EPD-3200A-001,
2) EPD-3200A-001,
3) EPD-3200A-001,
4) EPD-3200A-001,

Sheet
Sheet
Sheet
Sheet

~0-

1 of 4,
2 of 4,
3 of 4,
4 of 4,

Rev.OO
Rev.OO
Rev.OO
Rev.OO

~
(S. GANGA)
Joint Director

(G.P.VITTAL)
Test Engineer

DIAGNOSTIC, CABLES & CAPACITORS DIVISION

P.B.NO.8066, SADASHIVANAGAR
P.O
PROF.SIR.CVRAMAN
ROAD,BANGALORE
- 560 080, INDIA
Tele/Fax: +91 (0) 80-23604435

Sheet 1 of 5

CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

CPRI
Dated: 25.10.2012

Test Report No.: DCCD - 12846(H)

TEST RESULTS
1. Temperature

Rise Test:

As per Cl 8.2.1 of IS: 8623-Part 1-1993 / IEC: 60439-Part

1-1985 (RA-2008)

Temporary connections:

Quantity
(Numbers)

Length
(mm)

Section
(mm")

Remarks

Copper flexible braids

One
One

2000
2000

1300
600

Each Phase
Each Phase

Aluminium busbars
Aluminium busbars

Six
Six

2000
2000

150X6
150X6

Each Phase
Each Phase

Aluminium busbars
(Shorting busbar)

Six

400

150X6

Across R, Y & B
Phases

Connections

Material

Incoming
side

Outgoing
side

2. Magnitude of current passed:

R Phase: 3200 Amps

Y Phase: 3200 Amps

B Phase: 3200 Amps

Frequency: 49.7 Hz to 50.1 Hz

~u--

(G.P.VITTAL)
Test Engineer

DIAGNOSTIC, CABLES & CAPACITORS DIVISION

PBNO.8066,
SADASHIVANAGAR
PO
PROF.SIR.C.V.RAMAN
ROAD,BANGALORE
- 560080, INDIA
Tele/Fax: +91 (0) 80-2360 4435

Sheet 2 of 5

CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

CPRI
Dated: 25.10.2012

Test Report No.: DCCD -12846(H)

TEST RESULTS
Average ambient temperature
Temperature

(34, 35, 36): 31.4C

rise of the various

Parts of Assemblies
(As per drawing no. EPD3200A-001, Sheet 4 of 4,
Rev.OO)
Built-in components:

I/C ACB terminals (4,5,6)

OIG ACB terminals (7,8,9)

parts at steady state:

Temperature rise limits as given in

Table - III & C1.7.3 of IS: 8623- Part- Temperature rise (K)
R
Y
B
1-1993 I IEC Pub: 60439-Part1Phase Phase Phase
1985 (RA-2008) (K)

Phase

Phase

Phase

In accordance
with the relevant
product standard requirements for
the individual components or, in
accordance
with the component
manufacturer's
instructions, taking
into consideration the temperature
in the ASSEMBLY.

Within
limit
Within
limit

Within
limit
Within
limit

Within
limit
Within
limit

Within
limit
Within
limit
Within
limit

Within
limit
Within
limit
Within
limit

Within
limit
Within
limit
Within
limit

40.2

34.9

38.1

55.2

65.0

63.4

Results I Remarks

(As per Cl. 7.2.2 & table 7 of ISIIEC

Pub: 60947-2-2003, limits for Circuit
Breaker
terminal
for
external
connection is 80K)
Terminals for external
insulated conductors:
I/C Terminals (1,2,3)

70

23.0

23.4

20.2

OIG Terminals (25,26,27)

70

11.5

14.9

20.4

OIG Terminals (28,29,30)

70

20.8

17.5

14.8

~\0
(G.P.VITTAL)
Test Engineer

DIAGNOSTIC, CABLES & CAPACITORS DIVISION

PB NO 8066, SADASHIVANAGAR
PO
PROF.SIR.C.V.RAMAN
ROAD,BANGALORE
- 560 080, INDIA
Tele/Fax: +91 (0) 80-2360 4435

Sheet 3 of 5

CENTRAL POWER RESEARCH INSTITUTE

CPRI

TEST REPORT

Dated: 25.10.2012

Test Report No.: DCCD -12846(H)

TEST RESULTS
Busbars and
conductors, plug-incontacts of removable
or withdrawable parts
which connect to
busbars:

53.1

59.8

54.7

----

----

----

35.1

36.6

41.4

----

----

----

40.1

36.9

33.9

----

----

----

Horizontal Busbar (19,20,21)

29.5

30.1

33.0

----

----

----

Horizontal Busbar (22,23,24)

Accessible external
enclosures and covers:
- Metal surfaces

29.8

28.6

30.2

----

----

----

Vertical Busbar (10,11,12)

Vertical Joints (13,14,15)
Horizontal Joints (16,17,18)
:.

Limited by :
Mechanical strength of
conducting material
- Possible effect on adjacent
equipment
- Permissible temperature limit
of the insulating materials in
contact with conductor
- The effect of the temperature
of the conductor on the
apparatus connected to it;
- For plug-in contacts, nature
and surface treatment of the
contact material

30

04.4

Within limit

Breaker body (32)

40

17.7

Within limit

Breaker handle (33)

40

01.7

Within limit

Enclosure ( side) (31)

- Insulating surfaces

The Temperature
rise at
the supply end of the
connection
is not more
than
5K
below
the
temperature
rise in the
middle of the connection
length

As per cl 8.2.1.3.3 (c) of IS: 8623Part-1-1993/IEC

Pub: 60439Part1-1985 (RA-2008) K

R
Phase

Phase

B
Phase

R
Phase

Y
Phase

B
Phase

1.1

1.3

1.7

Within
limit

Within
limit

Within
limit

~~
(G.P.VITTAL)
Test Engineer

DIAGNOSTIC. CABLES & CAPACITORS DIVISION

PBN08066,
SADASHIVANAGAR
PO
PROF.SIR.CVRAMAN
ROAD,BANGALORE
- 560 080, INDIA
Tele/Fax: +91 (0) 80-2360 4435

Sheet 4 of 5

CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

....

CPRI

Dated: 25.10.2012

Test Report No.: DCCD -12846(H)

NOTE
a)

The Test results relate only to the item(s) tested.

b)

Publication or reproduction of the test report /Certificate in any form other than by complete set of the
whole test report /Certificate and in the language written is not permitted without the written consent of
CPRI.

c)

Any Corrections/erasure

d)

NABL has Accredited this laboratory as per ISO 17025-2005 standard, vide certificate no. T-0010 for the
test(s) carried out.

e)

Any anomaly/discrepancy
in the test report /Certificate should be brought to the notice of CPRI within 45
days from the date of issue.

invalidates the test Report/Certificate

~~
(G.P .VITT AL)
Test Engineer

DIAGNOSTIC, CABLES & CAPACITORS DIVISION

P.B.NO.B066, SADASHIVANAGAR
PO
PROF.SIRCVRAMAN
ROAD,BANGALORE
- 560 OBO, INDIA
Tele/Fax: +91 (0) BO-2360 4435

Sheet 5 of 5

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TITLE:ARRANGEMENT OF 3200A AeB & MCC PANELS FOR

TEMPERATURE RISE TEST.

17

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ELECTRO

PORCElAINS

DATE
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0I\'1510N. 8ANGAlORE

ARRANGEMENT OF 3200A ACB & MCC PANELS FOR

TEMPERATURE RISE TEST.
17

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NO 52046

10. THE LINKS CONNECTING VBB TO HB~ IN MCC

ALL DIMENSIONS ARE IN mm,

PANELS ARE MADE OF 2 mm, THICK MS.
RATING OF HORIZONTAL BUS - 2500A, TPN,
RATING OF VERTICAL BUS IN MCC - 600A, TPN,
RATED VOLTAGE - 415V AC,
RATED FAULT LEVEL 50KA.

PANEL SHALL BE REMOVED DURING

TEMP.RISE TEST,

ASSURED UPTO 300mm COMPARTMENT(4NO.s) AND

MORE THEN 300mm COMPARTMENItJSED (12NO.s)

7. DETAILS OF S.C. TEST.

0) 3 PHASE SOKA rms FOR 1Sec WITH 105 KA PEAK
THROUGH ACB, HBB & VBB OF MCC.

11. 15W BULB FOR EQUIVALENT COMPONENT

I-

12. BULB SHALL BE KEPT ON DURING TEMP,RISE TEST

13. VERTICAL BUS BAR TO HORIZONTAL BUS BAR.

b) SINGLE PHASE TEST THROUGH NEUTRAL & NEAREST

PHASE FOR 30KA rms FOR 1Sec. WITH 63KA PEAK

14. TEST WAS CARRIED OUT ONLY AT ACB BREAKER,

BREAKER VERTICAL, HORIZONTAL MAIN BUS BAR.

B. DETAILS OF TEMP: MESARING POINTS INDICATED FOR

TEMP.RISE TEST.

CD. CD Q) (D..@-

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TERMINALS.

I/C

ACB TERMINALS(TERMINAL OF BUSBAR JOINT)

I--

O/G ACB TERMINAL(TERMINAL OF BUSBAR JOINT)

VERTICAL BUSBAR

@@@ -

JOINTS (VERTICAL & HORIZONTAL JOINTS)

HORIZONTAL BUSBAR
O/G TERMINALS
I-

9. THE LINKS CONNECTING VBB TO HBB IN MCC PANEL SHALL

BE REMOVED DURING TEMP, RISE TEST.

3200A

@-

ACB

L&T MAKE
D

CB @ -

900

>-

ENCLOSURE(SIDE)

BREAKER HANDLE(INSULATED)
AMBIENT TEMP. MEASURED AT HALF HEIGHT

OF THE PANEL FROM GROUND LEVEL AND

1000mm

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No : 6318

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16

ITITLE:ARRANGEMENT OF 3200A ACB & MCC PANELS FOR

TEMPERATURE RISE TEST.

17

18

19

DATE
07,09.2012

1:

SCALE
12.5

DRG. No.
~
EPD-3200A-OOl
R
SHEET4 OF 4
00
20
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