Beruflich Dokumente
Kultur Dokumente
Fuller Transmissions
TRIG0950
October 2007
Table of Contents
Introduction
Cummins
Eaton Control
With Cruise Control Switches Only ............................ 3
Cruise Control Switches With 3 Level
(Low, Medium & High) Engine Brake Switches . 4
Caterpillar
Location of the OEM Connector P1/J1 on
Caterpillar 3126, C10, C12, C15,
& C16 Engines ....................................................5
Cruise Control Switches For Cat 3126, C10,
C12, C15, & C16 Engines ....................................6
Engine Brake Switches For Cat 3126, C10,
C12, C15 & C16 ..................................................7
Mack
Location of the J1B and J2 Connectors on the
V-MAC III ......................................................... 18
Cruise Control Switches For Mack CH, CX, CV, RD,
and RB with V-MAC III E7 Engines ................... 19
Engine Brake Switches For Mack CH, CX, CV, RD,
and RB with V-MAC III E7 Engines .......................... 20
Operation
Control Module Operation........................................ 21
Introduction
General Information
This Eaton publication is intended to be a reference guide for the installation/operation of the Eaton Control Module. As
much general vehicle and transmission information has been given for covering the wide range of applications. The
information given benefits the installer by ensuring correct installation procedures; therefore, providing the utmost in
satisfactory operation and long service life. For specific engine information, contact the vehicle OEM or engine OEM.
The Control Module is designed to replace the switches located on the dash for the Cruise Control and/or the Engine
Brake and put them in an accessible location for the driver. Use the directions in this guide for proper installation.
Please note that some engine ECMs (DDEC III, for example) have programmable inputs and this guide refers to the
most commonly used pins. Contact the vehicle OEM to verify the correct terminal location on the engine ECM.
The installation of this product must coincide with the requirements of Eaton Corporation as stated in this guide and any
requirements from the engine manufacturer and the OEM. Contact the OEM or the engine manufacturer to verify the
correct terminal location. As stated above, The Eaton Control Module just replaces the dash switches. The clutch
switch, brake switch, and fuel pump switch still need to be incorporated per the engine manufacturer and OEM.
ELECTRICAL
Use 16 gauge GXL wire. Installation of crimped terminals must adhere to connector manufacturers specifications.
Note: If the vehicle is equipped with cruise control or engine brake dash switches that are being replaced with the Eaton
Control they must be disconnected. The wires must be tied off and the ends electrically insulated from coming in
contact with power or ground.
The Eaton Control Module is intended to interface with the 1994 electronically governed engines.
Introduction
Introduction
General Instructions
1.
Locate and remove the Roadranger Valve. Save the two (2) screws from the cover.
l
2.
Note the location of the air lines and remove the lines.
3.
4.
5.
6.
Use the two (2) screws from the cover and secure the Control Module under the shift knob.
Eaton Control
Module
A-6589
Pigtail Harness
TRIG-0950
Installation Guide
Module
SET
5586032
Cruise Control
Mating connector:
12124107
12045773
12048086
Eaton Control
Eaton Control
5586026
Module
A-6586
Pigtail Harness
TRIG-0950
Installation Guide
RES
SET
CRUISE CONTROL
ENGINE BRAKE
Mating connector:
Mating connector:
Caterpillar
ELECTRONIC
CONTROL
MODULE
(ECM)
OEM
VEHICLE
HARNESS
CONNECTOR
J1/P1
ENGINE
HARNESS
CONNECTOR
J2/P2
Caterpillar
OEM Connector P1
14 15 16 17 18
7
>PEI<
10 11 12 13
19 20 21 22 23
24 25 26 27
28 29 30 31
32 33
34 35
36 37 38 39
40 41
42 43
44 45 46 47
48 49 50
51 52
58 59 60 61 62 63 64
53 54 55 56 57
65 66 67 68 69 70
Caterpillar
Cruise Control Switches For Cat 3126, C10, C12, C15, & C16
Engines
OEM CONNECTOR P1
EATON CONTROL
MODULE
A A
B B
59
F F
35
E E
44
EATON
CONTROL
CONNECTOR
14
15
16
17
18
24
25
26
32
10
11
12
13
19
20
21
22
23
27
28
29
30
31
33
34 35
36
37
38
39
40
41
42 43
44
45
46
47
48
49 50
51
52
53
54
55
56
57
58
59 60
61
62
65 66
67
68
69
70
>PEI<
63
64
INTERCONNECTION TABLE
TO CAT OEM
DESCRIPTION
CONNECTOR P1
5
59
35
44
SENSOR COMMON *
CRUISE ON/OFF INPUT
CRUISE SET INPUT
CRUISE RESUME INPUT
Caterpillar
Engine Brake Switches For Cat 3126, C10, C12, C15 & C16
OFF
EATON CONTROL
MODULE
OEM CONNECTOR P1
F F
23
E E
40
D D
OFF
OFF
EATON
CONTROL
CONNECTOR
14
15
16
17
18
24
25
26
32
10
11
12
19
20
21
22 23
27
28
29
30
31
33
34 35
36
37
38
39
40
41
42 43
44
45
46
47
48
49 50
51
52
53
54
55
56
57
58
59
61
62
65 66
67
68
69
70
60
7
>PEI<
63
64
13
Caterpillar
INTERCONNECTION TABLE
TO CAT OEM
DESCRIPTION
CONNECTOR P1
5
40
23
SENSOR COMMON *
RETARDER SOLENOID MED/HI SW
RETARDER SOLENOID LOW/HI SW
EATON CONTROL
MODULE
A A
B B
F-2
F F
J-1
E E
G-3
EATON
CONTROL
CONNECTOR
Detroit Diesel DDEC IV
FROM EATON
CONTROL
CONNECTOR
A
B
F
E
INTERCONNECTION TABLE
DESCRIPTION
TO 30-WAY
OEM VEHICLE
INTERFACE
CONNECTOR*
NONE
953 BLK/WHT (BATTERY GROUND)
F-2
544 BRN/WHT CRUISE ENABLE
J-1
541 YEL/RED CRUISE SET/COAST ON
G-3
545 LT BLUE/YEL CRUISE RESUME/ACCEL ON
OFF
30-WAY OEM VEHICLE
INTERFACE CONNECTOR
F F
K-3
E E
K-2
OFF
OFF
D D
EATON
CONTROL
CONNECTOR
FROM EATON
CONTROL
CONNECTOR
D
E
F
INTERCONNECTION TABLE
DESCRIPTION
TO 30-WAY
OEM VEHICLE
INTERFACE
CONNECTOR*
NONE
953 BLK/WHT (BATTERY GROUND)
K-2
583 LT BLUE/BLK ENGINE BRAKE MED.
K-3
979 WHT ENGINE BRAKE LOW
10
Cummins
Cummins
11
Cummins
EATON CONTROL
MODULE
A A
10
B B
02
F F
12
E E
22
EATON
CONTROL
CONNECTOR
INTERCONNECTION TABLE
FROM EATON
CONTROL
CONNECTOR
TO CUMMINS
OEM CONNECTOR B
DESCRIPTION
10
02
12
22
12
Cummins
A A
B B
14
F F
13
E E
EATON
CONTROL
CONNECTOR
INTERCONNECTION TABLE
TO CUMMINS
DESCRIPTION
OEM CONNECTOR B
NONE
BATTERY GROUND
14 *
CRUISE CONTROL ON/OFF INPUT
13 *
CRUISE CONTROL SET/COAST INPUT
7*
CRUISE CONTROL RESUME/ACCEL INPUT
Cummins
FROM EATON
CONTROL
CONNECTOR
A
B
F
E
OEM CONNECTOR B
Note: * These switches may be used for other purposes i.e. PTO / IDLE.
13
Cummins
A A
B B
23
F F
14
E E
24
EATON
CONTROL
CONNECTOR
FROM EATON
CONTROL
CONNECTOR
A
B
F
E
INTERCONNECTION TABLE
TO CUMMINS
DESCRIPTION
OEM CONNECTOR B
NONE
BATTERY GROUND
23 *
CRUISE CONTROL ON/OFF INPUT
14 *
CRUISE CONTROL SET/COAST INPUT
24 *
CRUISE CONTROL RESUME/ACCEL INPUT
Note: * These switches may be used for other purposes i.e. PTO / IDLE.
14
OEM CONNECTOR B
Cummins
OFF
OEM CONNECTOR B
F F
05
E E
28
D D
10
OFF
OFF
EATON
CONTROL
CONNECTOR
INTERCONNECTION TABLE
TO CUMMINS
DESCRIPTION
OEM CONNECTOR B
10
SWITCH COMMON +5 Vdc SUPPLY *
28
ENGINE BRAKE +12Vdc SOLENOID HI
05
ENGINE BRAKE +12Vdc SOLENOID LO
Cummins
FROM EATON
CONTROL
CONNECTOR
D
E
F
15
Cummins
OFF
OEM CONNECTOR B
F F
22 or 31
E E
22 and 33
OFF
OFF
D D
EATON
CONTROL
CONNECTOR
FROM EATON
CONTROL
CONNECTOR
D
E
F
INTERCONNECTION TABLE
TO CUMMINS OEM DESCRIPTION
CONNECTOR B &
INT CONNECTOR
NONE
BATTERY GROUND
22 AND 31
ENGINE BRAKE HI
22 OR 31
ENGINE BRAKE LO
Note: Splice wire for control module into wire Switch Common.
16
Cummins
OFF
OEM CONNECTOR B
F F
31
OFF
E E
22
and
32
OFF
D D
EATON
CONTROL
CONNECTOR
INTERCONNECTION TABLE
TO CUMMINS
DESCRIPTION
OEM CONNECTOR B
NONE
BATTERY GROUND
22 AND 32
ENGINE BRAKE +12Vdc SOLENOID HI
31
ENGINE BRAKE +12Vdc SOLENOID LO
Cummins
FROM EATON
CONTROL CONNECTOR
D
E
F
17
Mack
J2
J3
J4
16
13
10
18
15
12
J1
18
J1
Mack
Cruise Control Switches For Mack CH, CX, CV, RD, and RB with
V-MAC III E7 Engines
EATON CONTROL
MODULE
+ 12 Vdc
A A
J2
B B
C2
F F
C3
E E
D1
EATON
CONTROL
CONNECTOR
13
10
18
15
12
Mack
16
J1
FROM EATON
CONTROL
CONNECTOR
A
B
F
E
INTERCONNECTION TABLE
TO V-MACIII CONDESCRIPTION
NECTOR
J1B-N1,N2,N3
6
7
8
+12vDC
CRUISE CONTROL ON/OFF INPUT
CRUISE CONTROL SET/DECEL INPUT
CRUISE CONTROL RESUME/ACCEL INPUT
19
Mack
Engine Brake Switches For Mack CH, CX, CV, RD, and RB with
V-MAC III E7 Engines
OFF
EATON CONTROL
MODULE
OEM CONNECTOR B
F F
12
OFF
E E
13
OFF
D D
+ 12 Vdc
EATON
CONTROL
CONNECTOR
16
13
10
18
15
12
J1
FROM EATON
CONTROL
CONNECTOR
D
E
F
20
INTERCONNECTION TABLE
TO ENGINE BRAKE DESCRIPTION
RELAY
NONE
13
12
+12 Vdc
HI ENGINE BRAKE RELAY
LOW ENGINE BRAKE RELAY
Operation
21
Operation
The accelerate feature of the RES switch is used to increase the vehicle speed and establish a new, higher cruise speed.
By holding this switch closed, the vehicle speed (MPH) increases until the switch is released; the speed at the release
becomes the new cruise control set speed. Toggling the switch will result in a one (1) MPH increase in vehicle speed,
(this value is engine-model specific; typical 1 MPH).
Operation
Using the buttons, you should be able to make most shifts without touching the clutch or throttle pedals. Remember
you must first preselect the transmission button shift, then press Pause. Under some load or vehicle conditions, you
may have to use the clutch. In these instances, pressing the Pause button causes the vehicle to decelerate and the
transmission is still in the original gear. Under these conditions use the clutch and throttle pedals to complete the shift,
then push Resume.
Note: With the use of a hand held diagnostic tool, some engines can have the option to change the switch functions
from set/coast and resume/accelerate to set/accelerate and resume/coast. This is not acceptable since the cruise
set/coast and resume/accelerate is operated from one switch.
22