Beruflich Dokumente
Kultur Dokumente
Politecnico di Torino e DENERG, C.so Duca degli Abruzzi 24, 10129 Turin, Italy
C.R. ENEA di Saluggia e UTTS, Strada per Crescentino 41, 13040 Saluggia, VC, Italy
h i g h l i g h t s
Analysis of a wood-biomass ORC unit in an existing DH system.
Parametric study with optimization on ORC size and heat storage system size.
Simulation of heat demand from a dataset of a similar DH system in operation.
Different optimal congurations when considering energetic or economic criteria.
The Italian incentive still not encourages system layouts with higher efciency.
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 7 July 2013
Accepted 11 November 2013
Available online 21 November 2013
The installation of a biomass-red Organic Rankine Cycle (ORC) unit coupled to a heat storage system
(HSS) in an existing district heating (DH) system is proposed and analyzed from both energetic and
economic point of view. A real DH system is considered as case study, and the optimal layout conguration is investigated varying the size of the components. The analysis is carried out tuning the heat
demand dataset obtained from real data of a different existing DH system with a 6-min time step and ten
years of operation. The heat demand is used to match the production from different generation units. The
overall efciency of the system, the primary energy savings related to CHP production, as well as the pay
back time of the investment are evaluated. Calculations show that for the considered case study the
maximum size of the HSS that gives noticeable advantages is 150 m3/MWth. The optimal conguration is
different when considering energetic or economic criteria. Moreover, the current Italian incentive tariff
on electricity production from renewable sources appears to promote the choice of low efciency layouts
for the case study under consideration.
2013 Elsevier Ltd. All rights reserved.
Keywords:
Biomass
District heating
Combined heat and power
Heat storage
Organic Rankine cycle
Energy
1. Introduction
Energy production from renewable sources, together with energy efciency and energy saving measures, is a key question in the
limitation of greenhouse gases emissions (GHG) and in the diversication of energy resources.
The European Union in its Climate Package has set a target of
20% of energy production from renewable sources by 2020, with
further objectives for 2050 [1,2].
Energy production from renewable sources has increased in
recent years up to 1660 Mtoe in 2010 [3]. Biomass is currently the
* Corresponding author. Tel.: 39 011 090 4529; fax: 39 011 090 4499.
E-mail addresses: michel.noussan@polito.it (M. Noussan), giulio.cerino@polito.it
(G. Cerino Abdin), alberto.poggio@polito.it (A. Poggio), roberta.roberto@enea.it
(R. Roberto).
1359-4311/$ e see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2013.11.021
most diffused and exploited renewable source all over the world. In
2010 about 75% of primary energy production from renewable
sources was produced from biomass and renewable wastes [3].
However, research and planning activities are still required in
order to improve overall sustainability and energy conversion efciency of biomass to energy pathways.
The use of wood-red combined heat and power (CHP) and
district heating (DH) systems can play an important role in
improving a rational use of bioenergy [4e6], when an accurate
analysis of both availability of local biomass and thermal demand is
performed.
CHP plants can reach higher overall efciencies due to the recovery of the waste heat resulting from electricity generation, even
though wood-red plants often work at lower performances than
expected due to not optimal design and operational strategies. For
these reasons, a careful design and operation of the plant based on
30
year 2002
year 2003
year 2004
year 2005
year 2006
year 2007
year 2008
year 2009
year 2010
25
730
20
15
10
0
0
1000
2000
3000
4000
5000
6000
7000
8000
hours
Fig. 1. Cumulative specic power proles for different heating seasons.
9000
(1)
where QCHP, QHSS and QBoiler represent the heat shares produced by
each component of the system. The amount of heat produced by
each component in matching the total demand is computed for
each time step of the simulation. Multiple factors need to be
considered in the calculation, e.g. the total heat demand, the
availability of each component, the operation strategy, etc.
Considering the efciency of each component it is possible to
calculate the biomass consumption of the system.
Power grid
Biomass fuel
CHP Unit
(ORC turbine)
Heat Storage
System
DH network
biomass
electricity
heat
Biomass
boilers
731
140
120
100
80
60
40
20
0
0
Real Case
Model
50
100
150
200
250
300
350
Fig. 3. Daily energy supplied in the real case study compared to the simulated
behavior (year 2010).
The time step of the simulation has been set to 6 min, according
to the availability of demand data. The simulation with a detailed
time step can describe the energy system in an accurate way, and it
is necessary in order to assess the real performance of the system
under all the different operation conditions.
The main factor in the choice of a CHP unit is the nominal
power range, affecting both technological and economical constraints. As a general rule, the CHP unit is usually designed in
order to cover less than half of the thermal peak load. In the Leini
DH the maximum power required by the grid reached 9.8 MWth
in 2010, while the total nominal power of the wood-red boilers
is equal to 10 MWth. Considering the behavior of the thermal
load, the CHP unit may have a useful thermal power lower than
5 MWth.
Among the available wood-red CHP technologies, the state of
the art in this range of output power is the organic Rankine cycle
(ORC). It is a consolidated and reliable technology with many units
operating all around the world, powered by solid biomass and other
heat sources (heat recovered from industrial processes, geothermal
sources, solar energy), and many studies have investigated ORC
operational parameters [13,14].
In the present study (power range from 400 kWe to 1200 kWe)
the gross electrical efciency of the ORC has been set to 19.0% and
the heat efciency to 77.9%. The heat to power ratio, which remains
constant in all the different operation conditions, is equal to 4.1. The
nominal efciency of the thermal oil boiler coupled with the ORC
unit has been set to 85% (considering the LHV of the fuel). The CHP
unit is assumed to work continuously at nominal power conditions,
coupled with a HSS in order to recover part of the surplus heat
produced during off-peak hours.
The HSS performance has been considered on the basis of the
DH operation temperature of 90 C and the return temperature of
60 C. The HSS simulation has been performed considering daily
load/unload cycles, without accounting for eventual infra-daily
cycles.
The two biomass-red boilers currently in operation are
assumed to operate as auxiliary boiler, in order to supply the excess
heat demand. The actual efciency of the boilers at partial load is
currently under investigation, and therefore an estimated value of
80% has been assumed as an average annual efciency. This value is
lower than the nominal efciency of the thermal oil boiler in order
to take into account partial load operation and age of the boilers.
The DH grid losses have been calculated for the year 2010, and they
are equal to 15.4%.
732
PES @1 CHP Hh
Ref Hh
1
Eh
CHP
Ref Hh
A 100%
(2)
where:
PES is the primary energy saving index;
CHP Hh is the heat efciency of the cogeneration production
dened as annual useful heat output (Qu) divided by the fuel
input used to produce the sum of useful heat output and electricity from cogeneration (Fin);
Ref Hh is the efciency reference value for separate heat
production;
CHP Eh is the electrical efciency of the cogeneration production dened as annual electricity from cogeneration (E) divided
by the fuel input used to produce the sum of useful heat output
and electricity from cogeneration (Fin);
Ref Eh is the efciency reference value for separate electricity
production.
The annual useful heat output (Qu), the annual electricity produced (E) and the fuel consumptions (Fin) are calculated by the
simulation tool.
The efciency reference values listed above are dened in the
annexes of the DM 4 agosto 2011; for wood-red systems Ref Eh is
0.33 and Ref Hh is 0.86. Some corrections are applied to Ref Eh as a
function of geographical position (and consequent average ambient
temperature). The resulting value for Ref Eh in this case study is
equal to 0.33369.
In Italy a CHP system smaller than 1 MWe needs to reach a positive PES to be considered as CAR (High Efciency Cogeneration),
whereas larger systems need to reach at least a PES of 0.1. These
thresholds are assumed to set the eligibility of a system to receive
incentives related to cogeneration (dened as CHP bonus).
2.6. Economic analysis
Performing an in-depth economic analysis is beyond the scope
of this study. However, since in evaluating the design of a CHP
400 kWe
600 kWe
800 kWe
1000 kWe
1200 kWe
Investment cost
O&M cost
Total [V]
Specic [V/kWe]
Total [V/y]
V3,794,000
V4,251,000
V4,708,000
V5,165,000
V5,622,000
V9,485
V7,085
V5,885
V5,165
V4,685
V68,840
V73,260
V77,680
V82,100
V86,520
0.85
733
0.8
0.7
0.65
0.6
400
500
600
700
800
900
1000
1100
1200
Fig. 5. Overall CHP system efciency over CHP size and HSS size.
However, the PBT has slight variations in a wide range of parameters, resulting in signicant higher values only for small ORC units
coupled to large HSS. The economical optimum in this case differs
from the energetic optimum, but in both cases the variations are
low and therefore an acceptable solution can be found.
The same analysis has been carried out for the current Italian
incentive framework, as described previously. The lower curves
reported in Fig. 7 show some signicant difference with respect to
the upper ones. The presence on the incentive on electricity production lowers the PBT range, which is lower than 7.5 years for all
the cases under examination. The minimum value of the PBT occurs
at 1 MWe, in correspondence of the discontinuity of the incentive.
A secondary effect of the incentive tariff is evident from the
modication of the differences between the curves: as the electricity becomes much more protable than heat, the investment for
a HSS is no more economically justiable. Thus, the optimum values
of PBT are associated with systems without HSS or with a very small
one, in contrast with the performance analysis showed in Figs. 4
and 5. In this case it is not possible to nd an optimal solution
both from energetic and economic point of view.
Some sensitivity analysis have been performed with respect to
electricity price, heat price and biomass price. The base prices are
75 V/MWh for electricity, 90 V/MWh for heat and 25 V/MWh for
wood biomass. In all the cases a HSS of 100 m3/MWth has been
considered.
Fig. 8 shows the variation of PBT over the electricity price. The
average price for the years 2008, 2010 and 2012 are marked on the
0.25
0.2
CHP direct
aux boilers
HSS loading
HSS size
0.15
PES value
10
PES limit
0.1
0.05
PES limit
0
Time [hours]
Fig. 4. Example of simulated load (11th Jan e 13th Jan) for a CHP unit of 800 kWe
coupled to a HSS of 325 m3.
-0.05
400
500
600
700
800
900
1000
1100
1200
734
no HSS
50 m3/MWth
100 m3/MWth
150 m3/MWth
20
200 m3/MWth
14
13
15
PBT [years]
11
PBT [years]
12
no incentives
10
9
8
10
400 kWe
6
5
60
70
80
1200 kWe
90
100
110
120
400
500
600
700
800
900
1000
1100
1200
Fig. 7. Pay back time over ORC and HSS size under different incentive conditions.
plot, as well as the values of the base incentive. The smallest ORC
system is signicantly different from the average, while the other
systems provide comparable pay back times.
The variation of the heat price (Fig. 9) has a greater effect on the
PBT, as the quantity of heat supplied to the user is greater than the
electricity produced. However, there are currently no incentives on
heat production for the power range under examination, therefore
the range of variation of heat price remains lower. It has to be
observed that the same reduction in PBT can be achieved by a lower
increase of heat price with respect to the current incentive on
electricity price.
The third sensitivity analysis refers to the biomass price (Fig. 10),
which can vary depending on the material, the origin, the transport
costs, etc. If the biomass is the waste from some process (e.g.
pruning residues) its value may be equal to zero, but the fuel quality
in these cases is often very poor.
The annual balance composition has been investigated, and the
main revenue is always related to the heat sales (Fig. 11), ranging
from 53% to 58%, while on the electricity side the incentive value is
almost twice the electricity price for units smaller than 1 MWe, and
slightly higher for larger plants. Looking at the operation costs,
80%e90% of the cost is due to the biomass, while O&M costs account for the remaining part.
The share of HSS in the total investment cost varies from 0% to
34%, and in the optimum conguration without incentives it is
equal to 14%.
Fig. 9. Pay back time over heat price variation (electricity price: 75 V/MWh, biomass
price: 25 V/MWh, HSS size 100 m3/MWth).
20
Incentive tariff
> 1 MWe
<1 MWe
400 kWe
18
15
1200 kWe
14
12
10
PBT [years]
800 kWe
16
PBT [years]
800 kWe
10
6
4
400 kWe
800 kWe
1200 kWe
0
50
75
100
125
150
175
Electricity price [/MWh]
200
225
250
Fig. 8. Pay back time over electricity price variation (heat price: 90 V/MWh, biomass
price: 25 V/MWh, HSS size 100 m3/MWth).
10
15
20
25
30
35
40
heat
electricity
incentive
biomass
O&M
2.5
2
1.5
1
0.5
0
400
600
800
1000
1200
-0.5
-1
Fig. 11. Composition of the annual balance over the ORC size (electricity incentives,
HSS size 100 m3/MWth).
14
heating season operation
10
8
6
4
2
0
No incentive
Base incentive
Base + CHP
Nomenclature
CHP
combined heat and power
DH
district heating
HSS
heat storage system
ORC
organic Rankine cycle
P
nominal power
PBT
Pay back time
Subscripts
e
electric
th
thermal
12
735
Base + CHP +
emissions
Fig. 12. Comparison of the pay back time over electricity tariff in winter and full year
operation (CHP unit of 800 kWe, HSS size 325 m3).
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