Beruflich Dokumente
Kultur Dokumente
A Measurement Ensemble
Instruments
Artifacts
Measurements
Standards
Associated
Equipment
Personnel
Procedures
Standard
Basic Equipment
Discrimination, Readability, Resolution
Smallest unit of measure for an instrument.
Effective Resolution
Sensitivity of a gage for a particular application.
Reference Value
The accepted value for an artifact.
True Value
The actual value for an artifact. (unknown and
unknowable)
Location Variation
Accuracy
Closeness to the true value.
Bias
Systematic error in the measurement process.
Stability
Change in bias over time.
Linearity
Change in bias in the normal operating range.
Width Variation
Precision
Repeatability
Reproducibility
GRR or Gage R&R
Measurement System Capability
Measurement System Performance
System Variation
Capability
Variability in the short-term.
Performance
Variability in the long-term. (estimate of total variability)
Uncertainty
The MSA Guideline uses this term to describe a tolerance
interval for measured values.
Note: The measurement system must be both stable and consistent.
Purpose of Inspection
Accept Parts
Reject Parts
Good
Excess Cost
Upset
Customers
and Higher
Cost
Good
Good Parts
Bad Parts
Lower
Specification
Limit
Target
Value
Upper
Specification
Limit
No Action
Taken
Good
Sin of
Omission
Sin of
Commission
Good
Technician 1
-6 -4 -2 0
Technician 1
8 10 12
-6 -4 -2 0
Technician 2
No Action
Taken
Good
Sin of
Omission
Sin of
Commission
Good
1.
2.
3.
4.
2.
Repeatability
Repeatabilityand
andRoproducibility
Reproducibility
RangeMethod
Method
Range
MSA
4th 3rd
Edition,
Chapter
3, 3
Section
102 103
MSA
Edition
Chapter
SectionB,BPages
Page 97-98
UserSetup
Setup
User
Number of Parts
Number of Appraisers
0.0777
10%
30%
Parts
1
2
3
4
5
6
7
8
9
10
Appraiser A
0.85
0.75
1.00
0.45
0.50
Appraiser B
0.80
0.70
0.95
0.55
0.60
Appraiser C
Appraiser A
1
2
3
4
5
6
7
8
9
10
0.85
0.75
1.00
0.45
0.50
Appraiser B
0.80
0.70
0.95
0.55
0.60
0.070
1.19
GRR
0.0588
0.0777
%GRR
75.64%
10%
30%
Appraiser C
Range
0.05
0.05
0.05
0.10
0.10
-
2
1.41421
1.27931
1.23105
1.20621
1.19105
1.18083
1.17348
1.16794
1.16361
1.16014
3
1.91155
1.80538
1.76858
1.74989
1.73857
1.73099
1.72555
1.72147
1.71828
1.71573
Source:
Source: Appendix
Appendix C
C,page
Page195
203
Constants
d*2
1.19105
Repeatabilityand
andRoproducibility
Reproducibility
Repeatability
Averageand
andRange
Range Method
Method
Average
MSA 4th Edition, Chapter 3, Section B, Pages 103 119
MSA 3rd Edition Chapter
3 Section B Page 99-117
User Setup
User Setup
Number of Parts
10
Number of Appraisers
Number of Trials
10%
30%
5
PART DESCRIPTION
CHARACTERISTIC
SPECIFICATION - NOMINAL
SPECIFICATION - LOWER LIMIT (LSL)
SPECIFICATION - UPPER LIMIT (USL)
GAUGE NAME:
GAUGE #:
GAUGE TYPE:
DATE
ANALYSIS PERFORMED BY
Item #45
Surface Friction
0.96
0.46
1.46
Instron
1645
SF Gage
21-Feb-03
Bev
Item #45
Surface Friction
+
0.5
GAUGE NAME:
GAUGE #:
0.5 GAUGE TYPE:
DATE:
21-Feb-03
PERFORMED BY:
Bev
Instron
1645
SF Gage
DATA
Appraiser a:(NAME)=
TRIAL #
1
2
3
Bill
1
0.2900
0.4100
0.6400
2
-0.5600
-0.6800
-0.5800
Appraiser b:(NAME)=
TRIAL #
1
2
3
Reference Value
4
0.4700
0.5000
0.6400
PART
5
-0.8000
-0.9200
-0.8400
6
0.0200
-0.1100
-0.2100
7
0.5900
0.7500
0.6600
8
-0.3100
-0.2000
-0.1700
9
2.2600
1.9900
2.0100
10
-1.3600
-1.2500
-1.3100
4
0.0100
1.0300
0.2000
PART
5
-0.5600
-1.2000
-1.2800
6
-0.2000
0.2200
0.0600
7
0.4700
0.5500
0.8300
8
-0.6300
0.0800
-0.3400
9
1.8000
2.1200
2.1900
10
-1.6800
-1.6200
-1.5000
Rob
1
0.0800
0.2500
0.0700
2
-0.4700
-1.2200
-0.6800
Appraiser c:(NAME)=
TRIAL #
1
2
3
3
1.3400
1.1700
1.2700
3
1.1900
0.9400
1.3400
Greg
1
0.0400
-0.1100
-0.1500
2
-1.3800
-1.1300
-0.9600
3
0.8800
1.0900
0.6700
4
0.1400
0.2000
0.1100
PART
5
-1.4600
-1.0700
-1.4500
6
-0.2900
-0.6700
-0.4900
7
0.0200
0.0100
0.2100
8
-0.4600
-0.5600
-0.4900
9
1.7700
1.4500
1.8700
10
-1.4900
-1.7700
-2.1600
1.0800
1.1000
1.0600
1.1000
1.0000
1.3340
1.3320
1.0800
0.9960
1.0020
Repeatabilityand
andReproducibility
Roproducibility
Repeatability
Average
Averageand
andRange
RangeMethod
Method
MSAMSA
4th Edition,
Chapter
3, Section
B, B
Pages
119
3rd Edition
Chapter
3 Section
Page103
99-111
Results
Results
Number of averages falling outside control limits
Percent of averages falling outside control limits
22
73%
2.000
1.500
1.000
Average
0.500
0.000
-0.500
-1.000
-1.500
-2.000
-2.500
1
LCL
Average
Part
Ap A
Ap B
Ap C
UCL
10
1.500
1.000
0.000
-0.500
-1.000
-1.500
-2.000
Appraiser / Part
A/P Avg
UCL
LCL
Average
C10
C9
C8
C7
C6
C5
C4
C3
C2
C1
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
A10
A9
A8
A7
A6
A5
A4
A3
A2
-2.500
A1
Average
0.500
1.000
Range
0.800
0.600
0.400
0.200
0.000
1
Part
Ap A
Ap B
Ap C
UCL R
Avg Range
10
1.000
0.600
0.400
0.200
Appraiser / Part
A/P Range
UCLR
Avg Range
C10
C9
C8
C7
C6
C5
C4
C3
C2
C1
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
A10
A9
A8
A7
A6
A5
A4
A3
A2
0.000
A1
Range
0.800
0.000
-0.500
-1.000
-1.500
-2.000
Appr B
Appr C
10C
10B
10A
9C
9B
9A
8C
8B
8A
7C
7B
7A
6C
6B
6A
5C
5B
5A
4C
4B
4A
3C
3B
3A
2C
2B
2A
1C
1B
-2.500
1A
Value
0.500
0.600
0.400
0.000
-0.200
-0.400
-0.600
Appr B
Appr C
10C
10B
10A
9C
9B
9A
8C
8B
8A
7C
7B
7A
6C
6B
6A
5C
5B
5A
4C
4B
4A
3C
3B
3A
2C
2B
2A
1C
1B
-0.800
1A
Error
0.200