Nov 2004 (ver b)

Training Materials Prepared by: ALVIE RODGERS C.E.T.

50-60-70VS810-VX915
LCD-PROJECTION
TRAINING
2004
MODEL RELEASE
LCD PROJECTION
TELEVISION
MODEL

CHASSIS

42V710
LC47K
50V710
LC47
60V710
LC47B
50V715
LC47
60V715
LC47B
50VS810 LC48
60VS810 LC48B
70VS810 LC48B
50VX915 LC49
60VX915 LC49B
70VX915 LC49B
Backlit LCD
32HDL51 PCL1

CONTENTS...

2004 Models LCD Projection Television Information

INSTRUCTOR Alvie Rodgers C.E.T. (Chamblee, GA.)

LC-48 - 50VS810
This Document contains
information related to the
Disassembly Procedures for;
Chassis Assembly
Optical Engine Assembly
Top Assembly

LC-48 - 50VS810
Disassembly Procedures
Chassis Assembly
Power PWB
Digital PWB
HDMI PWB
Tuner PWB

Remove Lower Rear Cover - 24 Screws

NOTE: The set will not operate with the Back Removed. Tape the Lamp Door Switch closed.
Click here to see Lamp Door Switch Location

Lower Rear Cover removed

Left Side View

Input 5

Factory
Use Only

Left Side, Close up

Left Rear View

Center Rear View

Right Rear View

Lamp
Fan

Lamp
Assy

Right Side, Close up

Lamp Door switch

Right Side, Close up

Tape the Lamp Door Switch closed to operate the set with the Back removed.
Don't Forget to remove the Tape before re-assembly.

Chassis Assembly pulled back (L)

Chassis Assembly pulled back (R)

Pay close attention to the wiring dress!

Cables removed from the Signal PWB (7)

Right Side Cables

Right Side, Signal PWB Cables removed (4)

Right Side, Power PWB Cables removed (7)

10

Main Chassis
Removed

PWB Layout
Power PWB

Digital PWB

HDMI PWB

Signal PWB

Tuner PWB

11

Power PWB removal, two screws here.

Power PWB removal, two more screws here.

12

Power PWB removal, three latches

Note: These plugs are interchangeable.

Make sure the correct cable goes where
it should.

Power PWB removed

13

Digital PWB removal, three screws on the top

Digital PWB removal, one more screw in the back

14

Digital PWB removal, unsolder the ground tabs (2)

Digital PWB, Close up of the ground tabs

15

When removing the Digital PWB, pull very hard,

as you must force the latches to let go.

HDMI PWB removal, unsolder the ground tabs (5)

16

HDMI PWB removal, Close up of the ground tabs

As with the Digital PWB, when removing the HDMI PWB

pull very hard, as you must force the latches to remove it.

17

Remove the screws securing the Tuner PWB

retaining bracket, one in the back.

the other screw on the top.

18

Tuner PWB with retaining bracket removed

Unplug the Antenna Switch unit

19

Tuner PWB removal, two latches

Signal PWB

All PWBs removed

20

HDMI
PWB

Digital PWB

Power
PWB

Tuner
PWB

Signal
PWB

Re-assemble in reverse order

21

LC-48 - 50VS810
Disassembly Procedures
Chassis Assembly ?
Optical Engine Assembly
Top Assembly

LC-48 - 50VS810
Disassembly Procedures
Chassis Assembly ?
Optical Engine Assembly
Rear Support Bracket
IR Sub PWB
Fan PWB
Lamp Power PWB
Lamp Ballast PWB
Optical Engine

Top Assembly

NOTE: The set will not operate with the Back Removed.
Tape the Lamp Door Switch closed.

Remove Lower Rear Cover - 24 Screws

Click here to see the Lamp Door Switch Location

Lower Rear Cover removed

Remove Rear Support Bracket

23

Rear Support Bracket removal.

6 screws

Rear Support Bracket removed

Remove Chassis
See Chassis Removal Instructions Click Here

24

Chassis removed

Remove Sub-IR, Fan, Lamp Power, and Lamp Ballast PWBs

IR-Sub
PWB

Fan
PWB

25

IR-Sub PWB & Fan PWB Removal

1 screw

3 connectors
1 connector

Lamp
Power
PWB

26

2 wire wraps

2 connectors

1 screw

Lamp Power PWB Removal

Lamp Ballast PWB

27

2
connectors

2 screws

Lamp Ballast PWB Removal

Lamp Plug Wire

Connector
Retaining Bracket

Lamp Ballast PWB Removal

28

Lamp Ballast PWB removed

* Pay attention to wiring dress

IR Sub PWB removed

Fan PWB removed
Lamp Power PWB removed
Lamp Ballast PWB removed

1 screw

Remove Right Frame Support* (incl. Fan Mount)

29

Right Frame Support removed

3 screws

Remove Fan Exhaust Duct (tab in the back, slides out to right)

Fan Exhaust Duct removed

Cables removed

30

Parts removed prior to Optical Engine removal (pay attention to wiring dress)
Fan Duct

Fan assy

Asst cables

Lamp Ballast PWB

IR Sub PWB

Fan PWB
Lamp Power PWB

* Pay attention to wiring dress

5 screws

Remove Optical Engine* (slides out to right)

31

Re-assemble in reverse order

32

33

LC-48 - 50VS810
Disassembly Procedures
Chassis Assembly ?
Optical Engine Assembly ?
Top Assembly

LC-48 - 50VS810
Disassembly Procedures
Chassis Assembly ?
Optical Engine Assembly ?
Top Assembly
Upper Rear Cover Assembly
Mirror
Sub Woofers
Front Assembly
Main Speakers
LED PWB
Screen Assembly

NOTE: The set will not operate with the Back Removed.
Tape the Lamp Door Switch closed.

Remove Lower Rear Cover - 24 Screws

Click here to see the Lamp Door Switch Location

Lower Rear Cover removed

Remove Rear Support Bracket

35

Rear Support Bracket removal.

6 screws

Remove Input 5 Block

Close up left side

2 screws

Disconnect Left Side Sub-Woofer cable (red/blue)

36

Disconnect Right Side Sub-Woofer cable (red/brown)

Remove Top Assembly (20 screws)

37

1 on the Rear Left

1 on the Opposite Side

60 Has Additional 2 Screws

60 Has Additional 2 Screws

Back Cover removed for Clarity.

38

Remove Top Back Assembly off, pull up & back

Internal View of Top Assembly

Mirror

Sub Woofers

Sub Woofer Ports

39

Close up left side

Remove left side screws (3)

3 screws removed

Close up left side

Slide bar towards left

40

Close up right side

Remove Fan Exhaust Duct - (3 screws, tab in back)

Close up right side

Remove right side screws (3)

41

3 screws removed

Close up right side

Slide bar towards right

When both sides have the 3 screws
removed, and the locking bar shifted
outwards, the frame assembly will be
loose. Pull frame outwards from front.

Main Speakers

Screen Assembly (16 screws)

LED PWB

Frame Assembly removed

42

Re-assemble in reverse order

LC-48 - 50VS810
Disassembly Procedures Complete
Chassis Assembly ?
Optical Engine Assembly ?
Top Assembly ?

43

33