Beruflich Dokumente
Kultur Dokumente
PDVSA N
TITULO
N250
OCT.00
REV.
FECHA
APPD.
E1994
APPROVED
Alexis Arvalo
16
DESCRIPCION
DATE
OCT.00
Y.K.
PAG. REV.
APPD.
Enrique Carmona
A.A.
E.C.
APPD.
APPD.
DATE
OCT.00
ESPECIALISTAS
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
Indice manual
PDVSA N250
REVISION
FECHA
OCT.00
Indice volumen
Pgina 1
Indice norma
Index
SECTION 1 GENERAL
1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.4
1.6
Scope (Exception) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternative Designs (Exceptions ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coordination Responsibility (Addition New Subclause) . . . . . . . . . . . . .
Referenced Publications (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
2
3
3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insulation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
5
5
SECTION 3 ACCESSORIES
3.1
3.2
3.3
3.4
3.6
Terminal Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Winding temperature Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Temperature Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Space Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarms and Control Devices for Motor Protection . . . . . . . . . . . . . . . . . . . .
6
6
7
7
7
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Final Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
13
15
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
Indice manual
Indice volumen
PDVSA N250
REVISION
FECHA
OCT.00
Pgina 2
Indice norma
SECTION 1 GENERAL
OVERVIEW
This specification covers Particular Requirements for the design, manufacture,
testing and shipment of FormWound Squirrel Cage Induction Motors 250
Horsepower and Larger as detailed in API Standard 541, for use in oil refineries,
gas plants, chemical plants, exploration and production facilities, and
supply/marketing installations owned by PDVSA.
This specification along with the Owners Induction Motor Data Sheet (Appendix
A) and the requirements of API Std 541 shall be considered complementary.
Any conflict among them shall be referred to the Owner for clarification before
proceeding with design and manufacture.
The following clauses are exceptions, additions or new clauses (subclauses) to
API Std 541. Clauses that are not mentioned herein shall remain applicable as
written. When the word should appears in the API Std 541, it must be substituted
by shall and, therefore, considered mandatory.
The additional requirements or clarifications specified herein are required in order
to:
a.
b.
The following paragraph numbers refer to those used in API Std 541 or added in
this specification.
1.1
Scope (Exception)
This specification applies to motors of 250 hp and larger, used for critical service
applications.
1.2
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
1.4
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REVISION
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1.6
General
(Exception)
In order to comply with Venezuelan requirements concerning exposure of plant
personnel to noise (COVENIN 1565), individual noise sources shall be limited,
where possible, to the following sound levels:
85 dBA at 1 meter from the source of the noise. The Manufacturer shall achieve
this condition as a contractual requirement for the equipment in its basic state
(i.e. no special sound treatment provisions).
Noise levels of up to 88 and 91 dBA are considered acceptable where exposure
levels are less than 4 and 2 hours, respectively.
2.1.15
(New)
Interchangeability of same rating motors shall be pursued.
2.2
2.2.1.1
Electrical Design
(Addition)
Motor power ratings shall be based on a class F insulation with a class B
temperature rise of 80_C (176_F) measured by resistance or 90_C (194_F)
measured by RTD at 1.0 service factor.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
2.2.1.2
Indice volumen
PDVSA N250
REVISION
FECHA
OCT.00
Pgina 4
Indice norma
(Exception)
Unless otherwise specified in Appendix A, motors rated 250 hp and larger shall
be medium voltage. System voltage ratings and characteristics will be designed
for single voltage service according to ANSI C841.
2.2.2.3
(New)
Medium voltage coils shall have corona suppression coatings.
2.2.3.3
(New)
Motors shall comply with the driven speedtorque requirements over their entire
starting range, at 80 percent rated voltage, unless a lower voltage is specified in
Appendix A. Motors shall be capable of accelerating during startup as well as
(where applicable) reaccelerating the driven equipment after a momentary power
interruption with a minimum of 20% margin, including inertia and load torque and
with the voltage at the motor terminals mentioned above.
When the driven equipment load inertia values are not known, the NEMA load
inertia values shall be used.
For motors supplied as part of rotating equipment packages, inertia of the driven
equipment shall be as identified by the Bidder having unit responsibility.
2.2.4
(Addition)
For very critical applications where instantaneous restarting is required (as
specified in appendix A), motors shall be capable of withstanding automatic
reacceleration with full opposite residual voltage, under full load conditions.
2.2.5.3
(Exception)
When the motor speed/torque curve, at the conditions specified in 2.2.5.2.a or b,
is plotted over the load speed/torque curve, the motor torque shall exceed the load
torque by a minimum of 20 percent at all locations throughout the speed range,
up to the motor breakdown torque point.
2.2.5.5
(New)
For motors driving reciprocating or other machinery having a pulsating load, the
Motor Manufacturer shall ensure that the rotating equipment train will have
sufficient rotational inertia:
to keep the irregularity factor within the values specified by the Driven
Equipment Manufacturer.
to limit the variations of the current to values not exceeding 66% of the peak
value of the rated full load current, unless a lower figure is specified in Appendix
A.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
2.2.6
Indice manual
Indice volumen
PDVSA N250
REVISION
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Pgina 5
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(Addition)
Motors connected to captive transformers shall be capable of overcoming the
inertia of the load and accelerate the load to rated speed with 70 percent of the
rated voltage at the motor terminals, without damages from overheating. The
Bidder shall be responsible for checking the starting time for critical situations,
such as starting at reduced voltage of driven equipment with high inertia and/or
high brake torque. Bidder shall submit the calculations to Owner.
2.2.6.1
(Exception)
At any voltage between 80% and 100% of rated voltage, motors, including their
unit transformer, shall be capable of:
2.2.7.d
1.
2.
Two successive starts with the motor initially at full load operating
temperature
3.
One start every hour after (1) and (2) but not exceeding four starts in a 24
hour period.
(Addition)
Motor losses will be evaluated at $2000/kW, unless otherwise specified in
Appendix A.
2.3
2.3.1.4
Insulation Systems
(New)
All motors shall withstand a voltage sag for 300 milliseconds and should be
capable of automatic reacceleration if voltage restores within this time.
2.4
2.4.1.1.c
Mechanical Design
Exception
All enclosures bolts, studs and other fastening devices shall be made of AISI 300
Series stainless steel.
2.4.1.2.1
Addition
Unless otherwise specified, the motor enclosures shall be TEFC or TEAAC,
properly certified for the area classification. The required motor enclosure for
each application will be indicated in Appendix A.
Air to water cooling is not acceptable for motors up to 7000 hp. TEWAC enclosures
are typically acceptable for motors 7000 hp and larger, if economically attractive
and approved by Owner.
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
2.4.5.1.5
Indice manual
Indice volumen
PDVSA N250
REVISION
FECHA
OCT.00
Pgina 6
Indice norma
Exception
For motors rated over 3700 kW (5000 hp), the shaft shall be provided with an
integral shaft hub flange.
2.4.5.2.2
Exception
Cast or fabricated aluminum cage designs are not acceptable.
2.4.5.2.11 New
When nonmagnetic retainer rings are used, the ring material shall be either 18
Mn18 Cr or 18 Mn13 Cr.
2.4.6.1.5
New
For specialpurpose motors rated 7500 kW (10,000 hp) and below, the first critical
speed shall be at least 20 percent above the motor noload speed.
2.4.6.2.2
Addition
Grinding shall not be permitted.
2.4.7.17
Addition
Access for the measurement of shaft vibration by a portable probe adjacent to the
driveend bearing shall be provided.
2.4.10.8
2.4.11.4
New
All equipment items shall be provided with corrosion resistant tags with the
purchaser item number.
SECTION 3 ACCESSORIES
3.1
3.1.1
Terminal Boxes
Addition
Terminal boxes shall be extralarge and sized to accomodate cables and
accessories as stated in Appendix A.
3.1.4
Addition
Terminal boxes shall be NEMA type 4X. A motor lead seal and separator shall be
provided betwen the motor frame and the terminal box.
3.2
3.2.1
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
Indice manual
Indice volumen
PDVSA N250
REVISION
FECHA
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Pgina 7
Indice norma
Stator windings shall be equipped with 12 (three per phase) 100ohm platinum
RTDs, wired to a terminal strip in a NEMA 4X terminal box. Six of the RTDs shall
be used for local temperature indication and six RTDs shall be used for protective
relaying.
3.3
3.3.1
3.4
3.4.1
Space Heaters
Addition
Motors shall be equipped with space heaters.
3.6
3.6.2.1
3.6.3.1
New
If specified in Appendix A, motors rated 1500 kW (2000 hp) and larger shall be
supplied with differential protection. CTs shall be provided to a separate terminal.
Inspection
Addition
For all specialpurpose motors larger than 3750 kW (5000 hp), a verification of
residual unbalance of the completely assembled rotor shall be provided.
4.3
4.3.1.3
Final Testing
Addition
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
Indice volumen
PDVSA N250
REVISION
FECHA
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Pgina 8
Indice norma
Addition
For all specialpurpose motors, formal test procedures shall be prepared,
detailing all tests to be performed and submitted to the Owner at least three
months before the test date, for review and approval. Unless specifically waived
by the Owner, all tests shall be witnessed by his representative.
ENGINEERING SPECIFICATION
PDVSA
PDVSA N250
.Men Principal
Indice manual
REVISION
FECHA
OCT.00
Pgina 9
Indice volumen
Indice norma
APPENDIX A
OWNERS INDUCTION MOTOR DATA
SHEET
APPLICABLE TO:
PURCHASE
PROPOSAL
PROJECT No.
PAGE
ITEM No.
OF
BY
DATE
AS BUILT
REVISION
MODEL
PLANT
UNIT
SITE
DRIVEN EQUIPMENT
SERVICE
NO. REQUIRED
SERIAL NO.
MOTOR DESIGN DATA
BASIC DATA
GENERAL PURPOSE
VOLTS
PHASE (1.2)
SPECIAL PURPOSE
HERTZ
NAMEPLATE HP (2.2.1.1)
SYNCHRONOUS RPM
INSULATION CLASS AND TYPE
SPECIFY
MOUNTING (2.4.2)
HORIZONTAL
AT
SF
BY
C ABOVE
RESISTENCE
C AMBIENT
FOOT MOUNTED
MIN % OVERSPEED (2.1.4 2.4.5.2.7)
BEARING TIME
VERTICAL
SHAFT UP
SHAFT DOWN
RTD
FLANGE MOUNTED, NEMA TYPE
HYDRODYNAMIC (2.4.7.1)
ANTIFRICTION (2.4.7.2)
TEFC (2.4.1.2.3)
EXPLOSION PROOF
CLASS
GROUP
DIVISION
IGNITION TEMPERATURE
NONCLASSIFIED
TEMP.ID.NO.
TYPE I
TEPV
OTHER TYPE
TYPE II
TEWAC (2.4.1.2.4)
COOPER
STAINLESS STEEL
COOPER ALLOY
ALUMINUM ALLOY
ELEVATION, FT
AMBIENT TEMPERATURE
MAX, F
MIN, F
RELATIVE HUMIDITY
MAX, %
MIN, %
INDOOR
OUTDOOR
HEATED
UNHEATED
RTD TYPE
DOUBLE TUBE
YES
NO
YES
NO
TC TYPE
SINGLE TUBE
DBA
UNUSUAL CONDITIONS:
FLOW SENSOR LOCAL INDICATOR (2.4.1.2.4, ITEM f)
DRIVE SYSTEM:
DIRECT CONNECTED
OTHER
FURNISHED BY
CLOCKWISE
RESISTENCE
UNGROUNDED
GROUND FAULT AMPERES
STARTING (2.2.3, 2.2.5.2):
REACTANCE
IF YES PROVIDE:
SOLID
MAX VOLTAGE INTERRUPTION, (CYCLES)
VOLTAGE AT MOTOR TERMINALS ON RECLOSURE
FULL VOLTAGE
OTHER
LOADED (100%)
OTHER
COUNTERCLOCKWISE
LBFT2@
RPM
YES
NO
ENGINEERING SPECIFICATION
PDVSA
PDVSA N250
.Men Principal
Indice manual
REVISION
FECHA
OCT.00
Pgina 10
Indice volumen
Indice norma
APPENDIX A
OWNERS INDUCTION MOTOR DATA
SHEET
PROJECT No.
PAGE
ITEM No.
OF
BY
DATE
REVISION
MISCELLANEOUS (CONTINUED):
MISCELLANEOUS:
ACCESSORY EQUIPMENT
VIBRATION DETECTORS (3.8) (CONTINUED):
NO./PHASE (3.2.1.2)
2WIRE
PROVISIONS ONLY
OHMS
INSTALLED
MODEL
SENSOR TYPE
GROUND 1 LEAD
YES
NO
OUTPUT TRANSDUCER MODEL
OTHER
LOCATION (H,V,A)
MANUFACTURERS STD
MANUAL RESET
SWITCH TYPE
ELECTRIC RESET
MODEL
OHMS
MAIN CONDUIT BOX
OTHER
BOX LOCATION
INSULATION
ENTER FROM (3.1.4)
PRESSURE LUBE
TYPE
NUMBER PER PHASE
ABOVE
CONDUIT TYPE
BELOW
SIDE (R/L)
SIZE_ NUMBER
ACCURACY CLASS
MOUNTED BY
TYPE
QUANTITY
MOUNTED BY
SUPPLIED BY
PRESSURE (2.4.8.8.2)
RATIO
.25 mF/PHASE
MOUNTED BY
.50 mF/PHASE
RATED KV
MANUFACTURERS STD
ACCURACY CLASS
QUANTITY
RATIO
ACCURACY CLASS
MANUFACTURER
MODEL NO.
MOUNTED BY
QUANTITY
RATIO
FUSES REQUIRED
BUSHING STUDS OR RECEPTACLES (3.1.6, ITEM h)
INSTALLED
MODEL
VOLTS
OSCILATOR/DEMODULATOR MODEL
NO. PER BEARING
TWO (3.8.1)
PHASE
HERTZ
ENGINEERING SPECIFICATION
PDVSA
PDVSA N250
.Men Principal
Indice manual
REVISION
FECHA
OCT.00
Pgina 11
Indice volumen
Indice norma
APPENDIX A
OWNERS INDUCTION MOTOR DATA
SHEET
PROJECT No.
PAGE
ITEM No.
OF
BY
DATE
REVISION
COUPLING (2.4.9.4)
TAPER FIT
COUPLING SUPPLIED BY
CYLINDRICAL FIT
VENDOR
MOUNTED BY
PAINTING:
MODEL
MOTOR MFR
VENDORS STANDARD
DRIVENEQUIPMENT MFR
CONTRACT
PURCHASER
SHOP
NONE
SHIPMENT:
FILTER TYPE
DOMESTIC
EXPORT
TYPE
HERTZ
OTHER REQUIREMENTS:
TYPE
VOLTS
PHASE
HERTZ
MISCELLANEOUS
EPOXY GROUT TO BE USED (2.4.2.7.5) TYPE
NAMEPLATE MATERIAL (2.4.11.1):
STAINLESS STEEL
COMMENTS:
OTHER
YES
NO
ENGINEERING SPECIFICATION
PDVSA
PDVSA N250
.Men Principal
Indice manual
Indice volumen
REVISION
FECHA
OCT.00
Pgina 12
Indice norma
APPENDIX A
OWNERS INDUCTION MOTOR DATA
SHEET
PROJECT No.
PAGE
ITEM No.
OF
DATE
BY
REVISION
1000V
2500V
5000V
WOUND STATOR
SACRIFICIAL COILS
WITNESSED
OBSERVED
ENGINEERING SPECIFICATION
PDVSA
PDVSA N250
.Men Principal
Indice manual
REVISION
FECHA
OCT.00
Pgina 13
Indice volumen
Indice norma
APPENDIX B
PROJECT No.
VENDORS INDUCTION
MOTOR PROPOSAL DATA
PAGE
ITEM No.
OF
BY
DATE
REVISION
PROPOSAL NO.
CONTRACT NO.
PURCHASED BY
ULTIMATE USER
VENDOR
HORSEPOWER
FRAME NO.
ENCLOSURE
LOCKED ROTOR:
AMPS AT RATED VOLTAGE
POWER FACTOR
GPM
HEAT LOAD TO BE REMOVED, kW
GPM
SCFM
PSI
CURVE NO.
NO LOAD CURRENT
1/2
3/4
LENGHT
1/4
AMPERES
PSI
LOAD
TYPE OIL
PSI
AMPS
FULL
SF
AIR GAP
WIDTH
HEIGHT
EFFICIENCY
POWER FACTOR
GUAR. EFFICIENCY
(6.1.4, ITEM g)
IEEE METHOD
BEARING TYPE
ROTOR/SHAFT DETAIL (6.1.9)
COMMENTS:
ENGINEERING SPECIFICATION
PDVSA
PDVSA N250
.Men Principal
Indice manual
REVISION
FECHA
OCT.00
Pgina 14
Indice volumen
Indice norma
APPENDIX C
PROJECT No.
PAGE
VENDORS INDUCTION
MOTOR CONTRACT DATA SHEET
ITEM No.
OF
BY
DATE
REVISION
PROPOSAL NO.
CONTRACT NO.
AS DESIGNED
AS BUILT
GENERAL INFORMATION
FOR
MODEL
SITE
UNIT
SERVICE
DRIVEN EQUIPMENT
VENDOR
NO. REQUIRED
SERIAL NO.
MOTOR DATA
NAMEPLATE HP (2.2.1.1)
VOLTS
PHASE
PHASETOPHASE RESISTANCE
mF
MANUFACTURERS TYPE
MOTOR ONLY
ENCLOSURE TYPE
SECONDS
SECONDS
COUNTERCLOCKWISE
LOAD
OHM, @
SUBTRANSIENT REACTANCE Xd
HERTZ
1/4
1/2
BI DIRECTIONAL
3/4
FULL
MANUFACTURERS TYPE
SF
PART NO.
MANUFACTURERS TYPE
AMPERES
BORE LENGTH
EFFICIENCY
BORE DIAM
POWER FACTOR
BEARING LOADING
NO LOAD CURRENT
MIN,
MAX
MIN,
MAX
PSI
MANUFACTURERS TYPE
RATED VOLTAGE
PART NO.
BEARING LUBRICATION:
SELF
PRESSURE
FLOOD
PRESSURE/FLOOD LUBRICATION:
OIL
PSIG
GPM @
KW LOSSES
PSIG
TORQUE % OF RATED:
GPM @
COOLING WATER
LOCKED ROTOR
PULL UP
BREAKDOWN
ROTOR Wk2
LBFT2@
RPM
CURVE NUMBERS:
INSULATION SYSTEM:
CLASS
C ABOVE
SF
BY
RESISTANCE
C AMBIENT
RTD
AREA CLASSIFICATION:
ROTOR R
ROTOR WEIGHT
SHIPPING WEIGHT
MAX MAINTENANCE WEIGHT
STATOR R
NET WEIGHT
MAGN X
ROTOR X
ROTOR R
STATOR R
STATOR X
MAGN X
ROTOR R
ROTOR X
MAGN R
CLASS
GROUP
DIVISION
ACCESSORIES
WINDING TEMPERATURE DETECTOR :
RTD
2WIRE SYSTEM
RECOMMENDED ALARM SETTING, C
3WIRE SYSTEM
OTHER
VIBRATOR DETECTORS:
MATERIAL
NORMALLY OPEN
OHMS
NORMALLY CLOSED
CLOSED SETTING, C
PROBE TYPE
INSTALLED
MODEL
OSCILATOR/DEMODULATOR MODEL
NO. PER BEARING
TWO (3.8.1)
FOUR (3.8.2)
ENGINEERING SPECIFICATION
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PDVSA N250
.Men Principal
Indice manual
REVISION
FECHA
OCT.00
Pgina 15
Indice volumen
Indice norma
APPENDIX C
PROJECT No.
PAGE
VENDORS INDUCTION
MOTOR CONTRACT DATA SHEET
ITEM No.
OF
BY
DATE
REVISION
PROPOSAL NO.
CONTRACT NO.
AS DESIGNED
AS BUILT
ACCESSORIES (CONTINUED)
BEARING SEISMIC SENSORS (3.8.3)
PROVISIONS ONLY
SENSOR TYPE
TYPE
MODEL
LOCATION (H, V, A)
SETTING
CURRENT TRANSFORMERS:
MANUAL RESET
MODEL
ELECTRIC RESET
DIFFERENTIAL CLASS
RATIO
NO. MOUNTED
PHASE CLASS
RATIO
NO. MOUNTED
CONNECTION
RATIO
NO. MOUNTED
FUSES
SIZE
NO. MOUNTED
POTENTIAL TRANSFORMERS:
SURGE PROTECTION:
LIGHTNING ARRESTER TYPE
VOLTAGE
CAPACITOR TYPE
TYPE
CAPACITANCE
INTEGRAL
SEPARATE
IF SEPARATE:
VERTICAL
HORIZONTAL
TYPE OF DRIVE
STEAM TURBINE
MOTOR
FILTERS:
VERTICAL
HORIZONTAL
STEAM TURBINE
MOTOR
STANDBY PUMP:
TYPE OF DRIVE:
HERTZ
SINGLE
DUPLEX
SETTING, PSIG
COOLERS:
TWIN
CONSTRUCTION MATERIALS
SINGLE
AIR COOLERS
NUMBER OF SECTION
LOCATION
MIN
VOLTAGE
AIR/WATER
NORMALLY OPEN
PSIG
NORMALLY CLOSED
OTHER INFORMATION
DRAWING REFERENCES
WINDING THROW
ACCESSORIES OUTLINE
WINDING CONNECTION
WIRING DIAGRAM
SIDE
OTHER INFO:
INSUL
LENGTH
ID
THICKNESS
ENGINEERING SPECIFICATION
PDVSA
.Men Principal
Indice volumen
PDVSA N250
REVISION
FECHA
OCT.00
Pgina 16
Indice norma
APPENDIX D
DEVIATIONS AND EXCEPTIONS TAKEN BY BIDDER
CLAUSE
EXCEPTIONS/DEVIATIONS
BIDDER:
EXPLANATION AND
PROPOSED OPTION
DATE:
Note: